Wire Description KENR2918

Off Machine Switch Specification Wire Wire Wire Wire

January 2000
Part No. Function Actuate Deactuate Contact Position Description Description
Number Color Number Color
52±3°C 43°C MIN Normally Power Circuits Monitoring Circuits Continued
3E9350 Oil Cooler Temp Switch
(125.6±6°F) (109.4°F MIN) Closed 101 RD Bat (+) 447 PK Fuel Level guage
82.22±2.78°C 73.89°C MIN Normally 104 RD Alt Breaker C400 GN Hyd Shutoff Valve
7N7848 Hyd Oil Temp Switch
(180±5°F) (165°F MIN) Open 107 RD Eng Shut - Down Fire Suppr Accesory Circuits
¹A hysteresis band exist: with increasing pressure the closed condition can be maintained up to 2800kPA (405 psi), 109 RD Alt Output (+) Term. 500 BR Wiper - Front (Park)
with decreasing pressure the closed condition can be maintained down to 170 kPa (25 psi). 112 RD Main Power Rly Output 501 GN Wiper - Front (Low)
²Contact position at the contacts of the harness connector. 115 RD Lamp/Wiper 506 PU Washer - Front
120 YL Radio 508 PU Radio Speaker - Left
121 YL Back Alarm To Lamp 509 WH Radio Speaker - Left (Commom)
124 GN A/C 511 BR Radio Speaker - Right
142 BU Aux Ckt 512 GN Radio Speaker - Right (Common)
151 GN Hyd Lock Sol 513 OR A/C Compressor/Refrigerant Pressure SW
190 BK Eng Gov/Monitor 515 GY Blower Motor (HI)
Ground Circuits 517 BU Blower Motor (Low)
200 BK Main Chassis 519 PK Thermostat To Refrigerant Press. SW
201 BK Operator Monitor Return 535 BU SW To Wiper SW
Basic Machine Circuits A588 GN Safety Sol Relay To Sol+
306 GN Starter Relay Coil To Neut Start SW Lighting Circuits
307 OR Key SW To Neutral Start SW 612 GY Backup Lamp
309 GY Alternator Regulator Term. 616 BU Bucket Flood Lamp/Boom Flood Lamp
310 PU Start Aid SW To Start Aid Sol Control Circuits
315
320
GN
OR
Start Aid Breaker To Start Aid Relay
Horn Relay Coil To SW
762
763
YL
BU
Bucket Positioner Sol SW
Torque Converter SW CB-214D, CB-224D, and CB-225D
321
322
BR
GY
Backup Alarm Lamp Travel Alarm
Warning Horn (Forward)
799
B786
WH
BU
Sensor Power
Low Idle SW Vibratory Compactor
Electrical System
323 WH Fuel Pump Power D746 PK Alt Signal To Anti-Start Relay
327 PK Shutdown Solenoid E771 OR Low Torque Mode Sol

Related Electrical Service Manuals 330 YL Neutral Start Relay Coil 817 WH Back-Up Alarm Relay
332 BU Shutdown SW To Shutdown Ctrl 877 YL Glow Plug Magnetic SW To Glow Plug
Title Form Number
364 BU Engine Shutdown SW - Ctrl D813 OR Low Idle SW HEDC
CB-214D: CB-224D: CB-225D:
Alternator 163-3362 SENR5841
Monitoring Circuits D814 GY Implement Press SW 1TZ1-UP 8RZ1-UP 9FZ1-UP
403 GN Alternator (R) Term. D815 PU Low Idle Indicator
405 GY Opr Mon Oil Press. (Low Setting) D816 WH Eng/Pump Cont Sol
406 PU Opr Mon Coolant Temp B965 GY Level Finish Sol
441 OR Eng Coolant Temp Guage K906 GN Swing Brake Sol - Signal
442 GY Hyd System Temp Guage K915 GN Fine Swing SW - E/P Controller

©2000 Caterpillar Printed in U.S.A.

