UTTARAKHAND TECHNICA L UNIVERSITY, DEHRAD UN

REVISED STUDY AND EVALUATION SCHEME

YEAR II, SEMESTER-III
B. Tech. Mechanical Engineering
S.
No.
Course
Code
Evaluation Scheme
PERIODS
SUBJECT
L T P SESSIONAL EXAM.
CT
TA
Total
Subject
Total
ESE
THEORY
1. TAS 301 Mathematics –III 3 1 0 30 20 50 100 150
2. TME-301 Materials Science 3 1 0 30 20 50 100 150
3. TME-302 Applied Thermodynamics 3 1 0 30 20 50 100 150
4. TCE-301 Fluid Mechanics 3 1 0 30 20 50 100 150
5. TME-303 Strength of Material 3 1 0 30 20 50 100 150
PRACTICAL/TRAINING/PROJECT
6. PME-351 Material Science & Testing Lab 0 0 3 10 10 20 30 50
7. PME-354 Machine Drawing-I 0 0 2 10 10 20 30 50
8. PCE-351 Fluid Mechanics Lab 0 0 3 10 10 20 30 50
9. PME-352 Applied Thermodynamics Lab 0 0 2 10 10 20 30 50
10. GP-301 General Proficiency - - - - - 50 - 50
Total 15 5 10 - - - - 1000
YEAR II, SEMESTER-IV
L
S. No.
Course
Code
T P Evaluation Scheme
SESSIONAL
EXAM.
ESE
CT
TA
Total
PERIODS
SUBJECT
Subjec
t Total
THEORY
1. TME-401 Industrial Engineering 3 1 0 30 20 50 100 150
2. TME-402 Kinematics of Machine 3 1 0 30 20 50 100 150
3. TME-403 Manufacturing Science-I 3 1 0 30 20 50 100 150
4. TEE-405 Electrical Machines 3 1 0 30 20 50 100 150
5. TME-404 Measurement, Metrology and 1 0 30 20 50 100 150
3
Control
PRACTICAL/TRAINING/PROJECT
6. PME-453 Manufacturing Science-I Lab 0 0 3 10 10 20 30 50
7. PME-454 Measurement, Metrology and 0 0 2 10 10 20 30 50
Control Lab
8. PME-456 Machine Drawing-II 0 0 2 10 10 20 30 50
9. PEE-455 Electrical Machines Lab 0 0 3 10 10 20 30 50
10. GP-401 General Proficiency - - - - - 50 - 50
Total 15 5 10 - - - - 1000
NOTE: Practical summer training-I of 4-weeks after IV –semester will be evaluated
in VII semester
1
TAS 301
MATHEMATICS-III
L T P
3 1 0
Unit - I : Integral Transforms
8
Fourier integral, Fourier complex transform, Fourier sine and cosine transforms
and
applications to simple heat transfer equations.
Z – transform and its application to solve difference equations.
Unit - II : Functions of a Complex Variable - I
9
Analytic functions, C-R equations and harmonic functions, Line integral in the c
omplex
plane, Cauchy's integral theorem, Cauchy's integral formula for derivatives of a
nalytic
functions, Liouvilles theorem, Fundamental theorem of algebra.
Unit - III : Functions of a Complex Variable - II
8
Representation of a function by power series, Taylor's and Laurent's series, Sin
gularities,
zeroes and poles, Residue the orem, evaluation of real integrals of type
∫o 2π f (cosθ, sinθ) dθ and ∫- ∞+∞ f (x) dx, Conformal ma ing and bilinear transformations
Unit - IV : Statistics and Probability
8
Moments, Moment generating functions, Skewness, Kurtosis,Correlation and Regress
ion,
Binomial distribution, Poisson distribution, Normal distribution.
Unit - V : Curve Fitting and Solution of E
uations
5
Method of least s
uares and curve fitting of straight line and arabola, Solutio
n of cubic
and bi-
uadratic e
uations.
2
TME-301
MATERIAL SCIENCE
L T P
3 1 0
Unit-I
Introduction : Historical ers ective, im ortance of materials. Brief review of
modern &
atomic conce ts in Physics and Chemistry. Atomic models, Periodic table, Chemica
l
bondings.
Crystallogra hy and Im erfections : Conce t of unit cell s ace lattice, Bravais
lattices,
common crystal structures, Atomic acking factor and density. Miller indices. X-
ray
crystallogra hy techni
ues. Im erfections, Defects & Dislocations in solids.
Unit-II
Mechanical ro erties and Testing : Stress strain diagram, Ductile & brittle mat
erial,
Stress VS strength. Toughness, Hardness, Fracture, Fatigue and Cree . Testings s
uch as
Strength testings, Hardness testing, Im act testings, Fatitue testing Cree test
ing, Non-
destructive testing (NDT)
Microstructural Exam : Microsco e rinci le and methods. Pre eration of sam les
and
Microstructure exam and grain size determination. Com arative study of microstru
cture
of varuious metals & alloys such as Mild steel, CI, Brass.
Phase Diagram and E
uilibrium Diagram : Uniary and Binary diagrams, Phase rules.
Ty es of e
uilibrium diagrams: Solid solution ty e, eutectic ty e and combinatio
n ty e.
