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CUSTOMER JOB UNIT

Nigerian Agip Oil Company Limited DN-57


PLANT LOCATION
Code 3225.03.DIST.24605
Ogbainbiri, Nigeria
PROJECT/UNIT Revisions
Sheet
Swamp Area Gas Gathering for N-LNG Gas Supply T4/5
1 of 20 0 1 2
EPC for Upgrading of Ogbainbiri Flow-station
TECHNICAL SPECIFICATION FOR
TITLE INSTRUMENT CABLE

TECHNICAL SPECIFICATION FOR


INSTRUMENT CABLE

I.Chukwuma H.M.Jeong S.Y.Park Y.K. Shin


2 21.02.11 Approved For Construction
I.Chukwuma H.M.Jeong S.Y.Park Y.K.Shin
1 26.03.10 Issued For Approval
I.Chukwuma H.M.Jeong S.Y.Park Y.K.Shin
0 25.09.09 Issued For Review

DNL NAOC
Rev Date Description Prepared Checked Approved
Approval Approval

File Name : 3225.03.DIST.24605_R2_Technical Specification for Instrument Cable.doc


This document is property of NAOC Ltd. Who lawfully reserves all rights. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited. NAOC
will safeguard its rights according to the civil and penal provisions of the law.
CUSTOMER JOB UNIT
Nigerian Agip Oil Company Limited DN-57
PLANT LOCATION
Code 3225.03.DIST.24605
Ogbainbiri, Nigeria
PROJECT/UNIT Revisions
Sheet
Swamp Area Gas Gathering for N-LNG Gas Supply T4/5
2 of 20 0 1 2
EPC for Upgrading of Ogbainbiri Flow-station
TECHNICAL SPECIFICATION FOR
TITLE INSTRUMENT CABLE

REVISION RECORD

2 21.02.11 Approved For Construction No Change


Added Agip Specification 06795.MAT.STA.STD,
06796.MAT.STA.STD.
1 26.03.10 Issued for Approval Deleted Agip Specification 06020.MAT.ELE.STD.
Added section 3.5, the length of lay and section 3.13,
segregation criteria.
0 25.09.09 Issued for Review First Issue
Rev. Date Reason for Revision Short Description of Changes
File Name : 3225.03.DIST.24605_R2_Technical Specification for Instrument Cable.doc
This document is property of NAOC Ltd. Who lawfully reserves all rights. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited. NAOC
will safeguard its rights according to the civil and penal provisions of the law.
CUSTOMER JOB UNIT
Nigerian Agip Oil Company Limited DN-57
PLANT LOCATION
Code 3225.03.DIST.24605
Ogbainbiri, Nigeria
PROJECT/UNIT Revisions
Sheet
Swamp Area Gas Gathering for N-LNG Gas Supply T4/5
3 of 20 0 1 2
EPC for Upgrading of Ogbainbiri Flow-station
TECHNICAL SPECIFICATION FOR
TITLE INSTRUMENT CABLE

TABLE OF CONTENTS

1. SCOPE..................................................................................................................................... 5
1.1. General ..................................................................................................................................... 5
1.2. Scope of Supply ...................................................................................................................... 5
1.3. Abbreviations .......................................................................................................................... 5
1.4. Definition of Terms.................................................................................................................. 5
1.5. Site Conditions ........................................................................................................................ 5
1.6. Codes, Reference and Documents ........................................................................................ 6
1.7. Order of Priority ...................................................................................................................... 7

2. SUPPLY CONTENTS .............................................................................................................. 7


2.1. Extent of supply ...................................................................................................................... 7
2.2. Inspection and tests................................................................................................................ 8
2.3. General Documentation Requirements ................................................................................. 9
2.4. Materials / Equipment Warranties ........................................................................................ 11
2.5. Packing and Marking ............................................................................................................ 12
2.6. Shipping, Imports and Customs Formalities ...................................................................... 13

3. TECHNICAL REQUIREMENTS ............................................................................................ 13


3.1. General ................................................................................................................................... 13
3.2. Cable sheath colours ............................................................................................................ 14
3.3. Electrical Characteristics ..................................................................................................... 14
3.4. Conductors ............................................................................................................................ 14
3.5. Laying Up ............................................................................................................................... 14
3.6. Binder Tape ........................................................................................................................... 14
3.7. Screens .................................................................................................................................. 15
3.8. Shielding ................................................................................................................................ 15
3.9. Bedding .................................................................................................................................. 15
3.10. Armour ................................................................................................................................... 16
3.11. Formations and Minimum Sections ..................................................................................... 16
3.12. Rated Voltage ........................................................................................................................ 16
3.13. Segregation Criteria - Safety Requirements........................................................................ 17
3.14. Outer Sheath.......................................................................................................................... 17
File Name : 3225.03.DIST.24605_R2_Technical Specification for Instrument Cable.doc
This document is property of NAOC Ltd. Who lawfully reserves all rights. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited. NAOC
will safeguard its rights according to the civil and penal provisions of the law.
CUSTOMER JOB UNIT
Nigerian Agip Oil Company Limited DN-57
PLANT LOCATION
Code 3225.03.DIST.24605
Ogbainbiri, Nigeria
PROJECT/UNIT Revisions
Sheet
Swamp Area Gas Gathering for N-LNG Gas Supply T4/5
4 of 20 0 1 2
EPC for Upgrading of Ogbainbiri Flow-station
TECHNICAL SPECIFICATION FOR
TITLE INSTRUMENT CABLE

