CHIYODATECHNIPJOINTVENTURE- OGX

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QGll LNG Onshore Facilities Project
LJJJ MailingAddress: P.O.Bor2248il Tefephone: W744737#8
RasLafianSiteOffce Fax 09744737263
Ras

RamziDahdah 7h Nov'005
ProjectManager
Consolidated
Constructo/slntl Co.
- 0().353
REFNo: QGx-T-cs/ccS
Contract:
From: M. Kawaguchi JobNo.:
Site Manager YourRef.No:

The documentsindicatedbelow are:

A tr Approved c t r Reviewed- (No comments)

B tr Approved- (Conditional
Upon D t r Reviewed- (withcomments)
incorporating
comments) E t r Not reviewed
R tr Notapproved- (lncorporate c V Action
comments andresubmit
for approval) F t r Reference/lnfo rmation

Subject: Method Statement

Response Required: F l Y e s t r Response Requested By:

Qty DocumentNo. Rev. No. Title CommentCode

MS€46-O A Construction
& lnstallationof Underground
Piping
wo*s otherthan FCW

\r
?

--*-!.-V-

Remarks:
With regard to the ahove subject, you are requested to incorporate CTJV commenE and
submit it to us as soon as posslble.
Attached MS with CTJV comment to be returned with together review MS. DISPAIC
a 7 N|,y2|Jrj5

Distribution:
SM,CMP,A-Sl(P),
A-Sl(U),
SHE,PIBDcc // -

Originator:
NsOH@ ,
Receivedby: 5|Ie Manager
ChiyodaTechnipJointVenture-QGX
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 DOCUMENTNo. : MS-8464
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INDEX

1. SCOPE

2. PURPOSE

3. REFERENGES

4. DEFINITIONS

5. RESPONSIBILITIES

6. PROCEDURE

a. Fabrication
b. Stringing
c. Joint MaterialPreparationand Application
q. Welding
e. N.D.T
f. Coating (Ext & Internal)
g. Testing
h. Sand pad / Backfill
i. Transportation

7. SAFETY

8. ATTACHMENTS
 DOCUMENTNo. : MS-846{
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1. SCOPE
1.1 This MethodStatementoutlinesthe requirement and installation
for the construction
of UndergroundPipingonly.
PURPOSE
2.1 To ensurethatall information, tools,equipment,
material, manpower andsupervision
are availablefor executionof the work. Also to ensurethat work stepsare analyzed
and all safetymeasuresare takenso that work can be executedin a safeand timely
o manner.
3. REFERENCES
3.1 - QGX20/00/SA/PC/NA/100
SafetyProcedures to 124

3.2 FieldMaterialManagement - QGX20/00/CS/PC/NA/004

Procedure

3.3 Transport,Riggingand Erection- QGX20/00/CS/PC/NA/01

I

3.4 -QG)U20i00iCS/PC/NA/020
OA-QCRequirements

3.5 at Site- OGX20/00/QA/SW/NA/016

WeldingRequirement
3.6 WPS & PQR
Applicable

3.7 erection,inspectionand testing- QGX20/00/MP/TS/NA/001

PipingFabrication,

o 3.8 .

3.9
MethodStatementCorrosiveProtectionMS 846 - 033

NDT MS- 846- ???

MethodStiatement

0 tl MS 846- 052
Back Fillingand Compaction.
3.10 MethodStiatement

u*fl-9,
cr)
5;;fr '
*X#1i''WJil"tW.?YZW:&--i**F"ffi
W'': Z-i)J.**to" i; eZf @
pirhEieot ttiii metnodslat-ein5nt, shallapply:
definitions
-
the(ollow'l'ng
4.1 Company QatarLiquefiedGas Companyll

4.2 Contractor Chiyoda& TechnipJointVenture(CTJV)

4.3 Subcontractor ConsolidatedContractorsInt'l Co and Teyseer

JointVenture( CCIC/T)
4.3 Permitto Work Document issuedby QatarGas/ CTJV

4.5 MS MethodStatement

4.6 QCP QualityControlProcedure

 DOCUMENTNo. : MS-846-0
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4.7 tTP lnspectionand Test Plan

4.8 NDT Testing

Non-Destructive

4.9 WPS WeldingProcedureSpecification

4 . 1 0 JS A Job SafetyAnalysis

5. RESPONSIBILITIES

Piping
5.1 The followingpersonnelshallbe involvedand responsiblefor the underground
Erection.

