Calcu Nozzle Neck

PRESSURE VESSEL DESIGN
Customer : SAMPLE CUSTOMER
Project / Enquiry : 1200 DIA. x 3500 HOS.
Equipment : ANTIOXIDANT MIXING VESSEL.
Design code : ASME-VIII DIV.1,2004
EQUIPMENT DESIGN DATA

UNITS OPERATING DESIGN MAWP
Internal pressure kg/mm² g 0.003 0.0153
External pressure kg/mm² g 0.01055
Maximum temperature °C 45 60
Minimum temperature °C 40 40
Process media
SOFTWARE BY CADEM SOFTWARES, PUNE.
Process density kg/m³ 815

Radiography SHELL : SPOT+'T', HEAD : FULL
Circ. efficiency (long. seam) SHELL : 0.85, HEAD : 1
Long. efficiency (circ. seam) SHELL : 0.85, HEAD : 1
Corrosion allowance mm 3
Polishing allowance mm 0
Hydrostatic test pressure kg/mm² g 0.01989
Empty weight kg 6000
Operating weight kg 9800
Hydrostatic weight kg 10500
MATERIALS OF CONSTRUCTION
Shell SA-516-70 Plate
Head SA-516-70 Plate
Manhole / body flange SA-516-70 Plate
Nozzle SA-106-B Smls. pipe
Flange SA-105 Frgs.
Bolt SA-193-B7 Bolting
Gasket
Stiffener SA-516-70 Plate
Reinforcement pad SA-516-70 Plate
Support IS-2062-A Plate
Anchor bolt SA-36 Bolting / IS-1363,67
Lifting lug IS-2062-A Plate
Designed by SMW Date 22/02/06, R3

CADEM SERVICES
Checked by Date SC-1 / 19, Kohinoor Estate,
Pune Mumbai Road, Pune 411 003.
Phone : 91-020-5819317, 5819316 (telefax)
Approved by Date Email : cadem@vsnl.com
101
Visit us : www.cademservices.com
Sheet 1 of 15
DESIGN OF SHELL (COMBINED LOAD CALCULATIONS) : Main Shell
1. DESIGN CONDITIONS
Code ASME-VIII DIV.1,2004
Design pressure (internal) Pi 0.0186 kg/mm² g
Design pressure (external) Pe 0.01055 kg/mm² g
Design temperature T 60 °C
Material of construction SA-516-70 Plate
Max. allowable stress @ design temp. S 14.061 kg/mm²
Allowable membrane stress (ref UG 23(d)) S1 16.874 kg/mm²
Radiography SPOT+'T'
Joint efficiency long. seam Ec 0.85
Joint efficiency circ. seam El 0.85
Allowance, corrosion ( 3) + polishing ( 0) CA 3 mm 2. EXTERNAL LOADS
Outside diameter OD 1216 mm Density of liquid Rho 815 kg/m³
Inside Radius (corroded) R 603 mm Dead weight on top W1 2000 kg
Shell length L 3500 mm Weight of shell plate W2 525.968 kg
Design length L1 1500 mm Total weight (corroded) W 2525.968 kg
Assumed shell thickness ts 8 mm External moment M 4653000 kg-mm
REFER APPENDIX L 4. DESIGN CALCULATION AS PER UG 28
3. CIRCUMFERENTIAL TENSILE STRESS Assumed te = 4.156 mm
Pi x R OD/te = 292.589 L1 / OD = 1.2336
t = + CA `A' Factor = 0.000214 `B' Factor = 2.3174 kg/mm² ( Cs2 )
S x Ec - 0.6 Pi
4xB
0.0186 x 603 Pa =
= + 3 3 x (OD/te)
14.061 x 0.85 - 0.6 x 0.0186
4 x 2.3174
= 0.939 + 3 =
3 x 292.589
= 3.9393 mm
= 0.01056 kg/mm² g
Since Pa > Pe, Design is safe
Therefore design t = 4.156 + 3
5. LONGITUDINAL TENSILE STRESS = 7.156 mm.
0.5 x Pi x OD 4xM W
t = + - + CA
2 x S1 x El + 0.4 x Pi π x OD² x S1 x El π x OD x S1 x El
0.5 x 0.0186 x 1216 4 x 4653000 2525.968
= + - + 3
2 x 16.874 x 0.85 + 0.4 x 0.0186 π x 1216 ² x 16.874 x 0.85 π x 1216 x 16.874 x 0.85
= 3.6274 mm
0.125 x (ts - CA)
A =
0.5 x OD
0.125 x ( 8 - 3 )
=
0.5 x 1216
= 0.001028
Factor B ( Cs2 ) = 8.7163 kg/mm²
Alw. comp. stress (S2) = 1.2 x Min.( 8.7163 , 14.061 ) = 10.46 kg/mm²
4xM W t
L
t = + + CA
π x OD² x S2 x 1.0 π x OD x S2 x 1.0
4 x 4653000 2525.968 OD
= + + 3
π x 1216² x 10.46 x 1.0 π x 1216 x 10.46 x 1.0
= 3.4463 mm
PROVIDED THK. 8 mm.
Extreme fibre elong. 0.657895%.
Customer SAMPLE CUSTOMER

