1 2 3 4 5 6 7 8

A A
DANFOSS INDUSTRIES PVT LTD
Plot No. A-19/2, SIPCOT Industrial Growth Centre,
Oragadam Village, Sriperumbudur Taluk,
Kanchipuram District, Tamil Nadu, India – 602105

B B

End User : M/s. Vedanta Limited.

Customer : M/s. Vedanta Limited.
Consultant : --
C C

Project Description : 415V VFD Panel Package (Calcination Unit),Lanjigarh-Odisha

Purchase Order No. & Date : 5500004267 Dt. 19/04/2019

Board Description : 6 Pulse, 415V, VFD Panel for 2.2kW Pump
D D

Panel Quantity : 03 Nos

Application : Pump
Equipment Tag No. : --

E E

Project Number : INWA201904041 Number of pages : 20

Panel Serial Number : INWA201904041-001-003 Revision No. : ASB
Project Responsible : K Mathanagopal

F F

6 Pulse, 415V, VFD Panel for 2.2kW DANFOSS INDUSTRIES PVT LTD Title Title page / Cover sheet P.O.No. 5500004267 Dt. 19/04/2019 =FC202 Sheet
ASBUILT FOR RECORD 30/2019 Pump Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application Pump +DOC 1
Panel Sl. No. INWA201904041-001-003
REV 01 AS PER COMMENTS 19/2019 415V VFD Panel Package (Calcination Oragadam Village, Sriperumbudur Taluk, Customer M/s. Vedanta Limited. Revision Total pgs.
REV 00 FOR APPROVAL 17/2019 MS KMG NS Unit),Lanjigarh-Odisha Kanchipuram District, Tamil Nadu, India – 602105
End User M/s. Vedanta Limited. Dwg.No. WA201904041-CPV-00-0022-001-003
ASB 20
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 25.07.2019 The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
 1 2 3 4 5 6 7 8

Table Of Contents
A High Level Function Mounting Location Page Page Description Date Revision A

=FC202 +DOC 1 Title page / Cover sheet 01-Feb-19 ASB

=FC202 +DOC 2 Table of contents 21-May-19 ASB

=FC202 +LAYOUT 3 General Arrangement 24-Apr-19 ASB

=FC202 +SCHEME 4 Cable Details 24-Apr-19 ASB

=FC202 +SCHEME 5 Single Line Diagram 09-May-19 ASB

B B
=FC202 +SCHEME 6 Power Wiring Diagram 20-May-19 ASB

=FC202 +SCHEME 7 Control Transformer Wiring Diagram 09-May-19 ASB

=FC202 +SCHEME 8 Control Wiring Diagram 20-May-19 ASB

=FC202 +SCHEME 9 Control Wiring Diagram 20-May-19 ASB

=FC202 +SCHEME 10 VFD Wiring Diagram 20-May-19 ASB

=FC202 +SCHEME 11 Terminal diagram 20-May-19 ASB

C C
=FC202 +SCHEME 12 Terminal diagram 09-May-19 ASB

=FC202 +SCHEME 13 Terminal diagram 14-May-19 ASB

=FC202 +SCHEME 14 Terminal diagram 20-May-19 ASB

=FC202 +SCHEME 15 Bill of Materials 20-May-19 ASB

=FC202 +SCHEME 16 Bill of Materials 20-May-19 ASB

=FC202 +LCS 17 General Arrangement-LCS Box 24-Apr-19 ASB

D D
=FC202 +LCS 18 Control Wiring Diagram-LCS Box 21-May-19 ASB

=FC202 +LCS 19 Terminal diagram-LCS Box 09-May-19 ASB

=FC202 +LCS 20 Bill of Materials-LCS Box 08-May-19 ASB

E E

F F

6 Pulse, 415V, VFD Panel for 2.2kW DANFOSS INDUSTRIES PVT LTD Title Table of contents P.O.No. 5500004267 Dt. 19/04/2019 =FC202 Sheet
ASBUILT FOR RECORD 30/2019 Pump Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application Pump +DOC 2
Panel Sl. No. INWA201904041-001-003
REV 01 AS PER COMMENTS 19/2019 415V VFD Panel Package (Calcination Oragadam Village, Sriperumbudur Taluk, Customer M/s. Vedanta Limited. Revision Total pgs.
REV 00 FOR APPROVAL 17/2019 MS KMG NS Unit),Lanjigarh-Odisha Kanchipuram District, Tamil Nadu, India – 602105
End User M/s. Vedanta Limited. Dwg.No. WA201904041-CPV-00-0022-001-003
ASB 20
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 25.07.2019 The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
 1 2 3 4 5 6 7 8

A A

B B

C C

D D

E E

F F

6 Pulse, 415V, VFD Panel for 2.2kW DANFOSS INDUSTRIES PVT LTD Title General Arrangement P.O.No. 5500004267 Dt. 19/04/2019 =FC202 Sheet
ASBUILT FOR RECORD 30/2019 Pump Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application Pump +LAYOUT 3
Panel Sl. No. INWA201904041-001-003
REV 01 AS PER COMMENTS 19/2019 415V VFD Panel Package (Calcination Oragadam Village, Sriperumbudur Taluk, Customer M/s. Vedanta Limited. Revision Total pgs.
REV 00 FOR APPROVAL 17/2019 MS KMG NS Unit),Lanjigarh-Odisha Kanchipuram District, Tamil Nadu, India – 602105
End User M/s. Vedanta Limited. Dwg.No. WA201904041-CPV-00-0022-001-003
ASB 20
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 25.07.2019 The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
 1 2 3 4 5 6 7 8

