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FIBER LASER PLATE CUTTING

II-nd Generation

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Laser
It travels at 299.792.458 meters per sec. Its visible spectrum ranges from 400 to 700 nanometers. Its
smallest unit is a packet of energy, a photon. It is light, and its use is growing in tube and pipe
production and fabrication facilities throughout the world.
In most of its natural and artificial forms, light has little power. However, a groundbreaking invention
in the latter half of the 1950s increased its power and concentrated it in a small area. Thus was born
a modern and revolutionary concept: Light Amplification by Stimulated Emission of Radiation, or
laser.

Fiber Laser Technology:

High power Fiber Lasers are made of active optical fiber and semiconductor laser diodes, a
combination of two of the most innovative and advanced laser technologies. These lasers use diodes
as a light source for pumping the active fiber. The laser beam is generated in the optical fiber and is
transmitted by flexible armored cable. Special active fibers are doped with rare-earth ions, allowing
extremely powerful generation of very small core, which makes it possible to produce kilowatt power
lasers with excellent beam quality.

Inflated radiation is generated by a large number of laser diodes and beamed into an input of the
optical fiber. There with the help of input "Bragg mirrors", the wavelength of the generated laser beam
is limited about 1070 μm.

The average lifespan of the diodes is over 100,000 hours. Generated laser beam is with very high
quality, and it can be transmitted with unchanged quality up to a distance of 50 m between the
resonator and the cutting head is carried over fiber. The active core of the fiber has a thickness only
few micrometers. This means that there is no need for mirrors, thus avoiding the regular replacement

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of costly mirrors, cleaning and adjustment of the external optical way. Transmission of the laser beam
through fiber cable versus mirrors and beam path concept of the CO2, increase efficiency and
eliminate maintenance.

In comparison with the CO2 laser, which was widely used in the industry until now, Fiber laser has 10
times less wavelength. As the fiber laser beam with this kind of wavelength is much better absorbed
and less reflected by metals, it allows you to cut non-ferrous metals such as aluminum, copper or
brass, which are problems for CO2 lasers. Moreover the operating wavelength of around 1μm from
fiber lasers gives about 7 times higher absorption in metals as the 10.6μm from CO2 lasers, when
operating at room temperature.

Absorption of various
metals at relevant
wavelengths for
industrial lasers

Fiber lasers have a higher absorption rate.

Fiber laser can be focused to a spot size of 1/10th the diameter of the CO2-laser; smaller focus
diameter produces higher power density or a longer focus length, which makes the process more
stable. The difference in the brightness results in 100 times higher power density at the work piece.
Therefore cutting capacities between a CO2 and Fiber resonator should not be compared on 1:1 (1kW
fiber laser cuts as fast as 3kW CO2 in the range of 3-4mm stainless steel).

The future is laser.


Pressure to manufacture products in shorter time periods and at lower costs is growing in
conventional tube cutting. With the laser, entire process steps are no longer necessary, and this
means immediate savings. You expand your part spectrum and your range of customers at the same
time. The laser’s versatility makes it possible to produce small lot sizes quickly and efficiently and
offers the flexibility needed to tackle custom jobs. The broadened spectrum of design possibilities
offered by laser cutting gives both manufacturers and their clients a clear competitive edge over
conventional methods.

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As the global market leader in ECONOMICAL laser and plasma manufacturing
technology, LASERMACH® offers with the Lumen Series the best and fastest entry into the world of
metal laser cutting at a very affordable budget. We offer a wide range of product choices for
processing sheet metal and tubes, for all kind of ferrous and non-ferrous metals like stainless steel,
carbon steel, mild steel, alloy steel, copper, brass, aluminum, titanium, gold, silver, cobalt.

High Speed Fiber Laser Cutting Machine


LUMEN PRO 2-nd GENERATION

Specially used for cutting 0.5-25 mm carbon steel, 0.5-14mm stainless steel, galvanized steel,
electrolytic zinc-coated steel, silicon steel, 0.5-14mm aluminum, 0.5-8 mm brass and red
copper and other kinds of thin metal sheets (The max thickness depends on the different
power fiber laser source).

