R0 Ra

DATE: 19-07-2018
MSP CONSULTING ENGINEER
RASSAZ GREEN COMPLEX AT

MIRA ROAD
TECHNICAL SPECIFICATIONS - PLUMBING WORKS
1
RASSAZ GREEN COMPLEX AT MIRAROAD TECHNICAL SPECIFICATIONS - PLUMBING WORKS
Sunday, March 01, 2020
CONTENTS
1 SPECIAL CONDITIONS ...............................................................................................................................5
1.0 SCOPE OF WORK ........................................................................................................................................5
1.1 ASSOCIATED CIVIL WORKS ......................................................................................................................5
1.2 SPECIFICATIONS .........................................................................................................................................5
1.3 EXECUTION OF WORK ..............................................................................................................................5
1.4 DRAWINGS .................................................................................................................................................. 6
1.5 INSPECTION AND TESTING OF MATERIALS ........................................................................................ 6
1.6 METRIC CONVERSION ...............................................................................................................................7
1.7 REFERENCE POINTS ...................................................................................................................................7
1.8 REFERENCE DRAWINGS ............................................................................................................................7
1.9 COMPLETION DRAWINGS ....................................................................................................................... 8
1.10 CONTRACTOR'S RATES ............................................................................................................................. 8
1.11 TESTING ....................................................................................................................................................... 9
1.12 SITE CLEARANCE AND CLEANUP ........................................................................................................... 9
1.13 LICENCE PERMITS AND AUTHORITIES ................................................................................................. 9
1.14 RECOVERY OF COST FOR MATERIALS ISSUED TO CONTRACTORS .............................................. 10
1.15 CUTTING OF WATER PROOFING MEMBRANE: .................................................................................. 10
1.16 CUTTING OF STRUCTURAL MEMBERS ................................................................................................. 10
1.17 MATERIALS SUPPLIED BY EMPLOYER .................................................................................................. 10
1.18 MATERIALS ................................................................................................................................................. 10
2 SPECIFICATIONS FOR SANITARY FIXTURES & C.P BRASS FITTINGS .............................................. 11
2.0 SCOPE OF WORK ....................................................................................................................................... 11
2.1 GENERAL REQUIREMENTS ...................................................................................................................... 11
2.2 EUROPEAN W.C ......................................................................................................................................... 12
2.3 LAVATORY BASIN ..................................................................................................................................... 12
2.4 SINKS ........................................................................................................................................................... 12
2.5 SHOWER SET.............................................................................................................................................. 12
2.6 ACCESSORIES ............................................................................................................................................. 13
2.7 FINAL INSTALLATION .............................................................................................................................. 13
2.8 PROTECTION AGAINST DAMAGE ......................................................................................................... 13
2.9 MEASUREMENT ......................................................................................................................................... 13
3 SPECIFICATIONS FOR SOIL, WASTE, VENT & RAINWATER PIPES & FITTINGS ........................... 14
3.0 SCOPE OF WORK ...................................................................................................................................... 14
3.1 GENERAL REQUIREMENTS ..................................................................................................................... 14
3.2 PIPING SYSTEM .......................................................................................................................................... 14
MSP CONSULTING ENGINEER Page 2 of 39

3.3 SOIL, WASTE & VENT PIPES .................................................................................................................... 14

3.4 JOINING ....................................................................................................................................................... 15
3.5 FIXING ......................................................................................................................................................... 15
3.6 CLAMPS ....................................................................................................................................................... 15
3.7 TRAPS........................................................................................................................................................... 16
3.8 CLEANOUT PLUGS .................................................................................................................................... 16
3.9 WASTE PIPE FROM APPLIANCES ........................................................................................................... 16
3.10 ENCASING IN CEMENT CONCRETE ...................................................................................................... 17
3.11 CUTTING AND MAKING GOOD ............................................................................................................. 17
3.12 SLEEVES/ CUT-OUTS. ............................................................................................................................... 17
3.13 TESTING ...................................................................................................................................................... 17
3.14 Measurements ............................................................................................................................................. 17
4 SPECIFICATION FOR WATER SUPPLY SYSTEM .................................................................................. 19
4.0 SCOPE OF WORK ...................................................................................................................................... 19
4.1 GENERAL REQUIREMENTS ..................................................................................................................... 19
4.2 MATERIAL ................................................................................................................................................... 19
4.2.1 cPVC pipes, fittings & valves ...................................................................................................................... 19
4.2.2 uPVC PIPES: ............................................................................................................................................... 24
4.3 PIPE SUPPORTS ........................................................................................................................................ 26
4.3.1 CLAMPS ...................................................................................................................................................... 26
4.3.2 ANCHOR FASTENERS .............................................................................................................................. 26
4.3.3 UNIONS ...................................................................................................................................................... 26
4.3.4 FLANGES .................................................................................................................................................... 26
4.3.5 TRENCHES ................................................................................................................................................. 26
4.3.6 SAND FILLING ............................................................................................................................................ 27
4.4 JOINING OF CPVC/ UPVC PIPES ............................................................................................................. 27
4.5 INSULATION .............................................................................................................................................. 27
4.6 VALVES: ...................................................................................................................................................... 28
4.6.1 BALL VALVES ............................................................................................................................................ 28
4.6.2 BUTTERFLY VALVES ................................................................................................................................ 28
4.6.3 NON RETURN VALVE (WAFER TYPE) .................................................................................................. 28
4.6.4 AIR RELIEF VALVE .................................................................................................................................... 28
4.6.5 TESTING ..................................................................................................................................................... 28
4.6.6 MEASUREMENT ........................................................................................................................................ 29
4.7 PIPE SUPPORTS. ....................................................................................................................................... 29
4.7.1 VALVES ....................................................................................................................................................... 29
4.7.2 PAINTING / PIPE PROTECTION/INSULATION ................................................................................... 29
4.7.3 WATER SUPPLY SYSTEM ......................................................................................................................... 29

5 SPECIFICATIONS FOR WATER SUPPLY & DRAINAGE PUMPS .........................................................30

5.0 SCOPE OF WORK ......................................................................................................................................30
5.1 GENERAL REQUIREMENTS .....................................................................................................................30
5.2 SPECIFICATIONS FOR PUMPS ................................................................................................................30
5.3 PUMPING SETS FOR GARDEN IRRIGATION PUMPS (IMPORTED STAINLESS STEEL
PUMPS) .................................................................................................................................................................... 31
5.4 PUMPS ......................................................................................................................................................... 31
5.5 LEVEL CONTROLLERS .............................................................................................................................. 32
5.6 PIPE & FITTINGS (FOR HEADERS AND CONNECTIONS) .................................................................. 32
5.7 PAINTING AND CLEANUP ....................................................................................................................... 33
5.8 MEASUREMENT ......................................................................................................................................... 33
6 I.S. CODES AND REFERENCE STANDARDS. .........................................................................................34
7 LIST OF APPROVED MAKES ....................................................................................................................39

1 SPECIAL CONDITIONS
1.0 SCOPE OF WORK

The form of Contract shall be according to the "Conditions of Contract". The following
clauses shall be considered as an extension and not in limitation of the obligation of
the Contractor.
Work under this Contract shall consist of furnishing all labor, materials, equipment
and appliances necessary and required. The Contractor is required to completely
furnish all the plumbing and other specialized services as described hereinafter and as
specified in the Bill of Quantities and/or shown on the plumbing drawings.
Without restricting to the generality of the foregoing, the sanitary installations shall
include the following:-
Plumbing Works
 Sanitary Fixtures & C.P Brass Fittings installation only
 Soil, Waste, Vent, Rain Water Pipes & Fittings
 Water supply pumps, piping & accessories
Services rendered under this section shall be done without any extra charge.
1.1 ASSOCIATED CIVIL WORKS

Following civil works associated with Plumbing installation are excluded from the
scope of this contract except for all minor civil work like wall chasing by wall chaser,
making holes etc. for installation of pipes and making good. These shall be executed by
other agencies in accordance with approved shop drawings of, and under direct
supervision of the electrical contractor.
 RCC work for underground and overhead tanks
 PCC foundation blocks for all pump sets.
 Repair of all disturbed surfaces/openings made by Plumbing Contractor.
1.2 SPECIFICATIONS
Work under this Contract shall be carried out strictly in accordance with specifications
attached with the tender.
Items not covered under these specifications due to any ambiguity or misprints, or
additional works, the work shall be carried out as per specifications of the latest
Central Public Works Department with up to date amendments as applicable in the
Contract.
Works not covered under Para 2.1 and 2.2 shall be carried out as per relevant Codes &
Bureau of Indian Standards and in case of its absence as per British Standard Code of
Practice.
1.3 EXECUTION OF WORK

The Contractor should visit and examine the site of work and satisfy himself as to the
nature of the existing roads and other means of communication and other details
pertaining to the work and local conditions and facilities for obtaining his own
information on all matters affecting the execution of work. No extra charge made in
consequence of any misunderstanding, incorrect information on any of these points or
on ground of insufficient description will be allowed.

