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Service Operations Guide
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TABLE OF CONTENTS
Introduction
Definitions ............................................................................................................................................................................................. II
• Facility Guidelines
• Staffing Guidelines
Service Operations Guide Introduction and Table of Contents
DEFINITIONS
II
Service Operations Guide Suzuki Service Process - “Suzuki Way of Service”
SUZUKI SERVICE PROCESS The Suzuki Way of Service describes the basic processes
and procedures for operating a Suzuki dealership service
department. Dealership Service Managers can evaluate
compliance with these processes by conducting a Service
Operations Assessment.
Service Standards
Standard #6 All vehicles will be quality checked to ensure they are fixed
right the first time.
Standard #9 Service Advisors will explain all service repairs and charges,
deliver customer vehicles, and discuss future service needs
with the customer.
Service Operations Guide Suzuki Service Process - “Suzuki Way of Service”
• Name
• Address /E-mail
• Phone Number
• Work Telephone
• VIN Number
• Make and Model
• Mileage
• Service Contract
• Routine Maintenance?
• Repair Unknown?
• Warranty/Service Contract?
• Level of Urgency?
• Waiter?
• Comeback?
Service Operations Guide Suzuki Service Process - “Suzuki Way of Service”
System Support Required: Service Advisor can contact ASMC concerning recalls,
service campaigns.
System Support Required: Service Advisor will be able to check the availability of
parts associated with the service requested.
Service Operations Guide Suzuki Service Process - “Suzuki Way of Service”
(continued)
System Support Required: Provide the Service Advisor with the ability to
determine available times for customer appointments.
Appointment - Process 1 Service Work In
Advisor Progress:
Follow-up: “Dispatcher”
Reschedule Sends to
Sublet
Follow Up Process,
Service Reminder E
A B C D F G H I J
Service Advisor Service Advisor
Service Advisor Determines Client Service Advisor Service Advisor
Customer Service Advisor Current Additional N Reviews Service Advisor
Verifies and Request and Type Checks Product Dispatcher
Requests Identifies Customer? Work Required? Customer Checks Parts
Obtains Vehicle of Service Recalls, Verifies Shop
Appointment Customer Transportation Availability
Data Repair/Maintenance Campaigns, etc. Availability
Needs
System Support System
System Support System Support
Required : DMS Support
Delivery Process, Required : DMS System Support Required : DMS
Required
Update Required : DMS Y
Maintenance Log
Service Operations Guide
Service Advisor M
K Obtains Service Advisor Does
Customer Data L Adds Decline N Customer Accept
Comment to Additional
Customer File Work?
System Support
Required : DMS
Y
Service Advisor
Adds To
N Appointment
Schedule
Y
O S V
R
P Q T
Service Advisor
Service Advisor Service Department
Changes Shop
Provides Client Service Advisor Confirms Service Department
Y N N Time, Informs Parts,
Parts Available? Appointment, Customer Confirms
With Appointment Logs The Attempts to Reschedule? Changes Substitute
Provides List of Appointment?
Options and an Appointment Reschedule Trans., Reschedules
Estimate Appointments to
and Updates
Sales Dept/BDCn
Database
System Support System Support System Support
Required : DMS System Support Required : DMS System Support
Required : Labor Time Guide
Required : DMS Required : DMS
U
Appointment
Log
N Y
Suzuki Service Process - “Suzuki Way of Service”
Service Operations Guide Suzuki Service Process - “Suzuki Way of Service”
Service Operations Guide Suzuki Service Process - “Suzuki Way of Service”
• Floor Mats
• Seat Covers
• Steering Wheel Cover
• Drive ability
• NVH (Noise, Vibration, or Harshness)
Service Operations Guide Suzuki Service Process - “Suzuki Way of Service”
Process #2: CC. If a test drive is needed, the service technician road
test, the vehicle with the customer to isolate the
Reception, Write-ups customer’s concern.
and Estimates (continued)
JJ. Service Advisor determines if additional diagnosis
time will be required.