All Rights Reserved

Harness And Wire Electrical Schematic Symbols

Component Location
Component
Schematic Machine
Comonent
Schematic Machine Electrical Schematic Symbols And Definitions A AA 1 1
Location Location Location Location
1 2 2
Alternator D-12 8 Solenoid - Drum Select A-10 19
Battery F-11 10 Solenoid - Flow Divider B-9 25 4 19 21 Typical representation of a Typical representation of a
18 22
Breaker - Alternator Cicuit E-7 2 Solenoid - Fuel Shutoff A-11 20 26 25 Deutsch connector. The Sure-Seal connector. The
Plug Receptacle plug contains all sockets plugand receptacle contain
Breaker - Light Circuit E-7 2 Solenoid - Interlock A-11 18
Control - Handle VIB A-5 15 Solenoid - Neutral/Brake A-10 21
and the receptacle contains both pins and sockets.
T
1 2 all pins.
Flasher F-3 3 Solenoid - VIB On/Off A-10 19
16 23 Pressure Temperature Level Flow
Fuse Block F-4/5 3 Starter F-10 9 9
Symbol Symbol Symbol Symbol
20
Glow Plugs B-12 20 Switch - Brake B-1 1
Pin or Socket
Gound B-11 19 Switch - Cool Temp A-11 20 3 14 17
Number
Ground - Chassis E-12/F-12 23/11 Switch - Drum Select E-1 1 8 10
5 2
6
Ground - Engine F-12 11 Switch - Emulsion F-1 1 24
11 Wire, Cable, or Harness Component
15
Ground - Frame C-9 24 Switch - Flow Divider A-8 26 Assembly Identification Part Number
Ground - Front/Rear E-12 23 Switch - Hazard D-1 1 Single Wire
Normally open switch that will close with an increase of a specific condition (temp-press-etc.). Connector
Hour Meter E-7 2 Switch - Horn C-1 1
Lights - Warning C-1 1 Switch - Hyd Oil Temp B-8 22 C A A AA 9X-1123
Pump - Emulsion Spray A-7 5 Switch - Key B-1 1 Normally open switch that is closed due to an applied condition, and will open again with a 325-PK-14 1 325-PK-14
Pump - Water Spay (225 Only) A-7 4 Switch - Light F-2 1 specific decrease in that condition.
Pump - Water Spay (214, 224 Only) A-7 6 Switch - Neutral A-5 14 Pin Socket Wire
Color
Relay - Brake 1 A-3 14 Switch - Neutral Backup A-12 18
Relay - Brake 2 A-3 14 Switch - Oil Pressure A-11 20
Normally closed switch that will open with an increase of a specific condition.
Relay - Fan Motor A-4 14 Switch - Seat A-6 16 2 200-BK-14
Relay - Interlock 1 A-3 14 Switch - Start Aid D-1 1
Relay - Interlock 2 A-2/E-7 14 Switch - Turn Signal E-1 1
Circuit Number Wire
Relay - Main Power E-8 2 Switch - Water Spray E-1 1 Normally closed switch that is open due to an applied condition, and will close again Identification Gauge
Relay - Spray A-4 14 Timer F-3 3 with a specific decrease in that condition.
Relay - Starter E-8 2 Turn Signal Indicator D-1 1
Relay - Starter A-2/E-7 14/2 VIB Lamp Indicator D-1 1 Electrical Schematic Symbols And Definitions
Machine locations are repeated for components located close together. The circle indicates that the component has screw terminals and a wire can be disconnected
A Located in the cab. from it.
FUSE - A component in an electrical circuit that will open the circuit if too much current flows
B Located in the lefthand console. 15
through it.
C Located in the righthand console.
1
D Located on or near relay panel. REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
No circle indicates that the wire cannot be disconnected from the component.
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
3

16

19 SENDER - A component that is used with a temperature or pressure gauge. The sender
14 2 measures the temperature or pressure. Its resistance changes to give an indication to the
20 22 17
This indicates that the component has a wire connected to it that is connected to ground. T gauge of the temperature or pressure.
10
8
26

RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.

21
18 It has a coil that makes an electromagnet when current flows through it. The electromagnet
5
This indicates that the component does not have a wire connected to ground. It is grounded
Connector Location 6 can open or close the switch part of the relay.
4
9 by being fastened to the machine.
Schematic Machine 24
Connector Number 11
Location Location 25 CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
CONN 1 D-9 25 much current flows through it. This does not destroy the circuit breaker and it can be reset to
CONN 2 C-9 25 23
become part of the circuit again.
CONN 3 E-5 24
CONN 4 E-5 24 SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
CONN 5 D-5 24 that makes an electromagnet when current flows through it. The electromagnet can open or
CONN 6 C-5 24 close a valve or move a piece of metal that can do work.
The connectors shown in this chart are for harness connectors.
Connectors that join a harness to a component are generally MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
located at or near the component. See the Component
that make electromagnet when current flows through them. It also has an internal switch that places
Location Chart. Machine Harness Connector And Component Locations the latch coil circuit open at the time the coil latches.
 12 11 10 9 8 7 6 5 4 3 2 1