CABLE DETAILS
A A

SL.NO. DESCRIPTION CABLE SIZE (in mm²) CABLE COLOR

1 POWER R-PHASE 4 mm² FRLS BLACK

2 POWER Y-PHASE 4 mm² FRLS BLACK

B B

3 POWER B-PHASE 4 mm² FRLS BLACK

DRIVE EARTH, CHOKE EARTH

4 4 mm² FRLS YELLOW GREEN
MOTOR O/P TERMINAL EARTH

5 RYB-PHASE INDICATION 1.5 mm² FRLS GREY

C 230V AC - PHASE FOR C

6 1.5 mm² FRLS GREY
CONTROL WIRING

7 230V AC - NEUTRAL FOR 1.5 mm² FRLS BLACK

CONTROL WIRING

8 230V AC - PHASE FOR

1.5 mm² FRLS GREY
UTILITY WIRING

9 230V AC - NEUTRAL FOR

D 1.5 mm² FRLS BLACK D
UTILITY WIRING

10 24V DC - POSITIVE 1 mm² FRLS BLUE

11 24V DC - NEGATIVE 1 mm² FRLS WHITE

POTENTIAL FREE FEEDBACK WIRING

12 (TO XDO CONTROL TERMINALS) 1.5 mm² FRLS GREY
E E

13 CT WIRING 2.5 mm² FRLS BLACK

14 CONTROL EARTH WIRING 2.5 mm² FRLS YELLOW GREEN

15 ANALOG SIGNALS/COMM.CABLE 0.5 mm² FRLS SHIELD

F F

6 Pulse, 415V, VFD Panel for 2.2kW DANFOSS INDUSTRIES PVT LTD Title Cable Details P.O.No. 5500004267 Dt. 19/04/2019 =FC202 Sheet
ASBUILT FOR RECORD 30/2019 Pump Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application Pump +SCHEME 4
Panel Sl. No. INWA201904041-001-003
REV 01 AS PER COMMENTS 19/2019 415V VFD Panel Package (Calcination Oragadam Village, Sriperumbudur Taluk, Customer M/s. Vedanta Limited. Revision Total pgs.
REV 00 FOR APPROVAL 17/2019 MS KMG NS Unit),Lanjigarh-Odisha Kanchipuram District, Tamil Nadu, India – 602105
End User M/s. Vedanta Limited. Dwg.No. WA201904041-CPV-00-0022-001-003
ASB 20
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 25.07.2019 The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
 1 2 3 4 5 6 7 8
3 PHASE,3WIRE,415V AC & 50Hz
VOLTAGE VARIATION SHALL BE ±10% AND FREQUENCY VARIATION SHALL BE ±3%
-R *-C *-mm² Cable

=VFD PANEL -XI

6 Sq.mm TB
INPUT
-FU1-3 -R-Y-B
A TERMINATION-R PHASE A

1
4A, 500V
HRC Fuse

-Q1 3
SFU:32A,TP VAF
SC FUSE:10A METER VAF
3

B B
2
-CT1-3
30/5A
CL:1, 5VA

-F1
-TF1

2
MCB
500VA, 415/230VAC
4A, DP, 10kA
±10% TAP ON PRIMARY SIDE

C -U1 C
FC-202P2K2
A2-FRAME
=

-F3 1 -F2 2
MCB MCB
4A, DP, 10kA 4A, DP, 10kA
~

COMMUNICATION SIGNAL 3
D -L2 -LR1-3 D
INTERFACE WIRING 50Ω,150W/PH
6.2A,1.2mH
TO PLC TO LCS OUTPUT FILTER O/P FILTER
RESISTOR

-Q2
SDU:16A,TP
3
SWITCH
TO UTILITY TO CONTROL DISCONNECTOR
CIRCUIT CIRCUIT

E E

-XO
6 Sq.mm TB
OUTPUT
TERMINATION

=FIELD -R *-C *-mm² Cable Note: 3C Symmetrical Armoured cable

Approx. cable length:315M 3+PE (Armourd should be Min:50% of phase conductor)
-M1 shall be earthed at both ends
2.2kW,415V M or else 3C+ Separate PE cables shall be provided.
FLC:5A
(Tag No: --) 3~
F F
* NOT IN DANFOSS SCOPE

6 Pulse, 415V, VFD Panel for 2.2kW DANFOSS INDUSTRIES PVT LTD Title Single Line Diagram P.O.No. 5500004267 Dt. 19/04/2019 =FC202 Sheet
ASBUILT FOR RECORD 30/2019 Pump Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application Pump +SCHEME 5
Panel Sl. No. INWA201904041-001-003
REV 01 AS PER COMMENTS 19/2019 415V VFD Panel Package (Calcination Oragadam Village, Sriperumbudur Taluk, Customer M/s. Vedanta Limited. Revision Total pgs.
REV 00 FOR APPROVAL 17/2019 MS KMG NS Unit),Lanjigarh-Odisha Kanchipuram District, Tamil Nadu, India – 602105
End User M/s. Vedanta Limited. Dwg.No. WA201904041-CPV-00-0022-001-003
ASB 20
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 25.07.2019 The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
 1 2 3 4 5 6 7 8

A A

102 100 104 107

-XCT
102 1 103
S1
106 PE
-CT1 -CT2-CT3 106 L1 L2 L3 PE
2 -U1
30/5A, CL:1.0, 5VA
S2 S1
109 /10.1:B
-PE
103 91 92 93 95
FC-202P2K2
109 3 Input
S2 S1 A2-FRAME

103 103
S2
103 103 103 103 103 =
B B

100 104 107

102 106 109

100
L1 / 7.1:A -PE
Output ~
TO CONTROL 96 97 98 99

TRAFO U V W PE
107
L3 / 7.1:A 116 119 122
116
2 4 6 VAF 119
C C
S1:1 S2:2 S1:3 S2:4 S1:5 S2:6 122
-Q1 200
SFU:32A,TP VAF METER L+:12 -P2 / 7.4:D
SC FUSE:10A 230V AC
201 1 1 1
V1:8 V2:9 V3:10 VN:11

50Ω, 150W

50Ω, 150W

50Ω, 150W
AUX SUPPLY -L2 1 3 5
-N2 / 7.5:D

-LR3

-LR2

-LR1
1 3 5 N-:13
6.2A,1.2mH
OUTPUT FILTER
2 2 2
2 4 6
-PE
123
120
-PE
117

D 117 120 123 PE D

101 1
-FU1 2 110 110 -R X1 X2 113
Red
-Q2 1 3 5
105 1
-FU2 2 111 111 -Y X1 X2 SDU
Yellow 16A,TP
SWITCH
1 -FU3 2
108 112 112 -B X1 2 4 6
X2 DISCONNECTOR
Blue
20A, 500V
Fuse Base 118 121 124
101 105 108

-XI -XO
6 Sq.mm TB 1 2 3 6 Sq.mm TB 1 2 3 4
INPUT OUTPUT
E E
TERMINATION TERMINATION

=FIELD -R *-C *-mm²

-R *-C *-mm² Cable -R *-C *-mm²
Cable Approx. cable length:315M Cable
* Note: 3C Symmetrical Armoured cable
-M1 M (Armourd should be Min:50% of phase conductor)
2.2kW,415V
L1 L2 L3
FLC:5A 3~ shall be earthed at both ends
CUSTOMER SCOPE (Tag No: --) or else 3C+ Separate PE cables shall be provided.
3 PHASE,3WIRE,50Hz, 415V AC MAIN SUPPLY
VOLTAGE VARIATION SHALL BE ±10% AND
F FREQUENCY VARIATION SHALL BE ±3% * NOT IN DANFOSS SCOPE F