The work shall be carried out in conformity with the Plumbing drawings and within
the requirements of architectural, HVAC, electrical, structural and other specialized
services drawings.
The Contractor shall cooperate with all trades and agencies working on the site. He
shall make provision for hangers, sleeves, structural openings and other requirements
well in advance to prevent hold up of progress of the construction schedule. All
supports to the civil structure shall be provided with dash fasteners as per approved
make only.
On award of the work, Contractor shall submit a schedule of construction in the form
of a PERT chart or BAR chart for approval of the Engineer-in-charge/Architect/
Consultant. All dates and time schedule agreed upon shall be strictly adhered to
within the stipulated time of completion/ commissioning along with the specified
phasing, if any.
1.4 DRAWINGS
Contract drawings are diagrammatic but shall be followed as closely as actual
construction permits. Any deviations made shall be in conformity with the
architectural and other services drawings.
Architectural drawings shall take precedence over plumbing or other services drawings
as to all dimensions.
Contractor shall verify all dimensions at site and bring to the notice of the Engineer-in-
charge all discrepancies or deviations noticed. Decision of the Engineer-in-charge shall
be final.
Large size details and manufacturers dimensions for materials to be incorporated shall
take precedence over small scale drawings.
Any drawings issued by the Architects/Consultant for the work are the property of the
Architects/ Consultant and shall not be lent, reproduced or used on any works other
than intended without the written permission of the Architects/Consultant.
1.5 INSPECTION AND TESTING OF MATERIALS

Contractor shall be required, to produce manufacturers test certificate for the
particular batch of materials supplied to him. Contractor may be required to get the
material tested from outside approved laboratory for confirmation of material as per
PM/Client instruction as and when required. The tests carried out shall be as per the
relevant Bureau of Indian Standards.
For examination and testing of materials and works at the site Contractor shall
provide all testing and gauging equipment necessary but not limited to the following:
 Steel tapes
 Weighing machine
 Plumb bobs, sprit levels, hammer
 Micrometers
 Hydraulic
All such equipment shall be tested for calibration at approved laboratory, if required
by the Engineer-in-charge. All testing equipment shall be preferably located in special
room meant for the purpose.

Samples of all materials shall be got approved by Architect/ PM and Client and should
be first make of the approved make list before placing order and the approved samples
shall be deposited with the Engineer-in-charge.
1.6 METRIC CONVERSION

All dimensions and sizes of materials and equipment given in the tender document are
commercial metric sizes.
Any weights, or sizes given in the tender having changed due to metric conversion, the
nearest equivalent sizes accepted by Indian Standards shall be acceptable without any
additional cost.
1.7 REFERENCE POINTS

Contractor shall provide permanent bench marks, flag tops and other reference
points and check that with other agencies to confirm the same reference point for all
the proper execution of work and these shall be preserved till the end of the work.
All such reference points shall be in relation to the levels and locations, given in the
architectural and plumbing drawings.
1.8 REFERENCE DRAWINGS

The Contractor shall maintain one set of all drawings issued to him as reference
drawings. These shall not be used on site. All important drawings shall be mounted on
boards and placed in racks indexed. No drawings shall be rolled.
All corrections, deviations and changes made on the site shall be shown on these
reference drawings for final incorporation in the completion drawings to be submitted
by the contractor in fulfillment of the conditions of this contract.
On award of the work the contractor shall be issued four sets of consultant’s working
drawings stamped “good for construction” by the Engineer-in-charge. The consultant’s
drawings shall be the basis of contractor’s shop drawings. In addition, the Engineer-in-
charge shall also be issue one copy of the Interior Designer’s; Electrical & HVAC
approved shop drawings relevant to his work for coordination purpose.
Shop drawings are detailed working drawings which incorporate the contractor's
details for execution of the work and incorporate equipment manufacturer's details
and dimensions to ensure that the same can be installed in the space provided.
All shop drawings should detailed pipe routing and levels, showing location of other
services at crossings etc., cable runs, route cable trays and all allied works and
must be fully co-ordinated with other services and approved by the Engineer-in-
charge before execution of the works. Engineer-in-charge shall arrange to issue two
copies/prints of services drawings from the respective contracting agencies. All
drawings will be valid only when stamped and issued by the Engineer-in-charge.
Shop drawings shall also be furnished for detailed layout of all equipment, foundation,
bolting and vibration elimination details along with information on dead and dynamic
load, vibration etc.
Six sets of manufacturer's equipment drawings, roughing in and wiring diagrams shall
be submitted.

Contractor shall submit shop drawings furnishing all details of MCC panels, cable
routes, wiring diagrams and connection details as required.
Three copies of each set of shop drawings shall be submitted for initial scrutiny,
discussion and approval.
Each submission shall be accompanied by contractor's certificate stating that the shop
drawings meet all the contract requirements and that the piping and equipment can
be satisfactorily installed without any obstructions in the space available.
On approval of the above the contractor shall furnish six sets of the approved shop
drawings for execution of the work
1.9 COMPLETION DRAWINGS

On completion of work, Contractor shall submit one complete set of original tracings
and three prints of "as built" drawings to the PM duly approved and stamped by
Consultant. These drawings shall have the following information:
 Run of all piping, diameters on all floors, vertical stacks and location of external
services.
 Ground and invert levels of all drainage pipes together with location of all
manholes and connections upto outfall.
 Run of all water supply lines with diameters, locations of control valves, access
panels.
 Location of all mechanical equipment with layout and piping connections and
mechanical equipment.
 All shop drawings shall be updated from time to time for the purpose of making
Completion drawings.
 No completion certificate shall be issued unless the above drawings are submitted.
Contractor shall provide four sets of catalogues, service manuals manufacturer's
drawings, performance data and list of spare parts together with the name and address
of the manufacturer for all electrical and mechanical equipment provided by him.
All "warranty cards" given by the manufacturers shall be handed over to the Engineer-
in-charge.
1.10 CONTRACTOR'S RATES

Rates quoted in this tender shall be inclusive of cost of materials, labor, supervision,
erection, tools, plant, scaffolding, service connections, transport to site, all taxes, octroi
and levies, breakage, wastage and all such expenses as may be necessary and required
to completely do all the items of work and put them in a working condition.
Rates quoted are for all heights and depths and in all positions as may be required for
this work.
All rates quoted must be for complete items inclusive of all such accessories, fixtures
and fixing arrangements, nuts, bolts, hangers as are a standard part of the particular
item except where specially mentioned otherwise.
All rates quoted are inclusive of cutting holes and chases in walls and floors and
making good the same with cement mortar/concrete/water proofing of appropriate
mix and strength as directed by the Engineer-in-charge. Contractor shall provide
holes, sleeves, recesses in the concrete and masonry work as the work proceeds. All hot

and cold water supply pipes crossing masonry walls and floors shall be provided with
G.I. pipe sleeves. The annular space between the pipe and sleeve shall be filled up with
fire proof sealant after testing. Contractor shall give the pipe sleeves to the civil
contractor well in time so that the same can be fixed along with civil works. Any co-
ordination gap shall be of Plumbing contractor’s responsibility.
The Contractor shall furnish the Engineer-in-charge with vouchers & test certificates,
to prove that the materials are as per the specification and to indicate that the
rates at which the materials are purchased are in order to work out the rate analysis of
non-tendered items which he may be called upon to carry out.
1.11 TESTING
Piping and drainage works shall be tested as specified under the relevant clauses of the
specifications.
Tests shall be performed in presence of the Engineer-in-charge and test records for the
tests shall be duly signed by Plumbing Consultant, Contractor and the Engineer-in-
charge.
All materials and equipment found defective shall be replaced at contractor cost and
whole work shall be tested to meet the requirements of the specifications.
Contractor shall perform all such tests as may be necessary and required by the local
authorities to meet municipal or other bye-laws in force.
Contractor shall provide all labor, equipment and materials for the performance of the
tests at no extra cost.
1.12 SITE CLEARANCE AND CLEANUP
The Contractor shall, from time to time, clear away all debris and excess materials
accumulated at the site. Failing of which attract penalties.
After the fixtures, equipment and appliances have been installed and commissioned,
Contractor shall clean-up the same and remove all plaster, paints, stains, stickers and
other foreign matter or discoloration leaving the same in a ready to use condition. The
equipment installed shall be protected by contractor till formal handing over takes
place by Client.
On completion of all works, Contractor shall demolish all stores, remove all surplus
materials and leave the site in a broom clean condition, failing which the same shall be
done by the Engineer-in-charge at the Contractor’s risk and cost. Cost of the cleanup
shall be deducted from the contractor's bills on pro-rata basis in proportion to his
contract value.
1.13 LICENCE PERMITS AND AUTHORITIES

Contractor must hold a valid plumbing or any other license as required by the
municipal authority or other competent authority under whose jurisdiction the work
falls.
Contractor must keep constant liaison with the local development,
municipal/statutory authority and obtain approval of all drainage, water supply, fire
suppression and other works carried out by him.

