Doc.

No:- F/QA/01

INCOMING INSPECTION STANDARD Eff. Date:- 01/01/2019

Rev.Date/No:- 01/01/2019/00

PART NAME/NO:- ISSUE DATE:-

MATERIAL GRADE:-
SUPPLIER NAME:-

S.NO PARA. CTQ SPECIFICATION INSPECTION METHOD REACTION PLAN

REJECT THE
MATERIAL & SEND
BACK TO
SUPPLIER.

PREPARED BY:- APPROVED BY:-

 Doc.No:- F/QA/01

INCOMING INSPECTION STANDARD Eff. Date:- 01/01/2019

Rev.Date/No:- 01/01/2019/00

PART NAME/NO:- COVER ISSUE DATE:-

MATERIAL GRADE:- CR SHEET
SUPPLIER NAME:- M/S VENUS METAL/AGGARWAL INDUSTRIES
Ø4.50 X04 Nos.
40.0

Ø5.0 X04 Nos.

+0.035
+0.020
Ø22.0

P C D Ø 8 0 .0
Ø10

Ø 9 6 .8 0

Ø 6 1 .0

Ø 9 5 .0
Ø23.0

1.0

LEAD HOLE
Ø16 24.50
Ø22.0
Ø61.0
Ø95.0

PCD Ø108
Ø120.0

S.NO PARA. CTQ SPECIFICATION INSPECTION METHOD REACTION PLAN

1 Dia Ø120.0 VC
2 PCD Ø108.0 VC
3 Dia Ø95.0 VC
4 Dia Ø61.0 VC
5 Dia Ø22.0 +0.020/+0.035 Air Gauge
6 Punch Dia Ø10.0 VC
7 Dia Ø96.80 VC
8 Dim. 40 DHG/VC REJECT THE
9 Lead Hole Ø16.0 VC
MATERIAL &
10 CD (LE) 24.5 DHG/VC
11 Dim. 1.0 DHG/VC
RETURN BACK TO
12 PCD Ø80.0 VC
SUPPLIER.
13 Hole Dia Ø4.50 X 04Nos. VC
14 Hole Dia Ø4.50 X 04Nos. VC
Free From Burr, Scratch,
15 Appearance Crack etc Visual

NOTE:- IN OLE COVER, LEAD HOLE SHOULD NOT BE DONE & THEN IF ANY QUIERY PLEASE CONTACT
WITH US.
CRITICAL CHARACTERISTIC:-

PREPARED BY:- Jitendra Gupta APPROVED BY:- Yogendra

 Doc.No:- F/QA/01

INCOMING INSPECTION STANDARD Eff. Date:- 01/01/2019

Rev.Date/No:- 01/01/2019/00

PART NAME/NO:- COVER (FOR BEARING Ø22) ISSUE DATE:-

MATERIAL GRADE:- CR SHEET
SUPPLIER NAME:- M/S VENUS METAL/AGGARWAL INDUSTRIES

0.20
Sq.(5.0X5.0)-04 Nos. 32.0

+0.035
+0.020
Ø22.0

Ø107.50/107.55
Ø51.0
11.0

Ø10.0

19.50
PCD Ø100.0
1.30

S.NO PARA. CTQ SPECIFICATION INSPECTION METHOD REACTION PLAN

1 ID Ø107.50/107.55 VC
2 PCD Ø100.0 VC
3 Dia Ø51.0 VC
4 SQ. HOLE (5X5)-04NOS. VC
5 Dia Ø22.0 +0.020/+0.035 Air Gauge
6 Punch Dia Ø10.0 VC
7 SH. THICK 1.30±0.10 VC
8 HEIGHT 32 DHG/VC
9 Lead Hole Ø11.0 -02NOS. VC REJECT THE
10 CD (LE) 19.50 DHG/VC MATERIAL &
11 DEPTH 11.0 DHG/VC RETURN BACK TO
12 DIA R/O
0.20 DG WITH FIXTURE
SUPPLIER.
13 FACE R/O

