Beruflich Dokumente
Kultur Dokumente
Edition 05
Change notice
• Cables RL2-126, 127, 128 replaced by cables RL2-146, 147, 148
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Bosch Rexroth AG Cables & Connections for MS2N
Table of contents
Change notice:....................................................................................................................................................... 2
Table of contents ................................................................................................................................................... 3
1. Cables for MS2N motors ....................................................................................................................................... 5
Cable type code ..................................................................................................................................................... 5
Cable cross-sections ............................................................................................................................................. 6
2. Cable selection ...................................................................................................................................................... 7
RL2 cable for 60K operation .................................................................................................................................. 8
RL2 cable for 100K operation ................................................................................................................................ 9
RL2 cable for force-ventilated motors with power plug ....................................................................................... 10
RL2 cable for force-ventilated motors with terminal box ..................................................................................... 11
RL2 cable for water-cooled motors with power plug ........................................................................................... 12
RL2 cable for water-cooled motors with terminal box ......................................................................................... 13
RG2 encoder cables ............................................................................................................................................ 14
RH2 hybrid cables ............................................................................................................................................... 15
3. MS2N motor connections .................................................................................................................................... 17
Power cables RL2 for dual-cable connection ...................................................................................................... 17
Encoder cables RG2 for dual-cable connection .................................................................................................. 18
Hybrid cable RH2 for single-cable connection .................................................................................................... 19
4. Cable data ........................................................................................................................................................... 21
Cable specifications RL2 Basic ........................................................................................................................... 21
Cable specifications RL2 Torsion ........................................................................................................................ 22
Cable specifications RG2 Basic .......................................................................................................................... 23
Cable specifications RG2 Torsion ....................................................................................................................... 24
Cable specifications RH2 Basic........................................................................................................................... 25
5. Cable length specifications .................................................................................................................................. 26
Order length ......................................................................................................................................................... 26
Limits ................................................................................................................................................................... 26
Tolerances ........................................................................................................................................................... 26
6. Conformity & Certification .................................................................................................................................... 27
EU Declaration of conformity / EU-Herstellererklärung ....................................................................................... 27
CE ........................................................................................................................................................................ 29
UL, CSA ............................................................................................................................................................... 29
RoHS ................................................................................................................................................................... 29
China-RoHS ......................................................................................................................................................... 29
CCC ..................................................................................................................................................................... 29
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Cables & Connections for MS2N Bosch Rexroth AG
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Bosch Rexroth AG Cables & Connections for MS2N
R L 2 - 0 0 1 C B B - N N - 0 0 5 , 0
Notes
Maximum general cable length is 75 m, but for certain combinations of drive equipment the maximum length is
limited, for details see respective drive controller manual.
Cable lengths exceeding the 75 m limit might also be possible under certain conditions. Such cases must be
reviewed individually in advance. Contact Bosch Rexroth with all relevant details on application and equipment.
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Cables & Connections for MS2N Bosch Rexroth AG
Cable cross-sections
The cable cross-section code of multi-conductor cables is defined by the cross-section of the largest conductor. For
cable sizing please observe notes on next page.
Rexroth Strombelastbarkeit
Cable Internal motor cable Ø IEC / DIN EN 60228
cable cross- Current load
design
section code Power Encoder Hybrid mm2 AWG Aeff
REG0012
Basic
A - REG0013 - 0,5 20 -
Torsion REG0748
B Basic - - - 0,75 18 -
Basic REL0105
C - - 1,0 17 13,05
Torsion REL0753
D Basic REL0106 - REH0804 1,5 16 15,66
E Basic REL0107 - - 2,5 14 22,62
F Basic REL0108 - - 4 12 29,58
G Basic REL0109 - - 6 10 38,28
H Basic REL0110 - - 10 8 53,07
J Basic REL0111 - - 16 6 71,34
K Basic REL0112 - - 25 4 93,96
L Basic REL0113 - - 35 2 117,45
Notes
Indicated current load is only a guiding value for motor power cables in flexible installation, conductor material Cu,
installation type E, conductor temperature TL = 70 °C, ambient temperature TA = 40 °C, acc. to DIN VDE 0298-
4:2013-06, table 11, column 5.
The effective current load limits of cables depend on the specific installation and operating conditions on site. Local
standards and directives for installation and sizing must be observed.
Check cable sizing acc. to application conditions and installation, see general notes in cable manual R911322949.
Observe maximum permissible cable lengths, depending on drive equipment and installation. See IndraDrive
product manuals for further details.
