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The inductance of a core and the number of turns can be calculated by using the following formula.
N21
=
N2
2
Required N = ( AL(nH / N2)
)
◆ Example) M040066A
0.4π x 125 x 10 2 x 0.100 x 10-2
L= = 6.60(μH)
2.380
Ampere’s Law : T
he law is the magnetic equivalent of Gauss’s law. It relates the circulating magnetic field
Dongbu CNI in a closed loop to the electric current passing through the loop
Faraday’s Law : The law that defines the relationship of the voltage induced across the winding of a core to
Dongbu CNI the flux density within the core
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◆ Inductance calculation by Permeability vs. DC bias curves Specification
Core : M040066A
Applied current : 3A
1) inductance Calculation at 0A
Technical Information
0.4π x 125 x 102 x 0.100 x 10-2
L= = 6.60(μH)
2.380
2) Magnetizing force (H : Oe) is calculated by Ampere’ law to achieve the roll off
0.4 x π x N x I 0.4 x π x 10 x 3
H= = = 15.8(Oe)
ℓ 2.38
3) When the magnetizing force(H) is 15.8 Oe, yielding 85% of initial permeability.
Therefore, the Inductance at 3A is
◆ Core loss
The total core losses are made up of three main
components : Hysteresis, eddy current and residual losses.
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◆ Q Factor
The Q factor is the ratio of reactance to the effective resistance and is often used as measure of performance.
So, the Q factor represents the effect of electrical resistance.
Where Q =
quality factor
ωL Reactance ω = 2πf (Hz)
Q= =
Rdc + Rac + Rd Total Resistance
L = inductance (H)
Rdc = DC winding resistance (Ohm)
Rac = resistance due to core losses (Ohm)
Rd = resistance due to winding dielectric
losses (Ohm)
π(OD-ID)
Le =
OD
In
ID
Le = effective mean magnetic path length (cm)
Ae = effective core cross section area (cm2 )
OD-ID
Ae = x HT Ve = effective core volume (cm3)
2
OD = core outer diameter before coating (cm)
ID = core inner diameter before coating (cm)
Ve = Le x Ae
HT = core height before coating (cm)
2
Conversion Table
Magnetic Flux Density (B) Gauss (G) 10-4 Tesla (T) 1T=104G
Magnetizing Force (H) Oersted (Oe) 79.58 Amperes per Meter (A/m) 1A/m=4 π/103Oe
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◆ Temperature Rising Calculation
The increase in surface temperature of a component in free-standing air due to the total power dissipation (both
copper and core loss). The following formula has been used to approximate temperature rise:
Technical Information
0.833
Temperature Rise(oC) = ( TotalSurface
Power Loss (milliwatts)
Area(cm )2 )
Total Power Loss = Copper Loss + Core Loss
Surface Area means in case of wound core
◆ Nominal DC Resistance
Nominal DC Resistance, in ohm/mH, at any given winding factor can be calculated by using the following equations:
The value of Rdc for any given winding factor can be computed as follows:
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Permeability vs. Frequency
◆ MPP
100 14μ
26μ
90 60μ
80
125μ
70
Percent Permeability(%)
60
50
40
30
20
10
0
10 100 1000 10000
Frequency (kHz)
◆ High Flux
100 14μ
90 26μ
60μ
80
70
Percent Permeability(%)
60
50
125μ
40
30
20
10
0
10 100 1000 10000
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Permeability vs. Frequency
◆ Sendust
Technical Information
100
14μ
98 26μ
96 35μ
60μ
94 75μ
Percent Permeability(%)
90μ
92 125μ
90
88
86
84
82
80
10 100 1000 10000
Frequency (kHz)
◆ Power Flux
100
60μ
90
90μ
80
Percent Permeability(%)
70
60
50
40
30
20
10
0
10 100 1000 10000
Frequency (kHz)
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Normal Magnetizing Curves
◆ MPP
8000
7000
6000 5μ 60
μ μ