3.15. Burning Resistance............................................................................................................... 17


3.16. Bending .................................................................................................................................. 18
3.17. Core Identification ................................................................................................................. 18
3.18. Markings ................................................................................................................................ 18
3.19. Drumming .............................................................................................................................. 18
3.20. Size ......................................................................................................................................... 19
3.21. Inspection and Testing ......................................................................................................... 19

4. TECHNICAL PROPOSAL PREPARATION .......................................................................... 19


4.1. General ................................................................................................................................... 19
4.2. Other requirements ............................................................................................................... 19

5. APPENDIX ............................................................................................................................. 20

File Name : 3225.03.DIST.24605_R2_Technical Specification for Instrument Cable.doc


This document is property of NAOC Ltd. Who lawfully reserves all rights. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited. NAOC
will safeguard its rights according to the civil and penal provisions of the law.
CUSTOMER JOB UNIT
Nigerian Agip Oil Company Limited DN-57
PLANT LOCATION
Code 3225.03.DIST.24605
Ogbainbiri, Nigeria
PROJECT/UNIT Revisions
Sheet
Swamp Area Gas Gathering for N-LNG Gas Supply T4/5
5 of 20 0 1 2
EPC for Upgrading of Ogbainbiri Flow-station
TECHNICAL SPECIFICATION FOR
TITLE INSTRUMENT CABLE

1. SCOPE

1.1. General

This specification defines the minimum technical requirements to be followed by the


Supplier/Vendor for equipment to be installed in the EPC for Upgrading of Ogbainbiri
Flowstation Project.

1.2. Scope of Supply

The Vendor shall be ultimately responsible for all aspects of equipment supplied
regardless of source and shall be responsible for ensuring compliance with all relevant
local and national code and regulation, etc included in this specification.

1.3. Abbreviations

FOB Free On Board


CIF Cost, Insurance and Freight
PO Purchase Order
GRP Glass Reinforced Plastic

1.4. Definition of Terms

Vendor: Supplier of required goods

Contractor: DNL (DAEWOO NIGERIA LIMITED)

Company: NAOC (NIGERIAN AGIP OIL COMPANY LIMITED)

1.5. Site Conditions

1.5.1. Ambient air temperature

- Maximum: 36 °C
- Minimum: 16 °C
- Design Temperature
. Dry bulb temperature: 34°C
. Wet bulb temperature: 28°C

File Name : 3225.03.DIST.24605_R2_Technical Specification for Instrument Cable.doc


This document is property of NAOC Ltd. Who lawfully reserves all rights. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited. NAOC
will safeguard its rights according to the civil and penal provisions of the law.
CUSTOMER JOB UNIT
Nigerian Agip Oil Company Limited DN-57
PLANT LOCATION
Code 3225.03.DIST.24605
Ogbainbiri, Nigeria
PROJECT/UNIT Revisions
Sheet
Swamp Area Gas Gathering for N-LNG Gas Supply T4/5
6 of 20 0 1 2
EPC for Upgrading of Ogbainbiri Flow-station
TECHNICAL SPECIFICATION FOR
TITLE INSTRUMENT CABLE

1.5.2. Relative humidity

- Average Value: 90 to 95%


- Maximum: 99%
- Design Relative humidity: 90%

1.5.3. Rainfall data

- For 60 minutes: 93 mm/h


- For 30 minutes: 140 mm/h
- For 15 minutes: 160 mm/h

1.5.4. Ultraviolet Radiation

- 10 to 12 hours/day of sunshine over 12 months with maximum in June. All GRP and
other plastics exposed to direct sunlight shall contain a suitable ultraviolet barrier.

- All outdoor equipment shall be suitable for the increase in temperature when exposed
to solar radiation. All the outdoor equipment shall be tropicalized

1.5.5. Wind

- The highest mean velocity at 10m above ground level is 75 km/h.


- The peak velocity as provided by the Nigerian Metrological Institute is 33m/s. or
(118.8km/h).

