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American Suzuki Motor Corporation


3251 E. Imperial Hwy
Brea, CA 92821 VS1-SER-SO-V1080501
Printed indate:
Print the USA
5/08
INTRODUCTION

This Operation Guide includes important Suzuki Dealership Service


and Parts Department Recommendations and Guidelines, as well as,
Standards and Minimum Requirements. It is intended to guide Suzuki
Dealers especially when there is a change of facility or Sales and Service
agreement, such as; New Dealer start-up, New Facility Construction,
Renovations, Buy/Sells and Renewals.

By following this guide and adhering to the “SUZUKI WAY OF SERVICE”


process, ASMC and dealers can work together to assure the long term
success of the Suzuki Brand and your dealership.

Revision Date: May, 2008


Service Operations Guide Introduction and Table of Contents

TABLE OF CONTENTS
Introduction

Tables of Contents .............................................................................................................................................................................. I

Definitions ............................................................................................................................................................................................. II

Suzuki Service Process – “Suzuki Way of Service”......................................................................................................1-28

Service / Parts Facility and Staffing Guidelines........................................................................................................... 29-30

• Facility Guidelines
• Staffing Guidelines

Service / Parts PC Requirements........................................................................................................................................ 31-32

Essential Tools............................................................................................................................................................................ 33-48

Required Service Shop Equipment.................................................................................................................................... 49-50

Recommended Tools and Equipment............................................................................................................................... 51-54

Service Support materials...................................................................................................................................................... 55-57


Service Operations Guide Introduction and Table of Contents

DEFINITIONS

Required or Requirement Dealership must have tool or process

Recommended Suzuki suggested tool or process to “best” meet


associated need.

Guideline Suzuki suggested quantity or size, or variable process to


“best” meet associated need.

Standard Dealership process required, or requirement.

Essential Refers to required tool or piece of equipment.

II
Service Operations Guide Suzuki Service Process - “Suzuki Way of Service”

SUZUKI SERVICE PROCESS The Suzuki Way of Service describes the basic processes
and procedures for operating a Suzuki dealership service
department. Dealership Service Managers can evaluate
compliance with these processes by conducting a Service
Operations Assessment.

Service Standards

Standard #1 Appointments will be available for all customers and set in


accordance with customers’ needs.

Standard #2 Customers are acknowledged immediately and Service


Advisors will begin to collect information within three minutes.

Standard #3 Service Advisors will courteously interpret, accurately


document and confirm all service needs.

Standard #4 All customers will be provided with accurate and complete


estimates and provide their approval prior to start of
maintenance or repair.

Standard #5 Alternative transportation will be offered to all customers.

Standard #6 All vehicles will be quality checked to ensure they are fixed
right the first time.

Standard #7 The dealership’s service facility will be neat, clean, and


accommodating.

Standard #8 All vehicles will be ready when promised and customers


notified when their vehicles are ready.

Standard #9 Service Advisors will explain all service repairs and charges,
deliver customer vehicles, and discuss future service needs
with the customer.

Standard #10 Customers will be contacted to ensure satisfaction within 48


hours of the service visit


Service Operations Guide Suzuki Service Process - “Suzuki Way of Service”

Process #1: A. The customer contacts dealership to request service


Appointment Process appointment

Standard #1: Appointments will be available for all customers and


set in accordance with customers’ needs.

B. The Service Advisor obtains customer name, vehicle


identification number and/or license plate number

C. The Service Advisor reviews the dealership service


records to determine if owner is currently a
dealership customer

D. The Service Advisor verifies the customer data


currently on file:

• Name
• Address/E-mail
• Home Telephone
• Work Telephone
• VIN Number
• Make and Model
• Mileage
• Service Contract

K. If customer data does not exist, the Service Advisor


will obtain customer information and create a
service files.

• Name
• Address /E-mail
• Phone Number
• Work Telephone
• VIN Number
• Make and Model
• Mileage
• Service Contract

E. The Service Advisor questions the customer to


determine the general nature of service request:

• Routine Maintenance?
• Repair Unknown?
• Warranty/Service Contract?
• Level of Urgency?
• Waiter?
• Comeback?


Service Operations Guide Suzuki Service Process - “Suzuki Way of Service”

Process #1: F. The Service Advisor will verify if customer’s vehicle


qualifies for:
Appointment Process

(continued) • Recall?
• Service Campaign?
• Open Incident Information?

System Support Required: Service Advisor can contact ASMC concerning recalls,
service campaigns.

G. The Service Advisor determines amount of additional


work that will apply to customer’s vehicle as a result of
ASMC review.

M. The Service Advisor inquires if customer wants additional


work performed.

N. If the customer accepts, additional work is added to


appointment schedule.

L. If the customer declines additional work, the Service


Advisor notes declined work in customer file. (R.O.)

H. The Service Advisor inquiries about customer’s need for


alternative transportation and offers options.

I. The Service Advisor checks for shop availability to


determine customer options.

J. The Service Advisor checks with the parts department (or


accesses computer) to check parts availability.

System Support Required: Service Advisor will be able to check the availability of
parts associated with the service requested.

O. The Service Advisor inquires about the most likely parts


required based on preliminary customer service request.

P. If parts availability is not an obstacle, the Service Advisor


provides customer with appointment options and an
estimate of charges.

X. If parts availability limits appointment options, the Service


Advisor requests parts department to order needed parts.
The Service Advisor will incorporate ordering times into
appointment options for customer.


Service Operations Guide Suzuki Service Process - “Suzuki Way of Service”

Process #1: Q. The Service Advisor logs the most acceptable/agreed


Appointment Process appointment time for customer.

(continued)
System Support Required: Provide the Service Advisor with the ability to
determine available times for customer appointments.

R. The Service Advisor calls the customer prior to


appointment to offer an appointment reminder.

System Support Required: Provide the Service Advisor with customers’


appointments for selected days.

S. The customer, upon being contacted by the Service


Advisor, either confirms or changes the appointment.

Y. If the customer confirms the appointment, the Service


Advisor updates the customer appointment file.

T. The customer wants to change or cancel the


appointment, the Service Advisor attempts to
reschedule. (Proceed to either V or H.)

U. The customer either reschedules or is unwilling


to reschedule.

V. If the customer is unwilling to reschedule, the Service


Advisor advises dispatcher/changes scheduling
file, informs the parts department, relieves alternative
transportation log, and updates customer
database files.

W. For all customers unwilling to reschedule, the service


department initiates a follow-up letter/survey to
recapture customer interest.


Appointment - Process 1 Service Work In
Advisor Progress:
Follow-up: “Dispatcher”
Reschedule Sends to
Sublet

Follow Up Process,
Service Reminder E
A B C D F G H I J
Service Advisor Service Advisor
Service Advisor Determines Client Service Advisor Service Advisor
Customer Service Advisor Current Additional N Reviews Service Advisor
Verifies and Request and Type Checks Product Dispatcher
Requests Identifies Customer? Work Required? Customer Checks Parts
Obtains Vehicle of Service Recalls, Verifies Shop
Appointment Customer Transportation Availability
Data Repair/Maintenance Campaigns, etc. Availability
Needs
System Support System
System Support System Support
Required : DMS Support
Delivery Process, Required : DMS System Support Required : DMS
Required
Update Required : DMS Y
Maintenance Log
Service Operations Guide

Service Advisor M
K Obtains Service Advisor Does
Customer Data L Adds Decline N Customer Accept
Comment to Additional
Customer File Work?
System Support
Required : DMS
Y

Service Advisor
Adds To
N Appointment
Schedule
Y

O S V
R
P Q T
Service Advisor
Service Advisor Service Department
Changes Shop
Provides Client Service Advisor Confirms Service Department
Y N N Time, Informs Parts,
Parts Available? Appointment, Customer Confirms
With Appointment Logs The Attempts to Reschedule? Changes Substitute
Provides List of Appointment?
Options and an Appointment Reschedule Trans., Reschedules
Estimate Appointments to
and Updates
Sales Dept/BDCn
Database
System Support System Support System Support
Required : DMS System Support Required : DMS System Support
Required : Labor Time Guide
Required : DMS Required : DMS
U
Appointment
Log
N Y

Note Confirmation, Reception,


X Parts Ordering Reception, Write-ups and
Process Y Write-ups and Estimates
Estimates


Suzuki Service Process - “Suzuki Way of Service”
Service Operations Guide Suzuki Service Process - “Suzuki Way of Service”

Process #2: A. Customer sets an appointment through the


appointment process.
Reception, Write-ups
and Estimates B. At set appointment date, customer arrives at
dealership or is a no-show.

C. Customer arrives at dealership with an appointment


for service.

J. If the customer does not arrive for a scheduled


appointment, the Service Advisor checks shop
availability and recontacts the customer to schedule
another appointment.

O. Service Advisor acknowledges customer upon arrival


and greets them in a timely fashion.

Standard #2: Customers are acknowledged immediately and


Service Advisors will begin to collect information
within three minutes.

E. Customer has arrived at the dealership at the


scheduled appointment time or is late.

F. If customer has arrived on time, Service Advisor


confirms customer and vehicle information and
verifies from appointment file.

L. If customer is late, Service Advisor checks shop


availability and determines if needed repairs can be
completed according to the customer’s needs.

P. Customer arrives at dealership for service without


an appointment.

Q. Service Advisor acknowledges and greets the


customer to determine the repairs needed.

Standard #2: Customers are acknowledged immediately and


Service Advisors will begin to collect information
within three minutes.

R. Service Advisor checks shop availability to determine


if needed repairs can be completed according to
customer need.

K. If shop scheduling cannot accommodate the repairs


needed, the Service Advisor schedules another
appointment for repair with the customer.


Service Operations Guide Suzuki Service Process - “Suzuki Way of Service”

Process #2: G. Service Advisor determines if the customer will require


alternate transportation:
Reception, Write-ups
and Estimates (continued) • Loaner Car
• Rental Car
• Shuttle Van
• Taxi

Standard #5: Alternative transportation will be offered to all Customers.

