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www.hardinge.com
Compact and Large
GS-Series Performance Turning Frame
Centers
2
The Hardinge Advantage
Hardinge Spindle
The Hardinge spindle design is both shown with Collet
Bar runout
COLLET ADAPTER
CONFIGURATION
COLLET ADAPTER
Collet
CONFIGURATION
Collet Collet adapter
Collet adapter
3
Machine Construction
Industry’s most reliable motors
GS 200/66(L), GS 250(L) and GS 65
and drives. Heavy-duty axis Environmentally friendly
motors and drives provide grease lubrication
superior machine capability. minimizes overall
maintenance cost.
12-Station vertical block top
plate standard—VDI top plate
with or without live tooling is Heavy-duty linear roller
available as an option. guideways provide
optimum stiffness and
*BMT for GS65
rigidity, resulting in heavier
Non-contact magnetic spindle cutting capability and
encoder eliminates the need longer machine life.
for belted encoder, increasing
overall reliability. One-degree Heavy-duty, fixed pre-
spindle orient included. tensioned double-nut C2-
class ballscrews provide
superior rigidity, machine
accuracy and repeatability.
Best-in-class spindle design
incorporates 2-roller and
2-angular contact bearing for
superior rigidity, thermal
stability and overall spindle Strategically ribbed
life. 30-degree slant bed design
of one piece construction.
Dual-wound spindle motor
provides heavy-duty cutting Fully-programmable #5
capabilities. MT hydraulic tailstock
option features robust
boxway design for
Machine base and all major castings All machines are optimum tailstock rigidity.
are made with high quality grey cast laser inspeced to
iron for superior rigidity, durability, strict quality standards.
and thermal stability.
GS 150, GS 200, GS 42 & GS 51
12-Station vertical block top
plate standard—VDI top All of the features and benefits listed above that
plate with live tooling is are not called out below also apply to the GS 150
available as an option. and GS 200 models.
4
12-Station Vertical Top Plate
Rigid tapping
Synchronization between the main spindle and the Z-axis motion provides precise and fast rigid tapping operations.
A B
GS 42 and GS 51
A 112.5mm (4.429”) B 456.0mm (17.952”)
C 10.0mm (0.394”) D 152.0mm (5.984”)
E 11.0mm (0.433”) F 341.0mm (13.425”)
G 117.3mm (4.618”) H 117.3mm (4.618”)
GS 150 and GS 200
A 162.5mm (6.398”) B 406.0mm (15.984”)
C 10.0mm (0.394”) D 152.0mm (5.984”)
E 11.0mm (0.433”) F 341.0mm (13.425”)
C I 182.5mm (7.185”) J 222.5mm (8.169”)
GS 200/66 and GS 250
A 188.5mm (7.421”) B 600.0mm (23.622”)
C 10.0mm (0.394”) D 210.5mm (8.287”)
E 16.0mm (0.630”) F 625.0mm (24.606”)
D
G : GS 42
*plus 120mm(4.724”) quill storke
H : GS 51
I : GS 150
J : GS 200
K : GS 200/66
L : GS 250
5
VDI Top Plate
G : GS 42
H : GS 51
I : GS 150
J : GS 200
K : GS 200/66
L : GS 250
GS 42 and GS 51
A 112.5mm (4.429”) B 456.0mm (17.952”) The illustrations represent the maximum part diameters
C 10.0mm (0.394”) D
E 76.0mm (2.992”) F
152.0mm (5.984”)
341.0mm (13.425”)
GS 200/66, GS 250 that can clear adjacent tool holders. A balanced weight
distribution of tooling on the top plate is recommended.