Contractor shall obtain, from the municipal and other authorities 'C' & 'D' forms
approval of drainage and water supply works during execution and the completion
certificate with respect to his work as required for occupation of the building.
Contractor shall obtain permanent water supply and drainage connections from
authorities concerned. Employer shall re-imburse the fees paid to the authorities
towards the connection charges a production of receipts for money paid.
Contractor shall get any materials tested from the appropriate authority if so required
at no extra cost.
1.14 RECOVERY OF COST FOR MATERIALS ISSUED TO CONTRACTORS

If any materials issued to the Contractor free of cost, are damaged or pilfered, when in
his possession, the cost of the same shall be recovered from the Contractor on the
basis of actual cost to owner. The cost shall include the cost paid, freight,
transportation, excise duty, sales tax, octroi, import duty and other levies, plus 100% as
penalty. The decision on the actual cost given by the Employer shall be final and
binding on the Contractor.
Contractor has to keep full records of material issued by the owner with reference and
challans etc. Contractor has to give account of all such materials to the Engineer-in-
charge
1.15 CUTTING OF WATER PROOFING MEMBRANE:

No walls terraces shall be cut for making and opening after water proofing has been
done without written approval. Cutting of water proofing membrane shall be done
very carefully so as other portion of water proofing is not damaged. On completion of
work at such place the water proofing membrane shall be made good and ensured that
the opening/cutting is made fully water proof as per specifications and details of water
proofing approved by Engineer-in-charges. Actual cost of any damage to finished work
by contractor shall be recovered from Plumbing Contractor.
1.16 CUTTING OF STRUCTURAL MEMBERS

No structural member shall be chased or cut without the written permission of the
Engineer-in-charge. Any damage to the structure shall be on contractor’s account.
1.17 MATERIALS SUPPLIED BY EMPLOYER

The Contractor shall verify that all materials supplied by the employer conform to the
specifications of the relevant item in the tender. Any discrepancy found shall be
brought to the notice of the Engineer-in-charge.
1.18 MATERIALS
Contractor to procure material as per first make from approved make list only unless
otherwise specified and expressly approved in writing by the Engineer-in-
charge/Client.
If required, the Contractor shall submit samples of materials proposed to be used in
the works. Approved samples shall be kept in the office of the Engineer-in-charge.

2 SPECIFICATIONS FOR SANITARY FIXTURES & C.P BRASS FITTINGS
2.0 SCOPE OF WORK

Work under this section shall consist of furnishing all materials & labour necessary
and required to completely install all sanitary fixtures, chromium plated fittings and
accessories as required by the drawings specified hereinafter and given in the Bill of
Quantities.
Without restricting to the generality of the foregoing the sanitary fixtures shall include
the following:-
 Sanitary fixtures
 Chromium plated fittings
 Porcelain or stainless steel sinks
 Accessories e.g. towel rails, toilet paper holders, coat hooks etc.
Whether specifically mentioned or not, all fixtures and appliances shall be provided
with all fixing devices, nuts, bolts, screws, hangers as required.
All exposed pipes within toilets and near fixtures shall be chromium plated brass or
copper unless otherwise specified.
2.1 GENERAL REQUIREMENTS

Sanitary fixtures shall be of the best quality approved by the Architect / Consultant /
PM / Client. Wherever particular makes are mentioned, the choice of selection shall
remain with the Architect / Consultant / PM / Client.
All fixtures and fittings shall be provided with all such accessories as are required to
complete the item in working condition whether specifically mentioned or not in the
Bill of Quantities, specifications, drawings. Accessories shall include proper fixing
arrangement, brackets, nuts, bolts, screws and required connection pieces.
Fixing screws shall be half round head chromium plated brass screws with C.P.
washers where necessary.
Contractor shall furnish without cost all such accessories and fixing devices that are
necessary and required but not supplied along with the Plumbing Fixtures & CP
Fittings by the manufacturers as a part of the original and standard supply.
All fittings and fixtures shall be fixed in a neat workmanlike manner true to level and
heights shown on the drawings and in accordance with the manufacturer’s
recommendations. Care shall be taken to fix all inlet and outlet pipes at correct
positions. Faulty locations shall be made good and any damage to the finished floor,
tiling or terrace shall be made good at Contractor's cost.
Contractor seal all fixtures fixed near wall, marble and edges. With an approved type of
poly-sulphide sealant appropriate for its application.

2.2 EUROPEAN W.C

European W.C. shall be wash down or simphonic type wall mounted set flushed by
means of dual flush Cistern systems which will be an integral part of the wall system.
Framework, walling and finishing will not form a part of the contractor’s work. Where
applicable flush pipe / bend shall be connected to the W.C. by means of a suitable
rubber adapter. Wall hung W.C. shall be supported by C.I. floor mounted chair.
Each W.C. set shall be provided with a plastic seat shall be with rubber buffers and
chromium plated hinges.
Plastic seat shall be so fixed that it remains absolutely stationary in vertical position
without falling down on the W.C. Each W.C. shall be suitable for flushing in low
volume of water 5-6 litres.
Flushing Cistern shall be provided with all internal flushing mechanism, 15 mm dia ball
cock with unbreakable polythene float and overflow pipe. Any frame work required for
fixing cistern has to be provided by the contractor.
2.3 LAVATORY BASIN

Lavatory basins shall be white glazed vitreous china of size, shape and type specified in
the Schedule of Quantities.
Each basin shall be provided with brackets and clips of approved and securely fixed.
Placing of basins over the brackets without secure fixing shall not be accepted.
Each basin shall be provided with 32 mm dia C.P. waste with overflow, pop-up waste or
rubber plug and chain as specified in the Bill of Quantities, 32 mm dia C.P. brass bottle
trap with C.P pipe to wall and flange.
Each basin shall be provided with Pillar Tap as specified in the Bill of Quantities.
Basins shall be fixed at proper heights as shown on drawings. If height is not specified,
the rim level shall be 79 cms or as directed by Engineer-in-charge.
2.4 SINKS
Sinks shall be white glazed fireclay or vitreous china or stainless steel or any other
material as specified in the Bill of Quantities.
Each sink shall be provided with brackets of approved and securely fixed. Counter top
sinks shall be fixed with suitable brackets or clips as recommended by the
manufacturer. Each sink shall be provided with 40 mm dia C.P. waste with chain and
plug as given in the Bill of Quantities. Fixing shall be done as directed by Engineer-in-
charge.
Supply fittings for sinks shall be mixing fittings or C.P. taps as specified in the Bill of
Quantities.
2.5 SHOWER SET

This will be installed as concealed units. There will be Diverter / 2 in 1 wall mixture
with C.P bend pipe with two stop cocks for (1h & 1c) controls. Over Head shower will
have one angular shower arm with wall flange and ball bearing shower rose. Bottom
spouts will have wall flanges.

All fixtures shall be screwed on type and shall be fitted with Teflon tape and holdtite
pipe thread solution. No jute and zinc oxide will be used for sealing the threaded
joints. The shower set long screws will be made from “PPR/ ” PN 16 Grade pipes.
The cap of bend pipe shall be so fitted that the wall flanges are flush mounted on the
wall cladding without any gap between wall face and flange face. The centre line of
shower arm and the spout should be in the same line.
2.6 ACCESSORIES
Contractor shall install all chromium plated and porcelain accessories as shown on the
drawings or directed by the Engineer-in-charge.
All C.P. accessories shall be fixed with C.P. brass half round head screws and cup
washers in wall with rawl plugs or nylon sleeves and shall include cutting and making
good as required or directed by Engineer-in-charge.
Recessed porcelain accessories shall be fixed in walls and set in cement mortar 1:2 (1
cement: 2 coarse sand) and fixed in relation to the tiling work as per Interior
Designer’s drawings.
2.7 FINAL INSTALLATION

The contractor shall install all sanitary fixtures and fittings in their position in
accordance with approved trial assemblies and as shown on drawings. The installation
shall be completed with all supply and waste connections. The connection between
building and piping system and the sanitary fixtures shall be through proper unions
and flanges to facilitate removal/replacement of sanitary fixtures without disturbing
the built in piping system. All unions and flanges shall match in appearance with other
exposed fittings.
Fixtures shall be mounted rigid, plumb and to alignment. The outlets of water closet
pans and similar appliances shall be examined to ensure that outlet ends are butting
on the receiving pipes before making the joints. It shall be ensured that the receiving
pipes are clear of obstruction. When fixtures are being mounted, attention shall be
paid to the possibility of movement and settlement by other causes. Overflows shall be
made to ensure that the necessary anchoring devices have been provided for
supporting water closets, wash basins, sinks and other appliances.
2.8 PROTECTION AGAINST DAMAGE

The contractor shall take every precaution to protect all sanitary fixtures against
damage, misuse, cracking, staining, breakage and pilferage by providing proper
wrapping and locking arrangement till the completion of the installation. At the time
of handling over, the contractor shall clean, disinfect and polish all the fixtures and
fittings. Any fixtures and fittings found damaged, cracked chipped stained or scratched
shall be removed and new fixtures and fittings free from defects shall be installed at his
own cost to complete the work.
2.9 MEASUREMENT
Sanitary fixtures and accessories shall be counted by numbers in the unit given in the
Bill of Quantities.
Rates for all items shall be inclusive of cutting holes and chases and making good the
same, C.P Brass screws, nuts, bolts and any fixing arrangements required and
recommended by manufacturers, testing and commissioning.

3 SPECIFICATIONS FOR SOIL, WASTE, VENT & RAINWATER PIPES & FITTINGS
3.0 SCOPE OF WORK

Work under this section shall consist of furnishing all labor, materials, equipment and
appliances necessary and required to completely install all soil, waste, vent rain water
pipes and fittings as required by the drawings, and given in the Bill of Quantities.
Without restricting to the generality of the foregoing, the soil, waste, vent pipes system
shall include the following:-
 Horizontal soil, waste and vent pipes, and fittings, joints, clamps, connections to
fixtures.
 Floor and urinal traps, cleanout plugs, inlet fittings.
 Testing of all pipe lines.