Enquiry 1200 DIA. x 3500 HOS. CADEM SERVICES
Equipment ANTIOXIDANT MIXING VESSEL. SC-1 / 19, Kohinoor Estate,
Designed by SMW Phone : 91-020-5819317, 5819316 (telefax)
Date 22/02/06, R3 Email : cadem@vsnl.com
201
Sheet 2 of 15
DESIGN OF 2:1 ELLIPSOIDAL HEAD (INT. & EXT. PRESSURE) : Dished End (Top)
Radiography FULL
Joint efficiency E 1
Allowance, corrosion ( 3) + polishing ( 0) CA 3 mm
Outside diameter of head OD 1216 mm
Inside diameter of shell ID 1200 mm
2. DESIGN CALCULATION AS PER UG 32 d / APPENDIX 1-4(C)

Factor K = 1.0
K x Pi x ( ID + 2 CA )
t = + CA + Thinning allowance
2 x S x E - 0.2 x Pi
1 x 0.0153 x ( 1200 + 2 x 3 )
= + 3 + 0.96
2 x 14.061 x 1 - 0.2 x 0.0153
= 0.656 + 3 + 0.96
= 4.6162 mm.
3. DESIGN CALCULATION AS PER UG 33 d
K x 1.67 x Pe x ( ID + 2 CA )
2 x S x 1.0 - 0.2 x 1.67 x Pe
1 x 1.67 x 0.01055 x ( 1200 + 2 x 3 )
= + 3 + 0.96
2 x 14.061 x 1.0 - 0.2 x 1.67 x 0.01055
= 0.755 + 3 + 0.96
= 4.7154 mm.
Factor Ko = 0.9
Assumed shell thickness, te = 3.1 mm
0.125 x te 0.125 x 3.1
A = =
Ko x OD 0.9 x 1216
= 0.000354
Factor B ( Cs2 ) = 3.73813 kg/mm²
B
Pa =
(Ko x OD / te)
t
3.73813
=
(0.9 x 1216 / 3.1 ) SF
= 0.01059 kg/mm²
Therefore design t = 3.1 + 3 + 0.96
= 7.06 mm. ID
OD
PROVIDED THK. 8 mm.
Provide straight face of 50 mm


109
Sheet 3 of 15
DESIGN OF 2:1 ELLIPSOIDAL HEAD (INT. & EXT. PRESSURE) : Dished End (Bottom)
Radiography FULL
Joint efficiency E 1
Allowance, corrosion ( 3) + polishing ( 0) CA 3 mm
Outside diameter of head OD 1216 mm
Inside diameter of shell ID 1200 mm
2. DESIGN CALCULATION AS PER UG 32 d / APPENDIX 1-4(C)

