Thermo Tank - Manual

Operation Manual
Thermo Tank
SCITEQ A/S, Gamma 3, DK-8382 Hinnerup, Denmark |Tel: +45 8696 1933 | service@sciteq.com | www.sciteq.com
Thermo Tank ECO Operation Manual
1 General ............................................................................................................................... 3
2 After Sales Service ............................................................................................................ 3
3 Safety precautions ............................................................................................................ 4
3.1 General safety ..................................................................................................................... 4
4 Principle of operation and machine construction ........................................................... 6
4.1 Principle of operation ........................................................................................................... 6
5 Technical specifications ................................................................................................... 7
5.1 Electrical cabinet – control panel ......................................................................................... 8
5.2 Electrical system ................................................................................................................. 9
5.3 Manifold system ................................................................................................................ 10
5.3.1 Inlet manifolds ................................................................................................................... 10
5.3.2 Outlet manifolds ................................................................................................................ 10
5.4 Connection of pipe samples .............................................................................................. 11
5.4.1 Sample hanging system (optional)..................................................................................... 12
5.5 Cleaning the circulation pump filter .................................................................................... 13
5.6 Chiller (optional) ................................................................................................................ 14
6 Transport, handling and installation .............................................................................. 15
6.1 Transport and handling...................................................................................................... 15
6.2 Placing and installation ...................................................................................................... 15
7 Inspection after installation ............................................................................................ 15
8 Connection to supplies ................................................................................................... 16
8.1 Compressed air connection ............................................................................................... 16
8.2 Water connection .............................................................................................................. 17
8.3 Overflow ............................................................................................................................ 18
9 Starting for the first time ................................................................................................. 19
10 Operation of lid ................................................................................................................ 19
10.1 General description ........................................................................................................... 19
11 Operation temperature control ....................................................................................... 20
11.1 Changing set temperature ................................................................................................. 20
11.2 Changing the temperature deviation .................................................................................. 20
11.3 Parameter key ................................................................................................................... 20
11.4 Automatic tank systems..................................................................................................... 21
11.4.1 Water level control ......................................................................................................... 21
11.4.2 Pump safety overload .................................................................................................... 21
11.4.3 Heating elements........................................................................................................... 22
11.5 Troubleshooting................................................................................................................. 23
12 Service ............................................................................................................................. 24
12.1.1 Check operation of water level control ........................................................................... 24
12.1.2 Overflow ........................................................................................................................ 24
12.1.3 Quick connectors ........................................................................................................... 24
12.2 Calibration of temperature ................................................................................................. 25
12.2.1 To check ........................................................................................................................ 25
12.2.2 Calibration ..................................................................................................................... 25
12.2.3 Temperature controller settings ..................................................................................... 26
13 Maintenance .................................................................................................................... 27
13.1 General maintenance ........................................................................................................ 27
13.2 Electrical system ............................................................................................................... 27
13.3 SCITEQ operator panel ..................................................................................................... 27
13.4 Scheduled maintenance .................................................................................................... 28
14 General terms .................................................................................................................. 29
14.1 Responsibility for defects ................................................................................................... 29
14.2 Guarantee ......................................................................................................................... 29
14.3 Technical data, drawings ................................................................................................... 29
14.4 Product liability .................................................................................................................. 30
15 Assembly drawings ......................................................................................................... 31
16 Appendix A: Electrical schematic example ................................................................... 37
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17 Appendix B: Pneumatic diagram.................................................................................... 40
18 Appendix C: Conformity Declaration ............................................................................. 41

1 General
Thank you for choosing SCITEQ A/S as your supplier of quality control and testing equipment.
All rights reserved. No part of this publication may be reproduced and/or distributed by means of
print, photocopy, microfilm or in any other way without prior written permission of SCITEQ A/S. This
also applies to the associated drawings and diagrams.
The data published in this manual are based on the most recent information. They are released
subject to later modifications.
SCITEQ A/S reserves the right to change parts at any time, without prior notification or direct
announcement to the customer. The content of this publication can also be changed without prior
warning.
For information concerning settings, maintenance activities and repairs not covered by this
publication, you should contact the Service Department of SCITEQ A/S. See contact data below.
As to the volume of the delivery no rights can be derived from either the manual or the documentation
as delivered with the equipment. Only the order confirmation is binding.
This manual contains useful and important information for the proper installation, use and
maintenance of your SCITEQ equipment. As it is custom built according to specification, this manual
contains recommendations concerning the set-up and running, therefore reservations are made for
differences in the specifications.
IMPORTANT NOTE:
It is recommended that operators read this manual before installing and operating the
system to prevent misuse; special attention should be taken to understand the chapter
regarding safety.
2 After Sales Service