All materials shall be new of the best quality conforming to specifications and subject
to the approval of Engineer-in-charge.
Pipes and fittings shall be fixed truly vertical, horizontal or in slopes as required in a
neat workmanlike manner.
Pipes shall be fixed in a manner as to provide easy accessibility for repair and
maintenance and shall not cause obstruction in shafts, passages etc.
Pipes shall be securely fixed to walls and ceilings by suitable clamps intervals specified.
Access doors for fittings and clean outs shall be so located that they are easily
accessible for repair and maintenance. Any access panel required in the civil structure,
false ceiling or marble cladding etc. shall be clearly reported to the Owner in the form
of shop drawing so that other agencies are instructed to provide the same well in
advance.
3.2 PIPING SYSTEM

Schedule of Pipes Use
 uPVC SWR Class B Pipes I.S. 13592 For Vertical Stacks.
 uPVC SWR Class B Pipes I.S. 13592 From WC & Floor Trap to Stacks
 uPVC Pipes I.S 4985 Connections from fixtures to FT.
 uPVC SWR Class A Pipes I.S. 13592 For Rain water System.
3.3 SOIL, WASTE & VENT PIPES

The Soil & Waste Pipe System above ground has been planned as a "two pipe system"
as defined in IS: 5329 having separate pipes for waste for kitchen sinks, bath tubs,
showers, washbasins, condensate drains and floor drains and is approved by Engineer-
in-charge.
Vertical soil & waste stacks shall be connected to a horizontal Soil and Waste Pipe as
shown on the drawings.
Toilet layouts have been so arranged that the W.C. outlets shall be with "P" trap above
ground.

3.4 JOINING
The jointing of the pipes to the fittings shall be done as per the manufacturer's
instructions / recommendation. The rubber ring socket fittings and pipes shall be
jointed as follows:
Clean the outside of the pipes spigot end and the inside of the ceiling groove of the
fitting. Apply the lubricant uniformly to the spigot end, sealing ring and pass the
spigot end into the socket containing sealing ring until fully home. Mark the position
of the socket edge with pencil or felt open on the pipe, then withdraw the pipe from
the socket by approximately 10 mm. to make the pipe fully fitted to the fitting. The
horizontal pipes on the wall shall be fixed with M.S. fabricated clamps with necessary
provisions to take care the expansion and contraction in PVC pipes. The spacing of the
clamps shall be at the intervals of 1.5 meter to 2 meter depending on the requirement
of the supporting arrangements.
3.5 FIXING
All vertical pipes shall be fixed by Galvanized clamps and galvanized angle brackets
truly vertical. Branch pipes shall be connected to the stack at the same angle as that of
the fittings. No collars shall be used on vertical stacks. Each stack shall be terminated
at top with a cowl (terminal guard).
Horizontal pipes running along ceiling shall be fixed on galvanized structural
adjustable clamps of special design shown on the drawings or as directed. Horizontal
pipes shall be laid to uniform slope and the clamps adjusted to the proper levels so
that the pipes fully rest on them.
Contractor shall provide all sleeves, openings, hangers, inserts during the construction.
He shall provide all necessary information to the building Contractor for making such
provisions in the structure as necessary. All damages shall be made good to restore the
surfaces.
3.6 CLAMPS
All pipe clamps, supports and hangers shall be galvanized. Factory made Pre-fabricated
clamps shall be preferred. Contactor may fabricate the clamps of special nature and
galvanize them after fabrication but before installation. All nuts, bolts, washers and
other fasteners shall be factory galvanized.
Clamps shall be of approved designs and fabricated from M.S. flats (which shall be
galvanized after fabrication) of thickness and sizes as per drawings or contractor’s shop
drawings. Clamps shall be fixed in accordance to manufacturer’s details/shop drawings
to be submitted by the contractors.
When required to be fixed on RCC columns, walls or beam they shall be fixed with
approved type of galvanized expansion anchor fasteners (Dash fasteners) of approved
design and size according to load.
Structural clamps e.g. trapeze or cluster hangers shall be fabricated by electro-welding
from M.S. Structural members e.g. rods, angles, channels flats as per Contractors shop
drawing shall be galvanized after fabrication. All nuts, bolts and washers shall be
galvanized.

Galvanized slotted angle/channel supports on walls shall be provided wherever shown

on drawings. Angles/channels shall be of sizes shown on drawings or specified in Bill
of Quantities. Angles/channels shall be fixed to brick walls with bolts embedded in
cement concrete blocks and to RCC walls with anchor fasteners mentioned above. The
spacing of support bolts on support members fixed horizontally shall not exceed 1 m.
3.7 TRAPS
Floor traps
Floor traps where specified shall be siphon type full bore P or S type uPVC/triplus
having a minimum 50 mm or more than that which is more deep seal. The trap and
waste pipes when buried below ground shall be set and encased in cement concrete
blocks firmly supported on firm ground or when installed on a sunken RCC structural
slab. The blocks shall be in 1:2:4 mix (1 cement : 2 coarse sand : 4 stone aggregate 20
mm nominal size).
Contractor shall provide all necessary shuttering and centering for the blocks. Size of
the block shall be 30x30 cms of the required depth.
Floor Trap inlet
Bath room traps and connections shall ensure free and silent flow of discharging water.
Where specified, Contractor shall provide a special type of floor or manhole inlet
fitting fabricated from uPVC/triplus pipe without, with one, two or three inlet sockets
welded on side to connect the waste pipe or joint between waste and inlet socket shall
be solvent cement. Floor trap inlet and the traps shall be set in cement concrete blocks
where varied in floors as specified without extra charge. Floor trap for the shower
cubicle shall suit site and as per the approval of Engineer-in-charge.
Floor Trap Grating
Floor and urinal traps shall be provided with 100 -150mm square or round Stainless
Steel gratings as approved with frame and rim of approved design and shape or as
specified in the Bill of Quantities approved by the Engineer-in-charge.
3.8 CLEANOUT PLUGS

Floor Clean out Plug.
Clean out plug for Soil, Waste or Rainwater pipes laid under floors shall be provided
near pipe junctions bends, tees, “Ys” and on straight runs at such intervals as required
as per site conditions. Cleanout plugs shall terminate flush with the floor levels. They
shall be threaded and provided with key holes for opening. Cleanout plugs shall be
Cast Brass suitable for the Pipe dia. With screwed to a G.I. socket. The socket shall be
lead caulked to the drain pipes.
3.9 WASTE PIPE FROM APPLIANCES

Waste pipe from appliances e.g. washbasins, sinks and urinals shall be of uPVC pipes
in Toilets, kitchens, pantries, Equipments and service areas where so required, and as
given in the Bill of Quantities or shown on the drawings.

All pipes shall be fixed in gradient towards the connection to stack or drains. Pipes
inside all toilets shall be in chase unless otherwise shown on drawings. Where so
required and shown on drawings or directed by the Engineer-in-charge.
3.10 ENCASING IN CEMENT CONCRETE

Encasing of pipes is required to provide stability to the line and prevent its damage
during construction.
 Soil and waste pipes under floor
Pipes lay in sunken slabs and in wall chases (when cut specially for the pipe) shall be
encased in cement concrete 1:2:4 mix (1 cement: 2 coarse sand: 4 stone aggregate 12
mm size) 75 mm in bed and all round. When pipes are running well above the
structural slab, the encased pipes shall be supported with suitable cement concrete
pillars of required height at intervals of 1.8 m.
3.11 CUTTING AND MAKING GOOD

Contractor shall provide all holes cut outs and chases in structural members necessary
and required for the pipe work as building work proceeds. Wherever cut outs , holes
are left in the original construction, they shall be made good with cement concrete
1:2:4 (1 cement: 2 coarse sand: 4 stone aggregate 20 mm nominal size) or cement
mortar 1:2 (1 cement: 2 coarse sand) and the surface restored as in original condition.
3.12 SLEEVES/ CUT-OUTS.

Contractor shall utilize all cut out and sleeves provided during construction to prevent
breaking. The annular space between the pipe and the sleeve shall be filled up with
approved type of fire retardant sealant. When sleeves are misplaced or inaccurately
located contractor shall make the holes in the wall or structural members at his own
cost but only with the prior permission of the Engineer-in-charge.
3.13 TESTING
Testing procedure specified below apply to all soil, waste and vent pipes above ground.
Entire drainage system shall be tested for water tightness and smoke tightness during
and after completion of the installation. No portion of the system shall remain
untested. PVC pipes and fittings shall be tested for three meters of water head the
openings of the pipes shall be sealed for the section to be tested.The water pressure
shall be maintained for maximum of one hour. The Engineer shall examine carefully
all the joints for leakage. Contractor must have adequate number of expandable rubber
bellow plugs, manometers, smoke testing machines, pipe and fitting work test benches
and any other equipment necessary and required to conduct the tests.
All materials obtained and used on site must have manufacturer's hydraulic test
certificate for each batch of materials used on the site.
3.14 Measurements
General
 Rates quoted for all items shall be inclusive of all work and items given in the
Specifications and Bill of Quantities.
 Rates are applicable for the work in basements, underground, floors, in shafts at
ceiling level area for all depths and building up to 45 m in height.

