The transformer and accessories shall conform to the requirements of the latest editions standard IS 2026, IS 1180 ,ECBC2017,BEE

CBIP MANUAL &

BIS certified mark
Sl. No Description Specific Requirement BIDDER

1 Name of Manufacturer To be filled by bidder VMCL

2 Place of manufacturer To be filled by bidder Sriperumbudur, India

3 Rating 2000 kVA 2000 kVA

4 IEC 60076,IS 2026,IS 1180,BEE

IS 1180 & IS 2026
Reference standard & ECBC 2017

5 Reference design ambient temperature

50 °C
45 deg C

6 Oil immersed, core type, step

Oil immersed, Core type & Step down transformer
Type down

7 Service Condition Continuous load IT building Continuous

8 Type of cooling ONAN ONAN

9 3 Phase 50 Cycles, 11 KV earthed

System 3 Phase 50 Cycles, 11 KV earthed system
system

10 Voltage ratio 11000/415V 11000/415V

11 Highest system voltage HV side 12 kV 12 kV

12 Highest system voltage LV side 460 V 1 kV

13 No of windings Two Two

a Primary Delta Delta
b Secondary Star with Neutral Grounded Star with Neutral Grounded

14 Vector group Dyn 11 Dyn11

15 Impedance (Percentage) at 75 deg c 6.25% (tolerance as per IS) 6.25 % (Tol as per IS)

16 Material of Winding Electrical grade copper Electrical grade copper

17 Type of Insulation According to IEC 60085 class A

Class A

18 On load tap changer with Local

On load tap changer with Local and Remote
Type of tap changing and Remote
control.
control.

19 Position of taps On 11kV winding On 11kV winding

20 -15% to +9% in 16 equal steps

Range of taps -15% to +9% in 16 equal steps of 1.5% each
of 1.5% each

21 Short circuit fault level

21.1 System Fault Level , HV side 28 kA
As Per IS
22.1 System Fault Level , LV side terminal specify

24 Neutral Earthing
Sl. No Description Specific Requirement BIDDER
24.1 LV system Solidly earthed Solidly earthed

25 Temperature raise ( over 45 Deg

ambient temp: )
25.1 Winding by resistance 40deg C 45 °C
25.2 Oil by thermometer 35 deg c 40 °C
25.3 Hot Spot temperature 55 deg < 98°C
25.4 Maximum top oil temperature rise in
specfy 60 °C
Deg. C during short circuit
25.5 Maximum Permissible value of Average
temperature of winding after 2 sec of specfy Less than 240 Deg C
short circuit in Deg. C

26 Lightning Impulse withstand voltage , 75kV

kV peak . 1.2/50 micro sec Impulse
HV - 75 kV / LV - NA
withstand voltage (kVp) . For normal
system voltage 11kV .
27 Power Frequency Withstand Voltage kV
rms
27.1 For nominal system voltage of 11 kV 28kV 28 kVrms
27.2 For nominal system voltage of 415 V 3kV 3 kVrms

28.0 Clearances Phase to Phase , mm

28.1 For nominal system voltage of 11 kV 180mm 130 mm
28.2 For nominal system voltage of 415 V 25mm 25 mm

29.0 Clearances Phase to Earth , mm

29.1 For nominal system voltage of 11 kV 120mm 80 mm
29.2 For nominal system voltage of 415 V 25mm 20 mm

30.0 System earthing

30.1 HV Solidly earthed NA
30.2 LV Solidly earthed Solidly earthed

31.0 Power loss

31.1 No load loss 1720 (approx)
31.2 Copper loss at 50% load at 75 deg C.
3093 W(approx)
31.3 Copper loss at 100% load at 75 deg C. 12370 (approx)
31.4 Max Total losses(No Load+ Load 4790W as per BEE-TABLE 03 -
Losses at 75⁰C) at 50% of the rated STAR 2 (Effective from 1St
load , kW January, 2017 onwards) and IS 4790 W
1180 level-3 of table-6 clause
7.8.1.1
31.5 Max Total losses(No Load+ Load Losses 14100W as per BEE-TABLE 03 -
at 75⁰C) at 100% of the rated load , kW STAR 2(Effective from 1St
January, 2017 onwards) and IS 14100 W
1180 level-3 of table-6 clause
7.8.1.1

