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Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.

com

Siemens AG

DEUTSCHLAND
Industry Sector

90475 NÜRNBERG
Gleiwitzer Str. 555
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Siemens Certified Service Technician Level 1
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(inkl. SPS-Techniker entspr. VDMA/ZVEI)
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(DR-SM150)
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SITRAIN:

SINAMICS SM150 Service and Commissioning


Training for Industry

siemens.com/sitrain
1 Overview and Function

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2 Power Circuits

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3 Objects, Components and Topology

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4 Configuration

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SITRAIN

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Training for Industry 5 Basic Commissioning

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6 Setpoint Processing
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

SINAMICS SL150
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7 Diagnosis
Service and
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Commissioning 8 Control Circuits


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Course DR-SL150 9 PROFIBUS


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10 Drive Control Chart


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11 ETHERNET om
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12 Operating Panel OP 177


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Name:
13 Personal Safety
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Course from: to:


14 Commissioning Common Functions
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Trainer:

15 Commissioning the Power Section


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Training site:
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This document was produced for training purposes. 16 Miscellaneous


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SIEMENS assumes no responsibility for its contents. The


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reproduction, transmission, communication or use exploitation


of this document or its contents is not permitted without
express written consent authority. Offenders will be liable to 17
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damages. Non-compliances with this prohibition make the


offender inter alia liable for damages.

Copyright © Siemens AG 2011. All rights, including


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particularly the rights created by to file a by patent and/or 18


other industrial property right application and/or cause the
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patent and/or other industrial property right to be granted


grant or registration of a utility model or design, are reserved.
19

SITRAIN courses on the internet: www.siemens.com/sitrain

Course folder Version: V6.0 20


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Overview

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Principle of Operation
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Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

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SITRAIN
Function page 01 © Siemens AG 2011 - all rights reserved

List of Contents
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SINAMICS Medium Voltage Converters ….......................................................................... 3
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SINAMICS offers a Solution ... ……………………………………………………................... 4
SINAMICS Examples of Application …................................................................................ 5
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Operating Type “SERVO” and “VECTOR” …....................................................................... 6


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Design “6-pulse, Star” and “6-pulse, Open” …..................................................................... 7


Design “2*6-pulse, Star” …................................................................................................... 8
Cyclo-Converter (6-pulse, Star) …....................................................................................... 9
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SCR-Stacks …..................................................................................................................... 10
Output Voltage as Function of the Firing Angle …............................................................... 11
Sequential Change of the Firing Angle …............................................................................ 12
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Resulting Motor Voltage ….................................................................................................. 13


Generating Output Voltage as Function of the Firing Angle …............................................ 14
Generating Voltage at a Frequency of 12.5 Hz …............................................................... 16
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Generating Voltage at a Frequency of 25 Hz ….................................................................. 17


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page 02
SINAMICS Medium Voltage Converters

25 000 25 000
3 000
SL150

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SCR water
~
~ M

3 000
SL150
SCR air
cabinet

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10 500

31 500
SM150

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~ = IGCT water
= ~ M

3 400
SM150

7 200

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modular
IGBT * * air, water

95 000
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6 000
GL150
~ = SCR water
= ~ M

19 400
2 800
GL150

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cabinet
SCR air
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

10 000

28 000
GM150
88
IGCT water
~ =
M

10 000
2 000

= ~ GM150
IGBT water
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cabinet 7 900
GM150 supply voltages:
700

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IGBT air depending on type, 1.0 to 12.0 kV


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0.5 1 10 100 MVA


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SITRAIN
Function page 03 © Siemens AG 2011 - all rights reserved
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SINAMICS offers a Solution ...
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… for every power range


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SINAMICS

SINAMICS
SINAMICS

G110 G120 S120 G130 S120 S120 G150/S150 GM/GL/SM/SL150


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0,12 kW General Purpose Drives G 1xx / S 1xx low voltage 4,5 MW 95 MVA
(GL150)
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Sophisticated Drives X M 150 / X L 150 medium voltage


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… for every application


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SINAMICS
SINAMICS
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G110/120 G130 G150 S150 GM/GL/SM/SL150 S120 S120

partly in conjunction with technology controllers


Standard drives Sophisticated standalone drives Coordinated drives / MC

SITRAIN
Function page 04 © Siemens AG 2011 - all rights reserved
SINAMICS Examples of Application

“Sophisticated“

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Basic standalone drives Coordinated drives Servo drives
standalone drives

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drilling platforms propulsion cold rolling mills printing machines
Vector (MV) Vector (MV) Vector (MV) Servo (LV)

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pumps compressors hot rolling mills sag mill


Vector (MV, LV) Vector (MV, LV) Vector (MV) Vector (MV)
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SITRAIN

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Function page 05 © Siemens AG 2011 - all rights reserved
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Operating Type “SERVO” and “VECTOR”
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• operating type SERVO for fast response, motion control (positioning),


Drive object type
low inertia, high mechanical stiffness, short
scan times, simplified speed control algorithm
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• operating type VECTOR for high torque, power and speed control quality,
extensive speed loop functionality
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SERVO: VECTOR:
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Position
r

Speed Speed
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typically: Torque Torque typically:


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J_load J_load
< 5...10 > 10...100
J_mot J_mot
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overall moment of inertia overall moment of inertia


= small = large
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rated motor torque rated motor torque

Any type of SINAMICS medium voltage converters feature the “operating type” VECTOR exclusively.

SITRAIN
Function page 06 © Siemens AG 2011 - all rights reserved
Design “6-pulse, Star” and “6-pulse, Open”

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V, f = constant

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i.e. 4 kV, 50 Hz

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1U1, 1V1, 1W1 2U1, 2V1, 2W1 3U1, 3V1, 3W1 1U1, 1V1, 1W1 2U1, 2V1, 2W1 3U1, 3V1, 3W1

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1U2 2U2 1V2 2V2 1W2 2W2 1U2 2U2 1V2 2V2 1W2 2W2

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V, f = variable
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

88
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General
General properties
properties of of Cyclo-Converters
Cyclo-Converters Specific
Specific properties
properties ofof “6-pulse,
“6-pulse, Open”
Open”
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++ direct
direct conversion “AC –– AC”
conversion “AC AC” (no
(no DC-link)
DC-link)  only one converter-transformer required
 only one converter-transformer required
++ high
high efficiency
efficiency // high
high overload
overload (
( SCRs)
SCRs)  several
 several converters
converters onon one
one transformer
transformer
++ very
very compact
compact // superior
superior MTBF
MTBF  electrically
 electrically independent
independent phase-converters
phase-converters
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–– maximum
maximum output
output frequency:
frequency: about
about 45%
45% ffLine
Line  simplified
 simplified trouble
trouble shooting
shooting
–– reactive
reactive power
power // line
line side
side harmonics
harmonics
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SITRAIN
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Function page 07 © Siemens AG 2011 - all rights reserved

Design “2*6-pulse, Star”


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1U1, 1V1, 1W1 2U1, 2V1, 2W1 3U1, 3V1, 3W1 4U1, 4V1, 4W1 5U1, 5V1, 5W1 6U1, 6V1, 6W1
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1U2 2U2 1V2 2V2 1W2 2W2 1U3 2U3 1V3 2V3 1W3 2W3
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harmonics
Specific
Specific properties
properties ofof “2*6-pulse,
“2*6-pulse, Star”
Star” 12-pulse
 by using two transformers with a relative phase
 by using two transformers with a relative phase shift
shift of 3000 load
of 30 load to
to the
the
line side acts as 12-pulse  considerable reduction of line side harmonics
line side acts as 12-pulse  considerable reduction of line side harmonics 3 5 7 9 11 13 15 17 19

SITRAIN
Function page 08 © Siemens AG 2011 - all rights reserved
Cyclo-Converter (6-pulse, Star)

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1U1 1V1 1W1 2U1 2V1 2W1 3U1 3V1 3W1

line side voltage

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measurement
via Voltage Sensing

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Module VSM10

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Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

motor voltage

motor current *
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3.3 kV
1U2 2U2 1V2 2V2 1W2 2W2
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MΩ

* depending on the power rating,


current is alternatively picked up kΩ V
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on the three phase input

attenuation operational principle


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network “Hall-transformer“
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SITRAIN
Function page 09 © Siemens AG 2011 - all rights reserved

SCR-Stacks
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1U1 1V1 1W1 1U1 1V1 1W1
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111 141

line phase U
111 211
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111 141
241 211
241 141
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241 211
131 161
line phase V

131 231
131 161

261 231
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261 161
261 231

151 121
line phase W

151 251
151 121
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221 251
221 121
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221 251
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1U2 2U2 1U2 2U2


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The 12 SCRs of one motor phase (two anti-


parallel B6 circuits) are arranged in two
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power stacks.
The SCRs are contacted by pressure to the
adjacent heat sinks and thus to each other.

SITRAIN
Function page 10 © Siemens AG 2011 - all rights reserved
Output Voltage as Function of the Firing Angle

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L1 L2 L3

L1L2 L1L3 L2L3 L2L1 L3L1 L3L2

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α = 00 α = 300 α = 600
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

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α = 900
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α = 1200 α = 1500
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SITRAIN
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Function page 11 © Siemens AG 2011 - all rights reserved

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Sequential Change of the Firing Angle
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L1L2 L1L3 L2L3 L2L1 L3L1 L3L2 L1L2 L1L3 L2L3


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current flow through SCR 1+2 2+3 3+4 4+5 5+6 6+1 1+2
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participating line voltage L1L3 L2L3 L2L1 L3L1 L3L2 L1L2 L1L3
firing angle α (degrees) 0 15 45 60 70 80 90
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torque direction I 1 4 1 4
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torque direction II

3 6 3 6
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5 2 5 2

SITRAIN
Function page 12 © Siemens AG 2011 - all rights reserved
Resulting Motor Voltage

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The output voltage of the converter consists of segments of

I
sine curve of a frequency up to 50% of the line frequency.
the line voltage which, if sequentially arranged, produce a

II I
V

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III IV

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0  zero current interval

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(SCR recovery time)

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Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

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IV I. Quadrant II III
converter converter
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section I section II
0 0
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SITRAIN

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Function page 13 © Siemens AG 2011 - all rights reserved
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Generating Output Voltage as Function of the Firing Angle
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L1 L2 L3
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u1 u2 u3
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u13

1 4
L1L2 L1L3 L2L3 L2L1 L3L1 L3L2
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U.D = 100 %

3 6
curves for ohmic or inductive load
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α = 00
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5 2
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I.D
U.D = 87 %
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U.D
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I.D
α = 300

SITRAIN
Function page 14 © Siemens AG 2011 - all rights reserved
Generating Output Voltage as Function of the Firing Angle

u1 u2 u3

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u13

1 4 U.D = 13 %

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α = 900
ohmic

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3 6

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5 2

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U.D = 0 %
α= 900
I.D inductive

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U.D
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

I.D

1 .0 ohmic
o h m ' sload
che Last
88
oohmic
h m ' sand
c h inductive
u n d i n dload
u k tiv (60
( 6 0 –-120
1 2 degrees)
0 G ra d )
0 .8
U . G =RU.D.max
U.D = U .G R a xcos[ (1α ++ c 60
* .[m1 + o s ) (] α + 60 ) ]
0 .6

0 .4
rd

0 .2 ohmic
o h m 's c h
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2 0 4 0 6 0 8 0 1 20 1 40 1 60 1 80 G ra d
-0 .2
ohmic
o h m 'and
s c h inductive
e u n d i load
ndu k t iv e L a s t
-0 .4 (0
( 0 – -60
6 0degrees)
G ra d )
iinductive
n d u k t iv
-0 .6 U . G=RU.D.max
U.D . m aαx
= U . G *R cos cos α
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-0 .8 pure
r e i n inductive
i n d u k t iload
ve Last
(0
( 0 – -180
1 8 degrees)
0 G ra d )
-1 .0
U . G=RU.D.max
U.D . m aαx
= U . G *R cos cos α
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SITRAIN
Function page 15

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© Siemens AG 2011 - all rights reserved
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Generating Voltage at a Frequency of 12.5 Hz
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Voltage [%] 0 26 50 71 86 96 100 96 86 71 50 26 0