12 26
Flux Density (Gauss)
5000
4000
3000
2000
1000
0
1 10 100 1000
Magnetizing Force (Oersteds)
◆ High Flux
14000
13000
12000
11000
10000
Flux Density (Gauss)
9000
8000
5μ
μ
μ
26
60
12
7000
6000
5000
4000
3000
2000
1000
0
1 10 100 1000
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Normal Magnetizing Curves
◆ Sendust
Technical Information
11000
10000
9000
5μ μ μ μ μ
12 90 75 60 26
8000
Flux Density (Gauss)
7000
6000
5000
4000
3000
2000
1000
0
1 10 100 1000
Magnetizing Force (Oersteds)
◆ Power Flux
16000
14000
12000
Flux Density (Gauss)
μ μ
90 60
10000
8000
6000
4000
2000
0
1 10 100 1000
Magnetizing Force (Oersteds)
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Permeability vs. AC Flux Density
◆ MPP
4
Percent Change of Permeability (%)
125μ
1 60μ
26μ
-1
10 100 1000 10000
◆ High Flux
30
25
20 125μ
Percent Change of Permeability (%)
15 60μ
10 26μ
-5
-10
10
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AC Flux Density (Gauss)
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Permeability vs. AC Flux Density
◆ Sendust
Technical Information
4
125μ
Percent Change of Permeability (%)
3 90μ
75μ
2
60μ
26μ
1
-1
10 100 1000 10000
◆ Power Flux
4
3
percent change of permeability(%)
60μ
-1
10 100 1000 10000
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Permeability vs. DC Bias Curves
◆ MPP
100
90
80
Percent Perm eability (%)
70
60
50
40
125μ 60μ 26μ 14μ
30
20
10
0
1 10 100 1000
DC Mangnetizing Force (Oe)
◆ High Flux
100
90
80
125μ 60μ 26μ 14μ
Percent Perm eability (%)
70
60
50
40
30
20
10
0
1 10 100 1000
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Permeability vs. DC Bias Curves
◆ Sendust
Technical Information
Technical Information
100
90
80
Percent Perm eability (%)
70
60
125μ 90 μ 75μ60μ 35μ 26μ 14μ
50
40
30
20
10
0
1 10 100 1000
DC Mangnetizing Force (Oe)
◆ Power Flux
100
90
80
Percent Perm eability (%)
70
60
90μ 60μ
50
40
30
20
10
0
1 10 100 1000
DC Mangnetizing Force (Oe)
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Factors of Permeability vs. DC Bias Fit Formula
μ 02 + a μ 03 Η + b μ 04 Η 2
μe ff =
1 + cμ0 Η + d μ 02 Η 2
▶MPP
μ0 a b c d
▶High Flux
μ0 a b c d
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Factors of Permeability vs. DC Bias Fit Formula
Technical Information
μ 02 + a μ 03 Η + b μ 04 Η 2
μe ff =
1 + cμ0 Η + d μ 02 Η 2
▶Sendust
μ0 a b c d
▶Power Flux
μ0 a b c d
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Factors of Percentage Permeability (x100) calculation
2
1 + kΗ + lΗ
Ratio of Perm . = 2
1 + mΗ + n Η
▶MPP
μ0 k l m n
▶High Flux
μ0 k l m n
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Factors of Percentage Permeability (x100) calculation
Technical Information
2
1 + kΗ + lΗ
Ratio of Perm . = 2
1 + mΗ + n Η
▶Sendust
μ0 k l m n
▶Power Flux
μ0 k l m n
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Typical Core Loss of MPP
MPP 14μ
10000
1000
Core Loss (mW/cm3)
z
100 z KH
z KH
z H 50 25
0 KH 0K
20 10
10
PL=2.33F1.31B2.19
0.1
10 100 1000 10000
Flux Density (Gauss)
MPP 26μ
10000
1000
Core Loss (mW/cm3)
z z
z KH KH
100
Hz KH 50 25
0
0K 10
20
10
PL=1.39F1.28B1.29
0.1
10 100 1000 10000
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Typical Core Loss of MPP
MPP 60μ
10000
Technical Information
1000
Core Loss (mW/cm3)
z
100 KH
z 25
Hz KH
z 0K 50
0 KH 10
20
10
PL=0.64F1.41B2.20
0.1
10 100 1000 10000
MPP 125μ
10000
1000
Core Loss (mW/cm3)
z Hz Hz
100 z KH 50K 25K
00K
H 100
2
10
PL=1.02F1.40B2.03
0.1
10 100 1000 10000
a b Perm. C a b
P =C X F X B 60 0.64 1.41 2.20
L
(F : kHz - B : kG) 125 1.02 1.40 2.03
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Typical Core Loss 01 High Flux
Hlgh Flux 14 p.
