Beruflich Dokumente
Kultur Dokumente
03
Contents
1 SAFETY NOTES TO USERS 1
2-1 FRONT VIEW 3
2-2 REAR VIEW 4
2-3 RIGHT SIDE VIEW 4
2-4 HEMOLYSYS REAGENT HOLDING SPACE 5
2-5 MAINTENANCE SPACE OF LIQUID CIRCUIT 5
3 INSTALLATION 6
4 ELECTRIC CIRCUIT 13
4-1 BLOCK DIAGRAM 13
4-2 THE WHOLE WIRING DIAGRAM 14
4-3 LIST OF ELECTRIC CIRCUIT BOARDS 15
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PCE-210SME Ver. 5.03
4-4 ADJUSTMENTS OF BOARD 16
4-4-1 Power board 16
4-4-2 Pressure sensor board 17
4-4-3 Printer I/F board 18
4-4-4 Panel switch board 18
4-4-5 CPU board 19
4-4-6 I/O board 20
4-4-7 LCD board 22
4-4-8 Wave board 23
4-4-9 Power switch board 25
4-4-10 Probe board 25
4-4-11 WBC detection board 26
4-4-12 RBC detection board 27
4-4-13 +5V/+12V switching regulator 28
4-4-14 Check list 29
5 LIQUID CIRCUIT 30
6 SUB SELECTION 33
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7 MAINTENANCE 42
8 TROUBLE-SHOOTING 45
9 REFERENCE 57
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Be sure to read "Safety Notes to Users" before you use this instrument for proper operation.
Notes and cautions stated in this section are important messages regarding safety
in order to protect probable dangers and/or damages, which might occur to users.
So, please be sure to read carefully.
Prohibited Action
Necessary Action before using
No warranty applied if you
instrument.
do this action.
DANGER
Anyone must not disassemble, repair or modify the unit.
Those conducts may risk fire and electrical shock.
Do not perform any conducts other than 'MAINTENANCE'
as indicated in this User's Guide.
WARNING
Be sure to use Power Unit designated.
The use of Power Unit other than designated here might risk fire and
electrical shock.
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WARNING
When unplugged, it should not be pulled with a cable.
Pull a plug out by holding a plug with two fingers, or it may
Cause electrical shock or short to bring about fire.
Never use other cords and cables than the designated ones.
Cords and cables with less electrical capacity may cause fire.
Take Ground.
Unless it is done, it may cause an electrical shock when
breakdown and electrical power leaking occur.
CAUTION
Do not use thinner or benzene as it may cause change of
color or shape for external stains of the unit, wipe with
soft cloth or cloth slightly wet. For heavy stains, wipe with
diluted detergent solution or with alcohol.
Do not put foreign matters such as bolts or coins inside
the unit. It may cause breakdown.
Use and operate the unit in accordance with enclosed
"User's Guide"
Handle switch keys of the Touch Panel with hand care.
Rough handling keys and handling them with a tip of sensor driver or ball
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For operation of switches and keys, do it one by one Doing two or more
switches at the same time may cause
breakdown or damage.
2-1 Front view
1.Touch panel LCD display
Displays measuring results,
messages
and operation status. Menu setting
can be done by touching the panel.
2.Pilot light
While this light is on, power of the unit
is on, even when LCD back light is off.
3.On/Off switch
When the main switch on the back is
in ON position, press the button to
turn the power to the unit.
Shutting off the unit can be
normally done by touch panel.
However, in case of emergency,
this switch also shuts off the unit,
however, cleaning is not to be done.
5.Suction probe
By pressing START switch button, the probe absorbs sample.
After suction, the probe draws back in the unit for dilution.
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6.START switch
The switch starts suction of sample for measurement. The switch works only when suction of
sample is so requested and possible.
7.Printer cover
The cover is to be opened for changing print paper.
8.Paper cutter
This cutter is for print paper use. Paper can be cut by pressing the paper downward or
upward.
9.PRINT/FEED switch
PRINT: When LCD panel displays measured values, press the switch button to print out the
data. Every time the button is pressed, the printer prints out.
FEED: While the button is pressed, print paper keeps coming out.
2-2 Rear view
11.RS-232C connector
This is to be connected with PC for
data output.
12.MODE switch
This is to be used for setting Mode in
the unit.
14.Cooling fan
It keeps the temperature in the
unit stable. It operates all the time
while power to the unit is on.
15.Fuse holder
A fuse is held in.
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16.AC inlet
To be connected with the attached power cable and the other side to be connected to AC
outlet.