Iron-carbon e
uilibrium diagram.
Unit-III
Ferrous materials : Iron and steel manufacture, furnaces. Various ty es of carbo
n steels,
alloy steels and cast irons, its ro erties and uses.
Heat Treatment : Various ty es of heat treatment such as Annealing, Normalizing,
Quenching, Tem ering and Case hardening. Time Tem erature Transformation (TTT)
diagrams.
Non-Ferrous metals and alloys : Non-ferrrous metals such as Cu, Al, Zn, Cr, Ni e
tc.
and its a lications. Various ty e Brass, Bronze, bearing materials, its ro ert
ies and
uses. Aluminum alloys such as Duralumin. Other advanced materials/alloys.
Unit-IV
Magnetic ro erties : Conce t of magnetism - Dia, ara, ferro Hysteresis. Soft a
nd hard
magnetic materials, Magnetic storages.
Electric ro erties : Energy band conce t of conductor, insulator and semi-condu
ctor.
Intrinsic & extrinsic semi-conductors. P-n junction and transistors. Basic devic
es and its
a lication. Diffusion of Solid.
Su er conductivity and its a lications. Messier effect. Ty e I & II
su erconductors. High Te su erconductors.
Unit-V
Ceramics : Structure ty es and ro erties and a lications of ceramics.
Mechanickal/Electrical behaviour and rocessing of Ceramics.
Plastics : Various ty es of olymers/ lastics and its a lications. Mechanical b
ehavious
and rocessing of lastics. Future of lastics.
3
4
3
4
2
4
3
2
3
2
3
2
2
2
Other materials : Brief descri tion of other material such as o tical and therma
l
materials concrete, Com osite Materials and its uses.
Performance of materials in service: Brief theoretical consi-deration of Fractur
e,
Fatigue, and Corrosion and its control.
References :
1. W.D. Callister, Jr, - Material Science & Engineering Addition-Wesly Publishin
g
Co.
2. Van Vlash - Elements of Material Science & Engineering John Wiley & Sons.
3. V. Raghvan - Material Science, Pretice Hall of India
4. Narula - Material Science, TMH
5. Srivastava, Srinivasan - Science of Materials Engineering Newage.
6. K.M. Gu ta – Material Science.
4
2
3
TME 302
APPLIED THERMODYNAMICS
L T P
3 1 0
Unit-I
Review of Thermodynamics : Brief review of basic laws of thermodynamics, Helmhol
tz &
Gibb’s function, Mathematical conditions for exact differentials. Maxwell Relation
s, Cla eyron
E
uation, Joule -Thom son coefficient and Inversion curve. Coefficient o volume
ex ansion,
f
Adiabatic & Isothermal com ressibility. Availability & Irreversibility.
Unit-II
Pro erties of Steam and Boilers : Pro erties of steam. Use of stream table & Mol
lier Chart.
Steam generators-classifications. Working of fire-tube and water-tube boilers, b
oiler mountings &
accessories, Draught & its calculations, air re heater, feed water heater, su e
r heater. Boiler
efficiency, E
uivalent eva oration. Boiler trial and heat balance.
Unit-III
Steam Engines : Rankine and modified Rankine cycles, working of stream engine In
dicator
diagram.
Steam & Gas Nozzles : Flow through nozzle, variation of velocity, area and s . V
olume, nozzle
efficiency, Throat area. Su er saturated flow.
Unit-IV
Va our Power cycles: Effect of Pressure & tem . on Rankine cycle Reheat cycle, R
egenerative
cycle, feed water heaters.
Steam Turbines : Classification, im ulse and reaction turbines, Staging, Stage a
nd overall
efficiency, re-heat factor, bleeding, com arison with steam engines. Governing o
f turbines.
Velocity diagram of sim le & com ound multistage im ulse & reaction turbines & r
elated
calculations work done efficiencies of reaction, im ulse Reaction Turbines, stat
e oint locus,
Reheat factor.
Unit-V
Gas Turbine & Jet Pro ulsion: Gas turbine classification Brayton cycle, Princi l
es of gas
turbine, Gas turbine cycles with intercooling, reheat & regeneration stage effic
iency, olytro ic
efficiency. Deviation of actual cycles from ideal cycles.
Introduction to the rinci les of jet ro ulsion, Turbojet & turbo ro engines &
their
rocesses, Introduction to Rocket Engine.
References :
1.
A lied thermodynamics by Onkar Singh, New Age International (P) Publishers Ltd.
2.
Thermal Engg. By P.L. Blallaney, Khanna Publisher
3.
Theory of Stream Turbine by W.J. Kearton
4.
Steam & Gas Turbine by R.Yadav, CPH Allahabad
5.
Thermal Engg. By R.K. Raj ut, Laxmi Publication
6.
Turbine Com ressons & Fans by S.M. Yahya, TMH
7.
Gas Turbine, by Ganeshan, Tata McGraHill Publishers.
8.
Heat Engines byb R. Yadav, CPH Allahabad.
9.
Engg. Thermodynamics by Nag
10. Engg. Thermodynamics by C.P. Arora..
11. Gas turbine Theory & Practice, by Cohen & Rogers, Addison Weslay Long man Lt
d.