*plus 120mm(4.724”) quill stroke *BMT top plate used on GS65 with live tooling
6
Machine Options
Productivity options for enhanced machining performance
Live tooling/C-Axis contouring Parts catchers Robust hydraulic tailstocks
The 5,000-rpm live tooling option The catcher options allow the operator The fully-programmable tailstock options
(4,000-rpm on GS 200/66 and GS 250 to conveniently retrieve finished work- offer a robust design for greater stability
models) eliminates the need for many pieces from outside the machining area when machining long components between
secondary milling machine operations, during the machining cycle. A slide-type centers, allowing closer tolerances, better
reducing additional part handling and catcher is offered on GS 150 and GS surface finishes and higher speeds and
setup cost. All stations of the top plate 200 machines. Arm-type is offered on feeds. It is hydraulically positioned and
are live-tool ready with only one station all GS models. automatically controlled by the part
actively driven at one time. Separate program or manually pressure regu-
servomotors are used for turret index- lated via the control panel. GS 150
ing and live tool operations. A disc-type and GS 200 machines feature a MT #4
hydraulic spindle brake provides positive tailstock on with 3470N (780lb) thrust
locking during static machining operations. rating. GS 200/66, GS 250 and GS 65
Arm-type machines feature a MT #5 tailstock with
C-axis provides positioning in increments Slide-type
GS 42, GS 51
GS 200/66, GS 250 and GS 65
9354N (2103lb) thrust rating. A 5.5m/min
GS 150, GS 200
of .001 degree. Three-dimensional (216ipm) maximum feedrate is featured on
contouring, complex round and prismatic all machine models.
machining, square shoulder and lettering Automatic tool touch probe
are accomplished by synchronizing the The retractable probe arm provides quick
spindle with the X and Z axes. Rigid setup and easy use, enabling automatic
tapping can be done with both cross-and insertion of tool offsets. The four-direction
end-working functions. probe makes it possible to touch off both
internal and external working tools. The
machine can also be programmed to
automatically touch off tools and be used
for in-cycle tool wear and breakage
detection. The probe arm swings up to
storage position on the headwall.
POWER/TORQUE
Nm TORQUE Torque kW Nm Power
Nm TORQUE kW TORQUE operating zone
POWER/TORQUE
POWER/TORQUE
POWER/TORQUE
POWER/TORQUE
Operating Zone 12 Operating Zone 300 24
114.5 15 min, S3 40% 16 160 137.4 14
16 336.5
360 operating zone 18.5
30min,S3 60% Nm
10 120 12 16
95.4 11 151
114.6 15 min, S3 40%
273
40
SPINDLE OUTPUT POWER/TORQUE
POWER/TORQUE
30 min, S3 60% 14 11 336.5 30min,S3 60% 20
90 14 9 250
SPINDLE OUTPUT
28
9 7.5
95.4
150 200 12 10
ries GS
OUTPUT
60 96
OUTPUT
80 CONTINUOUS
80 8 80 8 7.5 200 10 11 24
60
SPINDLE OUTPUT
SPINDLE OUTPUT
OUTPUT
7.5 6 60 7.5
6
g CONTINUOUS 160 Continuous 8
SPINDLEOUTPUT
CONTINUOUS 60 6 20
h Winding
6 60 6
60
40 4
100 160 operating zone 8 8
40 4 120 6 16
40 4 4040 44 120 6
40 4
SPINDLE 50 12
SPINDLE
4
80 4
SPINDLE
20
20 20 22
2 20
20 2 80 4
20 2 2 770
80
525 RPM
RPM 625 1167 RPM 0 40
40 600
1200
1400 1800
2400
3000
3600 24200 2 40
4500
500 1000 1500 2000 2500 3000 3500 4000