SCITEQ A/S offers after sales backup through our local agents and directly by telephone, fax and
e-mail, should you require assistance please contact:
SCITEQ A/S
Service Department
Gamma 3
DK–8382 Hinnerup
Denmark
Telephone: +45 86 96 19 33
Fax: +45 86 96 24 75
E-mail: service@sciteq.com
Website: www.sciteq.com
Please note that our normal office hours Danish time (GMT +01:00) are:
Monday - Thursday 08.00 - 16.00

Friday 08.00 - 14.30
Saturday and Sunday Closed

3 Safety precautions
This machine is only to be operated or serviced by personnel who have received the necessary
training given by SCITEQ service technicians in installation/operation and the potential machine
dangers. Incorrect use of this machine may invalidate warranty.
3.1 General safety

Our machines are safeguarded in accordance with the regulations for this type of equipment.
However, there are also additional rules that must be observed.
Our safety requirements in no way justify contravention of the legal stipulations and regulations
applicable to the safety of this machine. If one of the warnings or safety requirements conflicts with
existing local regulations, any regulation that is stricter will prevail.
Hazardous zones, occurring through the transition between preceding and following machines in the
production line must be adequately safeguarded. The responsibility for the provision of these
safeguards, in so far they have not already been provided by SCITEQ A/S is entirely that of the
supervisor.
Modifications to the machine without written permission from SCITEQ A/S are not permitted. When,
by ignoring this stipulation, injury to persons or property occurs SCITEQ A/S denies any liability.
The supervisor of the machine should ensure that the safety regulations adopted within the company
are strictly observed. Disregarding the safety regulations can lead to physical injury and damage the
machine.
Before putting the machine into operation read this manual thoroughly.
Ensure that the operating and maintenance personnel familiarise themselves with the working and
operation of the machine and strictly observe the instructions given.
The machine must be operated by well-trained personnel who can be expected to be familiar with
the operation of the machine. The customer should ensure that the operating personnel is familiar
with the instructions given in this manual and has read and understood them. A copy of the manual(s)
should be kept with the machine.
The operating personnel should be acquainted with all the safety regulations enforced by the
company. The supervision of the observance of the safety regulations is entirely the responsibility of
the supervisor of the machine.
The operator must report defects that endanger the safety of personnel and the machine immediately
to those persons responsible for the supervision of safety. In dangerous situations, the machine must
be taken out of operation immediately and reactivation of the machine must be rendered impossible
for as long as the dangerous situation exists.
During the operation of the SCITEQ equipment all protective covers must be fitted and closed.
Maintenance and repair activities may only be carried out by qualified and authorized technicians.
Bridging or disabling of safety devices is permitted by qualified and authorized technicians only. The
disabling of such safety devices may not be of a permanent nature and warning signs must be
installed during that.
Never leave tools or any other objects on a machine in operation.
If the machine must be electrically isolated from the power supply, steps should be taken to make
the unintentional switching on of power impossible (e.g. a padlock).

Wear protective clothing if this is prescribed in the manual for the relevant machine.
Be careful in the vicinity of moving parts. Do not put your hands or any other objects in the machine
when it is in operation. Do not wear loose clothing and tie up long hair. Be careful when wearing
jewellery.
Keep persons who are not concerned with the machine away.
Observe the specific safety regulations stipulated.
Regularly check the machine for the presence of the pictograms as indicated in the overview
drawings elsewhere in this manual. If the pictograms on the machine become unrecognisable or are
missing, apply new ones immediately.
If the type of the machine makes it necessary, indications is given in this manual and on the machine
of potential risk of physical injury through symbols.
The meaning of these is as follows:
High Voltage (inside cabinet)
Moving parts (inside cabinet)
Wear ear protection and protective glasses during operation

4 Principle of operation and machine construction
4.1 Principle of operation
The drawing below shows the main components of the thermo tank.
Pos Description
1 Lid
2 Manifold for connection from SCITEQ

pressure equipment
3 Operating valve to open/close lid
4 Inner tank
Water level control
(Sample hanging system – option)
(End closures - option)
Overflow outlet
Connection of samples
5 Pneumatic cylinder to open/close lid
6 Circulation pump
7 Filter before the pump
8 Hand valve for closing the water

(in case the heating element should be
exchanged)
9 Temperature sensor
10 External water connection

12 Heating element
13 Hand valve water drain outlet

5 Technical specifications
Function Description Unit

Tank dimensions: [1] 800x800x860 mm
[2] 1000x1000x1100
[3] 1500x1000x1300
[4] 2000x1500x1100
[5] 2000x1500x1700
[6] 2500x1500x1500
[7] 3500x1850x1850
[8] 4000x2000x2200
Overall dimensions: [1] 1800x1120x1210 mm