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LUMEN PRO 2nd- Generation from LASERMACH®, is the new series of high quality laser cutting
equipment, particularly designed for metal processing industries
As the global market leader in ECONOMICAL laser and plasma manufacturing
technology, LASERMACH® offers the best and easiest entry to the world of metal laser cutting
at a very affordable budget. We offer a wide range of product choices for processing sheet
metal and tubes, for all kind of ferrous and non-ferrous metals like stainless steel, carbon steel,
mild steel, alloy steel, copper, brass, aluminum, titanium, gold, silver, cobalt.

Our laser machines bring you a cost-effective, low-maintenance, environmental-friendly


solution to your organization. We deliver a machine that provides quality cutting and
tolerances, low productivity loss between jobs and less maintenance costs -- equating to a
higher return on investments.

Our success is built on long-standing customer relationships, technical expertise and


sensitivity to our customer needs. We always look for ways to improve our efficiency while
adding extra value for the benefit of our customers.

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Make metal cutting easier!
Our innovative technology enables us to offer the most economical solution for every application. By
using our machines that are easy to operate, you can speed up cutting operations and still be assured
of best-quality parts. At the same time you can benefit from the advantages of laser processing,
specifically the ability to cut contours of any geometry in a wide variety of materials and wall
thicknesses.

LUMEN PRO - One model, One dimension, Different power!

Product parameters
Model P3015 P4020 P6015 P6020 P6025 P8025
Working Area 3048*1524 4000*2000 6100*1524 6100*2000 6100*2500 8100*2500

Laser Output Power 4000w/3000w/2000w/1500w/1000w

X/Y-axis positioning accuracy 0.03mm

X/Y-axis repositioning accuracy 0.02mm

X/Y-axis Maximum Simultaneous Speed 140m/min

Max acceleration speed 1.6G

Max cutting speed 35m/min

2
www.lasermach.eu
Cutting performance
 By using a fiber laser source, there is no need for mirrors and no optical elements in the way of the
laser beam and no need of gas for filling up the laser tubes and to maintain the source. The laser
beam is by fiber-optic cable transported without losses to the work area and also the power losses
are almost ZERO. Less moving parts creates more efficiency and reduced maintenance plus a
higher precision.

6 – 8 – 10 -12 – 14 mm
cutting with our 1000 Watt
fiber laser with oxygen

Max. cutting thickness and parameters for metal 1000W 2000W 3000W
Carbonplates
steel (O2) 12mm 16mm 20mm
Stainless steel (N2) 6mm 8mm 10mm
Aluminum (N2) 3mm 8mm 10mm
Brass (N2) 3mm 6mm 8mm
2mm 4mm 4mm

1000W 2000W 3000W


 Our machine has very low power consumption: Total consumption is lowest in it class.

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A Cast iron bed lasts forever

A Single piece cast iron bed assure 25 years usage without deformation. Bed is finished in one single
set-up on a 12 meters CNC milling/drilling center, which guarantees the perfect dimensions. We are
the only one with a cast iron bed!
The heavy bed makes the equipment more stable in working;

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Pallet changer as a standard

 Loading and unloading of machined parts is carried out by a pallet changer table and interchanging
time is only 10 seconds.
 Attractive and innovative design specifically designed to take up as little space as possible.

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Cast aluminum crossbeam

Aluminum casting gantry:is one Integral steel mold pressure casting, light, flexible and efficient. We
are the first one who use low pressure casting gantry with a 10-ton heavy steel mould in the area.
It's 50% lighter than iron casting gantry with better rigidity. It increases the precision and the
acceleration, and it reduce the consumption of the machine.

After artificial aging, solution treatment and finishing, crossbeam owns good integrity, rigidity,
surface quality, toughness and ductility. Aluminum alloy’s metal characteristics of light weight and
strong rigidity are helpful to high speed movement in processing, and high flexibility is beneficial to
high-speed cutting of various graphics based on high accuracy. Light crossbeam can give equipment
a high operation speed, improving processing efficiency to ensure processing quality.

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Protection
Full closed protection improves using security; laser protection glass isolates laser radiation to human beings;
automatic collection system of smokes and dusts is environment friendly; intelligent monitoring system
reduces accident rate, making us enjoy beauty and health in cutting process. The working area of Lumen Pro
is added with protection cover and glass to prevent damages caused to human body during operation.

