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74 Radiographic Testing
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become cobalt-60 (see this volume’s prevent loss of the radioactive material to
discussion of radiation and particle the environment. The moderate output of
physics). The neutron capture cross 91 µSv·GBq–1·h–1 at 1 m (0.34 R·Ci–1·h–1 at
section of 24 × 10–24 cm2) makes cobalt 1 m) from the source per each curie from
one of the most readily available and the single gamma ray on 92 percent of the
generally useful isotopes. The cobalt is a decaying nuclei, as shown in Fig. 3, has
hard, gray, magnetic metal with a melting not overcome the early history of leakage
point of 1480 °C (2700 °F) and a density
of 8.9 g·cm–3 (556 lbm·ft–3). The metal is
relatively free from oxidation and
chemical attack under ambient FIGURE 2. Gamma spectra: (a) cobalt-60; (b) cesium-137;
conditions. (c) iridium-192.
Cobalt-60 decays with a half life of (a)
5.27 years by the emission of a soft beta
particle followed by two gamma rays (see
Fig. 1 for decay diagram and Fig. 2a for 104
spectrum) with energies of 1.17 and Activity (relative unit)
1.33 MeV. The cobalt-60 has a high
output of these photons, yielding
364 µSv·GBq–1·h–1 at 1 m (1.35 R·Ci–1·h–1
at 1 m) from the source. These high 102
energies combined with high output let
radiographers inspect iron, brass, copper
and other medium weight metals with a
thickness greater than 25 mm (1.0 in.). 10
Other more dense metals such as 0 0.66 1.33
tantalum or uranium can be radiographed
with cobalt-60. Typical range for Energy (MeV)
application in steel is for a specimen with
a thickness of 20 to 200 mm (0.8 to (b)
8.0 in.). This is about radiographically
equivalent to a 3 MeV X-ray generator but 105
the cobalt-60 is not as intense a source.
Activity (relative unit)
105
Activity (relative unit)
102
problems and bulky source size problems. induced fission of uranium-235 (see this
Although it has a long half life of volume’s section on particle physics). The
30.1 years and has a moderate gamma ray cesium-137 must be recovered from the
energy of 0.66 MeV, cesium-137 is less unused uranium and all of the other
often used as a radiographic source than fission fragments left in the fuel rods from
either cobalt-60 or iridium-192. See a nuclear reactor. The cesium-137 is one
Fig. 2b for gamma spectrum of of the most probable products of nuclear
cesium-137. It is frequently used as a fission, resulting from about 6 percent of
source for industrial thickness and density fission events. The cesium chloride
gages. recovered from spent fuel contains
Cesium-137 is not produced by cesium-133 and cesium-135 as well as the
neutron bombardment as are cobalt-60 cesium-137, limiting the specific activity
and iridium-192. This radioactive material to about 925 GBq (25 Ci) per gram of
is a fission fragment from the neutron cesium chloride. Self-absorption and
absorption by the double encapsulation
may be as much as 30 percent of the
intensity of a 1850 GBq (50 Ci) source.
FIGURE 3. Disintegration of cesium-137, with
half life of 31 years.
Iridium-192
Cesium-137
Iridium-192 provides a major part of the
92 percent isotope radiography business. This is
510 keV because of the 74.3 day half life that
beta rays
requires replacement of the source about
every six months and because the gamma
energies emitted by the source are useful
0.66 MeV
for thin steel specimens that make up
8 percent 1.17 MeV beta rays most of the industrial work. With an
gamma rays
average energy of about 0.34 MeV (see
Fig. 4 for the decay diagram of gamma
Barium-137 rays actually emitted and Fig. 2c for
gamma spectrum), the iridium-192 is used
for the radiography of steel in the
FIGURE 4. Disintegration scheme of iridium-192. Numbers in arrows are numbers of gamma rays per 100 disintegrations.
1456 keV
1359 keV
0.05
0.5
0
0
0.9
6.4
1.0
0.8
0
920.9 keV
690 keV
2.6
10
28
3.5
784.5 keV
0.05
0.8
57
484 keV
612.5 keV
5.2
0.8
7.7
26
383 keV
0
316.5 keV
77
76 Radiographic Testing
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Thulium-170
FIGURE 5. Disintegration of thulium-170,
with half life of 129 days.
