Lakshmi Narain College of Technology (LNCT) Bhopal (MP)

For First Year Engineering Degree Students

Laboratory
Manual
for
Basic
Mechanical
Engineering

This laboratory manual belongs to:

Name: ...............................................................Session: ........................................................

Branch: ............................................................Section: ........................................................

Class Roll No.: ................................................Enrollment No.: .........................................

 Lakshmi Narain College of Technology (LNCT) Bhopal (MP)

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 Lakshmi Narain College of Technology (LNCT) Bhopal (MP)

LIST OF EXPERIMENTS
Name of Date of Date of Sign &
S. No.
Experiments Performance Submission Remark

To conduct tensile test on a standard

1 mild steel specimen with the help of
universal testing machine (UTM).

To measure the dimensions of a given

2
specimen using vernier caliper.

To measure the diameter of a given

3
wire specimen using micrometre.
To measure the taper angle of a given
4
taper specimen using Sine bar.

5 To study of lathe machine.

6 To study of drilling machine.

7 To study of four stroke engines.

8 To study of two stroke engines.

9 To study of simple vertical boiler.

10 To study of Cochran boiler.

11 To study of Lancashire boiler.

12 To study of Locomotive boiler.

To study of Babcock and Wilcox

13
boiler.
To study of boiler mountings and
14
accessories.

15 To verify Bernoulli's theorem.

 Lakshmi Narain College of Technology (LNCT) Bhopal (MP)

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 Lakshmi Narain College of Technology (LNCT) Bhopal (MP)

VISION & MISSION

Lakshmi Narain College of Technology, Bhopal (MP)

Vision
• To be a premier institute where engineering education and research
converge to produce engineers as responsible citizens.

Mission
• To improve continually in the teaching-learning process by strengthening
infrastructural facilities and faculty credentials.

• To undertake interdisciplinary research and development by engaging the

faculty and students in curricular, co-curricular and industry collaborated
projects towards problem solving.

• To enhance proportion of skilled based courses beyond curriculum to

create more employable graduates.

• To inculcate human values, ethics, patriotism and responsibility in our

outgoing engineers by providing conducive environment.

Department of Mechanical Engineering

Vision
• To be recognized in academics and research for producing engineers as
responsible citizen who are innovative, choice of employers and able to do
further studies & research.

Mission
• To provide knowledge and skills of Mechanical Engineering to the students.

• To impart quality education to make students competent mechanical

engineer and responsible citizen.

• To provide facilities and environment conducive to grounding scholars for

employability, higher studies and research.

• To prepare its students for successful career in engineering.

 Lakshmi Narain College of Technology (LNCT) Bhopal (MP)

PROGRAM SPECIFIC OUTCOMES (PSOs)

PSO1 Knowledge of fundamental and specialised subjects of mechanical

engineering and their application in solution of complex engineering
problems.

PSO2 Design, analysis and synthesis of mechanical engineering systems and their
components to meet the needs of Industry and society with due
consideration of public health, safety and environment.

PSO3 Ability of effective communication with the society and the professionals in
complex mechanical engineering activities through development and
presentation of reports and documents.

PSO4 Knowledge and understanding of mechanical engineering and

management principles to manage engineering projects in
multidisciplinary environment as an individual or a leader.

PROGRAM EDUCATIONAL OBJECTIVES (PEOs)

PEO1 To make the students able of applying knowledge of mathematics, science

and subjects of mechanical engineering in dealing with engineering
problems.

PEO2 To be able to identify and understand real life problems and suitably
design and manufacture, feasible and sustainable mechanical devices and
systems.

PEO3 To be able to carry out the research work in the field of Mechanical
Engineering.