 The working area is provided with a full enclosure and the cutting process can be observed via a
special- glass windows or via the big monitor
 Dust, chips and rest metals are nicely collected in the drawers under the machine

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Auto Focus Laser Head

Comparing to the laser source, the laser head is the most important part of the laser cutting machine.
Swiss made Raytools © brand laser cutting heads have become the most popular and reliable brand in
the current market. Based on the Swiss Raytools BM110 fiber laser head, this OEM build head is a self-
focusing optical fiber cutting head, original model was introduced by RAYTOOLS AG in Switzerland in
2016 and major upgraded end of 2017. The built-in drive unit of the external motor of the product can
automatically adjust the auto-focussing position within 25mm (+-0.05mm) and focus length by the
linear mechanism driving focusing lens. The user can set the continuous focusing through the program
to complete the rapid piercing of thick plates and to automatically addapt the focus to different
thicknesses and sorts of materials in one run. The optimized dual water-cooled optical design allows the
laser head to sustain at high power for long time jobs.

Laser Power 0 - 4000W (optional 6000W with other laser head)

Laser brand use Adapt to various fiber lasers: (IPG, MAX, Raycus, Rofin...)

Lead of Screw Rod 1mm step per rotation

Collimating Focal Length 100mm

Focus Focal Length 125mm-(1.5-2 kW)/150mm/200mm (3–4 kW)

Focus Lens Diameter D30 mm (0-3kw), D37 mm (0-4kw)

Vertical Focusing Range +10mm—— -15mm

Horizontal Focusing Range ±1.5mm

Maximum Gas/air Pressure 25bar

Weight 4.2kg

FREE YOUR HANDS, ENJOY AUTO FOCUS


Applicable to various focal lengths, which are controlled by machine tool control system. Focal point
will be automatically adjusted in cutting process to achieve the best cutting effect of different
thicknesses sheets metal. We don’t need to do manual regulation, which effectively avoids errors or
faults caused by manual operation and which greatly improves cutting speed.

When replacing different materials or different thicknesses sheet, manual focus laser head needs
manual regulation, which is laborious and time consuming; auto focus laser head is controlled by
control system, it can also read system storage parameters automatically, saving time and
manpower;

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Collimating protective lens drawer can better protect collimating lens and
improve replacing speed of protective lens.
Built-in double water-cooling structures ensure the constant temperature of
collimating and focusing components, avoiding overheating damage of lenses
and eventual condense inside the head. The cooling effect is much better with
almost no heating or fogging in longterm cutting. Service life drastically
increase for the collimation protective lens and focus protective lens.

For reliable operation, the


optical elements are protected
from fusion spatter, metal dust
and pollution –the head is
completely sealed and
protected from impurities in the
cutting gas by easily replaceable
cutting and pressure-resistant
protective lenses. The treated purging air in the
collimator area permits neither process dust nor
particles to penetrate. The focusing lens is kept clean
by a pressure-tight protective window cartridge
(drawer type), even if the cutting gas is contaminated.
Quartz lenses of the highest quality ensure a stable
focal position, which is extremely user-friendly, since
they can be both laterally and vertically adjusted from the outside.

Head Retraction Method


A new generation of safety following module : the Laser head is keeping perfectly constant
distance with work piece in cutting process. This reduces the collision risks. It will stop
cutting when colliding plate. The new safety following module reduces accident rate and
improves cutting performance.
The optimum retraction method may be set according to the material and plate thickness.
Minimize processing time and achieve better stability by selecting the best retraction
method.
Cutting head movement depends on cad/cam , drawing , material and thickness and
programming system settings.

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CNC Controller : DUAL SCREEN

Independent R&D operating system,Cypcut origin, perfectly combines high efficiency and simplicity with
inclusiveness. Both tube cutting software and plate cutting software work identical and on one sytem. Build
on the basic architecture of the windows platform and fully inherited operation habits of office, reducing the
operators threshold.

The software is embedded with a rich memory of laser cutting setting references, flexible layout designs and
tool path editing, data import/export, bridging, co-edge, beam compensation, curve smoothing, division,
combination, automatic identification of exterior and interior modes and so on, compatible with laser source
brands such as IPG, SPI, JK, Raycus, etc., capable of running for CO2 and YAG.

Registration through mobile phone is


possible and very convenient, fast and safe.
Wifi is integrated and possible camera input
control.