[2] 2000x1320x1450
[3] 2500x1320x1650
[4] 3000x1820x1450
[5] 3000x1820x2050
[6] 3500x1820x1850
[7] 4500x2170x2200
[8] 5000x2320x2550
Tank temperature: Thermo Tank: 19 - 950C (chiller is required when tank Celsius
temperature is below ambient temperature)
Heat effect: Heat-up time within 24-48 hours. kW
Heater is designed to heat the water from 20 to 950C.
[1] = 4,5kW
[2] = 4,5kW
[3] = 9,0kW
[4] = 18 kW (2* 9KW)
[5] = 18 kW (2* 9KW)
[6] = 18 kW (2* 9KW)
[7] = 27,0kW (3 * 9KW)
[8] = 36,0kW (4 * 9KW)
Chiller cooling Cool down time from 20°C to 0°C: Within 24-48 hours. kW
capacity:
Chillers is designed to cool the water from 30°C to 0°C.
If temperatures below 5°C are wanted, a minimum of 10%
Ethylen-Glycol has to be added (Weight based).
For water temperature above 30°C, tap water is filled in the

tank to lower the temperature.
The eight tank sizes are delivered with chillers having the
following cooling capacities:
[1] = 1,0kW
[2] = 2,6kW
[3] = 3,6kW
[4] = 5,8kW
[5] = 7,1kW
[6] = 7,1kW
[7] = 18,4kW
[8] = 18,4kW
The chiller is required, when the thermotank is to be operated

with temperatures lower then ambient temperature.
Twater<Tambient

5.1 Electrical cabinet – control panel
The electrical cabinet is a separate unit which should be mounted on either a wall or placed on a
suitable frame.
The measurements of the cabinet are 600x400x200mm.
The cabinet contains the following controls:
Main electrical isolation switch
Temperature regulator with LED display
Indicator for tank error condition (red lamp)

(Released)
Start/stop tank control switch

(OFF: 0 and ON: I)
Indicator for tank running (green lamp)

(Running)

5.2 Electrical system
Electrical supply: 3 x 380-400 VAC, 50-60 Hz+N+PE, see table below for current details.
Heat effect Maximum mains power fuses

[1] = 4,5kW 25A
[2] = 4,5kW 25A
[3] = 9,0kW 25A
[4] = 18 kW (2 * 9KW) 35A
[5] = 18 kW (2 * 9KW) 35A
[6] = 18 kW (2 * 9KW) 35A
[7] = 27,0kW (3 * 9KW) 63A
[8] = 36,0kW (4 * 9KW) 63A
Minimum cable requirements:
Cable description Total Amps Cable Type

Supply to control cabinet See above table To suit total amps
Control cabinet to heating element All sizes 3x2.5 + PE
Control cabinet to chiller unit All sizes 2x2.5 + PE
Control cabinet to PT100 temperature sensor All sizes 2x0.75
Control cabinet to water inlet valve solenoid All sizes 2x0.75 + PE
Control cabinet to circulation pump All sizes 3x0.75 + PE
NOTE:
The control cabinet must be securely fastened to an adjacent wall or suitable structure before
connecting mains power. For further information, please refer to the electrical diagrams supplied
separately.
CAUTION:
Before connecting the mains power cable, be sure to check that the power supply voltage matches
the power specifications of your Thermo Tank.
WARNING:
To prevent electrical shocks the earth terminal (protective conductor) must be grounded properly.

5.3 Manifold system
Thermo tanks are supplied with a manifold system for connection of pressure stations and samples.
The configuration can be made to customer requirements, but standard configuration has five inlet
points each connected to a manifold allowing five samples to be connected to each pressure inlet.
Single inlets can also be chosen.
5.3.1 Inlet manifolds

The inlet manifold system is where pressure stations are connected. We recommend that SCITEQ's
pressure modules are used. The inlet is made using an Ø8mm tube fitting as standard; this can be
removed leaving a standard female 3/8" BSP thread. We recommend the use of SCITEQ's hose
system for connection between pressure stations and the tank inlets.
Inlet manifold
Connection of pressure stations
5.3.2 Outlet manifolds

The outlet manifolds are mounted internally and here test samples are connected by means of quick
couplings. We recommend that you use SCITEQ's end closure systems and hoses. We supply as
standard female 1/8" TEMA quick couplings. These can be removed leaving a standard female 1/8"
BSP thread.
Outlet manifold
Connection of pipe samples
Quick connection (female)

For testing above 100 bar and for
burst testing
Quick connection (female)

For testing at or below 100 bar
Revision 00, 15.12.2016 Page 10

5.4 Connection of pipe samples
Pipe samples mounted with end closures are connected to the thermo tank via stainless steel
braided hoses suitable for the required pressure range. We recommend that you use SCITEQ's
hoses.
Male connector of stainless

steel braided hose into
thermo tank outlet
Stainless steel braided hose
Female connector of
stainless steel braided hose
to be connected to end
closure
Revision 00, 15.12.2016 Page 11