6 Pulse, 415V, VFD Panel for 2.2kW DANFOSS INDUSTRIES PVT LTD Title Power Wiring Diagram P.O.No. 5500004267 Dt. 19/04/2019 =FC202 Sheet
ASBUILT FOR RECORD 30/2019 Pump Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application Pump +SCHEME 6
Panel Sl. No. INWA201904041-001-003
REV 01 AS PER COMMENTS 19/2019 415V VFD Panel Package (Calcination Oragadam Village, Sriperumbudur Taluk, Customer M/s. Vedanta Limited. Revision Total pgs.
REV 00 FOR APPROVAL 17/2019 MS KMG NS Unit),Lanjigarh-Odisha Kanchipuram District, Tamil Nadu, India – 602105
End User M/s. Vedanta Limited. Dwg.No. WA201904041-CPV-00-0022-001-003
ASB 20
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 25.07.2019 The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
 1 2 3 4 5 6 7 8

-TF1
500VA, 415/230VAC
-F1 ±10% TAP ON PRIMARY SIDE
415V AC
230V AC CONTROL SUPPLY
100 1 2 202 205 205
6.3:B / L1 Pri-415V
A Sec-230V A

Sec-0V 206 206

107 3 4 203 Pri-0v
6.3:C / L3
MCB
4A, DP, 10kA E

PE

-PE
1 3 3 1
B -F2 B
-F3
MCB 2 4 MCB
4A, DP, 10kA 4 2
4A, DP, 10kA

208
201

200
C C

208 208

X1
207
-TS1
X2
-PS1
E 1
211
L
N
-DLS1
X1
2
D 201 -TH1 D
200 210 X2
PE
212
x1
PE
X1
-PL1 -SH1
-P1 -N1 -P2 -N2 5W, 230V AC
80W, 240VAC
8.1:A 8.1:F 6.5:C 6.5:C X2
x2

TO CONTROL CIRCUIT TO VAF METER 207 207

E E

F F

6 Pulse, 415V, VFD Panel for 2.2kW DANFOSS INDUSTRIES PVT LTD Title Control Transformer Wiring Diagram P.O.No. 5500004267 Dt. 19/04/2019 =FC202 Sheet
ASBUILT FOR RECORD 30/2019 Pump Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application Pump +SCHEME 7
Panel Sl. No. INWA201904041-001-003
REV 01 AS PER COMMENTS 19/2019 415V VFD Panel Package (Calcination Oragadam Village, Sriperumbudur Taluk, Customer M/s. Vedanta Limited. Revision Total pgs.
REV 00 FOR APPROVAL 17/2019 MS KMG NS Unit),Lanjigarh-Odisha Kanchipuram District, Tamil Nadu, India – 602105
End User M/s. Vedanta Limited. Dwg.No. WA201904041-CPV-00-0022-001-003
ASB 20
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 25.07.2019 The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
 1 2 3 4 5 6 7 8

230V AC CONTROL SUPPLY

200 200
7.3:D / P1 P1 / 9.1:A

VFD READY
A 12
218 218 218 A
-R1
/10.3:D 8 4 -XDI 5

213

=FIELD
REMOTE
SELECTED
1
FROM PLC

E.STOP
21 31 13 -1
-ES
Red 2 -K2 -K2 -K2 -XDI 6 -K2
VFD EMG. /8.5:E 22 /8.5:E 32 /8.5:E 14 /8.5:E -2
STOP 214 224

221 222
B -XL 1
220 B
=LCS

-XL 3 -XDI 3
LCS EMG.
STOP
43 3

=PLC
=LCS
-K1 -S1 PLC START
-XL 2
LCS
/8.4:E 44 Green 4 CMD.
PANEL START
215 START 224 224
-XL 4 -XDI 4

-XF 1
219
224
FUTURE 219
=FIELD

C C
INTERLOCK
219 219
-XF 2
223 -XL 5 7
216

=LCS

=LCS
3 3

-XDI 1 -S2 -S3

LCS Yellow 4 LCS Blue 4
SPEED INC PANEL SPEED DEC PANEL
PLC STOP
=PLC

SPEED INC. SPEED DEC.

CMD.
-XL 6 8
D D
-XDI 2
225 227
217 225 227
VFD NO-TRIP

21
-K6
/9.2:E 22 21 21
-K4 -K3
218 /8.7:E 22 /8.6:E 22
218
226 228

E E
A1 A1 A1 A1 A1
-K7 -K1 -K2 -K3 -K4
A2 A2 A2 A2 A2

201 201 201 201 201

7.4:D / N1 N1 / 9.1:F
REMOTE SELECTED SPEED DEC.
READY TO START START / STOP SPEED INC.
FROM PLC
13 14 /9.7:B 13 14 13 14 /8.4:B 14 13 /10.3:E 14 13 /10.4:E

21 22 21 22 21 22 /8.3:B 21 22 /8.7:E 21 22 /8.6:E

31 32 33 34 /10.2:E 31 32 /8.4:B 31 32 31 32
F 43 44 43 44 43 44 43 44 F
43 44 /8.3:B
-1 -2 /8.6:B
-2 -1 /10.2:E

6 Pulse, 415V, VFD Panel for 2.2kW DANFOSS INDUSTRIES PVT LTD Title Control Wiring Diagram P.O.No. 5500004267 Dt. 19/04/2019 =FC202 Sheet
ASBUILT FOR RECORD 30/2019 Pump Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application Pump +SCHEME 8
Panel Sl. No. INWA201904041-001-003
REV 01 AS PER COMMENTS 19/2019 415V VFD Panel Package (Calcination Oragadam Village, Sriperumbudur Taluk, Customer M/s. Vedanta Limited. Revision Total pgs.
REV 00 FOR APPROVAL 17/2019 MS KMG NS Unit),Lanjigarh-Odisha Kanchipuram District, Tamil Nadu, India – 602105
End User M/s. Vedanta Limited. Dwg.No. WA201904041-CPV-00-0022-001-003
ASB 20
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 25.07.2019 The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
 1 2 3 4 5 6 7 8

230V AC CONTROL SUPPLY

200 200 200 200 200
8.8:A / P1 P1 / 10.5:A
PLC INTERFACE WIRING DIAGRAM

A -XDO 1 -XDO 3 -XDO 5 A

200 200 234 236 238

13 43 43
-K7 -K5 -K6
-R01-01 / 10.7:D -R02-04 / 10.8:D 9 13 13 /8.1:E 14 /9.1:E 44 /9.2:E 44
-R1 -K5 -K6
/10.3:D 5 1 /9.1:E 14 /9.2:E 14
-R01-02 / 10.7:D -R02-05 / 10.8:D
B 235 237 239 B