32.0 Short Circuit withstand Capacity of the

transformer
32.1 Short circuit withstandability
32.3 Three phase dead short circuit at
secondary terminal with rated voltage
maintained on the other side
The transformers are designed to
withstand the thermal and the
dynamic effects
resulting from a secondary short-
0.50 Second Dynamic
circuit in accordance with IEC
60076-5. & Calculation for the
short circuit withstand
capability should be submitted
3 sec
HV - 0.969 kA & LV - 44.519 kA (0.5 Second Dynamic)
Sl. No Description Specific Requirement BIDDER
32.4 Single phase short circuit at secondary 3 sec
terminal with rated voltage maintained 1.672 kA
on other side

33 Overload Capability As per IS 6600/IEC 60905 As Per IS 6600

34 Radio Influence Voltage Maximum 250 microvolt Confirmed

35 Harmonic suppression Transformer to be designed for

suppression of 3rd, 5th, 7th
harmonic Confirmed
voltages and high frequency
disturbances

36.1.0 Core .
36.1.1 Core material CRGO
36.1.2 Maximum Flux density (at rated
Confirmed
voltage) and rated frequency < 1.6 tesla
36.1.3 The maximum flux density in any part
of core or yoke at 10% continuous over
Confirmed
voltage condition shall not exceed
1.7 tesla
36.1.4 Over fluxing without saturation (Curve
to be furnished by the Manufacturer in Specify DDE
support of his claim)

37.0.0 Material and Size of the strip used Approx

37.1.0 HV side .
37.1.1 Material and Size of the strip used Specify 9.60 x 2.80
37.1.2 No. of Conductors in parallel Specify 2
37.1.3 Total area of cross section (sq mm) Specify 52.66
37.2.0 LV side . Approx
37.2.1 Material and Size of the wire used Specify 11.40 x 4.2
37.2.2 No. of Conductors in parallel Specify 32
37.2.3 Total area of cross section (sq mm) Specify 1514.6

Current density used for : (Amper/sq

38.1.0
mm)
38.1.1 HV Winding 2.8A/Sqmm
< 2.8 A/Sq.mm
38.1.2 LV Winding 2.8A/Sqmm

39.1.0 Magnetising (no-load) current at:

39.1.1 90% Voltage Specify < 1 % of FLC
39.1.2 100% Voltage Specify < 2 % of FLC
39.1.3 110% Voltage Specify < 5 % of FLC

40.0.0 Efficiency at 75 0C :
40.1.0 0.8 P.F.
40.1.1 25% load Specify 99.38%
40.1.2 50% load Specify 99.40%
40.1.3 75% load Specify 99.29%
40.1.4 100% load Specify 99.13%
40.1.5 125% load Specify 98.96%

40.2.0 Unity P.F.

40.2.1 25% load Specify 99.51%
40.2.2 50% load Specify 99.52%
40.2.3 75% load Specify 99.43%
40.2.4 100% load Specify 99.30%
40.2.5 125% load Specify 99.17%
Sl. No Description Specific Requirement BIDDER

41.1.0 Regulation at full load at 75o C

41.1.1 at UPF Specify 0.81%
41.1.2 at 0.8 PF Specify 4.33%

42.1.0 Overload to rated current withstand

time (or) short ckt. Withstand
capabilities.
42.1.1 1.2 times of Ir Specify
42.1.2 1.5 times of Ir Specify
42.1.3 2 times of Ir Specify
As per relevant IS
42.1.4 6 times of Ir Specify
42.1.5 10 times of Ir Specify
42.1.6 12 times of Ir Specify

43.1.0 Transformer:
43.1.1 Overall length x breadth x height (mm x Specify
3465 x 2875 x 2890 (approx)
mm x mm)
43.2.0 Weight in Kgs Approx
43.2.1 Core lamination in Kgs Specify 2200
43.2.2 HV Windings in Kgs Specify
1935
43.2.3 LV Windings in Kgs Specify
43.2.4 Tank and fittings in Kgs Specify 1600
43.2.5 Oil in Kgs Specify 1305
43.2.6 Total weight Specify 7040

43.3.0 Oil Data

43.3.1 Quantity for first filling (minimum) Specify
1500 Litres
(litre)
43.3.2 Grade of oil used Specify EHV Grade
43.3.3 Maker’s name Specify Raj Petro / Any reputed make
43.3.4 BDV at the time of filling (kV) Specify < 60 kV
Sl. No Description Specific Requirement BIDDER