17.Earth terminal
In case 3-pin type outlet can not be applied, or 2-pin type outlet has no terminal, take Earth
with this terminal.
Hemolysis reagent.
When the Hemolysis reagent is changed, exchange the
Hemolysis reagent bottle for new one removing the
cap.
24.Roller pump-XB1
This pump is for washing the sample aspiration nozzle.
Change the tubing for rollar pump periodically.
25.Roller pump-XB2
This pump is for aspirating the Diluent.
Change the tubing for rollar pump periodically.
26.Roller pump-XB3
This pump is for discharging the waste solution.
Change the tubing for rollar pump periodically.
3 INSTALLATION
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・By reference to the check list, make sure that no accessories are missing and no damages. If
any, contact your local agent immediately.
・Set PCE-210 unit on a stable working table in an inspection room.(Refer to 3-4 Installation
procedure)
3-2 Accessories
3-3 Requirements
CAUTION
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8. Do not plug in or unplug for the purpose of starting and/or ending operation.
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3-4 Installation procedure
DANGER
・ Do not connect ground cable to a plumbing line such as
Gas pipe.
WARNING
・Be sure to take a proper grounding for safety.
CAUTION
・After you have confirmed that On/Off switch on front panel is
in Off position, then connect electric cables and wires.
・Be sure to use an independent power source for the unit.
Particularly, use the other wall outlet for devices that generate
noise.
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Ta k e a 2 - P i n Use the
plug adaptor power cable
out of the with 2-pin
power cable adaptor and
and put a connect
ground cable
plug into an to an outlet.
outlet.
grounding is
automatically
done.
3-4-2 Connecting reagents
CAUTION
・Be careful not to let contamination in ground reagent.
・Try to put a diluent solution bottle on the same height as the unit, as much as
possible.
・Try to put a waste solution bottle on the same height as the unit,
as much as possible.
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1. Take off rubber cover over a joint on the right side panel.
reagent bottle.
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Paper cutter
Paper discharge
Cover stopper
2. Pull printer lever down toward you. Insert the top end of a printer roll into the slot of print
paper insertion.
3. After print paper comes out of print head, put printer lever back to its position. When you do
so, make sure that print paper is set straight.
FWD
4. Pull the end of print paper out of print paper outlet, then push the printer cover back in while
making sure that print paper will not get caught. For setting printer cover, put the edge of
down part of printer cover in the notch, then push the upper part in.
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3-5 Turning power on
3-6 Filling of reagents
3-6-1 Filling of diluent
3-6-2 Filling of hemolyzer
Touch EXTEND key to access to EXTENTION menu screen, then touch WASH key.
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Touch RETURN key after finishing all operation to close EXTENTION menu.
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4 Electric Circuit
4-1 Block Diagram
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4-4 Adjustments of board
4-4-1 Power board
This board supplies +5V and +12V output of each switching regulator to each circuit
board. In addition, it generates +100V, and +/-15V voltage from +12V switching
regulator.
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Adjustment : Adjustment must be done in the way that the board is set in the unit, due to
the influence of power-supply voltage.
Set Measuring point Procedure of adjustment & setting value
VR1 TP1 1. Turn VR1, VR2 to right as far as it can go.
VR2 TP2(GND.A) 2. Disconnect PS1 tube of pressure sensor, then,
make TP1-voltage least with VR2.
3. Suck in PS1 with an injector at -150mmHg, make
TP1-voltage 4.00+/-0.05V least with VR1
4. Repeat 2and3, then check and confirm voltage.
5. Take then injector out of PS1 and confirm min.
voltage of TP1 remains unchanged.
*If changed, repeat 4.
6. Suck in PS1 with an injector at -150mmHg, confirm
voltage of TP1 is 4 +/- 0.005V.
*If changed, repeat 4.
7. Suck in PS1 with an injector at -30mmHg, confirm
voltage of TP1 is 800 +/- 40mV.
*If out of range, repeat 4.
Check point
Check point Check voltage
TP1-TP2(GND.A) Pressure signal:4.00+/-0.05V
*When at -150mmHg
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-150mmHg ≒ -20kPa
This board converts data from CPU board and get printer to print.
When panel switch is pressed, this board get printing and feeding started.
Check point
Check point Check voltage
SW1 (FEED Switch) To feed paper
SW2 (PRINT Switch) To start printing
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4-4-5 CPU board
Check point
Check point Check voltage
J1(Motion mode) Insert a jump socket in between 1Pin & 2Pin.
*When Flash ROM program is rewritten
insert it in between 2Pin & 3Pin.