750 1400
5400
0 600 1200 1800 2400 3000 3600 4200 4800 6000 0 5000
0 750 2000
0 3000
750 4000
2000 5000
3000 6000 5000
4000 6000 0 6250 625 2000 2000
3000 30004000 400050005000
Hardinge/Fanuc High
Spindle Speed Winding
(6000rpm) RPM
Spindle speed (6000rpm)
Spindle speed (6000rpm)
920 920 RPM 767 Speed (5000rpm)
767 Spindle RPMRPM
Spindle (5000rpm)
Spindle Spindle
Fanuc speed speed (5000rpm)
Motor
00 525 Spindle
1260Speed
8401260
525840 1680
1680 (4200rpm)
2100 25202520
2100
Fanuc Spindle Motor
2940 2940
3360 3360
3780 4200
3780 4200
RPM RPM
Fanuc Spindle Motor Spindle speed
Spindle (4200rpm)
speed (4200rpm)
FANUC Spindle Motor
FANUC Spindle Motor FANUC Spindle
FANUC Spindle Motor Motor FANUC Spindle Motor
FANUC Spindle Motor
GS
GS250
250&&GS
GS250 L
250-L
GS 250GS 150250-L
& GS GS 200 GS 200/66 & GS 200/66-L
TORQUE Power GS 150 POWER TORQUE
GS 200 POWER TORQUEGS 200/66 Power
& GS 200/66-L
POWER
Power POWERkW Torque
NmNm
TORQUE
Torque Power
Torque GS 150 kW
POWER Nm GS 200
Power
kW GS 200/66-L kW
NmGS 200/66 &Power
POWER
5
400
120Nm
386 TORQUE
Nm
GS 150 Torque
Power kW12 POWER TORQUE GS 200 Torque
Power
POWER TORQUE
Nm
GS 200/66 & GS
15min,S3
Torque 15% 200/66-L
kW
350404
114.5 15 min,15min,S3
S3 40% 15% Torque kW POWER Power
137.4 Nm TORQUE Power 14 kW Power 18.5 TORQU
POWER/TORQUE
POWER/TORQUE
10 TORQUE 18.5POWER
Nm 240
95.4 kW 11 11 15 min, S3 540%
min operating zone
POWER/TORQUE
POWER/TORQUE
POWER/TORQUE
ge/Fanuc
nuc
ries GS 200
240 172 80
15 min,
CONTINUOUS S3 15%
operating
120
zone
CONTINUOUS
7.5
12 209 8
7.5 6 80
200
100 160
15 min, S3 15%
30 min, S3 60%
CONTINUOUS
9
9 7.5 9
280
240
240504
400
409 15 min, S3 15%
CONTINUOUS
CONTINUOUS 12
1412
15
500
490
OUTPUT
OUTPUT
4
gWinding
150 80 15 60 CONTINUOUS 200 400 CONTINUOUS 12
10
160 120 60 8 6 6 80 46 160 118 300
CONTINUOUS 120 6
OUTPUT
5 60
114.4 6 200 6
inding
40 95.4 40 6 410 2 160 89
100120 5 120 300
SPINDLE
40 2 6 200
OUTPUT
OUTPUT
80 40 4 40 CONTINUOUS 4
4 80 4 3
120100
SPINDLE
SPINDLESPINDLE
80 4 6
SPINDLE
GS GS 150/42 GSGS
200/51 GS200/66(L) &GS GS 200/66-L
Torque POWER Torque
200/66-L GSNm
250 &150GS
GS250-L
150
S6-40%
kW
13
TORQUE
Nm GS 200
200
GS 200 S6-40%
POWER
kW TORQUE 200/66 Power
GS
GS 200/66
Nm
200/66 &Torque
GS 200/66-L
GS 200/66-L
kW
TORQUE Power POWER 13
SPINDLE OUTPUT POWER/TORQUE
OUTPUT POWER/TORQUE
POWER 124
SPINDLE OUTPUT POWER/TORQUE
Nm Torque Power kW
OUTPUT POWER/TORQUE
Power Power
kW 110 Power S6-60%
POWER POWER 11 TORQUE
TORQUE PowerPower
Power
S6-60% S6-40%
Power
TORQUE
700TORQUE
TORQUE TORQUE 103.4 Torque
Torque
Power Power Torque POWER21 TORQUE
Nm Nm 110 Torque
Torque
PowerPOWER
POWER
11 TORQUE360
TORQUE
TORQUE Torque
Torque
Power 18
POWER
POWER
SPINDLE OUTPUT POWER/TORQUE
Torque 343.8
zonekW kW
Nm TORQUE POWER kW
kW TORQUE 104 POWER
kW kW Nm Nm Power kW
kW
kW
18.5 NmNm Nm 10Torque
min
5 minoperating
Torque S15 min
operating zone
operating zone Nm240 S1 Torque kW Nm
TORQUE
320 Torque
zone16POWER
SPINDLE OUTPUT POWER/TORQUE
Nm 90 kW kW 9 S6-60% 10 min
minoperating
operatingzone
S6-40%
SPINDLE OUTPUT POWER/TORQUE
POWER/TORQUE
POWER/TORQUE
POWER/TORQUE
Nm
POWER/TORQUE
SPINDLEPOWER/TORQUE
14
POWER/TORQUE
POWER/TORQUE
16 200 S1
POWER/TORQUE
15 18.5 S3 15%
min,
ge/Fanuc 15 15 min,
S3 S3 15% 240
nuc
360 min, 15% 9127 200 200 70 12