-XDO 2 -XDO 4 -XDO 6

READY TO START MOTOR RUN VFD TRIP

FEEDBACK TO PLC FEEDBACK TO PLC FEEDBACK TO PLC

C C

231 232 233

229 230

D D

-XL 9

230V AC TO LCS
(DIGITAL METERS)

X1 X1 X1
0V AC TO LCS
E (DIGITAL METERS) E
A1 A1 -H1 -H2 -H3
-K5 -K6 White X2 Red X2 Amber X2 -XL 10
A2 A2

201 201 201 201 201 201 201

8.8:F / N1 N1 / 10.5:A
SPARE TERMINALS
VFD RUN VFD TRIP VFD READY MOTOR RUN VFD TRIP
-XAO 13-15 -XC 5 -XDO 7-8 -XL 11-13
13 14 /9.4:B 13 14 /9.5:B
21 22 21 22 /8.1:D
31 32 31 32
F 43 44 /9.7:B 43 44 /9.8:B F

6 Pulse, 415V, VFD Panel for 2.2kW DANFOSS INDUSTRIES PVT LTD Title Control Wiring Diagram P.O.No. 5500004267 Dt. 19/04/2019 =FC202 Sheet
ASBUILT FOR RECORD 30/2019 Pump Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application Pump +SCHEME 9
Panel Sl. No. INWA201904041-001-003
REV 01 AS PER COMMENTS 19/2019 415V VFD Panel Package (Calcination Oragadam Village, Sriperumbudur Taluk, Customer M/s. Vedanta Limited. Revision Total pgs.
REV 00 FOR APPROVAL 17/2019 MS KMG NS Unit),Lanjigarh-Odisha Kanchipuram District, Tamil Nadu, India – 602105
End User M/s. Vedanta Limited. Dwg.No. WA201904041-CPV-00-0022-001-003
ASB 20
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 25.07.2019 The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
 1 2 3 4 5 6 7 8

9
270
10.6:E / -P1 -SI1 XAO
200 200 264 7
4…20mA SPEED
9.6:A / -P1 1 (L) 7:+
FEEDBACK TO PLC
Aux.Supply Output-1 XAO
201 201 265 8
A 9.6:F / -N1 2 (N) 8:-
A
XAO
SIGNAL
10.6:E / -N1 ISOLATOR 266 10
5:+ 11:+
Input Output-2 XAO
267 11
6:- E 12:- 4…20mA SPEED
XAO FEEDBACK TO LCS

10.2:E 247 254 PE 271 12

-C 250
XAO
247 -PE
10.4:D / -AO -PE
243
B B
-U1
/6.6:A
1 2 3 4 6 7 5 8 9 10 11 12

DI.COM

DI.7

DI.8

DI.9

D.OUT3

D.OUT4

GND1(D/A O/P)

A.OUT2

+24V OUT

GND2(A I/P)

AI.N3

AI.N4
®
VLT General Purpose MCB 101

C C

A IN(0/-10V-

A IN(0/-10V-
D IN/D OUT

D IN/D OUT

COM RS485
(0/4-20mA)
-R01 -R02

0/4-20mA)

0/4-20mA)

COM/A IN
+24V OUT

+24V OUT

COM.DIN

+10V DC

+10VDC/

+10VDC/

P RS485

N RS485
A OUT
D IN

D IN

D IN

D IN

D IN

COM
12 13 18 19 20 27 29 33 32 37 39 42 50 53 54 55 61 68 69
01 02 03 04 05 06

229 230
247 200 200
D 10.5:B / -AO 249 251 255 256 258 D

-R01-01

-R01-02

-R02-04

-R02-05
241 242 243 244 245 246 252 252

1 2 3 1 2 3 4
-XAI -XAI -XAI -XC -XC -XC -XC

9.1:B /

9.1:B /

9.2:B /

9.2:B /
13(-) -PE
-R1
33 -2 24VDC 14(+) 14 14
240 -K1 -K2 -K3 -K4 4-20mA SPEED RS 485 MODBUS VFD RUN VFD TRIP
/8.4:E 34 /8.5:E -1 /8.6:E 13 /8.7:E 13 247 248 REF FROM PLC COMMUNICATION TO PLC TO CTRL CKT. TO CTRL CKT.
VFD READY

3
268
E -C -SI2 XAO E
10.3:B
200 260 1
4…20mA CURRENT
10.5:A / -P1 1 (L) 7:+
FEEDBACK TO PLC
Aux.Supply Output-1 XAO
201 261 2
10.5:A / -N1 2 (N) 8:-
240 240 240 XAO
SIGNAL
ISOLATOR 262 4
SPEED DECREASE
SPEED INCREASE

5 9 /9.3:B 5:+ 11:+

XAO
START / STOP

1 Input Output-2
263 5
FREEZE REF.

8 12 /8.1:A
6:- E 12:- 4…20mA CURRENT
4
XAO FEEDBACK TO LCS

F 6 F
253 PE 269
XAO
-PE -PE

6 Pulse, 415V, VFD Panel for 2.2kW DANFOSS INDUSTRIES PVT LTD Title VFD Wiring Diagram P.O.No. 5500004267 Dt. 19/04/2019 =FC202 Sheet
ASBUILT FOR RECORD 30/2019 Pump Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application Pump +SCHEME 10
Panel Sl. No. INWA201904041-001-003
REV 01 AS PER COMMENTS 19/2019 415V VFD Panel Package (Calcination Oragadam Village, Sriperumbudur Taluk, Customer M/s. Vedanta Limited. Revision Total pgs.
REV 00 FOR APPROVAL 17/2019 MS KMG NS Unit),Lanjigarh-Odisha Kanchipuram District, Tamil Nadu, India – 602105
End User M/s. Vedanta Limited. Dwg.No. WA201904041-CPV-00-0022-001-003
ASB 20
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 25.07.2019 The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
 1 2 3 4 5 6 7 8

Terminal diagram
Strip

A
External targets
=FC202+SCHEME-XAI Internal targets
A

Target designation wiring jumper function text jumper wiring Target designation Placement

1 4-20mA SPEED REF FROM PLC 249 -U1:54 /10.5:D

2 = 251 -U1:55 /10.6:D

3 RS 485 MODBUS COMMUNICATION TO PLC 252 -XC:4 /10.7:D

B B
Strip
External targets
=FC202+SCHEME-XAO Internal targets

Target designation wiring jumper function text jumper wiring Target designation Placement