Factor K = 1.0
K x Pi x ( ID + 2 CA )
2 x S x E - 0.2 x Pi
1 x 0.01905 x ( 1200 + 2 x 3 )
= + 3 + 0.96
2 x 14.061 x 1 - 0.2 x 0.01905
= 0.817 + 3 + 0.96
= 4.777 mm.
3. DESIGN CALCULATION AS PER UG 33 d
K x 1.67 x Pe x ( ID + 2 CA )
2 x S x 1.0 - 0.2 x 1.67 x Pe
1 x 1.67 x 0.01055 x ( 1200 + 2 x 3 )
= + 3 + 0.96
2 x 14.061 x 1.0 - 0.2 x 1.67 x 0.01055
= 0.755 + 3 + 0.96
= 4.7154 mm.
Factor Ko = 0.9
Assumed shell thickness, te = 3.1 mm
0.125 x te 0.125 x 3.1
A = =
Ko x OD 0.9 x 1216
= 0.000354
Factor B ( Cs2 ) = 3.73813 kg/mm²
B
Pa =
(Ko x OD / te)
t
3.73813
=
(0.9 x 1216 / 3.1 ) SF
= 0.01059 kg/mm²
Therefore design t = 3.1 + 3 + 0.96
= 7.06 mm. ID
OD
PROVIDED THK. 8 mm.
Provide straight face of 50 mm


109
Sheet 4 of 15
DESIGN OF SKIRT : Skirt Shell
1. DESIGN CONDITIONS 2. EXTERNAL LOADS
Design temperature T 60 °C Weight of skirt plate (corroded) W1 719.54 kg
Material of construction IS-2062-A Plate Empty weight (including skirt) W2 6000 kg
Max. allowable stress @ design temp. S 12.022 kg/mm² Weight at Hydrostatic test W3 10500 kg
Allowable membrane stress (ref UG 23(d)) S1 14.427 kg/mm² Operating weight W4 9800 kg
Radiography NIL Design weight, max (W3,W4) W 10500 kg
Joint efficiency long. seam Ec 0.7 External moment M 5912000 kg-mm
Joint efficiency circ. seam El 0.7
Allowance, Corrosion ( 3) + Polishing ( 0) CA 3 mm
I.D. at top of skirt ID 1200 mm
I.D. at base of skirt ID1 1200 mm
Skirt length L 3000 mm
Mean outside diameter of skirt OD 1208 mm
3. LONGITUDINAL TENSILE STRESS, WINDWORD

4xM W2
t = - + CA
π x OD² x S1 x El π x OD x S1 x El
4 x 5912000 6000
= - + 3
π x 1208 ² x 14.427 x 0.7 π x 1208 x 14.427 x 0.7
= 0.354 + 3
= 3.3542 mm
4. LONGITUDINAL COMPRESSIVE STRESS, LEEWORD

0.125 x (ts - CA)
A =
0.5 x OD
0.125 x ( 8 - 3)
=
0.5 x 1208
= 0.001035
Factor B ( Cs2 ) = 8.7328 kg/mm²
Alw. comp. stress (S2) = 1.2 x Min.( 8.7328 , 12.022 ) = 10.479 kg/mm²
4xM W
t = + + CA
π x OD² x S2 x 1.0 π x OD x S2 x 1.0
4 x 5912000 10500
= + + 3
π x 1208² x 10.479 x 1.0 π x 1208 x 10.479 x 1.0
= 0.756 + 3
= 3.7563 mm
PROVIDED THK. 8 mm.