5.1.1 ProjectEngineer(s).

5.1.2 PipingEngineer(s).

5.1.3 PipingSuPerintendent.

5.1.4 QualityControllnspector(s).

5.1.5 PipingSupervisor(s).

5.1.6 Weldingsupervisor(s).

5.1.7 WeldingForemen.

5.1.8 PipingForemen.
-
and pipe
5.2 ProjectEngineer(s)is responsiblefor controllingpipingerectionop_erations
supportinstallationin accordancewith schedule,procedures,specifications,priorities
drawings:
and construction

5.3 Q. C. lnspector(s)is responsiblefor the inspectionin accordancewith specifications

and proceduresof the pipingerection/ installationand the compilationI retentionof
QC reportsand records.

5.4 PipingEngineer(s) and PipingSupervisor(s)/ Foremanshall ensurethe safe and

efficientworkingenvironment to monitorplant and equipmentrequirements and to
They are
ensurethat productivityand qualityare maintainedby their subordinates.
also responsiblefor ensuringthatthe propermaterialis beingusedin additionto the
correctweldingconsumableand the correctweldingprocedures'

ln addition,PipingEngineers:

1. Shallensurethat constructionis carriedout in accordancewith the specification

and procedures.
as wellas the agreedpriorities

andcontrolof drawingsusedon site.

2. Shallmaintainproperdocumentation

3. Shallrequestspools,fittings,andfielderectionmaterialas perschedule.
 DOCUMENTNo. : MS-846-0
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4. Shallliaisewiththe Contractorto resolvetechnicalproblemon site.

on site.
5. Shallcoordinatewithothersectionsand disciplines

5.5 PipingSuperintendent shallbe responsiblefor the safe operationsand q.ua.lity

of work
ensuringthat the proceduresand specifications are adheredto. He shallalso monitor
proOuctivity while
and efficiency maintainingharmony amongworkers.

5.0WeldingSupervisor(s) shall be responsible for the qualityof welding,!o1 lhe safe

workingpractices/ conditionof weldersand shallensurethat approvedWPS (Welding
ProcedureSpecification)and other applicableprocedures/ tablesare adheredto. He
shallalso monitor and ensurethat correctweldingconsumables
productivity are being
used.

5.7 CCIC/Tis responsiblefor the overallconstructionworks of the undergroundpipe

work includingtemporaryworks, dewatering,etc. and ensuringthat all worksare
carriedout alcording to applicablesafety procedures,projectspecifications
and
manufacturer'srecommended procedure.

5.8 shall obtain work permits from the

The authorizedpermit holder/signatory
CompanylCTJV as aPProPriate.

5.3 CTJVwillsupplyall freeissuepipingmaterials of the U/GPipingwork.

for execution

5.4 CCIC/Tis responsiblefor the overallUnder GroundPipingconstruction works

works
inclusiveof all temporary ensuringthat the worksare carriedout to
according
SHESand
Project'sapplicableSpecifications, Procedures.
Construction

S.S All the safety equipment, vehicles, barricades,road and hazard signs for
and N.D.TWorkswill be providedby CClClT.
c.gnstruction
A. ,/sl_l-. ifA

<? 5.6 t__*'J:?11" oftrenches.

forexcavation
--- \
'El
6. PROCEDURE

6.1 Executionof works will be planned,preparedand resources,plant and equipment

materialsand lssued
of workface,construction
mobilizedas per demandand availability
documentation..
for Construction

6.2 CCIC/Twill requestpipe fittings in prioritysequencefrom CTJV stores,collectand

lrensportto blastingand corrosionprotectionfacility.(Pleasereferto dedicatedPainting
fiG?Ao-o-"ftormoredetails.)
V+)
of spoolswilldoneas pershopspooldrawings.
6.3Prefabrication

6.4 CCIC/TCivilSurveyorwill set out the routeof the pipe and shallplacereference
pointsfor location,slope and elevationof pipe. Upon completiontrenchwill be
handedoverto tUee@ by internalReleaseNote* -
zl Pe-q
9*W /"/t^ -a !d- s-**r,'u&{ z' e-T,rv #L -77ttt"/
A
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6.5 CCICff will collectpiping,alreadycoated,from Paintyard/Fabshopand tradsportto

site.
a) Beforeloadingor unloadingoperationscraneand trailerwill be checkedto
be stableand leveledon stableground.
b) Vicinityshouldbe clear from any personlel olher than crane operatorand
' certifiedcompetentriggersduringloadingandoff-loadingu/g piping.
c) Riggingoperationsshould be carried out with extremecare accordingto
approvedriggingstudies.
d) Only approvedand certifiedrigginggear and spreaderbeam as detailedin
riggingstudieswillbe used.
e) Horseand trailersto be usedwill be CTJV inspectedand approvedas fit for
purpose. Driver will provide proof of competencyand have full safety
inductionas required.SWL indications on all loadcarrying
will be displayed
equipment.
f) A maximumof one weeks spool requirementwill be stockpiledon site to
avoidcongestion.