1.5.6. Earthquakes

- None

1.5.7. Elevation

- Approx. 10m above sea level

1.6. Codes, Reference and Documents

The design of the instrumentation and the supply of material shall be carried out
according to the latest issue of codes and other documents listed below.:

File Name : 3225.03.DIST.24605_R2_Technical Specification for Instrument Cable.doc


This document is property of NAOC Ltd. Who lawfully reserves all rights. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited. NAOC
will safeguard its rights according to the civil and penal provisions of the law.
CUSTOMER JOB UNIT
Nigerian Agip Oil Company Limited DN-57
PLANT LOCATION
Code 3225.03.DIST.24605
Ogbainbiri, Nigeria
PROJECT/UNIT Revisions
Sheet
Swamp Area Gas Gathering for N-LNG Gas Supply T4/5
7 of 20 0 1 2
EPC for Upgrading of Ogbainbiri Flow-station
TECHNICAL SPECIFICATION FOR
TITLE INSTRUMENT CABLE

Materials:
- ASTM – BS – DIN

Instrumentation:
- IEC Recommendations

AGIP Specifications:
- 20169.EQP.ELE.FUN Power Electric Cables, Cables for Instrumentation and Control
- 06795.MAT.STA.STD Fire retardant instrumentation cables with low emission of
smoke and toxic corrosive gases, rubber insulated for rated
voltage.
- 06796.MAT.STA.STD Fire retardant instrumentation cables with low emission of
halogenhydric gases, PVC insulated for rated voltage.
- 05883.VAR.GEN.SPC Packings for the Dispatching of Materials and Equipments
- 05497.VAR.ELE.SPC Construction method for electrical material for tropical
climates
- 05886.COO.GEN.SPC Data Books

1.7. Order of Priority

In case of conflict among the documents, the following order of preference shall be
applied:

1. Purchaser Order
2. Data Sheet of Individual Items
3. This Specification
4. Other Standards, Codes and Regulatory Requirements
5. Supplier Proposal

If the conflict is found in the specifications, it is the responsibility of Vendor to


immediately inform the Contractor for a resolution of the conflict prior to start the work.

2. SUPPLY CONTENTS

2.1. Extent of supply

2.1.1. General

File Name : 3225.03.DIST.24605_R2_Technical Specification for Instrument Cable.doc


This document is property of NAOC Ltd. Who lawfully reserves all rights. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited. NAOC
will safeguard its rights according to the civil and penal provisions of the law.
CUSTOMER JOB UNIT
Nigerian Agip Oil Company Limited DN-57
PLANT LOCATION
Code 3225.03.DIST.24605
Ogbainbiri, Nigeria
PROJECT/UNIT Revisions
Sheet
Swamp Area Gas Gathering for N-LNG Gas Supply T4/5
8 of 20 0 1 2
EPC for Upgrading of Ogbainbiri Flow-station
TECHNICAL SPECIFICATION FOR
TITLE INSTRUMENT CABLE

• Correspondence and drawings shall be in English Language.

• It is mutually agreed that specifications and standards shall be fully met for all points
not listed among “exceptions” included in the extent of supply.

2.1.2. Requirements and Extent of Supply

The limits of supply are clearly indicated on the attached Data sheets.

2.2. Inspection and tests

2.2.1. General

• The works carried out according to this specification shall be subjected to inspections
and tests, as follows.

• Company Representative has the right to inspect any components during all phases of
the works at the vendor workshop or at his sub-Vendor plants.
The right of the Company Representative to inspect as well as waiving of the same in
any case, shall not relieve the Vendor from his fully responsibility for compliance of the
requirements of this specification.

• The Vendor shall provide the Company Representative with all materials certifications,
radiographic or any other certification and/or data necessary to verify the Vendor's
compliance with the requirements of this specification.

• All certificates and testing shall be completely at Vendor’s charge.

• The Vendor shall notify the Company, in writing, three (3) weeks in advance the date
and place at which any instrument shall be ready for final inspection and/or testing.
The Vendor shall confirm the above mentioned date one (1) week in advance.

• The Vendor shall provide at no additional cost to the Company Representative, all
assistance, labour, instruments, consumable, materials, equipment and power supply
that the Company Representative deems necessary for testing and work of material
for quality, quantity, dimensions, weight, etc.

File Name : 3225.03.DIST.24605_R2_Technical Specification for Instrument Cable.doc


This document is property of NAOC Ltd. Who lawfully reserves all rights. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited. NAOC
will safeguard its rights according to the civil and penal provisions of the law.
CUSTOMER JOB UNIT
Nigerian Agip Oil Company Limited DN-57
PLANT LOCATION
Code 3225.03.DIST.24605
Ogbainbiri, Nigeria
PROJECT/UNIT Revisions
Sheet
Swamp Area Gas Gathering for N-LNG Gas Supply T4/5
9 of 20 0 1 2
EPC for Upgrading of Ogbainbiri Flow-station
TECHNICAL SPECIFICATION FOR
TITLE INSTRUMENT CABLE

• Any work not conforming to the requirements of this specification shall be redone by
the vendor at no additional cost for the Company.

2.3. General Documentation Requirements

2.3.1. General
The supply shall include the documentation herein required that is to be considered as
integral part of the supply scope.

Correspondence and drawings shall be in English Language.

During the supply phase the Company has the right to request, at no additional charge,
documents for a complete knowledge of the equipment and/or items.
All printed matter shall be clear and legible.

Company has the right to reject printed matter of poor quality and the Vendor shall
provide new sets at no additional charge.
Similar items may be covered by common construction drawings provided each drawing
includes all the item numbers referred to.