101
Sheet 5 of 15
BASE PLATE DESIGN : Base Plate
1. CODE : P V Design Manual, D.R. Moss 3. GUSSET DATA 5. COMPRESSION PLATE DATA
2. BASE DATA Height h 200 mm OD of compression plate 1416 mm
Material IS-2062-A Plate Thickness tg 16 mm Thk. of compression plate tc 28 mm
Skirt OD at bottom 1216 mm Number of gussets Ng 16 Radius of washer g 45 mm
Skirt ID at bottom 1200 mm Dist. between gussets b 100 mm Thk. of washer tw 20 mm
OD of base plate OD 1416 mm 4. ANCHOR BOLT DATA 6. CONCRETE DATA
ID of base plate ID 1116 mm Material SA-36 Bolting / IS-1363,67
Allow. comp. stress 0.837 kg/mm²
PCD D 1326 mm Bolt diameter db 30 mm Allow. bearing pressure 0.527 kg/mm²
Thk. of base plate tb 20 mm Number of Bolts Nb 8 7. LOAD AND MOMENT
Yield strength Sy 22.999 kg/mm² Dia. of bolt hole 43 mm Max. overturning moment M 5912000 kg-mm
Allow. bending stress Sb 13.8 kg/mm² Allow. tensile stress Fs 7.385 kg/mm² Empty weight of vessel We 6000 kg
8. DESIGN OF ANCHOR BOLTS Operating weight of vessel Wo 9800 kg
Total uplift force on bolts
4xM 4 x 5912000
- We = - 6000 T 11834.087 kg
D 1326
Required area of bolts
T / Fs = 11834.087 / 7.385 Am 1602.439 mm²
Available area of bolts
Ar x Nb Where Ar = 502.96 mm², is root area of bolt Ab 4023.68 mm²
bs
Since, Ab > Am, bolts provided are sufficient.
9. BASE PLATE AND GUSSET DESIGN
Stress induced in concrete
4xM Wo
+ Where, w = 0.5 (OD - ID)
π x D² x w πxDxw
4 x 5912000 9800 0.044
= + bp
π x 1326² x 150 π x 1326 x 150 kg/mm²
Lb / bs = 100 / 420.719 - 0.238 Lc
0.006 bp bs² = 0.006 x 0.044 x 420.719² Mx 43.582 kg-mm a
C P
- 0.449 bp Lb² = - 0.449 x 0.044 x 100² My 198.393 kg-mm
Bending load
Lb
Max. (Mx, My) = Max. ( 43.582, 198.393) Mo 198.393 kg-mm
Maximum
Mo
m
Axial load in bolt
h
Fs x Ar = 7.385 x 502.96 P 3714.383 kg b1
Allowable comp. stress in gusset db
18000
tc
Sg 16301.888 psi
12
1+ (h / tg)² 11.461 kg/mm²
18000 bp b
Required thickness of base plate LOADING DIAGRAM
Between chairs
6 x Mo 6 x 198.393
= tb1 9.2876 mm
Sb 13.8
Between gussets
6xPxb 6 x 3714.383 x 100
= tb2 12.97 mm
8 x (w - db) x Sb 8 x ( 150 - 30) x 13.8
Required thickness of gusset
P 3714.383
= tg' 3.2408 mm
Sg x Lb 11.461 x 100
10. COMPRESSION PLATE DESIGN
Minimum required height of anchor chair Minimum required thickness of top plate
0.9 x P x a x (R x tsk) 1/4 P
Where, b1 = 132 mm h1 20.872 mm x (0.375 x b - 0.22 x db) tc' 18.813 mm
Sb x b1 1/2 x (tsk 2 + tb 2 ) Sb x m
Where, a = 55 mm, tsk = 8 mm, R = 608 mm Where, m = 23.5 mm

124
Sheet 6 of 15
DESIGN OF STIFFENER : Stiffener
1. DESIGN CONDITIONS 2. MATERIAL OF CONSTRUCTION
Code ASME-VIII DIV.1,2004 Shell SA-516-70 Plate
Design pressure (external) Pe 0.01055 kg/mm² g Stiffener SA-516-70 Plate
3. SHELL DATA 4. STIFFENER DATA
Outside diameter OD 1216 mm Stiffener shape Rectangular
Thickness (corroded) ts 5 mm Depth d 65 mm
Design length L 1500 mm Width b 8 mm
Stiffener area a2 520 mm²
C.G. of stiffener Y2 32.5 mm
M.I. of stiffener i2 183083.333 mm4
AS PER UG 29
5. B FACTOR CALCULATION
0.75 x Pe x OD
B =
a2
ts +
L
0.75 x 0.01055 x 1216
=
520
5+
1500
= 1.7989 kg/mm²
Factor A = 0.000164
refer Cs2 for B = 2558.603 psi
6. REQUIRED MOMENT OF INERTIA