Rates are inclusive of cutting holes and chases in RCC and masonry work where no
sleeves or cut outs have been provided during construction and making good the
same.
Rates are inclusive of pre testing, on site testing, of the installations, materials and
commissioning of the works.
Pipes (unit of measurement linear meter to the nearest centimeter).
Soil, waste, vent, anti-siphon age, rain water pipes, shall be measured net when fixed
correct to a centimeter including all fittings along its finished length.
uPVC pipes shall measure per running meter correct to a centimeter for the finished
work which shall include fittings e.g. bends, tees, elbows, reducers, crosses, sockets,
nipples and nuts. The length shall be taken along center line of the pipes and fittings.
All pipes and fittings shall be classified according to their diameter, method of jointing
and fixing substance, quality, and finish. The diameters shall be nominal diameter of
internal bore. No allowances shall be made for the portions of pipe length entering
the sockets of the adjacent pipe or fittings.
All supports required to support the pipes from slab/ceiling/i/c dash fasteners, M.S.
structural, slotted angles/channels including support bolts and nuts embedded in
masonry walls and hangers etc shall be included in the item rate of pipe including the
item of work given below:-
 Expandable anchor fasteners
 Galvanizing of all supports and hangers
 Cutting holes in walls, ceiling of floors and making good where permitted
 Nuts, bolts and washers for fixing and assembling
 Wooden/PVC pipe saddles for vertical or horizontal runs
Cement concrete around pipes shall be measured along the center of the pipe line
measured per linear meter and include any masonry supports ,shuttering and
centering cutting complete as described in the relevant specifications.
Fittings (excluding pipe fittings) (Unit of measurement by numbers)
Urinal traps, trap gratings, hoppers, cleanout plugs khurras shall be measured by
number per piece and shall include all items described in the relevant Specifications
and Bill of Quantities.

4 SPECIFICATION FOR WATER SUPPLY SYSTEM
4.0 SCOPE OF WORK

Work under this section consists of furnishing all labour, materials equipment and
appliances necessary and required to completely install the water supply system as
required by the drawings, specified hereinafter and given in the Bill of Quantities.
Without restricting to the generality of the foregoing, the water supply system shall
include the following:-
 Distribution system from main vertical stack to all fixtures and appliances for cold
& hot water.
 Pipe protection and painting.
 Control valves

All materials shall be new of the best quality conforming to specifications. All works
executed shall be to the satisfaction of the Engineer-in-charge.
Pipes and fittings shall be fixed truly vertical, horizontal or in slopes as required in a
neat workmanlike manner.
Short or long bends shall be used on all main pipe lines as far as possible. Use of
elbows shall be restricted for short connections.
Pipes shall be fixed in a manner as to provide easy accessibility for repair and
maintenance and shall not cause obstruction in shafts, passages etc.
Pipes shall be securely fixed to walls and ceilings by suitable clamps at intervals
specified.
Clamps, hangers and supports on RCC walls, columns & slabs shall be fixed only by
means of approved made of expandable metal fasteners inserted by use of power drills.
All pipe clamps, supports, nuts, bolts, washers shall be galvanized MS steel throughout
the building. Painted MS clamps & MS nuts, bolts & washers shall not be accepted.
Valves and other appurtenances shall be so located as to provide easy accessibility for
operations, maintenance and repairs.
4.2 MATERIAL
4.2.1 cPVC pipes, fittings & valves

cPVC Pipes - All pipes within toilets, kitchen/ pantry ( in Wall Chases) shall be cPVC.
The pipes from 15mm to 50mm dia. (copper tube size) shall be as per ASTMD- 2846
requirements. They shall be of the nominal diameter (nominal bore) specified on the
description of the item. The sockets shall be designated by the respective nominal
bores of the pipes for which they are intended.

SDR 13.5 PRESSURE RATING
Nominal Size Pressure Rating PSI (kg. / cm2)
Inch (mm) 73.4 F 23° 180 F (82° C )
½ (12.7) 320 (22.5) 80 (5.6)
¾ (19.05) 320 (22.5) 80 (5.6)
1 (25.4) 320 (22.5) 80 (5.6)
1-
(31.75) 320 (22.5) 80 (5.6)
1/4
1-
(38.1) 320 (22.5) 80 (5.6)
1/2
2 (50.8) 320 (22.5) 80 (5.6)
SDR 11 DIMENSIONAL DETAILS
Nominal Size Outside Diameter in MM Wall Thickness in MM
Inch Average Tolerance Minimum Tolerance
0.625 ±0.003
1/2 0.068 (1.73) +0.020 (+0.51)
(15.9) (±0.08)
0.875
3/4 ±0.003 (±0.08) 0.080 (2.03) +0.020 (+0.51)
(22.2)
1.125
1 ±0.003(± 0.08) 0.102 (2.59) +0.020 (+0.51)
(28.6)
1.375
1-1/4 ±0.003(± 0.08) 0.125 (3.18) +0.020 (+0.51)
(34.9)
1.625
1-1/2 ±0.004(± 0.10) 0.148 (3.76) +0.020 (+0.51)
(41.3)
2.125
2 ±0.004(± 0.10) 0.193 (4.90) +0.023 (+0.58)
(54.0)

SDR 11 PRESSURE RATING
Nominal Size Pressure Rating PSI
Inch 73.4 F (23° C) 180 F (82° C )
1/2 400 100
3/4 400 100
1 400 100
1-1/4 400 100
1-1/2 400 100
2 400 100
SDR 26 DIMENSIONAL DETAILS
Nominal Size Outside Diameter Inside Diameter Wall Thickness

in Inches in MM in MM in MM
2-1/2 73.03 66.78 3.13
3 88.09 81.51 3.69
4 114.30 104.95 4.68
6 168.28 154.51 6.89
Nominal Size Temperature Pressure
(Kg. /
Inch C F PSI MPA
cm2)
2-1/2 23 73.4 160 11.25 1.100
3 30 86 146 10.27 1.000
4 40 104 131 9.21 0.905
6 50 122 104 7.31 0.717

COIL SDR 13.5 DIMENSIONAL DETAILS
Nominal Size Outside Diameter in MM Wall Thickness in MM
1/2 15.8 ± 0.08 1.40 +0.51
3/4 22.2 ± 0.08 1.65 +0.51
1 28.6 ± 0.08 2.12 +0.51
COIL SDR 13.5 PRESSURE RATING
Nominal Size Pressure Rating PSI (kg. / cm2)
Inch (mm) 73.4 F 23° 180 F (82° C )
½ (12.7) 320 (22.5) 80 (5.6)
¾ (19.05) 320 (22.5) 80 (5.6)
1 (25.4) 320 (22.5) 80 (5.6)
COIL SDR 11 DIMENSIONAL DETAILS
Nominal
Outside Diameter in MM Wall Thickness in MM
Size
0.068
1/2 0.625 (15.9) ± 0.003 (± 0.08) +0.020 (+0.51)
(1.73)
0.080
3/4 0.875 (22.2) ± 0.003 (± 0.08) +0.020 (+0.51)
(2.03)
0.102
1 1.125 (28.6) ± 0.003 (± 0.08) +0.020 (+0.51)
(2.59)

Nominal Size Pressure Rating PSI
Inch 73.4 F (23° C) 180 F (82° C )
1/2 400 100
3/4 400 100
1 400 100
Pipe Fittings
Fittings for PVC pipes shall include couplings, tees, reducers, nipples, unions, bushes.
The fittings shall be of perfect size and should be as per CTS (Copper tube size).
Jointing material
All-purpose cement solvents should not be used. Solvent cement manufactured as per
ASTM F – 493 only shall be used.
Table of Usage of cPVC Solvent Cement
Dia of Pipe in inch 1/2" 3/4" 1" 1.1/4" 1.1/2” 2”

(in mm) 12.7 19.05 25.4 31.75 38.1 50.8
Approximate Nos. of
Joints which can be made
Perltr.Of Solvent Cement 400 200 153 110 83 42
Pipe threaded joints will be made by applying suitable grade of TEFLON tape used for
drinking water supply.

4.2.2 uPVC PIPES:

The pipes shall be as per ASTM D – 1785, schedule 40.
uPVC SCHEDULE 40 PRESSURE PIPE ASTM D – 1785
Avg. Min Wall Max. Work

Avg. OD Min Wall Max. Work Pre.
Part No. Nom Size OD(inch Thick Pre. at
(mm) Thick (in) at 23C
) (mm) 23C(kg/cm2)
inch mm
15
PVC 1/2'' 0.840 21.34 0.109 2.77 600PSI 42.19
40-005
20
PVC 3/4'' 1.050 26.67 0.113 2.87 480PSI 33.75
40-007
25
PVC 1'' 1.315 33.40 0.133 3.38 450PSI 31.64
40-010
32
PVC 1 ¼'' 1.660 42.16 0.140 3.56 370PSI 26.01
40-112
40
PVC 1½ 1.900 48.26 0.145 3.68 330PSI 23.20
40-115
PVC
2 50 2.375 60.32 0.154 3.91 280PSI 19.69
40-200
50
PVC 2 ½'' 2.875 73.02 0.203 5.16 300PSI 21.09
40-250
63
PVC 3'' 3.500 88.90 0.216 5.49 260PSI 18.28
40-300
75
PVC 4'' 4.500 114.30 0.237 6.02 220PSI 15.47
40-400
100
PVC 6'' 6.625 168.28 0.280 7.11 180PSI 12.66
40-600
Recommended Support Spacing (In Feet)