HIDl
1 이"
(ε
/
흉g '2.~
{。
생~ 옳OiJ'
100
”〈E
〉)〉ωω
'"
。」e。。
'" 100
1αm
(〔
짧 짧
E 으〉〉E)$。」
/ ιl
100 &γ
생용
10
g
。。
PL=1.38F\37B230
0.1
10 100 1(lXJ 1 이lXl
a b P o<m c a b
PL=C x F x B 14 0.95 7 1.91
28 훌 Doog며이1
Typical Core Loss of High Flux
Technical Information
1000
Core Loss (mW/cm3)
z
Hz KH
K 25
100 Hz 50
Hz 0K
0K 10
20
10
PL=3.65F1.15B2.16
0.1
10 100 1000 10000
1000
Core Loss (mW/cm3)
z Hz Hz
z KH 50K 25K
100 H 100
200K
10
PL=1.62F1.32B2.20
0.1
10 100 1000 10000
a b Perm. C a b
P =C X F X B 60 3.65 1.15 2.16
L
(F : kHz - B : kG) 125 1.62 1.32 2.20
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Typical Core Loss of Sendust
1000
Core Loss (mW/cm3)
100 z Hz
KH
z KH 50K Hz
200 100 25K
10
PL=2.27F1.26B2.08
0.1
10 100 1000 10000
Flux Density (Gauss)
sendust 60,75,90,125μ
10000
1000
Core Loss (mW/cm3)
z
Hz Hz KH
K 50K 25
100
KH
z 100
200
10
PL=2.00F1.31B2.15
0.1
10 100 1000 10000
Flux Density (Gauss)
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Typical Core Loss of Power Flux
Technical Information
1000
Core Loss (mW/cm3)
Hz
Hz 25K
100 z K Hz 50K
KH 100
200
10
PL=4.51F1.25B2.21
0.1
10 100 1000 10000
a b Perm. C a b
P =C X F X B
L
(F : kHz - B : kG) 60, 90 4.51 2.21
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Temperature Stability
◆ MPP
3.0
2.0
125μ
Percent Permeability (%)
60μ
1.0
26μ
14μ
0.0
-1.0
-2.0
-30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130
o
Temperature ( C)
◆ High Flux
5.0
4.0
3.0
125μ
2.0
Percent Permeability (%)
60μ
26μ
1.0 14μ
0.0
-0.1
-0.2
-0.3
-0.4
-0.5
-30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130
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Temperature Stability
◆ Sendust
Technical Information
2.0
1.0
Percent Permeability (%)
0.0
-1.0 14,26μ
60μ
-2.0
75μ
90μ
-3.0
-4.0
-5.0 125μ
-6.0
-7.0
-30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130
o
Temperature ( C)
◆ Power Flux
5.0
4.0
3.0
2.0
90μ
Percent Permeability (%)
1.0
60μ
0.0
-0.1
-0.2
-0.3
-0.4
-0.5
-30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130
Temperature (oC)
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Symbol and Units
L inductance H
N number of turns -
Q quality factor -
μ absolute permeability -
μe effective permeability -
μi initial permeability -
μr relative permeability -
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Glossary of terms
Technical Information
Number of flux lines per unit of cross-sectional area Core losses are caused by an altering magnetic field
generated by an alternating magnetic field; Gauss in the core material. The losses are a function of the
operating frequency and the total magnetic flux
swing. The total core losses are made up of three
main components: Hysteresis, eddy current and
Air Gap residual losses. These losses vary considerably from
one magnetic material to another. Applications such
A non-magnetic discontinuity in a ferro-magnetic as higher power and higher frequency switching
circuit. For example, the space between the poles of regulators require careful core selection to yield the
a magnet, although filled with brass of wood and highest inductor performance by keeping the core
other non-magnetic material, is nevertheless called losses to a minimum.
an air gap.