5.4.1 Sample hanging system (optional)
For keeping track of pipe samples, SCITEQ supplies a sample hanging system consisting of a cross
bar with hooks. The sample hanging system rests upon a shelf on the inside of thermo tank.
Sample hanging
system with hooks
Sample hanging
system
Revision 00, 15.12.2016 Page 12

5.5 Cleaning the circulation pump filter
The filter should be cleaned every week.
a. Switch main electrical power to tank off.

b. Allow tank temperature to cool down to below 400C.
c. Close the hand valve placed at the side of the pump.
d. Lower the water level - under the inlet - from the heating “zone”. Water needs to be below
heating element position.
e. The filter housing can now be removed and the filter element cleaned.
Filter
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5.6 Chiller (optional)
Thermo tanks can be supplied with an external placed chiller system in case ambient temperatures
of air and water supplies are above the required test temperature. This option is normally
recommended for test temperatures of 20°C in warm climates or if cold water test down to 0°C is
required. If temperatures below 5°C are wanted, a minimum of 10% Ethylen-Glycol (Weight based)
has to be added. IMPORTANT! Obeying this can have damaging effect on the chiller and can
possibly destroy it.
Six different capacity chillers are offered depending on the volume of the tank, these are: 1.0kW,
2.6kW, 3.6kW, 5.8kW, 7.1kW and 18.4kW.
The chiller system comes with a Cintropur water filter, which has to be checked regularly by
inspecting the attached pressure gauge. When pressure drop reaches the critical zone of the gauge,
the filter sleeve has to be changes.
For assistance regarding mounting the chiller setup, please contact the Service Department, see
chapter 2 After Sales Service.
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6 Transport, handling and installation
6.1 Transport and handling
Avoid intense oscillation and mechanical damage when moving the tank. Inspect packaging for
transport damage before opening. Check that packing is not distorted and contents appear to be
secured. If the transport damage has resulted in damage of the tank, please contact the shipping
company and inform service department at SCITEQ A/S as soon as possible. Do not deal with it
yourself unless the tank is sold Ex Works (please refer to the order confirmation).
Check the accessories according to the packing list. If accessories are not corresponding with the
packing list, please inform service department at SCITEQ A/S.
6.2 Placing and installation

 The tank must be placed on a solid and level foundation.
 The environment in which the tank is placed must be clean and neatly for optimal results.
 If necessary, use floor anchors for stability.
The tank should be placed on a solid and level foundation and it should be possible to access working
positions easily. The tank may be moved by means of a crane, a fork lift or similar. Make sure that
the tank is placed in a suitable way ensuring level positioning. Placing and moving of the tank is only
to be carried out by instructed and qualified personnel.
7 Inspection after installation

Inspect the tank after installation in terms of the following:
 All protective covers/shielding are mounted in correct places

 All cables are intact and without damage
 All emergency stops (if any depending on the machine in question) are in perfect working
condition
 The tank can be re-started after emergency stop (if any depending on the machine in
question)
 Operator(s) have received proper training and has carefully read all safety instructions in
the introductory sections of this manual.
The correct operation of the system can ultimately only be tested under normal working conditions.
Revision 00, 15.12.2016 Page 15

8 Connection to supplies
8.1 Compressed air connection
Compressed air: 6-8 bar.
Tank is supplied with male 1/4" barbed fitting for connection to 6.3 x Ø12mm pressure hose suitable
for compressed air supply maximum 8 bar. The hose should be secured using a hose clip.
The barbed fitting can alternatively be removed leaving a 1/8" BSP female thread allowing other rigid
hose fitting to be used.
Air supply connection
Revision 00, 15.12.2016 Page 16

8.2 Water connection
Water inlet should be connected to the magnetic solenoid from clean filtered mains water. Care
should be taken to provide water quality to prevent corrosion of the tank.
To connect use 3/8" BSP female thread, must be 2-4 bar, weat safe hose.
Water inlet
Revision 00, 15.12.2016 Page 17

8.3 Overflow
Tanks are supplied with an overflow outlet which ensures that the tank water level cannot exceed a
maximum.
The overflow outlet is placed under lower cross member of the tank frame. The connection is a male
1 1/2" BSP thread.
The tank can either be placed so this outlet runs directly into a drain or the overflow should be piped
to a suitable drain.
Overflow outlet
NOTE:
Never connect the water outlet directly to the

surplus water outlet as emptying the tank will
build up vacuum inside the tank and can damage
the tank lid!
Wrong connection Correct connection
Revision 00, 15.12.2016 Page 18