M. If alternate transportation is required, the Service Advisor


makes necessary arrangements for the customer.

H. Service Advisor conducts appropriate questioning with


customer to determine the nature of the repairs being
requested, and records accurately symptoms indicated
by customer. Service Advisor uses diagnostic worksheet
as needed to assist in recording customer comments
for technician.

System Support: (Future) hand held system to prompt Service Advisor


through the problem diagnostic process with
the customer

Standard #3: Service Advisors will courteously interpret, accurately


document and confirm all service needs.

The Service Advisor conducts a vehicle walk around


inspection to record any damage to the vehicle and
determine if additional work is required.

O. Service Advisor determines if additional repairs


are needed.

S. If additional repairs or damage is observed, the Service


Advisor lists them on the R.O. and determines if the
customer wants these items repaired.

N. The porter adds vehicle protection items to the


vehicle interior.

• Floor Mats
• Seat Covers
• Steering Wheel Cover

T. Service Advisor determines if a test drive with the


customer is needed:

• Drive ability
• NVH (Noise, Vibration, or Harshness)


Service Operations Guide Suzuki Service Process - “Suzuki Way of Service”

Process #2: CC. If a test drive is needed, the service technician road
test, the vehicle with the customer to isolate the
Reception, Write-ups customer’s concern.
and Estimates (continued)
JJ. Service Advisor determines if additional diagnosis
time will be required.

KK. If additional diagnosis time is needed, the Service


Advisor notes the requirements on the worksheet.

U. The Service Advisor confirms parts availability for


repairs identified on work sheet with parts
department.

System Support: Parts locator function which allow parts person to


check other local dealership for parts availability.

V. Service Advisor determines if parts are available.

DD. If Service Advisor determines that parts are not


available, repair completion time is adjusted if
needed and communicated to customer.

II. If parts are not available, Service Advisor initiates


parts special order process:

W. Service Advisor completes estimate for all known


repairs and provides to customer for approval.

X. Customer makes decision on approval of needed


repairs based upon estimate.

EE. If the customer does not approve all repairs as noted,


the Service Advisor makes correction on R.O. work
sheet to secure customer approval.

Y. If the customer approves the estimate for repairs, the


Service Advisor determines if the customer would like
their car washed, and their used parts returned and
notes all preferences on the work sheet.

Z. Service Advisor completes the repair order, obtains


customer signature and provides a copy to
the customer.

AA. Service Advisor determines if customer will require


any special attention or handling.


Service Operations Guide Suzuki Service Process - “Suzuki Way of Service”

Process #2: BB. Service Advisor advises dispatch of special needs


such as:
Reception, Write-ups
and Estimates (continued) • Comeback
• Waiter
• Emergency Repair
• Transient Owner

FF. Service Advisor confirms if the customer will be waiting


while vehicle is repaired.

Standard #7: The dealership’s service facility will be neat, clean, and
accommodating.

GG. If the customer is not a waiter, Service Advisor provides


the customer with their transportation options.

JJ. Service Advisor sends repair order to dispatch.

LL. Porter identifies vehicle, installs quality control mirror tag


and moves vehicle to service parking area.


10
Reception, Write-Up, and Estimate - Process 2
Completeing
Appointment Paperwork and
Process Service Delivery:
Uncorrected
Problems
R.O

A B E F G H I
C D
Service Advisor Service Advisor Service Advisor
Customer Arrives Service Advisor Alternative Conducts
Customer Sets Customer Confirms Conducts
With Acknowledges Client on Time? Transportation? Appropriate
Appointment Arrives? Customer Walkaround
Appointment and Greets Client Customer
Y Y Information N Inspection
Questioning
System Support System Support System Support
Required : DMS Required : DMS Required : R.O.
N N Y
K L O
Serivce Service Advisor Porter Adds
Appointment Y
Check Availability Advisor N Shop Secures/Arranges Floor Mats Additional
J Process M
and Reschedule Reschedules Availability? for Alternative and Protection Work Required?
Service Operations Guide

Transportation Items N
System Support System Support
Required : DMS
N
N Required : DMS
Y
Service Advisor Shop Y
Customer Arrives, Acknowledges Service Advisor
P Availability?
No Appointment and Greets Notes Customer
Customer Preferences

Q R S System Support
Required : DMS
R.O
R.O

T U System Support V W X Y Z AA BB
Required : DMS
Service Advisor Service Advisor Service Advisor
Service Advisor
Confirms Parts Service Advisor Customer Notes Customer Prints R.O. and System Support
Test Drive N Y Y Y Informs
Availability for Parts Available? Provides Client Approval Preferences for Obtains Client Special Handling Required : DMS
Needed? Dispatcher of
Needed Repairs Estimate Granted? Car Wash, Save Signature, Copy Request?
Special Needs
with Parts Old Parts To Client
Counterperson System Support System Support System Support N GG
CC Y as Appropriate N Required : DMS N Required : DMS Required : DMS

Service Advisor Repair Service


Work In Service Advisor FF
Technician Test Order Advisor
Progress - Adjusts Promise Modifies Repair N
Drives with Directs Client
Problem Time, DD EE Order - Notifies Customer Wait?
Customer to
Identification Customer Communicates to Parts Department
System Support Quality Control Transportation
Fullfilment Customer of Change
Required : DMS Mirrior Tag
Process - System Support
Appointment Based Required : DMS
Parts Request
Y
Parts Special Service Advisor
Additional N Order Process Sends Repair
HH Diagnosis JJ
Needed? Order to
Dispatcher System Support
II Required : DMS

Y
Porter
Service Advisor Moves Vehicle to
KK Notes On LL Service Parking and
Repair Order Records Parking
Location
Suzuki Service Process - “Suzuki Way of Service”
Service Operations Guide Suzuki Service Process - “Suzuki Way of Service”

Process #3: A. Upon the customer’s arrival, reception, write up and


authorization to perform repairs, the vehicle is made
Work In Progress available for service. The Service Advisor notifies the
Dispatcher of vehicle availability and current location for
shop scheduling (Proceed to Step B).

B. The Dispatcher will use a set of priority rules to


determine the order in which jobs are dispatched to
technicians. (See for priority details). (Proceed to Step C)

Best Practice: Dispatcher maintains all Repair Orders on a service log or
dispatch system.

System Support: DMS

C. The Dispatcher will utilize an established process to


assign jobs on the basis of a technicians’ qualifications.
The dealership will assign a skill level for all of their
technicians. Guidelines for skill levels include:

• Experience
• Training
• ASE Certification

This step can be performed by the Dispatcher/Service


Advisor/Lead Technician (Proceed to Step D).

System Support: TBD

D. The Dispatcher reviews the need for sublet repairs.


Factors to consider include:

• Does the facility have the required equipment to
perform the needed repair?

• Does the facility have the personnel needed to


perform the repair (Proceed to step E or G).

E. Dispatcher establishes and maintains the repair priority


sequence for:

• Waiters
• Emergencies
• Carry-Overs
• Comebacks
• Appointments
• Casual Drive-Ins (Proceed to Step F or J)

System Support: TBD

11
Service Operations Guide Suzuki Service Process - “Suzuki Way of Service”

Process #3: F. Upon determination of repair priority and job


Work In Progress (continued) the Dispatcher assigns the highest priority jobs to the
appropriate technicians in an expedited sequence by
entering the technician I D number in the “tech” field
on the job line via the on-line status tracking
worksheet. The Dispatcher can also re-prioritize any
job in a technician’s queue or reassign technicians
based upon subsequent work load or other reasons.
This is done via the use of an On-line “* Job Control
Process”. (Proceed to Step K):

System Support: Job Control File

The computer “traps” all time and cost information


necessary for productivity reports, and then formats
these reports for service manager or business office
call-up.

The work-in-process function and worksheet records


will fully integrate with the In-dealership Accounting
System such that work-in-process (open worksheet),
information can be obtained at any point in time.

G. If vehicle repairs cannot be performed by the


dealership, then the vehicle is dispatched to a
sublet facility for repairs. It is recommended that
a prior appointment be set with the sublet facility
and include:

• Job completion time estimate


• Job costing estimate
• Job pricing estimate
• Job lead time needed
• Applicable coding (if any)
• Consider alternate sources if
commitments cannot be met
• Service Advisor name (Proceed to Step H)

Best Practice: The Dispatcher monitors sublet job status to support


customer promise times.

System Support: TBD

12
Service Operations Guide Suzuki Service Process - “Suzuki Way of Service”

Process #3: H. When the technician moves the vehicle to his stall, the
technician will update the computer indicating the
Work In Progress (continued) vehicles new location. (Proceed to Step I)

System Support: Job Status Process (as described in Step F)

The technician clocks on to the RO. when he receives


the car in his stall. The computer automatically updates
both the “repair order control” and the “job control” files to
reflect that the work order is not “in process”.
(Proceed to Step S)

System Support: Job Status Process (as described in Step F)

J. Upon determination of repair priority and job complexity


the Dispatcher assigns the “standard” priority jobs to the
appropriate technicians by entering the technician I D
number in the “tech” field on the job line via the on-
line status tracking worksheet. The Dispatcher can also
re-prioritize any job in a technicians queue or reassign
technicians based upon subsequent workload or other
reasons. This is done via the use of an on-line “Job
Status Process”. (Proceed to Step K)

System Support: Job Status Process (as described in Step F)

K. The computer releases only 1 repair at a time to a


technician. Technician must take each repair order in the
sequence it has been released. If more than one
technician is to work on a vehicle, the computer checks
to make sure that no two technicians are assigned to a
vehicle at the same time.

The Dispatcher will also have the ability to manually


queue repairs as conditions and customer needs change.
(Proceed to Step H).

