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Linear Ball Guides
LBG
HepcoMotion
®
FOR AMENDMENTS & UPDATES VISIT www.HepcoMotion.com and select literature button
Introducing the HepcoMotion® LBG
Contents
Page
Linear Ball Guides
Introduction 1
Hepco’s LBG Linear Ball Guides offer a comprehensive range of sizes, precisions and pre-load options designed to meet
Accuracy Details 2
a broad range of applications where quality, accuracy, capacity, high reliability and interchangeability across international
standard are considered prime requirements.
Assembly Mounting – Preload 3
The LBG range has been designed and constructed around the Four Row Angular Contact ball track concept, thereby offering
Selection Details 4 distinct user benefits such as low friction and reduced differential slip, higher loads, installation compliance and the ability to
absorb minor errors on the mounting surfaces without compromising smooth movement and system performance (Figure 1).
Product Dimensional Details
In keeping with Hepco tradition the LBG range offers several unique design features setting it apart from other ball based
LBG linear guideways. The newly developed ball recirculating system has excellent performance characteristics resulting in –
reduced friction, low noise and smooth movement. As with all bearing based recirculating systems it is important to ensure that
LBG--F International Standard, with Flange 5
the blocks are kept well lubricated during operation and regular lubrication intervals are observed.
LBG
The built-in Felt Wiper within the LBG block aids lubrication helping to maintain a positive oil film at the bearing contact
LBG--W International Standard, without Flange 6 surfaces (Figure 2).
LBC
The Hepco LBG range (Rails & Blocks) can be specified with a corrosion resistant treatment for added surface protection.
LBC--W Compact, Long & Short Block, without Flange 7 Please contact Hepco’s technical department for details.
Steel Balls
Lubrication
LBG Brake 9 45˚ Grease
Nipple
Felt
90˚
Retaining
45˚ Screw
Brake Plate - for LBG Blocks without flange 10
Bottom
Retainer
Figure 1
Scraper/Seal End Plate Recirculation
Brake Plates - for LBG Blocks with flange 11 Unit
Figure 2
Ordering Details 15
Hepco LBG – Features and Benefits
• Built-in Felt Wiper – Aids lubrication • High Accuracy – High levels of repeatability
• Angular Contact Configuration – Equal load carrying in four directions • Interchangeable with International Standard
• New Recirculation System – Smooth running/improved performance • Competitive prices – low installation costs
• Range of Precisions – Satisfies a broad range of applications • Ex-Stock Delivery – Order with confidence
• Integral All Round Sealing – Added protection
• Corrosion Resistant option - Surface protection
1
Introducing the HepcoMotion® LBG
Linear Ball Guides
Hepco’s LBG Linear Ball Guides offer a comprehensive range of sizes, precisions and pre-load options designed to meet
a broad range of applications where quality, accuracy, capacity, high reliability and interchangeability across international
standard are considered prime requirements.
The LBG range has been designed and constructed around the Four Row Angular Contact ball track concept, thereby offering
distinct user benefits such as low friction and reduced differential slip, higher loads, installation compliance and the ability to
absorb minor errors on the mounting surfaces without compromising smooth movement and system performance (Figure 1).
In keeping with Hepco tradition the LBG range offers several unique design features setting it apart from other ball based
linear guideways. The newly developed ball recirculating system has excellent performance characteristics resulting in –
reduced friction, low noise and smooth movement. As with all bearing based recirculating systems it is important to ensure that
the blocks are kept well lubricated during operation and regular lubrication intervals are observed.
The built-in Felt Wiper within the LBG block aids lubrication helping to maintain a positive oil film at the bearing contact
surfaces (Figure 2).
The Hepco LBG range (Rails & Blocks) can be specified with a corrosion resistant treatment for added surface protection.
Please contact Hepco’s technical department for details.