LH FRONT LH FRONT
TURN ROADING LIGHT: RH FRONT RH FRONT
LIGHT 1512457 ROADING LIGHT: TURN LIGHT
WIRES THAT HAVE BATTERY VOLTAGE 1189024 WORKING LIGHT: HORN 1512457 1186650

+ BATTERY

+ BATTERY
WHEN THE KEY SWITCH IS OFF. 081-2751 9X-9484 7T0635 WORKING LIGHT: 081-2751 LIGHT SWITCH
STARTER

IND LAMP

GROUND
108-7605 3K1650

GROUND
9X-9484 108-7605 FLASHER

OUTPUT

OUTPUT
1633361 TIMER
WIRES THAT HAVE BATTERY VOLTAGE 0814291 1045496
WHEN THE KEY SWITCH IS ON.

EMULSION SPRAY FUSE

BACKUP/BEACON FUSE
109-RD-10

112-PU-10
112-PU-10

112-PU-10

112-PU-10

112-PU-10

112-PU-10

112-PU-10
112-PU-10

CLUSTER/HORN FUSE
STRAP AS.

BRAKE/NEUTRAL FUSE
4M-7146 G S STARTING CIRCUIT.

WATER SPRAY FUSE

KEY SWITCH FUSE

FAN MOTOR FUSE

F F

FLASHER FUSE
619-GN-16

201-BK-16
201-BK-16
322-GY-16

614-PU-16
606-GY-16
PANEL LAMP CIRCUIT.

C937-WH-16
201-BK-16

608-GN-16

619-GN-16
C935-PU-16
619-GN-16

102-RD-12
614-PU-16
MTR BAT

614-PU-16

201-BK-16
201-BK-16

200-BK-16
605-YL-16

A541-PU-16
537-GN-16
108-BU-16

201-BK-16
VIB FUSE
GAUGE CIRCUIT.
MOTOR 119-PK-16

10A

10A
10A

10A

10A

10A

10A

10A
15A
WIPER/WASHER/TURN SIGNAL CIRCUIT.

109-RD-10

109-RD-10
109-RD-6
CABLE AS. EMULSION

109-RD-8
304-WH-16
CHASSIS ENGINE 1302462 GROUND CIRCUIT. SWITCH

RD-2
GROUND GROUND BK-00 9D3721

108-BU-16
118-GY-16

119-PK-16
121-YL-16
123-WH-16
110-GN-16

125-OR-16

122-BU-16
105-RD-16
START AID CIRCUIT.

102-RD-12
109-RD-6
109-RD-6
A893-OR-16

109-RD-10
109-RD-6

109-RD-8
STRAP AS.
1G-4665 ALL DASHED LINES ARE ATTACHMENTS. 109-RD-6 START AID 118-GY-16
RD-2 START
NEG POS RELAY RELAY
RD-6 1179080 2 WATER SPRAY
1179080 SWITCH
CABLE AS. MAIN POWER ALTERNATOR LIGHT 1V6652
CHASSIS 308-YL-16 3 1

60A
CIRCUIT

20A
1643513 RELAY CIRCUIT
GROUND BATTERY 202-BK-16 BREAKER BREAKER C935-PU-16
3T5760 4L3913 3T8728
9S0174
FRONT C922-BR-16

BK-18
REAR

BK-18
BK-18
BK-18
CHASSIS

384-BU-8

304-WH-10

101-RD-6
CHASSIS

112-PU-6
GROUND GROUND 125-OR-16

1
DRUM SELECT

2
2
P20 P21 101-RD-12 SWITCH
3E3361 3E3361 4D1836
E E

310-PU-16
202-BK-16
3 1

306-GN-16
202-BK-16
CABLE AS. HOUR METER
1643513 6T7337
P3 R3
1275485 1275486 C926-BU-16
- +
109-RD-10 1 109-RD-10 537-GN-16
NOT USED FOR CB-225D
109-RD-6

