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Fluidized Bed Bioreactor Treatment process. The reasons are as follows. Due to the FBBR
Media, the Surface area of the Bacteria to the Effluent water is higher by 10 times. Due to
attached growth of the Bacteria, the Bacteria count known as MLSS is very high compared to
conventional Biological treatment plant. In the conventional process, the Bacteria count MLSS
is 2500mg/L, whereas in the FBBR process the Bacteria count MLSS is 10,000 to 12,000mg/L.
The FBBR process is easy to maintain and does not get collapsed due to variations in the load
or temperature or SVI (Sludge Volume Index) Big civil tanks for Aeration, and Secondary
Clarifier are not needed in this FBBR process. The retention time in FBBR process is 4 – 6
Hours, whereas in the Conventional Biological process, the retention time is 28 – 36 Hours.
Main use of FBBR Reactor
To Reduce the BOD and COD up to 50 to 60 percentage
To increase the Dissolved Oxygen in the outlet effluent
To remove partially color from fluidized bed bio reactor
To remove the odor in the effluent
To increase the efficiency of Electro-Coagulation system
To reduce the current and electrode consumption in EC system
To remove the ammonia and all other Hazardous gas
Fluidized Bed Bioreactor Advantages
Less Civil Area for fluidized bed bioreactor
Attached Bacteria growth.
High MLSS.
Highly Reliable Process which is less prone to Collapse.
Easy to Maintain.
Long life of the FBR Media.
No need of Secondary Clarifier.
Fluidized Bed Bioreactor Biological Treatment
pH Correction
Reduces the BOD and COD levels in the Raw Effluent.
Increases the Dissolved Oxygen Content.
Removes the odour.
2 types of process, Fluidized Bed Bio-Reactor & Activated Sludge Bio-Reactor.
Secondary Clarification
Maine use of Secondary Clarifier:
To Recirculation the Bacteria to the FBBR system
To reduce the suspended solids in the effluent
To avoided the Bacteria escape to other system
To remove the odor in the effluent
To increase the efficiency of Electro-Coagulation system
To reduce the current and electrode consumption in EC system
To increase the efficiency of FBBR system
Fluidized Bed Bioreactor Process description
Initially raw effluent is collected in collection storage tank of 1500mm *1500mm *1500mm
(1.5 Hours Capacity). The Effluent is pumped to Equalization tank in which the Effluent is
homogenized. The volume of equalization tank is 3000mm* 3600mm* 2400mm (12 Hours
Capacity).
After equalization process the Effluent is fed to the Biological process. The pH Neutralization
is done before the Biological Process.
The activated sludge process and After Filtration process, the treated water quality is as per
Bangladesh Pollution Control Board Regulations ( COD < 200 mg/litre, TSS < 30 mg/litre &
etc).
tank volume is 3000mm*3000mm*2400mm (12 Hours Capacity). The retention time is 12 hrs
for full capacity of 40m3/Day. The Activated Sludge Process is proposed to be converted to
FBBR by addition of FBBR Media in future when the ETP Flow rate will reach the full
Capacity of the plant. The COD value is reduced by 40-50% from input (raw effluent). The
parameters of SV-30 as 300 ml-500 ml/litre, PH as 6.5 to 7.5 and DO as 1.5 to 2.5 mg/litre and
SVI value is 100 to 150 mg/litre are maintained.
After the biological process, the BOT outlet is fed into the secondary clarifier where the bio
sludge is settled and Re- circulated to the BOT tank.
The superannuated liquid is fed into EC-I feed tank followed by EC process. The COD value
is reduced minimum 40% and maximum 60 % from the input .
After EC process, the treated water fed into flash mixer, anionic polymer flocculent is dosed
and then passed to the Sludge Settling clarifier having the volume of 3600mm* 3300mm*
2400mm. The sludge particles are settled in this Clarifier and SUPERNATED CLEAR
LIQUID is fed into filter feed tank
( 3000* 3300* 2400HT).
From the filter feed tank the treated effluents are fed into MULTIGRADE SAND FILTER
(Dia-1800mm * 2100mm Height).
Bio sludge and EC sludge are fed into sludge thickener having the volume of Dia- 1500 * 2400
HT.
After Filtration process, the treated water quality is as per Bangladesh Pollution Control Board
Regulations ( COD < 200 mg/litre, TSS < 30 mg/litre & etc).
From the sludge thickener sludge’s are separated using FILTER PRESS and stored in sludge
storage area of fluidized bed bioreactor