J2,J3(applied ROM) Insert a jump socket in between 1Pin &
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4-4-6 I/O board
This board controls liquid circuit parts such as electric valves, pumps, motors and driving
unit according to signals from CPU.
Adjustment : Adjust this board after aging for 30min. from power ON.
Set Measuring point Adjustment method & setting value
VR9 TP9 Sample syringe pulse width adjustment
TP2(GND) Adjust TP9 pulse width to 6.0+/-2.5msec
(1 cycle) with VR9.
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1 ms/div
1 v/div
6.0 msec
2 ms/div
1 v/div
12.0 msec
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1 ms/div
1 v/div
6.0 msec
Check point
Check point Check voltage
TP1(+5V)-TP2(GND) For logic 5V 5.00+/-0.20V
TP3(+12V)-TP4(GND.D) For drive 12V 12.00+/-0.20V
TP9-TP2(GND) Sample syringe pulse 6.0+/-2.5msec
TP10-TP2(GND) Diluent syringe pulse 12.0+/-2.5msec
TP11-TP2(GND) Hemolyzer syringe pulse 6.0+/-2.5msec
*Not in use for TP5-TP8
4-4-7 LCD board
This board converts data from CPU to LCD signals, making letters and graphics appear
on LCD. It also transfers coordinates data of touch panel to CPU board.
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Adjustment
Set Measuring point Adjustment method & setting value
Menu ー Eye inspection at Adjustment of LCD contrast
touch panel. To adjust by Menu operation on touch panel LCD.
4-4-8 Wave board
This board selects the only wave that pass through a blood cell from signal wave amplified
by WBC, RBC detection boards, and counts number of a blood cell by size by way of A/D
Transfer and DSP Treatment. It also amplifies HGB detection signal.
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By pressing the switch, power is turned on to the unit. For turning power to the unit off, it
can be done by touch panel LCD menu operation. However, in case of emergency, you can
shut off the unit by pressing the switch.
4-4-10 Probe board
This board drives UP/DOWN motor by control from I/O board. It detects location of probe
block and transfers the message to I/O board.
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This board flows detection electric current to WBC detection electrode. It amplifies a signal that
was detected at WBC detection part.
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Check point
Check point Check voltage
TP2-TP3(GND.A) WBC amplification circuit output wave
TP4-TP3(GND.A) WBC 1st stage output wave
This board flows detection electric current to RBC detection electrode. It amplifies a signal that
was detected at RBC detection part.
Adjustment : VR1 and VR2 are mounted in the reverse side of the board.
Set Measuring point Adjustment method & setting value
VR1 TP1 PLT sensitivity adjustment knob
TP3(GND.A) Measure control blood and arrange in the
way that MPV is within assay value.
Also, at the time of measuring blank, confirm
that base allowance of signal is within 0.3V.
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Name of board:SNP-Z073
Check point
Check point Check voltage
P1,2-P3,4,5,6(DC output connector TB2) DC output volgate 5.0+/-0.1V
P7,8-P3,4,5,6 (DC output connector TB2) DC output volgate 12.0+/-0.5V
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PCE-210SME Ver. 5.03
4-4-14 Check list
If you replace the power supply or the boards, please check voltage of each part
according to the following check list.
WBC Board Adjust the peak of WBC histogram by VR2 to be same volume as latex particle.
NC-8005C Wave of base signal during blank measurement: _______V
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5 Liquid Circuit
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XB2 pump
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XB3 pump
XB6 pump
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6 SUB SELECTION
In this unit, special operations that are not normally in use are separate as SUB SELEC TION,
and it does not appear normally. For having SUB SELECTION menu appear, the special
operation is needed. Please do either METHOD A or METHOD B as mentioned below.
METHOD A.
Press the clock display 3 times in stand-by screen.
METHOD B.
Put 1 Switch of MODE SWITCH on the back panel
in ON position, then turn the power to the unit on.
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parameter.
The lysing syringe moves up and down one time. The lysing solution is discharged to the
WBC cell by this operation.
PROBE ACTION
A continuous sample nozzle action just as same as the action during measurement is
operated. It stops by pressing the key again when the nozzle is in the front.
6-1-6 DISC. VOLUME
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-150mmHg Normal
Deteriorate of Pump tube
Leakage
0 2000msec t
The following drawing show area which suction pressure reaches or affects ,when you operate
"SUCTION PRESSURE" check.
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histograms(WBC, RBC, and PLT). Those lines also appear in print-outs by the internal printer but not
in print-outs by the external printer nor in external output.
