Satr-P-3912 Transformer Insulation

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) Rev 7 31-Mar-13
SATR NUMBER DATE APPROVED

SAUDI ARAMCO TEST REPORT QR NUMBER-
SATR-P-3912
Power Transformer - Jobsite Testing 30-Apr-13 ELECT
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
CATHODIC PROTECTION & OVERHEAD POWER LINE 11-18000-8807 MASTOURA CO.

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.
UTMN-2259 NEW TRANSFORMER TESTING
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
24/01/19 @ 10:00 AM 24/01/19 @ 10:00 AM SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
SATIP-P-121-02 4.4
SAUDI ARAMCO INSPECTION LEVEL
W
CONTRACTOR INSPECTION LEVEL
H
YES
ITEM
TEST PROCEDURE ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.
Inspection shall be performed by the project approved Quality Control Schedule Q

A1 Inspector (QCI) and witness point shall be coordinated with the Att. IV
Contractor and Company. Sec. 7.1 & 7.3
Check and review the test equipment documents for calibration validity. Schedule Q
A2
NETA, ATS- 2009, Sec.5 Att. IV, Sec. 7.2
All test equipment shall meet the requirements in Section 5.3 and be in
SAES-P-121
A3 good mechanical and electrical condition.
Sec. 3.2
NETA, ATS- Sec.5.2.1
Record wet-and dry-bulb temperatures or relative humidity and
SAES-P-121
A4 temperature.
Sec. 3.2
NETA, ATS- Sec 5.4.2
Testing is to be carried out ONLY on de-energized circuit breakers.
SAES-P-121
A5 Breakers shall be tested for their de-energized state before starting test
Sec. 3.2
on them.
B. TEST PROCEDURE AND CHECKLIST
When transformers operated in parallel, the total circulating current shall SAES-P-121
B1
not exceed 10% of the rated current of the lowest kVA rated transformer. Sec. 6.1.8
The installation testing should be performed just prior to energizing the

transformer. There should never be a delay of more than one month
SAES-P-121
B2 between testing and energizing the transformer (less if possible). This
Sec. 3.2
prevents possible damage or change in the condition of the transformer.
Refer to Manufacturer's Instructions.
The Installation Tests are:

a) Turns Ratio Tests,
b) Polarity Test
c) Winding Resistance
d) Winding-Insulation Resistance
e) Polarization-Index Test
f) 60 Second Test
g) Core-Ground Inspection and Test
h) Tank-Ground Inspection and Test
i) Tap-Setting Inspection SAES-P-121
B3
j) Power Factor Sec. 3.2
k) Winding Insulation
l) Field Oil P.F.
m) Bushing HV and LV
n) Lightning Arrester
o) Oil Test
p) Field Test (8 Lab Test)
q) Tank Pressure Relief Device
r) Calibrate Gauges
NETA, ATS- Sec.7.2.2.2
Page 1 of 8
The values from transformer turns ratio (TTR) tests shall not deviate
more than 1/2 percent from either the adjacent coils or the calculated SAES-P-121
B4
ratio. Sec. 3.2
NETA, ATS- Sec.7.2.2.3.2.3
Page 2 of 8
SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER-

SATR-P-3912
ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.
Check tightness of all bolted connections (Torque Wrench Method).

SAES-P-121
B5 Refer to Manufacturer's recommendations.NETA, ATS- 2009, Table
Sec. 3.2
100.12
Check proper operation of all auxiliary devices- Cooling fans/ pumps,

Tap changers, Liquid level gauges, Winding temperature gauges, Tap oil
SAES-P-121
B6 temperature gauges, Buchholz relay, Sudden pressure relay, Pressure
Sec. 3.2
relief devices, Push button and indicators, Oil port sampling.
NETA, ATS- 2009
Check that Vertical / horizontal clearances of live parts to adjacent non-

SAES-P-121
B7 current carrying metallic / ground parts to conform with Standards.
Sec. 3.2
NETA, ATS- 2009
Check for proper oil level in tank, bushing and conservator. SAES-P-121
B8
NETA, ATS- Sec.7.2.2.1.13 Sec. 3.2
Check the bleed trapped air at the bushing turrets and tank top (Where
SAES-P-121
B9 applicable).
Sec. 3.2
NETA, ATS- 2009
Check that Valves between the tank and radiators are open. SAES-P-121
B10
NETA, ATS- 2009 Sec. 3.2
Check HV & LV and tertiary bushing for damage and completeness of