a2
OD² x L (ts + )xA
L
is' =
10.9
520
1216² x 1500 ( 5 + ) x 0.000164
1500
=
10.9
= 178372.524 mm4
7. CRITICAL LENGTH BETWEEN STIFFENERS
Le = 1.1 OD x ts
= 85.772 mm
8. AREA OF SHELL AVAILABLE
a1 = ts x Le
= 428.859
9. MOMENT OF INERTIA PROVIDED BY SHELL
ts³
i1 = Le x
12
OD
= 893.456 mm4
L
ts
0.5 a1 x ts + a2 (Y2 + ts)
y =
a1 + a2
= 21.681 mm
b
d
10. TOTAL AVAILABLE MOMENT OF INERTIA
ina = i1 + a1 x (y - 0.5 ts)² + i2 + a2 x (Y2 + ts - y)²
= 471883.808 mm4

102
Sheet 7 of 15
NOZZLE NECK THICKNESS AND REINFORCEMENT DESIGN : M1 Neck
Design pressure (internal) Pi 0.0153 kg/mm² g 2. MATERIAL OF CONSTRUCTION
Design pressure (external) Pe 0.01055 kg/mm² g Nozzle SA-106-B Smls. pipe
Design temperature T 60 °C Head SA-516-70 Plate
Maximum chord length (corroded) D 309.225 mm Pad SA-516-70 Plate
3. NOZZLE DATA 4. HEAD DATA
Allowable stress @ design temperature Sn 12.022 kg/mm² Allowable stress @ design temperature Sv 14.061 kg/mm²
Outside diameter OD 323.85 mm Inside diameter (corroded) ID1 2178.8 mm
Inside diameter ID 303.225 mm Thickness (corroded) t 4.04 mm
Neck thickness (provided) 10.312 mm Min. thk. (corroded) for exeternal pressure tr2 3.1 mm
Neck thickness (corroded) tn 7.3124 mm
5. PAD DATA 6. WELD DATA
Allowable stress @ design temperature Sp 14.061 kg/mm² Nozzle outside weld W1 8 mm
Outside diameter Dp 480 mm Pad weld W3 5.656 mm
Thickness tp 8 mm
7. MIN. HEAD THK. REQD. AS PER UG 37 8. NECK THK. AS PER UG 45 (a) 9. NECK THK. AS PER UG 45 (b)
CALCULATION AS PER UG 27 d 0.5 Pi x OD
trn1 = = 0.206 mm trn2 = tr1 = 0.593 mm
0.5 x Pi x ID1 Sn x E + 0.4 Pi
tr1 =
2 x Sv x E - 0.2 x Pi Assumed trn3 = 0.74 mm
L/OD = 0.463 Factor A = 0.000328 0.5 x Pe x ID1
0.5 x 0.0153 x 2178.8
= OD/trn3 = 437.635 Factor B = 3.4726 kg/mm² trn4 = = 0.409 mm
2 x 14.061 x 1 - 0.2 x 0.0153 2 x Sv x E - 0.2 x Pe
4xB
Pa = = 0.01058 kg/mm² g
= 0.593 mm 3 x (OD/trn3)
10. DESIGN CALCULATION AS PER UG 37 Area ( mm²) Standard wall thickness t3 9.525 mm
Int. press. Ext. press. Corrosion allowance CA 3 mm
tr= 0.593 tr= 3.1 Polishing allowance PA 0 mm
Area required A 183.292 958.598 Neck thk. (corroded), UG 45 trn 2.4 mm
D x tr x F + 2tn x tr x F(1-fr1)
Factor E1 E1 1.0
Area available in head; A1 1065.978 290.672
use larger value Correction factor F 1.0
D(E1 t - F tr) - 2tn(E1 t - F tr) (1 - fr1) 1065.978 290.672 fr1 1 (Max. 1)
2(t + tn) (E1 t - F tr) Sn / Sv fr2 0.855 (Max. 1)
- 2tn(E1 t - F tr) (1 - fr1) 78.269 21.343 Min (Sn / Sv, Sp / Sv) fr3 1 (Max. 1)
Area available in nozzle projection A2 84.842 84.842 Sp / Sv fr4 1 (Max. 1)
outward; use smaller area
5(tn - trn) fr2 x t 84.842 84.842
2(tn - trn) (2.5tn + tp) fr2 220.766 220.766
Area available in outward weld A41 64 64
W1² x fr3 Dp
Area available in outer weld A42 31.99 31.99 tn
W3² x fr4 trn
Area available in pad A5 1249.2 1249.2
(Dp - D - 2tn) tp x fr4
SINCE,
tp
FOR INTERNAL PRESSURE A1+A2+A41+A42+A5 = 2496.011 IS > A ( 183.292),