The operating system can realize intelligent


layout of graphics cutting and support the
import of multiple graphics, optimizing
cutting orders automatically, searching
edges smartly and automatic positioning.
Control system adopts the best logic
programming and software interaction,
provides stunning operation experience,
effectively enhancing the utilization of
sheet metal and reducing waste. Simple and fast operation system, efficient and accurate cutting
instructions, effectively improve the user experience.

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WIFI WIRELESS CONTROL
For speedy service, we add WIFI function for our technician to operate
troubleshooting and adjust parameters remotely.

Check laser source parameters to analyze failure causes.

Check cutting parameters to analyze and adjust new parameters.

Aesthetics was introduced to this industrial design which becomes a perfect


combination of technology and aesthetics. Monitor surrounded by baking paint silver
decoration,coordinated with diamond cutting tempered

glass and alpine white sheet metal design.

Touch control + VIDEO Camera


The first one to use UI design in the world which lets
display respond to processing table, making
processing more intuitive. 1920*1080 high-definition
capacitive 10 points touch screen. Elegant curves
precisely fit machine body. Strong waterproof
breathable system creates the best space, making
operation more convenient. Diamond cutting process
and HD plasma tempered glass make screen more
exquisite and comfortable to use. More enjoyable
work methods and cheerful mood can improve work
efficiency.
Using a new graphic rendering and presentation, pipe
parts can realize dual display as flat and three-
dimensional. Plane retouching is simple and quick,
three-dimensional can synchronous display. The new
four-sided edges searching, optimized edges searching mode and algorithm bring us higher cutting
accuracy and accuracy stability.

Blow Piercing possible

Produces smaller piercing holes faster in mild steel up to 16mm in thickness by


controlling the oxidation reaction and optimizing beam quality.

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Crust Reduction Control

CR Control reduces dross adhesion at corners,


realizing high-speed processing while maintaining
high quality

Fiber Laser Resonator From World Leaders:

MAX Photonics, IPG, Raycus, Rofin are all the world leaders in high power fiber lasers with a major
market share today in the metal working / cutting lasers. Compared with conventional laser systems,
fiber lasers use remarkably less energy and are at least 15 times more efficient than conventional
laser systems. Our preference laser supplier is Max-Photonics offering a very high quality product at
an affordable price. Over 100.000 customers are very satisfied with MAX laser sources.
Max have today the highest photoelectric conversion efficiency (more than 31%) from all laser-source
suppliers

LASER SOURCE SPECIFICATIONS

Wavelength range:1070~1090nm

Beam quality TEM00 (M2<1.8)


Forced air/Water cooling
More than 100000 hours work-life of pumped diode

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Productive all-round machine
The proven concept of the Lumen Pro replaces conventional manufacturing methods. The perfect
compatibility between the components ensures high productivity: from the laser unit and the beam guidance
system to the pallet change unit and the control panel right to the modules for the handling of plates auto
loading unloading.
 Highly productive manufacturing
 Exact results thanks to superior technology
 Finest part quality
 Ergonomic and user-friendly
 A machine concept with ideal accessibility
Productivity

 Thanks to the seamless interaction between the control and programming systems, the drawing is
effortlessly turned into a finished part
 Automated solutions ensure an optimized workflow and accelerated logistic processes

Quality

 Precise guidance of the tables thanks to wider clamping rollers


 Precise processing with the synchronized 2 tables
Flexibility

 Easy accessibility of the machine due to its open concept


 Full flexibility for the processing of single sheets thanks to adaptive controller
User-friendliness

 Ergonomic and therefore user-friendly machine concept


 Easy access for loading, unloading and to processing areas
 Manual intervention is possible at any time e. g. for the ergonomic loading of unprocessed material

Intelligent travel protection

Automatically monitor operation range of slide and cutting parts, keeping operation within machining range.
Double guarantees of fixed limitation greatly improve equipment and personal safety, minimizing the using
risks.

Auxiliary gas low pressure alarm function

Providing real-time pressure detection, pushing abnormal information when pressure value is lower than
optimal cutting effect and precision. Ensure the cutting performance, accuracy and timeliness of gas
replacement.

WIFI remote intelligent assistance

Global real-time feedback Providing real-time fault analysis and troubleshooting.