1 4…20mA CURRNT FEEDBACK TO PLC 260 -SI2:7:+ /10.7:E

2 = 261 -SI2:8:- /10.7:E

C C
3 SHIELD 268 /10.7:E

4 4…20mA CURRNT FEEDBACK TO PLC 262 -SI2:11:+ /10.7:F

5 = 263 -SI2:12:- /10.7:F

6 SHIELD 269 /10.7:F

7 4…20mA SPEED FEEDBACK TO PLC 264 -SI1:7:+ /10.7:A

8 = 265 -SI1:8:- /10.7:A

D D
9 SHIELD 270 /10.7:A

10 4…20mA SPEED FEEDBACK TO LCS 266 -SI1:11:+ /10.7:A

11 = 267 -SI1:12:- /10.7:A

12 SHIELD 271 /10.7:B

13-15 SPARE TERMINAL

E E
Strip
External targets
=FC202+SCHEME-XC Internal targets

Target designation wiring jumper function text jumper wiring Target designation Placement

1 RS 485 MODBUS COMMUNICATION TO PLC 255 -U1:61 /10.6:D

2 = 256 -U1:68 /10.6:D

F F
3 = 258 -U1:69 /10.7:D

6 Pulse, 415V, VFD Panel for 2.2kW DANFOSS INDUSTRIES PVT LTD Title Terminal diagram P.O.No. 5500004267 Dt. 19/04/2019 =FC202 Sheet
ASBUILT FOR RECORD 30/2019 Pump Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application Pump +SCHEME 11
Panel Sl. No. INWA201904041-001-003
REV 01 AS PER COMMENTS 19/2019 415V VFD Panel Package (Calcination Oragadam Village, Sriperumbudur Taluk, Customer M/s. Vedanta Limited. Revision Total pgs.
REV 00 FOR APPROVAL 17/2019 MS KMG NS Unit),Lanjigarh-Odisha Kanchipuram District, Tamil Nadu, India – 602105
End User M/s. Vedanta Limited. Dwg.No. WA201904041-CPV-00-0022-001-003
ASB 20
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 25.07.2019 The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
 1 2 3 4 5 6 7 8

Terminal diagram
Strip

A
External targets
=FC202+SCHEME-XC Internal targets
A

Target designation wiring jumper function text jumper wiring Target designation Placement

4 RS 485 MODBUS COMMUNICATION TO PLC 252 -XAI:3 /10.6:D

5 SPARE TERMINAL

Strip
B B
External targets
=FC202+SCHEME-XCT Internal targets

Target designation wiring jumper function text jumper wiring Target designation Placement

1 CT DISCONNECTING TB 102 -VAF:S1:1 /6.4:C

2 = 106 -VAF:S1:3 /6.4:C

-CT3:S2 103 3 = 109 -VAF:S1:5 /6.4:C

C C

Strip
External targets
=FC202+SCHEME-XDI Internal targets

Target designation wiring jumper function text jumper wiring Target designation Placement

1 STOP CMD. FROM PLC 216 -XF:2 /8.1:C

D 2 = 217 -K6:21 /8.1:D D

3 START CMD. FROM PLC 222 -K2:14 /8.4:B

4 = 219 -K1:A1 /8.4:E

5 REMOTE SELECTED FROM PLC 200 -R1:12 /8.1:A

200 -K2:51 /8.6:B

6 = 223 -K2:A1 /8.5:E

E E

Strip
External targets
=FC202+SCHEME-XDO Internal targets

Target designation wiring jumper function text jumper wiring Target designation Placement

1 READY TO START FEEDBACK TO PLC 234 -K7:13 /9.7:B

F 2 = 235 -K7:14 /9.7:B F

6 Pulse, 415V, VFD Panel for 2.2kW DANFOSS INDUSTRIES PVT LTD Title Terminal diagram P.O.No. 5500004267 Dt. 19/04/2019 =FC202 Sheet
ASBUILT FOR RECORD 30/2019 Pump Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application Pump +SCHEME 12
Panel Sl. No. INWA201904041-001-003
REV 01 AS PER COMMENTS 19/2019 415V VFD Panel Package (Calcination Oragadam Village, Sriperumbudur Taluk, Customer M/s. Vedanta Limited. Revision Total pgs.
REV 00 FOR APPROVAL 17/2019 MS KMG NS Unit),Lanjigarh-Odisha Kanchipuram District, Tamil Nadu, India – 602105
End User M/s. Vedanta Limited. Dwg.No. WA201904041-CPV-00-0022-001-003
ASB 20
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 25.07.2019 The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
 1 2 3 4 5 6 7 8

Terminal diagram
Strip

A
External targets
=FC202+SCHEME-XDO Internal targets
A

Target designation wiring jumper function text jumper wiring Target designation Placement

3 MOTOR RUN FEEDBACK TO PLC 236 -K5:43 /9.7:B

4 = 237 -K5:44 /9.7:B

5 VFD TRIP FEEDBACK TO PLC 238 -K6:43 /9.8:B

6 = 239 -K6:44 /9.8:B

B B
7-8 SPARE TERMINAL

Strip
External targets
=FC202+SCHEME-XF Internal targets

Target designation wiring jumper function text jumper wiring Target designation Placement
C C
1 FUTURE INTERLOCK 215 -XL:2 /8.1:B

2 = 216 -XDI:1 /8.1:D

Strip
External targets
=FC202+SCHEME-XI Internal targets

D Target designation wiring jumper function text jumper wiring Target designation Placement D

L1 1 INPUT TERMINATION R-PHASE 101 -FU1:1 /6.3:D

L2 2 INPUT TERMINATION-Y PHASE 105 -FU2:1 /6.3:D

L3 3 INPUT TERMINATION-B PHASE 108 -FU3:1 /6.3:D

Strip
E External targets
=FC202+SCHEME-XL Internal targets E

Target designation wiring jumper function text jumper wiring Target designation Placement

1 EMG. STOP FROM LCS 214 -ES:2 /8.1:B

-XF:1 215 2 = /8.1:B

3 START CMD.FROM LCS 221 -K2:32 /8.4:B

F 4 = 219 -S1:4 /8.3:B F

6 Pulse, 415V, VFD Panel for 2.2kW DANFOSS INDUSTRIES PVT LTD Title Terminal diagram P.O.No. 5500004267 Dt. 19/04/2019 =FC202 Sheet
ASBUILT FOR RECORD 30/2019 Pump Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application Pump +SCHEME 13
Panel Sl. No. INWA201904041-001-003
REV 01 AS PER COMMENTS 19/2019 415V VFD Panel Package (Calcination Oragadam Village, Sriperumbudur Taluk, Customer M/s. Vedanta Limited. Revision Total pgs.
REV 00 FOR APPROVAL 17/2019 MS KMG NS Unit),Lanjigarh-Odisha Kanchipuram District, Tamil Nadu, India – 602105
End User M/s. Vedanta Limited. Dwg.No. WA201904041-CPV-00-0022-001-003
ASB 20
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 25.07.2019 The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
 1 2 3 4 5 6 7 8

