Beruflich Dokumente
Kultur Dokumente
Mechanical
Science and
Technology
Journal of Mechanical Science and Technology 23 (2009) 1517~1527
www.springerlink.com/content/1738-494x
DOI 10.1007/s12206-009-0406-4
(Manuscript Received July 24, 2007; Revised February 28, 2009; Accepted March 17, 2009)
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Abstract
In this study, CFD analysis of air-heating vaporizers was conducted. A longitudinally finned vertical pipe was used
to represent the air-heating vaporizer in the CFD model. Nitrogen gas was used as the working fluid inside the vertical
pipe, and it was made to flow upward. Ambient air, which was the heat source, was assumed to contain no water vapor.
To validate the CFD results, the convective heat transfer coefficients inside the pipe, hi-c, derived from the CFD results
were first compared with the heat transfer coefficients inside the pipe, hi-p, which were derived from the Perkins corre-
lation. Second, the convection heat transfer coefficients outside the pipe, ho-c, derived from the CFD results were com-
pared with the convection heat transfer coefficients, ho-a, which were derived from an analytical solution of the energy
equation. Third, the CFD results of both the ambient-air flow pattern and temperature were observed to determine
whether they were their reasonability. It was found that all validations showed good results. Subsequently, the heat
transfer coefficients for natural convection outside the pipe, ho-c, were used to determine the Nusselt number outside the
pipe, Nuo.. This was then correlated with the Rayleigh number, Ra. The results show that Ra and Nuo have a propor-
tional relationship in the range of 2.7414x1012 ≤ Ra ≤ 2.8263x1013. Based on this result, a relation for the Nusselt num-
ber outside the pipe, Nuo, was proposed.
longitudinally finned air-heating vaporizers. They basis of a 2D numerical analysis conducted by Jeong
proposed a 4-fin type of vaporizer with a fin thickness et al. (2006); they concluded that the optimum vapor-
of 2 mm as the optimum dimension. [5] numerically izer geometry is a vaporizer with an angle of 90o be-
analyzed the laminar free convection around a hori- tween fins and a fin thickness of 2 mm. This implies
zontal cylinder having longitudinal fins of finite that the vaporizer should have 4 longitudinal fins.
thickness. They asserted that this is because such vaporizers
A vaporizer is actually a heat exchanger. Many would have an optimum heat transfer rate taking into
studies on heat exchangers have been conducted in consideration the presence of frost deposit (Jeong et
the past. One of the main problems in heat exchangers, al., 2006).
however, has been frost formation due to the conden-
2. Numerical simulation
sation and freezing of the water vapor present in air.
These ice deposits lead to a decreased heat transfer Fig. 1 and Fig. 2 show the 3D mesh model used for
rate because the thermal conductivity of ice is less CFD analysis, while
than one-fortieth of that of aluminum alloy. Fig. 3 shows the dimensions of the basic model.
In general, heat transfer efficiency is less for thicker The mesh was constructed using a commercial soft-
ice. In addition, when fins are covered with thick ice ware, Star-CD, which was built by the CD adapco
(in the case of vaporizers such as finned type vaporiz- Group. The cell quantity amounted to 272,892 cells.
ers), the effective heat transfer area decreases until The model consists of ambient air as the heat source,
their configuration becomes almost invisible [6]. [7] a finned vertical pipe whose length is 1000 mm, and
conducted experiments to determine the effects of nitrogen gas flowing upward inside the pipe. Given
various factors (fin pitch, fin arrangement, air tem- that there is heat transfer from the fluid to the solid
perature, air humidity, and air velocity) on the frost phase, the Star-CD conjugate heat transfer mode was
growth and thermal performance of a fin-tube heat used. The length and thickness of the fins were 75
exchanger. General solutions for the optimum dimen- mm (from the outer surface of the pipe) and 2 mm,
sions of convective longitudinal fins with base-wall respectively. The inner and outer diameters of the
thermal resistance capacities were solved analytically pipe were 24 mm and 30 mm, respectively. The mesh
by [8]. Meanwhile, [9] conducted studies to deter- model created was made one-fourth of the real model
mine the optimal values of the design parameters for in order to accelerate the iteration.