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Firing angle [ ] 90.0 74.9 60.0 44.8 30.0 16.2 0 16.2 30.0 44.8 60.0 74.9 90.0
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0 3.3 6.6 10.0 13.3 16.6 20.0 23.3 26.6 30.0 33.3 36.6 40.0 ms

SITRAIN
Function page 16 © Siemens AG 2011 - all rights reserved
Generating Voltage at a Frequency of 25.0 Hz

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Voltage [%] 0 50 86 100 86 50 0
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Firing angle [ ] 90.0 60.0 30.0 0 30.0 60.0 0

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Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

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rd
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0 3.3 6.6 10.0 13.3 16.6 20.0 ms


st
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SITRAIN
Function page 17 © Siemens AG 2011 - all rights reserved

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Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

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Circuit Diagrams

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@

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and

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Power Section Hardware
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SITRAIN
Siemens AG 2011. All rights reserved.Hardware page11
page SITRAIN
© Siemens AG 2011 - all rights reserved
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Sag Mill Gearless Drive, 24 000 kW

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Installation of

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rotor segments

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Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

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Stator shifted off

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rotor to the left

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Installation of
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stator segments
Siemens AG 2011. All rights reserved. page 2 SITRAIN
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Design Type “2x6-Pulse, Star”

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synchronizing voltage

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HV circuit breaker
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

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∆ T1 T2 T3

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Dy5do Dy5do Dy5do

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88

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1U1, 1V1, 1W1 2U1, 2V1, 2W1 3U1, 3V1, 3W1 4U1, 4V1, 4W1 5U1, 5V1, 5W1 6U1, 6V1, 6W1 U1, V1, W1

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A B C D E F

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1U2 1V2 1W2 2U2 2V2 2W2 D C


phase A phase B phase C phase A phase B phase C
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system 1 system 1 system 1 system 2 system 2 system 2


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Siemens AG 2011. All rights reserved. page 3 SITRAIN


Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

Siemens AG 2011. All rights reserved.


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page 4
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SITRAIN
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synchronizing voltage
to VSM10

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Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

tm

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HV switchgear

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@

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88

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rd

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88
st
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rd
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to Xformer 1 to Xformer 2 to Xformer 3

Siemens AG 2011. All rights reserved. page 5 SITRAIN


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Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

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line current metering

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@

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to transformer protection

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- over current
- differential

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transformer 1
88
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rd
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st
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to system 1 / phase A to system 2 / phase A

Siemens AG 2011. All rights reserved. page 6 SITRAIN


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from transformer 1

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Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

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to transformer current
differential protection

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@

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88

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to line side current monitoring

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via ET200_motor

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st

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to SCR stack
rd
system 1 / phase A
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st
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Siemens AG 2011. All rights reserved. page 7 SITRAIN


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from transformer 1

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Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

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current sensing via AVT-C
system 1 / phase A

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rd

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@
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motor voltage sensing via AVT-C
rd

system 1 / phase A
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to motor
st

system 1 / phase A
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Siemens AG 2011. All rights reserved. page 8 SITRAIN


from SCR stack / system 1 from SCR stack / system 2

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phase A phase B phase C phase A phase B phase C

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Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

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@

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stator

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winding

rd
systems

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exciter
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winding
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to motor side current monitoring


st

via ET200_motor
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Siemens AG 2011. All rights reserved. page 9 SITRAIN


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Medium Voltage Converter SL150 / Cabinet-Design “6-Pulse”

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tm
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

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@

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88

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rd

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tm
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@
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Control Power Module Power Module Power Module


Module Phase A Phase B Phase C
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Siemens AG 2011. All rights reserved. page 10 SITRAIN


Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

Siemens AG 2011. All rights reserved.


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page 11
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Medium Voltage Converter SL150 / Container-Design “2x6-Pulse”

SITRAIN
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Container-Design “VFD SL150”

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Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

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@

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88

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rd

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tm
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internal SIPRO- 6W1 6V1 6U1 5W1 5V1 5U1 4W1 4V1 4U1 3W1 3V1 3U1 2W1 2V1 2U1 1W1 1V1 1U1
Simatic power marshalling cabinets TEC control

A/C
SL150

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Battery
UPS

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SCR rack SCR rack


system 2 system 1
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UPS
MCC MCC MCC MCC
230
rd
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cooling unit excitation


fire ext. A/C
av
st
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Siemens AG 2011. All rights reserved. page 12 SITRAIN


Cooling System / Motor Control Center (MCC)

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Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

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2 3 4

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5

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1

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MCC draw-out units

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9

rd

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8 8

6
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7
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8
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d8
1 expansion tank 6 heat exchanger circuit 1
_r

2 fine water pump 1 7 heat exchanger circuit 2


vo

3 fine water pump 2 8 strainer / filter


4 control, monitoring 9 raw water circuit
a
st

5 de-ionization tank 10 fine water circuit


gu

Siemens AG 2011. All rights reserved. page 13 SITRAIN


Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

Siemens AG 2011. All rights reserved.


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page 14
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SITRAIN
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Line Side Installation, Container-Design

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line side C.T.s
for protection and

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Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

monitoring via ET200

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@

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88

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GND
SCR rack,

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one system

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overvoltage 8
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d8
arrestors
_r
avo
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grounding
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ball pin

Siemens AG 2011. All rights reserved. page 15 SITRAIN


Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

Siemens AG 2011. All rights reserved.


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PSA,
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one phase
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page 16
one phase
SCR stack,
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SCR Racks, Container-Design

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SITRAIN
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SCR Stack

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Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

disk
springs

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SCRs +
cooling

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plates

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88

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snubber
circuit

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water flow

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resistors
equalizer
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av

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rd
TAS
interface
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boards
snubber Fiber optical links between
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circuit components (TAS  PSA,


capacitors AVT-C  PSA) use plastic
st

fiber. To refurbish an optical


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fiber end, an appropriate tool


kit has to be used to ensure
the low damping as required.

Siemens AG 2011. All rights reserved. page 17 SITRAIN


TAS-Module / Updating the Firmware

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Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

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tm
programming

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access

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24 VDC

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auxiliary
power

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88

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access for

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programming
24 VDC
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auxiliary
av
power
88 connection
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to laptop
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The firmware of the ASIC on the TAS-modules can be updated via programming interface and freeware “XILINX”.
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If required, update-files are provided by SIEMENS.

Siemens AG 2011. All rights reserved. page 18 SITRAIN


om
Replacing a SCR / Example “Air-Cooled”

l.c
ai
tm
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

ho
@

om
TAS module

88

l.c
rd

ai
o_

tm
av

ho
st

@
gauge-key
gu

88
rd
o_
av

wrench
st

The gauge-key has to be inserted first. Next the pressure built up


via the disk-type springs is released using an automatic wrench.
gu

Siemens AG 2011. All rights reserved. page 19 SITRAIN


om
Replacing a SCR / Example “Air-Cooled”

l.c
ai
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

tm
ho

om
@

l.c
88

ai
rd

tm
o_

ho
av

@
st
gu

88
rd
o_
av

After having replaced the faulty SCR, pressure on the disk springs
st

is built up via wrench until the gauge-key can be removed  correct


gu

pressure is applied.

Siemens AG 2011. All rights reserved. page 20 SITRAIN


SCR-Rack for one System

om
l.c
2U1, 2V1, 2W1 3U1, 3V1, 3W1 PSA

ai
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

tm
ho

om
@

l.c
ai
88

tm
rd
PSA

ho
o_
av

@
st

PSA PSA 88 PSA


gu

rd
o_
av

SCR rack,
PSA
one system
st
gu

2V2 2W2

to motor winding system 1

Siemens AG 2011. All rights reserved. page 21 SITRAIN


om
Current- and Voltage-Measurement

l.c
1U1 1V1 1W1 2U1 2V1 2W1

ai
tm
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

AVT AVT

current current

ho
phase A phase B
AVT AVT

om
@
AVT AVT

l.c
88
111 112 141 142 111 112 141 142

ai
1 4

rd

tm
o_
241 242 211 212 241 242 211 212

ho
av
131 132 161 162 131 132 161 162
3 6
st

@
261 262 231 232 261 262 231 232
gu

151 152 121


88
122 151 152 121 122
5 2
rd

221 222 251 252 221 222 251 252


o_

voltage phase A voltage phase B


av

AVT AVT
st

1X1 1X2
gu

1U2 motor phase A 1V2 motor phase B

Siemens AG 2011. All rights reserved. page 22 SITRAIN


om
Optical links / PSA  TAS

l.c
1-T1 2-T1 1-T2 2-T2

ai
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

X11 X12 X13 X14 X15 X16

tm
1U1 1V1 1W1
X11 X21 X32 X42

ho
111 112 141 142
1 4

om
X21 X22 X23 X24 X25 X26

@
241
4 242 211
1 212

l.c
X34 X44 X13 X23

88

ai
X31 X41 X52 X62 3-T1 4-T1 3-T2 4-T2

rd
131 132 161 162

tm
3 6 X31 X32 X33 X34 X35 X36
6
o_ 3

ho
261 262 231 232
av
X54 X64 X33 X43

@
X41 X42 X43 X44 X45 X46
X51 X61 X12 X22
st

151 152 121 122


gu

5 2
88
221
2 222 251
5 252
5-T1 6-T1 5-T2 6-T2
rd

X14 X24 X53 X63


X51 X52 X53 X54 X55 X56
o_

1U2 1X1
av
st

X61 X62 X63 X64 X65 X66


gu

Siemens AG 2011. All rights reserved. page 23 SITRAIN


from 1U1
optical signals from PSAs

om
X11 X21 X32 X42

l.c
ai
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

TAS
Module

tm
(SCR-interface;
power supply off

om
SCR-voltage)

ho

l.c
@

ai
88

tm
rd

ho
o_ TAS interface boards

@
av

88
st
gu

rd
o_
av
st

X34 X44
gu

Siemens AG 2011. All rights reserved. page 24 SITRAIN


om
optical signals to SCR

l.c
gating interfaces TAS

ai
DI/O

tm
AI/O
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

ho
feedbacks 24 VDC

om
UU IU1 IU2 IU3

88

l.c
Essential functions of the Power Stack Adapter (PSA) are

rd

ai
the generation of the gating signals for the SCRs and the
unit specific scaling of voltage and current feedbacks

tm
o_ (all above mentioned links via optical cables) .

ho
av
st

@
gu

X11 X12 X13 X14


88
rd

optical signals to SCR gating interfaces


o_
av
st
gu

Siemens AG 2011. All rights reserved. page 25 SITRAIN


1U1

om
overvoltage arrestors

l.c
ai
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

tm

om
ho

l.c
@

ai
88

tm
rd

ho
o_

@
av

88
st
gu

rd
o_

“motor” current measurement (phase A / system 1)


av

(on the line side via standard C.T.)


st
gu

to SCR bridge

Siemens AG 2011. All rights reserved. page 26 SITRAIN


om
l.c
X2

ai
tm
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

ho
@

om
AVT-Cs for current (voltage) measurement

88

l.c
rd

ai
tm
o_

ho
av
st

@
gu

88
Connection 13+n is
located within plug –X2.
rd

It defines the unit-


specific current scaling.
o_
av
st

AVT-C current L1 of phase A in system 1


gu

Siemens AG 2011. All rights reserved. page 27 SITRAIN


om
AVT
starpoint

l.c
ai
tm
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

ho
motor attenuation
phase A

@
resistors

om
(system 1)

88

l.c
12V/60kHz power supply

rd

ai
attenuation

o_

tm
resistors
av

ho
potential
insulation
st

@
gu

88
rd
v o_

potential
ta

insulation
s
gu

Siemens AG 2011. All rights reserved. page 28 SITRAIN


om
Hall-effect Alternative current and voltage measurement
current (smaller power ratings / cabinet design).
transformer

l.c
ai
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

tm
motor voltage attenuation resistor
phase A

ho
12V/60kHz power supply

om
@

l.c
88

ai
rd

tm
o_

ho
av

@
st
gu

8
d8
_r

AVT-C “current” phase A AVT-C “voltage” phase A


vo

Connection 13+n is located


within plug –X2.
a

It defines the unit-specific


st

current scaling.
gu

Siemens AG 2011. All rights reserved. page 29 SITRAIN


Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

Siemens AG 2011. All rights reserved.


gu gu
st st
avo av
_r o_
d8 rd
8 88
@ @

page 30
ho ho
tm tm
ai ai
l.c l.c
om om
from exciter
circuit breaker

SITRAIN
Excitation unit SIMOREG DC-Master

om
l.c
ai
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

tm

om
ho

l.c
@
filter

ai
88
phase

tm
modules

rd

ho
o_

@
av
st

88
gu

rd
o_

SICROWBAR
av

(DC surge DC Master CM


suppressor) (conversion
st

module)
gu

Siemens AG 2011. All rights reserved. page 31 SITRAIN


om
l.c
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

ai
tm

om
ho

l.c
@

ai
88

tm
rd

ho

connection to ibaPADU-8 (@)


In addition to generating the
gating signals for the SCRs
o_

@
the PSA also offers digital
av
and analog channels.
88
st
gu

rd
@ @
o_
av
st

Recording of analog and


digital signals (source:
gu

PSA) by external laptop.