Service Operations Guide Suzuki Service Process - “Suzuki Way of Service”
Standard #7: The dealership’s service facility will be neat, clean, and
accommodating.
10
Reception, Write-Up, and Estimate - Process 2
Completeing
Appointment Paperwork and
Process Service Delivery:
Uncorrected
Problems
R.O
A B E F G H I
C D
Service Advisor Service Advisor Service Advisor
Customer Arrives Service Advisor Alternative Conducts
Customer Sets Customer Confirms Conducts
With Acknowledges Client on Time? Transportation? Appropriate
Appointment Arrives? Customer Walkaround
Appointment and Greets Client Customer
Y Y Information N Inspection
Questioning
System Support System Support System Support
Required : DMS Required : DMS Required : R.O.
N N Y
K L O
Serivce Service Advisor Porter Adds
Appointment Y
Check Availability Advisor N Shop Secures/Arranges Floor Mats Additional
J Process M
and Reschedule Reschedules Availability? for Alternative and Protection Work Required?
Service Operations Guide
Transportation Items N
System Support System Support
Required : DMS
N
N Required : DMS
Y
Service Advisor Shop Y
Customer Arrives, Acknowledges Service Advisor
P Availability?
No Appointment and Greets Notes Customer
Customer Preferences
Q R S System Support
Required : DMS
R.O
R.O
T U System Support V W X Y Z AA BB
Required : DMS
Service Advisor Service Advisor Service Advisor
Service Advisor
Confirms Parts Service Advisor Customer Notes Customer Prints R.O. and System Support
Test Drive N Y Y Y Informs
Availability for Parts Available? Provides Client Approval Preferences for Obtains Client Special Handling Required : DMS
Needed? Dispatcher of
Needed Repairs Estimate Granted? Car Wash, Save Signature, Copy Request?
Special Needs
with Parts Old Parts To Client
Counterperson System Support System Support System Support N GG
CC Y as Appropriate N Required : DMS N Required : DMS Required : DMS
Y
Porter
Service Advisor Moves Vehicle to
KK Notes On LL Service Parking and
Repair Order Records Parking
Location
Suzuki Service Process - “Suzuki Way of Service”
Service Operations Guide Suzuki Service Process - “Suzuki Way of Service”
• Experience
• Training
• ASE Certification
• Waiters
• Emergencies
• Carry-Overs
• Comebacks
• Appointments
• Casual Drive-Ins (Proceed to Step F or J)
11
Service Operations Guide Suzuki Service Process - “Suzuki Way of Service”
12
Service Operations Guide Suzuki Service Process - “Suzuki Way of Service”
Process #3: H. When the technician moves the vehicle to his stall, the
technician will update the computer indicating the
Work In Progress (continued) vehicles new location. (Proceed to Step I)
13
Service Operations Guide Suzuki Service Process - “Suzuki Way of Service”
14
Service Operations Guide Suzuki Service Process - “Suzuki Way of Service”
15
Service Operations Guide Suzuki Service Process - “Suzuki Way of Service”
Process #3: BB. If additional work was identified in Step X, the technician
needs to obtain authorization from the Service Advisor
Work In Progress (continued) before proceeding with repairs. (Proceed to Step CC or II)
16
Service Operations Guide Suzuki Service Process - “Suzuki Way of Service”
Process #3: HH. The Service Advisor must gain authorization for the work
before parts & labor can be charged to the repair order.
Work In Progress (continued) The technician must receive authorization from the
Service Advisor to proceed. (Proceed to Step II)
17
18
Work in Process - Process 3
A
Reception, Dispatcher
Write-ups, and Dispatches to
G
Estimates System Support Sublet
B C Y F Required : DMS
D E
Dispatcher
Dispatcher Is A Sublet Dispatcher
Accesses N Y
Accesses Dispatch Priority? Assigns Repair - K H I
Repair Required?