5
7
6
4
4
6
5
4
TCE -301
FLUID MECHANICS
LT
3 1
P
0
UNIT I:
Introduction: Fluids and continuum; Physical ro erties of fluids: Viscosity,
Com ressibility, Surface Tension, Ca illarity, Va our Pressure; Cavitation;
Classification of fluids including rheological classification.
[03]
Fluid Statics: Pascal’s law; Pressure-density- height relationshi ; Measurement of
ressure by Manometers and mechanical gauges; Pressure on lane and curved surfa
ces;
The Hydrostatic law; Total Pressure and Centre of ressure; Buoyancy; Stability
of
immersed and floating bodies; Fluid masses subjected to uniform horizontal and v
ertical
accelerations.
[03]
Dimensional Analysis: Units and Dimensions, Dimensional analysis, Rayleigh’s
method, Buckingham’s ? theorem, Im ortant dimensionless numbers used in fluid
mechanics and their significance.
[02]
UNIT II:
Hydraulic Similitude and Model Studies: Model and rototy e; Similitude; Geometr
ic,
Kinematic and Dynamic similarity; Model Laws; Un-distorted model studies.
[01]
Fluid Kinematics: Descri tion of Fluid flow: Lagrangian and Eulerian a roach; T
y es
of fluid Flows: Steady and unsteady, Uniform and non-uniform, Laminar and turbul
ent
flows, 1, 2 and 3-D flows; Stream lines, Path lines and Streak lines; Stream tub
e;
Acceleration of a fluid article along a straight and curved ath; Differential
and Integral
form of Continuity e
uation; Rotation, Vorticity and Circulation; Elementary ex
lanation
of Stream function and Velocity otential; Flow net characteristics, uses and
ex erimental and gra hical methods of drawing.
[03]
Fluid Dynamics-I: Conce t of control volume and control surface, Reynolds Trans
ort
Theorem, Introduction to Navier-Stokes E
uations, Euler’s e
uation of motion along
a
streamline and its integration, Bernoulli’s e
uation and its a lications – Pitot tu
be, Flow
through orifices, Mouth ieces, Nozzles, Notches, Weirs, Sluice gates under free
and
submerged flow conditions; Free and Forced vortex motion.
[04]
UNIT III:
Fluid Dynamics-II: Im ulse-Momentum Princi le; Moment of mome ntum e
uation;
Momentum e
uation a lication to stationary and moving vanes, i e bends, Proble
ms
related to, combined a lication of energy and momentum e
uations, flow
measurements, determination of coefficients of discharge, velocity and contracti
on and
energy loss.
[02]
Laminar Flow: Reynolds Ex eriment; E
uation of motion for laminar flow through
i es; Flow between arallel lates; Kinetic energy and Momentum correction fact
ors;
Stokes law; Flow through orous media; Darcy’s Law; Fluidiza tion; Measurement of
viscosity; Transition from laminar to turbulent flow.
[03]
6
Turbulent Flow: Turbulence; E
uation for turbulent flow; Reynolds stresses; Eddy
viscosity; Mixing length conce t and velocity distribution in turbulent flow; Wo
rking
rinci le of Hot-wire anemometer and Laser Do ler anemometer (LDA).
[03]
UNIT IV:
Boundary Layer Analysis: Boundary layer thicknesses; Boundary layer over a flat
late; Laminar boundary layer; A lication of Von-Karman Integral Momentum
E
uation; Turbulent boundary layer; Laminar sub- layer; Hydro-dynamically Smooth
and
rough boundaries; Local and average friction coefficient; Total drag; Boundary l
ayer
se aration and its control.
[03]
Flow Through Pi es: Nature of turbulent flow in i es; E
uation for velocity
distribution over smooth and rough surfaces; Major and Minor energy losses; Resi
stance
coefficient and its variation; Hydraulic gradient and total energy lines; Flow i
n sudden
ex ansion, contraction, diffusers, bends, valves and si hons; Conce t of e
uival
ent
length; Branched i es; Pi es in series and arallel; Sim le i e networks.
[05]
Unit V:
Com ressibility Effects in Pi e Flow: Transmission of ressure waves in rigid an
d
elastic i es; Water hammer; Analysis of sim le surge tank excluding friction.
[03]
Ideal (Potential) Fluid Flow: Im ortance; Elementary conce t of the uniform flow
, the
source flow, the sink flow and the free vortex flow.
[02]
Flow Past Submerged Bodies: Drag and lift, Ty es of drag force, Drag on s here,
Cylinder and airfoil; Circulation and Lift on a cylinder and airfoil; Magnus eff
ect. [03]
REFERENCES:
1. R J Fox: Introduction to Fluid Mechanics
2. Hunter Rouse: Elementary Mechanics of Fluids, John Wiley and sons, Omc/ 1946.
3. L H Shames: Mechanics of Fluids, McGraw Hill, International student edition.
4. Garde, R J and A G Mirajgaonkar: Engineering Fluid Mechanics (including
Hydraulic machines), second ed., Nemchand and Bros, Roorkee, 1983.
5. K L Kumar: Engineering Fluid Mechanics
6. Munson, Bruce R, Donald F Young and T H Okishi, Fundamentals of Fluid
Mechanics, 2nd ed, wiley Eastern.