Core Saturation
Breakdown Voltage
The DC bias current flowing through an inductor
(1)The voltage at which an insulator or dielectric which causes the inductance to drop by a specified
ruptures, or at which ionization and conduction take amount from the initial zero DC bias inductance
place in a gas or vapor. (2) The reverse voltage at value. Common specified inductance drop
which avalanche breakdown occurs in a percentages include 10% for ferrite cores and 20%
semiconductor. (3) Maximum AC or DC voltage that for iron powder cores in energy storage applications.
can be applied from the input to output (or chassis) of Also referred to as saturation current.
a converter without causing damage.
Curie Temperature
Choke
The temperature at which a magnetic material loses
An inductor which is intended to filter, or 'choke', out its magnetic properties. The core's permeability
unwanted signals. typically increases dramatically as the core
temperature approaches the curie temperature,
which causes the inductance to increase. The
permeability drops to near unity at the curie
Copper Loss temperature, which causes the inductance to drop
dramatically. The curie point is the temperature at
The power loss by current flowing through the which the initial permeability (µi) has dropped to 10%
winding. The power loss is equal to the square of the of its value at room temperature.
current multiplied by the resistance of the wire (i2 x
R). This power loss is transferred into heat.
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Glossary of terms
Effective Permeability
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Glossary of terms
Flux Density (B) corresponding values of flux density for the ordinate
Technical Information
and magnetizing force for the abscissa when the
The corresponding parameter for the induced material is passing through a complete cycle
magnetic field in an area perpendicular to the flux between definite limits of either magnetizing force or
path. Flux density is determined by the field strength flux density. If the material is not driven into
and permeability of the medium in which it is saturation it is said to be on a minor loop.
measured.
Flux Density
Maximum
Maximum Flux Density
Full Winding Permeability
Harmonics
Coercive
Energy at integral multiples of the frequency of the Force Magnetizing Force
fundamental signal. Normally expressed as THD
(Total Harmonic Distortion) but can be specified for
harmonics of interest in either a percentage of or
decibels below the power level of the fundamental
frequency signal.
Hysteresis Loss
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Glossary of terms
The inductance rating of a core in nanoHenries per The unit of magnetizing force in cgs units. One
turn squared (nH/N2) based on a peak flux density of Oersted equals a magneto-motive force of one
10 gauss (1 mT) at a frequency of 10 kHz. An AL Gilbert per centimeter of path length. 1 Oersted =
value of 40 would produce 400µH of inductance for 79.58 A/m= 0.7958 A/cm
100 turns and 40mH for 1000 turns.
Q factor
Magnetic Energy
The Q factor or quality factor is a measure of the
The product of the flux density (B) and the (de) "quality" of a resonant system. Resonant systems
magnetizing force (H) in a magnetic circuit required respond to frequencies close to their natural
to reach that flux density. frequency much more strongly than they respond to
other frequencies. The Q factor indicates the amount
of resistance to resonance in a system. Systems with
a high Q factor resonate with a greater amplitude (at
Magnetostriction
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factor. Damping decreases the Q factor.
The expansion
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Glossary of terms
Technical Information
E stored = 12 LI
2
A coil inductor, usually of known area and number of
turns, that is used with a fluxmeter to measure the
change of flux linkage with the coil.
Swing
Surface Area
Switch Mode Power Supply
The effective surface area of a typical wound core
available to dissipate heat. A power conversion technique that involves breaking
the input power into pulses at a high frequency by
switching it on and off and re-combining these pulses
at the output stage. Using this technique, an
Skin Effect unregulated input voltage can be converted to one or
more regulated output voltages at relatively high
Skin effect is the tendency for alternating current to
efficiencies.
flow near the surface of the conductor in lieu of
flowing in a manner as to utilize the entire cross-
sectional area of tile conductor. The phenomenon
causes the resistance of the conductor to increase.
Switching Frequency
The magnetic field associated with the current in the
conductor causes eddy currents near the center of The rate at which the DC input to a switching
the conductor which opposes the flow of the main regulator is switched on and off.
current flow near the center of the conductor. The
main current flow is forced further to the surface as
the frequency of the alternating current increasing
Temperature rise
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Glossary of terms
Temperature Coefficient
Temperature Stabilization
Winding Factor
Window Area
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