Hepco LBG:
Four Row Angular Contact Configuration Bearing Block Configuration
Steel Balls
Lubrication
45˚ Grease Felt
Nipple
90˚
Retaining
45˚ Screw
Bottom
Retainer
Figure 1
Scraper/Seal End Plate Recirculation
Unit
Figure 2
• Built-in Felt Wiper – Aids lubrication • High Accuracy – High levels of repeatability
• Angular Contact Configuration – Equal load carrying in four directions • Interchangeable with International Standard
• New Recirculation System – Smooth running/improved performance • Competitive prices – low installation costs
• Range of Precisions – Satisfies a broad range of applications • Ex-Stock Delivery – Order with confidence
• Integral All Round Sealing – Added protection
• Corrosion Resistant option - Surface protection
1
Accuracy Details LBG Assembly Details LBG
Ra
Ra
Accuracy Standard Datum
LBG
Hs
Edge
LBG
C C
D Datum D
Datum Datum
Edge
Edge Edge
LBG LBG
Lb
Hr
Ra
Ra
H
H
Unit : mm
D Refer to Figure 1
Running Parallelism of LB Block Surface
D with respect to Surface B
Grade Grade
Z3 Z2 Z1 Z0 ZF Z3 Z2 Z1 Z0 ZF
Ref see note Ref see note
Zero Preload Z0 0
2 3
Accuracy Details LBG Assembly Details LBG
Ra
Ra
Accuracy Standard Datum
LBG
Hs
Edge
LBG
C C
D Datum D
Datum Datum
Edge
Edge Edge
LBG LBG
Lb
Hr
Ra
Ra
H
H
Unit : mm
D Refer to Figure 1
Running Parallelism of LB Block Surface
D with respect to Surface B
Grade Grade
Z3 Z2 Z1 Z0 ZF Z3 Z2 Z1 Z0 ZF
Ref see note Ref see note
Zero Preload Z0 0
2 3
Selection Details LBG
Hepco’s range of Linear Ball Guides are designed to interchange with international standards and come with a range of
options to give the user choice in design and selection.
Hepco offer a full range of sizes with precisions and preloads to meet your particular application requirements. All the options listed
are available on a short lead time basis. To enable Ex-stock delivery a selected range across the most popular sizes, in
‘N’ – Normal Precision and ‘Z1’ Light Preload, are held in stock, these are marked with the Stock Range symbol on the
relevant pages.
As with all Hepco products a full selection and application advisory service is offered via our Technical Department – please
contact our Sales Department for advice and assistance.
See page 2 for accuracy details. See page 3 for preload details.
Block/Flange Selection
LBG20N – K M6x10
L
LBG25N – K M6x12
LBG30N – K M8x15
M
LBG35N – K M8x17
LBG45N – K M12x24
4
LBG--F International Standard – with Flange
‘F’ = Tapped Hole ‘T’ = Through Hole ‘FL’ = Long Type Tapped Hole ‘TL’ = Long Type Through Hole
L1
L max
Ms
N L
W 4-MQ
K
T1
B J
G
L2
øD
l
LBG
Mv 4-MQ
H
h
H1
M
E
See Note 1
W2 W1 ød
F
Customer to specify end hole position ‘G’. If ‘G’ is not specified, dimensions will be equal both ends based on ‘L’ overall rail length.
Rail Options - Through Hole mounting from above (N) - Tapped Hole mounting from below (NK) please see page 4
LBG – 25F 88 57
36 70 23.5 7 57x45 M8x12 M6x1 5 6.5 23 22 60 7x11x9
LBG – 25FL 110.1 79.1
Ref No. Lmax G (min) L1 Max L2 Max Ms Max M Max Mv Max Block (Kg) Rail Kg/m
Notes:
1. For screw size and torque details see assembly details page 3.
2. See page 15 for part number confirmation and ordering details.
Stock Range
5
LBG--W International Standard – without Flange
L1
L max
Ms
N L
W 4-MQ K
T1
B J
G
L2
LBG øD
l
Mv
H
4-MQ
h
M
H1
E
W2 W1 ød See Note 1
F
Customer to specify end hole position ‘G’. If ‘G’ is not specified, dimensions will be equal both ends based on ‘L’ overall rail length.