7. V Gu ta and S K Gu ta, Fluid Mechanics and its A lications, Wiley eastern lt
d.
8. Som and Biswas: Introduction to Fluid Mechanics and Machines, TMH.
9. R K Bansal: Fluid Mechanics and Hydraulic Machines
10. Modi and Seth: Fluid Mechanics and Fluid Machines
7
TME-303
STRENGTH OF MATERIALS
L T P
3 1 0
UNIT-I
Review: Review of sim le and com ound stresses, Mohr’s Circle.
1
3-D Stress, Theory of failure, Castingliona’s Theorem, Im act load: Three-
dimensional state of stress & strain, e
uilibrium e
uations. Generalized Hook’s La
w.
Theories of Failure. Castigliano’s Theorem. Im act load & stresses.
4
Airy’s Stress Fuction: Airy’s stress function and its a lications
3
UNIT –II
•
S
tresses in Beams: Review of ure Bending. Direct and shear stresses in beams due
to
transverse and axial loads, com osite beams.
2
•
D
eflection of Beams: E
uation of elastic curve, cantilever and sim ly su orted b
eams,
Macaulys method, area moment method, fixed and continuous beams.
4
•
T
orsion: Review of Torsion, combined bending & torsion of solid & hollow shafts.
2
•
•
U
NIT-III
•
H
elical and Leaf S rings: deflection of s rings by energy method, helical s rings
under
axial load and under axial twist (res ectively for circular and s
uare cross sec
tions) axial
load and twisting moment acting simultaneously both for o en and closed coiled s
rings,
laminated s rings.
4
Columns and Struts: Combined bending and direct stress, middle third and middle

uarter rules. Struts with different end conditions. Euler’s theory and ex eriment
al
results, Ranking Gardon Formulae, Exam les of columns in m
echanical e
ui ments and
machines.
4
UNIT-IV
•
T
hin cylinders & s heres: Hoo and axial stresses and strain. Volumetric strain.
2
Thick cylinders: Radial, axial and circumferential stresses in thick cylinders s
ubjected to
internal or external ressures, Com ound cylinders. Stress due to interference f
its. 5
UNIT-V
•
C
urved Beams: Bending of beams with large initial curvature, osition of neutral
axis for
rectangular, tra ezoidal and circular cross sections, stress in crane hooks, str
ess in
circular rings subjected to tension or com ression.
4
8
•
U
nsymmetrical Bending : Pro erties of beam cross-section, slo e of beutral axis,
stress
and deflection in unsymmetrical bending, determination of shear center and flexu
ral axis
(for symmetry about both axis and about one axis) for I-section and channel-sect
ion. 5
•
•
B
ooks :
1. Strength of Materials by Ryder
2. Strength of Materials by Singer
3. Strength of Materials by Timoshenko and Timoshenko & Ys ung
4. Engineering Mechanics of Solids by Po ov
5. Mechanics of Materials by Bear Jhonson
6. Strength of Materials by R.K. Raj ut
7. Strength of Materials by Ramamrutham & Narain
8. Advanced Mechanics of Solids by Kazami, TMH
9
PME- 351
MATERIAL SCIENCE AND
TESTING LAB
L T P
0 0 3
A.
Material Science Lab Ex eriments : (at least 5 of the following)
1. Making a lastic mould for small metallic s ecimen.
2. S ecimen re aration for micro structural examination-cutting, grinding,
olishing, etching.
3. Grain Size determination of a given s ecimen.
4. Com arative study of microstructures of different given s ecimens (mild steel
,
gray C.I., brass, coo er etc.)
5. Heat treatment ex eriments such as annealing, normalizing,
uenching, case
hardening and com arison of hardness before and after.
6. Material identification of say 50 common items kek t in a box.
7. Faradays law of electrolysis ex eriment.
8. Study of corrosion and its effects.
9. Study of microstructure of welded com onent and HAZ. Macro & Micro
examination.
B. Material Testing Lab Ex eriments : (at least 5 of the following)
1. Strength testing of a given mild steel s ecimen on UTM with full details and
s-e
lot on the machine.
2. Other tests such as shear, bend tests on UTM.
3. Im act testing on im act testing machine like Char y, Izod or both.
4. Hardness testing of given s ecimen using Rockwell and Vickers/Brinell testing
machines.
5. S ring index testing on s ring testing machine.
6. Fatigue testing on fatigue testing machine.
7. Cree testing on cree testing machine.
8. Deflection of beam ex eriment, com arison of actual measurement of
deflection with dial gauge to the calculated one, and or evaluation of young’s
modulus of beam.
9. Torsion testing of a rod on torsion testing machine.
10. Study of non-destructive testing methods like magnetic flaw detector, ultras
onic
flaw detector, eddy current testing machine, dye enetrant tests.
10
PME-354
MACHINE DRAWING-I
1.
L T P
0 0 3
Introduction : Gra hic language, Classification of drawings, Princi les of
drawing: IS codes for Machine drawing, Lines, Scales, Sections,
Dimensioning, Standard abbreviations.
2.
Orthogra hic Projections : Princi les of first and third angle rojections,
drawing and sketching of machine elements in orthogra hic rojections,
s acing of views.
3.
