Any Chemical Plant requires raw materials in order to produce final products.

It also requires various

other services called Utilities for smoothly carrying out the processes. Utility is neither a reactant nor
a product, But Utilities are required for maintaining adequate conditions of a manufacturing unit.
Utility area is an important area of a Chemical Plant. This may house various Boilers, Large
Compressors, Refrigeration systems, Air Conditioning systems, Water Treatment Plants, Cooling
Towers etc. Utilities are situated outside plant limits should not give any wrong impression that
utilities are any less important than the main process, because it is the Efficient Management of
Utilities that generate Profits. The utilities help to maintain proper process conditions like pressure,
temperature etc., without which it will be impossible to carry out the process. Now a days most of the
Engineering practices are aimed at reducing the consumption of utilities, because the production of
utilities whether it is compressed air, steam etc., requires energy and energy is becoming costlier
day by day. Efficient Utility Management doesn't end at cost cutting, if utilities supply is not proper
the equipment may not last their full life. For example, if Steam at higher temperature than desired
enters Heat Exchangers, the Exchangers may get damaged. Air, water, steam, refrigeration, fuel,
furnace, insulation etc., are the common utilities used in Chemical Plants.

Plant Utilities and Energy Efficiency

In chemical process plants worked all through the concoction procedure ventures (CPI) and related
enterprises; plant utilities assume a basic part in supporting the operation of the office. Common plant
utilities incorporate steam, power, refrigerants, delta water sources, packed air, mechanical
gasses, heat transfer fluids, cooling towers, and that's only the tip of the iceberg. Legitimate plan,
operation and upkeep of the building frameworks expected to give these things are vital. Vitality
proficiency is vital to guaranteeing a protected, dependable, moderate and practical vitality framework
for what's to come. It is the one vitality asset that each nation has in wealth and is the speediest and
minimum expensive method for tending to vitality security, natural and monetary difficulties. Proficient
energy utilize is accomplished principally by methods for a more effective innovation or
process. Energy proficient structures, mechanical procedures and transportation could diminish the
world's vitality needs in 2050 by 33%, and help controlling worldwide emanations of nursery gasses.

 Steam, Steam Generation and Steam Distribution

 Refractories
 Insulation
 Refrigerants and Cooling Water

This is not an exhaustive list - the scope of utilities required will be a function of what all
of the processes entail.

 Electrical - 3 phase, 480VAC.

 Compressed air - usually at least 120 psig.
 Water - city water can be used for cooling tanks and reactors.
 Propane and/or liquefied natural gas - for heating.
 Steam - applied to coils & jackets of tanks & reactors for heating. In some
situations, the steam can be injected into the process medium.
  Hot oil heating system - used for heating to higher temperatures than steam is
able to reach - up to around 400 degrees C.
 Chiller - a refrigeration system for circulating a heat transfer medium, such as
propylene glycol to remove heat via coils & jackets of tanks & reactors.
 Nitrogen - for blanketing and purging tanks and vessels, replacing air when
oxygen would be incompatible with the contents.
 Liquid nitrogen - if cryogenic temperatures are required.
 Hydrogen - if any processes in the plant are hydrogenations. Can be in the
form of cryogenic tanks that need to be replenished using tube tank trucks.
Can also have the tube tank trucks staged. This will usually require a
compressor for delivery to reactors at the required pressures.
Please don’t copy this directly into your homework assignment, that’s plagiarism!

Q: “What is a process plant and what are some examples? Are electric power plants,
nuclear power plants and a cement plant all process plants?”

A process plant is a plant in which a kind of process is operated. Examples are given in
the second part of the above question. Another example I can add is plant for
production of tomato sauce. In this plant, the input is fresh tomato coming from farms
plus some additives and chemicals, then different kinds of operations and processes
(washing, grinding, cooking, mixing, packaging, etc) are conducted to produce tomato
sauce.

Yes, electric and nuclear power plants and cement factory are all process plants in which
various sorts of processes take place. Engineers design, control, and manage those
processes.

In it’s simplest form a plant is any system with one or more inputs that strives to control some
measurable parameter (target) inside the plant. A toilet tank is a plant because it has a target
level of water and a sensor in the tank that controls the water level. Any home with a thermostat
is also a plant because the thermostat controls the target temperature inside the house.
A chemical processing plant is a place where the chemicals are being manufactured in a large
scale. The general objective of a chemical plant is to create new material wealth through
chemicals or biological transformations. A chemical processing industry produces a large
varieties of products.

Plant utilities are necessary key components that makes the plant operations possible,
and without them the plant will just be a dead structure that is standing still..

They are like the fuel, and source of energies needed by the plant to properly function
and operate fully, like the fuel, electrical source that runs the machineries..
Plant utilities are items that are not directly involved in food manufacturing process but are needed
facilitate the process. These would include the making and delivery of steam, gas hot / cold water,
electricity, hydraulic power, and compressed air.

CFM Worldwide sells used air curtains, air compressors, air receivers, boilers, cat walk, cooling
towers, control panels, dust collectors, hydraulic power packs, hoods, inverters, instrumentation,
magnets, motor control centers (MCC), electric motors, steam controls, and valves. We commonly
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Vickers, Continental, Lee, Ritter Technical, Eriez, Allen Bradley, and GE.

If you can't find what you need here, please let us know. Many companies come to us for help in
marketing their surplus. We may know of future used food equipment not shown in these listings that
will fit your needs.