System Support: TBD

The Dispatcher will be responsible to periodically check


the status of each repair order in process, repair orders
in queue and repair orders completed, on command. The
system will alert the Dispatcher of any job that:

• Is in danger of missing a promise time


• Is in danger of missing a promise time
• Will miss promise time

13
Service Operations Guide Suzuki Service Process - “Suzuki Way of Service”

Process #3: L. If the service requirements or customer complaints


are not evident on the basis of a static evaluation, the
Work In Progress (continued) technician will perform a test drive to verify the repair
needs via a dynamic evaluation. (Return to Step M)

M. Was the customer’s complaint verified? (Proceed to


Step N or T).

N. If the problem could not be identified, the technician


should consult with Service Advisor to obtain
additional clarification. (Proceed to Step 0)

O. Was the complaint verified by the technician with this


additional information? (Proceed to Step P or T)

P. If the problem still cannot be verified, the Service


Advisor should now contact the customer for
additional information. (Proceed to Step Q)

Q. Can the problem now be verified by the technician?


(Proceed to Step R or T)

R. If the customer symptom cannot be verified, refer to


“technician drives car with the customer” in the
write-up process.

S. Immediately after the technician clocks onto the job,


he will review the repair order and perform a
stationary evaluation of the vehicle. This evaluation
determines whether the service requirements or
customer complaints are evident.
(Proceed to Step L or T)

System Support: R. O. and diagnostic check sheet.

T. Before the completion of the customers requested


the technician should perform a series of inspections
to insure that the vehicle is performing to factory
specifications. The results of these inspections
should be communicated with the customer prior to
completing their requested repairs.
(Proceed to Steps U and X)

System Requirement: R.O. and Standard inspection check sheet.

Best Practice: Technicians will conduct Multi- Point Vehicle


Inspections on all vehicles in for repair, and notify
Service Advisor of any additional maintenance or
repairs required.

14
Service Operations Guide Suzuki Service Process - “Suzuki Way of Service”

Process #3: U. Following verification of the service needs and a


Work In Progress (continued) thorough vehicle inspection, the technician determines
if diagnosis is required to identify the cause of the
customer complaint. (Proceed to Step V or Y).

V. During the repair of a customer’s vehicle the technician


will obtain the needed tools, information and support
required to diagnose the cause of the customer
complaint. (Proceed to Step Z)

System Support Required: Scan Tool

W. Upon completion of the general vehicle inspection, if no


additional work is necessary, the technician will log these
findings onto the repair order so the Service Advisor can
explain them to the customer. (Return to Step U).

System Support: R.O.

X. Following verification of the service needs, and a


thorough vehicle inspection, the technician may or may
not identify additional work which should be performed. If
additional work is required, the technician informs the
Service Advisor, (Step CC) to obtain authorization for the
additional work. (Proceed to Step U or W).

Y. The technician determines what additional resources


might be required such as parts, sublet work, etc. In
addition the technician will also check for parts
availability. This information will be captured on the R.O.
and discussed with the Service Advisor. (Proceed to BB)

System Support: EPC

Z. In the event that a vehicle needs diagnosis, a fully


defined diagnostic process would be implemented.
The Technician will complete the diagnostic procedure
and determine what parts are needed (if any).
(Proceed to Step Y)

System Support: EPC

AA. If the customer declines additional work, the Service


Advisor modifies the RO. by adding comments which
state that the work was declined. (Proceed to HH)

System Support: R.O.

15
Service Operations Guide Suzuki Service Process - “Suzuki Way of Service”

Process #3: BB. If additional work was identified in Step X, the technician
needs to obtain authorization from the Service Advisor
Work In Progress (continued) before proceeding with repairs. (Proceed to Step CC or II)

CC. The technician notifies the Service Advisor of any


additional work or obstacles to completing the job as
scheduled. The Technician enters the reason for delay
into the computer. This notification should include labor
operations, materials, and parts involved. The technician
does NOT perform any work until authorized. (Proceed to
Step DD)

System Support: TBD

System Support: R.O.

DD. Upon receiving notification from the technician that


additional work is needed, and prior to contacting the
customer for repair authorization, estimates, promise/
time and customer options must be assembled. The
Service Advisor enters the new information so that the
computer can realign the technician’s queue and update
the promise time and dollar estimate. The Service
Advisor then calls the customer for approval. (Proceed to
Step EE)

EE. The Service Advisor determines whether the customer


has any other repair items which need to be addressed,
in addition to the one which has not been authorized, and
discusses them with the customer. The customer makes
the decision whether to complete any remaining repairs
in addition to the one that he/she did not authorize.
(Proceed to AA or FF)

FF. The Service Advisor and customer will determine whether


the additional repairs can be completed on the same visit
or whether a new appointment must be scheduled.
(Proceed to Step GG or HH)

GG. If a new appointment is needed to perform customer-


authorized additional work, the Service Advisor will offer
the customer a range of appointment times to ensure that
the repair can be performed at the customer’s
convenience. (Ties to appointment process).

System Support: TBD

16
Service Operations Guide Suzuki Service Process - “Suzuki Way of Service”

Process #3: HH. The Service Advisor must gain authorization for the work
before parts & labor can be charged to the repair order.
Work In Progress (continued) The technician must receive authorization from the
Service Advisor to proceed. (Proceed to Step II)

II. If additional authorization is not required, or authorization


has been obtained for additional repairs which do not
require a new appointment, the technician proceeds with
the acquisition of the needed parts by requesting the
parts from the Parts Counterperson. (Proceed to Step JJ)

JJ. Are the parts which the technician needs to perform
authorized repairs available?
(Proceed to Step KK or MM)

KK. Parts are not available. At this point the technician will
inform the Service Advisor that the job is on hold awaiting
parts availability and clocks off the job. At this point the
technician is free to begin another repair while waiting for
parts. (Proceed to Step LL)

LL. Service Advisor communicates parts timing with the


customer, after the parts order process timing has been
established. (Proceed to Parts Order Process)

MM. If the required parts are available, the Parts department


gives the parts to the technician. (Proceed to Step NN).

NN. The worksheet file is updated by the Parts department


with the appropriate parts information via the in-
dealership system, billing the parts to the R.O. (Proceed
to Step 00)
System Support:
R.O.

OO. The technician works on car and completes the repair.


(Ties into Vehicle Service and Quality Control Process)

17
18
Work in Process - Process 3
A
Reception, Dispatcher
Write-ups, and Dispatches to
G
Estimates System Support Sublet
B C Y F Required : DMS
D E
Dispatcher
Dispatcher Is A Sublet Dispatcher
Accesses N Y
Accesses Dispatch Priority? Assigns Repair - K H I
Repair Required?
Repair Priority Top Sequence
Complexity
Completing
Dispatcher Technician Technician
Paperwork System Support System Support System Support
Dispatches to Records Vehicle Clocks Job on
& Service Delivery; Required : DMS Required : DMS N Required : DMS
J Technician Movement System
Comeback,
Drivability or
Dispatcher
NVH issue System Support System Support By Technician(s)
Assigns Repair -
Regular Required : DMS Required : DMS System Support
Sequence Required : DMS
System Support Required : DMS
(Prioritized Job Stack)
Service Operations Guide

L M N Technician O P Service Advisor Q Reception,


Consults Contacts
Technician Problem Problem Problem Estimate, and R
N with Service N Customer N
Test Drives Car Identified? Identified? Identified? Write-up
Advisor to Clarify to Clarify/Obtain
Technician Test
Service Additional
Drives Vehicle
Requirements Information
With Customer
Repair Order Y Y Y
or Screen N
Diagnostic T
Checksheet U Technician
Verify Service Technician Obtains System Support
Requirements/
Y Performs Diagnosis Y Information/Tools V Required
Complaints Without Inspection Required? Required
Test Drive? For Diagnosis
Repair System Support Repair
Order S Required : DMS Shop Manual, Service Order
System Support Bulletins/Advisories
Required : DMS X Scan Tool, etc.
Technician Technician
Checks Parts Performs Service Advisor Appointment
W Note Findings Additional Work Y Availability and Diagnosis and Z Notes Work GG Process
Required? Determines Order Determines Parts System Support AA Declines on R.O.
Requirements Requirement Required : DMS

System Support System Support DD System Support


Required Required : DMS Required : DMS System Support
CC Y Required : DMS
Service Advisor EE N HH
Obtains
FF
Technician Authorization New Service Advisor
Authorization Y Authorization Y Appointment N
BB Informs Service Update Promise Notifies
Required? Given? Required?
System Advisor Time Update Technician
Support Estimate
Required : DMS
N
JJ KK System Support
Technician Clocks Required : DMS Parts Order
Technician Parts Available?
N Off System LL
II Process
Obtains Parts and Notifies
Service Advisor Repair
Order
Y MM NN
Technician Picks Parts Department Technician
Up Parts Updates R.O. Repairs OO
Vehicle
Suzuki Service Process - “Suzuki Way of Service”
Service Operations Guide Suzuki Service Process - “Suzuki Way of Service”

Process #4: A. Following problem diagnosis and parts acquisition, and


upon commencement of the repair process, the vehicle
Vehicle Service and flow transitions from “Work-in-Process” to the Vehicle
Quality Control Service and Quality Control Phase. (Proceed to Step B)

B. The technician completes the repair. (Proceed to Step C)

C. Following repair completion, the technician will enter final


repair descriptions, closing out the repair transaction and
shifting from work in process status to Quality Control
tracking. (Proceed to Step E)

Best Practice: The technician will write a legible, detailed description


of what was inspected, repaired, and/or replaced on the
repair order.

System Support: R.O.

The computer “traps” all time and cost information


necessary for productivity reports, and then formats
these reports for the Service Manager or business office
follow-up.

The work-in-process function and worksheet records will


fully integrate with the in-dealership accounting system
such that work-in-process (open R.O.), information can
be obtained at any point in time.