403-GN-16
202-BK-16
2 TURN SIGNAL
SWITCH
3 1 1V6652
P4 R4
304-WH-10 1297163 1297164 606-GY-16
102-RD-12 1 102-RD-12 605-YL-16

537-GN-16
101-RD-6 537-GN-16
P2 R2 5 2
1275483 1275484 HAZARD
112-PU-6 1 112-PU-6 SWITCH
3T4405
P1 R1 6 4 3 1
9X0141 9X1339
606-GY-16
605-YL-16
D D
109-RD-6

200-BK-16 TURNING
A541-PU-16 SIGNAL
110-GN-16 1 110-GN-16 INDICATOR
ALTERNATOR R17 P17 121-YL-16 2 121-YL-16
1633362 1275486 1275485 VIB
125-OR-16 3 125-OR-16 200-BK-16
384-BU-8 1 384-BU-8 A990-BU-16 LAMP
306-GN-16 4 306-GN-16 INDICATOR
B+ 307-OR-16 5 307-OR-16
GND 308-YL-16 6 308-YL-16 308-YL-16
310-PU-16 7 310-PU-16
C START AID
322-GY-16 8 322-GY-16
403-GN-16 9 SWITCH
403-GN-16 9D3721
403-GN-16

PLUG 1 PLUG 404-YL-16 10 404-YL-16

121-YL-16 2 121-YL-16 405-GY-16 11 405-GY-16 310-PU-16
307-OR-16 3 307-OR-16 406-PU-16 12 406-PU-16
308-YL-16 4 308-YL-16 605-YL-16 13 605-YL-16
321-BR-16 5 321-BR-16 606-GY-16 14 606-GY-16 322-GY-16
403-GN-16 6 403-GN-16 608-GN-16 15 608-GN-16
405-GY-16 7 405-GY-16 614-PU-16 16 614-PU-16 SWITCH-HORN
406-PU-16 8 406-PU-16 17 3T2357
619-GN-16 619-GN-16
777-PU-16 9 777-PU-16 777-PU-16 18 777-PU-16
A990-BU-16 10 A990-BU-16 19 123-WH-16
A893-OR-16 A893-OR-16
C926-BU-16 11 C926-BU-16 A990-BU-16 20 A990-BU-16
C PLUG 12 PLUG C906-PU-16 21 C906-PU-16 C
R18 P18 C922-BR-16 22 C922-BR-16
3E5179 3E5176 C926-BU-16 23 C926-BU-16
G736-PK-16 24 G736-PK-16 ENG

4 3 2 1
HARNESS AS.-MAIN 1635587 25 405-GY-16 ALT OIL
G797-BU-16 G797-BU-16
26 123-WH-16 PRESS
374-PK-16 374-PK-16
27 403-GN-16 WARNING LIGHTS
200-BK-16 200-BK-16
28 404-YL-16 1503596
FRAME GROUND 200-BK-16 201-BK-16
PLUG 29 PLUG

6
30 406-PU-16 HYD ENG
PLUG PLUG TEMP TEMP
PLUG 31 PLUG
PLUG 32 PLUG
PLUG 33 PLUG
PLUG 34 PLUG
200-BK-16 PLUG 35 PLUG
GROUND PLUG 36 PLUG R
37 308-YL-16
PLUG PLUG
38 KEY SWITCH
PLUG PLUG C OFF 9G7641