2.3.1.1. Quality Requirements

The preparation of documents shall comply with the requirements of the CONTRACT
and the format, sizing and method of presentation shall be approved by Contractor.
Multi-page documents shall be produced on the following software packages and shall
be capable of clear reproduction, microfilming and electronic storage:
− Microsoft Word
− Microsoft Excel
− Microsoft Powerpoint
− CAD/Autocad Latest Release
Single-page drawings shall be capable of clear photographic, microfilming and
electronic reduction to A3 size.

2.3.1.2. Document Size

File Name : 3225.03.DIST.24605_R2_Technical Specification for Instrument Cable.doc


This document is property of NAOC Ltd. Who lawfully reserves all rights. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited. NAOC
will safeguard its rights according to the civil and penal provisions of the law.
CUSTOMER JOB UNIT
Nigerian Agip Oil Company Limited DN-57
PLANT LOCATION
Code 3225.03.DIST.24605
Ogbainbiri, Nigeria
PROJECT/UNIT Revisions
Sheet
Swamp Area Gas Gathering for N-LNG Gas Supply T4/5
10 of 20 0 1 2
EPC for Upgrading of Ogbainbiri Flow-station
TECHNICAL SPECIFICATION FOR
TITLE INSTRUMENT CABLE

Vendor shall propose size of documents to be produced, and obtain Contractor written
approval prior to commencement of work scope.

2.3.1.3. Document Formats

Vendor shall propose format of documents to be produced and obtain Contractor


written approval prior to commencement of work scope.
Format of documents shall be unique and homogeneous throughout the Project, and
used for all documents produced from or on behalf of the Vendor.

2.3.1.4. Information

Vendor shall propose the scope of information to be entered on documents. Particular


emphasis shall be placed on drawings with regard to data tables, notes, and hold
categories.
The scope of information to be entered on documents shall be homogeneous
throughout the Project.
Each document shall, at all stages of its life, bear an identification of the (internal and
external) cycle it is bound to undergo and a clear indication of those steps which have
already been passed.

2.3.1.5. Units of Measurement

All documents shall be produced using the unique units of measurement system
approved for the Project.

2.3.1.6. Confidentiality of Ownership

Each document and drawings shall contain a confidentiality statement as below:

“This document is property of NAOC Ltd. who lawfully reserves all rights. Any
unauthorised attempt to reproduce it, in any form, is strictly prohibited. NAOC shall
safeguard its rights according to the civil and penal provisions of the law. “

File Name : 3225.03.DIST.24605_R2_Technical Specification for Instrument Cable.doc


This document is property of NAOC Ltd. Who lawfully reserves all rights. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited. NAOC
will safeguard its rights according to the civil and penal provisions of the law.
CUSTOMER JOB UNIT
Nigerian Agip Oil Company Limited DN-57
PLANT LOCATION
Code 3225.03.DIST.24605
Ogbainbiri, Nigeria
PROJECT/UNIT Revisions
Sheet
Swamp Area Gas Gathering for N-LNG Gas Supply T4/5
11 of 20 0 1 2
EPC for Upgrading of Ogbainbiri Flow-station
TECHNICAL SPECIFICATION FOR
TITLE INSTRUMENT CABLE

2.3.1.7. Symbols

The symbols used in the drawings shall be in compliance with appropriate


specifications and recognised standards acceptable to Contractor. The same symbols
shall be used throughout the Project.

2.3.1.8. Revisions

Vendor shall use revision characters starting from 0,1,2….. for Design issues of
documents.
Documents revised from previous approved levels shall have the affected areas
highlighted by 'clouding' or 'side-lining' and the use of a triangle denoting the revision
status. Previous revision highlighting shall be removed at subsequent issues.

2.3.2. Maintenance Manuals

2.3.2.1. The Vendor shall prepare Maintenance Manual for the equipment. These Manual shall
include such items as maintenance schedules indicating recommended minimum and
maximum periods for implementation for routine test and preventative maintenance;
maintenance and test procedures; corrective maintenance procedures, including
removal, dismantling, overhaul, assembly, replacement, repair, test and calibration;
cleaning methods and materials, fits/clearances and tolerances; details of access and
lifting requirements; details of special tools required for maintenance; safety precautions,
spare parts details, drawings, fault finding methods, etc.

2.3.2.2. The Manuals shall be compiled from Vendor data but consolidated in a user-friendly
format.

2.3.3. Final Data Books


All Vendor’s Final Data Book Requirements are detailed in COMPANY’S Specification
for Data Books, 05886.COO.GEN.SPC.

2.4. Materials / Equipment Warranties

File Name : 3225.03.DIST.24605_R2_Technical Specification for Instrument Cable.doc


This document is property of NAOC Ltd. Who lawfully reserves all rights. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited. NAOC
will safeguard its rights according to the civil and penal provisions of the law.
CUSTOMER JOB UNIT
Nigerian Agip Oil Company Limited DN-57
PLANT LOCATION
Code 3225.03.DIST.24605
Ogbainbiri, Nigeria
PROJECT/UNIT Revisions
Sheet
Swamp Area Gas Gathering for N-LNG Gas Supply T4/5
12 of 20 0 1 2
EPC for Upgrading of Ogbainbiri Flow-station
TECHNICAL SPECIFICATION FOR
TITLE INSTRUMENT CABLE

2.4.1. The Vendor shall provide materials/equipment with a warranty for twenty-four (24)
months from the date of the successful completion of the performance test, or for forty-
eight (48) months from the date of shipment, whichever comes earlier. All warranties are
to be in favor of the Contractor.