Nom. Pipe Size Temperature Degree C
(in) (mm) 15.5 26.6 37.7 48.8 60
½ 15 4½ 4½ 4 2½ 2½
¾ 20 5 4½ 4 2½ 2½
1 25 5½ 5 4½ 3 2½
1¼ 32 5½ 5½ 5 3 3
1½ 40 6 5½ 5 3½ 3
2 50 6 5½ 5 3½ 3
2½ 63 6½ 6 5½ 4 3
3 75 7 7 6 4 3½
4 100 7½ 7 6½ 4½ 4
Pipe Fittings
The fittings shall be of perfect size and should be as per ITS (Iron tube size) the fitting
should be as per the specifications of ASTM D 2467.
Jointing material
All-purpose cement solvents should not be used. Solvent cement manufactured as per
ASTM D – 2564 only shall be used.
All pipes shall be fixed in accordance with layout and alignment shown on the
drawings. Care shall be taken to avoid air pockets.PVC pipes inside toilets shall be
fixed in wall chases well above the floor. No pipes be run inside a sunken floor as far as
possible. Pipes may be run under the ceiling or floors and other areas as shown on
drawings

4.3 PIPE SUPPORTS

All pipes clamps, supports, hangers, rods, pipe supports, nuts bolts & washers shall be
factory made galvanized Mild Steel or alternatively galvanized after fabrication to suit
site requirements.
4.3.1 CLAMPS
Galvanized iron pipes in shafts and other locations shall be supported by GI. clamps of
design approved by Engineer-in-charge. Pipes in wall chases shall be anchored by iron
hooks, Pipes at ceiling level shall be supported on structural clamps fabricated from
M.S. structural as described above. Pipes in typical shafts shall be supported on slotted
angles/channels as specified elsewhere.
4.3.2 ANCHOR FASTENERS

All pipes supports, hangers and clamps to be fixed on RCC walls, beams, columns,
slabs and masonry walls 230mm thick and above by means of galvanised expandable
anchor fasteners in drilled holes of correct size and model to carry the weight of pipes.
Drilling shall be made only by approved type of power drill as recommend and
approved by manufacturer of the anchor fasteners. Failure of any fastening devices
shall be the entire responsibility and contractor shall redo or provide additional
supports at his own cost. He shall also compensate the owner for any damage that
may be caused by such failures.
4.3.3 UNIONS
Contractor shall provide adequate number of unions on all pipes to enable easy
dismantling later when required. Unions shall be provided near each gunmetal valve,
stop cock, or check valve and on straight runs as necessary at appropriate locations as
required and/or directed by Engineer-in-charge.
4.3.4 FLANGES
Flanged connections shall be provided on pipes as required or where shown on the
drawings, all equipment connections as necessary and required or as directed by
Connections shall be made by the correct number and size of GI nuts, bolts & washers
with 3 mm thick gasket. Where hot water or steam connections are made insertion
gasket shall be of suitable high temperature grade and quality approved by Bolt hole
dia for flanges shall conform to match the specification for G.M. sluice valve to I.S.
778. And C.I. butterfly valve to IS: 13095.
4.3.5 TRENCHES
All water supply pipes below ground shall be laid in trenches with a minimum cover of
60 cms. The width and depth of the trenches shall be as follows:-
Dia of pipe Width of trench Depth of trench
------------------- ------------------ -------------------
15 mm to 50 mm 30 cms 75 cms
65 mm to 100 mm 45 cms 100 cms

4.3.6 SAND FILLING

PVC Pipes in trenches shall be protected with fine sand 15 cms all round before filling
in the trenches.
4.4 JOINING OF CPVC/ UPVC PIPES

The procedures described in ASTM D-2855 shall be followed for making joints. The
pipes and fittings shall be cleaned and cleared of all foreign matter before being laid.
Care should be taken that all pipes and fittings are properly jointed so as to make the
joints completely water tight and pipes are kept at all-time free from dust and dirt
during fixing. Burr from the joint shall be removed while joining the pipes. After lying
the open ends of the pipes shall be temporarily plugged to prevent access of water, soil
or any other foreign matter. The tubing should make contact with the socket wall 1/3
to 2/3 of the way into the fitting socket. Avoid too much of cement coat otherwise it
will clog the water. In case of cement joint allow to set for 10 to 20 min.
4.5 INSULATION
All hot water pipes shall be insulated with elastomeric closed shells circular pipes.
All insulation material shall be elastomeric closed shells foam has a high diffusion
resistance factor that prevent excessive water diffusion that gives longer lifetime
of material.
The insulation material having the property of resistance of fire i.e. in case of fire these
materials do not drop and do not spread flames.
All insulation material as per din 1988/7 (standard for drinking water pipe installation
and for avoiding corrosion damage and scale formation).
The thermal conductivity of material at 0 deg. C = 0.035 w/(m.K).
Temperature resistance of material between –45 deg. C to +116 deg. C.
The Thickness of insulation pipes as follows:
Size of pipes Application Location Thickness Type of Section

of pipes of
Material
(mm)
15 mm to Hot water Concealed 6 mm Tube Section

40mm supply
15 mm to Hot water Exposed 9 mm Tube Section

100 mm supply

4.6 VALVES:
4.6.1 BALL VALVES

Valves up to 40 mm dia. shall be screwed type Brass Ball Valves with stainless steel
balls, spindle, Teflon seating and gland packing tested to a hydraulic pressure of 20
kg/cm2, and accompanying couplings and steel handles.( to BS 5351 )
4.6.2 BUTTERFLY VALVES

Valves 40 mm dia and above shall be cast iron butterfly valve to be used for isolation.
The valves shall be bubble tight, resilient seated suitable for flow in either direction
and seal in both direction with accompanying flanges and steel handle.
Butterfly valve shall be of best quality conforming to IS: 13095.
4.6.3 NON RETURN VALVE (WAFER TYPE)

Where specified non return valve (wafer type) shall be provided through which flow
can occur in one direction only.
Each Butterfly and Slim Type Swing Check (NRV) Valve shall be provided with a pair
of flanges screwed or welded to the main line and having the required number of
galvanized nuts, bolts and washers of correct length.
4.6.4 AIR RELIEF VALVE

Where specified air relief valve shall be provided through which air trapped in the
system can be relieved automatically.
Each air relief valve shall be provided with an isolation ball valve ewed to the main line
The air relief valve shall be of Cast Iron body and conforming to IS 14845; single air
valve small orifice type.
4.6.5 TESTING
All pipes, fittings and valves after fixing at site, shall be tested by hydrostatic pressure
of 1.5 times the working pressure or 20 kg/cm2 whichever is more.
Pressure shall be maintained for a period of at least two hours without any drop.
A test register shall be maintained and all entries shall be signed and dated by
Contractor (s) and Engineer-in-charge.
In addition to the sectional testing carried out during the construction, Contractor
shall test the entire installation after connections to the overhead tanks or pumping
system or mains. He shall rectify all leakages and shall replace all defective materials in
the system. Any damage done due to carelessness, open or burst pipes or failure of
fittings, to the building, furniture and fixtures shall be made good by the Contractor
during the defects liability period without any cost.
After commissioning of the water supply system, Contractor shall test each valve by
closing and opening it a number of times to observe if it is working efficiently. Valves
which do not effectively operate shall be replaced by new ones at no extra cost and the
same shall be tested as above.

4.6.6 MEASUREMENT
All pipes above ground shall be measured per linear meter (to the nearest cm) and
shall be inclusive of all fittings e.g. coupling, tees, bends, elbows, unions, flanges and U
clamps with nuts, bolts & washers fixed to wall or other standard supports. No
allowance shall be made for the portions of pipe length entering the sockets of the
adjacent pipe or fittings.
All supports required to support the pipes from slab/ceiling/i/c dash fasteners. M.S.
structural, slotted angles/channels including support bolts and nuts embedded in
masonry walls and hangers etc shall be incl. in the item rate of pipe including the item
of work given below:-
 Expandable anchor fasteners
 Galvanizing of all supports and hangers
 Cutting holes in walls, ceiling of floors and making good where permitted
 Nuts, bolts and washers for fixing and assembling
 Wooden/PVC pipe saddles for vertical or horizontal runs
Jointing with Teflon tape, white lead and insertion gasket of appropriate temperature
grade.
Cutting holes, and chases in walls, floors, any pipe support required for pipes below
ground & making good the same.
Excavation, back filling, disposal of surplus earth and restoring the ground & floor in
original condition.
4.7 PIPE SUPPORTS.

Rate quoted for supports & hangers shall be inclusive of:-
 Expandable anchor fastens.
 Galvanizing of all supports & hangers.
 Cutting holes in walls, ceilings on floors and making good where permitted.
 Nuts, bolts and washers for fixing and assembling.
 Wooden/PVC pipe saddles for vertical or horizontal runs.
4.7.1 VALVES
Gunmetal, cast iron, butterfly and non-return valves and puddle flanges shall be
measured by numbers and shall include wheels/caps, GI nuts, bolts, washers and
insertion gasket.
4.7.2 PAINTING / PIPE PROTECTION/INSULATION

Painting / pipe protection / insulation for pipes shall be measured per linear metre
over finished surface and shall include all valves and fittings for which no deduction
shall be made. No extra payment shall be made for fittings, valves or flanges.
4.7.3 WATER SUPPLY SYSTEM

Contractor should study the site plan and water supply system diagram for an
overview of the system.
It is proposed to provide dual flushing cistern for all WCs.