Terminal diagram
Strip

A
External targets
=FC202+SCHEME-XL Internal targets
A

Target designation wiring jumper function text jumper wiring Target designation Placement

219 -K1:A1 /8.4:E

5 SPEED INCREASE FROM LCS 224 -K2:52 /8.6:B

224 -S2:3 /8.7:D

224 -S3:3 /8.8:D

B B
6 = 225 -K4:21 /8.6:E

7 SPEED DECREASE FROM LCS

8 = 227 -K3:21 /8.7:E

9 230V AC TO LCS (DIGITAL METERS) 200 -K6:13 /9.5:B

200 -SI2:1 (L) /10.6:E

10 0V AC TO LCS (DIGITAL METER) 201 -H3:X2 /9.5:E

C C
201 -SI2:2 (N) /10.6:E

11-13 SPARE TERMINAL

Strip
External targets
=FC202+SCHEME-XO Internal targets

D D
Target designation wiring jumper function text jumper wiring Target designation Placement

-M1 1 OUTPUT TERMINATION 118 -Q2:2 /6.7:D

-M1 2 = 121 -Q2:4 /6.7:D

-M1 3 = 124 -Q2:6 /6.7:D

-M1 4 EARTH PE -U1:99 /6.7:C

E E

F F

6 Pulse, 415V, VFD Panel for 2.2kW DANFOSS INDUSTRIES PVT LTD Title Terminal diagram P.O.No. 5500004267 Dt. 19/04/2019 =FC202 Sheet
ASBUILT FOR RECORD 30/2019 Pump Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application Pump +SCHEME 14
Panel Sl. No. INWA201904041-001-003
REV 01 AS PER COMMENTS 19/2019 415V VFD Panel Package (Calcination Oragadam Village, Sriperumbudur Taluk, Customer M/s. Vedanta Limited. Revision Total pgs.
REV 00 FOR APPROVAL 17/2019 MS KMG NS Unit),Lanjigarh-Odisha Kanchipuram District, Tamil Nadu, India – 602105
End User M/s. Vedanta Limited. Dwg.No. WA201904041-CPV-00-0022-001-003
ASB 20
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 25.07.2019 The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
 1 2 3 4 5 6 7 8

Bill Of Materials
A Sl No. Designation Description Technical Specification Part Code Make Units Qty / Panel A

1 B Blue LED Pilot Lamp Blue LED/Blue Lens,240VAC,22.5mm DIA,LED Type 3PLBRL Teknic Nos 1

2 CT1...CT3 Current Transformer 30/5A, CL:1.0,5VA 50Hz, Resin Cast,Insulation Class:B 30/5A, CL:1.0 KALPA Nos 3

3 DLS1 Limit Switch Limit Switch,1NO + 1NC KLS 001 X -0A Kaycee Nos 1

4 ES Emg PB-Teknic Red,Mushroom actuator(Push to lock & Turn to release) 2AML4 Teknic Nos 1

5 ES Contact Element Panel Mountable NC(S2) S2 Teknic Nos 1

B B
6 F1...F3 Miniature Cicuit Breaker 4A,Double Pole,10kA,C Curve SH202M-C4 ABB Nos 3

7 FU1...FU3 HRC Fuse 4A ,500VAC NSD4 Bussmann Nos 3

8 FU1...FU3 Fuse Base 20A ,500VAC FA20 Bussmann Nos 3

9 H1 White LED Pilot Lamp White LED, Clear Lens, 230VAC,22.5mm DIA,LED Type 3PLBRL Teknic Nos 1

10 H2 Red LED Pilot Lamp Red LED/Red Lens,230VAC,22.5mm DIA,LED Type 3PLBRL Teknic Nos 1

11 H3 Amber LED Pilot Lamp Amber LED/Amber Lens, 230VAC,22.5mm DIA,LED Type 3PLBRL Teknic Nos 1
C C
12 K1 Auxiliary Contactor 3 NO + 1 NC,Coil Voltage:220-230V AC NX31E80 ABB Nos 1

13 K2...K7 Auxiliary Contactor 2 NO + 2 NC,Coil Voltage RANGE:220V-230V AC NX22E80 ABB Nos 6

14 K2 Auxiliary Contact Auxiliary Contact Block,front Mounted With 1NC CA5X-01 ABB Nos 2

15 L2 Output Filter 6.2A,1.2mH,415VAC,Insulation Class:H 6.2A,1.2mH TS International Nos 1

16 LR1...LR3 Output Filter Resistor Resistor Value: 50Ω, 150W per phase 50 Ohms-150W Smisen Nos 3

17 PL1 Tube Light LED Type 5W/230V AC/50Hz/60Hz Tube Light LED Type PL-5W/230VAC Havells Nos 1
D D

18 PS1 Socket With Switch 240VAC/6A 240VAC/6A Anchor Nos 1

19 Q1 Switch Disconnector Fuse unit 32A,TP,415V,AC23A , Open Execution OESA00-32 ABB Nos 1

20 Q1 Semiconducor Fuse 10A, 690V 170M1558D Bussmann Nos 3

21 Q2 Switch Disconnector 16A,TP,415/50Hz,AC23A , Open Execution OT16F3 ABB Nos 1

22 R Red LED Pilot Lamp Red LED / Red Lens, 240VAC, 22.5mm DIA, LED Type 3PLBRL Teknic Nos 1

E 23 R1 Plug in Relay 2 C/O,24VDC,3A Contacts, Standared with Led Indicator MY2N-GS Omron Nos 1 E

24 S1 Green(PB) Green,Momentary Actuator,without Illumination,22.5mm 2AF3 Teknic Nos 1

25 S1...S3 Contact Element Panel Mountable NO(S1) S1 Teknic Nos 3

26 S2 Yellow(PB) Yellow,Momentary Actuator,without Illumination,22.5mm 2AF8 Teknic Nos 1

27 S3 Blue(PB) Blue,Momentary Actuator,without Illumination,22.5mm 2AF6 Teknic Nos 1

28 SH1 Space Heater 1PH ,240VAC,80W ESH-02SC Encore Nos 1

F F

6 Pulse, 415V, VFD Panel for 2.2kW DANFOSS INDUSTRIES PVT LTD Title Bill of Materials P.O.No. 5500004267 Dt. 19/04/2019 =FC202 Sheet
ASBUILT FOR RECORD 30/2019 Pump Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application Pump +SCHEME 15
Panel Sl. No. INWA201904041-001-003
REV 01 AS PER COMMENTS 19/2019 415V VFD Panel Package (Calcination Oragadam Village, Sriperumbudur Taluk, Customer M/s. Vedanta Limited. Revision Total pgs.
REV 00 FOR APPROVAL 17/2019 MS KMG NS Unit),Lanjigarh-Odisha Kanchipuram District, Tamil Nadu, India – 602105
End User M/s. Vedanta Limited. Dwg.No. WA201904041-CPV-00-0022-001-003
ASB 20
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 25.07.2019 The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
 1 2 3 4 5 6 7 8