For appropriate use of products use only original cables from Bosch Rexroth. When using other equipment than
original Rexroth-cables, Bosch Rexroth is neither liable for such equipment and its compatibility with Rexroth drive
and motor products nor will any malfunction, service or trouble-shooting actions be covered by Bosch Rexroth AG
product warranty.
Hinweise
Die angegebene Strombelastbarkeit ist nur ein Richtwert für Motorleistungskabel in flexibler Verlegung,
Leitermaterial Cu, Verlegeart E, Leitertemperatur TL = 70 °C, Umgebungstemperatur TA = 40 °C, nach DIN VDE
0298-4:2013-06, Tabelle 11, Spalte 5.
Die tatsächlichen Grenzen der Strombelastbarkeit der Kabel hängen von den spezifischen Installations- und
Betriebsbedingungen vor Ort ab. Regionale Normen sowie Installations- und Bemessungsvorschriften sind zu
beachten.
Kabeldimensionierung nach Einsatzbedingungen und Verlegeart prüfen, allgemeine Hinweise siehe Kabeldoku
R911322848. Maximal zulässige Kabellängen je nach Antriebsausrüstung und Installationsbedingungen beachten.
Hinweise siehe IndraDrive-Produktdokumentationen.
Für den bestimmungsgemäßen Gebrauch der Produkte verwenden Sie ausschließlich Originalkabel von Bosch
Rexroth. Bei Verwendung von anderen Nicht-Originalprodukten ist Bosch Rexroth weder für diese Produkte noch
für deren Kompatibilität zu Rexroth-Regelgeräten und Motoren verantwortlich. Störungen und Service-
anforderungen oder Störungsbeseitigungen sind von der Produktgarantie der Bosch Rexroth AG nicht abgedeckt.
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Bosch Rexroth AG Cables & Connections for MS2N
2. Cable selection
For general selection of cables following pages present several lists. These lists are separated into individual
sheets for
• RL2 power cables
o 60K operation
o 100K operation
o force-ventilated motors
o water-cooled motors
• RG2 encoder cables
• RH2 hybrid cables for motors with single-cable connection
Choose suitable sheet for cable selection choose motor or encoder type from list choose drive controller
column pick indicated cable number complete cable type code with desired length
Note the yellow markings in selection table indicating certain limitations:
• If the drive controller's rated current is lower than the rated current of the motor, then the cable cross-
section does not need to be larger than necessary for the drive controller's current.
• If the motor's rated current is lower than the drive controller's current, then the motor determines the
necessary cable cross-section.
• Cable cross-sections and the reference code are indicated in chap. 1 of this document.
Some cable types have already been added to the selection list, but are not orderable at the time this document
has been published. Before finalizing equipment and order scope, please check the availability of desired cable
types and lengths with your Rexroth sales partner.
Please keep in mind that the cable types indicated in this document are only basic guiding information for motor
power cable selection.
Check cable sizing acc. to application conditions and installation, see general notes in cable manual R911322949
(EN) or R911322948 (DE), chapter 4. Local technical standards as well as local directives for installation and sizing
must be observed. Observe maximum permissible cable lengths, depending on drive equipment and installation,
see IndraDrive product manuals for further details. Rexroth product manuals are available online under
www.boschrexroth.com/mediadirectory
The cable material, cable design and cable shields of genuine Rexroth-cables are tailor-made and tested for
IndraDrive motors and controllers. Using third-party cables may cause functional faults, unsafe operation or
equipment damage. Bosch Rexroth does not provide any kind of warranty for safety, operability or functions of the
drive equipment when third-party cables are used.