Siemens AG 2011. All rights reserved. page 32 SITRAIN


om
l.c
ai
tm
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

ho
@

om
88

l.c
rd

ai
o_

tm
av

ho
st

@
gu

88
rd
o_

The functional assignment of the PSA-channels


is inherent in its drive specific programming.
av

Manipulation of these channels, however, may


be possible on “parameter level”.
st
gu

Siemens AG 2011. All rights reserved. page 33 SITRAIN


om
l.c
ai
tm
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

ho
@

om
TM15

88

l.c
rd
phase A phase A

ai
system 1 system 2

tm
o_

ho
av
CBE20
st

@
phase B phase B
SINAMICS
gu

system 1 system 2
CU320-2 DP
88
rd
o_

phase C phase C
system 1 system 2
av
st

VSM10 SMC30
gu

Siemens AG 2011. All rights reserved. page 34 SITRAIN


om
Component Names / Circuit Diagrams and Project

l.c
ai
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

Configuration

tm
Port 0 Port 2

ho

om
@

l.c
phase A

88

ai
rd

tm
o_

ho
Topology
phase B
av

@
phase A
st
gu

88 phase B
rd
phase C phase C
o_
av
st

CU320 =.HA-A1150 CU_SL_L1.Control_Unit_1 (1)


gu

PSA = CC.DA-A3 VECTORSL_L1.Motor_Module_2 (2)


TM15 =.HB-A1160 TM15_HB_A1160_L1.TM15_7 (7)

Siemens AG 2011. All rights reserved. page 35 SITRAIN


Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

optionally

Siemens AG 2011. All rights reserved.


TM31
gu gu
st st
av av
o_ o_
rd rd
88 88
@ @

page 36
ho ho
tm tm
OP177
ai ai
l.c l.c
om om
D445
SIMOTION

SITRAIN
om
SL 150 Control Cabinet

l.c
ai
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

tm
SINAMICS control components

ho

om
@

l.c
88

ai
tm
rd
door-lock
o_

ho
release
button ET200-M
av

@
st

88
gu

rd

Bender LV MV
o_

Iso-meter adapter
av
st
gu

Siemens AG 2011. All rights reserved. page 37 SITRAIN


om
24VDC C.B. Trip by any one of

l.c
the three PSA (L-active)

ai
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

tm
door lock
release

ho
C.B. Enable

om
by all three

@
PSA (H-active)

l.c
88

ai
rd

tm
o_

ho
av

@
st
gu

88
rd
o_
av
st
gu

Siemens AG 2011. All rights reserved. page 38 SITRAIN


om
l.c
“H” “L” “L”

ai
tm
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

ho
@

om
88

l.c
rd

ai
o_

tm
av

ho
st

@
gu

88
Circuit Breaker Motor Isolator C.B. PSA
rd

ON / “1” OFF / “0” ON / “1” OFF / “1” Trip / “0”


v o_
s ta
gu

Siemens AG 2011. All rights reserved. page 39 SITRAIN


PSA C.B. C.B. ON C.B. OFF

om
Enable command command
(H-active) (H-active) (L-active)

l.c
ai
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

tm

om
ho

l.c
@
PSA C.B. Enable

ai
PSA

88

tm
Trip

rd

ho
PSA
Trip o_

@
av

88
st

PSA C.B.
gu

Enable
rd
(H-active)
o_
av
st
gu

Siemens AG 2011. All rights reserved. page 40 SITRAIN


om
l.c
OFF cmd
ON cmd

ai
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

-K1220
-K1120 L-active

tm
H-active

om
ho

l.c
@

ai
88

tm
rd

ho
PSA trip
-K1520 o_
L-active

@
av
OFF cmd
-K1220 88
st

L-active
gu

rd
o_

control of C.B.
av

OFF
control of C.B.
st

OFF ON
gu

Siemens AG 2011. All rights reserved. page 41 SITRAIN


Safety interlocking for cabinet design

om
enabling of:
“release all doors“
from PSA

l.c
ai
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

tm
switching

ho
“interlocking magnets” contact

om
to release the doors

l.c
switching contacts of the MV cabinet doors

88

ai
tm
rd
o_

ho
av

@
st

88
gu

message: “all doors


closed“ to PSA
rd
o_
av
st
gu

interlocking
magnet

Siemens AG 2011. All rights reserved. page 42 SITRAIN


Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

CUD1

Siemens AG 2011. All rights reserved.


gu gu
Excitation Unit / DC Master

st st Hardware
av av On Enable
o_ o_
rd rd
88 88
@ @

page 43
ho ho
tm tm
ai ai
l.c l.c
SITRAIN
om om
om
Exciter circuit fault evaluation via DC-Master
Excitation Unit / DC Master

l.c
ai
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

tm
ho

om
@

l.c
88

ai
tm
rd
o_

ho
av
overvoltage

@
CUD2 protection
st

88 DC-side
gu

rd
o_
av
st
gu

Siemens AG 2011. All rights reserved. page 44 SITRAIN


Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

Siemens AG 2011. All rights reserved.


gu gu
st st
av av
Excitation Unit / DC Master

o_ o_
rd rd
88 88
@ @

page 45
ho ho
tm tm
ai ai
l.c l.c
SITRAIN
om om
om
l.c
ai
Components, Objects

tm
ho
and

@
Topology
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

88
rd
o_
av
st
gu

SITRAIN
Topology page 01 © Siemens AG 2011 - all rights reserved

List of Contents
om
l.c
Electronic Components of the SL150 …................................................................................ 3
Control Units of the SINAMICS-Family (Selection) …........................................................... 4
ai

Technological Operation with SINAMICS S120 and SIMOTION …...................................... 5


tm

Control Units D445 and CU320-2 in Cyclo-Converter SL150 …........................................... 6


Technology is what you do with the Drive …......................................................................... 7
SIMOTION Control Unit D445 …........................................................................................... 7
ho

SINAMICS Control Unit CU320-2 …..................................................................................... 8


Extension Boards for Control Units …................................................................................... 10
Interface Modules as Link to the Power Stack ….................................................................. 11
@

Terminal Modules (TM) …..................................................................................................... 12


Voltage Sensing Module (VSM) / Sensor Module Cabinet (SMC) ….................................... 13
Connection of Components; Example S120 …..................................................................... 14
88

DRIVE-CLiQ and Electronic Rating Plates; Example S120 ….............................................. 15


Internal Communication by Means of DRIVE-CLiQ ….......................................................... 16
rd

Drive Objects and Drive Components …............................................................................... 17


Configuration, Topology Tree, Objects and Components …................................................. 18
o_

Access to Information and Functions of Objects …............................................................... 19


av
st
gu

page 02
Electronic Components of the SL150

om
control phase L1 phase L2 phase L3

l.c
ai
tm
ho
PSA PSA PSA
fiber optic links fiber optic links fiber optic links

@
AVT-C AVT-C AVT-C
88
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

D445 CU320
rd
o_

PROFIBUS
Terminal Modules
TM31 2 x TM15 + VSM,
av

SMC30
st
gu

SITRAIN
Topology page 03 © Siemens AG 2011 - all rights reserved

Control Units of the SINAMICS-Family (Selection)


om
l.c
SIEMENS PM-E 4 DI 4 DI 2 DO 2 DO 2 AI PM-D FX1 xB1

SF SF IPM25

SINAMICS G110:
BF

CPM110
ai

ON
FRCE
RUN
STOP
ICU24F

IM 151 CPU

PWR SG1 SG2 Stat


SG4
SG5 SG6

DC LINK

U/f
ON

1 2
5 2
tm

1 2
6 3

2
6

1
3

SINAMICS G120: CU220 (DP) CU230 (DP) CU240 (DP) (F) ET200S-FC
ho

U/f U/f + FCC Vector


@

SINAMICS S120:
CU310
(AC/AC Powerblocks)
DP PN
88

CU310
SINAMICS G130:
SINAMICS G150:
rd

SINAMICS S120: CU320


o_

SINAMICS S150:
CU320-2
SINAMICS GM150:
av

drive controller
SINAMICS GL150: CUA31

SINAMICS SL150: CU320 CUA31 CUA31 PM340


st

BOP20
CU Adapter for
S120 AC/AC
gu

SINAMICS SM150: D445 + CX32


drive and technology controller

SINAMICS SL150: D445


technology controller

SITRAIN
Topology page 04 © Siemens AG 2011 - all rights reserved
Technological Operation with SINAMICS S120 and SIMOTION

om
l.c
SIMOTION / SINUMERIK

ai
or

tm
Ethernet

ho
@
88
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

rd
o_

SINAMICS “CU320” in combination with SIMOTION SINAMICS “CU320” integrated in SIMOTION D4xx
av

The modular platform principle extends into the fusion of Drive and Technological Functionality
(SINAMICS “CU320” and SIMOTION) into one single component (D415, D425, D435, D445).
st
gu

SITRAIN
Topology page 05 © Siemens AG 2011 - all rights reserved

Control Units D445 and CU320-2 in Cyclo-Converter SL150


om
l.c
ai

SIMOTION D445 SINAMICS_Integrated SINAMICS CU320-2


tm

8
ho

3
@

“external”
PROFIBUS
88

D445 CU320-2 DP
rd

SIMOTION SINAMICS
D445 SL150
o_
av
st

technological functionally not used controlling the


programming in SL150 applications operation of the drive
gu

SITRAIN
Topology page 06 © Siemens AG 2011 - all rights reserved
Technology is what you do with the Drive

om
l.c
MES/ ERP
e.g.

ai
Industrial PC
Process Control

tm
e.g.
Base Automation TECHNOLOGY

ho
SIMATIC S7-400

@
e.g. Drive Technology
SIMOTION D445,
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

SIMOTION Kernel
88
e.g. Speed Control DRIVE
rd
SINAMICS CU320
or Torque Control
o_

SIMOTION D445,
Drive Kernel
av

Motor
st
gu

SITRAIN
Topology page 07 © Siemens AG 2011 - all rights reserved

SIMOTION Control Unit D445


om
l.c
ai

66 DRIVE-CLiQ
DRIVE-CLiQ ports
ports for
for
tm

communication
communication with
with further
further
drive
drive components:
components: 88 digital
digital inputs
inputs
Power
Power Stack
Stack Adapters;
Adapters; 88 bidirectional
bidirectional DI/DO
DI/DO
ho

Terminal-,
Terminal-, Sensor
Sensor Modules
Modules
24VDC
24VDC input
input for
for
electronic
electronic power
power supply
supply
@

Cover
Cover

88 “3-coloured”
“3-coloured” status
status LEDs
LEDs Option
Option slot
slot for
for interface
interface
extension
extension (TB30,
(TB30, CBP10,
88