Free From Burr, Scratch,

14 Appearance
Crack etc
Visual

NOTE:- IN OLE COVER, LEAD HOLE SHOULD NOT BE DONE & THEN IF ANY QUIERY PLEASE CONTACT
WITH US.
CRITICAL CHARACTERISTIC:-

PREPARED BY:- Jitendra Gupta APPROVED BY:- Yogendra

 Doc.No:- F/QA/01

INCOMING INSPECTION STANDARD Eff. Date:- 01/01/2019

Rev.Date/No:- 01/01/2019/00

PART NAME/NO:- COVER(FOR BEARING Ø32) ISSUE DATE:-

MATERIAL GRADE:- CR SHEET
SUPPLIER NAME:- M/S VENUS METAL/AGGARWAL INDUSTRIES

0.20
Sq.(5.0X5.0)-04 Nos. 34.0-0.50

+0.032
+0.020
Ø32.0

Ø107.50/107.55
Ø64.50
Ø16.50
15.0

19.50
1.30

PCD Ø100.0

S.NO PARA. CTQ SPECIFICATION INSPECTION METHOD REACTION PLAN

1 ID Ø107.50/107.55 VC
2 PCD Ø100.0 VC
3 Dia Ø64.50 VC
4 SQ. HOLE (5X5)-04NOS. VC
5 Dia Ø32.0 +0.020/+0.035 Air Gauge
6 Punch Dia Ø16.50 VC
7 SH. THICK 1.30±0.10 VC
8 HEIGHT 34.0-0.50 DHG/VC
9 Lead Hole Ø11.0 -02NOS. VC REJECT THE
10 CD (LE) 19.50 DHG/VC MATERIAL &
11 DEPTH 15.0 DHG/VC RETURN BACK TO
12 DIA Con.
0.20 DG WITH FIXTURE
SUPPLIER.
13 FACE Con.

Free From Burr, Scratch,

14 Appearance
Crack etc
Visual

NOTE:- IN OLE COVER, LEAD HOLE SHOULD NOT BE DONE & THEN IF ANY QUIERY PLEASE CONTACT
WITH US.
CRITICAL CHARACTERISTIC:-

PREPARED BY:- Jitendra Gupta APPROVED BY:- Yogendra

 Doc.No:- F/QA/01

INCOMING INSPECTION STANDARD Eff. Date:- 01/01/2019

Rev.Date/No:- 01/01/2019/00

PART NAME/NO:- Rotor/ G1102, G1103 ISSUE DATE:- 18/02/2019

MATERIAL GRADE:- AL+ CRC
SUPPLIER NAME:- M/S TR METALS

0.05
SKEW BAR :- 1.50 BAR

*21.0±0.50

Ø8.15/8.20

* Ø59.51/59.47
Ø57.40 Typ.

5.70 Ref.

S.NO PARAMETER CTQ SPECIFICATION INSPECTION METHOD REACTION PLAN

1 OD Ø59.51/59.47 Comp. Stand
2 Concetricity 0.050 Dial Gauge
3 Length X±0.50 Varnier caliper
4 Skew bar 1.50 Bar Visualy With Scale
5 Dia Ø8.15/8.20 Air Gauge
6 Angle 5° Bevel Projector
7 Endring Dia Ø57.40 (2X) Varnier caliper
8 Dim. 5.70 DHG/VC

Free From unfilling,

REJECT THE
9 Appearance crack, burr & other Visual MATERIAL & SEND
Machining defects
BACK TO
SUPPLIER.
Note:-
1. Rotor should be check as per Specification.
2. For part No.-G1102, d=8.15/8.20 &
X=21.0 3.
For part No.-G1103, d=8.15/8.20 & X=19.0

PREPARED BY:- Jitendra Gupta APPROVED BY:- Yogendra

 Doc.No:- F/QA/01

INCOMING INSPECTION STANDARD Eff. Date:- 01/01/2019

Rev.Date/No:- 01/01/2019/00

PART NAME/NO:- ROTOR-J1343 ISSUE DATE:- 18/02/2018

MATERIAL GRADE:- AL+ CRC
SUPPLIER NAME:- M/S TR METALS

0.05
SKEW BAR :- 1.50 BAR

*24.0 ±0.50

Ø8.0

* Ø61.97/62.02
Ø57.40 Typ.
5.70 Ref.

S.NO PARAMETER CTQ SPECIFICATION INSPECTION METHOD REACTION PLAN

1 DIA Ø61.97/62.02 Comp. Stand
2 Concetricity 0.050 Dial gauge
3 Length 24.0 ±0.50 Varnier caliper
4 Skew bar 1.50 Bar Visualy With Scale
5 Dia Ø8.0 Air Gauge
6 Angle 5° Bevel Projector
7 Endring Dia Ø57.40 (2X) Varnier caliper
8 Dim. 5.70 DHG/VC

Free From unfilling, REJECT THE

9 Appearance crack, burr & other Visually
Machining defects MATERIAL & SEND
BACK TO
SUPPLIER.

PREPARED BY:- Jitendra Gupta APPROVED BY:- Yogendra

 Doc.No:- F/QA/01

INCOMING INSPECTION STANDARD Eff. Date:- 01/01/2019

Rev.Date/No:- 01/01/2019/00

PART NAME/NO:- Rotor ISSUE DATE:- 18/02/2019

MATERIAL GRADE:- AL+ CRC
SUPPLIER NAME:- M/S TR METALS

0.05
SKEW BAR :- 1.50 BAR

*X ±0.50

Ød

* Ø61.97/62.02
Ø57.40 Typ.
5.70 Ref.