Repair Priority Top Sequence
Complexity
Completing
Dispatcher Technician Technician
Paperwork System Support System Support System Support
Dispatches to Records Vehicle Clocks Job on
& Service Delivery; Required : DMS Required : DMS N Required : DMS
J Technician Movement System
Comeback,
Drivability or
Dispatcher
NVH issue System Support System Support By Technician(s)
Assigns Repair -
Regular Required : DMS Required : DMS System Support
Sequence Required : DMS
System Support Required : DMS
(Prioritized Job Stack)
Service Operations Guide
System Support: The technician will perform a road test on all services
which impact drive ability and handling prior to beginning
diagnosis or repair, to confirm incident resolution (for
example, hesitation/stalling, vibration, noise, alignment/
pulling, etc.)
19
Service Operations Guide Suzuki Service Process - “Suzuki Way of Service”
20
Service Operations Guide Suzuki Service Process - “Suzuki Way of Service”
Best Practice: A mirror hanger tag or similar instrument is utilized for all
repairs. This acknowledges the performance of a Quality
Control Check.
21
Service Operations Guide Suzuki Service Process - “Suzuki Way of Service”
Process #4: R. After the porter cleans the vehicle, he moves the
vehicle to the designated staging area to await the
Vehicle Service and customer’s arrival. He identifies the location of the
Quality Control (continued) vehicle via the online status tracking system.
(Proceed to Step V)
22
Vehicle Service and Quality Control - Process 4
Work In Progress:
Sublet
Special
Tools
A B F G H
C E
Technician
Technician
Documents Work
Technician Test Drive
N Performs Quality N Work In Progress:
Work In Progress Completed:
Completes Control Check Pass? Diagnosis
Cause Required?
Repairs Visula, Static,
Complaint,
Dynamic
Correction
Service Operations Guide
System Support
Required : DMS Y Y
I
Technician
Updates
System
System Support
Required : DMS
Mirror Repair
Hanger Order
J K L M P Q R
N O
Technician Technician Technician
Completes Technician Porter Parks Car
Y Returns Old Parts Technician Takes The R.O.
Y Porter Washes
and Signs Quality Warranty? Delivers Car to Wash Vehicle? and Identifies
to Parts Logs Off Repair Hard Copy to Vehicle
Control Porter Location
Department Dispatch
Documents
and Updates
System Support
System
N Required : DMS N
System Support
Required : DMS
T
S
Technician Packs
Customer Y Old Parts and
Wants Returns With
Parts? Vehicle
N
U V W X
Porter Completing
Dispatcher
Technician Returns Keys Paperowrk and
Notifies
Discards Parts and Paperwork Service Delivery
Service Advisor
to Dispatcher
System Support
Required : DMS
23
Suzuki Service Process - “Suzuki Way of Service”
Service Operations Guide Suzuki Service Process - “Suzuki Way of Service”
24
Service Operations Guide Suzuki Service Process - “Suzuki Way of Service”
Process #5: L. The Service Advisor offers to review the R.O. in detail.
The Service Advisor discusses what was done, the cost
Completing Paperwork
and how this compares to the estimate. The Service
and Service Delivery Adjustor discusses maintenance book up dates and
(continued) points out upcoming maintenance requirements.
Standard #9: Service Advisors will explain all service repairs and
charges, deliver Customer vehicles, and discuss future
service needs with the Customer.
25
26
Completing Paperwork and Service Delivery - Process 5
F
A B C D E G H I J
Service Advisor
Service Advisor Service Advisor Calls Customer
Vehicle Service Service Advisor Will
Reviews Repair Confirms QC with Total Service Advisor Y
and Quality Service Advisor Updates Customer Y Loan/Rental Service Advisor
Order and Mirror Tag Repair Cost Greets Customer
Control Prints Invoice Customer Arrive Car Return? Checks in Car
Reconciles with is Complete and Confirms
Maintenance Log on Time?