SAES-P-121
B11 accessories.
Sec. 3.2
Refer to Purchase Order and delivery note.
Check condition of silica gel in breather, oil in bath. SAES-P-121

B12
Refer to Manufacturer's Instructions. Sec. 3.2
Perform all specific checks as per manufacturer's instructions i.e. All

valves are with open position indicated either at the general
arrangement plan, at the hydraulic diagram or at the indicator panel
SAES-P-121
B13 meant for them. Check absence of gas in the trap of the membrance
Sec. 3.2
equipped conservator. Check drain for Upper point of the buchholz,
OLTC head, Bushing tops.
NETA, ATS- 2009
Verify operation of heaters. SAES-P-121

B14
NETA, ATS- Sec.7.12.1.1.15 Sec. 3.2
Check that the gas-operated relay is de-aired. SAES-P-121

B15
Check that the distances between the phases and phase to earth are
SAES-P-121
B16 sufficient.
Sec. 3.2
NETA, ATS- 2009
Inspect and test Surge Arrestors in accordance with Section 7.19, if

SAES-P-121
B17 applicable.
Sec. 3.2
NETA, ATS- Sec.7.2.2.2.13
Measure and record the turns ratio on each tap. Turns-ratio test results
shall maintain a normal deviation between each voltage step and shall SAES-P-121
B18
not deviate more than one-half percent from the calculated voltage ratio. Sec. 3.2
NETA, ATS- Sec. 7.12.3.2.6
Page 3 of 8

SATR-P-3912
ITEM
No.
The Transformer Turns Ratio test (TTR) measures the ratio of the
voltage between transformer windings to insure that it conforms to its
nameplate. SAES-P-121
B19
Measure and record the turns ratio on each tap. Deviation of not more Sec. 3.2
than +/- 0.5% are allowed.
NETA, ATS- 2009
The ratio of winding voltages of any two windings installed on the same
segment of magnetic core is nearly identical to the ratio of the number of
turns of the windings. This relationship is expressed mathematically as:
V1/V2=N1/N2 SAES-P-121
B20
V1 = open-circuit voltage of the high voltage winding Sec. 3.2
V2 = open circuit voltage of the low voltage winding
N1 = number of turns in the high-voltage winding
N2 = number of turns in the low-voltage winding
Power Rating
a) Transformer data appears on an identification nameplate fastened
SAES-P-121
B21 directly onto the transformer.
Sec. 3.2
b) Transformers are primarily rated in kilovolt amperes (kVA).
Transformers can be used in banks or in parallel to produce the desired

capacity or voltage system. All transformers have a polarity and they
must be installed correctly to ensure their proper operation. If one of the
windings is erroneously connected, either the transformer will trip the SAES-P-121
B22
overcurrent protection device or the transformer will operate improperly. Sec. 3.2
Polarity of transformers will be verified to confirm agreement with the
nameplate and contract specifications.
NETA, ATS- 2009
Transformers are designed to be either additive or subtractive. The

polarity can be determined by the connection diagram or the vector
SAES-P-121
B23 symbol given on the nameplate.
Sec. 3.2
NETA, ATS- 2009
The standardized rules of the industry state that the high-voltage leads
brought outside the case are to be marked H1, H2, etc. and the low-
SAES-P-121
B24 voltage leads X1, X2, etc.
Sec. 3.2
NETA, ATS- 2009
A simple test can be conducted to determine the transformer polarity.

Place a jumper between the H1 terminal and the X terminal located on
SAES-P-121
B25 the same side.
Sec. 3.2
NETA, ATS- 2009
Apply a voltage to terminals H1 and H2 SAES-P-121

B26
With a voltmeter connected between H2 and the other X terminal, obtain

SAES-P-121
B27 a reading.
Sec. 3.2
NETA, ATS- 2009
If the reading is more than the applied voltage, the transformer is

additive. A voltage of less than the applied voltage would indicate a SAES-P-121
B28
subtractive unit. Sec. 3.2
NETA, ATS- 2009
Page 4 of 8

SATR-P-3912
ITEM
No.
Perform a polarity test on each transformer to verify the polarity marks or

SAES-P-121
B29 H1-X1 relationship as applicable.
Sec. 3.2
Winding measurements are made to determine if any changes have

occurred in the current carrying path of the transformer. In particular, the
SAES-P-121
B30 terminal-to-terminal resistance measurement helps to identify the
Sec. 3.2
presence of high resistance joints and poor connections.
NETA, ATS- 2009
Check that the transformer is de-energized and isolated, that power

