Item description QAP Number Revision: Page-2/6

11KV VCB PANEL QC1001 A

S. No Characteristics Class Type of check Quantum of Reference Acceptance Format Record Remarks
Check Documents Norms of submission Agency
Record Y/N P R V W
A RAW MATERIAL
INSPECTION
1 Sheet steel (CRCA)
1.1 Visual inspection Major Visual 100% Technical Technical TC Y 3 - 1 2
specification/ specification/
Data Sheet Data Sheet
1.2 Dimension Critical Measurement 100% ­do­ ­do­ TC Y 3 - 1 2
1.3 Bending Major Visual Sample ­do­ ­do­ TC Y 3 - 1 2
2 Busbars
2.1 Bending Critical Visual Sample Technical Technical TC Y 3 - 1 2
specification/ specification/
Data Sheet Data Sheet
2.2 Conductivity Major Measurement ­do­ ­do­ ­do­ TC Y 3 - 1 2
2.3 Dimension Major Measurement ­do­ ­do­ ­do­ TC Y 3 - 1 2
B BOUGHT OUT
MATERIALS
1 Insulators
1.1 Dimensions Major Measurement 100% Drawing Drawing TC Y 3 - 1 2
1.2 Load test Major Measurement Sample Technical Technical TC Y 3 - 1 2
specification/ specification/
Data Sheet Data Sheet
1.3 Breakdown voltage test Major Measurement Sample ­do­ ­do­ TC Y 3 - 1 2
2 High Tensile bolts
2.1 Dimension Major Measurement Sample Data sheet Data sheet TC N 3 - 1 2
2.2 Threading Major Measurement Sample ­do­ ­do­ TC N 3 - 1 2
3 Wires
3.1 Visual Major Measurement 100% Data sheet Data sheet TC Y 3 - 1 2
3.2 Dimension Major Measurement Sample ­do­ ­do­ TC Y 3 - 1 2

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Item description QAP Number Revision: Page-3/6
11KV VCB PANEL QC1001 A
4 Relays
A Make, Type & Rating Major Visual 100% Technical Technical TC Y 3 - 1 2
specification/ specification/
Data Sheet Data Sheet
B Function test Major Testing 100% ­do­ ­do­ TC Y 3 - 1 2
5 Current transformer
A Make, Type & Rating Major Visual 100% IS:2705/ IS:2705/ TC Y 3 - 1 2
Approved Approved
specification specification
B Routine test Major Electrical 100% ­do­ ­do­ TC Y 3 - 1 2
6 Potential transformer
A Make, Type & Rating Major Visual 100% IS:3156/ IS:3156/ TC Y 3 - 1 2
Approved Approved
specification specification
B Routine test Major Electrical 100% ­do­ ­do­ TC Y 3 - 1 2
7 Indicating/integrating
instruments
A Make, Type & Rating Minor Visual 100% Technical Technical TC Y 3 - 1 2
specification/ specification/
Data Sheet Data Sheet
B Routine test Major Electrical 100% ­do­ ­do­ TC Y 3 - 1 2
10 Selector switch
10.1 Make, Type & Rating Major Visual + 100% Technical Technical TC Y 3 - 1 2
Electrical specification/ specification/
Data Sheet Data Sheet
10.2 Contact movement Major Mechanical 100% ­do­ ­do­ TC Y 3 - 1 2
11 HRC FUSE (Control)
11.1 Make, Type & Rating Major Visual 100% Technical Technical TC Y 3 - 1 2
specification/ specification/
Data Sheet Data Sheet
11.2 Continuity Major Electrical 100% ­do­ ­do­ TC Y 3 - 1 2
12 Indicating lamps /
Push buttons
12.1 Make, Type & Rating Major Electrical 100% Technical Technical TC Y 3 - 1 2
specification/ specification/
Data Sheet Data Sheet
12.2 Functional test Major Electrical 100% ­do­ ­do­ TC y 3 - 1 2

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Item description QAP Number Revision: Page-4/6
11KV VCB PANEL QC1001 A
13 Terminal block/ Panel
13.1 Make, Type & Rating Major Visual 100% Technical Technical TC Y 3 - 1 2
specification/ specification/
Data Sheet Data Sheet
14 Annunciation window