9 Starting for the first time
Before operating for the first time you should check that all connections have been made as
previously described, you should then follow the check list as follows:
a. Make sure the tank is clean and has no metal and plastic particles on any internal surfaces.
b. Fill the tank with filtered water using the water inlet; you should fill the tank up to just below the
overflow outlet of the tank.
c. Open the circulation pump bleed valve to remove any air from the pump which prevents correct
operation. The bleed valve is located on the side of the pump body; it is a small finger release
brass screw.
d. Switch the power on using the mains isolator, and then activate the tank using the switch
mounted between the two indicator lamps on the tank control panel.
e. Check that the display comes on in the thermo regulator on the control panel.
f. Check that a temperature is shown on the display which corresponds to the temperature of the
water.
g. Check that the pump circulation pump is rotating the correct direction, if it is wrong disconnect
the power supply and change phase connections to reverse this rotation.
h. Check that the new equipment is working correctly. Inside the tank there is a water level sensor,
this provides a simple contact which closes when the water level is high enough in the tank. This
sensor is connected to a relay marked S111 in the control panel, the S111 relay is a time which
activates after a set number of seconds after the level sensor activates. When activated this will
have both a red and a green LED activated. If the level is too low in the tank, the solenoid relay
providing top up water to the tank should be open.
i. Once you have established that all functions of the tank are correct, you can set the desired
temperature on the control panel and begin normal operation.
10 Operation of lid
10.1 General description
The lid is operated using the handle valve up and down.

The handle is placed on the front of the thermal tank and
operated by means of pneumatic cylinders.
The picture on the right shows the up and down way.
Up mark
Down mark
Caution
1. Always check that there is no one working with or situated near the tank before closing the lid.
2. Make sure not to put your hands in-between lid and tank top when closing the lid.
3. Ensure that the pneumatic cylinders are adjusted to provide smooth and slow operation; both
cylinders should be balanced to ensure even movement and prevent twisting of the lid.
Revision 00, 15.12.2016 Page 19

11 Operation temperature control
Temperature controller
The figure below shows the controller which controls the temperature inside the thermal tank.
The display shows the measured temperature and the set point temperature.
a. Measured temperature
b. Set point activated
c. Set point temperature
a d. Bar display indicates the
difference between the set point and
measure temperature
c
b e. Alarm on when set point is lower
than measured temperature
f. Set/enter keypad. Press Set key to
change set point temperature, adjust
with arrow keys.
d e g. Fn key. Change the temperature
deviation
h. Display button. Changes the
display to show if the heaters are on
h i. Parameter key. Advanced for
g calibration and other settings
f i
11.1 Changing set temperature

To change the set point temperature of the tank press the Set key, change to the desired value
with the arrow keys and press the Set key again to confirm the change. If the change is not
confirmed the set point temperature will revert to the previous value.
Please be aware that it takes several hours to change the temperature of the tank. It takes 24-48
hours to raise the temperature from 20°C to 95°C for a thermo tank with insulated lid depending on
the size of the thermo tank.
11.2 Changing the temperature deviation

To change the temperature deviation the hysteresis setting must be changed. By default this
setting is set to 0,1°C.
Change the hysteresis by pressing the Fn key then the Set key, change the value with the arrow
keys. To confirm the change, press the Set key again. If the change is not confirmed the value will
revert to the previous setting.
11.3 Parameter key

The parameter key is only for advanced users. Please contact SCITEQ or refer to manual for
Yokogawa UT35A. Here you can change the offset temperature for calibration and other settings.
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11.4 Automatic tank systems
11.4.1 Water level control
The water supply is controlled by a level switch which ensure the tank is always full.
When the tank is full the water will keep flowing into the tank for 10-20 seconds to ensure water
level is stable.
If the water level is not full the heaters will not turn on.
Please be aware that if the water temperature is higher than the set point water supply will overflow
the tank to reduce the temperature.
Optionally the thermo tank can be provided with a chiller if the desired set point is lower than the
water supply temperature.
11.4.2 Pump safety overload

The pump will turn off when overloaded. If this happens the red lamp on the control panel will be
turned on and the thermo tank is unable to regulate.
If this happens please check if anything is blocking the pump.
To reset the alarm open the control

panel and press the blue reset button on
the thermos switch located at the bottom
left corner inside the control panel.
If this error occurs more than once

please contact SCITEQ immediately.
Reset button
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11.4.3 Heating elements
Each heating element has a built-in safety
switch which can be reset.
The picture to the right shows the position of

the safety switch.
To access the switch remove the leftmost
front panel on the thermo tank with the
SCITEQ logo at the top.
Safety switch
If the water supply is very hard it is advisable to clean the heating element at least 2 times per year
to remove calcium build up which eventually leads to the elements overheating.
a. Switch main electrical power to tank off.