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6-3-3 INITIALIZATION
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7 MAINTENANCE
CAUTION
Instrument may be badly damaged if you store it for long period
without disconnecting reagents.
If you keep PCE-210 inoperated for long time, remaining diluent solution may
crystallize or contaminate in internal parts of the instrument and could be a cause
of clogging. To avoid any defect in the device, please refer to “5-3-4 Long time
storage” in Operation Manual and refill distilled water to clean the liquid circuit..
Make sure to drain completely after it.
7-2 Change of parts
CAUTION
・ Replace or clean roller pump tube once per 6 months or 3000
measurement, whichever comes first.
・ Make sure to use roller pump tube supplied by manufacturer .
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PCE-210SME Ver. 5.03
3. Push both notches in horizontal position in with two fingers and pull the roller cassette the
forward you.
4. Push a tube deeply into the inside cassette, check and see if the tube has been firmly held
in, then put a cassette cover back in. After you have heard the sound of check the cassette
had been surely set, then connect the tube to a joint.
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PCE-210SME Ver. 5.03
Clean the measurement related part by following process, when frequent clogging or
unstable
Hgb value is seen.
2. Open the reagent door in the right side of instrument, pour 5-6 drops of hypochlorite for
both WBC & RBC measurement cell.
CAUTION
・ Please use 5-6% of hypochlorite. DO NOT use home-use
detergent nor breech, which may cause trouble in analyzer.
・ Please do not leave the device after pouring hypochlorite and
proceed to No. 3 below.
CAUTION
Make sure to touch WASH key
after closing the reagent door.
4. Go back to stand-by screen by touching RETURN key after completing all operation.
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8 TROUBLE-SHOOTING
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in RBC Liquid
Sample suction pressure
circuit does not see if any tube bending etc. then,
Not increasing.
reach the fixed touch CONFIRM key.
Check sample.
level.
INPUT ERROR Abnormality for Touch CONFIRM key. Take
Set values out of range. set values at initialization process for the unit, then
Input values again. memory in the input data again.
unit is found.
CHECK PINCH VALVE Touch CONFIRM key. Please check
Drainage is
Drainage is abnormal. if there are no adhesions in tubes of
abnormal.
Check tube adhesion. XB4 and XB4 pinch valves.
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PCE-210SME Ver. 5.03
Mis-calibration A-17
Defect of WBC sensitivity adjust A-19
Defect of RBC sensitivity adjust A-20
Defect of PLT sensitivity adjust A-21
Bubbles in Hemolyzer circuit A-24
Poor agitation A-25
Defect of Hemolytic time A-26
Defect of Hemolyzer volume A-27
Defect of Sample A-31
Defect of Sample syringe volume A-33
Defect of Diluent syringe motion A-34
Defect of Sample syringe motion A-35
Defect of Hemolyzer syr. motion A-36
Bent/clogging of wiring tubes A-39
Measured value is low. Clogging/stains/bubbles of Orifice A-9
Defect of Orifice A-10
Position of probe clean A-14
Defect of suction volume A-16
Mis-calibration A-17
Defect of WBC sensitivity adjust A-19
Defect of RBC sensitivity adjust A-20
Defect of PLT sensitivity adjust A-21
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A-43 Air leakage of Detection Check fixing bolts at Detection part. In case
part. they are loose, screw them again.
Check and see if any cracks at Detection part.
In case they are found, replace Detection part.
In case packing for Electrode is worn and
torn, replace with new one.
In case O-ring of joint part is worn and torn,
replace with new one。
Loose tube joint (Ref. A-41)
A-44 Air leakage of Waste/Supply Check and see if any bad sealing of Water
tank. Supply/Waste tank. If found, fix it with silicone
and screw bottles tight.
Defect of Pump/solenoid valve (Ref. A-37)
Loose tube joint (Ref. A-41)
A-45 Influence by inner noise. Correct loose fixing of sheild plate inside unit
Give washer to bolts and fix them tight.
A-46 Influence by outer noise. Put the unit away from noise generation area.
Use single receptacle and use Ground earth.
A-47 Defect of connection cable. Check and see if any damages on cables.
If any found, replace with new ones.
A-48 Wrong wiring. Compare the wiring with the whole wiring
diagram and correct.
Comfirm that silk and cable NO. of the board
is not wrong.
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9 REFERENCE
1. Changing Mode
The following functions are added by Maintenance Mode.
SUB SELECTION is displayed without any special operation.
Automatic water supply is not operated when power is turned ON.
Threshold and peak of WBC histogram are printed if SAMPLE No. is set in
advance.
Exact value of background count of blank measurement is displayed.