a fin-tube heat exchanger in a household refrigerator Natural convection refers to the heat transfer that
under frosting conditions. [10-11] conducted both occurs between ambient air and the finned vertical
numerical and experimental studies on the frost for- pipe . After calculating the predictions of the Grashof
mation in fin-and-tube heat exchangers. number for natural convection along a 1000 mm ver-
It is well known that an LNG vaporizer consists of tical pipe (under the assumption that the average outer
a vaporizing section and a heating section. In this surface temperature of the pipe was the same as the
study, we focused on the heating section of a vapor- nitrogen inlet temperature), it was expected that the
izer in which there is no phase change in the working downward flow of ambient air as caused by the cool-
fluid inside (i.e., the fluid remains in the gas phase). ing effect was turbulent flow (Gr > 109), [12]. Hence,
Aiming to determine the correlation of the Nusselts a k-omega-SST-turbulent low Reynolds number
number for natural convection occurring outside the model was used as the turbulence model. It is more
vaporizer, a 3D CFD analysis of a longitudinally fin- accurate in predicting phenomena in such cases as
ned air-heating vaporizer (represented by a longitudi- when turbulent natural convection or buoyancy forces
nally finned vertical pipe) with 4 fins, a fin length of play a major role in driving the flow. The K-omega-
75 mm, and a fin thickness of 2 mm (denoted by SST model applies a combination of the k-omega
4fin75le) was conducted. The correlation equation model equations implemented near the wall region;
between the Nusselt number outside the pipe and the the k-epsilon turbulence model must be employed in
Rayleigh number (Ra) is given in the form of Eq. (1): the bulk or free flow region [13, 14].
The mesh of ambient air near the pipe was made
Nu o = C(Ra) m . (1) finer so that the results for a low Reynolds model
could be more accurate; the dimensions were 0.6–6
The vaporizers were chosen to be 4-fin type on the mm measured from the wall. Moreover, the “ hybrid
H. M. Jeong et al. / Journal of Mechanical Science and Technology 23 (2009) 1517~1527 1519
1
Rb = ; (9) 4. Results and discussions
h o−a (2πro − nt)l
T∞ − Tso The heat transfer coefficients, hi-c, of the inner pipe,
Rf =
one fin •
Qf which were calculated using the CFD results, showed
a good agreement with the heat transfer coefficients,
cosh(mL) + (ho /mkal )sinh(mL)
= ; hi-p, of the inner pipe, which were determined through
(ho−a Pkal Ac )1/ 2 ( sinh(mL) + (ho /mkal ) cosh(mL))
the Perkins’ correlation, as shown in Table 2. It is
(10) considered that the Perkins Nusselt correlation has
h P limitations in the ratio of surface temperature to inlet
m = ( o−a )1/ 2 ; (11)
k al A c bulk temperature (Tsi/Tb-in) 1.24 < Tsi/Tb-in < 7.54.
P = 2(l + t); (12) From the value of “Tsi/Tb-in”in Table 2 (marked by
A c = l × t; (13) an asterisk), it can be seen that there are only 12 data
sets that meet the requirement of the Perkins correla-
T∞ − Tso
Rf all fins = •
; (14) tion, provided that the limit is considered to be one
n Qf digit after the decimal point, that is, 1.2 < Tsi/Tb-in <
7.5. Nevertheless, these 12 data sets sufficiently dem-
Given that all values above are known (from the onstrated that the 3D model was valid for simulation,
input data and CFD results) with the exception of ho-a, implying that the other CFD simulation results were
the convection heat transfer coefficients outside the valid. The second validation, that is, the comparison
pipe, ho-a, can thus be calculated. Third, to ensure the of ho-a to ho-c, showed good results. Their discrepancy
validity of the CFD results, the ambient air flow pat- was within 4%, as shown in Table 2.