D. At this point, vehicles which were dispatched to sublet


facilities are returned to the dealer’s service department.
The Service Advisor or his designate will evaluate the
vehicle to determine if the repair was performed
satisfactorily. If not, the vehicle will be returned to the
sublet shop for corrective action. (Proceed to Step E)

E. If the customer complaint, Technician experience or


Service Advisor comments dictate that the car be test
driven, then the technician does so.
(Proceed to Step I or F)

System Support: The technician will perform a road test on all services
which impact drive ability and handling prior to beginning
diagnosis or repair, to confirm incident resolution (for
example, hesitation/stalling, vibration, noise, alignment/
pulling, etc.)

19
Service Operations Guide Suzuki Service Process - “Suzuki Way of Service”

Process #4: F. Technician confirms proper operation of repaired


components to determine if the vehicle is functioning
Vehicle Service and normally. This may include performing a function
Quality Control (continued) test on non-driveability services to confirm operation
of components or systems (for example, radio,
heating & A/C, power lock, sunroof, etc.) He will
also verify that all work is performed as requested on
the vehicle’s repair order and perform a visual
inspection on maintenance or replacement services
(for example, ensure all clamps, caps, and other
fasteners are secured properly).

Meeting a customer’s service expectations means


fixing the problem right the first time. As such, both
the Technician and Service Advisor/Shop Foreman
have a role in quality control. (Proceed to Step G)

G. Did the vehicle pass the quality control inspection?


(If yes, proceed to Step J. If not, proceed to Step H.)

H. If the vehicle didn’t pass inspection it is returned to


a technician. The system will prompt management
as to what direction should be taken, i.e., assign
to original technician or reassign to a
different technician.

The Quality Control function should allow for Q & A


of the worksheet for additional work. The system
should capture “QC-OK” as part of records close-out.

If the vehicle fails a Quality Control inspection


twice, the procedural manual should state that
management must be consulted as to the next
step, i.e., review bulletins,contact Techline, etc.
(Proceed to Work-In-Process Diagnosis)

If a test drive is required following repair completion,


the technician logs the entry into the Job Status
Worksheet and performs the test drive.
(Proceed to Step F)

System Support: Job Status Process (as described in Step C)

J. A mirror tag will be utilized which contains space for


three signatures: Technician, Quality Control
individual, and Service Advisor.

20
Service Operations Guide Suzuki Service Process - “Suzuki Way of Service”

Process #4: J. If the vehicle repair has been completed satisfactorily,


Vehicle Service and the person performing the quality control inspection
completes the Quality Control document and updates
Quality Control (continued) the system indicating that the QC check was performed
(Proceed to Step K)

Best Practice: A mirror hanger tag or similar instrument is utilized for all
repairs. This acknowledges the performance of a Quality
Control Check.

K. Whether or not a repair is a warranty repair has an


impact on the disposition of the old parts. (Proceed to
Step L or S)

L. The technician will return all parts replaced under


warranty to the Parts Department for parts return
warranty purposes. (Proceed to Step M)

M. The technician clocks off the R.O. when he has finished


the work. (Proceed to Step N)

System Support: Job Status Process (as described in Step C.)

N. After the technician logs off the repair, he delivers


the paperwork (R.O. Hardcopy, check sheet, etc.) to
the Dispatcher as notification that the repair is
completed. (Proceed to Step 0)

O. If the vehicle is to be washed, the technician will give the


keys or the vehicle to the porter who will be responsible
for washing the vehicle. At this point, the technicians’
association with the vehicle ends and he/she is free to
clock onto the next repair. (Proceed to Step Q)

System Support: Each vehicle is inspected to remove dirt or smudges


created during the repair process are removed.

P. The vehicle exterior is cleaned (if approval is given). A


wash or no-wash record was logged on the computer at
appointment or reception. (If approval is given, proceed
to Step P. If no approval is given, proceed to Step V)

Q. Upon receipt of the customer’s vehicle from the


Technician, the porter washes the vehicle in accordance
with the customer’s wishes, taking care to remove any
grease marks or soilage which may have occurred during
the repair procedure. The porter also inspects the interior
and cleans any soilage that might have occurred.
(Proceed to Step R)

21
Service Operations Guide Suzuki Service Process - “Suzuki Way of Service”

Process #4: R. After the porter cleans the vehicle, he moves the
vehicle to the designated staging area to await the
Vehicle Service and customer’s arrival. He identifies the location of the
Quality Control (continued) vehicle via the online status tracking system.
(Proceed to Step V)

System Support: Job Status Process (as described in Step C)

S. If the repairs performed were not covered by warranty,


the Technician will determine, via the R.O., if the
customer requested his/her old parts returned.
(Proceed to Steps T or U)

T. If the customer requested return of his/her old parts,


the technician will pack the parts in appropriate
container and place them in the vehicle cargo area
for presentation to the customer upon his/her return.
Care must be taken so that the old parts do not soil
any portion of the customer’s vehicle.
(Proceed to Step M)

U. If the customer did not request that old parts


be returned, the technician will discard the old parts
upon completion of the QC documents. Parts should
be disposed using appropriate or designated disposal
methods. (Proceed to Step M)

V. After parking the customer’s vehicle and identifying


its location, the porter returns the keys and all the
paperwork to the Dispatcher to initiate the close out
of the repair. (Proceed to Step W)

System Support: Job Status Process (as described in Step C) To


indicate the vehicle’s location on-line, the Dispatcher,
(Upon receipt of the keys from the porter, must log
this information into the computer).

W. Upon return of the vehicle to dispatch, the Dispatcher


will notify the Service Advisor that the customer may
be contacted. (Proceed to Step X)

X. Upon receiving notification from the Dispatcher,


the Service Advisor initiates the paperwork
completion and customer contact process.
(Proceed to “Completing Paperwork and Service
Delivery” Process)

22
Vehicle Service and Quality Control - Process 4

Work In Progress:
Sublet

Special
Tools
A B F G H
C E
Technician
Technician
Documents Work
Technician Test Drive
N Performs Quality N Work In Progress:
Work In Progress Completed:
Completes Control Check Pass? Diagnosis
Cause Required?
Repairs Visula, Static,
Complaint,
Dynamic
Correction
Service Operations Guide

System Support
Required : DMS Y Y
I
Technician
Updates
System
System Support
Required : DMS

Mirror Repair
Hanger Order

J K L M P Q R
N O
Technician Technician Technician
Completes Technician Porter Parks Car
Y Returns Old Parts Technician Takes The R.O.
Y Porter Washes
and Signs Quality Warranty? Delivers Car to Wash Vehicle? and Identifies
to Parts Logs Off Repair Hard Copy to Vehicle
Control Porter Location
Department Dispatch
Documents
and Updates
System Support
System
N Required : DMS N
System Support
Required : DMS
T
S
Technician Packs
Customer Y Old Parts and
Wants Returns With
Parts? Vehicle

N
U V W X
Porter Completing
Dispatcher
Technician Returns Keys Paperowrk and
Notifies
Discards Parts and Paperwork Service Delivery
Service Advisor
to Dispatcher

System Support
Required : DMS

23
Suzuki Service Process - “Suzuki Way of Service”
Service Operations Guide Suzuki Service Process - “Suzuki Way of Service”

Process #5: A. Vehicle repairs completed. Quality checks completed.


Completing Paperwork B. The Service Advisor reviews, recaps, and reconciles
and Service Delivery the Repair Order with the invoice.

C. The Service Advisor prints the invoice.

D. Based upon repairs completed, the Service Advisor


pulls the customer’s maintenance book out of
the glove box and fills in the appropriate completed
maintenance section.

Standard #8: All vehicles will be ready when promised and


Customers notified when their vehicles are ready.

F. Service Advisor telephones and advises the customer


of the final repair costs and explains what has been
completed and the results of the repairs. The Service
Advisor confirms the pick up times and reminds the
customer of the rental car procedures.

E. Service Advisor checks to see that the technician has


signed, completed and properly attached the Q.C
mirror tag to the customer’s vehicle.

G. If the customer does not arrive on time or within an


hour of pre-agreed time, the Service Advisor calls the
customer. This is especially critical if the loan/rental
car is going to another customer.

K. If the customer cannot deliver or pick up vehicle.


Service Advisor adjusts the loan car log and the
service delivery schedule.

H. The customer arrives at dealership and is greeted by


the Service Advisor.

I. Was the customer provided with a loan or


rental vehicle?

J. The Service Advisor checks car for mileage, condition


and helps the customer remove personal items.

24
Service Operations Guide Suzuki Service Process - “Suzuki Way of Service”

Process #5: L. The Service Advisor offers to review the R.O. in detail.
The Service Advisor discusses what was done, the cost
Completing Paperwork
and how this compares to the estimate. The Service
and Service Delivery Adjustor discusses maintenance book up dates and
(continued) points out upcoming maintenance requirements.

Standard #9: Service Advisors will explain all service repairs and
charges, deliver Customer vehicles, and discuss future
service needs with the Customer.

M. The Service Advisor determines if the customer would


like to road test the vehicle.

N. After reviewing the repair order, the Service Advisor


escorts the customer to the cashier’s office.

O. Service Advisor advises the porter to bring the


customer’s car forward for customer delivery.

P. The Service Advisor delivers the unit to the customer as


he returns from the cashier’s office.

Q. Before the customer enters the vehicle, the Service


Advisor removes all protective items.

R. The Service Advisor advises the customer that the used


parts have been placed into the trunk as requested.

S. The customer leaves.

T. If the customer wants to go on a test drive, the porter


retrieves the customer’s vehicle.

U. The Service Advisor accompanies the customer on a short


test drive offering detailed explanation of the
work completed.

V. The Service Advisor asks the customer if the problem


has been resolved

W. If the problem has been resolved, the Service Advisor


directs the customer to the cashier.

X. If the problem has not been resolved, the Service Advisor


makes arrangements to secure alternate transportation if
needed, and reschedule the repair date.