SAES-P-121
B31 supply devices are properly "locked-out".
Sec. 3.2
NETA, ATS- 2009
The winding insulation resistance test (also called a Megger Test) is a

measure of the relative and condition quality of the winding insulation of
the transformer and indicates presence of moisture. The test is normally SAES-P-121
B32
performed using a megohmmeter that may be either hand operated or Sec. 3.2
motor driven (motor driven preferable).
NETA, ATS- 2009
The megohmmeter will typically provide a constant potential of 500,

1000, 2500, or 5000 VDC (and in some cases even higher also newer
megohmmeters are able to select any voltage value from 0V - 5000V) to SAES-P-121
B33
be applied across the insulation with the insulation resistance read Sec. 3.2
directly from a scale calibrated in megohms.
NETA, ATS- 2009, Table 100.1
Insulation resistance test can be performed by using the Single

SAES-P-121
B34 Measurement (60 second test) and the Polarization Index.
Sec. 3.2
Meaure winding resistance of source windings in the neutral position.

SAES-P-121
B35 Measure the resistance of all taps on load windings.
Sec. 3.2
NETA, ATS- Sec.7.12.1.1.2.5
Test insulation resistance of transformer windings by disconnecting

surge arresters and using a 10-minute dielectric absorption test.
SAES-P-121
B36 Windings shall be tested primary to ground, secondary to ground, and
Sec. 3.2
primary to secondary.
NETA, ATS- 2009
Dielectric test levels shall be in accordance with the distribution levels. SAES-P-121
B37
NETA, ATS- Sec.7.2.2.2.10.1 Sec. 3.2
Core-Ground Inspection and Test-The purpose of measuring the core-to-

ground insulation is to verify that the condition of the insulation is SAES-P-121
B38
satisfactory and that no other core grounds exist. Sec. 3.2
The test is made by first disconnecting the core ground strap, which is
normally connected to a pad on the underside of the cover near the
SAES-P-121
B39 manhole or handhole. The megohmmeter is then connected between
Sec. 3.2
the core ground strap and the tank ground.
Perform insulation-resistance tests, winding-to-winding and each

winding-to-ground. Apply in acordance with manufacturer's published SAES-P-121
B40
data. Sec. 3.2
Page 5 of 8

SATR-P-3912
ITEM
No.
Megger the core to ground with a 250 volt megger by removing the
intentional core ground and meggering between the ground shunt and SAES-P-121
B41
the transformer case. Sec. 3.2
The oil in all oil-filled equipment rated 69 kV and below shall be tested
SAES-P-121
B42 and shall meet the values shown as below:
Sec. 3.2
Oil samples from the transformer shall be obtained and tested for the
following:
a) Dielectric breakdown voltage
b) Neutralization number SAES-P-121
B43
c) Specific gravity Sec. 3.2
d) Color
e) Water content
TEST LIMIT VALUE TEST RESULTS

Dielectric strength D-877, KV, minimum 30
Color, D-1500 ASTM Units maximum .5
SAES-P-121
B44 Visual Examination D1524 Bright and Clear
Sec. 3.2
Acid Number D974, mg KOH/g, maximum .03
Water Content, D 1533, ppm, maximum 35
C. TEST RESULTS
MEGGER TEST
EQUIPMENT
IDENTIFICATION
Temperature (deg. C)
Megger Tester Megger Voltage

Brand: ______________
Core ground shunt to transformer tank Megohms (MΩ):
S/N: ______________
High voltage to low voltage and ground Megohms (MΩ):
Calib. Date:___________ Low voltage to high voltage and ground Megohms (MΩ):
High voltage and low voltage to ground Megohms (MΩ):
WINDING RESISTANCE TEST
EQUIPMENT
DELTA CONNECTION WYE CONNECTION
IDENTIFICATION
H1 to H2 H1 to H0
Megger Tester H2 to H3 H2 to H0
Brand: ______________
H3 to H1 H3 to H0
S/N: ______________
X1 to X2 X1 to X0
Calib. Date:___________ X2 to X3 X2 to X0
X3 to X1 X3 to X0
Page 6 of 8

SATR-P-3912
ITEM
No.
WINDING RATIO TEST
EQUIPMENT TAP ACTUAL RATIO

VOLTAGE RATING COMPUTED RATIO
IDENTIFICATION POSITION 1 2 3
1
T.T.R
Brand: ______________ 2
3
S/N: ______________
4
Calib. Date:___________
5
D. CONCLUSIONS
ITEM
No.
Test results are acceptable and in accordance with Saudi Aramco