14.1 Make, Type & Rating Major Visual 100% Technical Technical TC Y 3 - 1 2
specification/ specification/
Data Sheet Data Sheet
15 Cable glands
15.1 Make, Type & Rating Major Visual 100% Technical Technical TC Y 3 - 1 2
specification/ specification/
Data Sheet Data Sheet
15.2 Dimension, thread size Major Measurement 100% ­do­ ­do­ TC Y 3 - 1 2
etc
16 PVC Sleeves for
Busbars
16.1 Make, Type & Rating Major Visual 100% Technical Technical TC Y 3 - 1 2
specification/ specification/
Data Sheet Data Sheet
C IN PROCESS
INSPECTION
1 Fabrication
1.1 Dimension Major Measurement 100% Approved Approved Insp. Y 2 - - 1
Drgs Drgs Report
1.2 Alignment Major Visual 100% ­do­ ­do­ Insp. Y 2 - - 1
Report
1.3 Welding Major Visual 100% No defects/ No defects/ Insp. Y 2 - - 1
Cracks Cracks Report
1.4 Finishing Major Visual 100% No bur No bur Insp. Y 2 - - 1
Report
2 Painting
2.1 Surface preparation Critical Visual 100% Excel's Excel's Insp. Y 2 - - 1
Specification Specification Report

2.2 Powder coating ­do­ Visual ­do­ ­do­ ­do­ Insp. Y 2 - - 1

Report

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11KV VCB PANEL QC1001 A
2.3 Drying in controlled ­do­ Visual ­do­ ­do­ ­do­ Insp. Y 2 - - 1
environment Report
2.4 Shade, Thickness, ­do­ Visual ­do­ Approved Approved Insp. Y 2 - - 1
Uniformity & adhesion Drgs Drgs Report
3 Wiring and Assembly
3.1 Control wiring cross Critical Visual 100% Technical Technical Insp. Y 1 - - -
section specification/ specification/ Report
Data Sheet Data Sheet
3.2 Visual / Dimensional ­do­ Visual ­do­ Technical Technical Insp. Y 1 - - -
specification/ specification/ Report
Data Sheet Data Sheet
3.3 Termination of cables ­do­ Visual / ­do­ Technical Technical Insp. Y 1 - - -
and Busbars Measurement specification/ specification/ Report
Data Sheet Data Sheet
3.4 Clearance ­do­ Visual ­do­ Technical Technical Insp. Y 1 - - -
specification/ specification/ Report
Data Sheet Data Sheet
3.5 Busbar Phase ­do­ Visual ­do­ Appd Drgs Appd Drgs Insp. Y 1 - - -
Sequence Report
3.6 Earthing ­do­ Electrical 100% Approved Approved Insp. Y 1 - - -
Drgs Drgs Report
D Inspection &
Routine Test
1 Inspection
1.1 Overall Dimension Critical Measurement 100% Appd Drgs Appd Drgs Insp. Y 1 - - -
Report
1.2 Verification of make, ­do­ Visual 100% Appd Drgs Appd Drgs Insp. Y 1 - - -
rating, Bill of Material Report
1.3 Busbar Support, ­do­ Visual 100% Appd Drgs Appd Drgs Insp. Y 1 - - -
Tightness, Report
Completeness of wiring
continuity of circuit and
Earthing
1.4 Cleaning of Product ­do­ Visual 100% Appd Drgs Appd Drgs Insp. Y 1 - - -
Report
2 Routine Test
2.1 Safety interlocks Major Test 100% Appd Drgs Appd Drgs TC Y 1 - - -

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Item description QAP Number Revision: Page-6/6
11KV VCB PANEL QC1001 A
2,.2 Insulation Resistance Critical Test 100% Technical Technical TC Y 1 - - -
test specification/ specification/
Data Sheet Data Sheet
2.3 High Voltage power Critical Test 100% IEC 62271- 28kV for 1 TC Y 1 - - -
frequency test 100/ min
specification
2.4 Measurement of Critical Test 100% IEC 62271- Type Test TC Y 1 - - -
resistance of main 100/ Report
circuit specification
2.5 Relay testing Critical Test 100% Instruction Manufacturer' TC Y 1 - - -
Manual s specification

D Final inspection
1.1 Overall Dimension Critical Measurement 100% Appd Drgs Appd Drgs Insp. Y 1 - - -
Report
1.2 Closing of door and ­do­ Visual 100% Appd Drgs Appd Drgs Insp. Y 1 - - -
shutter assembly Report
1.3 Verification of name ­do­ Visual 100% Appd Drgs Appd Drgs Insp. Y 1 - - -
plate Report
1.4 Danger Board and ­do­ Visual 100% Appd Drgs Appd Drgs Insp. Y 1 - - -
warning symbols Report
1.5 Verification of cable ­do­ Visual 100% Appd Drgs Appd Drgs Insp. Y 1 - - -
terminations & gland Report
plate details
1.6 Busbars arrangement, ­do­ Visual 100% Appd Drgs Appd Drgs Insp. Y 1 - - -
Bus bar sleeving. as per note 2 Report

1.7 Mech. & electrical ­do­ Test 100% Appd Drgs Appd Drgs Insp. Y 1 - - -
interlocks Report
1.8 Check for continuity of ­do­ Test 100% Appd Drgs Appd Drgs Insp. Y 1 - - -
earthing, Report

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