6.6 Whenstringingis required, the pipelengthsshallbe keptoff the groundby placing

the uncoveredportionat the pipe ends of each pipelengthon sand bagsor other
suitablesoft material.Sandbagswill also be usedto alloweasyremovalof slings
after rigging.The heightof sandbagswill be determinedby depth of excavation
versusthe requiredBOPelevation. Weldingon bottomof pipewill be achievedby
trenchesdug at weldseamcoordinates.

6.7 When pipe liftingfor alignment,hydraulicjackswill be utilizedas per sketches

shownin attachment (2).
b) Tack welding shall be in accordancewith weld procedure.
u'drequire
itwo
3i;[sil?Hffi:x,":
Hffi:[j,l?:tr3,11i
c) For pipe liftingo-therthan alignmgl!.delaiteC ift,g$qchment(2)
the liftingcraneshall be used as per the approved riggingstudy.

6.8The necessarypersonnel,equipment,tools and materialsrequiredfor executing

of pipingshallbe providedby CCIC/T.
installation

6.9 The NDT activitiesshallbe carriedout in accordancewith the relevantlineclass

andas per QCP'sfor Radiography,
designation MagneticParticleInspection and
Dye Penetrantlnspectionby appointedsub contractorand monitoredby CCIC/T
QC Department.

6.10 Touch up coatingand corrosionprotectionof pipesshall be completedin

accordancewith QCP-846-145 priorto final installationand complianceshallbe
verifiedby CCIC/Tand CTJVOA/OCDepartments.
This may be accomplished whiletemporarily supportedon sandbagsensuringa
sufficientdistanceis maintainedbetween the pipe and the trenchbottomat the area
wherethe inspection andthe repairsare to be completed.

6.11 Pipeendsandfittingsendsshallbe leftuncoatedfor a distanceof 125mm of

the bevelededgeof the pipe.
 DOCUMENTNo. : MS-846-0
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6.12 Traffic within the constructionarea will be coordinatedwith the Site

Supervisionto minimize disruptionof traffic. Flagmenwill be providedas
required when and if traffic interruptiono@urs. Road crossingswill be
coordinatedwith the HSE Department.Pre-testedspoolswill be fabricatedand
coatedearlierto minimizedurationof roadclosure.

6.13 Debriswill be clearedas it accumulates. The workingareaand accessroads

will be maintainedcleanand tidyat all times.

6.14 Before commencinginstallationof piping at road crossingsand other

underground facilitiescrossings,the ContractorshallobtainPermitTo Work prior
to starting.

6.15 The movementof all oversizedequipmentmust be precededby a route

surveyand dedicatedMethodStatementto be developed.

6.16 Beforeinstallationspoolswillbe inspected andsweptcleanby

for cleanliness
meansof compressed air or othermeansif required.CCIC/Twillensurethat all
couponsand debrisdepositedin the new linesduringcuttingand grindingshall
be removedand the affectedareacleaned.CleanlinessRecordshallbe keptand
*o0 updatedas work progresses.(seeattached) ryof ArVic4h/2
@
6.17 The layingof pipesintothe ditchshallbe executedas soon as possible
after
havingcompleted the coatingandwrappingof pipes,welding,necessary repairs,
testing.
and holidaydetection

6.18 Care must taken when handlingpipes in orderto avoidany damageand

abrasionto the protectivecoating.For riggingand pullingonlywebbingslingsof
the propercapacitywillbe allowed.

dtg Beforecommencinglayingwork,the bottomof the ditchwill be clearedof all

temporarypipesupports,stones,clumps,roots,re-bar,rock.
timber,undersigned
humps and any other solid matter that might be the cause of punctureor
damageto the pipe or pipes coating.Dewateringmay also be requiredand
willbe provided.
sufficient.sandbagging

6.2A The pipingshallbe liftedand laiddownin the ditchusingriggingequipment

madewith non-abrasivematerialsand havinga width to suit the pipescoating
fragility.For deriggingpurposesrows of sandbagswill be providedto create
shallowfurrow to remove slings easily without damagingcoating. Refer to
sketch.(Attachment #5)

6.21 The type, number and spacing of field lifting equipmentwill be

reviewed/confirmed after the riggingstudy approvedby CTJV/Company.The
pipe layingwill be executedunder the relevantsafe$ mnditionsto avoidany
unnecessarystress,which may cause damageto the pipes and the external
coating.