S.NO PARAMETER CTQ SPECIFICATION INSPECTION METHOD REACTION PLAN

1 OD Ø59.51/59.47 Comp. Stand
2 Concetricity 0.050 Dial Gauge
3 Length X±0.50 Varnier caliper
4 Skew bar 1.50 Bar Visualy With Scale
5 Dia Ød Air Gauge
6 Angle 5° Bevel Projector
7 Endring Dia Ø57.40 (2X) Varnier caliper
8 Dim. 5.70 DHG/VC

Free From unfilling,

9 Appearance crack, burr & other Visual
Machining defects

Note:- REJECT THE MATERIAL

1. Rotor should be check as per Specification. & SEND BACK TO
2. For part No.-J1340, d=8.0 & X=25.50 SUPPLIER.
3. For part No.-J1342, d=8.0 & X=21.0
4. For part No.-J11151, d=12.70 & X=28.0
5. For part No.-J11143, d=12.70 & X=32.0
6. For part No.-J11161, d=12.70 &
X=38.0
7. For part No.-J11139, d=12.70 & X=41.0
8. For part No.-J1302/1305, d=8.0 & X=21.0

9. For part No.-J1301, d=8.0 & X=21.0

10.For part No.-J1334, d=8.0 & X=24.0
11.For part No.-
J1138, d=12.70 & X=21.0 12.For part No.-
J1170, d=12.70 & X=24.0
13. For part No.-J1136, d=12.70 & X=24.0

PREPARED BY:- Jitendra Gupta APPROVED BY:- Yogendra

 Doc.No:- F/QA/01

INCOMING INSPECTION STANDARD Eff. Date:- 01/01/2019

Rev.Date/No:- 01/01/2019/00

PART NAME/NO:- Shaft ISSUE DATE:- 19/02/2019

MATERIAL GRADE:- EN-8
SUPPLIER NAME:- M/S TR METALS

A±0.20

Dia. Ø8.00/8.005
W/o Phospated
C±0.20
6.80±0.10

D±0.50 G±1.0
Ø5.0 1.1/1.20
B±1.0
3.50

E±0.20
1.1/1.20

2.0 F±0.20
7.0-0.50

Ø6.50±0.10
Ø8.15/8.20
S.NO PARAMETER CTQ SPECIFICATION INSPECTION METHOD REACTION PLAN
1 Flat Dim 6.80±0.10 Varnier caliper
2 Total Length A±0.20 HG/VC
3 B' Dim. B±1.0 Varnier caliper
4 C' Dim. C±0.20 Varnier caliper
5 D' Dim. D±0.50 Varnier caliper
6 E' Dim. E±0.20 Varnier caliper
7 F' Dim F±0.20 Varnier caliper
8 G' Dim G±1.0 Varnier caliper
9 Gr. Dia 7.0 Varnier caliper
10 Gr. Dia 6.50±0.10 (2X) Blade Micrometer
11 Gr. Distt. 1.10/1.20 (2X) VC/Slip
12 Dimple Dia Ø5.0 Varnier caliper
13 Gr. Distt. 2.0 Varnier caliper
14 Run Out 0.050 Dial Gauge
15 Dimple Depth 3.500 Varnier caliper
16 Knurling Dia Ø8.15/8.20 Varnier caliper
REJECT THE MATERIAL
17 Dim. 7.0-0.50 Varnier caliper
& SEND BACK TO
18 W/o phosphated Dia Ø8.00/8.005 Air Gauge
SUPPLIER.
19 Plunge Dia. Ø7.955/7.985 Air Gauge

Free From unfilling,

9 Appearance crack, burr & other Visual
Machining defects

Note:-

4. 136.0 22.0 58.30 35.50 30 17.0 20.0 G1102

3. 134.0 25.0 60.0 35.50 30 14.0 20.0 J1302BB

2. 158.0 25.0 60.0 46.50 7.50 14.0 20.0 J1301BB

1. 140.5 22.0 58.30 35.50 30. 17.0 20.0 G1103

S.No. A B C D E F G PART NO.