Bill Of Materials
A Sl No. Designation Description Technical Specification Part Code Make Units Qty / Panel A

29 SI1;SI2 Signal Isolator I/P:4-20mA: O/P: 4-20mA Dual: Auxiliary Voltage-230V AC 9000L-2 Masibus Nos 2
500 VA,Primary: 415V AC±10%,Secondary: 230V AC, Single phase
30 TF1 Control Transformer 500VA,415/230VAC Unit Services Nos 1
transformer,Insulation Class:F
31 TH1 Thermostat Range:30 to 85 deg C ;250VAC, 15A 205C Girishego Nos 1

32 TS1 Rotary Toggle Switch 6A,250V AC - Kaycee Nos 1

33 U1 Frequency Converter FC-202P2K2, 380-500VAC,A2 Frame FC-202P2K2 Danfoss Nos. 1

B B
34 VAF Digital VAF Meter CL:1, Aux. Supply:230VAC,Size::96 X96 mm DM6100 Schneider Nos 1

35 W1 Power Cable 4 mm² Black copper,FRLS Cable 4 Sq.mm Black Polycab Mtr 30

36 W2 Power Cable 4 mm² ,Yellow green FRLS Copper Cable 4 Sq.mm ,Yellow Polycab Mtr 10

37 W3 Control Cable 1.5 mm², Grey, Single core, FRLS copper cable 1.5 sq.mm, Grey Polycab Mtr 100

38 W4 Control Cable 1.5 mm², Black, Single core, FRLS copper cable 1.5 sq.mm, Black Polycab Mtr 50

39 W5 Control Cable 1 mm², White, Single core, FRLS copper Cable 1 Sq.mm, White Polycab Mtr 15
C C
40 W6 Control Cable 1 mm², Blue, Single core, FRLS Copper cable 1 sq.mm, Blue Polycab Mtr 40

41 W7 Control Cable 2.5 mm², Black, Single core, FRLS copper cable 2.5 sq.mm, Black Polycab Mtr 30

42 W8 Power Cable 2.5 mm² ,Yellow green copper cable for earthing 2.5 Sq.mm ,Y/G Polycab Mtr 10

43 W9 Control Cable(shielded) 0.5Sq.mm.,3-Core, Multi-Strand PVC Insulated Shielded Copper Cable 0.5Sq.mm Polycab Mtr 10

44 W10 Busbar Flat 25x6mm,CU BUSBAR,Electrolytic Grade 25x6mm,CU Reputed Kgs 3

45 XAI:1...XAI:3 Terminal Block KUT4, 4 mm², Red Colour, Screw Type, Feed through TB KUT4-Red Elmex Nos 18
D D
XAO:1...XAO:12
XAO:13-15

46 XC:1...XC:5 Terminal Block KUT4, 4 mm², Grey Colour, Screw Type, Feed through TB KUT4-Grey Elmex Nos 18
XL:1...XL:10
XL:11-13

47 XCT:1...XCT:3 Terminal Block Disconnecting Terminals KTDM4 KTDM4 Elmex Nos 3

48 XDI:1...XDI:6 Terminal Block KUT4, 4 mm², Blue Colour, Screw Type, Feed through TB KUT4 -Blue Elmex Nos 16
XDO:1...XDO:6
XDO:7-8;XF:1
E XF:2 E

49 XI:1...XI:3 Terminal Block KUT6, 6 mm², Grey Colour, Screw Type, Feed through TB KUT6-Grey Elmex Nos 7
XO:1...XO:4

50 Y Yellow LED Pilot Lamp Yellow LED / Yellow Lens,240VAC,22.5mm DIA, ,LED Type 3PLBRL Teknic Nos 1

F F

6 Pulse, 415V, VFD Panel for 2.2kW DANFOSS INDUSTRIES PVT LTD Title Bill of Materials P.O.No. 5500004267 Dt. 19/04/2019 =FC202 Sheet
ASBUILT FOR RECORD 30/2019 Pump Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application Pump +SCHEME 16
Panel Sl. No. INWA201904041-001-003
REV 01 AS PER COMMENTS 19/2019 415V VFD Panel Package (Calcination Oragadam Village, Sriperumbudur Taluk, Customer M/s. Vedanta Limited. Revision Total pgs.
REV 00 FOR APPROVAL 17/2019 MS KMG NS Unit),Lanjigarh-Odisha Kanchipuram District, Tamil Nadu, India – 602105
End User M/s. Vedanta Limited. Dwg.No. WA201904041-CPV-00-0022-001-003
ASB 20
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 25.07.2019 The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
 1 2 3 4 5 6 7 8

LCS BOX
A A

=VFD PANEL

-XL 1 -XL 2 -XL 3 -XL 4 -XL 5 -XL 6 -XL 7 -XL 8 -XL 9 -XL 10 -XAO 4 -XAO 5 -XAO 6 -XAO 10 -XAO 11 -XAO 12

B B
=LCS

512 515

-1XL 1 -1XL 2 -1XL 3 -1XL 4 -1XL 5 -1XL 6 -1XL 7 -1XL 8 -1XL 9 -1XL 10 -1XL 11 -1XL 12 -1XL 13 -PE -1XL 14 -1XL 15 -1XL 16 -PE

510 511 513 514

500 501 502 503 504 505 506 507 508 509

11 3 3 3
C -A -RPM C
-1ES Digital 4-20mA Digital 4-20mA
Red + - + -
12 -1S1 4 -1S2 4 -1S3 4 Ammeter RPM Meter
LCS EMG. Green Yellow Blue Input:4-20mA Input:4-20mA
STOP LCS LCS LCS Output:0-5A N L Output:0-1500RPM N L
START SPEED INC. SPEED DEC. 230VAC 230VAC