25
26
Completing Paperwork and Service Delivery - Process 5

F
A B C D E G H I J
Service Advisor
Service Advisor Service Advisor Calls Customer
Vehicle Service Service Advisor Will
Reviews Repair Confirms QC with Total Service Advisor Y
and Quality Service Advisor Updates Customer Y Loan/Rental Service Advisor
Order and Mirror Tag Repair Cost Greets Customer
Control Prints Invoice Customer Arrive Car Return? Checks in Car
Reconciles with is Complete and Confirms
Maintenance Log on Time?
Invoice and Signed Service Delivery
Time
System Support System Support
Required : DMS Required : DMS N N
Maintenance Quality Control Service Advisor
Book Mirror Tag Reschedules
K and Adjusts Service Advisor
Loan Car/Rental Car L Explains Repairs
Log if Applicable to Customer

System Support
Service Operations Guide

Required : DMS

M Q
P
N O R S
Service Advisor
Delivers Vehicle Remove Service
Is the Repair Service Advisor Porter Retrieves Return Old Parts
Washed in Protection Customer
a Comeback, Driveability, Escorts Customer Customer’s As Requested
Accordance with Seat Cover Leaves
or NVH Problem? to Cashier Vehicle
N Customer’s and Floor Mats
Authorization

Porter Retrieves
T Client’s Vehicle

Service Advisor Performs


Road Test with
U Customer to Demonstrate
That Problem Has
Been Corrected

W
Vehicle Y Service Advisor
Problem
V Escorts Customer
Corrected?
to Cashier

X Work In Progress
Suzuki Service Process - “Suzuki Way of Service”
Service Operations Guide Suzuki Service Process - “Suzuki Way of Service”

Process #6: A. The Business office routes copies of repair orders to


each Service Advisor.
Service Advisor Follow-up
B. The Service Advisor will then mail “thank you” cards
or letters to each service customer thanking them for the
business and opportunity to serve.

C. The Service Advisor follows up each service visit with a


telephone call.

Standard #10: Customers will be contacted to ensure satisfaction Within


48 hours of the service visit.

D. The Service Advisor asks the customer if they are


satisfied with their recent service experience.

E. If the customer’s experience was good, the Service


Advisor thanks the customer, advises them of their next
service interval, and informs them that the dealership will
be sending a service reminder.

F. If the customer had an unacceptable service


experience, the Service Advisor inquires if the repair
problem has been resolved.

H. If the problem has not been fixed, or if there are new


problems, the Service Advisor apologizes and offers to
reschedule for correction.

G. If the problem is not repair related, the Service Advisor


asks the cause and them commits to appropriate
action(s) that will meet customer expectation.

27
28
Service Advisor Follow-Up - Process 6
Service Operations Guide

A D E
B C
Service Advisor
Business Office
Service Advisor Thanks Customer Appointment
Routes Copy of
Service Advisor Calls Customer Good and Advises Process –
Completed Repair Y
Mails Thank You About Most Experience? Them That They Service Reminder
Order to
Card to Customer Recent Service Will Receive Communication
Respective
Experience Service
Service Advisor
Reminders
N

Advisor
Is There Probes,
F A Problem With
N Commits to G
The Vehicle? Corrective
Review

Service Advisor
H Offers to
Reschedule
to Correction
Suzuki Service Process - “Suzuki Way of Service”
Service Operations Guide Service / Parts Facility and Staffing Guidelines

SERVICE/PARTS FACILITY AND


STAFFING GUIDELINES
Planning Volume(s) PV The facility, personnel and equipment quantities and square
footages listed below are based on annual Suzuki Dealership
new vehicle sales planning volumes, (PV). This PV is classified
into Tiers based on a pre-determined range of new Suzuki
sales, see below:

Tier 1 = <300 PV
Tier 2 = 301 to 600 PV
Tier 3 = 601 to 900 PV
Tier 4 = 901> PV

Note: This Section can be used as a survey checklist for new or


buy/sell dealers.

YES/NO
OR
CATAGORY ITEM QTY/SIZE GUIDE

Service Center Service Stalls Qty Tier 1, 2 to 5 Stalls w/ Lifts


Tier 2, 5 to 8 Stalls w/Lifts
Tier 3, 8 to 12 Stalls w/Lifts
Tier 4, 12 to 15 Stalls w/Lifts
(Minimum 2 Stalls w/ lift for Tier 1, required)

Service Stall Sq. Ft. 300 sq. ft. minimum per stall.
(15 ft. wide x 20 ft. deep)

Service Advisor(s)/ Qty Tier 1, 1 Advisor w/Stall


Stalls Tier 2, 2 Advisors w/Stalls
Tier 3, 3 Advisors w/Stalls
Tier 4, 4 Advisors w/Stalls

Service Advisors Sq. Ft. 125 Sq. Ft. each minimum


Stall

Service Write-Up Qty Tier 1, 1 Write-up Drive


Drive Tier 2, 1 or 2 Write-up Drives
Tier 3 & 4, 2 Write-up Drives

Service Directional Qty 1 Service Direction Sign, 1 all Tiers


Sign

29
Service Operations Guide Service / Parts Facility and Staffing Guidelines

SERVICE/PARTS FACILITY AND


STAFFING GUIDELINES
(continued)

YES/NO
OR
CATAGORY ITEM QTY/SIZE GUIDE

Service Center Service Manager Sq. Ft. 1 Service Managers office all Tiers,
Office (120 sq. ft. minimum)

Customer Parking Qty Tier 1, 25


Spaces Tier 2, 30
Tier 3, 35
Tier 4, 40

Service Customer Sq. Ft. Tier 1 & 2, 340 sq. ft.


Lounge Tier 3 & 4, 400 sq. ft.

Parts Parts Storage Floor Sq. Ft. 275 sq. ft per service stall
Department Space

Parts Mgr. Office Sq. Ft. All Tiers, 1 Parts Manager office all Tiers,
(105 sq. ft. minimum)

Parts Retail Counter Sq. Ft. (50 sq. ft minimum).


Space

Technician Parts Sq. Ft. (50 sq. ft minimum).


Counter Space

Dedicated Delivery Sq. Ft. Shipping and receiving DD (90 sq. ft).
“DD”

Service/Parts Service Manager Y/N 1 Service Manager, may handle other models.
Department Staff (may be dualed)

Service Advisor Qty Tier 1 & 2, 1 Exclusive Service Advisor


Tier 3, 3 Service Advisors (1 Exclusive)
Tier 4,, 4 Service Advisors (may be dualed)

Service Technicians Qty Service stall ratios is 0.5 to 1 x 1


(minimum two Technicians for Tier 1 required)

Service Technician Y/N Technicians must have obtained at least Suzuki Bronze
Training Certification.
(Within 6 months for new dealer start up.)

Parts Manager Y/N 1 Parts Manager


(may be dualed)

30
Service Operations Guide Service / Parts PC Requirements

SUZUKI DEALERSHIP

SERVICE and PARTS Minimum Suzuki dealership Parts and Service operations have two
PC Requirements different types of Minimum PC requirements.

1. “Suzuki Connect” dealer communication system for all


business applications such as; warranty processing,
parts ordering, technical information, etc.

2. TIS2WEB and Pass-Through in-shop PC, for product


diagnosis and on-board ECM reprogramming applications.

Suzuki Connect PC Application PC with “Suzuki Connect” capabilities located in; Parts
Department, Service Office and one at each Service
Advisor Station.

Suzuki Connect PC Specification

FEATURE SPECIFICATION YES/NO

CPU Clock Speed: 2GHz or greater


Memory: XP512 MB RAM or greater _____
VISTA: 2 GB RAM or greater

Hard Drive Hard Disk: Minimum 500 MB free space (for software
Install)
_____

Internet Internet Explorer 6.0 (8.0 Recommended)


High Speed Internet Connection (DSL, Cable Modem,
T1) _____
Ethernet Network Card

Monitor 17” SVGA Color Monitor or greater (for EPC)


1024 x 768 Screen Resolution (highest (32bit) or True _____
Color)

Operating System Windows XP Professional or Vista Business/Ultimate


Adobe Acrobat Reader 6.0 (8.0 Recommended) _____

Video 3D Accelerator Card/w 128 MB Video RAM (Required for


Vista) _____

31
Service Operations Guide Service / Parts PC Requirements

IN-SHOP PC Application High Speed Internet Access for TIS2WEB and Pitstop
Connectivity.

• Hardware Requirements: PC, Monitor, Printer


combination.
• Portable – In service bay capability, (Roll
around cart recommended).

In-Shop PC Specification

FEATURE DESKTOP SPECIFICATION YES/NO LAPTOP SPECIFICATION YES/NO

CPU Intel Pentium 4, 1.3 GHz or Intel Pentium M/Centrino 1.3


higher _____ GHz or higher _____

Hard Drive 20GB ATA or higher _____ 20GB ATA or higher _____

RAM 256 MB SDRAM or Higher _____ 256 MB SDRAM or Higher _____

Video Memory 16MB RAM or Higher _____ 32MB RAM or Higher _____

Optical Drive 40X/16X CD/DVD combo drive CD/DVD combo drive


_____ _____
(CD-ROM/DVD)

Communication USB 1.0/2.0 Ports, 1 Parallel, 1 USB 1.0/2.0 Ports, 1 Parallel, 1


_____ _____
Ports Serial * Serial, 1 Type II PCMCIA Slot

Network Adapter Integrated PCI or ISA Ethernet NIC Ethernet Integrated


_____ _____
Network Interface Card 10/100/1000
10/100/1000 *Wireless NIC optional

Operating System Microsoft® Windows® 2000 Microsoft® Windows® 2000


Professional SP4 or XP _____ Professional SP4 or XP _____
Professional SP2 Professional SP2

Internet Browser Internet Explorer 6.0 SP1 Internet Explorer 6.0 SP1
_____ _____
or Higher or Higher

Java Runtime 1.4.2 or later _____ 1.4.2 or later _____


Environment

Anti-Virus Current version of commercially Current version of commercially


Software available virus protection _____ available virus protection _____

* USB to Serial Port Adapter May Be Purchased if PC Does Not Include RS232 Serial Port.