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HCS02.1E-W0012
HCS02.1E-W0028
HCS01.1E-W0003 HMD01.1N-W0012 HCS02.1E-W0054 HCS03.1E-W0100
Motor power cable HCS01.1E-W0005 HMD01.1N-W0020 HCS02.1E-W0070 HCS03.1E-W0150
HCS01.1E-W0006 HMD01.1N-W0036 HCS03.1E-W0070 HMS01.1N-W0110
RL2-xxxxxB-NN-xxx,x HCS01.1E-W0008 HMS01.1N-W0020 HMS01.1N-W0054 HMS01.1N-W0150 HCS03.1E-W0210
HCS01.1E-W0009 HMS01.1N-W0036 HCS01.1E-W0018 HMS01.1N-W0070 HMS01.1N-W0210 HCS03.1E-W0280
HCS01.1E-W0013 HMS02.1N-W0028 HCS01.1E-W0028 HCS01.1E-W0054 HMS02.1N-W0054 HMS01.1N-W0300 HCS03.1E-W0350 HMS01.1E-W0350 KMS03.1 KMS02.1
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HCS02.1E-W0012
HCS02.1E-W0028
HCS01.1E-W0003 HMD01.1N-W0012 HCS02.1E-W0054 HCS03.1E-W0100
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Motor power cable HCS01.1E-W0005 HMD01.1N-W0020 HCS02.1E-W0070 HCS03.1E-W0150
HCS01.1E-W0006 HMD01.1N-W0036 HCS03.1E-W0070 HMS01.1N-W0110
RL2-xxxxxB-NN-xxx,x HCS01.1E-W0008 HMS01.1N-W0020 HMS01.1N-W0054 HMS01.1N-W0150 HCS03.1E-W0210
HCS01.1E-W0009 HMS01.1N-W0036 HCS01.1E-W0018 HMS01.1N-W0070 HMS01.1N-W0210 HCS03.1E-W0280
HCS01.1E-W0013 HMS02.1N-W0028 HCS01.1E-W0028 HCS01.1E-W0054 HMS02.1N-W0054 HMS01.1N-W0300 HCS03.1E-W0350 HMS01.1E-W0350 KMS03.1 KMS02.1
1) Ch bl t di t ll
Bosch Rexroth AG
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HCS02.1E-W0012
HCS02.1E-W0028
HCS01.1E-W0003 HMD01.1N-W0012 HCS02.1E-W0054 HCS03.1E-W0100
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Motor power cable HCS01.1E-W0005 HMD01.1N-W0020 HCS02.1E-W0070 HCS03.1E-W0150
HCS01.1E-W0006 HMD01.1N-W0036 HCS03.1E-W0070 HMS01.1N-W0110
RL2-xxxxxB-NN-xxx,x HCS01.1E-W0008 HMS01.1N-W0020 HMS01.1N-W0054 HMS01.1N-W0150 HCS03.1E-W0210
HCS01.1E-W0009 HMS01.1N-W0036 HCS01.1E-W0018 HMS01.1N-W0070 HMS01.1N-W0210 HCS03.1E-W0280
HCS01.1E-W0013 HMS02.1N-W0028 HCS01.1E-W0028 HCS01.1E-W0054 HMS02.1N-W0054 HMS01.1N-W0300 HCS03.1E-W0350 HMS01.1E-W0350 KMS03.1 KMS02.1
Klemmenkasten
∅ Type Code 1)
Forced Terminal box RLS0745 RLS0722 RLS0746 RLS0749 RLS0721 RLS0723 RLS0724 RLS0727 RLS0725 RLS2302
Cooling A or B [mm²] Fitting size Electr. Conn. Extension
MS2N10-C0BH 2,5 M32 T
Bosch Rexroth AG
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Bosch Rexroth AG
HCS02.1E-W0012
HCS02.1E-W0028
HCS01.1E-W0003 HMD01.1N-W0012 HCS02.1E-W0054 HCS03.1E-W0100
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Motor power cable HCS01.1E-W0005 HMD01.1N-W0020 HCS02.1E-W0070 HCS03.1E-W0150
HCS01.1E-W0006 HMD01.1N-W0036 HCS03.1E-W0070 HMS01.1N-W0110
RL2-xxxxxB-NN-xxx,x HCS01.1E-W0008 HMS01.1N-W0020 HMS01.1N-W0054 HMS01.1N-W0150 HCS03.1E-W0210
HCS01.1E-W0009 HMS01.1N-W0036 HCS01.1E-W0018 HMS01.1N-W0070 HMS01.1N-W0210 HCS03.1E-W0280
HCS01.1E-W0013 HMS02.1N-W0028 HCS01.1E-W0028 HCS01.1E-W0054 HMS02.1N-W0054 HMS01.1N-W0300 HCS03.1E-W0350 HMS01.1E-W0350 KMS03.1 KMS02.1
∅ Klemmenkasten
W-kühlung Type Code 1)
Terminal box RLS0745 RLS0722 RLS0746 RLS0749 RLS0721 RLS0723 RLS0724 RLS0727 RLS0725 RLS2302
Water cooled [mm²] Fitting Electr. Conn. Extension
MS2N10-C0BH 4,0 M32 T 104FB 105FB 602FB 04xFB
Bosch Rexroth AG
Stecker
Geber
Encoder ∅ [mm²] RGS0009 RGS0010 RGS0010 RGS0725 RGS2302 Extension
Plug
analog AS/AM, BS/BM 0,5 M17 002AB 002AB 003AB 004AB 500AB
digital CS/CM, HS/HM, DS/DM 0,5 M17 002AA 003AA 510AA
RG2 encoder cables
Cables & Connections for MS2N
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Bosch Rexroth AG
HCS01.1E-W0003 HMD01.1N-W0012 HCS02.1E-W0054 HCS03.1E-W0100
Motor hybrid cable HCS01.1E-W0005 HMD01.1N-W0020 HCS02.1E-W0070 HCS03.1E-W0150