5 SPECIFICATIONS FOR WATER SUPPLY & DRAINAGE PUMPS
5.0 SCOPE OF WORK
Work under this section shall consists of furnishing all labour, materials, equipment
and appliances necessary and required to supply install and commission the water
supply and drainage pumps as described hereinafter and given in the schedule of
quantities and/or shown on the drawings.
All materials shall be new of the best quality conforming to specifications and subject
to the approval of Engineer-in-charge/Owner rep.
All equipment shall be of the best available as per approved make list manufactured by
reputed firms.
All equipment shall be installed on suitable foundations true to level and in a neat
workmanlike manner.
Equipment shall be so installed as to provide sufficient clearance between the end
walls and between equipment to equipment.
Piping within the pump house shall be so done as to prevent any obstruction in the
movement within the pump house.
Each pumping set shall be provided with a butterfly valve on the suction and delivery
side and a flap type non return valve on the delivery side along with pressure gauges as
required.
.
All pump couplings and belt guards for air compressors shall be totally enclosed with 5
mm mesh.
5.2 SPECIFICATIONS FOR PUMPS
Pumping sets for Water Supply Pumps (Imported Stainless Steel Submersible Pumps)
Water supply pumps shall be suitable for clean filtered water. Pumps shall be single
stage, vertical/horizontal, centrifugal/ Submersible pumps with stainless steel body
and stainless steel (DIN W-Nr .1.4301) impeller, stainless steel shaft and mechanical
seal and coupled to a TEFC electric motor. Each pump should be operating to a curve
required by the operating conditions.
All parts in contact with water shall be corrosion resistant stainless steel DIN-
Nr.1.4401.
Each pumping set shall be provided with 100-mm dia gunmetal “Borden” type pressure
gauge with gunmetal valve and connecting piping.

Pump or the whole set shall be stable on rubber vibration eliminating pads appropriate
for each pump as recommended by the manufacturer and accepted by the Engineer-in-
charge/Owner
5.3 PUMPING SETS FOR GARDEN IRRIGATION PUMPS (IMPORTED STAINLESS

STEEL PUMPS)
Water supply pumps shall be suitable for clean filtered water. Pumps shall be single
stage, vertical/horizontal, centrifugal pumps with stainless steel body and stainless
steel (DIN W-Nr .1.4301) impeller, stainless steel shaft and mechanical seal and coupled
to a TEFC electric motor. Each pump should be operating to a curve required by the
operating conditions.
All parts in contract with water shall be corrosion resistant stainless steel DIN-
Nr.1.4401.
Each pump shall be provided with a totally enclosed fan cooled induction motor of
suitable H.P. The motors shall be suitable for 410 volts, 3 phases, 50 cycles A.C. power
supply and shall conform to IS 325 operating at 2900 RPM nominal speed.
Each pumping set shall be provided with 100-mm dia gunmetal “Borden” type pressure
gauge with gunmetal valve and connecting piping.
Pump or the whole set shall be stable on rubber vibration eliminating pads appropriate
for each pump as recommended by the manufacturer and accepted by the Engineer-in-
charge/Owner rep.
5.4 PUMPS
Pumps for water supply shall be single stage, single entry pump. Pump shall be with
C.I. casing and dynamically balanced Bronze impeller connected to a common shaft to
the motor.
Stuffing box shall be provided with mechanical seals
Each pump shall be provided with air cooled cage induction motor suitable for 415
volts, 3 phase, 50 cycles AC power supply.
Each pump shall be provided with liquid level sensor to prevent dry running of pumps.
Operation of level sensor shall be similar to as discussed in Para below.
Each pump shall also be provided with a pressure vessel & pressure switch
arrangement as indicated in the drawings to automatically cut-off the pump when the
overhead tanks are filled completely. The pressure switch shall sense the rise in system
pressure due to closure of float valve at the inlet of overhead tank. The pump shall be
cut off after a pre-set pressure is reached in the system. Pressure vessel shall be
provided to absorb the surges in the system and shall be with proper draining and air
relief arrangements.
The pumping set shall be for stationary application and shall be provided with pump
connector in it. The delivery pipe shall be joined to the pump through a rubber
diaphragm, and bend and guide pipe for easy installation, without disturbing delivery

pipe the pump unit shall have a back pull out design. A rust proof chain shall be
provided for each pump.
Pump shall be provided with all accessories and devices necessary and required for the
pump to make a complete working system.
5.5 LEVEL CONTROLLERS

Level controllers shall be electronic low voltage type using required number of
stainless steel type probes, shrouded in PVC sheath or encapsulated in a stainless steel
pipe. The level controller will be used for following applications: -
To cut off all operating pumps when:-
 Water level is low in storage water tanks with low water level audible alarm.
5.6 PIPE & FITTINGS (FOR HEADERS AND CONNECTIONS)
Pump suction and delivery headers shall be uPVC Sch.-40 with matching fittings. The
pipe joints shall be made by solvent cement as per manufacturer’s instructions.
Vibration Eliminators
Provide on all suction and delivery lines as shown on the drawings double flanged
reinforced neoprene flexible pipe connectors. Connectors should be suitable for a
working pressure of each pump and tested to the test pressure given in the relevant
head. Length of the connectors shall be as per site requirements in accordance with
manufacturer details.
Valves: Butterfly Valves
Butterfly Valves shall be cast iron body with following details:-
 Disc shall be CI heavy duty electrolyses nickel plated abrasion resistant.

 The shaft is EN-8 Carbon Steel with low friction nylon bearings.
 The seat shall be drop tight constructed by bonding resilient elastomer inside a
rigid backing.
 Built in flanged rubber seals.
 Actuator to level operated for valves above ground and T Key operated for valves
below ground.
 Built in flanges for screwed on flanged connections.
 Manufacturer’s details on fixing and installation will be followed.
Non Return Valves (NRV)

 Non return valves will be used at location to allow flow only in one direction and
prevent flow in the opposite direction.
 NRV shall be cast iron slim type with cast iron body and gunmetal internal parts
and accompanying flanges. Valves shall conform to BS.

5.7 PAINTING AND CLEANUP

 On completion of the installation contractor shall scrub clean all pumps, piping,
filters and equipment and apply one coat of primer.
 Apply two or more coats of synthetic enamel paint of approved make and shade on
steel pipes.
 Provide painted identification legend and direction arrows on all equipment and
piping as directed by engineer-in-charge.
 On final completion of the work, contractor should cleanup the site, filter room of
all surplus materials rubbish and leave the place in a broom-clean condition.
5.8 MEASUREMENT
General
Unit rate for individual items, e.g., Pumps, MCC and level controller are for purposes
of payments only. Piping, headers, valves, accessories, cabling and MCC to measured
separately in this contract only.
All items must include all accessories fittings as described in the specifications, BOQ
and shown on the drawings.
All water supply pumps
Pumps shall be measured by numbers and shall include all items as given in the
specifications and schedule of quantities to provide a complete working system.
Drainage Pumps
Drainage pumps shall be measured by numbers and shall include all items as given in
the specifications and schedule of quantities to provide a complete working system.
Level controllers & Alarms
Level controllers for each set of pumps shall be measured by number and inclusive of
probes, cabling unto surface box near the pump and shall include all items as given in
the specifications and schedule of quantities to provide a complete working system.
Piping Work
Suction and delivery headers for each pumping system shall be measured per linear
meter of finished length and shall include all items as given in the schedule of
quantities. Painting shall be included in rate of headers.
Pipes between various equipment’s shall be measured per linear meter of the finished
length and shall include all fittings, flanges, jointing, clamps for fixing to walls or
hangers and testing. Flanges shall include 3 mm thick insertion rubber gasket, nuts,
bolts and testing.
Water Tank, Vibration eliminators, “Y” strainers, butterfly valves, slim non return
valves shall be measured by numbers and shall include all items as given in the
schedule of quantities and specifications.

6 I.S. CODES AND REFERENCE STANDARDS.
A. Codes and reference standards referred to in the contract shall be understood to form a
part of the contract.
B. Alternative reference standards produced by different standards authorities may be

specified in a Section. Standards of any of the specified authorities may be acceptable,
however, materials specified in the Section shall be incorporated in the works from
only one of the specified standards authority to ensure compatibility in the performance
of the materials.
C. The contractor shall be responsible for adherence to reference standard requirements by

subcontractors and suppliers.
D. Where edition date is not specified, consider that reference to manufacturer's and
published codes, standards and specifications are made to the latest edition (revision or
amendment) approved by the issuing organization current at issue date of the Tender.
E. The specified reference standards are INDIAN STANDARD CODES and are intended to
establish the quality of materials and workmanship required for the works. Reference
standards published in other countries may, in the sole judgment of the owner's
consultant, also be acceptable providing that the Contractor furnishes sufficient data for
the Owner's Consultant to determine if the quality of materials and workmanship at
least equals or exceeds all tests prescribed by the specified reference Indian Standards
codes.
Such other reference standards published by the following will be considered:
BSI : British Standards Institute

AFNOR : Association Francise de Normalization
(French Standards Institute)
DIN : Deutsche Industries Norman (German Standards)
ANSI : American National Standards Institute
ASTM : American Society for Testing and Materials
F. Reference standards and specifications are quoted in the specification to establish

minimum standards. Works of quality or of performance characteristics that exceed these
minimum standards will be considered to confirm.