Screwed (Threaded) fastners: Introduction, Screw thread nomenclature, Forms
of threads, Thread series, Thread designation. Re resentation of threads,
Bolted joints, Locking arrangements for nuts, Foundation bolts.
4.
Keys and Cotters : Keys, Cotter joints.
5.
Shaft cou lings : Introduction, Rigid and flexible cou ling.
6.
Riveted Joints : Introduction, Rivets and riveting, Rivet heads, Classification
of riveted joints.
7.
Assembly drawing : Introduction, Engine arts, Stuffing box etc.
8.
Fee hand sketching : Introduction, Need for free hand sketching, Free hand of
sketching of some threaded fasteners and sim le machine com onents.
References:
1.
N. Siddeshwar, P.Kannaiah, V.V.S. Shastry : Machine drawing, TMH, New
Delhi.
2.
K.L. Narayana, P. Kannaiah, K. Venkat Reddy : Machine drawing, New Age
Intemational Publications, 2 nd edition.
3.
Engineering drawing ractice for schools and colleges, SP46-1998 (BIS)
11
PCE-351
FLUID MECHANICS LAB
L T P
0 0 3
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
To measure the surface tension of a li
uid.
To determine the metacentric height of a shi model ex erimentally.
To study the transition from laminar to turbulent flow and to determine the lowe
r
critical Reynolds number.
To determine the coefficients of velocity, contraction and discharge of an orifi
ce
(or a mouth iece) of a given sha e. To lot the flow net for a given model usin
g
the conce t of electrical analogy.
To find the velocity distribution in a i e and hence to com ute the discharge b
y
integrating the velocity rofile obtained.
To verify the Bernoulli’s theorem.
To calibrate an orifice meter and venturimeter and to study the variation of the
coefficient of discharge with the Reynolds number.
To calibrate and to determine the coefficient of discharge for rectangular and
triangular notches.
To verify Darcy’s law and to find out the coefficient of ermeability of the given
medium.
To verify the momentum e
uation.
To study the boundary layer velocity rofile and to determine boundary layer
thickness and dis lacement thickness. Also to determine the ex onent in the
ower law of velo city distribution.
To study the variation of friction factor, ‘f’ for turbulent flow in smooth and
rough commercial i es.
To determine the loss coefficients for the various i e fittings.
To study the flow behaviour in a i e bend and to calibrate the i e bend for
discharge measurement.
12
PME-352
APPLIED THERMODYNAMICS LAB
L T P
0 0 2
Ex eriments : Say minimum 10 ex eriments out of following in de th and details
according to theory covered in a lied thermodynamics theory subject (ME-302)
1.
Study of Fire Tube boiler
2.
Study of water Tube boiler
3.
Study & working of Refrigerator
4.
Study of velocity com ounded steam turbine
5.
Study of ressure com ounded steam turbine
6.
Study of im ulse & Reaction turbine
7.
Study of steam Engine model.
8.
Study and working of two stroke etrol Engine
9.
Study and working of Four stroke etrol Engine
10. Determination of Indicated H.P. of I.C. Engine by Morse Test
11. Study of Gas Turbine Model
12. Study & working of Air conditioner
13. Pre are the energy balance for Diesel/Petrol Engine
14. Study & working of two stroke Diesel Engine
15. Study & working of four sho e Diesel Engine.
16. Study of Ignition system of I.C. Engine.
17. Study of Breaking system of any vehicle.
13
TME –401
INDUSTRIAL ENGINEERING
L T P
3 1 0
Unit-I
1.Productivity: Introduction, definition, measurement, roductivity index, ways
to
im rove roductivity, Ty es of Production System.
2. Work study : Meaning and benefits of work study, time & motion study. Micromo
tion
study P.M.T.S. man machine Diagram flow chart. Motion economy, Method study, wor
k
measurement, work sam ling, standard time.
Unit-II
3. Plant layout and materials Handling : Plant location, ty e of layout, rinci
les of
facility layout rinci les of material handling, Material Handling e
ts.
4. Production lanning and control : Objectives, Forecasting, roduct design and
develo ment functions, ste s in PPC. Planning routine, scheduling, Dis atching &
follow-u , Effectiveness of PPC, Introduction of JIT.
Unit-III
5. Managerial Economics : Introduction, Assum tions, Time Value of money, a ris
ed,
criteria ste - in BEA, ur ose, costs & overheads fixed & variable costs, margin
of safety,
Angle of incidence rofit volume gra h.
6. Re lacement Analysis : De reciation causes, obsolescence, service life of ass
ets,
Re lacement of items.
7. Maintenance Management : Maintenance Planning & Control, Maintenance Strategy
Unit-IV
8. Inventory Control : Inventory, function, cost, deterministic models, Introduc
tion to
MRP, su ly chain Management
9. Quality Control : Introduction, rocess control, SQC control Charts, Single d
ouble &
se
uential sam ling, Introduction to TQM & bench marking.
Unit-V
10. Indus trial Ownershi : Pro rietorshi , artnershi , Joint stock & co-o erat
ive
stores. 2
11. Man ower Planning :Resources, Human relationshi .
12. Organization : Princi les of organization, Develo ment of Organizational cha
rts like
line, staff, line and staff & Functional ty es.