tr
FOR EXTERNAL PRESSURE A1+A2+A41+A42+A5 = 1720.704 IS > 0.5 A (0.5 x 958.598),

CA t
OPENING IS ADEQUATELY REINFORCED.

D
Outward projection L = 150 mm.

310
Sheet 8 of 15
NOZZLE NECK THICKNESS AND REINFORCEMENT DESIGN : M2 Neck
Design pressure (internal) Pi 0.0153 kg/mm² g 2. MATERIAL OF CONSTRUCTION
Design pressure (external) Pe 0.01055 kg/mm² g Nozzle SA-516-70 Plate
Design temperature T 60 °C Shell SA-516-70 Plate
Maximum chord length (corroded) D 506 mm Pad SA-516-70 Plate
3. NOZZLE DATA 4. SHELL DATA
Allowable stress @ design temperature Sn 14.061 kg/mm² Allowable stress @ design temperature Sv 14.061 kg/mm²
Outside diameter OD 516 mm Inside Radius (corroded) R 603 mm
Inside diameter ID 500 mm Thickness (corroded) t 5 mm
Neck thickness (provided) 8 mm Min. thk. (corroded) for exeternal pressure tr2 4.156 mm
Neck thickness (corroded) tn 5 mm
5. PAD DATA 6. WELD DATA
Allowable stress @ design temperature Sp 14.061 kg/mm² Nozzle outside weld W1 8 mm
Outside diameter Dp 800 mm Pad weld W3 5.656 mm
Thickness tp 8 mm
7. MIN. SHELL THK. REQD. AS PER UG 37 8. NECK THK. AS PER UG 45 (a) 9. NECK THK. AS PER UG 45 (b)
CALCULATION AS PER UG 27 0.5 Pi x OD
trn1 = = 0.281 mm
Pi x R Sn x E + 0.4 Pi
tr1 = trn2 = tr1 = 0.798 mm
Sv x E - 0.6 Pi Assumed trn3 = 0.98 mm
L/OD = 0.291 Factor A = 0.000403
0.0153 x 603 Pe x R
= OD/trn3 = 526.531 Factor B = 4.224 kg/mm² trn4 = = 0.452 mm
14.061 x 1.0 - 0.6 x 0.0153 4xB Sv x E - 0.6 Pe
Pa = = 0.0107 kg/mm² g
= 0.798 mm 3 x (OD/trn3)
10. DESIGN CALCULATION AS PER UG 37 Area ( mm²) Standard wall thickness t3 9.525 mm
Int. press. Ext. press. Corrosion allowance CA 3 mm
tr= 0.798 tr= 4.156 Polishing allowance PA 0 mm
Area required A 403.938 2102.936 Neck thk. (corroded), UG 45 trn 2.4 mm
D x tr x F + 2tn x tr x F(1-fr1)
Factor E1 E1 1.0
Area available in shell; A1 2126.062 427.064
use larger value Correction factor F 1.0
D(E1 t - F tr) - 2tn(E1 t - F tr) (1 - fr1) 2126.062 427.064 fr1 1 (Max. 1)
2(t + tn) (E1 t - F tr) Sn / Sv fr2 1 (Max. 1)
- 2tn(E1 t - F tr) (1 - fr1) 84.034 16.88 Min (Sn / Sv, Sp / Sv) fr3 1 (Max. 1)
Area available in nozzle projection A2 65 65 Sp / Sv fr4 1 (Max. 1)
outward; use smaller area
5(tn - trn) fr2 x t 65 65
2(tn - trn) (2.5tn + tp) fr2 106.6 106.6
Area available in outward weld A41 64 64
W1² x fr3 Dp
Area available in outer weld A42 31.99 31.99 tn
W3² x fr4 trn
Area available in pad A5 2272 2272
(Dp - D - 2tn) tp x fr4
SINCE,
tp
FOR INTERNAL PRESSURE A1+A2+A41+A42+A5 = 4559.052 IS > A ( 403.938),