Invoice and Signed Service Delivery
Time
System Support System Support
Required : DMS Required : DMS N N
Maintenance Quality Control Service Advisor
Book Mirror Tag Reschedules
K and Adjusts Service Advisor
Loan Car/Rental Car L Explains Repairs
Log if Applicable to Customer
System Support
Service Operations Guide
Required : DMS
M Q
P
N O R S
Service Advisor
Delivers Vehicle Remove Service
Is the Repair Service Advisor Porter Retrieves Return Old Parts
Washed in Protection Customer
a Comeback, Driveability, Escorts Customer Customer’s As Requested
Accordance with Seat Cover Leaves
or NVH Problem? to Cashier Vehicle
N Customer’s and Floor Mats
Authorization
Porter Retrieves
T Client’s Vehicle
W
Vehicle Y Service Advisor
Problem
V Escorts Customer
Corrected?
to Cashier
X Work In Progress
Suzuki Service Process - “Suzuki Way of Service”
Service Operations Guide Suzuki Service Process - “Suzuki Way of Service”
27
28
Service Advisor Follow-Up - Process 6
Service Operations Guide
A D E
B C
Service Advisor
Business Office
Service Advisor Thanks Customer Appointment
Routes Copy of
Service Advisor Calls Customer Good and Advises Process –
Completed Repair Y
Mails Thank You About Most Experience? Them That They Service Reminder
Order to
Card to Customer Recent Service Will Receive Communication
Respective
Experience Service
Service Advisor
Reminders
N
Advisor
Is There Probes,
F A Problem With
N Commits to G
The Vehicle? Corrective
Review
Service Advisor
H Offers to
Reschedule
to Correction
Suzuki Service Process - “Suzuki Way of Service”
Service Operations Guide Service / Parts Facility and Staffing Guidelines
Tier 1 = <300 PV
Tier 2 = 301 to 600 PV
Tier 3 = 601 to 900 PV
Tier 4 = 901> PV
YES/NO
OR
CATAGORY ITEM QTY/SIZE GUIDE
Service Stall Sq. Ft. 300 sq. ft. minimum per stall.
(15 ft. wide x 20 ft. deep)
29
Service Operations Guide Service / Parts Facility and Staffing Guidelines
YES/NO
OR
CATAGORY ITEM QTY/SIZE GUIDE
Service Center Service Manager Sq. Ft. 1 Service Managers office all Tiers,
Office (120 sq. ft. minimum)
Parts Parts Storage Floor Sq. Ft. 275 sq. ft per service stall
Department Space
Parts Mgr. Office Sq. Ft. All Tiers, 1 Parts Manager office all Tiers,
(105 sq. ft. minimum)
Dedicated Delivery Sq. Ft. Shipping and receiving DD (90 sq. ft).
“DD”
Service/Parts Service Manager Y/N 1 Service Manager, may handle other models.
Department Staff (may be dualed)
Service Technician Y/N Technicians must have obtained at least Suzuki Bronze
Training Certification.
(Within 6 months for new dealer start up.)
30
Service Operations Guide Service / Parts PC Requirements
SUZUKI DEALERSHIP
SERVICE and PARTS Minimum Suzuki dealership Parts and Service operations have two
PC Requirements different types of Minimum PC requirements.
Suzuki Connect PC Application PC with “Suzuki Connect” capabilities located in; Parts
Department, Service Office and one at each Service
Advisor Station.
Hard Drive Hard Disk: Minimum 500 MB free space (for software
Install)
_____
31
Service Operations Guide Service / Parts PC Requirements
IN-SHOP PC Application High Speed Internet Access for TIS2WEB and Pitstop
Connectivity.
In-Shop PC Specification
Hard Drive 20GB ATA or higher _____ 20GB ATA or higher _____
Video Memory 16MB RAM or Higher _____ 32MB RAM or Higher _____
Internet Browser Internet Explorer 6.0 SP1 Internet Explorer 6.0 SP1
_____ _____
or Higher or Higher
* USB to Serial Port Adapter May Be Purchased if PC Does Not Include RS232 Serial Port.