13. Job Evaluation & Merit rating : Job analysis, Job descri tion job sim lifica
tion and
job evaluation methods & descri tion, merit rating, wage incentive lans.
References :
1. Princi les of management. An analysis of manageme nt functions-H.Koontz
& C.O. Donnel. Tata McGrow-Hall Co.
2. Manufacturing Management-J Moore Prentice Hall Englewoon cliffs :New
jersey.
3. Modern roduction o erations Management-Buffam E.S. Wiley eastern.
4. Industrial Engg. & Management O.P. Khanna.
5. Industrial Engineering by Ravi Shanker.
6. Industrial Engineering by Mahajan.
14
2
6
3
5
2
3
2
4
4
2
2
3
TME 402
KINEMATICS OF MACHINES
L T P
3 1 0
UNIT I
Introduction
Links-ty es, K inematics airs-classification, Constraints-ty es, Degree of Free
dom,
Grubler’s e
uation, linkage mechanisms, inversions of four bar linkage, slider cra
nk
chain and double slider crank chain
6
Velocity in Mechanisms
Velocity of oint in mechanism, relative velocity method, instantaneous
oint in mechanism, Kennedy’s theorem, instantaneous center method.
3
UNIT II
Acceleration in Mechanisms
Acceleration diagram, Coriolis com onent of acceleration, Klein’s construction for
Slider
Crank and Four Bar mechanism, Analytic method for slider crank mechanism.
4
Mechanisms with Lower Pairs
Pantogra h, Exact straight line motion mechanisms - Peaucellier’s, Hart and Scott
Russell mechanisms, A roximate straight line motion mechanisms – Grass-Ho er,
Watt and Tchebicheff mechanisms, Analysis of Hook’s joint, Davis and Ackermann
Steering gears.
5
UNIT III
Kinematics Synthesis of Planar Linkages
Movability of four bar linkages, Grashoff’s law, Gra hical methods of synthesis – Tw
o
and Three osition synthesis of four bar and slider crank mechanisms, Analytical
method-Freudenstein’s e
uation for function generation (three osition)
7
UNIT IV
CAMS
Cams and Followers - Classification & terminology, Cam rofile by gra hical meth
ods
for uniform velocity, sim le harmonic motion and arabolic motion of followers,
Analytical cam design – tangent and circular cams.
7
UNIT V
Gears
Classification & terminology, law of gearing, tooth forms, interference, under c
utting,
minimum number of teeth on gear and inion to avoid interference, sim le, com ou
nd
and lanetary gear trains.
8
Books and References:
1.
Theory of machines - Thomas Bevan
2.
Theory of machines and mechanisms - Shigley
3.
Theory of machines and mechanisms -Ghosh & Mallik
4.
Theory of machines and mechanisms - Rao & Dukki ati
5.
Theory of Machines – R. K. Bansal
6.
Theory of Machines – V. P. Singh
7.
Theory of Machines – Malhotra & Gu ta
8.
Theory of Machines – Khurmi & Gu ta
9.
Mechanics of Machines – V. Ramamurti
15
TME- 403
MANUFACTURING SCIENCE-I
L T P
3 1 0
Unit-I
Introduction :
Im ortance of manufacturing. Economic & technological considerations in
manufacturing. Survey of manufacturing rocesses. Materials & manufacturing roc
esses
for common items.
Metal Forming Processes :
Elastic & lastic deformation, yield criteria. Hot working vs cold working. Load
re
uired to accom lish metal forming o eration.
Analysis (e
uilibrium e
uation method) of forging rocess with sliding friction
sticking friction and mixed condition for slab and disc. Work re
uired for forgi
ng, Hand,
Power, Dro Forging
Unit-II
Metal Forming Processes (continued):
Analysis of Wire/stri drawing and max. reduction, Tube drawing, Extrusion and
its a lication.
Condition for Rolling force and ower in rolling. Rolling mills.
Design, lubrication and defects in metal forming rocesses.
Unit-III
Sheet Metal working :
Presses and their classification, Die & unch assembly and ress work methods
and rocesses. Cutting/Punching mechanism, Blanking vs Piercing. Com ound vs
Progressive die. Flat- face vs Inclined-face unch and Load(ca acity) needed.
Analysis of forming rocess like cu /dee drawing and bending.
Unit-IV
Unconventional Metal forming rocesses :
Unconventional metal forming rocesses such as ex losive forming, electro-
magnetic, electro-hydraulic forming.
Powder Metallurgy :
Powder metallurgy manufacturing rocess. The rocess, advantage and
a lications.
Jigs & Fixtures :
Locating & clam ing devices/ rinci le. Jigs and Fixtures and its a lications.
Manufacturing of Plastic com onents :
Review of lastics, and its ast, resent & future uses. Injection moulding.
Extrusion of lastic section. Welding of lastics. Future of lastic & its a li
cations.
Resins & Adhesives.
16
2
2
5
2
2
2
4
3
3
2
2
2
Unit-V
Casting (Foundry)
Basic rinci le & survey of casting rocesses. Ty es of atterns and allowances.
Ty es and ro erties of moulding sand. Elements of mould and design consideratio
ns,
gating, riser, runnes, core. Solidification of casting, theory and analysis. San
d casting,
defects & remedies and ins ection. Cu ola furnace.