b. Allow tank temperature to cool down to below 400C.
c. Close the hand valve placed at the side of the pump.
d. Lower the water level - under the inlet - from the heating “zone”. Water needs to be below
heating element position.
e. The heating element can now be removed.
NB:
Do not use soap or solvent on the heating elements.
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11.5 Troubleshooting
Symptom Component Check list
Tank temperature too low Controller 1. Check set point and control outputs.
Fuses 2. Check the fuses are OK for heating elements.
Pump 3. Check the pump is not tripped out.
Heating element 4. Check overheating security switch mounted on
the heating element.
Tank temperature too high Controller 1. Check set point and control outputs
Water 2. Check water supply to solenoid top up water
valve. Check operation of valve.
Lid cannot open Air cylinders 1. Check compressed air supply, 6-8bar.
Tank water level to low S111 1. Check operation of level sensor with relay
S111, if level correct green LED should be lit.
Level sensor 2. Check level sensor electrical contact.
Solenoid 3. Check operation of top up solenoid valve.
Water supply 4. Check water supply is min 2bar.
Tank water level is too high S111 1. Check operation of level sensor with relay
S111, if level correct green LED should be off.
Level sensor 2. Check level sensor electrical contact.
Solenoid 3. Check operation of top up solenoid valve, this
may be leaking and require cleaning.
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12 Service
IMPORTANT:
a. Always remove electrical power to the control panel before starting any work on the tank.
b. To reduce the risk of burns, always reduce the thermo tank temperature to below 400C before
starting work.
c. Never use soap or any similar type of cleaning fluid on the stainless steel tank plates. The soap
can be left in the tank and influence the test result when pressure testing plastic pipes.
d. Do not use strong chemical cleaner on the outer plates of the thermo tank, these can cause
discoloration and damage to the plates.
e. Only use recommended stainless steel cleaner on the stainless steel plates of the tank, this
cleaner is available from SCITEQ A/S.
f. Check every week, there must be no metal and plastic particles in the water.
Note. 1. To protect the pump
2. There is a filter in front of the pump.
12.1.1 Check operation of water level control
Every 3 months a check should be made to ensure that
the automatic level control is operating correctly. The
picture on the right shows the placing of the level sensor,
for more information on how the system works refer to
point 7 H. on page 14.
12.1.2 Overflow
Regular inspection should be made that the overflow is
free from obstruction, failure to do so can cause the tank
to overflow when large samples are placed in.
In case PP insulating balls are used on the water surface

(only applicable in open tanks), special care should be
taken to ensure the overflow is not blocked.
12.1.3 Quick connectors

Regular check on the quick connectors should be made to
ensure that they are pressure tight. If these leak they can
cause unstable pressure in related samples and incorrect
leak detection of samples.
To check pressurise a station with no samples connected

and visibly check for leaks from any related sample outlet
quick connection.
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12.2 Calibration of temperature
To ensure accurate temperature control of the thermo tank the temperature should be checked
against a calibrated thermometer twice a year, if required calibration of the temperature control unit
should then be undertaken.
12.2.1 To check
a. Use a calibrated thermometer with accuracy +/0,10C and measure the actual temperature in each
corner of the tank.
b. Check the recorded values against the set temperature. If the average recorded value is more
than +/- 0,50C from the set temperature calibration should be made.
12.2.2 Calibration
To alter calibration parameters:
a. Press the key PARAMETER for 3 seconds, the display will show OPEMMOdE, you are now in
parameter menu.
b. Continue to press the arrows keys ◄ ► until OPEMPVS is shown in the display.
c. Press the key SET/ENTER to enter PV-related settings menu.
d. Continue to press the arrows keys ▲ ▼ until symbol bS is shown in the display.
e. Press the key SET/ENTER, actual value will now be flashing.
f. Adjust the value in the display using the arrow keys ▲ ▼.
g. Save the value by pressing the key SET/ENTER.
h. Press the key DISPLAY to exit setup menu.
i. After changing the value check actual temperature shown against measured temperature and
repeat procedure as required.
The parameter bS are an offset function, if the temperature shown on the display is too high
reduce this value, if the temperature is too low increase this value.
Revision 00, 15.12.2016 Page 25

12.2.3 Temperature controller settings
The following table shows the factory default settings, basically these values shall not be changed.
However, they must be changed if you have a retrofitted chiller.
To alter calibration parameters:
1. Press the key PARAMETER for 3 seconds, the display will show OPEMMOdE, you are now in
parameter menu.
2. Continue to press the arrows keys ◄ ► until OPEMSP or OPEMALRM is shown in the display
depending on which menu to be used.
3. Changes to the parameter is the same procedure as in section 12.2.2.
Menu Symbol Name Settings without chiller Settings with chiller