43.4.0 Radiation:
43.4.1 Heat dissipation by tank walls excluding Specify
DDE
top and bottom
43.4.2 Heat dissipation by cooling tube Specify DDE
43.4.3 Diameter and thickness of cooling tube Specify
1.0 mm thick
43.4.4 Provide calculation sheet for selecting Specify
cooling area to ensure that the
transformer is capable of giving DDE
continuous rated output without
exceeding temperature rise .
43.5.0 Terminal Connection:
43.5.1
Cable box suitable to receive one
11000V 3C 400 Sq. mm, XLPE Cable box suitable to receive one 11000V 3C 400 Sq. mm, XLPE
Primary Side
insulated G.I tape armoured, insulated G.I tape armoured, PVC sheathed cable
PVC sheathed cable
43.5.2 Cable box suitable to terminate
Secondary Side Cable box suitable to terminate bus duct.
bus duct.
43.5.3
In addition to the LT neutral
brought out to the terminal
In addition to the LT neutral brought out to the terminal
chamber, a separate 1.1 KV class
chamber, a separate 1.1 KV class neutral bushing shall be
neutral bushing shall be provided
provided outside the transformer tank for system earthing.
Neutral outside the transformer tank for
system earthing.

Wound type CT with ratio of 0.5

Confirmed
* I Phase / 5A Class PS type
43.6.1
Standard: lifting lugs, earthing
terminal, name and rating plate,
oil filling plug, On circuit tap
changer, bi-directional rollers
,pad lock/locking device for tap
changer, protective relay , oil
level indicator, , pressure relief
Accessories Confirmed
device, filling valve, drain valve,
explosion vent, Oil & winding
temperature indicator, etc.
Accessories for conservator:
dehydrating breather, buchholz
relay, drain plug, oil level
indicator, etc.

43.7.1 Protection Specify IP:55

Sl. No Description Specific Requirement BIDDER

44.1.1 Equipment Life >40 years < 25 years

The sound level requirements

are in accordance with national As per NEMA Standard
45.1.1 Sound level standards NEMA TR

46.1.0 Type Test

46.1.1 Lightning Impulse test at 75kV Test Certified to be enclosed

46.1.2 Partial Discharge Test Test Certified to be enclosed.

46.1.3 Heat run Test Test Certified to be enclosed. Similar or Higher rating Type Test
report will be provided
46.1.4 Short circuit test Test Certified to be enclosed.

To be submitted along GA
46.1.5 Quality Plan
drawing submission .

46.1.6 BIS certificate Certificate to be enclosed.

B Tests

1 No-load losses in Watts Required

2 Load losses
a 25% load Required
b 50% load Required
c 75% load Required
d 100% load Required

3 2kV withstand test for all wiring Required

4 Percentage Impedance test Required

5 Voltage ratio at all taps Required

Will be done as per IS:2026
6 Vector group test Required

7 Winding resistances test @ 75deg. C Required

8 Magnetic Imbalance Required

9 Excitation current
a 90% voltage Required
b 100% voltage Required
c 110% voltage Required

10 Induced Over voltage test Required

11 Impulse test Test to be conducted for any one

Similar or Higher rating Type Test report will be submitted
transformer in factrory
Sl. No Description Specific Requirement BIDDER
12 Regulation at full load at 75o C
a at UPF Required
b at 0.8 PF Required

12 Trr. Effeciency :
a 25% Required
b 50% Required
c 75% Required
Will be done as per IS:2026
d 100% Required
Required
e Max. Efficiency and at percentage load

13 Magnetic Balance Test Required

14 Noise Testing Required

15 Zero Seq. reactance Required NA

Temperature Rise Test on any one Required

16 Will be done at extra cost
transformer on same rating

17 Basic insulation level

High voltage Power frequency test at
a Will be done as per IS:2026
28kV
b Lightning Impulse test at 75kV Test Certified to be enclosed

18 Partial Discharge Test Test Certified to be enclosed Similar or Higher rating Type Test report will be submitted

19 Heat run Test Test Certified to be enclosed

NOTE : DDE - Marked details will be provided During Detailed Engineering