150
500 172
110 172 S6-60% 11 9
15 S6-60%
15 S3
15 min, min, S3 15%
15% 7 11 450229
504 S6-40%
15 min,
15 min, S3
S315%
15%
14 143.1
490 103.4
327
160 160 30min,S3 60%
16 11 110 5min operating 9zone
11
9
10 504
200
360 101515 18
5 160 160 409180409
343.8
12 50 104 50 5
GS
280 S1 14
5min operating zone12 160
409 8
400
125
90 120 CONTINUOUS 6
10
210 S1 9 320
140400 S6-60% CONTINUOUS
CONTINUOUS 1212 16
120
360 86.7 240 CONTINUOUS 9 116
12 CONTINUOUS 90 120 96 400 6 1111
10 CONTINUOUS 9
200 120 8 286.5 18.514
85.9 114.430 15min6 ,S3515%
53
0D 95.4 30 3 353100300
95
SPINDLE
300 95.4
200 10 171114.4 4 9 917.5
SPINDLE OUTPUT
48
nding S1
8 100 71.6 80 5 4zone
CONTINUOUSoperating 300
OUTPUT
OUTPUT
OUTPUT
SPINDLE OUTPUT
160 70 4 7 1 229 2
10 operating zone 8 1 150 80 10 6 20200 6 15 10
OUTPUT
OUTPUT
OUTPUT
6 76.3
200 40 6 26 300 200
75 120
40 6 2 40 0 2 200
180 42006
50 0 500 1200 2000 3000 4000 5 5000 6000 500 1000 2000 3000 5000 5000 5 0 500 1000 1500 2000 2500 3000 3500 4000 RPM 8
SPINDLE OUTPUT
4
80 4 5 50
40 2 5RPM 160
100 3 12.5
100 3 RPM 100 4 250 140
0 610 800 1000 1200 100 3 6
SPINDLE
SPINDLE
SPINDLE
2 50
40
200 400 2 1500 4 95.4
600
300 200 400 800500Spindle
610 Continuous 1000 speed
1200 (6000rpm)
1500
3 RPM 0 417 510speed800
200 Spindle (5000rpm)
1000 1250 Spindle speed (4200rpm)
30 600 1000
400 800 3 100
SPINDLE
SPINDLE
SPINDLE
500 600 operating zone 0 200 417 510 1250 300 15min ,S3
50015% 1050 10 4
Spindle Motor RPM 700 800 900
204 100 200
1000 200 SIEMENS
500 2450600 Spindle
700 RPM
Motor 50 400 SIEMENS
600 Continuous 2 0 SIEMENS Spindle
400 600Motor
250 350 700 300 4001750 Spindle
1050 1400 2100 speed
2800 3150 (1500rpm)
3500800 875 2 RPM 60 operating zone
350 1000 1050
0 100 200 300 400 500 600 700 800 900 1000RPM 2
0 3360 3780 4200 438 292
RPM Spindle speed (1500rpm) RPM RPM 10 Spindle speed (1250rpm)
operating zone 1
10 Spindle speed FANUC
(3500rpm) Spindle Motor1 350 RPM
0
Hardinge/Fanuc Low Winding
Spindle
0 200500 1200
FANUC speed
FANUC 600
(875rpm)
Spindle
Spindle MotorMotor
1000 RPM 0
Spindle FANUC
0 500200 1000
speed Spindle
FANUC2000
(1250rpm)
500 3000
Spindle 600
Motor
Motor
5000 5000
1000 1250
RPM
150 20
0 500 1000
Spindle
Spindle
FANUC
speed (1050rpm)
speed
2000(1050rpm)
Spindle Motor
7.5
4200
400 2000 6000 1500
1400
FANUC Spindle3000 8004000 5000
Motor 1200 1500 400 800 1200 2500 3000 3500 4000 RPM
RPM RPM 100 FANUC Spindle Motor 5
GS 250 & GS
0 150 350 450 560 750 1050
Nm Torque 300 600 900
POWER
605
TORQUE
Nm GS 5min
150 operatingPower
zone
POWER
kW
Power
Torque GS 200 GS 200/66 & GS 200/66-L
Power
SPINDLE OUTPUT POWER/TORQUE
rating zone kW
18.5
700
540 TORQUE Torque 1821 POWER
18.5 Power
10 min operating zone TORQUE Torque POWER Power
kW
SPINDLE OUTPUT POWER/TORQUE
US 12 110 18
11 400 103.4
S6-40% 15min ,S3 15%
CONTINUOUS 12 124 11 360
8 360
360 S6-60% operating zone 1118 104 343.8
9 343.8
110
360 90 S1 12 11 S6-60%S1 320 S6-40%
S6-60% 16
6 103.4
320
300 86.7S6-60% 9 16 9 110 90 11 9 360 18
85.9 286.5
343.8 14
s 810D
4
6
3
286.5
90
300
200
86.7
71.6
S1
S1 10
6914 7
104
90
85.9
70
S1
9 7
320
240
286.5
229
S1
S6-60% 12
16
14
0D
2 240
245 12 200 10
100
229 83
240
71.6 180
240 S1
710 8 12
7.5
0 200 50 5 70 50 7 5 160
800 900 10001050 180 229
140
SPINDLEOUTPUT
