Clamp

ON STREAM BOX UP FLANGES

INPUTS:
1 LINE PRESSURE (PL) Pl (Kg/cm2) 27 Pipe Dimensions
2 LINE TEMPERATURE Tl ( C)0
-30
3 O.D. OF FLANGES(CLAMP ID) D (mm) 266
4 GAP BETWEEN FLANGES (FROM FIELD) A (mm) 3
5 MAXIMUM ALLOWABLE STRESS (AT TL) S (psi) 16700 A 516Gr.70
6 NO. OF INJECTION POINTS Ni 4
7 FLANGE THICKNESS (mm) 34

CALCULATIONS

CLAMP DESIGN
1 LINE PRESSURE (PL) PL (psi) 384.102
2 INJECTION PRESSURE (Pi) Pi (psi) 460.9224
3 LINE TEMPERATURE (TL) Tl (oF) -22
4 O.D. OF FLANGES(CLAMP ID) D (in) 10.47244094
(SEE TABLE D-3, PG. 164 TEMA)
5 GAP BETWEEN FLANGES (FROM FIELD) A (in) 0.118110236
6 MAXIMUM ALLOWABLE STRESS (AT TL) S (psi) 16700
7 LOAD DUE TO LINE PRESSURE Fp (lb) 475.096714
8 NO. OF INJECTION POINTS Ni 4
9 LOAD DUE TO INJECTION PRESSURE Fi (lb) 447.8261626
10 DETERMINE WHETHER Fp OR Fi IS MAXIMUM Fmax (lb) 475.096714
11 MAXIMUM BENDING MOMENT Mmax. (lb-in) 1243.85557
12 SECTION MODULUS Z (in3) 0.074482369
13 WIDTH OF CLAMP b (in) 2.6377953 67
14 THICKNESS OF CLAMP t 0.4116061 10.454795465
15 MINIMUM REQUIRED THICKNESS tmin 0.173402348 4.40442
16 COMPARE t WITH tmin. 0.411606121 10.4548
BOLT DESIGN
MAXIMUM ALLOWABLE STRESS FOR BOLTS Sb (psi) 18700
NO. OF BOLTS Nb 4
LOAD ON EACH BOLT L(lb) 118.7741785
REQUIRED ROOT AREA X (in2) 0.00635156 0.006352
FROM TABLE D-5 PAGE 169 TEMA, FIND BOLT DIA.
AGAINST ROOT AREA
BOLT DIA. dn (in) 0.75

LUG DESIGN
ASSUME LUG TO BE A CANTILEVER BEAM SUPPORTING
HALF OF THE TOTAL LOAD ON CLAMP.
MAXIMUM LOAD ON LUG L' (lb) 118.7741785
FROM TABLE D-5, PAGE 168 TEMA FIND E, B, Rr AGAINST
THE CALCULATED BOLT DIA dn IN INCHES

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Rr Rr (in) 0.8125
E E (in) 0.8125
LUG LENGHT m (in) 1.625 41.275
MOMENT M' (lb-in) 863.824004
SECTION MODULUS Z (in3) 0.051725988
B B (in) 1.25
LUG WIDTH L (in) 2.875 73.025
LUG THICKNESS t' (in) 0.328557284 8.345355

WELD DESIGN
APPLIED FORCE PER WELD Fw (lb) 118.7741785
WELD LENGTH Lw (in) 5.75
WELD LEG(WELD SIZE) Wl (in) 0.328557284
WELD THROAT Wt (in) 0.232322855
MAXIMUM AVERAGE SHEAR STRESS Ss (psi) 88.91238382 88.91238
JOINT EFFICIENCY E 0.45
MAXIMUM ALLOWABLE STRESS OF BASE METAL Sa (psi) 16700
FACTOR ExSa (psi) 7515 7515
E*Sa > Ss OTHERWISE INCREASE WIDTH

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pe Dimensions

34+30+3

Enter manually

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Enter manually

Enter manually

660.6
12.56
0.172047
0.120433
436.7201
0.4
13000
5200

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 6.125 155.575
0.8125 20.6375

54

2.362205