CBP10,
CBC10,
CBC10, CBE30)
CBE30)
33 measuring
measuring sockets
sockets toto
rd

observe
observe signal values
signal values
o_

22 Ethernet
Ethernet interfaces
interfaces
Compact
Compact Flash
Flash Card
Card IE1/DP
IE1/DP and
and IE2/NET
IE2/NET
for
for the
the software
software and
and for
av

for
parameter
parameter settings
settings 22 PROFIBUS-DP
PROFIBUS-DP
interfaces
interfaces
st

DP1
DP1 and
and DP2/MPI
DP2/MPI
Operating
Operating mode
mode switch
switch
gu

under the cover


under the cover RS232
RS232 terminal
terminal (not
(not used)
used)

SITRAIN
Topology page 08 © Siemens AG 2011 - all rights reserved
SINAMICS Control Unit CU320-2

om
44 DRIVE-CLiQ
DRIVE-CLiQ ports
ports for
for
communication
communication with
with further
further 12
12 digital
digital inputs
inputs

l.c
drive
drive components:
components: 88 bidirectional
bidirectional DI/DO
DI/DO
Power
Power Stack
Stack Adapters;
Adapters;
Terminal-,
Terminal-, Sensor
Sensor Modules
Modules Option
Option slot
slot for
for interface

ai
interface
extension
extension (TB30,
(TB30, CBP10,
CBP10,
CBC10, CBE20 
CBC10, CBE20  inserted)

tm
24VDC
24VDC input
input for
for inserted)
electronic
electronic power
power supply
supply

ho
PROFIBUS
PROFIBUS DP
DP
interface
interface

@
44 “3-coloured”
“3-coloured” status
status LEDs
LEDs
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

ETHERNET
ETHERNET
88
interface
interface
Software
Software “power-on”
“power-on”
rd

Compact
Compact Flash
Flash Card
Card PROFIBUS
PROFIBUS address
address switch;
switch;
o_

for
for software
software and
and for
for connection
connection for
for BOP20
BOP20 (basic
(basic
parameter
parameter settings
settings V02.05.03
operator
operator panel)
panel)
av

Diagnosis
Diagnosis button
button 33 measuring
measuring sockets;
sockets;
RS232
RS232 terminal
terminal (not
(not used)
used)
st
gu

SITRAIN
Topology page 09 © Siemens AG 2011 - all rights reserved

Extension Boards for Control Units


om
l.c
ai

Terminal Board TB30


D445 shown;
tm

same boards for CU320-2 • Digital In-/outputs: 4 DI, 4 DO


• Analog In-/outputs: 2 AI, 2 AO, i.e. for
ho

analog setpoint interface

Communication Boards
@

• CAN-Bus interface with CAN protocol


according to CANopen drive profile CBC10
88

• Second PROFIBUS interface CBP10


• PROFINET (IRTE) CBE20 (for CU320-2)
rd

CBE30 (for D445)


o_

SINAMICS SIMOTION
CU320-2 D445
av

CBE 20 CBE 30

TB30 yes yes


st

Device Controller
TCP/RT/IRT TCP/UDP/RT/IRT
gu

IRTE = Isochronous Real Time Ethernet CBC10, CBP10 CBE20, CBE30

SITRAIN
Topology page 10 © Siemens AG 2011 - all rights reserved
Interface Modules as Link to the Power Stack

om
Power Stack Adapter (PSA)

l.c
• Interface between the control components
and the power stack

ai
• Fiber-optic interface to the gate drive units

tm
• Actual value signal interface
• Analog and digital inputs and outputs

ho
@
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

Actual Value Transmitter (AVT-C)


88
• Signal level adaptation between current-/voltage
transformers and control unit
rd

• Digitalization of the measuring values


o_

(sigma-delta A/D-conversion)
• Fault-proof coding (manchester-coding)
av

• Fiber-optic interface to the powerstack adapter


st
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SITRAIN
Topology page 11 © Siemens AG 2011 - all rights reserved

Terminal Modules (TM)


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D455-2 DP/PN
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@
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TM31 TM15 TM150


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terminal module terminal module temperature evaluation


2 analog inputs 24 bidirectional up to 12 channels:
2 analog outputs digital channels PT100
o_

8 digital inputs PT1000


2 relay outputs KTY84
4 bidirectional digital channels PTC
av

temperature sensor evaluation


KTY84, PTC

For Medium Voltage Drives several of these modules are part of the standard
st

configuration controlling “drive-internal” functions.


gu

Optionally any additional number of TMs might be used as customer interface for
digital and analog in- and outputs.
3 Profinet
2 Ethernet Additionally modules TM41 (similar to TM31 / with encoder emulation) and modules TM17
2 USB (similar to TM15 / 1µs resolution, only for D4xx) are available.

SITRAIN
Topology page 12 © Siemens AG 2011 - all rights reserved
Voltage Sensing Module (VSM) / Sensor Module Cabinet (SMC)

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• Used for detection of the line voltage on
the incoming side of the circuit breaker.

l.c
• Voltage transformers have to be installed
on the incoming side of the circuit breaker.

ai
tm
Analog
Analog inputs
inputs // temperature
temperature sensor
sensor input
input

ho
100V
100V inputs
inputs (phase
(phase –– phase)
phase) // not
not released
released

690V
690V inputs
inputs (phase
(phase –– phase)
phase) // V
Vmin = 80V
min = 80V

@
Circuit Breaker Transformer Inverter 88Current & Voltage Sensors new
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

Speed controlled operation of


rd
synchronous motors only with
Motor
new SMC30.
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Control and Interface


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VSM 10
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SITRAIN
Topology page 13 © Siemens AG 2011 - all rights reserved

Connection of Components; Example S120


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Controller HMI (OP177) PG/PC CPU 317T-2 DP
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PROFINET
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PROFIBUS
@

DRIVE-CLiQ
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ET 200S
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3AC
3AC / 380 ... 480 V 0 … 400V

SITRAIN
Topology page 14 © Siemens AG 2011 - all rights reserved
DRIVE-CLiQ and Electronic Rating Plates; Example S120

• All the components

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connected via DRIVE-
CLiQ have an elec-
tronic rating plate.

l.c
• The respective technical
data are automatically
loaded to the CU.

ai
• DRIVE-CLiQ is based

tm
on Ethernet technology
with 100 Mbps.

ho
grey without 24 V / fixed in cabinet
green with 24 V / fixed in plant

@
red with 24 V / highly flexible
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

“Drive Component Link with Intelligence Quotient“

DRIVE-CLiQ
88
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reserved, do not use


reserved, do not use
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reserved, do not use


reserved, do not use

Note:
Terminals A and B are used for the supply of the measuring system
av

evaluation only. These terminals are short-circuit proof.


st

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SITRAIN
Topology page 15 © Siemens AG 2011 - all rights reserved
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Internal Communication by Means of DRIVE-CLiQ
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tm

Standard components of the SL150


control phase L1 phase L2 phase L3
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PSA PSA PSA


fiber optic link fiber optic link fiber optic link
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... ... ...


AVT-C AVT-C AVT-C
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D445 CU320
Terminal Modules
TM31 2 x TM15 + VSM,
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PROFIBUS
SMC30
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All components connected to the D445 or to the CU320-2 by means of DRIVE-CLiQ operate on a firmware of their own.
If required, this firmware can be upgraded using the tool SCOUT/STARTER_Integrated which retrieves the data from the
CF-Card of the D445 respectively from the CF-card of the CU320-2.

SITRAIN
Topology page 16 © Siemens AG 2011 - all rights reserved
Drive Objects and Drive Components

example

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CU320 ALM MM SINAMICS S150
X103
TM31 TM31

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X102 X402 X402

X101 X401 X401 X501 X501

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X400 X400 X500 X500
X100

tm
VSM SMC
1 4 5
M

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Netz

X500 X500
2 3

@
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

Project
88
Drive Device
AA Drive
Drive Component
Component is is aa hardware
hardware unit
unit with
with
DRIVE-CLiQ
DRIVE-CLiQ ports (including motors and
ports (including motors and encoders)
encoders)
rd

A Drive Object
A Drive Object is an autonomous software functionality
Drive Object is an autonomous software functionality
DO
o_

with
with its
its own
own parameters,
parameters, faults
faults and
and alarms.
alarms.
ItIt may
may consist
consist of
of one
one or
or of
of several
several drive
drive components.
components.
right mouse click: DO
AA Drive
Drive Device
Device isis an
an assembly
assembly of of drive
drive objects
objects controlled
controlled
av

Expert > Expert list DO


by
by one
one main
main processor
processor (e.g.
(e.g. D445
D445 Drive
Drive Kernel).
Kernel). DO
st

SITRAIN

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Topology page 17 © Siemens AG 2011 - all rights reserved
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Configuration, Topology Tree, Objects and Components
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tm

Configuration (listing of objects) “DRIVE-CLiQ wiring” of components


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Parameters for the


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component number
p0121[P]: Power unit
p0131[M]: Motor
p0141[E]: SMx
p0142[E]: Encoder
p0151 TM31
p0161 TB30

SITRAIN
Topology page 18 © Siemens AG 2011 - all rights reserved
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

gu gu
st st

Topology
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o_ o_
rd rd
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page 19
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Access to Information and Functions of Objects

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© Siemens AG 2011 - all rights reserved
SITRAIN
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Configuration of SL150

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with

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SIMOTION D445
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SITRAIN
Configuration page 01 © Siemens AG 2011 - all rights reserved

List of Contents
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l.c
SINAMICS SL150, integrated in “Totally Integrated Automation” ……………...................... 3
Installation of SCOUT and STARTER ……………................................................................ 4
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Engineering Tools …............................................................................................................. 5


Elements of the SCOUT- / STARTER-Workbench …........................................................... 6
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Selecting the Language for SCOUT in STEP 7 …................................................................ 7


Creating a New SIMOTION Project ….................................................................................. 9
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Creating a SIMOTION Device ….......................................................................................... 11


SL150-Application / Variant “SINAMICS S120 Integrated” …............................................... 13
Definition of Properties of the Interface “PROFIBUS DP2/MPI” …....................................... 15
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Adding Drive Device “SL150 CU320-2 DP” …...................................................................... 17


Clock Synchronization SIMOTION D445  Drive Unit …................................................. 21
Adding Drive Device “GM150_CU320” …............................................................................. 23
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Configuration Wizard …........................................................................................................ 25


Configuring Drive Unit “GM150_CU320” ….......................................................................... 27
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Topology and Components of Drive Unit “GM150_CU320” …............................................. 29


Objects and Components of Drive Unit “GM150_CU320” …................................................ 31
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Global Commands (acting on all “published” Nodes) …....................................................... 33


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page 02
SINAMICS SL150, integrated in “Totally Integrated Automation“

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Systems Tools

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SIMATIC S7
S I N A M I C S SL150 SIZER

tm
engineering SINAMICS-drives

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SIMATIC STEP 7

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configuring SIMATIC-applications

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Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

SIMOTION D
SIMOTION SCOUT
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Induction configuring SIMOTION-applications
Motors
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and
Synchronous STARTER
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Motors
commissioning SINAMICS-drives
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SITRAIN
Configuration page 03 © Siemens AG 2011 - all rights reserved

Installation of SCOUT and STARTER


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SINAMICS SINAMICS with higher-level control


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stand-alone
tm

SIMATIC S7 SIMOTION T-CPU

SINAMICS
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T-
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CONFIG
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STARTER STEP 7 DRIVE ES


V4.1.5.5 V5.4.5.4 Basic V5.4.5 SCOUT V4.1.5.6 T-CONFIG
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with with with


STARTER STARTER_Integrated STARTER_Integrated
ta

new STARTER new STARTER new STARTER via new SCOUT / T-CONFIG
s

by installation by installation
gu

STARTER and SCOUT respectively STARTER and SIMOTION / T-CONFIG must not be installed on the
same operating system. To parameterize a SINAMICS_CU, tool SCOUT can be used without restrictions.

SITRAIN
Configuration page 04 © Siemens AG 2011 - all rights reserved
Engineering Tools

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STARTER_Integrated and other SIMOTION tools

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SIMOTION SCOUT

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tm
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ST Structured Text DCC Drive Control Chart
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

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The drive Sinamics SL150 is controlled via CPU
“CU320_2”; any programming of this CPU can be
o_

done via STARTER_Standalone.