Intelligent alarm system

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The system will start full abnormal alarm and push it to the interface through control center when
equipment is abnormal. Finding equipment abnormal in advance and reducing hidden dangers can multiply
improve the equipment troubleshooting efficiency.

Automatic lubrication system

Automatic lubrication system provides timing and ration lubricating oil for equipment to ensure its normal
and high speed operation, and owns functions of abnormal alarm and liquid level alarm. The system greatly
enhances cutting accuracy and effectively extends service life of transmission mechanism.

Automatic nozzle changer

Adopting abundant and accurate control


system can realize automatic replacement
of nozzles according to different materials
and thicknesses, saving manual replacement
time and improving processing efficiency,
smart and convenient; Newest automatic
calibration and cleaning functions can
achieve fully automatic laser head
calibration and nozzle cleaning, reducing the
repetitive manual work; High-precision drive
system provides a reliable replacement
precision and stability to ensure that every
replacement can be perfectly safe. Fully
enclosed protection of the whole part
improves the safety of parts and personal.

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LUMEN Pro : One model, Total solutions!

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Available options

NEW !!
iLoader :Automatic Loading Device
 Perfectly compatible with the operation system to achieve material loading automatically, the processing
efficiency can be increased by 80% than manual operation;
 120° large-scare of rotation angle makes working position and device composition more flexible;
 High-precision swing arm positioning control to ensure accurate position of the material loading;
 Further realize intelligent production and reduce labor intensity and labor costs;
 Configure a rich safety sensor module to ensure personnel security.

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Full automatic loading and unloading

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Loading
 The Auto-Loader reduces setup time. Its material bunker can hold up to 1500 kgs of raw
material and loaded plates are automatically verified before being fed for cutting.
 The full automation saves cost, increase availability and shortens the lead time.
 Individual plates can be quickly and easily loaded and unloaded from the front.
 Tubes can be automatic prepared during processing time, shorten the feeding time
 The Lumen PRO stable construction makes it unrivaled in its class for processing high plate
weights.

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Unloading:

 The conveyor tables sit at an ergonomic height to make unloading much more comfortable.
These also serve as a useful material buffer.
 Finished parts are discharged from the machine onto the table in a material-friendly way.
The material is automatically unloaded to the parts silo, double rollers auxiliary support long
parts.
 Your machine thinks smart along with you. Sensors detect whether a part has been properly
removed or not: a real plus for your process reliability.
 Finished Parts and scraps are automatically separated, reducing sorting, saving labor,
improving machine production efficiency.
 Thanks to fully-automated machine settings, the Lumen Tube performs with minimal
downtimes. The step rollers, which support and guide the tubes laterally, fit the diameter of
the workpiece.

Perfect input-output from machine to palletisation:


Patented high tech designed plate grippers position the material and hold it in place while
protecting the material. The self-centering clamping unloading method with constant sensor
monitoring adjusts to fit any plate geometry. The advantage is clear: precise results and
consistent high quality.

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Setup time : virtually none
Setup is now a thing of the past, thanks to the Lumen APC plates can be processed across the entire
range without the need for modifications.

Work efficiency
Max working lrange of the Lumen PRO reaches 3000mm x 1500 mm.

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Dimensions and layout

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PRICELIST (based on U$-EU exchange rate)

Plate cutting P Type till 6kW max


Laser power
P3015 P4020 P6015 P6020 P6025 P8025
4000W Max 177 478 € 196 048 € 209 030 € 221 191 € 250 277 € 288 402 €

IPG 254 714 € 273 284 € 286 266 € 298 427 € 327 513 € 365 638 €

3000W Max 154 472 € 173 041 € 186 024 € 198 184 € 227 271 € 265 396 €

IPG 198 842 € 217 411 € 230 393 € 242 554 € 271 640 € 309 765 €

2000W Max 123 742 € 142 311 € 155 294 € 167 454 € 196 541 € 234 666 €

IPG 147 899 € 166 468 € 179 450 € 191 611 € 220 698 € 258 823 €

1500W Max 107 637 € 126 207 € 139 189 € 151 350 € - € - €

IPG 119 798 € 138 367 € 151 350 € 163 510 € - € - €

1000W Max 95 641 € 114 211 € 127 193 € - € - € - €

IPG 109 116 € 127 686 € 140 668 € - € - € - €

6kw laser source: See options!