HCS01.1E-W0006 HMD01.1N-W0036 HCS03.1E-W0070 HMS01.1N-W0110
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RH2-xxxxxB-NN-xxx,x HCS01.1E-W0008 HMS01.1N-W0020 HMS01.1N-W0054 HMS01.1N-W0150
HCS01.1E-W0009 HMS01.1N-W0036 HCS01.1E-W0018 HMS01.1N-W0070 HMS01.1N-W0210 HCS04.1E-W0500 KMS01.2 HCS02.1E-W0012
HCS01.1E-W0013 HMS02.1N-W0028 HCS01.1E-W0028 HCS01.1E-W0054 HMS02.1N-W0054 HMS01.1N-W0300 HCS03.1E-W0210 HMS01.1E-W0350 KMS03.1 KMS02.1 HCS02.1E-W0028
Type Code
100K ∅[mm²] Stecker RHS0745 RHS0722 RHS0746 RHS0749 RHS0721 RLS0723 RLS0724 RLS0727 RHS0725 RLS2302 RHS0822 Extension
Electr. Conn.
MS2N03-B0BY 1,5 M23-Hybrid S
MS2N03-D0BY 1,5 M23-Hybrid S
MS2N04-B0BN 1,5 M23-Hybrid S
Bosch Rexroth AG
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Bosch Rexroth AG Cables & Connections for MS2N
Notes
Using third-party cables may cause functional faults, unsafe operation or equipment damage. Bosch Rexroth does
not provide any kind of warranty or liability for safety, operability and functions of the drive equipment when third-
party cables are used.
1
Motor IndraDrive
U1 BN 1
U 1 A1
V1 BK 2
V 2 A2
W1 GY 3
W 3 A3
GNYE GNYE
PE PE
5 PK 5
TP1(+) 1 TP1(+)
6 WH 6
TP2(-) 2 TP2(-)
7 RD 7
BD(+) 3 BD(+)
8 BU 8
BD(-) 4 BD(-)
9
RL2
Plug cable
RL2
Terminal box
cable 1
2
3
4
1 Notes
Power cable 1,0 mm²: colored wires
Power cables ≥ 1,5 mm²: numbered wires
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Cables & Connections for MS2N Bosch Rexroth AG
Encoder A or B 1 BN 11
IndraDrive
Hiperface® VCC_Encoder
RG2-002AB… 9 WH 4
GND_Encoder
3 BU 7
DATA+
4 VT 8
DATA-
5 GN 2 A+
6 YE 3
A-
7 PK 5
B+
8 GY 6
B-
Encoder C or D IndraDrive
1 BN 11
ACURO®link VCC_Encoder
RG2-002AA… 9 WH 4
GND_Encoder
3 BU 7
DATA+
4 OG 8
DATA-
RG2-002
Plug cable
1 15
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Bosch Rexroth AG Cables & Connections for MS2N
U1 1
U 1 A1
V1 2
V 2 A2
W1 3
W 3 A3
GNYE
PE PE
1 BU
VCC_Encoder 11 VCC_Encoder
2 WH
GND_Encoder 4 GND_Encoder
4 YE
DATA- 8 DATA-
3 OG
DATA+ 7 DATA+
5
Screen
Motor IndraDrive
1
2
6 7
BD(+) 3 BD(+)
7 8
BD(-) 4 BD(-)
RH2
Hybrid cable
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Cables & Connections for MS2N Bosch Rexroth AG
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Bosch Rexroth AG Cables & Connections for MS2N
4. Cable data
Cable specifications RL2 Basic
Rated voltage of power wires U0/U 600/1000 V
Rated voltage of signal wires U0/U 450/750 V
Insulation resistance (+20°C) ≥ 20 MΩ/km
Temperature range flexible use -20 ... +60 °C
Temperature range fixed installation -30 ... +80 °C
Conductor max. temperature (flexible/fixed) +80 / +90 °C
Storage temperature -30 ... +80 °C
Cable jacket PUR (orange RAL 2003)
Conductor insulation PP
Certification, Approbation CE, cURus (UL/CSA)
UL/CSA style (rating) 21223 (1000 V/AC 80°C)
RoHS compliant to EU-directive 2011/65/EU
Halogen-free acc. to VDE 0472, Part 815
Chemical characteristics Silicone-free, CFC-free
Oil resistance acc. to EN 60811-2-1, EN 50363-10-2
IEC/DIN EN 60332-1/2
Flammability ratings
UL AWM 758 VW1/FT1, UL 1581/2556, CSA C22.2/2556
Bending cycles > 5 Mio
Bending radius min. (flexible installation) 7,5 x D
Bending radius min. (fixed installation) 5xD
Travel speed horizontal ≤ 300 m/min
Travel distance horizontal ≤ 50 m
Acceleration ≤ 50 m/s²
Torsion ≤ ± 30 °/m
Cable data
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Cables & Connections for MS2N Bosch Rexroth AG
Cable data
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Bosch Rexroth AG Cables & Connections for MS2N
Cable data
Cable Design Outer diameter D Cable weight (ca.)