2.4.2. During this period the Vendor shall be responsible for Vendor’s performance under their
warranty.

2.5. Packing and Marking

2.5.1. The Vendor shall be responsible for the proper packing & marking of the package as
below;

− General and detailed requirements for packing are stated on the Agip Specification
05883.VAR.GEN.SPC
− All gasket surfaces, flange faces and machined or ground metal surfaces shall be
thoroughly cleaned, greased & protected with suitable wood, metal, or substantial-
type covering to insure their full protection.
− All exposed threaded parts shall be greased and protected with metallic or other
substantial type protectors.
− All female threaded connection shall be closed with forged steel pipe plugs or
snap-in protection plugs. Case-iron pipe plugs shall not be acceptable.
− Suitable weather protection, blocking straps and skids shall be provided to protect
the equipment from damage in transit and during storage.

2.5.2. The safe arrival at Nigeria Port of all materials in good and usable condition is essential.
The Vendor shall provide suitable and adequate protection against corrosion, high
temperature, pilferage and possible rough handling during transshipment. Any
preservation shall be suitable for possible long-term storage at SITE including all
necessary instructions to ensure that the Materials are maintained in an “as new”
condition.

File Name : 3225.03.DIST.24605_R2_Technical Specification for Instrument Cable.doc


This document is property of NAOC Ltd. Who lawfully reserves all rights. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited. NAOC
will safeguard its rights according to the civil and penal provisions of the law.
CUSTOMER JOB UNIT
Nigerian Agip Oil Company Limited DN-57
PLANT LOCATION
Code 3225.03.DIST.24605
Ogbainbiri, Nigeria
PROJECT/UNIT Revisions
Sheet
Swamp Area Gas Gathering for N-LNG Gas Supply T4/5
13 of 20 0 1 2
EPC for Upgrading of Ogbainbiri Flow-station
TECHNICAL SPECIFICATION FOR
TITLE INSTRUMENT CABLE

2.5.3. The COMPANY and/or Contractor reserve the right to undertake inspection of packing
prior to dispatch. Any such inspection shall not relieve the Vendor of any of their
responsibilities.

2.6. Shipping, Imports and Customs Formalities

2.6.1. Delivery condition shall be based on FOB near international port or CIF Nigerian port.
However, Bidder shall be separately provided the price schedule of the goods quoted
each delivery condition.

2.6.2. The Vendor shall establish and maintain proper co-ordination and communications with
COMPANY and/or Contractor with regard to any potential slippages in the issue of
import and customs documentation by the Nigerian Authorities.

2.6.3. Packing, handling and transporting modules, skids involving heavy-lifts and over-sized
cargoes, may be subject to inspection by COMPANY and/or Contractor prior to
shipment. The Vendor shall arrange for the necessary details and advise Contractor at
least thirty (30) working days in advance

3. TECHNICAL REQUIREMENTS

3.1. General

Design and materials construction, as well as the supply of components shall meet the
standards and rules shown in the relevant general and technical specifications attached.

However the Vendor shall be fully responsible for the proper working condition of the
instrument cable being supplied.

Vendor also to recommend any procedures and steps to be adopted, requiring the
Company to suggest whatever device, information and data in case they were not
indicated on the technical specification, in order to optimise and upgrade functionality
reliability for the instruments.

File Name : 3225.03.DIST.24605_R2_Technical Specification for Instrument Cable.doc


This document is property of NAOC Ltd. Who lawfully reserves all rights. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited. NAOC
will safeguard its rights according to the civil and penal provisions of the law.
CUSTOMER JOB UNIT
Nigerian Agip Oil Company Limited DN-57
PLANT LOCATION
Code 3225.03.DIST.24605
Ogbainbiri, Nigeria
PROJECT/UNIT Revisions
Sheet
Swamp Area Gas Gathering for N-LNG Gas Supply T4/5
14 of 20 0 1 2
EPC for Upgrading of Ogbainbiri Flow-station
TECHNICAL SPECIFICATION FOR
TITLE INSTRUMENT CABLE

3.2. Cable sheath colours

Earth Cables Green / Yellow


All Others Black
I.S. Circuits Blue

3.3. Electrical Characteristics

L/R Ratio: 0.5mm² 25µK/Ω


L/R Ratio: 1.5mm² 40µK/Ω
Maximum conductor 0.5mm² 40Ω/km
Resistance at 20°C: 1.5mm² 15Ω/km

Electrical characteristics of instrument cables to IEC standards.

Capacitance of adjacent cores: 250pF/m @ 1kHz

3.4. Conductors

Conductors shall be flexible or stranded plain annealed copper in accordance with IEC
60228.