Should regulatory requirements or the contract conflict with specified reference standards
or specifications, the more stringent in each case shall govern.
G. Where reference is made to manufacturer's directions, instructions or specifications they

shall include full information on storing, handling, preparing, mixing, installing,
erection, applying or other matters concerning the materials pertinent to their use in the
works and their relationship to materials with which they are incorporated.
H. Obtain copies of codes applying to the Work, manufacturer’s directions and reference
standards referred to in the contract within 90 days of signing the contract.
I. Submit a copy of each code, reference standard and specification, and manufacturer's
directions, instructions and specifications, to which reference is made in the
specification to the Owner's Authorized Representative's.
J. LIST OF CODES (INDIAN STANDARD CODES)

The following list is included for guidance only and the omission of any CP, I.S. codes
from the list does not relieve the contractor from compliance therewith:
The more important Codes, Standards and Publications applicable to this section are listed
hereinafter:
1. General
IS : 779 Specification for water meters (domestic type).
IS : 782 Specification for caulking load.
IS : 1172 Code of Basic requirements for water supply

drainage and sanitation.
IS : 1726 Specification for cast iron manhole covers and

frames.
IS : 1742 Code of practice for building drainage.
IS : 2064 Selection, installation and maintenance of sanitary

appliance code of practice.
IS : 2065 Code of practice for water supply in buildings.
IS : 2104 Specification for water meter for boxes (domestic

type)
IS : 2373 Specification for eater meter (bulk type)
IS : 4111 Code of practice for ancillary structures in sewerage

(Part 1) system : Part 1 manholes.

IS : 4127 Code of practice for laying glazed stoneware pipes.
IS : 7558 Code of practice for domestic hot water

installations.
IS : 8321 Glossary of terms applicable to plumbing work.
IS : 8419 Requirements for water filtration equipment: Part 1

(Part 1) Filtration medium sand and gravel.
IS : 8419 Requirements for water filtration equipment: Part 2

(Part 2) under drainage system.
IS : 10446 Glossary of terms relating to water supply and

sanitation.
IS : 11149 Rubber Gaskets
2. Valves
IS : 778 Specification for copper alloy gage, globe and check

valves for water works purposes.
IS : 14846 Specification for sluice valves for water works

purposes (50 mm to 300 mm size).
IS : 1703 Specification copper alloy float valves (horizontal

plunger type) for water supply fittings.
IS : 2906 Specification for sluice valves for water works

purposes (350 mm to 1200 mm size)
IS : 3950 Specification for surface boxes for sluice valves.
IS : 5312 Specification for swing check type reflux (non

(Part 1) return) valves : part 2 Multi door pattern.
IS : 5312 Specification for swing check type reflux (non

(Part 2) return) valves: part 2 Multi door pattern.
IS : 12992 Safety relief valves, spring loaded : Design

(Part 1)
IS : 13095 Butterfly valves for general purposes.
3. Sanitary
Fittings
IS : 771 (Part Specification for glazed fire clay sanitary appliances.

1 to 3)
IS : 774 Specification for flushing cistern for water closets

and urinals (other than plastic cistern)
IS : 775 Specification for cast iron brackets and supports for

wash basins and sinks
IS : 781 Specification for cast copper alloy screw down bib

taps and stops valves for water services
IS : 1700 Specification for drinking fountains.
IS : 2548 Specification for plastic seats and covers for water

(Part 2) closets: Part 1 Thermo set seats and covers.
IS : 2556 Specification for vitreous sanitary appliances

(Part 1) (Vitreous china) :Part 1 General requirement.

(Part 2) (vitreous china): Part 2 Specific requirements of
wash-down water closets.

squatting pans.

(Part 4) (vitreous china): part 4 specific requirements of
wash basins.

(Part 6 Sec (vitreous china): part 6 Specific requirements of
2) urinals, section 2 half stall urinals.

(Part 6 Sec (vitreous china): Part 6 specific requirements of
4) urinals, section 4 partition slabs.

(Part 6 Sec (vitreous china): Part 6 Specific requirements of
5) urinals, section 5 waste fittings.

(Part 6 Sec (vitreous china) : Part 6 Specific requirements of
6) urinals, section 6 water spreaders for half stall
urinals.

(Part 7) (vitreous china) : Part 7 Specific requirements of half
round channels.

siphoning wash down water closets.


(Part 11) (vitreous china): Part 11 Specific requirements for
shower rose.

floor traps.

universal water closets.
IS : 2692 Specification for ferrule for water services
IS : 2717 Glossary of terms relating to vitreous enamelware

and ceramic metal systems
IS : 2963 Specifications for waste plug and its accessories for

sinks and wash basins.
IS : 3311 Specification for waste plug and its accessories for

sinks and wash basins.
IS : 5961 Specification for cast iron gratings for drainage

purposes.
IS : 6249 Specification for gel-coated glass fiber reinforced

polyester resin bath tubs.
IS : 6411 Specification for gel-coated glass fiber reinforced

polyester resin bath tubes.
IS : 8931 Specification for copper alloy fancy single taps,

combination tap assembly and stop valves for water
services.
5. Pumps
&Vessels
IS : 1520 Specification for horizontal centrifugal pumps for

clear cold fresh water.
IS : 4648 Code of practice for lining of vessels and equipment

(Part 1) for chemical processes Part 1 : Rubber lining.
IS : 5600 Specification for sewage and drainage pumps
IS : 8418 Specification for horizontal centrifugal Self priming

pumps.

7 LIST OF APPROVED MAKES

R0 Ra

Hochgeladen von

Dokumentinformationen

Originaltitel

Copyright

Verfügbare Formate

Dieses Dokument teilen

Dokument teilen oder einbetten

Freigabeoptionen

Stufen Sie dieses Dokument als nützlich ein?

Sind diese Inhalte unangemessen?

Copyright:

Verfügbare Formate

R0 Ra

Hochgeladen von

Copyright:

Verfügbare Formate

DATE: 19-07-2018

MSP CONSULTING ENGINEER

RASSAZ GREEN COMPLEX AT

TECHNICAL SPECIFICATIONS - PLUMBING WORKS

Sunday, March 01, 2020

MSP CONSULTING ENGINEER Page 2 of 39

3.3 SOIL, WASTE & VENT PIPES .................................................................................................................... 14

MSP CONSULTING ENGINEER Page 3 of 39

5 SPECIFICATIONS FOR WATER SUPPLY & DRAINAGE PUMPS .........................................................30

MSP CONSULTING ENGINEER Page 4 of 39

1.0 SCOPE OF WORK

1.1 ASSOCIATED CIVIL WORKS

1.3 EXECUTION OF WORK

MSP CONSULTING ENGINEER Page 5 of 39

1.5 INSPECTION AND TESTING OF MATERIALS

MSP CONSULTING ENGINEER Page 6 of 39

1.6 METRIC CONVERSION

1.7 REFERENCE POINTS

1.8 REFERENCE DRAWINGS

MSP CONSULTING ENGINEER Page 7 of 39

1.9 COMPLETION DRAWINGS

1.10 CONTRACTOR'S RATES

MSP CONSULTING ENGINEER Page 8 of 39

1.12 SITE CLEARANCE AND CLEANUP

1.13 LICENCE PERMITS AND AUTHORITIES

MSP CONSULTING ENGINEER Page 9 of 39

1.14 RECOVERY OF COST FOR MATERIALS ISSUED TO CONTRACTORS

1.15 CUTTING OF WATER PROOFING MEMBRANE:

1.16 CUTTING OF STRUCTURAL MEMBERS

1.17 MATERIALS SUPPLIED BY EMPLOYER

MSP CONSULTING ENGINEER Page 10 of 39

2 SPECIFICATIONS FOR SANITARY FIXTURES & C.P BRASS FITTINGS

2.0 SCOPE OF WORK

2.1 GENERAL REQUIREMENTS

MSP CONSULTING ENGINEER Page 11 of 39

2.2 EUROPEAN W.C

2.3 LAVATORY BASIN

2.5 SHOWER SET

MSP CONSULTING ENGINEER Page 12 of 39

2.7 FINAL INSTALLATION

2.8 PROTECTION AGAINST DAMAGE

MSP CONSULTING ENGINEER Page 13 of 39

3.0 SCOPE OF WORK

3.1 GENERAL REQUIREMENTS

3.2 PIPING SYSTEM

3.3 SOIL, WASTE & VENT PIPES

MSP CONSULTING ENGINEER Page 14 of 39

MSP CONSULTING ENGINEER Page 15 of 39

Galvanized slotted angle/channel supports on walls shall be provided wherever shown

3.8 CLEANOUT PLUGS

3.9 WASTE PIPE FROM APPLIANCES

MSP CONSULTING ENGINEER Page 16 of 39

3.10 ENCASING IN CEMENT CONCRETE

3.11 CUTTING AND MAKING GOOD

3.12 SLEEVES/ CUT-OUTS.

MSP CONSULTING ENGINEER Page 17 of 39

MSP CONSULTING ENGINEER Page 18 of 39

4 SPECIFICATION FOR WATER SUPPLY SYSTEM

4.0 SCOPE OF WORK

4.1 GENERAL REQUIREMENTS

4.2.1 cPVC pipes, fittings & valves

MSP CONSULTING ENGINEER Page 19 of 39

SDR 13.5 PRESSURE RATING