32
Service Operations Guide Essential Tools

ESSENTIAL TOOLS Essential tools are required; dealerships must order as part
of appointment process. Added tools will be automatically
shipped and billed to the non-vehicle account.

IMAGE ITEM NUMBER DESCRIPTION MODEL YES/NO

09910-06520 SDS TOOL KIT AERIO ESTEEM FORENZA/


RENO GRAND VITARA
SAMURAI SIDEKICK SIDEKICK ____
SPORT SWIFT SX4 VERONA
VITARA X90 XL-7 / XL7

09911-97710 OIL SEAL GUIDE AERIO ESTEEM GRAND VITARA


VITARA XL-7 / XL7 ____

09911-97811 OIL SEAL INSTALLER AERIO ESTEEM GRAND VITARA ____


SWIFT VITARA XL-7 / XL7

09913-50121 OIL SEAL REMOVER AERIO XL-7 / XL7 ____

09913-60910 BEARING/GEAR PULLER


(40-60mm) ____

09913-70123 BEARING INSTALLER AERIO GRAND VITARA XL-7 / ____


TOOL XL7

09913-75510 BEARING INSTALLER AERIO ESTEEM GRAND VITARA


VITARA XL-7 / XL7 ____

09913-75520 BEARING INSTALLER AERIO ESTEEM GRAND VITARA


VITARA XL-7 / XL7
____

09922-46010 CLUTCH RELEASE AERIO ESTEEM SWIFT ____


BUSHING REMOVER

33
Service Operations Guide Essential Tools

ESSENTIAL TOOLS (continued)

IMAGE ITEM NUMBER DESCRIPTION MODEL YES/NO

09913-76010 BEARING INSTALLER AERIO ESTEEM

____

09913-80113 BEARING INSTALLER AERIO GRAND VITARA VITARA


XL-7 / XL7 ____

09913-84510 BEARING INSTALLER AERIO ESTEEM GRAND ____


VITARA VITARA XL-7 / XL7

09913-85210 BEARING INSTALLER AERIO ESTEEM GRAND ____


VITARA VITARA XL-7 / XL7

09913-85230 BEARING REMOVER JIG AERIO ESTEEM GRAND


VITARA VITARA XL-7 / XL7 ____

09916-66510 TAPPET HOLDER GRAND VITARA SX4 ____

09919-47020 QUICK JOINT REMOVER, AERIO ESTEEM GRAND


FUEL VITARA XL-7 / XL7 ____

09922-46010 CLUTCH RELEASE AERIO ESTEEM SWIFT


BUSHING REMOVER
____

09922-66021 FLANGE HOLDER GRAND VITARA VITARA XL-7 / ____


XL7

34
Service Operations Guide Essential Tools

ESSENTIAL TOOLS (continued)

IMAGE ITEM NUMBER DESCRIPTION MODEL YES/NO

09923-46020 JOINT PIPE AERIO ESTEEM

____

09923-74511 BEARING PULLER (20- AERIO ESTEEM GRAND


35mm) VITARA VITARA XL-7 / XL7 ____

09924-07710 SYNCHRONIZED HUB AERIO XL-7 / XL7 ____


INSTALLER

09924-07720 SYNCHRONIZED HUB XL-7 / XL7 ____


INSTALLER

09924-74510 BEARING AND OIL SEAL


HANDLE ____

09925-15410 OIL SEAL INSTALLER AERIO XL-7 / XL7 ____

09925-18011 TRANSMISSION GEAR, ESTEEM GRAND VITARA SWIFT


BUSHING & BEARING VITARA XL-7 / XL7 ____
INSTALLER ATTACHMENT

09925-46010 CLUTCH RELEASE AERIO ESTEEM


BUSHING REMOVER
____

09925-58210 GEAR SHIFT OIL SEAL ESTEEM GRAND VITARA ____


INSTALLER VITARA XL-7 / XL7

35
Service Operations Guide Essential Tools

ESSENTIAL TOOLS (continued)

IMAGE ITEM NUMBER DESCRIPTION MODEL YES/NO

09925-88210 BEARING PULLER AERIO ESTEEM


ATTACHMENT
____

09925-98221 BEARING INSTALLER


____

09926-27610 OIL SEAL INSTALLER AERIO ____

09926-48010 UNIVERSAL JOINT GRAND VITARA VITARA ____


ASSEMBLING TOOL XL-7 / XL7

09926-58010 BEARING REMOVER AERIO ESTEEM GRAND


ATTACHMENT VITARA VITARA XL-7 / XL7 ____

09926-78311 BEVEL PINION MOUNTING GRAND VITARA VITARA ____


DUMMY/GAUGE SET XL-7 / XL7

09927-08220 OUTPUT SHAFT GRAND VITARA VITARA


REMOVER XL-7 / XL7 ____

09927-76010 GEAR HOLDER ESTEEM

____

09927-76060 GEAR HOLDER AERIO ____

36
Service Operations Guide Essential Tools

ESSENTIAL TOOLS (continued)

IMAGE ITEM NUMBER DESCRIPTION MODEL YES/NO

09928-36010 REDUCTION DRIVE AERIO


HOLDER
____

09930-30104 SLIDING SHAFT ROTOR AERIO ESTEEM GRAND


REMOVER VITARA SWIFT VITARA ____
XL-7 / XL7

09932-75010 AIR BAG LOAD TOOL AERIO ESTEEM GRAND ____


VITARA SWIFT VITARA
XL-7 / XL7

09932-75020 CONNECTOR TEST ESTEEM GRAND VITARA ____


ADAPTER KIT VITARA XL-7 / XL7

09932-75031 AIR BAG DEPLOYMENT AERIO ESTEEM GRAND


HARNESS VITARA VITARA XL-7 / XL7 ____

09932-76010 CONNECTOR TEST AERIO GRAND VITARA


ADAPTER SET XL-7 / XL7 ____

09932-76510 DEPLOYMENT ADAPTER AERIO XL-7 / XL7


CABLE ____

09932-77310 DEPLOYMENT ADAPTER XL-7 / XL7


CABLE
____

09932-77320 DIAGNOSIS ADAPTER AERIO GRAND VITARA ____


CABLE XL-7 / XL7

37
Service Operations Guide Essential Tools

ESSENTIAL TOOLS (continued)

IMAGE ITEM NUMBER DESCRIPTION MODEL YES/NO

09932-78310 ADAPTER CABLE AERIO GRAND VITARA


XL-7 / XL7
____

09932-78321 DEPLOYMENT ADAPTER GRAND VITARA


CABLE ____

09932-78332 ADAPTER CABLE AERIO GRAND VITARA ____


XL-7 / XL7

09932-78340 ADAPTER CABLE AERIO GRAND VITARA ____


XL-7 / XL7

09933-06330 SX4 ECM test Harness SX4


____

09933-06520 ECM Test Harness GRAND VITARA ____

09940-14940 SWING ARM ADJUSTER AERIO


LOCK NUT ____

09940-51710 BEARING INSTALLER AERIO GRAND VITARA VITARA


XL-7 / XL7
____

09940-53111 DIFFERENTIAL BEARING AERIO GRAND VITARA VITARA ____


INSTALLER XL-7 / XL7

38
Service Operations Guide Essential Tools

ESSENTIAL TOOLS (continued)

IMAGE ITEM NUMBER DESCRIPTION MODEL YES/NO

09940-54910 BEARING INSTALLER AERIO ESTEEM

____

09940-54950 BEARING INSTALLER GRAND VITARA VITARA


ATTACHMENT XL-7 / XL7 ____

09941-34513- BEARING INSTALLER AERIO ____


004 ATTACHMENT

09941-54911 BEARING OUTER RACE AERIO ESTEEM ____


REMOVER

09941-64511 BEARING REMOVER (D: AERIO ESTEEM GRAND


30mm MIN) VITARA SWIFT VITARA ____
XL-7 / XL7

09941-74911 BEARING INSTALLER GRAND VITARA ____

09942-15511 SLIDING HAMMER AERIO ESTEEM GRAND


VITARA SWIFT VITARA ____
XL-7 / XL7

09943-17912 AXLE SHAFT REMOVER AERIO ESTEEM SWIFT

____

09943-35512 WHEEL HUB REMOVER GRAND VITARA VITARA ____


XL-7 / XL7

39
Service Operations Guide Essential Tools

ESSENTIAL TOOLS (continued)

IMAGE ITEM NUMBER DESCRIPTION MODEL YES/NO

09944-66010 OIL SEAL INSTALLER ESTEEM GRAND VITARA


VITARA XL-7 / XL7
____

09944-66060 BEARING INSTALLER AERIO


____

09944-78210 BEARING INSTALLER AERIO XL-7 / XL7 ____


SUPPORT

09945-86510 TPMS TEST TOOL VERONA XL-7 / XL7 ____

09950-96010 BOOSTER PISTON ROD AERIO ESTEEM GRAND


GAUGE VITARA SWIFT VITARA ____

09951-16050 WHEEL BEARING GRAND VITARA VITARA


TIGHTENING TOOL XL-7 / XL7 ____

09951-16060 CONTROL ARM BUSHING AERIO ESTEEM GRAND


REMOVER VITARA VITARA XL-7 / XL7 ____

09951-16080 BEARING INSTALLER AERIO GRAND VITARA VITARA


XL-7 / XL7
____

09951-16090 OIL SEAL INSTALLER AERIO ESTEEM GRAND


VITARA VITARA XL-7 / XL7
____

40
Service Operations Guide Essential Tools

ESSENTIAL TOOLS (continued)