Applications additionally use a “SIMOTION D445”
controller for technological programming. Since this
fact requires the tool SIMOTION SCOUT; the CPU
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CU320_2 is programmed via STARTER_Integrated.


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SITRAIN
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Configuration page 05 © Siemens AG 2011 - all rights reserved

Elements of the SCOUT- / STARTER-Workbench


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Menu bar
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Toolbars
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Project navigator
(for SIMOTION and
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for SINAMICS) Main working area


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Detail view
(i.e. faults messages / system information / symbol browser)

SITRAIN
Configuration page 06 © Siemens AG 2011 - all rights reserved
Selecting the Language for SCOUT in STEP 7

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any language

tm
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Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

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selected
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language
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SITRAIN
Configuration page 07 © Siemens AG 2011 - all rights reserved

1 Configuration of SIMOTION D445


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1.1 Editing a SIMOTION-D445 project
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Comprehensive commissioning of a SINAMICS SL150 requires the commissioning and service tool SCOUT. On the
PG/PC provided by the training center for this training SCOUT is installed already; after switching on your PG/PC
tm

select the partition ”SCOUT” and start the program. Select “English“ as language if SCOUT should open in “German”.
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@
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Topics listed beyond this step and the affiliated lab cover engineering issues.
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Given time and personal interest they can be dealt with optionally.
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page 08
Creating a New SIMOTION Project

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project name
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storage location
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SITRAIN
Configuration page 09 © Siemens AG 2011 - all rights reserved

To edit a new SIMOTION-D445 project, follow the steps suggested below:


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 Project > New….  Textline in header
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 a table listing existing projects pops up
- define a new project by assigning Project name: SL150_offline
ai

- accept the prompted Storage location (…\Programme\Siemens\Step7\s7proj)


 OK  “Button” in menu
tm

 in window “Project navigator“ (on the left) project SL150_offline is inserted


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page 10
Creating a SIMOTION Device

3. select interface

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“PROFIBUS DP2/MPI”

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ai
tm
1. select
“SIMOTION
device"

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@
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

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rd

2. select
o_

“SINAMICS
integrated“
av

(type S120)
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SITRAIN

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Configuration page 11 © Siemens AG 2011 - all rights reserved
gu

l.c
To continue, two approaches are available:
- Create new device  to edit SIMOTION hardware (C230, D445, …)
ai

- Insert single drive unit  to edit drives (SINAMICS or MICROMASTER) without SIMOTION hardware
tm

Create a new device as follows:


 Create new device (double click on the left mouse key)  Project navigator
- select CPU-type: D445 V4.1 (or as intended for use)
ho

- mark Variant: D445-1 DP; SINAMICS S120 Integrated V2.6.2


 OK  “Button” in menu
- define PROFIBUS DP2/MPI as interface to the PG/PC
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 OK
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page 12
SL150-Application / Variant “SINAMICS S120 Integrated”

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HW-Config

ho
@
> “right mouse click” on D445
> Open HW-Configuration
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Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

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o_
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NetPro
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> Project
> Open NetPro
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SITRAIN
Configuration page 13 © Siemens AG 2011 - all rights reserved

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After acknowledgement of the newly created device menu “hardware configuration” (HW Config) opens up and shows
the motor module ”SINAMICS_Integrated, node no.3” already connected to the PROFIBUS_Integrated.
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page 14
Definition of Properties of the Interface “PROFIBUS DP2/MPI”

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HW Config
right mouse click
> Object Properties
> Operating mode

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ai
tm
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Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

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address of master
SIMOTION_D
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av

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st

SITRAIN
Configuration page 15 © Siemens AG 2011 - all rights reserved
gu

l.c
Now you should verify and if necessary adapt the settings needed for the communication D445  PG/PC:
ai
- right Mouse Click on line “X136, DP2/MPI > Object properties
> tab. “Operating mode” verify “Operating mode = “DP master” and “DP mode = DPV1”
tm

> tab. “General” verify “Interface type = PROFIBUS”


 Properties
> tab. “Parameters” verify “Address = 2” and “Subnet = PROFIBUS(1)” with 1.5 Mbps
ho

 Properties
> tab. “Network settings” verify “Transmission rate = 1.5 Mbps and “Profile = DP”
@

If you had to make any changes, they have to be saved and compiled:
 Station > Save and compile
 OK > OK > OK
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Close menu hardware configuration


 Station > Exit
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 in the project navigator the device D445 is added to project “offline”


From time to time, also save your project on the harddisk:
o_

 Project > Save


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page 16
Adding Drive Device “SL150 CU320-2 DP”

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right mouse click on

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“DP master system (2)

tm
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SITRAIN
Configuration page 17
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© Siemens AG 2011 - all rights reserved

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The concept of SL150 uses CPU “CU320-2 DP” to control the operation of the drive (drive kernel
SINAMICS_Integrated is an inevitable drive device of SIMOTION D445 but will not be used).
ai

Controller “CU320-2 DP” for the SL150 has to be added to “Profibus Master System (2)” on port DP2/MPI:
- Open menu “hardware configuration”
tm

 right Mouse Click on “D445”


 left Mouse Click on “Open HW configuration”
ho

- Position the cursor on “Profibus Master System (2)” and use a right Mouse Click to pop up a table
- Select “Insert Object” by a left Mouse Click
- In sequence, select “SINAMICS”, “SINAMICS SL150” and “SL150 CU320-2 DP”
@

- Assign the intended node-address in the pop-up table “Properties PROFIBUS Interface” (i.e. 10)
- In “Properties > tab. “Network settings” verify: “Transmission rate = 1.5 Mbps and “Profile = DP”
 OK > OK
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page 18
Adding Drive Device “SL150 CU320-2 DP”

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tm
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Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

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SITRAIN
Configuration page 19 © Siemens AG 2011 - all rights reserved

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If the message frame (type of Profibus telegram) to be used for Profibus communication is known already it can be
selected in the popped-up table “DP slave properties, tab “Configuration”.
l.c
(Typically this definition will be made in configuring object “drive” (power section and motor) and transferred from there
to menu “HW configuration”.)
ai

 OK
 drive device “SL150_CU320_2_DP” is added to “Profibus Master System (2)”
tm

Save and compile your changes in menu “HW configuration”:


 Station > Save and compile
ho

Close menu “HW configuration”


 Station > Exit
@

 in the project navigator the device “SL150_CU320_2_DP” is added to project “offline”


Save your project on the harddisk:
 Project > Save
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Verify that drive device “SL150_CU320_2_DP” has been added in NetPro as well.
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page 20
Clock Synchronization SIMOTION D445  Drive Unit

> Project

om
> Open NetPro

l.c
ai
> “right mouse click” on D445

tm
> Open HW-Configuration

The Profibus data exchange

ho
between drive units SIMOTION
D445 and SL150_CU320_2_DP
has to be “clock-synchronous”
with values as listed.

@
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

right mouse click


> Object properties
88
> Isochronous operation
rd

Button “Align” automatically tunes


o_

the settings in SIMOTION D445


and in SL150_CU320_2_DP to the
same values.
av
st

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SITRAIN
Configuration page 21 © Siemens AG 2011 - all rights reserved
gu

l.c
For a SINAMICS SL150 application a few settings have to be adapted regarding the ”Clock Synchronization” in
”Object properties” of device ”SL150_CU320_2_DP”:
ai

- open menu “HW configuration”


tm

- with the right Mouse Key click on block ” SL150_CU320_2_DP”


- select ”Object properties” and tab. “Isochronous Operation”
- tick the box “Synchronize Drive to equidistant DP cycle”
ho

- set following values: Tmapc = 1.5 ms / Tdp = 1.5 ms / Ti = 0.5 ms / To = 1.0 ms


(start by assigning the factor for Tdp)
 Align > OK
@

To have these settings available and valid for a later download, they have to be saved and compiled:
 Station > Save and compile
d88
o _r
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page 22
Adding Drive Device “GM150_CU320”

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ai
- select drive device in catalog

tm
- keeping the left mouse key pressed
- shift it to “Profibus Master System”
- release left mouse key
 drive device is inserted

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@
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

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SITRAIN
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Configuration page 23 © Siemens AG 2011 - all rights reserved


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1.2 Configuring drive unit “SL150_CU320_2_DP”
ai
Open drive device “D445” and the then additionally visible device “SL150_CU320_2_DP”:
 device “SL150_CU320_2_DP” lists object “Control Unit” as the only object.
tm

The configuration of this drive device is guided by the “Configuration Wizard” via “Configure drive unit”.
ho

At the present state of tool SCOUT this wizard is not (yet) implemented. To still be able to perform a wizard-guided
configuration of a medium voltage drive, add a drive device of the type “GM150_CU320” additionally:
- open the “HW configuration” and add drive device “GM150_CU320” to “Profibus Master System (2)” additionally
@

(i.e. by using the Catalog for “Profile = Standard” on the right end of the screen and the “drag and drop”
operation; set Address = 11 / Baud rate = 12 Mbps / Profile = DP / Version = V2.6.2)
- save and compile the changes in menu “HW configuration” and exit the menu
88

 drive device “GM150_CU320” has been added to the configuration menu


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page 24
Configuration Wizard

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a configuration wizard guides through the menus

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SITRAIN
Configuration page 25 © Siemens AG 2011 - all rights reserved

In the next step the properties of the Motor Module have to be defined:
om
l.c
 GM150_CU320 > Configure drive unit
 a configuration wizard pops up
ai

Following the steps prompted by the configuration wizard, now configure the drive unit according to the properties
tm

listed below:
- Connection voltage: All voltages
- Cooling method: Liquid cooling
ho

- Drive unit selection: 6SL3835-2LN41-8AA0


- Default macro: Standard cabling
- Options selection: L60 / EMERGENCY STOP Category 1
@

G61 / User terminal block extension TM31 (A)


G63 / User terminal block extension TM15
K50 / SMC30 encoder module
88

- Device connection voltage: 3200 V


- Rated supply frequency: 50 Hz
rd

- Function modules: none


- Control method: Speed control (with encoder)
o_

- Standard: IEC-Motor
- Connection voltage: 3100 V
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- Motor name: at will


- Motor type: Induction motor (rotating)
- Motor data: according to the rating plate
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page 26
Configuring Drive Unit “GM150_CU320”

om
l.c
ai
ed

tm
Don’t mark these boxes UNLESS
t us ns
no atio
you have reliable data available
(from provided data sheets)!
l y
on pplic

ho
m m a
Co L150
S
in

@
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

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rd

Command and setpoint sources can be pre-


o_

assigned individually for each command data set.

With a pre-assignment all required binector- and


av

connector connections are automatically inserted.


st

SITRAIN
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Configuration page 27 © Siemens AG 2011 - all rights reserved

- No entry of optional data


om
l.c
- No entry of equivalent circuit diagram data
- Calculation of the
ai

motor/controller data: Complete calculation with equivalent circuit diagram data


tm

- Encoder to be used: Encoder 1


- Encoder evaluation: SMC30
- Encoder type: 1024 INC/rev, 24V, differential track, no zero-pulse
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- Default macro: Command / Setpoint sources CDS0: Profibus, CDS1: Terminal strip
- Profibus PZD-message frame: Standard telegram 2
- Motor current limit: 650 A
@

- Minimum speed: 100 1/min


- Maximum speed: 1900 1/min
- Ramp-up time: 15 s
8

- Ramp-down time: 25 s
d8

- Ramp-down time with OFF 3: 10 s


 Finish
r
o_

Checking the navigator section you will notice that device “GM150_CU320” is supplemented by following objects:
- Input/output components TM31_1, TM31_2, TM15IO_1, TM15IO_2, TM15IO_4
- Drive_1
av

Compare the project tree which has been generated with the configuration you have just carried out.
st

Supplement an “Input/output component TM31“ for device “GM150_CU320”:


 Insert Input/output component [double click with the mouse key on the left]
gu

- Name: TM31extra
- Drive objects type: TM31
 OK
 in the project tree the additional input/output component “TM31extra“ is added

page 28
Topology and Components of Drive Unit “GM150_CU320”

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tm
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SITRAIN
Configuration page 29
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© Siemens AG 2011 - all rights reserved
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1.3 Analyzing the topology (DRIVE-CLiQ connections) of device “GM150_CU320”
Analyze the Project Set Topology of device “GM150_CU320” in display mode “only DRIVE-CLiQ components”
ai

and “all components”:


 SL150_offline > GM150_CU320 > Topology
tm

Add the TM-identifiers (TMxx_0x) and complete the drawing below to show the DRIVE-CLiQ wiring:
ho

TM15 TM31 CU320 PSA SMC TM15 TM15 TM31 TM31extra


@

…….. …….. …….. …….. …….. ……..