Rail Options - Through Hole mounting from above (N) - Tapped Hole mounting from below (NK) please see page 4
Ref No. Lmax G L1 Max L2 Max Ms Max M Max Mv Max Block (Kg) Rail Kg/m
Notes:
1. For screw size and torque details see assembly details page 3.
2. See page 15 for part number confirmation and ordering details.
Stock Range
6
LBC--W Compact Version – without Flange
L1
L max
Ms
N L
W N L
K
4-MQ
T1
J K
T1
B
G
L2
LBC øD
l
Mv 2-MQ
H
4-MQ
h
M
H1
E
See
Note
W2 W1 ød 1
F
Customer to specify end hole position ‘G’. If ‘G’ is not specified, dimensions will be equal both ends based on ‘L’ overall rail length.
Rail Options - Through Hole mounting from above (N) - Tapped Hole mounting from below (NK) please see page 4
Ref No. Lmax G L1 Max L2 Max Ms Max M Max Mv Max Block (Kg) Rail Kg/m
LBC – 15W 8500 8500 52 41 41 0.17
4000 10 1.4
LBC – 15WS 5100 5100 32 26 26 0.10
LBC – 20W 14500 14500 125 102 102 0.26
4000 10 2.6
LBC – 20WS 8300 8300 71 58 58 0.17
LBC – 25W 21400 21400 193 171 166 0.38
LBC – 25WS 4000 10 11900 11900 107 93 92 0.21 3.6
LBC – 25WL 29960 29960 270 240 232 0.53
LBC – 30W 29800 29800 326 271 266 0.81
LBC – 30WS 4000 12 15950 15950 174 146 146 0.48 5.2
LBC – 30WL 39000 39000 426 353 353 1.06
LBC – 35W 39600 39600 542 424 412 1.2
LBC – 35WS 4000 12 22600 22600 308 240 234 0.8 7.2
LBC – 35WL 52300 52300 705 536 536 1.6
LBC – 45W 67400 67400 1203 947 936 2.1
4000 16 12.3
LBC – 45WL 83300 83300 1488 1170 1170 2.6
Notes:
1. For screw size and torque details see assembly details page 3.
2. See page 15 for part number confirmation and ordering details.
Stock Range
7
LBG Brake Option
The HepcoMotion® LBG Brake provides a compact, and simple method of locking an LBG Bearing Block in position. The brake
is intended for manual locking of a stationary block, and can be supplied with a range of brake plates to suit most of the LBG
bearing block options. When the brake is applied the resulting clamping force does not impose any load upon the bearing
block.
Although tailored to suit Hepco LBG Linear Ball Guides, the brake is equally compatible with other ball guide systems, and is
manufactured with all stainless steel components*1.
Dimensions for all sizes are contained on pages 9-11. For information on how to select an LBG brake or details on a specific
application please contact Hepco’s technical department.
For more information on LBG bearing blocks see the LBG linear ball guides catalogue.
The height between the block and the rail will vary
depending on the type of bearing block being used.
Brake Jaws
• The brake assembly has two stainless steel jaws which, when
tightened via the ratchet locking lever, apply equal pressure to
the LBG rail to ensure even clamping.
Brake Plate (Optional)
• Used to secure the brake to the LBG block. Holes or slots for access to the LBG
bearing block mounting
• Available in a wide range of sizes.
holes.
LBG rail*2
Note:
1. The ratchet locking lever of the LBG15B and LBG20B brakes contain a steel threaded insert and
is not available in stainless steel.
2. Please note LBG block and rail are shown for clarity only, not included as part of the brake
assembly.