REG0012 (2 x 2 x 0,20 mm2 + 2 x 0,5 mm2) 7,2 +/-0,2 0,08 kg/m
REG0013 (4 x 2 x 0,25 mm2 + 2 x 0,5 mm2) 8,5 +/-0,3 0,1 kg/m
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Cables & Connections for MS2N Bosch Rexroth AG
Cable data
Cable Design Outer diameter D Cable weight (ca.)
REG0748 (4 x 2 x 0,25 mm2 + 2 x 0,5 m2) 8,5 +/-0,3 mm 0,2 kg/m
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Bosch Rexroth AG Cables & Connections for MS2N
Cable data
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Cables & Connections for MS2N Bosch Rexroth AG
RL2
Plug cable
RL2
Terminal box
cable 2
1
3
4
RH2
Hybrid cable
RG2
Encoder cable
1 15
Order length
Limits
The cable lengths have certain technical limits
• Minimum orderable length per cable 0,5 m
• Maximum orderable length per cable 75,0 m
• Length increment 0,1 m
Notes
The total cable length for the entire distance from motor to drive controller is limited to 75 m, including all cable
joints and extensions. In some configurations the effectively permitted maximum length of cables depends on the
used type of equipment and may be limited to shorter lengths than 75 m Consult the product manual of the
equipment in use for details Consult your Rexroth sales partner if you are in doubt about appropriate length
definition.
The encoder cable extension on hybrid cables RH2 is designed to suit the individual terminal distances given by
the drive controller design.
Tolerances
The cable length tolerance is specified as a positive value only, thus a cable should never be delivered shorter than
ordered.
• Cable length ≤ 5 m + 0,05 m
• Cable length ≥ 5 m + 1 % of ordered length
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Bosch Rexroth AG Cables & Connections for MS2N
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Cables & Connections for MS2N Bosch Rexroth AG
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Bosch Rexroth AG Cables & Connections for MS2N
CE
The CE-Marking acc. to EU Declaration of conformity is printed on the outer cable jacket.
UL, CSA
Cables RL2, RG2 and RH2 are "registered components", approved acc. to standards of UL (USA) and CSA
(Canada). The corresponding marking and the UL file number of the cable component are printed on the outer
cable jacket.
The UL file number of the plug components are E153698, E335019, E151413. Details on file numbers can be
retrieved from the UL file database at www.ul.com.
RoHS
All cable and plug components of RL2, RG2 and RH2 are in compliance with the European directive 2011/65/EU
(“Restriction of the use of certain hazardous substances in electrical and electronic equipment”).
China-RoHS
All cables RL2, RG2 and RH2 have been reviewed acc. to Chinese RoHS directive SJ/T 11364. The EFUP
("Environment-Friendly Use Period") is 25 years in case one or more substances are above the limit value.
CCC
Ready-made cables RL2, RG2 and RH2 do not fall under CCC regulation.
CCC lists other materials for cable and insulation, which are not used in Rexroth cables. For further details or
questions on CCC regulations consult CCC authorities and regulations here:
http://www.cqc.com.cn/www/english/ProductCertification/CCC/
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Cables & Connections for MS2N Bosch Rexroth AG
Bosch Rexroth AG
Bgm.-Dr.-Nebel-Str. 2
97816 Lohr, Deutschland
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