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Port 0
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page 30
Objects and Components of Drive Unit “GM150_CU320”

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tm
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Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

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After finishing the configuration,


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components and objects of the


Drive Device “GM150_CU320”
are automatically added to the
st

configuration menu.
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SITRAIN
Configuration page 31 © Siemens AG 2011 - all rights reserved

1.4 Identification of the component and object numbers of the drive device m
co
In the overview prepared below, assign the numbers allocated by the system to the drive components and to the drive
objects of device “GM150_CU320”; use information provided by SCOUT/STARTER_Integrated menus.
l.
ai

TM15 TM31 CU320 PSA SMC TM15 TM15 TM31 TM31extra


tm

…….. …….. …….. …….. …….. ……..


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Port 0
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Component number

.... .... .... .... .... .... .... .... ....


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Motor ....
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Encoder ....
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Object number

.... .... .... .... .... .... .... ....

page 32
Global Commands (acting on all “published” Nodes)

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open connect to disconnect from

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save project
and compile all NetPro target system target system

tm
save project

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accessible nodes

@
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

88
rd
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Most commands are accessible from either the menu bar, the tool bar or via project navigator.

Commands may act on all drive devices at the same time or only on the drive device which has been selected !
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SITRAIN
Configuration page 33 © Siemens AG 2011 - all rights reserved
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l.c
1.5 Copying and adding objects and components
ai
 You can copy objects and components of a drive unit along with all their properties and add them to the same or to
any other drive unit (if the hardware structure permits).
tm

Copy object “TM31_1“ of your drive device SL150_offline > GM150_CU320 and add it as “TM31_test“ on Port 0 of
component “Control Unit”:
ho

- select object “TM31_1“ in the project tree (it is highlighted in blue)


- right Mouse Key (rMK) Expert > Save project and export object
- define “C:\Temp“ as target directory > OK
@

- in target device “GM150_CU320”, select the group to which the component is to be added (e.g. I / O component)
- right Mouse Key, Import object
- select the source directory and the object to be imported (TM31_1.xml) > Öffnen (open) > OK
8

 the imported object (TM31) is added to the drive device


d8

(possibly with a different name, refer to XML- status display in bottom line)
Open the topology tree
r

- the imported object is included in the topology tree.


o_

 if the imported object has not been added to the topology tree automatically, you will find it in the component
depot; in this case it must be added manually:
av

- select the imported object in the component depot


- keeping the left mouse key pressed drag it up to the required port
st

Now relocate object “TM31“ just added to port 1 of component TM31extra and assign “TM31_test“ as new name:
- in the topology tree, select the object to be relocated; keeping the left mouse key pressed drag it up to port 1
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of component “TM31extra”
- in the configuration tree, select the object to be renamed; reassign the name after a single click with the left
mouse key or via right Mouse Key, Rename.
Save your project on the harddisk not to loose the modifications if the PG/PC should be switched off unintentionally:
 Project > Save

page 34
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l.c
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tm
Basic Commissioning Skills

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using

@
SCOUT / STARTER_Integrated
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Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

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SITRAIN
Commissioning page 01 © Siemens AG 2011 - all rights reserved

List of Contents
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Training Unit SINAMICS S120 AC-DC/DC-AC with D445/CU320-2 …................................ 3
l.c
Initial Requirements for Commissioning …........................................................................... 7
Structure of the Compact Flash Card (CF card) …............................................................... 9
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SIMOTION/SINAMICS Firmware; SCOUT/STARTER Software …...................................... 11


tm

Factory Default on SIMOTION D445 …................................................................................ 13


Setting up the PROFIBUS Communication …...................................................................... 15
Global Commands (acting on all “published” Nodes) …....................................................... 17
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Disconnecting the PG/PC from the MPI Network …............................................................. 19


Assigning the PG/PC to the PROFIBUS Network …............................................................ 21
Setting up the PG/PC Interface …........................................................................................ 23
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Connecting to Target System …........................................................................................... 25


Downloading to Target System …........................................................................................ 27
Global Commands / Commands for Individual Nodes …..................................................... 29
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Online-/Offline Comparison ….............................................................................................. 30


Scheme of Data Transfer via SIMOTION DCC_1 …............................................................ 33
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Online Search and Uploading the Drive Devices …............................................................. 35


Online Search and Automatic Configuration of Drive Devices …......................................... 37
o_

Data Storage …..................................................................................................................... 39


Definition “Infeed Operation“ / “Missing Enables” …............................................................. 43
v

Substituting Inputs Connections …....................................................................................... 45


ta

Essential “Basic Settings” in STARTER_Integrated …......................................................... 47


Assigning Objects to Cyclic Data Exchange …..................................................................... 49
s

Data Inconsistency …............................................................................................................ 51


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Components’ View …............................................................................................................ 53


First Test with Control Panel / Diagnostic Monitor …............................................................ 55

page 02
Training Unit SINAMICS S120 AC-DC/DC-AC with D445/CU320-2

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400VAC

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24VDC
on the
right

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NOT USED

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VSM TM15-1 SMC TM15-2 TM31
CX32

CU320-2 D445 ALM MM


88
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

ASM 1LA2083
1LA7070
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Please use projects by


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names “SL_LVx.zip”.
st
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SITRAIN
Commissioning page 03 © Siemens AG 2011 - all rights reserved

2 Basic Commissioning with the SW-Tool SCOUT / STARTER_Integrated


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l.c
To gain basic commissioning skills by handling the tools SCOUT and STARTER_Integrated a Low Voltage, S120-type
training unit will be used.
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It features the same control components as the SL150, but uses LV Line and Motor Modules as a substitute for the
SCR power section and the Power Stack Adapter of the “real” SL150.
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Adapt the Drive-CLiQ wiring of your training unit to the topology which will be used in projects “SL_LVx” for this
training:
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@
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page 04
Training Unit SINAMICS S120 AC-DC/DC-AC with D445/CU320-2

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400VAC

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NOT USED

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24VDC
CU320-2

TM15-2
TM15-1
ALM MM

tm
TM31
D445

SMC
VSM
CX32

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@
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

88
rd

Please use projects by


o_

names “SL_LVx N .zip”.


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SITRAIN
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Commissioning page 05 © Siemens AG 2011 - all rights reserved

Out of the available I/Os of the components only a small selection is wired to a hand-held operator panel.
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l.c
The assignment of switches to Digital Inputs, of Digital Outputs to LEDs, of pots to Analog Inputs and of Analog
Outputs to the display is shown in the listing below and in section 16, page 3 (the listing acts as substitute for
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a circuit diagram).
tm

control box component designation


DI 0 TM15-1 X520: 2 DI/O 0
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DI 1 X521: 7 DI/O 13
DI 2 X521: 8 DI/O 14
DI 3 X520: 5 DI/O 3
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DI 4 TM15-2 X520: 2 DI/O 0


DI 5 X521: 3 DI/O 9 analog indication I/O
DI 6 X521: 5 DI/O 11
88

DI 7 X520: 5 DI/O 3 indication changeover TM15-1


DI/DO 8 D445 X122: 2 DI 1
DI/DO 9 X122: 3 DI 2
d

TM15-2
DI/DO 10 TM31 X541: 4 DI/O 10 TM31: analog input 0
_r

DI/DO 11 X541: 5 DI/O 11 D445 / TM31


X541: 1 (P24) TM31: analog input 1
o

DI/DO 12 TM15-2 X522: 8 DI/O 22 TM15-2 / TM15-1


DI/DO 13 X522: 9 DI/O 23
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DI/DO 14 TM15-1 X522: 6 DI/O 20


DI/DO 15 X522: 7 DI/O 21
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AI 0 TM31 X521: 1 AI 0
AI 1 X521: 3 AI 1
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X521: 2+4+6 (M24)


AO 0 TM31 X522: 1 AO 0
AO 1 X522: 4 AO 1
X522: 2+5 (M24)

page 06
Initial Requirements for Commissioning

1.

om
The cabinet is wired up to line and motor;
transformer and C.B. function is verified
2. The DRIVE-CLiQ wiring matches the
“factory”-condition ( circuit diagrams)

l.c
3. A SIMOTION-project providing the 4
SIMOTION-programming is available

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4. SIMOTION D445 and CU320-2 are

tm
equipped with correct Compact Flash
Cards and the matching FC-structures 2
5. A matching SCOUT-release is installed

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6. The PROFIBUS-connection is set up
(respectively the ETHERNET-connection)
power

@
transformer
6
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

circuit
breaker
88
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line
3+5
1
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SITRAIN
Commissioning page 07
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© Siemens AG 2011 - all rights reserved
l.c
2.1 Retrieving a project from archive, going online and downloading the project
The command- and control-scheme of the medium voltage converter SL150 as well as the training device SINAMICS
ai

S120 AC-DC/DC-AC are based on following hardware components:


- Technology Control Unit SIMOTION D445 (processing the required technology control via programs in
tm

“Structured Text, ST” and “Drive Control Chart, DCC”)


- Drive Control Unit CU320-2 DP (controlling the Motor Module and other drive components)
ho

- Line voltage sensing module VSM 10


- Encoder evaluation module SMC30
- I/O-components TM15, TM31
@

- HMI OP177 (application-specific menu for “Local Control”)


Every application using SIMOTION D445 is programmed and parameterized with the tool SIMOTION SCOUT which
includes the tool STARTER_Integrated (e.g. for the parameterization of SINAMICS CU320-2 DP).
88

SL150 medium voltage converters most commonly use a configuration which includes a SIMOTION program
- for interaction between SL150 and plant periphery
rd

- for control via operator panel OP177.


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Firmware and user programs are provided on Compact Flash Cards (CF card) for both control units, SIMOTION D445
and SINAMICS CU320-2 DP.
The two CF cards differ in all aspects from each other and from other SINAMICS drives (memory space, boot loader,
av

FW and user programs) and can only be used in the designated CPU and for the specific type of drive.
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page 08
Structure of the Compact Flash Card (CF card)

CPU FW

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SINAMICS SIMOTION
SL150 D445
CU320-2 DP PSA stamping D445

l.c
Components’ FW

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tm
Technology
programming

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“Backup” File Drive Configuration
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PF12 PF1
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SITRAIN
Commissioning page 09 © Siemens AG 2011 - all rights reserved
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l.c
By the time of delivery to the site the drive is not fully commissioned yet (i.e. specifics of the plant periphery or motor
data may be missing). A completely functional project is available only after the completion of commissioning.
ai

The project used for the current step of training represents the state after completion of commissioning; therefore it is
tm

instantly functional! On the Compact Flash Card this project is saved in archived version by the name “SL_LV1x.zip”.
If you use the training unit consisting of “one unit”, please use files “SL_LV1.zip”; if you use the training unit consisting
ho

of “two units”, please use files “SL_LV1N.zip”.


To be able to access the programming of all devices within the project (SIMOTION, SINAMICS), a matching D445-
project has to be available on the PG/PC.
@

Such a D445-project will be provided at site (as a zipped file) in at least one of the following two versions:
(1) saved on CD or DVD
88

(2) saved on the Compact Flash Card as directly available zip-file (visible as “xxx.zip” via card reader)
in addition to the typically available “ready to run” programming
rd

In case (1) the project will be directly “retrieved from archive” (to …. \ Program files \ Siemens \ Step7 \ s7proj) and
opened with SIMOTION SCOUT.
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In case (2) the project is copied from the CF card to the PG/PC harddisk via card reader, then “retrieved from archive”
(to …. \ Program files \ Siemens \ Step7 \ s7proj) and opened with SIMOTION SCOUT.
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For the current step of training case (2) will be applied.