6.22 For fit-up of spools,sectionswill be adjustedby hydraulicjack if minor

adjustment is required.Wherespoolsrequirebeingbroughtclosertogetherthis
willbe achievedby movingwithcraneas per approvedriggingstudyor by pulling
withcomealong wherepractical.
Attachment #2
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6.2g Tie-in of butt-weldedfittingsor slip on flangesshall be as specifiedin the

applicableweldingprocedureand as per QCP-846-1 15 and manufacturers
recommendedprocedure.Fieldweldingof undergroundpipingsectionswill be
made insidea pit of sufficientdimensionsto allowwelderaccessto performfull
weld. The ditch as excavatedfor the pipingto be installedshall
circumferential
have a suitablelength,width and depth as necessaryfor correctalignmentof
pipe-endsand to executethe tie-inwelding.Sufficientshutteringwill be provided

Qr*- W"W'YyWwIYY>-&Hry&q
6.24 Whererequire?internalliningshallbe restoredaftercompletionof NDT.
EF -#rzv.k- ada'faz'1
d-\- 6.2sc"inooic;ffi- ffiKnand in
by other discipline
approvedtUdllSn (Electrical)
as per the schedule
withpipingand civildisciplines.
coordination
all linesshallreceiveall requiredNDTandpainttouchupin
6.26 priorto backfilling
accordancewith lip and other contractualrequirements.For backfilling
procedurea separateMSIJSAwill be submitted.Also referITP 846-230& QCP
846-210

6.27 A jointinspection by Company,CTJVand CCIC/Tshallbe performed.,prior to

backfill,a punchlist shall be establishedand backfillingwill only be authorized'
uponclearance of all Punchitems.

6.2g Sandbeddingand backfillingshallbe carriedout by Sub-contractor (civil)as

Forthii worka separateMS/JSAwill be submitted
per projectspeciiication.

_ 6?3 Sand bedding/surround and backfillingshall be conductedin a mannerthat

will preventdamageInd abrasionto the coating.Sandand backfillmaterialshallbe
,in accordance and approvedM.S'/JSA'
with-theprojectspecifications

6.29 The sand bedding -surround and back-fillingworks will be performed

preferablyduringthe periodof maximumexternaltemperature.

6.30 The coatingof the pipewill be inspectedas per tTP and CTJVrequirements.
Touchup repairtidamaged'areaswill be performe_din accordancewiththe relevant
projectQCptsand ITP'spriorto commencing backfilling'

6.3.lThebackfillingand compactionwill be performedas per the projectspecification.

Qu*t '"ffi with
out after backfillingin accordance
Qc #5e'JF*w^ffi[tl"'#,"',i\r; and shall comPlY with any sPecial

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 DOCUMENTNo. : MS-846{
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7. SAFETY

7.1 All Work Permitsfor the U/G Pipingworks are to be completedand receivedby
AuthorizedPersonnelonlY

7.2 All access / exit points shall be maintainedfree from obstacles,materials,

equipment,etc. Access and exit points will be providedapp every 150m where
practicalin form of scaffoldbuildstaircase/laddercombination.

7.3 Temporarysafety signs shall be providedat all work areas, storage areas and
access/ exiiroutes,etc.

7.4 ConstructionWorks shall be co-coordinatedat all times and confirmedwith

Company.

T.S All work relatedto unloading,handling,NDT, painting,excavationand piping

installationwould be conductedin accordancewith CTJV Safety Manual and the
relevantSHESPlan.QGX20i00/SA/PC/NAJ1 00

7.6 Lifting belts, shackles,etc. shall be initiallyinspectedand colour coded by a

competenl personpriorto use.All suchequipmentwill havecurrentTPI Certification.
euarterlyinspectionswill be performedon all rigginggear by CompetentPersonand
resultsrecordedin inspectionregister.