IMAGE ITEM NUMBER DESCRIPTION MODEL YES/NO

09951-46020 CONTROM ARM BUSHING


REMOVER
____

09951-76010 BEARING INSTALLER AERIO ESTEEM GRAND


VITARA VITARA XL-7 / XL7 ____

09952-16010 BOOSTER PISTON ROD ____


ADJUSTER

09952-16021 BOOSTER PISTON ROD GRAND VITARA XL-7 / XL7 ____


ADJUSTER

09952-86510 FRONT SENSOR ROTOR GRAND VITARA VITARA


INSTALLER XL-7 / XL7 ____

09990-86510 EVAPORATIVE EMISSIONS AERIO ESTEEM FORENZA/


TESTER RENO GRAND VITARA ____
SIDEKICK SIDEKICK SPORT
SWIFT VERONA VITARA X90
XL-7 / XL7

09991-15410 QUICK JOINT REMOVER AERIO


____

09991-15420 QUICK JOINT REMOVER AERIO

____

95171-00380 SUZUKI SDT WITH SX4 ____


OSCILLOSCOPE

41
Service Operations Guide Essential Tools

ESSENTIAL TOOLS (continued)

IMAGE ITEM NUMBER DESCRIPTION MODEL YES/NO

99963-00025 TECH 2 KIT AERIO ESTEEM FORENZA/


RENO GRAND VITARA
SIDEKICK SIDEKICK SPORT ____
SWIFT VERONA VITARA X90
XL-7 / XL7

99963-00027 KEYLESS ENTRY FOB GRAND VITARA


TESTER ____

99963-01501- SPECIAL TOOL STORAGE ____


222 CABINET

CH-48096 EVAP SERVICE ACCESS XL-7 / XL7 ____


PORT TOOL

CLT-062207- CAM GEAR LOCKING FORENZA/RENO


AKS TOOL ____

DW110-130-01 CRANKSHAFT PULLEY VERONA


HOLDER ____

DW110-130-02 PULLEY INSTALLER/ VERONA


REMOVER ____

DW110-140 CHAIN COVER INSTALL VERONA


GUIDE PIN
____

DW110-180-01 FRONT OIL SEAL VERONA ____


INSTALLER

42
Service Operations Guide Essential Tools

ESSENTIAL TOOLS (continued)

IMAGE ITEM NUMBER DESCRIPTION MODEL YES/NO

DW110-180-02 REAR OIL SEAL VERONA


INSTALLER
____

DW260-030-01 AXLE SEAL INSTALLER FORENZA/RENO VERONA


(LH) ____

DW260-030-02 AXLE SEAL INSTALLER FORENZA/RENO VERONA ____


(RH)

EN-46101 SPARK PLUG TUBE SEAL XL-7 / XL7 ____


GUIDE

EN-46103 CAMSHAFT ACTUATOR XL-7 / XL7


VALVE SEAL REMOVER/ ____
INSTALLER

EN-46104 WATER PUMP PULLEY XL-7 / XL7


HOLDING TOOL ____

EN-46105 CAMSHAFT LOCKING XL-7 / XL7


TOOL ____

EN-46106 FLYWHEEL HOLDING XL-7 / XL7


TOOL
____

EN-46108 XL7 TIMING CHAIN XL-7 / XL7 ____


RETENTION TOOL -
ROLLER CHAIN ONLY

43
Service Operations Guide Essential Tools

ESSENTIAL TOOLS (continued)

IMAGE ITEM NUMBER DESCRIPTION MODEL YES/NO

EN-46109 ENGINE FRONT COVER XL-7 / XL7


INSTALLATION GUIDE
PINS ____

EN-46111 CRANKSHAFT ROTATION XL-7 / XL7


SOCKET ____

EN-46114 ENGINE LIFT BRACKETS XL-7 / XL7 ____

EN-46117 VALVE STEM KEY XL-7 / XL7 ____


REMOVER/INSTALLER

EN-46119 OFF - VEHICLE VALVE XL-7 / XL7


SPRING COMPRESSOR ____
ADAPTER

EN-47839 REAR CRANK XL-7 / XL7 ____


PROTECTOR

EN-48313 Timing Chain Retention Tool XL-7 / XL7


____

GE-41415-50A EVAP TESTER FUEL CAP GRAND VITARA


ADAPTER
____

HG1400-AKS HEAT GUN W/ CURVED ____


METAL HEAT SPREADER

44
Service Operations Guide Essential Tools

ESSENTIAL TOOLS (continued)

IMAGE ITEM NUMBER DESCRIPTION MODEL YES/NO

J-02619-A SLIDE HAMMER XL-7 / XL7

____

J-1859A STEERING WHEEL XL-7 / XL7


PULLER ____

J-24254-A REAR AXLE SEAL XL-7 / XL7 ____


INSTALLER (PREVIOUS
TOOL UNAVAILABLE, USE
THIS WITH DRIVER J-5590)

J-29184 OIL SEAL INSTALLER XL-7 / XL7 ____

J-33832 REAR BEARING XL-7 / XL7


INSTALLER ____

J-36667
LOCK PLATE ADAPTER VERONA ____
(TILT)

J-37105-C FRONT HUB SERVICE KIT FORENZA/RENO VERONA


____

J-38416-2 PLUG XL-7 / XL7

____

J-38715-A TOOL, DRIVER/ XL-7 / XL7 ____


PASSENGER SIR LOAD

45
Service Operations Guide Essential Tools

ESSENTIAL TOOLS (continued)

IMAGE ITEM NUMBER DESCRIPTION MODEL YES/NO

J-38826 KIT, K-M, HARNESS XL-7 / XL7

____

J-41239-B COOLER PIPE SEAL XL-7 / XL7


INSTALLER/REMOVER ____

J-41998-B CRANKSHAFT BALANCER XL-7 / XL7 ____


INSTALLER

J-42059 CIG. LIGHTER SOCKET XL-7 / XL7 ____


REMOVER

J-42578 STEERING WHEEL XL-7 / XL7


PULLER LEGS ____

J-44467 OUTPUT SHAFT XL-7 / XL7 ____


ASSEMBLY REMOVER
AND INSTALLER

J-44809 AXLE SEAL INSTALLER XL-7 / XL7


____

J-45027 TIMING CHAIN TENSION XL-7 / XL7


UNLOADER TOOL
____

J-45201 REMOVER, COOLER LINE XL-7 / XL7 ____


SEAL

46
Service Operations Guide Essential Tools

ESSENTIAL TOOLS (continued)

IMAGE ITEM NUMBER DESCRIPTION MODEL YES/NO

J-45289 CONTROLLER AREA XL-7 / XL7


NETWORK DIAGNOSTIC
INTERFACE - CANDI ____
MODULE

J-45341 AXLE SHAFT REMOVER XL-7 / XL7


____

J-45722 FUEL SENDER LOCK RING XL-7 / XL7 ____


WRENCH

J-45880-100 ORIFICE UPDATE KIT XL-7 / XL7 ____

J-5590 BEARING INSTALLER (TO XL-7 / XL7


BE USED WITH J-24254-A) ____

J-6125-1B SLIDE HAMMER WITH XL-7 / XL7 ____


ADAPTER

KM-307-B REMOVAL PLATE VERONA


____

KM-508-A REMOVER/INSTALLER VERONA

____

RCT35084-MA FULL-CYCLE RACHETING ____


CRIMP TOOL

47
Service Operations Guide Essential Tools

ESSENTIAL TOOLS (continued)

IMAGE ITEM NUMBER DESCRIPTION MODEL YES/NO

SPX3000118 32MB TECH II MEMORY XL-7 / XL7


CARD
____

TPG-0307-AKS Tire Pressure Gauge AERIO ESTEEM FORENZA/


RENO GRAND VITARA ____
SAMURAI SIDEKICK SIDEKICK
SPORT SWIFT SX4 VERONA
VITARA X90 XL-7 / XL7

48
Service Operations Guide Required Service Shop Equipment

REQUIRED SERVICE SHOP Required tools must be present, or on order for new or
buy/sell dealers. These are generic shop items; substitute
EQUIPMENT equivalents are acceptable. Use as a checklist.

DESCRIPTION SUGGESTED Mfg YES/NO GUIDE EQUIVELENT


ON HAND or
MODEL QTY ORDERED (Y/N)
Battery Charger Midtronics 165 GR8-1100 All Tiers, 1
and Tester 165, GR8 1200

A/C Leak Detector TIF ZX-1 (16-TIFZX-1) All Tiers, 1

Head Light Aiming All Tiers, 1


Kit

Floor Jack OTC (16-1510) All Tiers, 1

Hydraulic Press OTC STINGER 20-TON All Tiers, 1


(16-2020)

Jack Stands OTC (Various available) All Tiers, 2

Work Benches SHURE (17-019292) Tier 1, 2 to 5


Tier 2, 5 to 8
Tier 3, 8 to 12
Tier 4, 12 to 16
ShopVise All Tiers, 1

Bench Grinder All Tiers, 1


w/Pedestal
Drop Light Tier 1, 2 to 5
Tier 2, 5 to 8
Tier 3, 8 to 12
Tier 4, 12 to 16
Air Compressor CHAMPION (27-HR1012- Tier 1, 1x5hp
System 230/PKG) Tier 2, 3&4, 2x7hp

Roll Around Waste Self Evacuation Waste Oil Tier 1, 2


Oil Drain Drain (289-123-3613) Tier 2, 4
Tier 3, 5
Tier 4, 6

49
Service Operations Guide Required Service Shop Equipment

REQUIRED SERVICE SHOP


EQUIPMENT (continued)

DESCRIPTION SUGGESTED Mfg YES/NO GUIDE EQUIVELENT


ON HAND or
MODEL QTY ORDERED (Y/N)
1,000 lb. Hi-Lift OTC (16-1728) All Tiers, 1
Transmission Jack