Using the card reader, copy the entire content of the Flash Card of SIMOTION D445, including file “0_Training” (which
st

contains the zipped projects “SL_LV1x.zip“, “SL_LV2x.zip“, “SL_LV2Fx.zip”, SL_LV4x.zip and “SL_LV4Fx.zip“) to
directory “C\Temp_Trainee\D445_CFC”.
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Execute the routine “remove hardware safely” (button at the right end of the bottom line) before removing the CF card
and the card reader; put the D445 CF card back into controller D445.
Take out the CF card from the CU320-2 DP and copy its entire content to directory “C\Temp_Trainee\CU320_CFC”.
Again execute the routine “remove hardware safely”, remove the CF card and the card reader and put the CU320 CF
card back into controller CU320-2 DP.
page 10
SIMOTION/SINAMICS Firmware; SCOUT/STARTER Software

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Current FW version Current SW version

SIMOTION/SINAMICS: SCOUT/STARTER:

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V4.1.5.6/V4.3.1.0 V4.1.5.6

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(Internal: V47.80.29.0/V40.30.18.0) (Internal: V47.80.29.0)

tm
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SIMOTION / SCOUT +
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SINAMICS STARTER
FW 4.0 / FW 2.4 V 4.0
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• SINAMICS firmware and SIMOTION firmware FW 4.1 / FW 2.5 V 4.1


are part of the respective Compact Flash Cards
FW 4.1.5.6 / FW 4.3.1.0 V 4.1.5.6 (2011)
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• The validity of the Boot sector has to be checked


when copying new firmware onto the CF card (FW 4.0: 512 MB CFc, FW 4.1: 1024 MB CFc)
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SITRAIN
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Commissioning page 11 © Siemens AG 2011 - all rights reserved

Start program SIMOTION SCOUT. If any project should open automatically, please close it:
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l.c
 Project > Close
Check whether project “SL_LV1x.zip” already exists on the harddisk other than in directory
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“C\Temp_Trainee\D445_CFC” to which you have just copied it. If so, please delete it from any other location:
tm

 Project > Delete


- select project “SL_LV1x.zip”
 OK > OK > OK
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 project “SL_LV1x.zip” has been deleted.


 With any SIMOTION_D4xx it is NOT POSSIBLE to upload the programming of an already commissioned system
@

to an “empty” project (as can be done with a SINAMICS_CU3xx).


Retrieve project “SL_LV1x.zip” from archive to the prompted directory (…. \ Programme \ Siemens \ Step7 \ s7proj):
 Project > Retrieve from archive
88

- select project “SL_LV1x.zip” in directory “C \ Temp_Trainee”


 Öffnen (open)
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- accept the suggested directory “…. \ Programme \ Siemens \ Step7 \ s7proj”


 OK > OK > Yes
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 project “SL_LV1x” is opened.


The firmware release of the tool SCOUT/STARTER has to be compatible with the firmware version used in SIMOTION
av

D445 and in CU320-2 DP since the CU-FW is booted out of the Compact Flash Card.
Verify that this prerequisite is given on your training unit:
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FW-release SCOUT/STARTER ............................


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FW-release CF card of D445 ............................


FW-release CF card of CU320-2 DP ............................
Verify that the Flash Cards contain the FW for the type of drives you are commissioning.
At the training rack (table unit) a SINAMICS S120 is being used.

page 12
Factory Default on SIMOTION D445

om
A
A “Factory
“Factory Default”
Default” of
of SIMOTION
SIMOTION D445 D445 will
will be
be aa reasonable
reasonable measure
measure ifif
 all
 all programs
programs of
of the
the D445
D445 are
are to
to be
be deleted
deleted (SIMOTION
(SIMOTION and and SINAMICS_Integrated)
SINAMICS_Integrated)
 an
 an online
online connection
connection toto SIMOTION
SIMOTION D445 D445 fails
fails to
to be
be set
set up
up despite
despite correct
correct configuration
configuration

l.c
operating mode via hardware switch or graphically via menu

ai
position “F”
to operate

tm
the serial 0
interface
as Hyper- 1

ho
terminal

@
3
0 RUN cyclic SIMOTION program is processed
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

1 STOP-U SIMOTION user program processing is accessible in online mode via:


88 interrupted; technology programs and D445 > (right mouse click)
SINAMICS_Integrated are active target unit > operation mode
2 STOP technology programs are interrupted;
rd
SINAMICS_Integrated is active
3 MRES General system reset
o_

Default values of the communication parameters read as follows:


PROFIBUS-address (DP1, DP2) 2 (1.5Mbit/s)
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IP-address (IE1) 192.168.214.1 / subnet 255.255.255.0


IP-address (IE2) 169.254.11.22 / subnet 255.255.0.0
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SITRAIN
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Commissioning page 13 © Siemens AG 2011 - all rights reserved

Project “SL_LV1x“ includes following devices:


om
l.c
- D445_Hardware with a SIMOTION program (type DCC),
- CU320_2_Drive with the Motor Module programming and I/Os,
ai

- SINAMICS_Integrated (inevitable Drive Kernel of D445; not used in SL150 applications).


tm

In a plant-situation the CF card will contain a “ready-to-run” programming (to some extent only; a good amount of
commissioning work is still required).
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On your training unit the CF card might contain an uncertain programming state. For this reason, first perform a
hardware-reset AT THE TRAINING UNIT (NOT AT SITE, unless necessary for some reason):
- verify that all power supplies are switched off (two mcbs on the right hand side; 3ph - 400 VAC, 1ph - 24 VDC)
@

- insert the CF card


- select switch position “3” on the “PLC-switch” below the blue cover
- switch on the 24 VDC supply (1ph mcb)
88

- wait until the LEDs on component D445 indicate: RDY = green, STOP = orange
- select switch position “0” on the “PLC-switch”
rd

-  LEDs indicate: RDY = green, RUN = green


The state of operation of controller “CU320-2 DP” (its programming has not been affected by Defaulting controller
o_

D445) can be ignored since a download (following later) of drive device “CU320_2_Drive” will overwrite any
programming in full anyhow.
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page 14
Setting up the PROFIBUS Communication

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Profibus connection and Bus termination

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tm
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• As tool a matching SCOUT release is installed
• Communication link from Laptop to D445 (CU320) is set up
via PROFIBUS observing the wiring rules.

@
• Properties of the PROFIBUS-DP master system are defined
• PG/PC is assigned to the PROFIBUS
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

• The PG/PC interface is set up


88
VP (Pin 6)
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390 Ω
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RxD/TxD-P (Pin 3)
220 Ω
RxD/TxD-N (Pin 8)
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390 Ω

DGND (Pin 5)
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SITRAIN
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Commissioning page 15 © Siemens AG 2011 - all rights reserved

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To download the (retrieved) project to the CF card, an online-connection has to be set up between PG/PC and D445.
l.c
First satisfy the hardware condition required for the communication with PROFIBUS
- by connecting the PG/PC to socket DP1 on component D445 and
ai

- by connecting control unit CU320-2 DP to socket DP2/MPI on component D445


tm

Verify that the bus terminating resistors are properly assigned.


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page 16
Global Commands (acting on all “published” Nodes)

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l.c
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save project open connect to disconnect from
and compile all NetPro target system target system

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save project

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accessible nodes

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> Target system
> Select target device
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SITRAIN

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Commissioning page 17 © Siemens AG 2011 - all rights reserved
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The project might include devices which are not intended to be part of the active PROFIBUS Network. If you find any
such device, please exempt it from the request for online connection:
ai

 Target system > Select target devices


- verify that there is NO check-mark to the left of the “device in question“
tm

 OK
Have a look at the PROFIBUS-network as seen in NetPro:
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 Project > Open NetPro


To be able to access the PROFIBUS-network via PG/PC, its interface has to be assigned to the PROFIBUS-network.
@

(1) Check whether following condition is valid (in menu NetPro):


- the connection from the PG/PC to the PROFIBUS-network is highlighted in yellow
 if you find this NOT to be true, continue with (2 / page 20)
88

 if you find this to be true, continue with (3 / page 24)


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page 18
Disconnecting the PG/PC from the MPI Network

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right mouse click
> Object properties

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or directly

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tm
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88
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If the PG/PC is assigned to some other interface than PROFIBUS (i.e. MPI), the interface assignment must be redefined:
o_

 disconnect from the presently assigned interface


If the “PROFIBUS interface” is not listed in “Configured Interfaces”, it has to be configured:
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 add a “PROFIBUS interface” and configure the Network settings to 1.5 Mbps with Profile “DP”
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SITRAIN

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Commissioning page 19 © Siemens AG 2011 - all rights reserved
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l.c
(2) Open the “Object Properties” of the PG/PC:
- Click with the right Mouse Key on “PG/PC”
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 Object Properties
- select the assigned interface in the table “Assigned” (i.e. MPI interface …)
tm

 Disconnect
 the assigned interface is removed from the table “Assigned”
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@
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page 20
Assigning the PG/PC to the PROFIBUS Network

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(1)

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(2)

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(3)

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rd
o_

To assign the PG/PC to the PROFIBUS network, select “PROFIBUS interface” and define CP5xxx (PROFIBUS) for
the PG/PC; button “Assign” and selection of the assigned interface activates the PROFIBUS connection to the PG/PC.
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If “PROFIBUS interface” is not listed in the list of “Configured Interfaces”, add it as “New Interface” in tab “Interfaces”.
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SITRAIN
Commissioning page 21

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© Siemens AG 2011 - all rights reserved
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l.c
- select “PROFIBUS interface” …” in table “Configured Interfaces”
[ If “PROFIBUS interface” is not listed, select tab “Interfaces”,  “New”, select “PROFIBUS interface”,  OK
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 table “Properties PROFIBUS Interface” pops up,


select “PROFIBUS (1),  Properties, Network settings: 1.5 Mbps / DP
tm

 PROFIBUS Interface (1) is added  the PG/PC is connected to it in NetPro ]


- select interface “CP5xx (PROFIBUS) in table “Interface Parameter Assignment in the PG/PC”
ho

[for a PG: module CP561x, for a PC: module CP551x]


 Assign
 “PROFIBUS interface” is inserted in table “Assigned”
@

 OK
 the connection from the PG/PC to the PROFIBUS-network is highlighted in yellow
8
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page 22
Setting up the PG/PC Interface

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> Options
> Set PG/PC Interface

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PG

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tm
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@
“User-Defined” if set via
NetPro (Button “Nein”)
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

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rd
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when requesting Properties

• Test O.K.
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“Ja”  Properties become available • Bus nodes 20 (PG/PC)


“Nein”  Properties can be seen 2 (D445)
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SITRAIN
Commissioning page 23 © Siemens AG 2011 - all rights reserved

(3) Verify that nodes PG/PC and D445 are both linked to the PROFIBUS-network:
om
l.c
 Options > Set PG/PC Interface - Access point of the Application: S7ONLINE
- Interface Parameter Assignment Used: CP5xxx (PROFIBUS) <active>
 Properties  warning “…Do you want to change the parameters” pops up
ai

 Ja (yes)  table “Properties – CP5xxx (PROFIBUS) pops up


tm

- no check-mark at “PG/PC is the only master”


(in this project the D445 has the state of master)
- Address = as set for the PG/PC (refer to NetPro)
ho

- Transmission Rate = 1.5 MBit/s


- Highest Station Address = 126 (or as used)
- Profile = DP
@

 warning “…changing parameters that were set” pops up


 Ja (yes) > OK > Diagnostics > Test  OK
88

 Read  “Station active” at Bus Nodes “20” (PG/PC) and “2” (D445; internally
assigned address on socket DP2/MPI)
 OK > OK
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If table CP5xxx with message “Invalid assignment” pops up - select “CP5xxx (PROFIBUS)”
 Activate
o_

If you had to make NO changes in NetPro, close NetPro:  Network > Exit
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If any changes were made, “Save and Compile” NetPro first:  Network > Save and Compile
- Compile and check everything
 OK
st

Close message “no errors”: [x]


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Close NetPro  Network > Exit

page 24
Connecting to Target System

> Project

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> Accessible nodes

> Project

l.c
> Connect to Target system

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tm
Unless device D445 is

ho
Online connection to SIMOTION D445
downloaded, online red-green (but inconsistent data)
connection to other
devices will fail due to
the missing routing in

@
No online connection to CU320_2_Drive
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

D445 to PROFIBUS. red-red


88
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SITRAIN
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Commissioning page 25 © Siemens AG 2011 - all rights reserved


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l.c
Establish an online connection between PG/PC and D445:
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 Project > Connect to target system
 message: no connection to “CU320_2_Drive”
tm

 OK
 A connection to “CU320_2_Drive” will be possible only after a project-download to D445_Hardware since the
ho

PROFIBUS link between D445 and “CU320_2_Drive” has to be set up first (routing through D445).
If a project has been “retrieved from archive”, it should be “saved and recompiled” once before being downloaded:
 Project > Save and recompile all
@

 message: … no errors
 OK
8

Before starting the download, select tab “Target system output” (bottom line) and open up the information window for a
d8

few lines so you can read the messages displayed during the download.
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page 26
Downloading to Target System

> Project

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> Download to Target system

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The download of device D445 is possible only in operating mode STOP; the first download will take several minutes.