32
Service Operations Guide Essential Tools
ESSENTIAL TOOLS Essential tools are required; dealerships must order as part
of appointment process. Added tools will be automatically
shipped and billed to the non-vehicle account.
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Service Operations Guide Essential Tools
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Service Operations Guide Essential Tools
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Service Operations Guide Essential Tools
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Service Operations Guide Essential Tools
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Service Operations Guide Essential Tools
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Service Operations Guide Essential Tools
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Service Operations Guide Essential Tools
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Service Operations Guide Essential Tools
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Service Operations Guide Essential Tools
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Service Operations Guide Essential Tools
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Service Operations Guide Essential Tools
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Service Operations Guide Essential Tools
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J-36667
LOCK PLATE ADAPTER VERONA ____
(TILT)
____
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Service Operations Guide Essential Tools
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Service Operations Guide Essential Tools
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Service Operations Guide Essential Tools
48
Service Operations Guide Required Service Shop Equipment
REQUIRED SERVICE SHOP Required tools must be present, or on order for new or
buy/sell dealers. These are generic shop items; substitute
EQUIPMENT equivalents are acceptable. Use as a checklist.
49
Service Operations Guide Required Service Shop Equipment
Power Train Lift (2,500 lb. OTC Power Train Lift (16-1595) All Tiers, 1
Capacity)
Management and Dell Series Optiplex 755 Mini Tier 1, Parts Officer,
Administration PC’s Tower with 19” LCD Monitor Service Officers
(For Suzuki Connect (see Parts and Service PE & Adviser Desk
Communication) Standards for Hardware Tier 2, 3&4, Add 1 PC
Specifications for each Service
Advisor
In Service Shop PC (For Panasonic Toughbook CF30 with All Tiers, 1 (Portable,
TIS2WEB and Pass-thru CF-VDR301 U DVD/CD Drive Wireless Recommended)
Communication)
50
Service Operations Guide Recommended Tools and Equipment
RECOMMENDED SERVICE
SHOP EQUIPMENT
EQUIVELENT
DESCRIPTION SUGGESTED Mfg YES/NO GUIDE ON HAND or
MODEL QTY ORDERED (Y/N)
Engine Analyzer SUN S1S900 Series (Various All Tiers, 1
models)
51
Service Operations Guide Recommended Tools and Equipment
RECOMMENDED SERVICE
SHOP EQUIPMENT (continued)
EQUIVELENT
DESCRIPTION SUGGESTED Mfg YES/NO GUIDE ON HAND or
MODEL QTY ORDERED (Y/N)
Overhead reels Tier 1, 3
Tier 2, 8
Tier 3, 12
Tier 4, 15
Fluid pumps Tier 1, 1
Tier 2, 2
Tier(s) 3&4,3
52
Service Operations Guide Recommended Tools and Equipment
RECOMMENDED SERVICE
SHOP EQUIPMENT (continued)
EQUIVELENT
DESCRIPTION SUGGESTED Mfg YES/NO GUIDE ON HAND or
MODEL QTY ORDERED (Y/N)
53
Service Operations Guide Recommended Tools and Equipment
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Service Operations Guide Service Support Materials
DEALER SERVICE SUPPORT All the Service Support Materials shown below are supplied
automatically by ASMC. There are no initial set up or periodic
MATERIALS
dealer costs for any technical service materials. To support the
cost for all service materials every dealer is charged a $200.00
monthly Technical Service Information Fee.
Suzuki Pit Stop All written technical service information, owner’s manuals,
tools, shop equipment, along with diagnostic and pass-thru
(Electronic Service Information)
software may be accessed or ordered through the Suzuki
Pitstop. The Pitstop is an internet web site for dealers, it is
pass word protected via access through the “Suzuki Connect”
dealer communication system.
55
Service Operations Guide Service Support Materials
56
Service Operations Guide Service Support Materials
57
suzuki.com
swtsuzuki.com
suzukipk2.com
suzukizone.com
suzukipitstop.com
suzukiconnect.com
suzukioperationsassessment.com