OPEMSP A1 Alarm-1 setpoint 0,5 0,5
OPEMSP A2 Alarm-2 setpoint - 40
OPEMALRM AL2 Alarm-2 type 0 2
OPEMALRM HY1 Alarm-1 hysteresis 0,4 0,4
OPEMALRM HY2 Alarm-2 hysteresis - 0,4
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13 Maintenance
13.1 General maintenance
A description of how often maintenance needs to be carried out depends on the operation of the
tank (frequency and how much the tank is used) as well as the environment in which the tank is
running and the care of the operating personnel. The daily maintenance of all equipment is of great
importance for operational safety. It is the responsibility of the operators and product users to be
familiar with the care of the equipment. Further, is the responsibility of the operators and product
users to stop the tank or the technical installation if unfamiliar/unknown noise or changes are
registered during normal tank operation.
In this manual, SCITEQ describes some general maintenance procedures and it is up to the operator
to assess the frequency of required maintenance depending on a number of aspects. This can be
done in consultation with SCITEQ's service department as they will be able to provide advice and
guidance as to the operation and maintenance of a particular tank in a particular production
environment.
The necessary care is generally described as being daily cleaning, lubrication of moving parts and
components, cleaning of tank, cleaning of filters and valves piping, timely repair of damage and
failure on the equipment.
To achieve high reliability, long life and optimum utilization of tanks and technical equipment it is
necessary that connections of services (or addition of substances) for instance electricity, air, water,
oil, or chemicals are prepared well. All services must be of such quality and character that it will not
damage the machinery. Take precautionary measures to protect tanks and technical devices from
unnecessary wear and stain due to poor quality services (such as water).
Compressed air which is connected to machines and systems must be clean and dry and not contain
solid particles or fibres.
Pipe samples and test samples to be tested in SCITEQ's tanks and equipment must be clean,
deburred and without foreign objects. Cut pipe samples must be perpendicularly shortened. Pipe
samples are considered to be straight, round and within nominal tolerances.
During the operation of the SCITEQ equipment all protective covers must be fitted and closed. The
protective covers should not be removed due to hazardous areas on the tank. In case it is necessary
to approach the hazardous areas on the tank make sure that the tank is completely stopped and that
power is disconnected and compressed air is disconnected. This procedure is to be carried out in
connection with cleaning and maintenance of the tank, replacing of technical components and spare
parts as well removal of stuck pipe samples or other parts from the tank. After the work is completed,
mount the protection covers and shields in their original place before switching on the power again.
13.2 Electrical system

Use only vacuum cleaner to clean the electrical components as compressed air is under high
pressure and contains water that may damage the electrical components.
13.3 SCITEQ operator panel

The panel may need cleaning as a result of static electricity or fingers. Cleaning must be done
carefully and the use of aggressive liquids is prohibited. Use only vacuum cleaner to clean the fan.
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13.4 Scheduled maintenance
It is important to perform regular scheduled maintenance to make sure the pressure test unit is in
perfect working condition.
It is recommended that the following parts are changed or inspected regularly dependant on how
frequent the unit is in use. Below schedule is only a recommendation!
Maintenance items Every two weeks Every six months

Clean the circulation pump filter X
Clean filter in tank X
Clean tank X
Clean motor X
Calibrate temperature sensor X
NOTE:
In case scheduled maintenance has not been performed the guarantee obligations by SCITEQ A/S
are terminated.
WARNING:
Before any maintenance, if possible disconnect mains power and air supply to reduce the risk of
personal injury or damage to equipment.
To reduce the risk of burns, always reduce the thermo tank temperature to below 400C before starting
work.
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General terms
In case of any irregularities, it is important to contact SCITEQ A/S or its local representative directly
concerning service, spare parts, etc.
13.5 Responsibility for defects