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After the successful download all (selected) devices are online.

> Options
> Settings

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> Download
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

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No online connection to SINAMICS_Integrated


white-white (device was not selected to go online)
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Commissioning page 27 © Siemens AG 2011 - all rights reserved
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Now download project “SL_LV1” to component D445:
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- click on Icon-button “Load project to target system”
- assign the check-mark next to “After loading, copy RAM to ROM”
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 Additional CPU options >>


- remove the two check-marks next to “Initialization of the non-RETAIN data”
 Yes
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- acknowledge the requested changeover to “STOP” mode


 Yes
(please be particularly patient at 5% and at 9%)
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 you will notice, that the function “Copy RAM to ROM” is carried out for two devices:
“D445_Hardware” and “CU320_2_Drive”
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- accept the suggested changeover to “RUN” mode


 Yes
 all devices (“D445_Hardware” and “CU320_2_Drive”) are online (consistency plugs are closed and
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read green – green)


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 This state will be true regardless of the initial condition of the CU320-2 programming; either the already
functionally correct program or the corrupted, wrong, missing etc. program is overwritten by the programming
of the PG/PC project.
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 in the alarm tab, both devices read “OK”, device “D445” indicates steady green for RDY and RUN,
device “CU320-2” indicates steady green for RDY and DP
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 the system is ready to operate according to its programming.


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page 28
Global Commands / Commands for Individual Nodes

manipulate device data of the


• drive unit of the project as marked

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(i.e. CU320_2_Drive or SINAMICS_Integrated)

Start Object
load project to

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comparison
target system

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load project to target system copy RAM to ROM *
• all project data to all target devices

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 SIMOTION D445_Hardware * also for
load to PG SIMOTION
 SINAMICS CU320_2_Drive
 SINAMICS_Integrated

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(if connected and online) download to target *
• with / without copy RAM to ROM:
restore factory settings

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> Options > Settings with / without copy
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

RAM to ROM
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SITRAIN
Commissioning page 29 © Siemens AG 2011 - all rights reserved
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Online-/Offline Comparison
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IfIf STARTER
STARTER identifies
identifies data
data inconsistency
inconsistency when
when the
the operating
operating mode
mode is
is changed
changed from
from Offline
Offline to
to Online,
Online, the
the inconsistency
inconsistency is
is
monitored by menu “Online-/Offline-comparison (“Settings > Workbench”).
monitored by menu “Online-/Offline-comparison (“Settings > Workbench”).
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PG-project data are in the configuration


not identical with of the Offline-project
the CU-RAM data some objects of the
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Online-configuration
are missing.
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If the Offline-project matches the plant requirement, data consistency is restored by a Download

SITRAIN
Commissioning page 30 © Siemens AG 2011 - all rights reserved
Online-/Offline Comparison

change
change of
of operating
operating mode
mode Offline
Offline to
to Online change
change of
of mode
mode Online
Online to
to Offline

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Online Offline

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This menu will only pop up, if parameters
have been changed while in online mode.
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Prior to “disconnecting from target system“


the routines as marked will be executed.
If a data inconsistency is identified within some objects, the
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objects concerned are listed. Whether to carry out an upload


or a download will typically have to be decided by knowledge
of the “history” of steps taken previously or by analyzing the
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difference in settings ( menu “parameter comparison”).


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SITRAIN

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Commissioning page 31 © Siemens AG 2011 - all rights reserved
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If SIMOTION should not be in operating mode “RUN” (yellow light on LED “STOP”), the RUN-mode can be requested
either by changing the switch position of the “PLC-switch” (below the blue cover) from “0” to “1” to “0” or via “D445 >
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(right mouse click) Target device > Operating mode > switch position “RUN” and acknowledgement of the “Timeout”
messages.
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Test the function as provided by chart DCC_1 in project SL_LV1 using the hand-held operator panel (initially set all
switches to off-position):
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1) Switch on the 400 VAC supply via 3-phase mcb on the right hand side of the training unit
2) Open tab “Alarms” to view the operating state of the three drive devices
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3) Change the Operating Mode to STOP  Faults “Profibus: Setpoint timeout” are indicated for all objects
4) Change the Operating Mode to RUN  Faults “Profibus: Setpoint timeout” are acknowledged (via DCC_1)
5) Switch on DI 4  Control command OFF3 is cancelled
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(verify via “missing enables” in “Diagnosis”)


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6) Switch on DI 0  ALM is switched on


(“infeed enable missing” is cancelled)
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7) Switch on DI 1  MoMo is switched on (bit “0” changes to “H”)


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but MoMo is not yet enabled for operation


8) Switch on DI 2  MoMo is enabled
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(drive runs with setpoint via “AI1”)


9) Set the speed via AI 1 (DI 5 = off)  values between -1400 rpm and +1400 rpm can be set
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page 32
Scheme of Data Transfer via SIMOTION DCC_1

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PROFIBUS I/O program DCC_1 I/O PROFIBUS
via object via object

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sheet A1 sheet B1 sheet C1

Vector di_0

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Vector di_1 sequence
Vector di_2 control
stw_1

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Vector
Vector di_4

Vector di_3

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sheet A2 ack_dump TM15_2

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init reset

from
TM15_2
_alm
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Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

sheet A1 sheet B2
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Vector di_5
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n_set Vector
Vector ai_1
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do_12 TM15_1
speed do_13 TM15_1
Vector n_act
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monitor do_14 TM15_1


do_15 TM15_1
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SITRAIN
Commissioning page 33 © Siemens AG 2011 - all rights reserved

10) Check the indication of the actual


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speed on LEDs DO12 to DO15
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(switches 12 to 15 in off-position)  n = 0 %  no indication
0 % < n < +/- 20 %  DO 12
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+/- 20 % < n < +/- 40 %  DO 13


+/- 40 % < n < +/- 60 %  DO 14
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+/- 60 % < n < +/- 80 %  DO 15


+/- 80 % < n < +/- 90 %  DO 12 to DO 15
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11) Switch on DI 5  the speed changes to zero


 after 2 s the speed changes from 0 to -90 % to 0o to +90 % to 0 etc.
12) Switch off DI 5  the speed changes to the value set by AI 1
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13) Switch off DI 0  ALM and MoMo switch off


 fault message “Drive: Infeed operation withdrawn”
14) Temporarily switch on DI 3  fault “Infeed operation withdrawn” is acknowledged
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15) Switch on DI 0  ALM is switched on immediately


 MoMo remains in state “switched off”
16) Switch DI 1 off and on again  drive runs with speed as set by AI 1
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17) Switch off DI 1  MoMo is switched off


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18) Switch off DI 0  ALM is switched off (no fault message!)


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page 34
Online Search and Uploading the Drive Devices

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1

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- define a project
- search for nodes

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once ONLINE:
- drive devices are inserted

once uploaded  as shown on page 37


including the assigned CU

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- other objects are missing

If drive devices are commissioned already:


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Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

2A - connect to target system and upload all drive devices


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after UPLOAD: all objects of device “Drive_unit_1” are supplemented


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SITRAIN
Commissioning page 35 © Siemens AG 2011 - all rights reserved

2.2 Online-connection to drive device “CU320_2_Drive” without available SIMOTION project m


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If no matching project is available in any of the required approaches, access for parameterization can be established
only to drive device “CU320-2 DP”:
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 Project > New


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- Name: “wo_d445”
- Storage location: … \ Programme \ Siemens \ Step7 \ s7proj (accept the prompted location)
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 OK
 project “wo_d445” is initialized
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Search for accessible nodes:


 Project > Accessible nodes
 Device_1 is indicated
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- access further details by clicking on [ + ] to the left of “Device_1” and on [ + ] to the left of “DP2/MPI”:
 SINAMICS S120 CU320-2 DP (address 8) is inserted
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(SINAMICS_Integrated is irrelevant as it is not used in SL150 applications)


- select device “CU320-2 DP” by inserting a checkmark
 Accept > Close
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 “Drive_unit_1” is added to the configuration tree


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Close menu “Accessible nodes” via button “Close”.


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page 36
Online Search and Automatic Configuration of Drive Devices

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If drive devices still have to be commissioned:
2B - connect to target system and trigger the Automatic Configuration from page 35

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3 - all objects of the drive device CU320_2_Drive are supplemented
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4 - objects without Drive-CLiQ still have to be configured ( motor and encoder)


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-- The
The automatic
automatic configuration
configuration is
is limited
limited to
to drive
drive devices
devices other
other than
than SIMOTION.
SIMOTION.
-- The
The SIMOTION
SIMOTION program
program cannot
cannot be be uploaded;
uploaded; itit has
has to
to be
be available
available within
within aa project.
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project.
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SITRAIN
Commissioning page 37 © Siemens AG 2011 - all rights reserved

The functional assignment of “Drive_unit_1” and of the respective objects will now be uploaded:
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 Project > Connect to target system
 a table to select any of the available target devices pops up
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- select “Drive_unit_1”
 OK
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 online connection is established to drive device “Drive_unit_1”


 “Device_1” is added; all objects other than the CU are missing
- mark drive device “Device_1”
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- start the upload via “Icon” or via right mouse click on “Device_1 > Target device > Load to PG”
 “Device_1” is renamed to “CU320_2_Drive” (name of the online device)
 all “I/O-objects”, object “A_INF_02” and object “Vector” are added
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 all parameters and functions of device “CU320_2_Drive” are accessible.


Change to offline mode, ignore messages you might get, close and delete project “wo_d445”.
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 If drive device “CU320_2_Drive” still has to be commissioned, the “Automatic Configuration” will supplement all
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objects of the drive device. Only objects without DRIVE-CLiQ (motor, encoder) have to be configured manually.
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page 38
Data Storage ”CU320-2 DP”

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Offline Online

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PG/PC-RAM CU320-RAM

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Load to Copy RAM to ROM
Open project

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target Save parameters
Private copy for Gustavo Alonso Roman Duenas, gustavo_rd88@hotmail.com

HD RAM RAM
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V02.02.03
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Reboot
Save project Load Parameter
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to PG reset
PG / PC SINAMICS_CU320
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Commissioning page 39
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© Siemens AG 2011 - all rights reserved

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2.3 Saving data on the Compact Flash Card and in the PG/PC-project
If data have been changed in the working memory (RAM) of device “CU320_2_Drive” while redefining the
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parameterization in Online-mode, they have to be saved both on the CF card (ROM) and in the offline-project in non-
volatile mode.
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Execute the necessary steps:


- save in ROM (CF card) ......................................................
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- save in offline-project 1) . . . . . . . . . . . . . . . . . . . . . . . . . 2) . . . . . . . . . . . . . . . . . . . . . . . . .

 The necessary routine of “Copy RAM to ROM” has to be performed for each of the drive devices individually
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(if any of the programming has been changed):


- SIMOTION D445 (SIMOTION program)
- SINAMICS CU320_2_Drive (MoMo)