Die Casting centrifugal casting. Investment casting etc.
Books :
1. Manufacturing Science by Ghosh and Mallik
2. Production Engg. Science by P.C. Pandey
3. Production Technology by R.K. Jain
4. Manufacturing Technology by P.N. Rao.
5. Materials and Manufacturing by Paul Degarmo.
17
8
2
TEE – 405
ELECTRICAL MACHINES
L T P
3 1 0
Unit – I :
Transformers : Construction, olarity test, Sum ner’s test, all day efficiency
Autotransformer: Volt-am relation, efficiency, advantages & disadvantages and
a lications; Three- hase transformers: Connections, three- hase bank of single
hase transformers, Scott connections; Instrument Transformers.
(8)
Unit – II :
D.C. Machines:
D.C.machine: Construction, emf and tor
ue e
uations. Armature reaction,
commutation, erformance characteristics of motors and generators, starting of
motors, s eed control losses and efficiency.
(8)
Unit – III :
Three-Phase Induction Motor:
Construction, rotating magnetic field and rinci le of o eration, of e
uivalent
circuit,
tor
ue roduction, Tor
ue-sli characteristics, s eed control, starting of s
uir
rel cage
and sli ring induction motors.
(7)
Unit – IV:
Three- hase Synchronous Machines :
Alternator: Construction, emf e
uation & effects of itch and distribution facto
rs
hasor diagram, armature reaction, Voltage regulation and its determination by
synchronous im edance method, methods of synchronization
Synchronous motor: Princi le of o erat ion and starting tor
ue and mechanical
ower develo ed, effect of excitation on line current, (v – curves)
(8)
Unit – V :
1. Fractional H.P. Motors:
Single hase induction motor: Construction, revolving field theory and rinci le
of
o eration, e
uivalent circuit and starting methods. Two- hase servo - motor, ste
er
motor, and their a lications.
2. Industrial A lications :
Conce t of braking in dc and ac motors, two
uadrant and four
uadrant o eration
of dc and three hase induction motors, industrial a lications of dc and ac mot
ors.(9)
REFERENCES :
1
2
3
4
5
Electric Machines by I J Nagrath & D P Kothari , Tata McGraw Hill , 1997
Electric Machines by Ashfa
Husain , Dhan at Rai & Com. , 2005
Generalised Theory of Electrical Machines by Dr. P S Bimbhra , 1996
Irvin L.Kosow,”Electric Machinery and Transformers” Prentice Hall of India.
P.S. Bimbhra,”Electric Machinery” Khanna Publishers.
18
TME -404
MEASUREMENT, M ETROLOGY AND CONTROL
L T P
3 1 0
Unit-I
I. Mechanical Measurements
Introduction :
Introduction to measurement and measuring instruments, Generalised
measuring system and functional elements, units of measurement, static and dynam
ic
erformance characteristics of measurement devices, calibration, conce t of erro
r,
sources of error, statistical analysis of errors.
4
Sensors and Transducers :
Ty es of sensors, ty es of transducers and their characteristics.
2
Signal transmission and rocessing :
Devices and systems.
2
Signal Dis lay & Recording Devices
1
Unit-II
Time related measurements :
Counters, strobosco e, fre
uency measurement by direct com arison.
1
Measurement of dis lacement
1
Measurement of ressure :
Gravitational, directing acting, elastic and indirect ty e ressure transducers.
Measurement of very low ressures.
1
Strain measurement :
Ty es of strain gauges and their working, strain gauge circuits, tem erature
com ensation. Strain rosettes, calibration.
2
Measurements of force and tor
ue :
Different ty es of load cells, elastic transducers, neumalic & hydraulic system
s.
1
Tem erature measurement :
By thermometers, bimetallic, thermocou les, thermistors and yrometers.
2
Vibration:
Seismic instruments, vibration ick u s and decibel meters, vibrometers
accelerometers.
2
Unit-III :
METROLOGY
II.
Metrology and Ins ection :
Standards of linear measurement, line and end standards. Limit, fits and
tolerances. Interchangeability and standarisation.
2
Linear and angular measurements devices and systems Com arators: Sigma,
Johansson’s Microkrator.
2
Limit gauges classification, Taylor’s Princi le of Gauge Design.
2
19
Unit-IV
Measurement of geometric forms like straightness, flatness, roundness.
Tool makers microsco e, rofile roject autocollimator.
Interferometry : rinci le and use of interferometry, o tical flat.
Measurement of screw threads and gears.
Surface texture :
uantitative evaluation of surface roughness and its
measurement.
2
1
2
2
1
Unit-V
Controls
Introduction: Conce t of Automatic Controls – o en loo & closed loo systems.
Servomechanisms. Block diagrams, transfer functions. A lications of La lace-
Transform in control systems with sim le exam les / numericals.
Re resentation of control com onents & Systems:
Translation & rotational
mechanical com onents, series & arallel combinations, cascade system, analogous
system.
Controllers: Brief introduction to Pneumatic, hydraulic and electric controllers
References
1.
Beckwith Thomas G., Mechanical Measurements, Narosa Publishing House, N.
Delhi.
2.
