I N N O V A T I O N T H R O U G H E X P E R I E N C E

DATA SHEET
ref: 7027

Well Service Pump Units

Well Service Pump Units

Well and Pipeline Services Service Level
Calder Limited design and build High Once we have installed and
Pressure pump packages for a wide commissioned the system, we offer
range of industries including Oil and service contracts that give peace of
Gas Exploration and Production and mind to the most critical of processes.
has been doing so since 1981. Within
the Oil & Gas business we build a wide Skid and Container Unit
variety of pump units for what can be Sound Proofing
grouped together as ‘Well and Pipeline Pump Units can be supplied on a skid
Services’. with or without a stainless steel sound
attenuation enclose, inside a crash
For each application a suitable pump is Zone 2 touch screen control and
frame or mounted inside a container or
chosen; be it a Reciprocating Plunger logging control system with USB
onto a truck/trailer, again with sound
Pump or Centrifugal. Reciprocating connection for download of data.
attenuation if desired. When partially
plunger pumps range from traditional or fully containerised, the machines are
horizontal well service pumps to the afforded a high level of protection
advanced vertical design of the Typical Applications & Fluids from transport collisions and from the
Hammelmann. Pumps can be mated to » Drilling Cuttings Injection weather. All major components are
a variety of drives, e.g. electric, diesel, » Slurry easily removable as they are skid
or hydraulic combinations. » Cementing mounted within the container. For land
» Pressure Testing based applications, the pump units can
Pump Control systems can be » Fracturing be truck mounted.
elaborate or straightforward; from a » Well Stimulation
Variable Speed Drive System, remotely » Acidising
controlled by a PLC for use in a Zone 1 » Coiled Tubing Performance Range
hazardous environment, to the » Scale Squeeze Power 3 kW to 2,000 kW
simplicity of a start-and-stop button. » Methanol Injection Pressure 50 bar (700psi)
Diesel engine drive pumps for Zone 2 » Pipeline Filling to 4,000 bar
hazardous areas are built with semi- » Pipeline Pressure Testing (58,000psi)
automatic drive, hydraulic drive or » Power Fluid Flow Rate up to 3,000 m3/hr
direct drive. » Water Injection

INNOVATION THROUGH EXPERIENCE www.calderltd.com

www.calder.co.uk
 Semi-Solids / Slurries
We are experienced in building multi-purpose pump units that can be used for semi-solids slurry. Typically, these
applications require pressures to be relatively low and the flows reasonably high. We employ traditional horizontal pump
designs that can withstand the rigours for Drilling Cuttings Re-Injection, Cementing, Pressure Test, Formation Fracturing and
Acidising operations.

Zone 1 & 2 ATEX Electric Drive Rig Safe Trailer mounted, Diesel Zone 2 ATEX 20 Foot container
Power 2,250 hp driven Power 600 to 1,200 hp
Flow up to 18 bpm Power 600 hp Noise Level 83 dba
Pressure up to 15,000 psi Flow up to 10 bpm Flow up to 18 bpm
Pressure up to 15,000 psi Pressures up to 15,000 psi

Well Stimulation Activities &

Pipeline Pressure Testing
Many of the jobs that come under the
Well Stimulation banner require the
use of higher pressures with lower
flows, necessitating the use of a
different kind of pump. Often it is the
technically advanced Hammelmann
pump that is employed. These pumps
also lend themselves to Pipeline
Pressure testing as well as Scale
Squeeze, Coiled Tubing, Acidising and
Methanol Injection.
Zone 1 ATEX Scale squeeze
Electric Drive
Power 100 to 300 hp
Flow 6 bpm
Pressure up to 55,000 psi
Zone 2 ATEX Scale Squeeze
Diesel / Hydrualic Drive
Power 100 to 330 hp
Flow up to 6 bpm
Pressure up to 55,000 psi

INNOVATION THROUGH EXPERIENCE www.calder.co.uk

II N
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G H
H EE XX PP EE RR II EE N
N CC EE

Well Service Pump Units

INNOVATION THROUGH EXPERIENCE
Power
Power Fluid
Fluid Pumping
Pumping &
&
Water
Water Injection
Injection
The
The following
following example
example was
was built
built for
for
aa client
client who
who required
required high
high pressure
pressure
with
with reasonable
reasonable flows
flows but
but had
had the
the
constraint
constraint of
of little
little space
space availability
availability
on
on an
an FPSO.
FPSO. Diesel
Diesel Driven
Driven
Hammelmann
Hammelmann pumps pumps were
were used.
used.

Pictured Unit:
Pictured Unit:
Zone 22 ATEX
Zone ATEX Diesel
Diesel Drive
Drive
Power 1,000
Power 1,000 hp
hp (750
(750 kW)
kW)
Flow up
Flow up to
to 100 m33/hr
100 m /hr (10.48
(10.48 bpm)
bpm)
Pressure
Pressure up
up to
to 1,500
1,500 bar
bar (22,000
(22,000 psi)
psi)

Pipeline
Pipeline Testing
Testing &
& Pigging
Pigging
For
For the
the application
application of
of filling
filling aa pipeline
pipeline for
for pressure
pressure testing
testing and/or
and/or
pigging,
pigging, we
we implement
implement lowlow pressure
pressure (35
(35 bar
bar // 500
500 psi)
psi) high
high flow
flow
centrifugal
centrifugal pumps
pumps driven
driven byby Diesel
Diesel engines,
engines, or
or electric
electric motors
motors for
for
safe
safe area
area or
or hazardous
hazardous area
area operation.
operation.

Zone
Zone 22 ATEX
ATEX
Multistage
Multistage Centrifugal,
Centrifugal, Diesel
Diesel Drive
Drive
30
30 Foot
Foot container
container Zone
Zone 22 ATEX
ATEX
Power
Power 600
600 hp
hp (400
(400 kW)
kW) Multistage
Multistage Centfugal,
Centfugal, Diesel
Diesel Drive
Drive
Flow
Flow up
up to
to 2,060
2,060 gpm
gpm (7.8 m33/hr)
(7.8 m /hr) Power
Power 350
350 hp
hp (262
(262 kW)
kW)
Noise
Noise Level
Level 8383 dBa
dBa Flow
Flow up
up to
to 3,000
3,000 gpm
gpm
Pressures
Pressures upup to
to 580
580 psi
psi (40
(40 bar)
bar) Pressure
Pressure up
up to
to 435
435 psi
psi

www.calder.co.uk
tel +44 (0) 1905 759090 www.calderltd.com
Well Service Pump Units
INNOVATION THROUGH EXPERIENCE
Well Service & Hot Oil
Mobile Pump Unit for general
onshore well service applications
and Hot Oil service in a Zone 2
Hazardous Environment.

Calder Ltd
Fax: +44 (0)1905 723904
Tel: +44 (0)1905 723255
MEMBER
Calder Ltd Email: web
pumps@calder.co.uk
: www.calderltd.com
W J TA I M C A Prescott Drive mail : sales@calder.co.uk
e
Warndon tel : +44 (0) 1905 759090
www.calder.co.uk
WaterJet Technology Industrial & Municipal

Please quote Reference Number 0011 Association Cleaning Association

Worcester fax : +44 (0) 1905 759091

Calder Ltd reserve the right to alter specifications WR4 9NE
and data to incorporate improvements in design.
United Kingdom