509
EMG STOP CMD START CMD SPEED INC. CMD SPEED DEC. CMD
TO VFD PANEL TO VFD PANEL TO VFD PANEL TO VFD PANEL
508

4-20mA CURRENT 4-20mA SPEED

FBK FROM PANEL FBK FROM PANEL
LCS BOX
(AMMETER) (RPM METER)
D D
SPARE
-1XL 17-19

E E

F F

6 Pulse, 415V, VFD Panel for 2.2kW DANFOSS INDUSTRIES PVT LTD Title Control Wiring Diagram-LCS Box P.O.No. 5500004267 Dt. 19/04/2019 =FC202 Sheet
ASBUILT FOR RECORD 30/2019 Pump Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application Pump +LCS 18
Panel Sl. No. INWA201904041-001-003
REV 01 AS PER COMMENTS 19/2019 415V VFD Panel Package (Calcination Oragadam Village, Sriperumbudur Taluk, Customer M/s. Vedanta Limited. Revision Total pgs.
REV 00 FOR APPROVAL 17/2019 MS KMG NS Unit),Lanjigarh-Odisha Kanchipuram District, Tamil Nadu, India – 602105
End User M/s. Vedanta Limited. Dwg.No. WA201904041-CPV-00-0022-001-003
ASB 20
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 25.07.2019 The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
 1 2 3 4 5 6 7 8

Terminal diagram
Strip

A
External targets
=FC202+LCS-1XL Internal targets
A

Target designation wiring jumper function text jumper wiring Target designation Placement

-XL:1 1 EMG STOP CMD TO VFD PANEL 500 -1ES:11 /18.1:C

-XL:2 2 = 501 -1ES:12 /18.1:C

-XL:3 3 START CMD TO VFD PANEL 502 -1S1:4 /18.2:C

-XL:4 4 = 503 -1S1:3 /18.2:C

B B
-XL:5 5 SPEED INC. CMD TO VFD PANEL 504 -1S2:4 /18.3:C

-XL:6 6 = 505 -1S2:3 /18.3:C

-XL:7 7 SPEED DEC. CMD TO VFD PANEL 506 -1S3:4 /18.4:C

-XL:8 8 = 507 -1S3:3 /18.4:C

-XL:9 9 230V AC TO LCS (DIGITAL METERS) 508 -A:L /18.5:C

-XL:10 10 0V AC TO LCS (DIGITAL METERS) 509 -A:N /18.5:C

C C
-XAO:4 11 4…20mA CURRENT FEEDBACK FROM VFD PANEL 510 -A:+ /18.5:C

-XAO:5 12 = 511 -A:- /18.5:C

-PE 512 13 SHIELD -XAO:6 /18.5:A

-XAO:10 14 4…20mA SPEED FEEDBACK FROM VFD PANEL 513 -RPM:+ /18.6:C

-XAO:11 15 = 514 -RPM:- /18.6:C

D -PE 515 16 EARTH D

17-19 SPARE

E E

F F

6 Pulse, 415V, VFD Panel for 2.2kW DANFOSS INDUSTRIES PVT LTD Title Terminal diagram-LCS Box P.O.No. 5500004267 Dt. 19/04/2019 =FC202 Sheet
ASBUILT FOR RECORD 30/2019 Pump Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application Pump +LCS 19
Panel Sl. No. INWA201904041-001-003
REV 01 AS PER COMMENTS 19/2019 415V VFD Panel Package (Calcination Oragadam Village, Sriperumbudur Taluk, Customer M/s. Vedanta Limited. Revision Total pgs.
REV 00 FOR APPROVAL 17/2019 MS KMG NS Unit),Lanjigarh-Odisha Kanchipuram District, Tamil Nadu, India – 602105
End User M/s. Vedanta Limited. Dwg.No. WA201904041-CPV-00-0022-001-003
ASB 20
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 25.07.2019 The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
 1 2 3 4 5 6 7 8

Bill Of Materials
A Sl No. Designation Description Technical Specification Part Code Make Units Qty / Panel A

Digital Ammeter, Input-4-20mA ,Output:0-5A, Aux.Supply:230VAC,

1 A Digital AMMETER 4-20mA / 0-5A Rishabh Nos 1
Size: 96 x 48mm
2 1ES Emg PB-Teknic Red,Mushroom actuator(Push to lock & Turn to release) 2AML4 Teknic Nos 1

3 1ES Contact Element Panel Mountable NC(S2) S2 Teknic Nos 1

Digital RPM Meter, Input-4-20mA , O/P Range: Programmable type
4 RPM Digital RPM Meter 4-20mA / -- RPM Rishabh Nos 1
Aux.Supply:230VAC, Size: 96 x 48mm
5 1S1 Green(PB) Green,Momentary Actuator,without Illumination,22.5mm 2AF3 Teknic Nos 1
B B
6 1S1...1S3 Contact Element Panel Mountable NO(S1) S1 Teknic Nos 3

7 1S2 Yellow(PB) Yellow,Momentary Actuator,without Illumination,22.5mm 2AF8 Teknic Nos 1

8 1S3 Blue(PB) Blue,Momentary Actuator,without Illumination,22.5mm 2AF6 Teknic Nos 1

9 W3 Control Cable 1.5 mm², Grey, Single core, FRLS copper cable 1.5 sq.mm, Grey Polycab Mtr 10

10 W4 Control Cable 1.5 mm², Black, Single core, FRLS copper cable 1.5 sq.mm, Black Polycab Mtr 5

11 W9 Control Cable(shielded) 0.5Sq.mm.,3-Core, Multi-Strand PVC Insulated Shielded Copper Cable 0.5Sq.mm Polycab Mtr 5
C C
12 1XL:1...1XL:10 Terminal Block KUT4, 4 mm², Grey Colour, Screw Type, Feed through TB KUT4-Grey Elmex Nos 13
1XL:17-19

13 1XL:11...1XL:16 Terminal Block 4 mm², Red Colour, Screw Type, Feed through TB CTS4UN-RED Connectwell Nos 6

D D

E E

F F

6 Pulse, 415V, VFD Panel for 2.2kW DANFOSS INDUSTRIES PVT LTD Title Bill of Materials-LCS Box P.O.No. 5500004267 Dt. 19/04/2019 =FC202 Sheet
ASBUILT FOR RECORD 30/2019 Pump Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application Pump +LCS 20
Panel Sl. No. INWA201904041-001-003
REV 01 AS PER COMMENTS 19/2019 415V VFD Panel Package (Calcination Oragadam Village, Sriperumbudur Taluk, Customer M/s. Vedanta Limited. Revision Total pgs.
REV 00 FOR APPROVAL 17/2019 MS KMG NS Unit),Lanjigarh-Odisha Kanchipuram District, Tamil Nadu, India – 602105
End User M/s. Vedanta Limited. Dwg.No. WA201904041-CPV-00-0022-001-003
ASB 20
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 25.07.2019 The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.