3.5. Laying Up

Insulated conductors where applicable shall be uniform twisted together to form a pair.
The lengths of lay shall be such that two wires forming a pair are not easily
dissociated.
The lengths of lay shall not exceed 100mm.

3.6. Binder Tape

File Name : 3225.03.DIST.24605_R2_Technical Specification for Instrument Cable.doc


This document is property of NAOC Ltd. Who lawfully reserves all rights. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited. NAOC
will safeguard its rights according to the civil and penal provisions of the law.
CUSTOMER JOB UNIT
Nigerian Agip Oil Company Limited DN-57
PLANT LOCATION
Code 3225.03.DIST.24605
Ogbainbiri, Nigeria
PROJECT/UNIT Revisions
Sheet
Swamp Area Gas Gathering for N-LNG Gas Supply T4/5
15 of 20 0 1 2
EPC for Upgrading of Ogbainbiri Flow-station
TECHNICAL SPECIFICATION FOR
TITLE INSTRUMENT CABLE

A non-hygroscopic tape of minimum thickness 0.023mm shall be applied over the final
layer of pairs with a 25% overlap, 50% where two tapes are used.

3.7. Screens

Wherever specified, laminated screening tape shall be applied. Tape shall have a
minimum overlap of 25%, metallic side down, in contact with a tinned drain wire of
0.5mm² diameter minimum.

3.8. Shielding

The shielding to be provided for multicore cables (i.e. single pairs or single triples
separately shielded, cables overall shielding, single pairs/triples shielding plus cable
overall shielding) will depend on the type of signal, sensor and disturbance level present
in the cable installation area (either electromagnetic or EM interferences).
Single pairs or single triples cables for analogue signals (such as low voltage and current
signals) shall always be shielded.

Other considerations on the type of shielding deemed more suitable, may be given from
time to time, according to the type of EM interference either already present or expected
on the installation area.
All shields consisting of either aluminium tape or equivalent material, complete with drain
wire or high coverage copper braiding (95% min.) must be grounded at one end only,
preferably in Control Room, barring different System requirements.
As to multicore cables formed by pairs or triples the individual shields must be isolated
from one another.
The shield electric continuity, and their insulation, if any, must be ensured along the
overall cable run.

3.9. Bedding

File Name : 3225.03.DIST.24605_R2_Technical Specification for Instrument Cable.doc


This document is property of NAOC Ltd. Who lawfully reserves all rights. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited. NAOC
will safeguard its rights according to the civil and penal provisions of the law.
CUSTOMER JOB UNIT
Nigerian Agip Oil Company Limited DN-57
PLANT LOCATION
Code 3225.03.DIST.24605
Ogbainbiri, Nigeria
PROJECT/UNIT Revisions
Sheet
Swamp Area Gas Gathering for N-LNG Gas Supply T4/5
16 of 20 0 1 2
EPC for Upgrading of Ogbainbiri Flow-station
TECHNICAL SPECIFICATION FOR
TITLE INSTRUMENT CABLE

The interstices between each core or pair and any central voids shall be filled with a non-
hygroscopic filler to form a circular and effectively filled cross-section.

3.10. Armour

A single layer of galvanised round steel wire armour with diameter sized to suit cable
glands to BS EN 50262.

3.11. Formations and Minimum Sections

The multicore cables will be selected among the following with the aim to reduce the
formation types:
Preferential multicore cables:
pairs: 1 x 2 x section, in mm²
6 x 2 x section, in mm²
12 x 2 x section, in mm²
24 x 2 x section, in mm²
The same formations will be deemed as preferential for triples multicore cables.

Special design and/or installation requirements may deviate from the above criterion,
upon notice to and/or approval by the Company, provided "ad hoc" construction
formations are not involved.
The single and multicore cable minimum section will be 1 mm², with exception for
intrinsic safety cables, for which the following will govern:
1 mm² for multicore cables
1.5 mm² for either single pairs and single triples

3.12. Rated Voltage

All above cables, either single or multicore, and including instrument supply cables
will require the following Uo-U rated voltage values:

File Name : 3225.03.DIST.24605_R2_Technical Specification for Instrument Cable.doc


This document is property of NAOC Ltd. Who lawfully reserves all rights. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited. NAOC
will safeguard its rights according to the civil and penal provisions of the law.
CUSTOMER JOB UNIT
Nigerian Agip Oil Company Limited DN-57
PLANT LOCATION
Code 3225.03.DIST.24605
Ogbainbiri, Nigeria
PROJECT/UNIT Revisions
Sheet
Swamp Area Gas Gathering for N-LNG Gas Supply T4/5
17 of 20 0 1 2
EPC for Upgrading of Ogbainbiri Flow-station
TECHNICAL SPECIFICATION FOR
TITLE INSTRUMENT CABLE