100 200 300 400 500 600 700 800 875 200
RPM 160
180 0
292
6
8
RPM 6 10
m) 140 30 5 3 30 3 180
100
50 50 5
120
Spindle speed (875rpm) 6 160
140 48
100 FANUC Spindle Motor
4 60
26
30
60 10 Continuous 34 1 30
10 3 1
20
100
SPINDLE
20
60
0 500 1200 2000
operating zone
3000
2
4000 5000
2
6000 0 8
500 1000 2000 3000 5000 5000 600
4
4200
500 1000 1500 2000 2500 3000 3500 4000 RPM
00 10
00 1 RPM 10 1RPM 2
500 1000 RPM 20
300 1500467 2000600 2500 3000 3500
150 292 450 750 875
PM
200/66-L 0 GS1200250
500 2000 &3000
GS4000
Spindle 250-L
speed (6000rpm)
5000 6000
RPM 0 500 1000 Spindle
2000 speed
3000 (5000rpm)
5000 5000 0 Spindle
500 1000 1500speed
2000(4200rpm)
4200
2500 3000 3500 4000 RPM
SIEMENS Spindle Motor RPM SIEMENS Spindle MotorRPM SIEMENS Spindle Motor
CNC Control
GS Series Performance Turning Centers
Fanuc Oi-TD Control
••
Two Interpolating Axes
Programmable Resolution— 0.001mm (0.0001")
Tool Offset Capability— 0.001mm (0.0001")
•
Tool Geometry and Tool Wear Offsets (64 pair each) †
Inch/Metric Data Selection by G-Code
1280 Meters (512 KB) Part Program Storage †
Flash Card Slot Capability (up to 128 MB) †
••
Data Input/Output
MDI (Manual Data Input) Operation
Reader/Punch Interface Connection(RS-232 Software/Hardware)
••
DNC (Remote Buffer) †
Embedded Ethernet
Single USB Port
•
Programming Functions
Absolute/Incremental Programming
Additional Tool Offsets (64 pair total) †
••
Additional Custom Macro Variables †
AI Contour Control
Background Editing
••
Blueprint Programming †
Canned Cycles (Drilling)
••
Miscellaneous
••
Chamfer/Corner Rounding
Constant Surface Speed Programming Alarm Display
English Color LCD Display with Full Keyboard
•
Continual Thread Cutting
Coordinate System Setting (G50) French/German, Italian or Spanish O
•
On-Screen “HELP” Functions for Alarms
•
Custom Macro B † †
Diameter/Radius Programming Program Protect
Extended Part Program Edit (Copy/Replace) † Run Time and Parts Counter †
•
Self-Diagnosis Function
••
Graphic Display † †
Hardinge Safe Start Format Spindle Lock (Servo)
•
Spindle Orient—One-Degree
•
Input of Offset Value by Programming (G10) †
Interpolation (Linear and Circular) Stored Pitch Error Compensation
Manual Guide (G-Code Assist) †
Multiple Repetitive Canned Cycles I (Turning) † † Standard value-added features that may be
•
offered as options by other machine builders
•
Multiple Repetitive Canned Cycles II (Pockets) †
Nano Interpolation Standard
Registered Part Programs (200 total) † O Optional
•
Rigid Tapping †
Single Block Operation
•
Spare M-Codes (3) †
Thread, Synchronous Cutting
•
Tool Life Management †
Tool Nose Radius Compensation
Variable Lead Thread Cutting †
••
Operation
Block Delete
••
Clamp/Unclamp Indicator Light Switch
Coolant Control
••
Dry Run
Dwell Time
••
Emergency Stop
Feedhold
••
Feedrate Override (0 to 150%)
Incremental Jog
••
Jog Feed Override (0 to 1260 mm/min)
Machine Lock
••
Manual Pulse Generator (MPG Handwheel)
On-Screen Spindle & Axis Load Meters
••
Option Stop
Rapid Traverse Override (Low-25-50-100%)
••
Single Block
Spindle Speed and T-Code Displays on All Screens
Spindle Speed Override (50 to 120%)
9
Specifications
1—Optional collet adaptation chucks available in many configurations, including 5C, 16C, 20C, 3J, S15, 5—Index time (includes unclamp and clamp).