Thulium-170
76 percent Pellet
968 keV beta rays
Solution
Selenium-75
Selenium-75 has found limited use in
Europe as a replacement for iridium-192.
The selenium-75 has a longer half life of
120 days (versus iridium-192 at 74 days)
and a lower gamma energy spectrum of
66 to 401 keV (versus iridium-192 at 206
to 612 keV with some even high gamma
energies present). Besides providing a
somewhat better image quality on thin
specimens such as pipe, the exposure
equipment is significantly lighter.2
78 Radiographic Testing
3RT04 _Layout(073_088) 10/2/02 1:54 PM Page 79
Type II devices with a rotating cylinder removal from that end of the device;
are discussed below, after the Type I (5) connectors for the drive cable and
devices. crankout device to the pigtail end of the
device and for a guide tube to the other
end; (6) protectors for the connectors
with one having a short flexible cable to
Exposure Devices prevent movement of the source out of
that end of the device; and (7) a handle to
carry the device and radiation, warning
ANSI Type I Exposure Devices and information tags to identify the
American National Standards Institute device and its hazardous nature.
(ANSI) Type I exposure devices for The design of an exposure device for
radiography permit exposure of the source radiography shows great improvement
by moving it from a shielded position and increase in safety for the radiographer
through a guide tube to a remote position and the public. Earliest techniques were
outside the shield. Figures 8 to 11 present
diagrams and photographs of exposure
devices using drive cables operated by
turning a hand held cranking device. In FIGURE 9. Exposure device for up to 7.4 TBq (200 Ci) of
some of the diagrams, the source capsule iridium-192: (a) cross section; (b) photograph.
and its attached pigtail can be seen.
(a) Foam fill ~35
The major parts of a Type I exposure Handle
assembly to 45 kg·m–3
device are (as can be seen in part in Fig. 8 (~2 to 3 lbm·ft–3)
Acrylic
and in more detail in Figs. 9a and 10b: potting
(1) a rigid, wear resistant tube to guide the compound Protective
flange
source pigtail through the shielding Release plunger
material; (2) shielding material (most Depleted
uranium shield Outlet end
often depleted uranium but tungsten may Lock module
flange
also be used for critical machined parts); attachment
(3) a metal case to protect and hold the boss
shielding, guide tube and other
components in a fixed position; (4) a lock Lock cap
to prevent accidental movement of the assembly
source out of the shielded position or its
Tie Safety plug
down assembly
Positioning Source Outlet panel
FIGURE 8. Operation of ANSI Type I source handling device: hole
shim assembly assembly
(a) stored position; (b) source in transit; (c) exposure
position.
(b)
(a)
Crankout Lock
Source
Exposure device
Handle
Drive cable
(b)
Collimator
(c)
80 Radiographic Testing
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nothing more than bamboo poles with a Depleted uranium is the uranium-238
string running from tip of the pole to the that remains when the fissionable
source. Shielding was completely ignored uranium-235 is removed for nuclear
or just a lead bucket in the corner of the reactor fuel or nuclear weapon
office. Now the design includes the manufacture. The uranium-238 is
features noted in the above list. 98.28 percent of the natural uranium and
The tube inside of the shielding uranium-235 is only 0.72 percent so
material is now a hard, wear resistant considerable uranium-238 remains after
material such as titanium metal or depletion of the uranium-235. This
zirconium alloy. This hardness keeps the depleted uranium allows the exposure
tube from wearing out early because of device to be carried by hand and be
movement of the drive cable for source relatively portable with lower external
exposure. Earlier materials wore away radiation hazard than if the device were
early in the life of an exposure device and made from lead. Also, the uranium shield
exposed the shielding material. When the gives better protection from fire than lead
shielding material is depleted uranium, a shielding would. Commercial exposure
worn out tube allows this radioactive devices do not use lead shielding. The
material to be carried into the uranium shield is generally cast around
environment. Leak tests suggested that the inner tube ready to be fitted into the
the encapsulated source was leaking. case without any machining. If
Why use a radioactive material, machining is required, a piece of tungsten
depleted uranium, to shield a radiation metal is machined and used with uranium
source? The depleted uranium provides to complete the necessary shielding.