PEO4 To be able to use modern tools and techniques for the efficient working
and meeting challenges of modern society and industry.
 Lakshmi Narain College of Technology (LNCT) Bhopal (MP)

PROGRAM OUTCOMES (POs)

Engineering Graduates will be able to:
1. Engineering knowledge: Apply the knowledge of mathematics, science,
engineering fundamentals, and an engineering specialization to the solution of
complex engineering problems.
2. Problem analysis: Identify, formulate, review research literature, and analyze
complex engineering problems reaching substantiated conclusions using first
principles of mathematics, natural sciences, and engineering sciences.
3. Design/development of solutions: Design solutions for complex engineering
problems and design system components or processes that meet the specified needs
with appropriate consideration for the public health and safety, and the cultural,
societal, and environmental considerations.
4. Conduct investigations of complex problems: Use research-based knowledge and
research methods including design of experiments, analysis and interpretation of
data, and synthesis of the information to provide valid conclusions.
5. Modern tool usage: Create, select, and apply appropriate techniques, resources,
and modern engineering and IT tools including prediction and modeling to complex
engineering activities with an understanding of the limitations.
6. The engineer and society: Apply reasoning informed by the contextual knowledge
to assess societal, health, safety, legal and cultural issues and the consequent
responsibilities relevant to the professional engineering practice.
7. Environment and sustainability: Understand the impact of the professional
engineering solutions in societal and environmental contexts, and demonstrate the
knowledge of, and need for sustainable development.
8. Ethics: Apply ethical principles and commit to professional ethics and
responsibilities and norms of the engineering practice.
9. Individual and team work: Function effectively as an individual, and as a member
or leader in diverse teams, and in multidisciplinary settings.
10. Communication: Communicate effectively on complex engineering activities with
the engineering community and with society at large, such as, being able to
comprehend and write effective reports and design documentation, make effective
presentations, and give and receive clear instructions.
11. Project management and finance: Demonstrate knowledge and understanding of
the engineering and management principles and apply these to one’s own work, as a
member and leader in a team, to manage projects and in multidisciplinary
environments.
12. Life-long learning: Recognize the need for, and have the preparation and ability to
engage in independent and life-long learning in the broadest context of
technological change.
 Lakshmi Narain College of Technology (LNCT) Bhopal (MP)

LAB OBJECTIVES (LOs)

At the completion of course, the students will be able to:

203.1: Perform tensile testing of metal and estimate mechanical

properties.

203.2: Utilize linear and angular dimensions measuring tools.

203.3: Identify different parts and operations of lathe and drilling

machine.

203.4: Distinguish working and applications of different types of internal

combustion engines and steam boilers.

203.5: Verify Bernoulli's theorem through experiment.

 Lakshmi Narain College of Technology (LNCT) Bhopal (MP)

GENERAL LABORATORY SAFETY RULES

All students must read and understand the information in this document with regard to
laboratory safety and emergency procedures prior to the first laboratory session. Your
personal laboratory safety depends mostly on YOU. Effort has been made to address
situations that may pose a hazard in the lab but the information and instructions provided
cannot be considered all-inclusive.
Students must adhere to written and verbal safety instructions throughout the academic term.
Since additional instructions may be given at the beginning of laboratory sessions, it is
important that all students arrive at each session on time.
With good judgment, the chance of an accident in this course is very small. Nevertheless,
research and teaching workplaces (labs, shops, etc.) are full of potential hazards that can
cause serious injury and or damage to the equipment. Working alone and unsupervised in
laboratories is forbidden if you are working with hazardous substances or equipment. With
prior approval, at least two people should be present so that one can shut down equipment
and call for help in the event of an emergency.
Safety training and/or information should be provided by a faculty member, teaching
assistant, lab safety contact, or staff member at the beginning of a new assignment or when a
new hazard is introduced into the workplace.

Emergency Response
• It is your responsibility to read safety and fire alarm posters and follow the
instructions during an emergency
• Know the location of the fire extinguisher, eye wash, and safety shower in your lab
and know how to use them.
• Notify your instructor immediately after any injury, fire or explosion, or spill.
• Know the building evacuation procedures.

Common Sense
• Good common sense is needed for safety in a laboratory. It is expected that each
student will work in a responsible manner and exercise good judgment and common
sense. If at any time you are not sure how to handle a particular situation, ask your
Teaching Assistant or Instructor for advice. DO NOT TOUCH ANYTHING WITH
WHICH YOU ARE NOT COMPLETELY FAMILIAR!!! It is always better to
ask questions than to risk harm to yourself or damage to the equipment.