Only substantiated defects in construction, manufacture, materials of the delivered products, and
incorrectly performed work are considered for defects, and only to the extent that the concerned
defect is within the liability assumed by the vendor according to the entered agreement.
The purchaser must, as soon as possible, effect reasonable inspections of the products.
The purchaser cannot refer to defects that could have been discovered at such an inspection, unless
the purchaser substantiates that SCITEQ has received a written complaint not later than 8 days after
it has been possible for the purchaser to effect the inspection.
The purchaser cannot refer to defects that could not possibly have been discovered at the required
inspection, unless SCITEQ has received a written complaint not later than 6 months after the
delivery.
The purchaser does not have any other claims in connection with defects than the demand of a
redress of the defects which will be affected as soon as may be by repairs, replacement delivery, or
by subsequent delivery on the estimate of SCITEQ. By replacement delivery, SCITEQ can as a
condition require that the purchaser returns the defect parts. The purchaser can, in this way, not
cancel the bargain or request for a pro rata reduction of the purchase price.
The transport and insurance charges in connection with the redress are paid solely by the purchaser,
these charges include prospective travelling expenses, expenses for board and residence et cetera,
as well as expenses in connection with dismounting. SCITEQ can demand for an appropriate amount
estimated by SCITEQ to be paid in advance to cover these charges and expenses.
SCITEQ can under no circumstances be held responsible for working deficits, losses of time, losses
of profits or similar indirect losses as a result of the defects.
The purchaser's claims in connection with defects become void if the product has been exposed to
incorrect mounting, inadequate maintenance or mishandling, as well as if the purchaser, without a
written acceptance from SCITEQ, has made interventions in the delivered product.
13.6 Guarantee
Unless otherwise notified in writing, SCITEQ grants a standard guarantee of 12 months. This
guarantee is valid from the invoice date of delivery. The guarantee does not cover delivery of spare
parts and sub deliveries.
13.7 Technical data, drawings

SCITEQ is only bound to deliver products that meet distributed or known technical information and
data in the extent that the order confirmation or another written agreement expressly refers to them.
The ownership of all drawings, possible descriptions or proposals accompanying offers or

consignments belong to SCITEQ, and they must not without our permission be used or copied,
handed over or in any other way be brought to the knowledge of third parties.
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13.8 Product liability
If a consignment from SCITEQ causes damage, SCITEQ is responsible for these with coverage
sums for damage on persons and damage on articles corresponding to the coverage sums according
to the product liability insurance of SCITEQ, on condition that it is proved that the damage is due to
negligence or defaults committed by SCITEQ or by others that SCITEQ are responsible for.
SCITEQ is not responsible for working deficits, losses of profits, or any other indirect loss.
SCITEQ is not responsible for damages caused by consignments and occurring more than 3 years
after the date of delivery. If third parties advance a claim of liability for damages against one of the
parties according to this point, this party must immediately inform the other party about it.
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14 Assembly drawings
Please use the drawings below as a reference when contacting SCITEQ.
The drawings are from a [4] 2000x1500x1100 thermo tank so size differences may occur but the
titles and concept is the same for all sizes.
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15 Appendix A: Electrical schematic example
There is a separate electrical schematic drawings book supplied together with this operation manual.
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16 Appendix B: Pneumatic diagram
Appendix B contains the pneumatic diagram for the thermo tank.
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17 Appendix C: Conformity Declaration UK
CONFORMITY DECLARATION
following 2006/42/EEC
SCITEQ A/S
Gamma 3, 8382 Hinnerup
Denmark
DECLARES UNDER ITS OWN RESPONSIBILITY THAT THE MACHINE

CORRESPONDS TO THE MACHINE DIRECTIVE 2006/42/EEC
Test Equipment:
Thermo Tank ECO
Reference to the harmonised standard:

EN 292
Directive 2006/42/EF
Directive 97/23/EC - pressure equipment
The device no. is marked with
Name and title of legal representative:
Hinnerup, 15.12.2016

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Operation Manual

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2 After Sales Service

Monday - Thursday 08.00 - 16.00

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3.1 General safety

Never leave tools or any other objects on a machine in operation.

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Observe the specific safety regulations stipulated.

High Voltage (inside cabinet)

Moving parts (inside cabinet)

Wear ear protection and protective glasses during operation

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2 Manifold for connection from SCITEQ

3 Operating valve to open/close lid

Water level control

(Sample hanging system – option)

(End closures - option)

5 Pneumatic cylinder to open/close lid

7 Filter before the pump

8 Hand valve for closing the water

10 External water connection

13 Hand valve water drain outlet

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Function Description Unit

Overall dimensions: [1] 1800x1120x1210 mm

Heat effect: Heat-up time within 24-48 hours. kW

Heater is designed to heat the water from 20 to 950C.

For water temperature above 30°C, tap water is filled in the

The chiller is required, when the thermotank is to be operated

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The measurements of the cabinet are 600x400x200mm.

The cabinet contains the following controls:

Main electrical isolation switch

Temperature regulator with LED display

Indicator for tank error condition (red lamp)

Start/stop tank control switch

Indicator for tank running (green lamp)

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Heat effect Maximum mains power fuses

Minimum cable requirements:

Cable description Total Amps Cable Type

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5.3.1 Inlet manifolds

5.3.2 Outlet manifolds

Quick connection (female)

Quick connection (female)

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Male connector of stainless

Stainless steel braided hose

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The filter should be cleaned every week.

a. Switch main electrical power to tank off.

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6.2 Placing and installation

7 Inspection after installation

 All protective covers/shielding are mounted in correct places

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Compressed air: 6-8 bar.

Air supply connection

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