tr
FOR EXTERNAL PRESSURE A1+A2+A41+A42+A5 = 2860.054 IS > 0.5 A (0.5 x 2102.936),

CA t
OPENING IS ADEQUATELY REINFORCED.

D
Outward projection L = 150 mm.

302
Sheet 9 of 15
NOZZLE NECK THICKNESS DESIGN : N1, 8A/B, 9B - 50 NB
2. NOZZLE DATA
Material of construction SA-106-B Smls. pipe
Allowable stress @ design temperature Sn 12.022 kg/mm²
Outside diameter OD 60.325 mm
Inside diameter ID 42.901 mm
Neck thickness (provided) 8.7122 mm
Standard wall thickness t3 3.9116 mm
Corrosion allowance CA 3 mm
Polishing allowance PA 0 mm
3. NECK THK. AS PER UG 45 (a)

0.5 Pi x OD
trn1 = = 0.038 mm
Sn x E + 0.4 Pi
4. NECK THK. AS PER UG 45 (b) (1)

trn2 = 0.798 mm

trn4 = 0.452 mm
6. REQUIRED NOZZLE NECK THICKNESS
trn = Max (trn1, Min ( Max(trn2, trn4), 0.875 t3)) + CA

= 2.4 + 3
Since provided neck thickness is more than required, design is safe.

100
Sheet 10 of 15
NOZZLE NECK THICKNESS DESIGN : N2 - 25 NB
2. NOZZLE DATA

0.5 Pi x OD
trn1 = = 0.021 mm
Sn x E + 0.4 Pi

trn2 = 0.738 mm

trn4 = 0.409 mm

= 2.4 + 3

100
Sheet 11 of 15
NOZZLE NECK THICKNESS DESIGN : N3 - 40 NB
2. NOZZLE DATA

0.5 Pi x OD
trn1 = = 0.031 mm
Sn x E + 0.4 Pi

trn2 = 0.738 mm

trn4 = 0.409 mm

= 2.4 + 3

100
Sheet 12 of 15
NOZZLE NECK THICKNESS DESIGN : N5,11 - 40 NB
2. NOZZLE DATA

0.5 Pi x OD
trn1 = = 0.031 mm
Sn x E + 0.4 Pi

trn2 = 0.593 mm

trn4 = 0.409 mm

= 2.4 + 3

100
Sheet 13 of 15
NOZZLE NECK THICKNESS DESIGN : N6,7,10 - 50 NB
2. NOZZLE DATA

0.5 Pi x OD
trn1 = = 0.038 mm
Sn x E + 0.4 Pi

trn2 = 0.593 mm

trn4 = 0.409 mm

= 2.4 + 3

100
Sheet 14 of 15
NOZZLE NECK THICKNESS DESIGN : N9A - 50 NB
2. NOZZLE DATA

0.5 Pi x OD
trn1 = = 0.038 mm
Sn x E + 0.4 Pi

trn2 = 0.738 mm

trn4 = 0.409 mm

= 2.4 + 3

100
Sheet 15 of 15

Calcu Nozzle Neck

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Calcu Nozzle Neck

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PRESSURE VESSEL DESIGN

Customer : SAMPLE CUSTOMER

Project / Enquiry : 1200 DIA. x 3500 HOS.