more shielding of the radiographic source The metal case protects the uranium
per unit of mass than the original shield from loss of the uranium and stops
shielding material, lead. Also, most of the the alpha radiation from reaching the
radiation from the uranium is alpha environment as long as the inner tube is
radiation and is stopped by the case of the intact. Also, the case protects the
device. A coating of paint prevents loss of alignment of parts, the lock and
the uranium from the shield just as an connections from likely damage. The
intact inner tube does. cases are made from heavy gage
aluminum or stainless steel in most of the
commercial devices available today. This
FIGURE 10. Exposure device for up to 5.6 TBq (150 Ci) of is to prevent broken locks and connectors
iridium-192: (a) photograph; (b) diagram. that might allow the source capsule to
escape from the shielding accidentally.
(a) All exposure devices require a locking
device that uses a key. A regulatory
requirement is that the lock cannot be
opened unless the drive cable is attached
to the pigtail. Often, this is accomplished
by requiring a reverse cranking motion to
release the lock. This prevents the source
being moved out of the shield to the end
of the guide tube without a good physical
connection between the two. If the drive
cable is not connected to the pigtail, the
source could be driven to the end of the
guide tube but not retrieved when the
drive cable is returned. Several severe
accidental overexposures have occurred in
(b) the past and the above regulatory
Titanium S tube requirement works to reduce such
Source
assembly Welded shield container
Protective plastic
jacket with
Plunger lock carrying handle FIGURE 11. Exposure device with crankout and guide tube.
Locking
Outlet
mechanism
port and
guide tube
Remote connector
control
connector
disconnects as they were called. Also, the such as those in ANSI N43.9.3 The end of
lock should automatically lock the source the guide tube is a metal part that aligns MOVIE.
in its stored position when it is returned the source for exposure. A collimator Collimators.
to the shield. If the source is locked, it (Fig. 12) may be added to the end of the
cannot be moved to an exposed position. guide tube to reduce radiation in all
Special connectors, often of a directions except as needed for exposure
proprietary design as shown in Fig. 7c (pig of the radiograph. By reducing extraneous
tails) permit the drive cable and guide radiation, closer boundaries for exclusion
tube to be connected to the exposure of nonradiation workers may be set up
device. Connectors or protective caps, making the radiographer’s job much
similar to those of the drive cable and easier and more efficient.
guide tube, stay on the device to protect Capacity of the exposure devices
the connection to the lock and exit points shown in Figs. 9 to 11 vary from about
and to prevent movement of the source 4.4 to 5.5 TBq (120 to 150 Ci) of
from its shielded position. This is best iridium-192. Regulations and design
seen in Fig. 9a. changes may alter these values at any
The handle of the device may simply time.
serve as a convenient handle for carrying Cobalt-60 exposure devices are not so
the device and may also serve to store the portable but they may be wheeled from
protective connectors. In Figs. 9 to 11 can place to place for exposures in the field.
be seen the various radiation, warning Movement of cobalt-60 exposure devices
and information tags that identify the over a few yards generally requires cranes
device and potential hazards. One tag or other large lifting and transport
gives information for calling the proper equipment. Figure 13 shows two
authorities should the device be found
when not in the direct custody of a
radiographer.
The guide tube that carries the source FIGURE 13. Photographs of two American
from the shielded position in the National Standards Institute Type I
exposure device to the place where cobalt-60 exposure devices: (a) on
radiographic exposure is made should two-wheeled dolly, for up to 9.25 TBq
meet applicable codes or specifications, (250 Ci) of cobalt-60; (b) on four-wheeled
dolly.
(a)
FIGURE 12. Guide tube collimators for reducing personnel
exposure: (a) cross sections; (b) photographs.
(a)
Set
screw
Source placement
Source
collimation
(b)
(b)
82 Radiographic Testing
3RT04 _Layout(073_088) 10/2/02 1:54 PM Page 83
(b)
(b)
Shaft
On/off knob
rotates
Depleted
180 degrees
uranium Aluminum
to expose
wheel bottom plate
source
(b)
84 Radiographic Testing
3RT04 _Layout(073_088) 10/2/02 1:54 PM Page 85
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88 Radiographic Testing