G797-BU-16

G736-PK-16
PLUG 39 PLUG S ON

203-BK-16

203-BK-16
40 330-YL-16
PLUG PLUG
105-RD-16 B ST SYMBOL DESCRIPTION
384-BU-8

BLADE, SPADE, RING,

203-BK-16
HARNESS AS.-INSTRUMENT 1635585 OR SCREW TERMINAL
B B
C926-BU-16
A990-BU-16

P26 P19
307-OR-16

777-PU-16
200-BK-16

200-BK-16

200-BK-16

200-BK-16
321-BR-16
121-YL-16

3E3361

419-YL-16
3E3361

1
2

1
2
SPLICE

200-BK-16
PLUG
PLUG

110-GN-16
FLOW DIVIDER 203-BK-16

BK-16
BK-16
SOLENOID G798-PU-16 110-GN-16 CIRCUIT NOT CONNECTED
P26 P23 P25 P24
3E3361 3E3361 3E3361 3E3361

C922-BR-16
P22 ELECTRICAL CONNECTION
406-PU-16
405-GY-16

3 1 X2 X1

202-BK-16
1

A990-BU-16
4

2
3

3E3373 TO MACHINE STRUCTURE

1
2
1
1

1
2

2
308-YL-16

125-OR-16
374-PK-16
204-BK-16
110-GN-16
INTERNAL ELECTRICAL

A893-OR-16

PLUG
204-BK-16
404-YL-16
MOTOR 4 2 CONNECTION TO SURFACE

C906-PU-16
T OF COMPONENT
P14

204-BK-16
NEUTRAL P13

G798-PU-16
GLOW PLUGS 3E3361 155-2273 BRAKE SWITCH
BACKUP R15 419-YL-16 1165275

2
1

1
2
SWITCH T 3E3364 1166565

1
2
3
4
5
OIL COOLER CONNECTOR
(PUMP) OIL COOLER 1227344

C720-BU-16
TEMP SWITCH P15

307-OR-16
P16 F765-BR-16

110-GN-16
201-BK-16
FAN MOTOR

C906-PU-16

374-PK-16
3E9350 3E3361

5 C937-WH-16
3E3361 ATCH WIRE, CABLE,

PLUG

G797-BU-16
204-BK-16

G736-PK-16
1

C922-BR-16
2
HYD OIL

1 C935-PU-16
1561503

2 C935-PU-16

C906-PU-16

5 C906-PU-16
4 C906-PU-16

2 C720-BU-16
1 C720-BU-16

306-GN-16

307-OR-16
1 F765-BR-16
COMPONENT

201-BK-16

201-BK-16
121-YL-16

F765-BR-16
307-OR-16

330-YL-16
307-OR-16
122-BU-16
122-BU-16

3 777-PU-16
TEMP SWITCH

201-BK-16

5 201-BK-16
419-YL-16
419-YL-16

2 419-YL-16
DRUM

1
NEUTRAL/BRAKE VIB ON/OFF

2
FUEL SHUTOFF OIL PRESSURE COOL TEMP INTERLOCK SELECT 7N7848
SOLENOID SWITCH SWITCH SOLENOID SOLENOID SOLENOID

PLUG

PLUG
SOLENOID

PLUG

PLUG

PLUG

PLUG

4 PLUG
FLOW L# CIRCUIT GROUPING
608-GN-16
614-PU-16
204-BK-16

204-BK-16

DESIGNATION
605-YL-16

321-BR-16

614-PU-16
204-BK-16

204-BK-16
606-GY-16
DIVIDER

1
2
SWITCH P13

3E5519
P6

3E5519
P5

3E5519
P10

3E5519
P9

3E5519
P8

3E5519
P12

3E5519
P11
MOTOR 3E5519

5
4
3
2
1
MOTOR ABBREV COLOR

1
5
4
3
2
1
4
3
BK-16

5
4
3
2
1

5
4
3
2
125-OR-16

BK BLACK

5
4
3
2
1
A BEACON BU
BR
BLUE
BROWN
A
1181227 SEAT
EMULSION WATER SWITCH GN GREEN
SPRAY SPRAY THIS SCHEMATIC IS FOR THE CB214D, CB224D, GY GREY
PUMP PUMP WIRE AS. NEUTRAL VIB 87 30 CB225D ASPHALT DRUM COMPACTORS (177-8737) OR ORANGE
1468045 1563519 1544704 SWITCH SWITCH 30 87 30 87 30 30 PK PINK
87 87 30 87 30 87
LH REAR WORKING RH REAR 87A 87 30 PU PURPLE
TURN LIGHT LIGHT BACKUP TURN LIGHT HARNESS AS.-PLATFORM 1635588 87A 87A 87A RD RED
(FOR CB-225D ONLY) ALARM HANDLE VIB CONTROL 87A 87A 87A YL YELLOW
1271560 9X9484 1271559 1563488 87A
081-2751 3T1815 081-2751 NEUTRAL SWITCH WH WHITE
1087605 1087605 RELAY 7X1379 FAN MOTOR SPRAY BRAKE 2 START INTERLOCK 2
RELAY 7X1379 INTERLOCK 1 BRAKE 1
RELAY 7X1379 RELAY 7X1379 RELAY 7X1379 RELAY 7X1379 RELAY 7X1379
RELAY 7X1379

12 11 10 9 8 7 6 5 4 3 2 1