D1 N/A
Engineering Standards and contractual requirements.
REMARKS:
REFERENCE DOCUMENTS:
1. Schedule Q -- Quality Requirements (Pro Forma Contract), February 2008
2. Schedule G -- Material, Tools and Equipment (Pro Forma MP-IK-LS Contract)
3. NETA Acceptance Testing Specifications for Electrical Power Distribution Equipment and Systems, 2009
4. SAES-P-121 Transformers and Reactors 30 October 2012
NOTES:
1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID).
2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling).
3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products
or services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose
listing states that the equipment, material, or services either meets appropriate designated standards or has been tested and found
suitable for a specified purpose.
4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified
organization concerned with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by
manufacturer
whose labeling the manufacturer indicates compliance with appropriate standards or performance in a specified manner.
Contractor / Third-Party Saudi Aramco

Technician Performing Test* PMT Representative
Name, Title, Department, Test Performed Successfully and Results are Acceptable: T&I Witnessed QC Record Reviewed Work Verified
Company, Initials and Name, Initials and Date:
Date: MR NAVED RAHAMAN
QC Inspector PID Representative
Witnessed Test Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:
Page 7 of 8

SATR-P-3912
ITEM
No.
Name, Initials and Date: Name, Initials and Date:
MR. AJMAL ALI MR N HATTAN
QC Supervisor Proponent and Others
Quality Record Approved: MR. HAROLD CEINCIA T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:
*Person Responsible for Implementation of Test and Analysis of Results Y = YES N = NO F = FAILED
Page 8 of 8

Satr-P-3912 Transformer Insulation

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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) Rev 7 31-Mar-13

SATR NUMBER DATE APPROVED

CATHODIC PROTECTION & OVERHEAD POWER LINE 11-18000-8807 MASTOURA CO.

Inspection shall be performed by the project approved Quality Control Schedule Q

B. TEST PROCEDURE AND CHECKLIST

The installation testing should be performed just prior to energizing the

The Installation Tests are:

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER-

CATHODIC PROTECTION & OVERHEAD POWER LINE 11-18000-8807 MASTOURA CO.

Check tightness of all bolted connections (Torque Wrench Method).

Check proper operation of all auxiliary devices- Cooling fans/ pumps,

Check that Vertical / horizontal clearances of live parts to adjacent non-

Check HV & LV and tertiary bushing for damage and completeness of

Check condition of silica gel in breather, oil in bath. SAES-P-121

Perform all specific checks as per manufacturer's instructions i.e. All

Verify operation of heaters. SAES-P-121

Check that the gas-operated relay is de-aired. SAES-P-121

Inspect and test Surge Arrestors in accordance with Section 7.19, if

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER-

CATHODIC PROTECTION & OVERHEAD POWER LINE 11-18000-8807 MASTOURA CO.

Transformers can be used in banks or in parallel to produce the desired

Transformers are designed to be either additive or subtractive. The

A simple test can be conducted to determine the transformer polarity.

Apply a voltage to terminals H1 and H2 SAES-P-121

With a voltmeter connected between H2 and the other X terminal, obtain

If the reading is more than the applied voltage, the transformer is

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER-

CATHODIC PROTECTION & OVERHEAD POWER LINE 11-18000-8807 MASTOURA CO.

Perform a polarity test on each transformer to verify the polarity marks or

Winding measurements are made to determine if any changes have

Check that the transformer is de-energized and isolated, that power

The winding insulation resistance test (also called a Megger Test) is a

The megohmmeter will typically provide a constant potential of 500,

Insulation resistance test can be performed by using the Single

Meaure winding resistance of source windings in the neutral position.

Test insulation resistance of transformer windings by disconnecting

Core-Ground Inspection and Test-The purpose of measuring the core-to-

Perform insulation-resistance tests, winding-to-winding and each

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER-

CATHODIC PROTECTION & OVERHEAD POWER LINE 11-18000-8807 MASTOURA CO.

TEST LIMIT VALUE TEST RESULTS

Megger Tester Megger Voltage

High voltage and low voltage to ground Megohms (MΩ):

WINDING RESISTANCE TEST

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER-

CATHODIC PROTECTION & OVERHEAD POWER LINE 11-18000-8807 MASTOURA CO.

WINDING RATIO TEST

EQUIPMENT TAP ACTUAL RATIO

Test results are acceptable and in accordance with Saudi Aramco

Contractor / Third-Party Saudi Aramco

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER-

CATHODIC PROTECTION & OVERHEAD POWER LINE 11-18000-8807 MASTOURA CO.

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