Personal and General laboratory safety

• Never eat, drink, or smoke while working in the laboratory.
• Read labels carefully.
• Do not use any equipment unless you are trained and approved as a user by your
supervisor.
• Wear safety glasses or face shields when working with hazardous materials and/or
equipment.
• Wear gloves when using any hazardous or toxic agent.
• Clothing: When handling dangerous substances, wear gloves, laboratory coats, and
safety shield or glasses. Shorts and sandals should not be worn in the lab at any time.
Shoes are required when working in the machine shops.
 Lakshmi Narain College of Technology (LNCT) Bhopal (MP)

• If you have long hair or loose clothes, make sure it is tied back or confined.
• Keep the work area clear of all materials except those needed for your work. Coats
should be hung in the hall or placed in a locker. Extra books, purses, etc. should be
kept away from equipment that requires air flow or ventilation to prevent overheating.
• Disposal - Students are responsible for the proper disposal of used material if any in
appropriate containers.
• Equipment Failure - If a piece of equipment fails while being used, report it
immediately to your lab assistant or tutor. Never try to fix the problem yourself
because you could harm yourself and others.
• If leaving a lab unattended, turn off all ignition sources and lock the doors.
• Never pipette anything by mouth.
• Clean up your work area before leaving.
• Wash hands before leaving the lab and before eating.

Electrical safety
• Obtain permission before operating any high voltage equipment.
• Maintain an unobstructed access to all electrical panels.
• Wiring or other electrical modifications must be referred to the Electronics Shop or
the Building Coordinator.
• Avoid using extension cords whenever possible. If you must use one, obtain a heavy-
duty one that is electrically grounded, with its own fuse, and install it safely.
Extension cords should not go under doors, across aisles, be hung from the ceiling, or
plugged into other extension cords.
• Never, ever modify, attach or otherwise change any high voltage equipment.
• Always make sure all capacitors are discharged (using a grounded cable with an
insulating handle) before touching high voltage leads or the "inside" of any equipment
even after it has been turned off. Capacitors can hold charge for many hours after the
equipment has been turned off.
• When you are adjusting any high voltage equipment or a laser which is powered with
a high voltage supply, USE ONLY ONE HAND. Your other hand is best placed in a
pocket or behind your back. This procedure eliminates the possibility of an accident
where high voltage current flows up one arm, through your chest, and down the other
arm.

Mechanical safety
• When using compressed air, use only approved nozzles and never directs the air
towards any person.
• Guards on machinery must be in place during operation.
• Exercise care when working with or near hydraulically- or pneumatically-driven
equipment. Sudden or unexpected motion can inflict serious injury.

Additional Safety Guidelines

• Never do unauthorized experiments.
• Never work alone in laboratory.
• Keep your lab space clean and organized.
• Do not leave an on-going experiment unattended.
• Always inform your instructor if you break a thermometer. Do not clean mercury
yourself!!
• Never taste anything. Never pipette by mouth; use a bulb.
 Lakshmi Narain College of Technology (LNCT) Bhopal (MP)

• Never use open flames in laboratory unless instructed by TA.

• Check your glassware for cracks and chips each time you use it. Cracks could cause
the glassware to fail during use and cause serious injury to you or lab mates.
• Maintain unobstructed access to all exits, fire extinguishers, electrical panels,
emergency showers, and eye washes.
• Do not use corridors for storage or work areas.
• Do not store heavy items above table height. Any overhead storage of supplies on top
of cabinets should be limited to lightweight items only. Also, remember that a 36"
diameter area around all fire sprinkler heads must be kept clear at all times.
• Areas containing lasers, biohazards, radioisotopes, and carcinogens should be posted
accordingly. However, do not post areas unnecessarily and be sure that the labels are
removed when the hazards are no longer present.
• Be careful when lifting heavy objects. Only shop staff may operate forklifts or cranes.
• Clean your lab bench and equipment, and lock the door before you leave the
laboratory.
 Lakshmi Narain College of Technology (LNCT) Bhopal (MP)

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