PREPARED BY:- Jitendra Gupta APPROVED BY:- Yogendra

 Doc.No:- F/QA/01

INCOMING INSPECTION STANDARD Eff. Date:- 01/01/2019

Rev.Date/No:- 01/01/2019/00

PART NAME/NO:- Shaft Touch 20/35 ISSUE DATE:- 19/02/2019

MATERIAL GRADE:- EN-8
SUPPLIER NAME:- M/S TR METALS

132.0±0.20
36.50±0.20 83.30±0.20
35.50±0.20

Ø12.700
Ø12.665

/12.705
/12.670
61.50±0.20
6.0±0.2 9.50±0.10
30.0 19.0±1.0
1.10/1.20
3.0

Ø5

1.0X45°
6.80±0.10

Ø7.93/7.94

Ø10.80±0.10
10.0

08 NOS. ST. KNURLING

1.20/1.10

AFTER KNURLING
Ø12.91/12.86

S.NO PARAMETER CTQ SPECIFICATION INSPECTION METHOD REACTION PLAN

1 Flat Dim 6.80±0.10 Varnier caliper
2 Total Length 132.0±0.20 HG/VC
3 Dim. 83.30±0.20 Varnier caliper
4 Dim. 61.50±0.20 Varnier caliper
5 Knurling Length 30.0±1.0 Varnier caliper
6 Dim. 19.0±0.20 Varnier caliper
7 Dia Ø7.93/7.94 Varnier caliper
8 Gr. Dia 10.80±0.10 (2X) Blade Micrometer
9 Gr. Distt. 1.10/1.20 (2X) VC/Slip
10 Dimple Dia Ø5.0 Varnier caliper
11 Step Distt. 10.0 Varnier caliper
12 Run Out 0.050 Dial Gauge
REJECT THE MATERIAL
13 Dimple Depth 3.00 Varnier caliper
& SEND BACK TO
14 Knurling Dia Ø12.91/12.86 Varnier caliper
SUPPLIER.
15 Flat Length 35.50±0.20 Varnier caliper
16 Dim. 36.50±0.20 Varnier caliper
17 Dimple Dim. 6.0±0.20 Varnier caliper
18 phosphated Dia Ø12.700/12.705 Air Gauge
19 Plunge Dia. Ø12.665/12.670 Air Gauge

Free From unfilling,

20 Appearance crack, burr & other Visual
Machining defects

PREPARED BY:- Jitendra Gupta APPROVED BY:- Yogendra

 Doc.No:- F/QA/01

INCOMING INSPECTION STANDARD Eff. Date:- 01/01/2019

Rev.Date/No:- 01/01/2019/00

PART NAME/NO:- Shaft-J11182 ISSUE DATE:- 19/02/2019

MATERIAL GRADE:- EN-8
SUPPLIER NAME:- M/S TR METALS

141.50±0.50

Ø12.665/12.670

Ø11.70±0.10
84.50±0.20
Ø11.50±0.10

65.0±0.20
35.50±0.50 9.50±0.10
28.0 19.0±1.0
30.0±0.50

2.0

Ø10.80±0.10
10.0
12.700/12.705

08 NOS. ST. KNURLING

1.20/1.10
AFTER KNURLING
Ø12.91/12.86
20.0

S.NO PARAMETER CTQ SPECIFICATION INSPECTION METHOD REACTION PLAN

1 Flat Dim 11.50±0.10 Varnier caliper
2 Total Length 141.50±0.50 HG/VC
3 Dim. 84.50±0.20 Varnier caliper
4 Dim. 65.0±0.20 Varnier caliper
5 Knurling Length 28.0±1.0 Varnier caliper
6 Dim. 19.0±1.0 Varnier caliper
7 Gr. Dia Ø11.70±0.10 Varnier caliper
8 Gr. Dia 10.80±0.10 (2X) Blade Micrometer
9 Gr. Distt. 1.10/1.20 (2X) VC/Slip
10 Dimple Dia Ø5.0 Varnier caliper
11 Step Distt. 10.0 Varnier caliper REJECT THE MATERIAL
12 Run Out 0.050 Dial Gauge & SEND BACK TO
13 Dimple Depth 3.50 Varnier caliper SUPPLIER.
14 Knurling Dia Ø12.91/12.86 Varnier caliper
15 Flat Length 35.50±0.50 Varnier caliper
17 Dimple Dim. 30.0±0.50 Varnier caliper
18 phosphated Dia Ø12.700/12.705 Air Gauge
19 Plunge Dia. Ø12.665/12.670 Air Gauge

Free From unfilling,

20 Appearance crack, burr & other Visual
Machining defects

PREPARED BY:- Jitendra Gupta APPROVED BY:- Yogendra