tern and temperature were observed to determine their The results of these two validations imply that the
reasonability. CFD results of heat transfer were valid. Table 2 also
Next, after validation, the Nusselt numbers outside shows that for constant temperature, the increase in
the pipe, Nuo, were calculated using: mass flow rate leads to a significant increase in the
convection heat transfer coefficient inside the pipe.
h o −c l c The above results only validate the results of CFD
Nu o = . (15)
k∞ on heat transfer. Therefore, as the third step, and to
ensure that the CFD results outside the pipe are also
These Nusselt numbers outside the pipe Nusselt valid (i.e., actual natural convection), the flow pattern
numbers, Nuo, were correlated with the Rayleigh of ambient air and its temperature were observed.
numbers, Ra , which were in turn determined using: Due to the fact that the phenomena for ambient air
were logically acceptable, it can be concluded that the
gβ ( T∞ − Tso−all ) l c 3 CFD results were quite promising in predicting the
Ra = and (16) natural convection heat transfer outside the pipe. The
να
relevant explanations are as follows.
Tso−all + T∞
β = 1T ; Tf = . (17) From Fig. 5, Fig. 6, and Fig. 7, it can be seen that
f 2
ambient air flowed downward with increasing veloc-
ity. This is because the low temperature of the wall
The characteristic length, l c used for calculating decreases the temperature of ambient air such that the
Nuo and Ra is defined as follows: density of air near the wall increases, while the den-
sity of ambient air sufficiently far from the pipe does
not. Moreover, the upward flow of nitrogen causes
⎡π d o − nt + ( 2 × L + t ) × n ⎤⎦ × l
lc = ⎣ . (18) the wall temperature on the upstream to be lower than
π do that on the downstream. This condition results in the
constantly increasing density of the near-wall ambient
This characteristic length was used to consider the air as it flows downward. The fluid velocity near the
fin length and thickness under the assumption that the wall is zero because of the no-slip condition; the ve-
fin thickness was so small that the base surface cov- locity then continues to increase as the distance from
ered by the fin is almost a flat plane. the wall increases until it reaches a maximum. How-
1522 H. M. Jeong et al. / Journal of Mechanical Science and Technology 23 (2009) 1517~1527
Fig. 5. Flow pattern of ambient air for the simulation condition Fig. 6. Flow pattern of ambient air for the simulation condition
of inlet temperature and mass flow rate 231 K and Re = of inlet temperature and mass flow rate 171 K and Re =
3.5367E+4, respectively. Ra = 2.7414E+12. 6.9342E+4, respectively. Ra = 9.4131E+12.
H. M. Jeong et al. / Journal of Mechanical Science and Technology 23 (2009) 1517~1527 1523
5. Conclusions
Here, CFD analysis was conducted on a 1000 mm
long, longitudinally finned vertical pipe with 4 fins, a
Fig. 11. Graph of Nusselt numbers outside the pipe vs. the
fin length of 75 mm, and a fin thickness of 2 mm in
Rayleigh numbers.
which nitrogen gas was made to flow; the pipe was
heated by using static dry-ambient air outside the pipe.
Therefore, the conditions under which these simula-
tions were performed were non-uniform wall heat
flux and non-uniform wall temperature conditions.
The objective was to obtain natural convection corre-
lation outside the pipe. The correlation equation pro-
posed is as follows:
Table 3. Calculated Rayleigh numbers and the Nusselt numbers outside the pipe.