After finishing maintenance, make sure to retrun the mode switch “OFF” position
and then turn the power OFF and ON again.
2. Language
Normally place the switch ON position.
3. Not in use
4. External Printer
Select the external printer you want to use. This mode is active with ROM
Ver. 2.36/5.02 or newer. If the ROM version is older than 2.36/5.02, only EPSON printer
Is usable.
EPSON Control Code ESC/P Operation checked by LQ-300
LX-300+ (ROM Ver. 5.13 or newer)
HP Control Code HP PCL Operation checked by hp deskjet 5650
Turn the power OFF and ON again after changing mode switch position.
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5. Not in use
6. Not in use
7. Not in use
8. Not in use
The first printing right after connecting an external printer to PCE-210, some characters may be
missing or unnecessary characters may be printed on printing contents in the test printing or at
the end of measurement. To avoid the situation, please follow the undermentioned:
1. Make sure that the printer’s power is off when you connect a printer cable.
2. Make sure that you turn on PCE-210’s power first, then the printer’s power, at any time.
3. When you turn off the power, be sure that you turn off the printer, then PCE-210.
4. DO NOT turn on and off the power of PCE-210 while the printer’s power is ON.
6. In case printer errors (running out of paper, opening the cover, etc.) happen, you can not
do the recovery operation by PCE-210, unlike the case you connect PCE-210 to PC.
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EPSON HP
●Output format
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●Connecting cable
D-SUB9 Cable
External
PCE-210
Device
1 1
TxD 2 2 RxD
RxD 3 3 TxD
4 4
5 5 GND
6 6
GND 7 7
8 8
9 9
●Format Example
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GR% 12.7 20 31 32 2E 37
RBC 4.43 20 34 2E 34 33
Hgb 15.1 20 31 35 2E 31
HCT 47.9 20 34 37 2E 39
MCV 108.1 31 30 38 2E 31
MCH 34.0 20 33 34 2E 30
MCHC 31.5 20 33 31 2E 35
RDW 15.5 20 31 35 2E 35
PLT 289 20 32 38 39
PCT 0.280 30 2E 32 38 30
MPV 9.6 20 20 39 2E 36
PDW 20.2 20 32 30 2E 32
WBC 0 20 20 30
Histogra 100 31 30 30 3 digits*200data
m 0 20 20 30
RBC 0 20 20 30
Histogra 100 31 30 30 3 digits*200data
m 0 20 20 30
PLT 0 20 20 30
Histogra 100 31 30 30 3 digits*200data
m 0 20 20 30
ETX 03
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The following is how to replace ROM when the manufacturer asks to do so.
1. Before replacing the ROM, each parameter of present setting has to be stored. Please
save the necessary stored sample data because all of them will be deleted by changing
ROM.
2. Press “PRINT” switch on the SUB SELECTION so that the parameters will be printed out
from the built-in printer.
3. Set the DIP switch # 1 of the back side of equipment “ON”, then turn off the power and
pull out the power supply code. Replace the ROM.
4. Turn the power on. Measurement stand-by screen will be displayed without a water
supply cycle.
6. Now each parameter returned to the initial value, so please input the value again. After
finishing re-input, turn DIP switch # 1 “OFF” and turn off the power.
The following calculation and detection is carried out in software when RBC value is more
than 500,000 and Hgb value is more than 3.0 mg/dl.
The following calculation and detection is carried out in software when WBC value is more
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Number of the blood cell pulse is counted in each cycle fixed during measurement and PCE-
210 makes comparison in the number of pulses for each two adjoining cycles. If there is more
than 30% decrease detected in number of pulses, for example, if the previous cycle has shown
100 pulses detected and the following cycle shows 70 pulses only, PCE-210 concludes that
there is abnormality in the detection (measurement) part, showing messages such as “RBC
CLOG”, “WBC CLOG” and etc. However, those error messages are displayed only after the
measurement cycle is completed. Even if the abnormality is detected in the middle of the
measurement, counting itself is continued until the end of the measurement cycle. Users are
also able to see “*” in the left side of parameter names both in the display and in print-outs
when there was abnormality, such as clogging.
100%
70%
150mmHg pressure, a valve for sample aspiration is opened for the measurement. The
aspiration time is set in advance as a factory adjustment and never varies in each individual
measurement. Therefore, volume of the diluted sample can be fixed same for each
measurement due to the aspiration made under condition of fixed pressure for the fixed time.
In case there is variation seen in pressure during measurement, PCE-210 detects its
abnormality in aspiration flow and stops measurement.
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