Doeblein E.O., “Measurement Systems, A lication Design”, McGraw Hill, 1990.
3.
Kumar D.S., “Mechanical Measurements and Control”, Metro olitan, N. Delhi.
4.
Hume K.J., “Engineering Metrology”, MacDonald and Co. 1963
5.
Gu ta, I.C., “Engineering Metrology”, Dhan at Rai & Sons, New Delhi, 1994
6.
Sirohi, “Mechanical Measurement” New Age Publishers
7.
Jain, R.K., “Engineering Metrology” Khanna Publishers
8.
Jain, R.K., “Mechanical Measurement” Khanna Publishers
9.
Raven, “Automatic Control Theory”, McGraw Hill Publishers.
10 Nagrath and Go al, “Control System Engineering”, New Age Publishers.
20
5
2
1
PME-453
MANUFACTURING SCIENCE-1 LAB
Ex eriments :
Say minimum 8 ex eriments out of following (or such ex eriment).
1.
Design of attern for a desired casting (containing hole)
2.
Pattern making
3.
Making a mould (with core) and casting.
4.
Sand testings (at least one such as grain fineness number determination)
5.
Injection moulding with lastics
6.
Forging hand forging rocesses
7.
Forging - ower hammer study & o eration
8.
Tube bending with the use of sand and on tube bending m/c.
9.
Press work ex eriment such as blanking/ ievcing, washer, making etc.
10. Wire drawing/extrusion on soft material.
11. Rolling-ex eriment.
12. Bending & s ring back.
13. Powder metallergy ex eriment.
14. Jigs & Fixture ex eriment.
21
PME 454
MEASUREMENT, METROL OGY AND
CONTROL LAB
Ex eriments:
Say minimum 8 out of following (or such ex eriments)
1.
Study & working of sim le measuring instruments. Like vernier cali ers,
micrometer, tachometer etc.
2.
Measurement of effective diameter of a screw thread using 3 wire method.
3.
Measurement of angle using sinebar & sli gauges.
4.
Study of limit gauges.
5.
Study & angular measurement using level rotector
6.
Adjustment of s ark lug ga using feeler gauges.
7.
Study of dial indicator & its constructional details.
8.
Use of dial indicator to check a sha e run use.
9.
Study and understanding of limits, fits & tolerances
10. Pressure measuring ex eriment
11. Tem erature measurement ex eriment
12. Strain gauge measurement
13. S eed measurement using strobosco e
14. Flow measurement ex eriment
15. Vibration/work measuring ex eriment.
16. & 17. Ex e riments on Controls 
22
PME- 456
MACHINE DRAWING –II LAB
L T P
0 0 2
Review (1 class)
Orthogra hic rojection, missing lines, inter retation of views and sectioning.
Part and Assembly drawing (2 classes)
Introduction, assemblies drawing of stuffing box, steam engine cross head, air
valve, late tailstock, gate valve, screw jack, connecting rods, s ark lug, tool
ost, safety
valves etc. Drawing exercises.
S ecification of Materials : (1 class)
Enginee ring materials, code designation of steels, co er and aluminum and its
alloys.
Limits, Tolerance and fits : (1 class)
Introduction, Limit systems, tolerance, fits, Drawings and exercises
Surface Roughness : (1 class)
Introduction, surface roughness, machining symbols, indication of surface
roughness, drawing exercises
Production Drawing : (2 classes)
Indtoduction to develo ing and reading of roduction drawing of sim le machine
elements like helical gear, bevel gear, flange, inion shaft, connecting rod, cr
ankshaft,
belt ulley, iston details etc. Idea about tool drawing.
Com uter Aided Drafting : (3 classes)
Introduction, in ut, out ut devices, introduction to drafting software like Auto
CAD, basic commands and develo ment of sim le 2D and 3D drawings.
References :
1.
Machine Drawing by Narayana, et. all, New Age
2.
Production drawing by Narayana, et. all, New Age
3. Auto CAD 14 for Engineering Drawing by P. Nageswara Rao, TMH.
23
PEE 455
ELECTRICAL MACHINES LABORATORY
L T P
0 0 3
Note : Minimum nine ex eriments are to be erformed from the following list.
1 To obtain magnetization characteristics of a dc shunt generator
2 To obtain load characteristics of a dc shunt generator
3 To obtain load characteristics of a dc series generator
4 To obtain load characteristics of a dc com ound generator (a) cumulatively
com ounded (b) differentially com ounded
5 To obtain s eed – tor
ue characteristics of a dc shunt motor
6 To obtain efficiency & voltage regulation of a single hase transformer by
Sum ner’s (back to back) test
7 To erform no load test & block rotor test on a three hase induction motor an
d
determine arameters of e
uivalent circuit and efficiency
8 To erform no load test and blocked rotor test on a single hase induction mot
or
and determine efficiency
9 To obtain variation of stator current with excitation current (V/curve) of a t
hree
hase synchronous motor at no load 1⁄2 load and full load.
10 To erform o en circuit and short circuit tests on a three hase alternator a
nd
determine voltage regulation by synchronous im edance method at a ower factor
of unity 0.8 lagging & 0.8 leading
11 To study o eration of a 2- hase ac servomotor and a ste er motor
12 To study arallel o eration of three hase alternators
24