S20, B42 and B60. 6—Original equipment only.
2—Dependent on type of live center used. 7—Available on VDI top plate only.
3—Maximum turning length with tailstock option. 8—Balanced, 3-phase.
4—Peak ratings used for power and torque specifications. *—Availability may be limted to certain markets.
10
Specifications
Over the years, The Hardinge Group™ North America Taiwan United Kingdom
Hardinge Inc. Hardinge Machine Tools B.V. Jones & Shipman Hardinge Ltd.
steadily diversified both its product offerings One Hardinge Drive 4 Tzu Chiang 3rd Road Murrayfield Road
Elmira, NY 14902-1507 USA Nan Tou City Leicester, LE3 1UW, UK
and operations. Today, the company has
General Information: 607-734-2281 540 Taiwan, R.O.C. Tel: +44 (0) 116 2013000
grown into a globally diversified player with Sales Fax: 607.734.8819 Phone: 886 49 2260536 Fax: +44 (0) 116 2013002
Workholding Fax: 607.734.3886 Fax: 886 49 2252203 www.hardinge.co.uk
manufacturing operations in North America, Service: 800.424.2440 e-mail: cs@hardinge.com.tw
Europe and Asia. In addition to designing and web site: www.hardinge.com Switzerland
L. Kellenberger & Co. AG
building turning centers and collets, Hardinge In Canada: Heiligkreuzstrasse 28
is a world leader in grinding solutions with Canadian Hardinge Postfach
Machine Tools Ltd. Ch-9008 St. Gallen
the addition of the Kellenberger, Jones & Phone: 800.468.5946 Switzerland
Fax: 607.734.8819 Phone: +41 (0) 71 242 91 11
Shipman, Hauser, Tschudin and Usach brands Fax: +41 (0) 71 242 92 22
to the Hardinge family. The company also China e-mail: info@kellenberger.com
Hardinge Machine web site: www.kellenberger.net
manufactures Bridgeport machining centers (Shanghai) Co. Ltd.
and other industrial products for a wide range Hardinge China Limited L. Kellenberger & Co. AG
No.1388 East Kang Qiao Road Längfeldweg 107
of material cutting, turnkey automation and Pudong , Shanghai 201319 CH-2500 Biel-Bienne 8
Tel : 0086 21 38108686 Switzerland
workholding needs. Fax: 0086 21 38108681 Phone: +41 (0)32 344 11 52
Fax: +41 (0)32 341 13 93
Germany e-mail: info@kellenberger.com
Expect more from your Hardinge Hardinge GmbH web site: www.kellenberger.net
products. Choose Hardinge precision Saalestrasse 20
47800 Krefeld
and reliability for increased productivity Germany
and value! Phone: (49) 2151 496490
Fax: (49) 2151 4964999
All specifications subject to change without notice. All marks indicated by ® and ™ are trademarks of their respective owners.
Brochure #1326D • Litho in USA • ©Hardinge Inc. 2009 • 5M October 2013