0,45 / 0,75 kV for sections smaller than or equal to 1 mm²


0,6 / 1 kV for sections larger than 1 mm²

3.13. Segregation Criteria - Safety Requirements

The cables for low voltage and current analogue signals and cables for high level voltage
and current signal (such as instrument power supply, shut-down circuitry and digital
signals in general) will be generally laid in the same raceway provided they are suitably
separated, or in separate raceways.
Intrinsically safe cables will be generally laid on separate dedicated raceways; the
installation of mixed cables (intrinsic safety and non) on the same raceway may be
allowed provided they are adequately separated by a mechanical protection, such as
an insulating section or a grounded separator.
The cables for safety systems (such as fire and gas detecting circuits, ESD circuits)
will generally run on separate dedicated raceways.
The segregation between different type of cables is meant to be applied to the overall
cable runs (passages, terminal strips, junction boxes, etc.) unless differently specified.
The cable formation must take into account the homogeneity of the signals; in no case
will the usage of the same cable will be allowed for the transmission of analogue and
digital signals, unless with Company approval.

3.14. Outer Sheath

The final over-sheath shall be of a PVC compound which shall be suitable for the
specified duty and configuration and shall be applied by an extrusion process.
Insulation material shall be resistant to termites and fungus growth.

3.15. Burning Resistance

All instrument cables shall be ‘fire retarding’ type to IEC 60331-11 and IEC 60332 parts 1
& 3 and CE codes, with toxic gas low emission.

File Name : 3225.03.DIST.24605_R2_Technical Specification for Instrument Cable.doc


This document is property of NAOC Ltd. Who lawfully reserves all rights. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited. NAOC
will safeguard its rights according to the civil and penal provisions of the law.
CUSTOMER JOB UNIT
Nigerian Agip Oil Company Limited DN-57
PLANT LOCATION
Code 3225.03.DIST.24605
Ogbainbiri, Nigeria
PROJECT/UNIT Revisions
Sheet
Swamp Area Gas Gathering for N-LNG Gas Supply T4/5
18 of 20 0 1 2
EPC for Upgrading of Ogbainbiri Flow-station
TECHNICAL SPECIFICATION FOR
TITLE INSTRUMENT CABLE

3.16. Bending

The cable supplier shall specify the minimum bending radius for each type of cable
offered and the minimum and maximum temperatures at which the cables can be
installed to these dimensions.

3.17. Core Identification

Each pair and core of every cable (single or multi-pair) shall be individually identified
using unique colour coding or numbering system.

3.18. Markings

Cable over-sheaths shall be embossed at intervals not exceeding 2m with the


manufacturers name, the cable type i.e. ‘Instrument Cable’ and the voltage grade. The
cables shall be provided with a suitable ribbon showing manufacturers name and year
of manufacture.
Cables shall be clearly numbered at each end, on both sides of a transit point, and when
entering a panel, junction box or gland plate.

3.19. Drumming

Each drum shall contain a single length of cable. The supplier shall advise the
limitations on minimum and maximum drum lengths. Each drum shall be clearly
identified with the following:

1. Project Drum No.


2. Instrument Cable Type
3. List of all cable numbers making up drum total length

File Name : 3225.03.DIST.24605_R2_Technical Specification for Instrument Cable.doc


This document is property of NAOC Ltd. Who lawfully reserves all rights. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited. NAOC
will safeguard its rights according to the civil and penal provisions of the law.
CUSTOMER JOB UNIT
Nigerian Agip Oil Company Limited DN-57
PLANT LOCATION
Code 3225.03.DIST.24605
Ogbainbiri, Nigeria
PROJECT/UNIT Revisions
Sheet
Swamp Area Gas Gathering for N-LNG Gas Supply T4/5
19 of 20 0 1 2
EPC for Upgrading of Ogbainbiri Flow-station
TECHNICAL SPECIFICATION FOR
TITLE INSTRUMENT CABLE

3.20. Size

Cable supplier to state cable diameters with quotation.

3.21. Inspection and Testing

The cables and glands shall be tested in accordance with the reference standards and
documentation. The supplier shall provide copies of test certificates for each type of
cable and gland to confirm compliance with the standards and suitability of the cable for
installation

4. TECHNICAL PROPOSAL PREPARATION

4.1. General

Documents attached to this specification requiring Vendor's data (i.e. all data sheets or
where otherwise required) shall be filled up and returned attached to the proposal.

Moreover in bid phase, the Vendor shall enclose with its offer drawings & materials, of
the proposed equipment with technical description.

A Proposal without the above mentioned documents shall be considered technically


incomplete.
Moreover, the Vendor shall consider the following general requirements:
All the technical deviations of the Vendor from this specification shall be clearly stated
under a paragraph headed "exceptions".

4.2. Other requirements

The Vendor shall include in his proposal the estimated utilities consumption.
The Vendor shall also include in his proposal the unit acceptance test at field.

The utilised units of measure shall comply with international system (S.I). Piping and
valves diameters shall be sized in inches.