A/C Service Equipment Robinair Cool Tech All Tiers, 1


(42-34788)
R134A Recycler Station

Brake Lathe (On-Car) Pro-Cut/PFM 9.0 (38-PFM 90.5) All Tiers, 1

Wheel Balancer Hunter GSP9700 Series All Tiers, 1


(1-GSP972200)
Tier 1, 2 to 5
Vehicle LLift (10,000 lb. Rotary Two-Post Lift (39-A101-
Tier 2, 5 to 8
Capacity) RA)
Tier 3, 8 to 12
Tier 4, 12 to 16

Tire Changer Hunter TC3500 Series (1-TC3500- All Tiers, 1


SS)

Vacuum Pump and All Tiers, 1


Gauge

Waste Oil Tank/System All Tiers, 1

Parts Cleaning Tank All Tiers, 1

Power Train Lift (2,500 lb. OTC Power Train Lift (16-1595) All Tiers, 1
Capacity)

Shop Auto Exhaust Gas EuroVent (Various Models) All Tiers, 1


Removal System

Management and Dell Series Optiplex 755 Mini Tier 1, Parts Officer,
Administration PC’s Tower with 19” LCD Monitor Service Officers
(For Suzuki Connect (see Parts and Service PE & Adviser Desk
Communication) Standards for Hardware Tier 2, 3&4, Add 1 PC
Specifications for each Service
Advisor

In Service Shop PC (For Panasonic Toughbook CF30 with All Tiers, 1 (Portable,
TIS2WEB and Pass-thru CF-VDR301 U DVD/CD Drive Wireless Recommended)
Communication)

50
Service Operations Guide Recommended Tools and Equipment

RECOMMENDED SERVICE
SHOP EQUIPMENT

EQUIVELENT
DESCRIPTION SUGGESTED Mfg YES/NO GUIDE ON HAND or
MODEL QTY ORDERED (Y/N)
Engine Analyzer SUN S1S900 Series (Various All Tiers, 1
models)

Cooling system pressure All Tiers, 1


tester

Fuel injector pressure All Tiers, 1


tester

Hub Resurfacing Kit OTC (16-7942A) All Tiers, 1

Hydraulic engine hoist OTC (16-2002) All Tiers, 1

Engine stand OTC Engine Stand - 1250 Ton All Tiers, 1


(16-2012)

Soldering gun All Tiers, 1

Shop vacuum All Tiers, 1

Buffer polisher All Tiers, 1

Vacuum brake bleeder VACULA (85-12-18-9989) All Tiers, 1

Ridge reamer All Tiers, 1

Strut spring compressor OTC (16-6070A) All Tiers, 1

Outside micrometer set All Tiers, 1

Dial indicator with mag All Tiers, 1


base

Dial caliper All Tiers, 1

Straight edge All Tiers, 1

Pedestal oil drain Tier 1, 2


Tier 2, 4
Tier 3, 5
Tier 4, 6

51
Service Operations Guide Recommended Tools and Equipment

RECOMMENDED SERVICE
SHOP EQUIPMENT (continued)

EQUIVELENT
DESCRIPTION SUGGESTED Mfg YES/NO GUIDE ON HAND or
MODEL QTY ORDERED (Y/N)
Overhead reels Tier 1, 3
Tier 2, 8
Tier 3, 12
Tier 4, 15
Fluid pumps Tier 1, 1
Tier 2, 2
Tier(s) 3&4,3

Portable gear oil Tier 1, 1


dispense Tier 2, 2
Tier(s) 3&4,3

Oil inventory control Tier 1, 1


system Tier 2, 2
Tier(s) 3&4,3

Bulk oil storage tank All Tiers, 1

Car wash system BROADWAY (various models) All Tiers, 1

Hot/high pressure Accu-turn (54-7002) All Tiers, 1


washes

Brake disc/drum lathe HUNTER (1-BL505-AB and 1-20- All Tiers, 1


with adapters and 1668-1)
accessories

Brake dust removal All Tiers, 1


system

Chassis All Tiers, 1


dynamometer

Valve and valve seat All Tiers,1


reconditioning

Brake washer All Tiers,1

Brake drum micrometer All Tiers,1

52
Service Operations Guide Recommended Tools and Equipment

RECOMMENDED SERVICE
SHOP EQUIPMENT (continued)

EQUIVELENT
DESCRIPTION SUGGESTED Mfg YES/NO GUIDE ON HAND or
MODEL QTY ORDERED (Y/N)

Floor scrubber All Tiers,1

Car (down) pusher Extra Duty Power Pusher All Tiers,1


(60-NSP4)

Fuel caddy All Tiers,1

Black light All Tiers,1

Oil filter crusher All Tiers,1

Key cutter All Tiers,1

Key storage system All Tiers,1

Jump starter All Tiers,1

4-Wheel Alignment Hunter Series 811 (1-WA223 and All Tiers,1


System RX-9-43)

53
Service Operations Guide Recommended Tools and Equipment

NOTES: _________________________________________________________________________________
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54
Service Operations Guide Service Support Materials

DEALER SERVICE SUPPORT All the Service Support Materials shown below are supplied
automatically by ASMC. There are no initial set up or periodic
MATERIALS
dealer costs for any technical service materials. To support the
cost for all service materials every dealer is charged a $200.00
monthly Technical Service Information Fee.

Suzuki Pit Stop All written technical service information, owner’s manuals,
tools, shop equipment, along with diagnostic and pass-thru
(Electronic Service Information)
software may be accessed or ordered through the Suzuki
Pitstop. The Pitstop is an internet web site for dealers, it is
pass word protected via access through the “Suzuki Connect”
dealer communication system.

Printed Technical Service • A complete set of printed Service Manuals


Manuals (Literature Kit) (past 7 years) is supplied to each New Dealer
or incoming Buy/Sell Dealer.

• A new printed Service Manual is supplied for each
new model and all model year changes.

Use this as a survey check list


for new or buy/sell dealers.

ITEM NUMBER DESCRIPTION YES / NO

99500-52D10-33E 2002 XL-7 SERVICE MANUAL (PRINTED


VERSION)

99500-52D20-33E 2003 GRAND VITARA / XL-7 SERVICE


MANUAL (PRINTED VERSION)

99500-52D30-33E 2004 GRAND VITARA / XL-7 SERVICE


MANUAL (PRINTED VERSION)

99500-54G00-33E 2002 AERIO SERVICE MANUAL


(PRINTED VERSION)

99500-54G10-33E 2003 AERIO SERVICE MANUAL


(PRINTED VERSION)

99500-54G20-33E 2004 AERIO SERVICE MANUAL


(PRINTED VERSION)

55
Service Operations Guide Service Support Materials

DEALER SERVICE SUPPORT


MATERIALS (continued)

ITEM NUMBER DESCRIPTION YES / NO

99500-60G30-33E 2002 ESTEEM SERVICE MANUAL


(PRINTED VERSION)

99500-65D30-33E 2002 VITARA/GRAND VITARA SERVICE


MANUAL (PRINTED VERSION)

99500-65D40-33E 2003 VITARA SERVICE MANUAL


(PRINTED VERSION)

99500-65D50-33E 2004 VITARA SERVICE MANUAL


(PRINTED VERSION)

99500-86Z00-33E 2004 VERONA SERVICE MANUAL


(PRINTED VERSION)

99500S52D40-33E 2005 GRAND VITARA/XL-7 SERVICE


MANUAL (PRINTED VERSION)

99500S52D50-33E 2006 Grand Vitara/XL-7 SERVICE


MANUAL (PRINTED VERSION)

99500S54G30-33E 2005 AERIO SERVICE MANUAL


(PRINTED VERSION)

99500S54G40-33E 2006 AERIO SERVICE MANUAL


(PRINTED VERSION)

99500S54G50-33E 2007 AERIO SERVICE MANUAL


(PRINTED VERSION)

99500S66J00-33E 2006 GRAND VITARA SERVICE MANUAL


(PRINTED VERSION)

99500S66j10-33E 2007 Grand Vitara Service Manual (Printed


Version)

99500S78J00-33E 2007 XL7 SERVICE MANUAL (PRINTED


VERSION)

56
Service Operations Guide Service Support Materials

DEALER SERVICE SUPPORT


MATERIALS (continued)

ITEM NUMBER DESCRIPTION YES / NO

99500S80J00-33E 2007 SX4 SERVICE MANUAL (PRINTED


VERSION)

99500S85Z00-33E 2004 FORENZA SERVICE MANUAL


(PRINTED VERSION)

99500-S85Z10-33E 2005 FORENZA/RENO SERVICE MANUAL


(PRINTED VERSION)

99500S85Z20-33E 2006 FORENZA/RENO SERVICE MANUAL


(PRINTED VERSION)

99500S85Z30-33E 2007 FORENZA/RENO SERVICE MANUAL


(PRINTED VERSION)

99500-S86Z10-33E 2005 VERONA SERVICE MANUAL


(PRINTED VERSION)

99500S86Z20-33E 2006 VERONA SERVICE MANUAL


(PRINTED VERSION)

99501-65D01-33E 2001-2003 VITARA/GRAND VITARA UNIT


REPAIR MANUAL (PRINTED VERSION)

99512-51G40-33E 1999/2000/2001 SWIFT WIRING DIAGRAM


MANUAL (PRINTED VERSION)

99512-52D00-33E 2001 XL-7 WIRING DIAGRAM MANUAL


(PRINTED VERSION)

99512-60G60-33E 1998/1999/2000/2001 ESTEEM WIRE


DIAGRAM MANUAL (PRINTED VERSION)

99512-65D20-33E 1999/2000/2001 VITARA/GRAND VITARA


WIRING DIAGRAM MANUAL (PRINTED
VERSION)

57
suzuki.com
swtsuzuki.com
suzukipk2.com
suzukizone.com
suzukipitstop.com
suzukiconnect.com
suzukioperationsassessment.com

American Suzuki Motor Corporation


3251 E. Imperial Hwy
Brea, CA 92821
Printed in the USA

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