8
LBG Brake
4xM
Customer
mounting holes
G1 G
=
H
C K L
I
D E F J
A 2 x ØN
Tooling holes
B
LBG15B 15 56 28 22 6 5 18 72 76 34 9 19.5 17 15 17 M4 x 5 Dp Ø4 x 5 Dp
LBG20B 20 58 30 32 6 5 20 82 86 44 9 22 22 20 22 M4 x 5 Dp Ø4 x 5 Dp
LBG25B 25 61 36 35 6.5 6 24 79 83 48 10 26 25 23 25 M5 x 6 Dp Ø5 x 6 Dp
B Brake
Notes:
1. Dimensions G and Kmin are measured with the brake fully tightened against the rail.
2. Dimensions G1 and Kmax are measured with the brake released and the handle in the disengaged position.
9
Brake Plate - for LBG Blocks without flange
K A
ØL M E F
To suit low head
cap screw
DIN 7984*1
=
J C B
I G
I H D
L A
M N E F
To suit low
head cap
screw
= DIN 7984*1
K C B
=
G
H D
I
J
Notes:
1. Low head cap screws to DIN 7984 are available from Hepco on request.
2. Not all brake plates will have eight holes due to the size of the block to which they fit. The number of holes each will have is as shown in column M.
3. Plates are fully machined from aluminium alloy and supplied black anodised.
10
Brake Plates - for LBG Blocks with flange
ØO N P - To suit low A
G H head cap screw
DIN 7984*1
E C
M B
F
I D
L J
L K
For use P
LBG Brake
with LBG A B C D E F G H I J K L M N ØO
Plate* 3
C/Bore Ø Depth Hole Ø
Block
LBG15BP4 LBG-15F 5 47 34 6.5 22 6 18 5 38 56 86 6 38 104 5.5 7.5 3 4.5
LBG20BP4 LBG-20F 5 63 44 9.5 32 6 20 5 40 58.9 98.9 4.6 53 117 6.5 7.5 3 4.5
LBG20BP5 LBG-20FL 5 63 44 9.5 32 6 20 5 40 66.2 106.2 6.8 53 132 6.5 7.5 3 4.5
LBG25BP4 LBG-25F 7 70 48 11 35 7 24 6 46 67.5 112.5 7 57 134 8.5 9 3.8 5.5
LBG25BP5 LBG-25FL 7 70 48 11 35 7 24 6 46 78.5 123.5 4.5 57 156 8.5 9 3.8 5.5
LBG30BP4 LBG-30F 8 90 60 15 40 10 25 6.5 48 76.5 128.5 3.5 72 157 10.5 10.5 4.3 6.5
LBG30BP5 LBG-30FL 8 90 60 15 40 10 25 6.5 48 87.5 139.5 5 72 179 10.5 10.5 4.3 6.5
LBG35BP4 LBG-35F 8 100 70 15 50 10 32 7 56 84.5 146.5 6.5 82 175 10.5 10.5 4.3 6.5
LBG35BP5 LBG-35FL 8 100 70 15 50 10 32 7 56 97.4 159.4 8.6 82 200 10.5 10.5 4.3 6.5
2
LBG45BP4* LBG-45F 8 120 86 17 60 13 34 8 60 94.1 174.1 - 100 208 12.5 10.5 4.3 6.5
LBG45BP5 LBG-45FL 8 120 86 17 60 13 34 8 60 106.5 186.5 5.5 100 233 12.5 10.5 4.3 6.5
Notes:
1. Low head cap screws to DIN 7984 are available from Hepco on request.
2. This brake plate will have through holes instead of slots, in the positions as detailed above.
3. Plates are fully machined from aluminium alloy and supplied black anodised.
Brake plate BP
1 Type of plate: Choose from options 1, 2, 3, 4, or 5 - For compatibility see tables 10 & 11.
The LBG brake and brake plates are also available as a complete kit as shown at the bottom of 8. Please contact Hepco’s
technical department for more information.
11
Technical Data Technical Data
4 0.65
5 0.60
Basic Static Moment Rating Ms, M, Mv Normal 1
The basic moment ratings in the Ms, M and Mv direction are stated as static moment capacities in the load rating charts
(see pages 5-7).