File Name : 3225.03.DIST.24605_R2_Technical Specification for Instrument Cable.doc


This document is property of NAOC Ltd. Who lawfully reserves all rights. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited. NAOC
will safeguard its rights according to the civil and penal provisions of the law.
CUSTOMER JOB UNIT
Nigerian Agip Oil Company Limited DN-57
PLANT LOCATION
Code 3225.03.DIST.24605
Ogbainbiri, Nigeria
PROJECT/UNIT Revisions
Sheet
Swamp Area Gas Gathering for N-LNG Gas Supply T4/5
20 of 20 0 1 2
EPC for Upgrading of Ogbainbiri Flow-station
TECHNICAL SPECIFICATION FOR
TITLE INSTRUMENT CABLE

5. APPENDIX

Appendix A. 3225.03.DIGA.24044- Data sheet for Instrument Cable


Appendix B. Agip Standard Specification

File Name : 3225.03.DIST.24605_R2_Technical Specification for Instrument Cable.doc


This document is property of NAOC Ltd. Who lawfully reserves all rights. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited. NAOC
will safeguard its rights according to the civil and penal provisions of the law.
CUSTOMER JOB UNIT
Nigerian Agip Oil Company Limited DN-57
PLANT LOCATION
Code 3225.03.DIST.24605
Ogbainbiri, Nigeria
PROJECT/UNIT Revisions
Sheet
Swamp Area Gas Gathering for N-LNG Gas Supply T4/5
1 of 1 0 1 2
EPC for Upgrading of Ogbainbiri Flow-station
TECHNICAL SPECIFICATION FOR
TITLE INSTRUMENT CABLE

Appendix A. 3225.03.DIGA.24044- DATA SHEET FOR INSTRUMENT


CABLE

File Name : 3225.03.DIST.24605_R2_Technical Specification for Instrument Cable.doc


This document is property of NAOC Ltd. Who lawfully reserves all rights. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.
NAOC will safeguard its rights according to the civil and penal provisions of the law.
CUSTOMER JOB UNIT
Nigerian Agip Oil Company Limited DN-57
PLANT LOCATION
CODE 3225.03.DIGA.24044
Ogbainbiri, Nigeria
PROJECT/UNIT Revisions
SHEET
Swamp Area Gas Gathering for N-LNG Gas Supply for T4/5
1 OF 12 0 1 2
EPC for Upgrading of Ogbainbiri Flowstation

TITLE DATA SHEET FOR INSTRUMENT CABLE

DATA SHEETS FOR INSTRUMENT CABLE

I.Chukwuma H.M.Jeong S.Y.Park Y.K.Shin


2 13.09.10 Approve For Construction

I.Chukwuma H.M.Jeong S.Y.Park Y.K.Shin


1 30.04.10 Issued For Approval

I.Chukwuma H.M.Jeong S.Y.Park Y.K.Shin


0 25.09.09 Issued For Review

DNL NAOC
Rev. Date Description Prepared Checked Approved
Approval Approval

File Name
me : 3225 03 DIGA 24044_R2_Data Sheet for Instrument Cable.xls
CUSTOMER JOB UNIT
Nigerian Agip Oil Company Limited DN-57
PLANT LOCATION
Code 3225.03.DIST.24605
Ogbainbiri, Nigeria
PROJECT/UNIT Revisions
Sheet
Swamp Area Gas Gathering for N-LNG Gas Supply T4/5
1 of 1 0 1 2
EPC for Upgrading of Ogbainbiri Flow-station
TECHNICAL SPECIFICATION FOR
TITLE INSTRUMENT CABLE

Appendix B. AGIP STANDARD SPECIFICATION

File Name : 3225.03.DIST.24605_R2_Technical Specification for Instrument Cable.doc


This document is property of NAOC Ltd. Who lawfully reserves all rights. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.
NAOC will safeguard its rights according to the civil and penal provisions of the law.
CUSTOMER JOB UNIT
Nigerian Agip Oil Company Limited DN-57
2
PLANT LOCATION Appendix B
Code
Ogbainbiri, Nigeria 3225.03.DIST.24605
PROJECT/UNIT Revisions
Sheet
Swamp Area Gas Gathering for N-LNG Gas Supply for T4/5
1 of 1 0 1 2
EPC for Upgrading of Ogbainbiri Flow-station
TECHNICAL SPECIFICATION FOR
TITLE INSTRUMENT CABLE

LIST OF COMPANY SPECIFICATION

NO. SPECIFICATION NO. REV. DESCRIPTIONS

1 20169.EQP.ELE.FUN 1 Power Electric Cables, Cables for Instrumentation and Control

2 05883.VAR.GEN.SPC 1 Packings for the Dispatching of Materials and Equipments

3 05497.VAR.ELE.SPC 1 Construction method for electrical material for tropical climates

4 05886.COO.GEN.SPC 1 Data Book


Fire retardant instrumentation cables with low emission of
5 06795.MAT.STA.STD 3 smoke and toxic corrosive gases, rubber insulated for rated
voltage.
Fire retardant instrumentation cables with low emission of
6 06796.MAT.STA.STD 3
halogenhydric gases, PVC insulated for rated voltage.

File Name : Appendix B.List of Company Specification.doc


This document is property of NAOC Ltd. who lawfully reserves all rights. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.
NAOC will safeguard its rights according to the civil and penal provisions of the law.

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