Standard configuration:
• Full enclosure CE
• LASERMACH/Cypcut 2.0 Control system
• Coolant system
• High performance Fiber laser source
• Auto focus dual cooled laser head
• High speed height follower and crash control
• Automatic lubrication system
• Protective Glasses 1 set
 Work lamp
 CE norms machine construction

Optional equipment:

Laser fume filter For size till 4020 11 339 €


For 6025/6020 machine 27 443 €
Security light curtains/set For all machine need 2 2 794 €
or 4 sets
Integrated compressed air system 1.6Mpa for 4kw and 8 710 €
below
3Mpa for 6kw and 12 489 €
above
Voltage regulator for 3000-6000w 1 972 €
for 2000w and below 986 €

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6KW lasersource extra to 4kw MAX photonics (max only recommended Extra price (Not to be used 48 000, €
by us under the 4kW) full power continuously)

6kW Lassersource ipv 4kW IPG (ipg is recommended above 4kW) Extra price (can be used 36.000, €
continue full power)
When using a lot over 4kW power it is recommended to changen the Extra price high power 32.860, €
laserhead to a 6-8kw Precitec head precitec head

Delivery condition: FOT Europe (Machine packed into transport conditions)


Delivery time: if in stock - immediate dispatch, otherwise max. 9-12 weeks
Warranty: 36 months (not on IPG)
Validity of offer: max 30 days after submitting
Subject to alterations. The specifications in our offer and our sales order confirmation are authoritative.

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1000W 2000W 3000W 4000W
Material Thickness speed m/min speed m/min speed m/min speed m/min
1 8.0--10 24--30 30--40 33--43
2 4.0--6.5 4.7--6.5 4.8--7.5 15--25
3 2.4--3.0 3.0--4.8 3.3--5.0 7.0--12
4 2.0--2.4 2.8--3.5 3.0--4.2 3.0--4.0
5 1.5--2.0 2.2--3.0 2.6--3.5 2.7--3.6
6 1.4--1.6 1.8--2.6 2.3--3.2 2.5--3.4
Carbon steel 8 0.8--1.2 1.2--1.8 1.8--2.6 2.0--3.0
(Q235A) 10 0.6--1.0 1.1--1.3 1.2--2.0 1.5--2.4
12 0.5--0.8 0.9--1.2 1.0--1.6 1.2--1.8
14 0.7--0.8 0.9--1.4 0.9--1.2
16 0.6-0.7 0.7--1.0 0.8--1.0
18 0.4--0.6 0.6--0.8 0.6--0.9
20 0.5--0.8 0.5--0.8
22 0.4--0.8
1 18--25 24--30 30--35 32--45
2 5--7.5 9.0--15 13--21 16--28
3 1.8--2.5 4.0--6.5 6.0--10 7.0--15
4 1.2--1.3 3.0--4.5 4.0--6.0 5.0--8.0
Stainless steel 5 0.6--0.7 1.8-2.5 3.0--5.0 3.5--5.0
(201) 6 1.2-2.0 2.0--4.0 2.5--4.5
8 0.7-1.0 1.5--2.0 1.2--2.0
10 0.6--0.8 0.8--1.2
12 0.4--0.6 0.5--0.8
14 0.4--0.6
1 6.0--10 15--25 25--38 35--45
2 2.8--3.6 7--10 10--18 13--24
3 0.7--1.5 4.0--6.0 6.5--8.0 7.0--13
4 2.0--3.0 3.5--5.0 4.0--5.5
5 1.2--1.8 2.5--3.5 3.0--4.5
Aluminum
6 0.7--1.0 1.5--2.5 2.0--3.5
8 0.6--0.8 0.7--1.0 0.9--1.6
10 0.4--0.7 0.6--1.2
12 0.3-0.45 0.4--0.6
16 0.3--0.4
1 6.0--10 10--16 20--35 25--35
2 2.8--3.6 4.5--7.5 6.0--10 8.0--12
3 0.5--1.0 2.5--4.0 4.0--6.0 5.0--8.0
4 1.5--2.0 3.0-5.0 3.2--5.5
Brass
5 0.9--1.2 1.5--2.0 2.0--3.0
6 0.4--0.7 1.0--1.8 1.4--2.0
8 0.5--0.7 0.7--1.2
10 0.2--0.5

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