7.7 andwill be inspected,approved

All scaffoldingshallcomplywith Projectspecification
and taggedbeforeits use by competentperson.Attachment#3

7.g All heavylift proceduresshallbe as per CTJV/Company slrldyand

approved.rigging
work permit issued when loads exceed 75% of chart capacity and 3'" party
- qoncurrence.when loadsexceed85% of chartcapacity.. Extremevigilanceshallbe
observedwhen cranesare being operatedin the vicinityadjacentto the operating
' plant.' " '-' -"": . '

T.g When weldingwork is being conductedin the operationalplantarea,a trainedfire

will be
watch p"rson-shall be maiitainedat all times, sufficientfire extinguishers
provided.works will be carriedout underhot work permit.

of the work areas,storageareasand access/exitroutesshall

7.10 Sufficientillumination
be providedif workingat nightis required.For any nightworka separateJSAwill be
required.

suspended
to be immediately
7.11 All activities whenconditions changeor in caseof an
(as
emergencyand not restarteduntilrevalidation of any PTW.
appropriate)

T.1Z Ensurethatworkingareasare free from rags,rubbish,tools,woodenplanks,boxes

and wateretc.
at all times'
standards
7.13 CCIC/Twill maintaingoodhousekeeping

T.j4 as requiredfor
CCICiTto provide,erect,inspectand maintainapprovedscaffolding
the work.

CTJV/QGXgatepassesand relevantworkpermitsprior
7.15 CCIC/Tto obtainnecessary
 DOCUMENTNo. : MS-846-0
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7.16
' CCIC/Twill ensure that the workingarea is clearlydelineatedand barricaded.
Accessto the workingareas by heavyequipmentshall be providedin compliance
with approvedplans,permitsand safetyrequirementto performthe work.

7.17 Adequateand safe workingspacewill be providedfor the crewinstalling, welding

and coatingof the pipeinsidethe trencharea. All safetymeasuresshallbe followed
to ensuresafeworkingpracticesare maintained.
"ConfinedSafety Entry Procedure",are to be
7.18 Safety procedureidentifiedin the
adheiedto. As a rulepipelengthentryshouldbe limitedto under100m.

7.1g ConfinedSpaceEntrypermitand gas testingis to be checkedbeforestartingwork

and againafterany stoppageof work> t hour.

T.ZO Adequatelow voltagelighting(24 volt insideconfinedspace).For confinedsp.ace

sufficienthand heldlorcies shouldbe providedto executesafeexit in caseof black
out.

7.21 Adequateventilation(mechanical) blower/ exhaustfan must be provided.Fans

shouldbe turnedon ai least30minpriorto gas testingand shallremainrunningfor
ihe durationof activity.ln case of stoppagepersonnelshouldbe withdrawnfrom
confinedspace.CTJVshallmonitorair conditionon an ongoingbasiswhilstworkis
progressing.

7.22 CTJV HSE personnelshall take periodicoz readingbeforework startsand after

work has stopped for any reasons(i.e. Lunch Break etc), to ensure that the
of Ozis withinacceptablelimits'
concentrations

7.23 { trainedwatchmanwill be keptoutsidethe entranceto monitorpersonnel

entering
logto be maintained'
and leavingpipes. Personnel
' . "
the 'coNFlNED SPACE
7.24 Personsworking inside confinedspace shall receive
TRAINING".

7.25 All personnelshall be monitoredfor heat stress as per companyand project

procedures.Any abnormalityshall be reported immediatelyand treated in
accordance procedures
with published

7.26 All electricalcircuitsshallbe protectedby ELCB's

andtoolcircuits.
7.27 Lightingcircuitsshallbe separatefromventilation #5
Attachment

as to
T.Zg ln eventof emergencyor trenchwall collapsingsupervision .will be advise
of problem.Personnelshall be instructedto evacuate
natureand locatio-n trenchin
an orderlymanneralwaysmoving awayfrom dangerzone.At convenientassembly
-head
point supervisionshall conduct count to establishany missingpers-ons. lf
personsare affectedby dangeri.e.trappedRLIC Rescue servicesshall be informed
and calleduponto assistin L searchand rescueoperation.Management fromboth
CCIC/TanObtJV willalsobe informedto supplement anyrescueactions.
 DOCUMENTNo. : MS-846-0
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/'' t Il
ATTACHMENTS , / l
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1 Job SafetyAnalysis. {

o eX)ef)
8A)
7
'o' Cleanliness
procedureoI
UtilizationproceOure
Utilizatlon

*, ksos (d+n**f^y
Record
of nyqraullc Jacks.
HydraulicJacKS. ,'UoT ^TfAqld-r/
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