No Mass flow rate (kg/s) Tb-in (K) Ra ambient air Nuo CFD Nuo regression Discrepency (%)
1 0.005 231 2.7414E+12 391.528 401.012 2 (+)
2 0.010 231 3.0697E+12 534.433 419.990 21 (-)
3 0.005 211 3.9165E+12 431.856 463.971 7 (+)
4 0.010 211 4.6059E+12 535.139 495.766 7 (-)
5 0.005 191 5.2944E+12 473.843 524.820 11 (+)
6 0.010 191 6.4691E+12 557.623 569.622 2 (+)
7 0.005 171 6.7748E+12 518.085 580.476 12 (+)
8 0.005 151 8.4583E+12 563.191 635.605 13 (+)
9 0.010 171 8.6274E+12 590.722 640.769 8 (+)
10 0.015 171 9.4131E+12 703.418 664.012 6 (-)
11 0.020 171 9.6818E+12 882.479 671.696 24 (-)
12 0.010 151 1.1201E+13 638.121 712.935 12 (+)
13 0.015 151 1.2547E+13 723.740 746.788 3 (+)
14 0.020 151 1.3188E+13 851.205 762.155 10 (-)
15 0.025 151 1.3384E+13 1043.895 766.765 27 (-)
16 0.010 131 1.4262E+13 690.870 786.942 14 (+)
17 0.015 131 1.6360E+13 762.283 832.355 9 (+)
18 0.020 131 1.7479E+13 856.698 855.174 0 (-)
19 0.025 131 1.7965E+13 991.500 864.816 13 (-)
20 0.015 111 2.0787E+13 824.090 917.967 11 (+)
21 0.020 111 2.2695E+13 899.121 951.521 6 (+)
22 0.025 111 2.4734E+13 967.440 985.582 2 (+)
23 0.030 111 2.5444E+13 1091.474 997.051 9 (-)
24 0.030 100 2.8263E+13 1133.577 1040.811 8 (-)
l : Length of the pipe, m Liquefied Natural Gas with Super Low Tempera-
l•c : Characteristic length of the pipe, m ture, Proceedings of the 3rd Asian Conference on
m : Mass flow rate, kg/s Refrigeration and Air-conditioning, May 21-23,
n : Number of fin Gyeongju, South Korea (2006).
Nui-p : Nusselt number inside the pipe calculated [5] S. C. Haldar, G. S. Kochhar, K. Manohar and R. K.
using Perkins correlation Sahoo, Numerical Study of Laminar Free Convec-
Nuo : Nusselt number outside the pipe tion about A Horizontal Cylinder with Longitudinal
Pr• : Prandtl number Fins of Finite Thickness, International Journal of
Q• : Total heat transfer rate, W Thermal Sciences, article in press (2006).
Qf : Heat transfer rate from the fin, W [6] N. Morimoto, S. Yamamoto, Y. Yamasaki, T. Shi-
R : Multiple correlation coefficient mokawatoko, (Osaka Gas CO., LTD.), K. Shinkai,
R2 : Coefficient of determination (KOBE STEEL, LTD.), S. Egashira and K. Konishi,
Ra : Rayleigh number (KOBELCO RESEARCH INSTITUTE, INC.), De-
Re : Reynolds number velopment and Practical Application of A High Per-
Rb : Pipe base thermal resistance, K/W formance Open-rack LNG Vaporizer (SUPER-
Re : Equivalent thermal resistance, K/W ORV).
Rf : Fin thermal resistance, K/W [7] K. S. Lee and W. S. Kim, The Effects of Design
t : Fin thickness, m and Operating Factors on The Frost Growth and
Tbi : Fluid mean bulk temperature inside the pipe, K Thermal Performance of A Flat Plate Fin-tube Heat
Tb-in : Fluid bulk temperature at the inlet of the pipe, Exchanger Under The Frosting Condition, KSME
K International Journal, 13, No. 12 (1999) 973-981.
Tf : Film temperature, K [8] B. T. F. Chung, Z. Ma and F. Liu, General Solu-
Tsi : Pipe inner surface mean temperature, K tions for Optimum Dimensions of Convective Lon-
Tso : Pipe outer surface mean temperature (exclud- gitudinal Fins with Base Wall Thermal Resistances,
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Tso-all : Pipe outer surface mean temperature (base (1998), August 23-28, Gyeong-ju, Korea.
and fin temperature), K [9] D. K. Yang and K. S. Lee, Simon Song, Fin Spac-
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tion on fin-and-tube Heat Exchangers. Part I - Mod-
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