Equipment : ANTIOXIDANT MIXING VESSEL.

Design code : ASME-VIII DIV.1,2004

EQUIPMENT DESIGN DATA

Process density kg/m³ 815

Designed by SMW Date 22/02/06, R3

PROVIDED THK. 8 mm.

Extreme fibre elong. 0.657895%.

Customer SAMPLE CUSTOMER

2. DESIGN CALCULATION AS PER UG 32 d / APPENDIX 1-4(C)

PROVIDED THK. 8 mm.

Provide straight face of 50 mm

Customer SAMPLE CUSTOMER

2. DESIGN CALCULATION AS PER UG 32 d / APPENDIX 1-4(C)

PROVIDED THK. 8 mm.

Provide straight face of 50 mm

Customer SAMPLE CUSTOMER

3. LONGITUDINAL TENSILE STRESS, WINDWORD

4. LONGITUDINAL COMPRESSIVE STRESS, LEEWORD

PROVIDED THK. 8 mm.

Customer SAMPLE CUSTOMER

Customer SAMPLE CUSTOMER

6. REQUIRED MOMENT OF INERTIA

Customer SAMPLE CUSTOMER

FOR INTERNAL PRESSURE A1+A2+A41+A42+A5 = 2496.011 IS > A ( 183.292),

FOR EXTERNAL PRESSURE A1+A2+A41+A42+A5 = 1720.704 IS > 0.5 A (0.5 x 958.598),

OPENING IS ADEQUATELY REINFORCED.

Outward projection L = 150 mm.

Customer SAMPLE CUSTOMER

FOR INTERNAL PRESSURE A1+A2+A41+A42+A5 = 4559.052 IS > A ( 403.938),

FOR EXTERNAL PRESSURE A1+A2+A41+A42+A5 = 2860.054 IS > 0.5 A (0.5 x 2102.936),

OPENING IS ADEQUATELY REINFORCED.

Outward projection L = 150 mm.

Customer SAMPLE CUSTOMER

3. NECK THK. AS PER UG 45 (a)

4. NECK THK. AS PER UG 45 (b) (1)

5. NECK THK. AS PER UG 45 (b) (2)

6. REQUIRED NOZZLE NECK THICKNESS

trn = Max (trn1, Min ( Max(trn2, trn4), 0.875 t3)) + CA

Customer SAMPLE CUSTOMER

3. NECK THK. AS PER UG 45 (a)

4. NECK THK. AS PER UG 45 (b) (1)

5. NECK THK. AS PER UG 45 (b) (2)

6. REQUIRED NOZZLE NECK THICKNESS

trn = Max (trn1, Min ( Max(trn2, trn4), 0.875 t3)) + CA

Customer SAMPLE CUSTOMER

3. NECK THK. AS PER UG 45 (a)

4. NECK THK. AS PER UG 45 (b) (1)

5. NECK THK. AS PER UG 45 (b) (2)

6. REQUIRED NOZZLE NECK THICKNESS

trn = Max (trn1, Min ( Max(trn2, trn4), 0.875 t3)) + CA

Customer SAMPLE CUSTOMER

3. NECK THK. AS PER UG 45 (a)

4. NECK THK. AS PER UG 45 (b) (1)

5. NECK THK. AS PER UG 45 (b) (2)

6. REQUIRED NOZZLE NECK THICKNESS

trn = Max (trn1, Min ( Max(trn2, trn4), 0.875 t3)) + CA

Customer SAMPLE CUSTOMER

3. NECK THK. AS PER UG 45 (a)

4. NECK THK. AS PER UG 45 (b) (1)

5. NECK THK. AS PER UG 45 (b) (2)

6. REQUIRED NOZZLE NECK THICKNESS