Frictional Resistance : µ Seal Resistance : fs
The frictional resistance of a Guideway Reference No. Seal Resistance (N)
M per block
can be determined using the following formula:
L1
LBG – 15 2.6
Ms L max
F = µ x P + fs LBG – 20 2.0
L2
LBG – 25 3.6
LBG
Mv F : Frictional resistance (N) P : Load (N) LBG – 30 7.1
LBG – 45 9.2
LBG – 55 10
0.015
Coefficient of friction ( )
0.010
condition. Reference value of the static safety factor fa in given operating conditions is stated as follows:
Factor fa:
0 0.1 0.2
Operating Condition Applied Load Condition Minimum fa
Load Ratio (P/C)
Small Impact 1.0 – 1.4
Static P : Load
High Impact Load 2.0 – 3.0 C : Basic Dynamic Load Capacity
Small Impact 1.0 – 2.0
Dynamic
High Impact Load 2.5 – 6.0
Variable Load Factor : fv
12 13
Technical Data
Mounting Factor : fb
In the Guideway mounting process, where the elements are in close contact it can be difficult to obtain a uniform distribution of
the applied load across all the bearing blocks due to mounting face variations. Where two or more Blocks are used in close
proximity or where there is a mounting surface variation – multiply the stated basic load ratings C and Co by the mounting factor.
Factor fb:
Blocks Per System Mounting Factor fb
2 0.8
3 0.71
4 0.65
5 0.60
Normal 1
F = µ x P + fs LBG – 20 2.0
LBG – 25 3.6
F : Frictional resistance (N) P : Load (N) LBG – 30 7.1
LBG – 45 9.2
0.015
Coefficient of friction ( )
0.010
0.005
0 0.1 0.2
V>60m / min
Medium Impact and Vibration 2.0 – 3.5
High Speed
13
Technical Data Ordering Details
Using the following part number configurator allows the correct specification of the LBG Guide Rail & Block to be ordered.
ft Factor
N = Normal Stock Range
0.7 0.7
H = High
0.6 0.6 P = Precision
SP = Super Precision
fr Factor
Notes:
1. Rail lengths greater than 4m can be achieved by butt joining. Please contact Hepco’s Technical Department for details.
2. Rails & Blocks can be specified with corrosion resistant surface treatment. Please contact Hepco’s Technical Department for details.
14 15
Ordering Details
Using the following part number configurator allows the correct specification of the LBG Guide Rail & Block to be ordered.
Ordering details for the LBG Brake and Brake Plate can be seen on pages 9 and 11.
LBG Block
LBG/LBC 25 F N Z1 CR
Preload Grades:
ZF = Clearance
Z0= No Preload
Z1= Light Preload Stock Range
Z2= Middle Preload
Z3= Heavy Preload
Accuracy Grade:
N = Normal Stock Range
H = High
P = Precision
SP = Super Precision
UP= Ultra Precision
Block Configuration:
F = With Flange
W = Without Flange
T = Through Hole with Flange Ask for Details
FL = Long Type with Flange
WL = Long Type without Flange
TL = Long Type Through Hole with Flange Ask for Details
Size WS = Short Type without Flange
Type
LBG = International Standard
LBC = Compact Version
LBG Rail
LBG 25 N NK L500 Gxx CR
Notes:
1. Rail lengths greater than 4m can be achieved by butt joining. Please contact Hepco’s Technical Department for details.
2. Rails & Blocks can be specified with corrosion resistant surface treatment. Please contact Hepco’s Technical Department for details.
3. Please contact Hepco’s technical department for details
15
Notes Notes
16 17
Notes Notes
16 17
HepcoMotion® Product Range
MCS
SBD Aluminium Frame HDLS DLS HTS HPS
Sealed Belt and Machine Heavy Duty Driven Linear Transmission and Telescopic Ball Powerslide-2 Guided
Drive Construction System Linear System Positioning System Bearing Slides Rodless Cylinder
Product Range
HepcoMotion – Exclusive European partners and distributors for Bishop-Wisecarver since 1984.
®
®
LoPro® UtiliTrak®
Aluminium Based Lightweight U Channel
Single Edge Slide System Slide System Guideway
HepcoMotion ®
Lower Moor Business Park, Tiverton Way, Tiverton, Devon, England EX16 6TG
Tel: +44 (0)1884 257000 Fax: +44 (0)1884 243500
E-mail: sales@hepcomotion.com