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CLIENT
FLUIDLINE ENGINEERS & FABRICATORS (P) LTD. CONSULTANT

C-51, Udyog Kunj, Road No. 12, Site V, Panki Industrial Area,
PROJECT
Kanpur-208022
PO NO.
FIT-UP INSPECTION REPORT REPORT NO.
(ABOVE GROUND PIPING ) DATE :

HEAT NO.
JOINT SHOP / JOINT SIZE /DIA SCH (mm) COMPONENT INSPECTION
SL. NO. LINE NUMBER REV. SH. NO. COMPONENT REMARKS
NO. FIELD TYPE (INCH / NB) / RATING
1 2 1 2 FLEFPL CONSULTANT
REMARKS :
PREVIOUS ID PRESENT ID CUMULATIVE ID
ABBREVIATION : PIPE - P, 90 DEG ELBOW - E, 45 DEG ELBOW - E/2, EQUAL TEE - EQ-TEE, UNEQUAL TEE - UNEQ-TEE, CONCENTRIC REDUCER - CON-RED, ECCENTRIC REDUCER - ECC-RED, WELDNECK
FLANGE - WF, SLIP ON FLANGE - SF, HALF COUPLING - HC, FULL COUPLING - FC, SOCK-O-LET - S-LET, WELD-O-LET - W-LET, NIPPLE - N, MITRE - MIT , BUTT WELD - BW, SOCKET WELD - SW, FILLET WELD -
FW, MITRE WELD - MW, ATTACHMENT WELD - AW, PIPE TO PIPE BRANCH WELD - BRW, BRANCH WITH RF PAD WELD - BRPW, P TO HC/S-LET/O-LET WELD - GRBRW
Signature
Name
Date
Authority FLUID LINE ENG. & FAB. PVT. LTD. CONSULTANT / TPI CLIENT
DOCUMENT FORMAT NO. : HO/QA-QC&I/012 R0
CLIENT
PROJECT
Kanpur-208022
PO NO. :
WELD VISUAL INSPECTION REPORT REPORT NO.

(ABOVE GROUND PIPING / DUCTING) DATE :
WELDER NO. FIT-UP INSPECTION
JOINT SHOP / JOINT SIZE /DIA SCH (mm)
SL. NO. LINE NUMBER REV. SH. NO.
NO. TYPE / RATING
WPS NO. REMARKS
FIELD (INCH / NB) PROCESS-1 PROCESS-2 REP. NO. DATE FLEFPL CONSUALTANT
REMARKS :
PREVIOUS ID PRESENT ID CUMULATIVE ID
ABBREVIATION : PIPE - P, 90 DEG ELBOW - E, 45 DEG ELBOW - E/2, EQUAL TEE - EQ-TEE, UNEQUAL TEE - UNEQ-TEE, CONCENTRIC REDUCER - CON-RED, ECCENTRIC REDUCER - ECC-RED, WELDNECK FLANGE - WF, SLIP ON
FLANGE - SF, HALF COUPLING - HC, FULL COUPLING - FC, SOCK-O-LET - S-LET, WELD-O-LET - W-LET, NIPPLE - N, MITRE - MIT , BUTT WELD - BW, SOCKET WELD - SW, FILLET WELD - FW, MITRE WELD - MW, ATTACHMENT
WELD - AW, PIPE TO PIPE BRANCH WELD - BRW, BRANCH WITH RF PAD WELD - BRPW, P TO HC/S-LET/O-LET WELD - GRBRW
Signature
Name
Date
Authority FLUID LINE ENG. & FAB. PVT. LTD. CONSULTANT / TPI CLINT
CLIENT
Kanpur-208022 PROJECT
PO NO.
REPORT NO.
DYE PENETRANT TEST REPORT
DATE : :
Procedure No: Acceptance Criteria:
Test Conducted on # Base Metal/Weld #Plate/Pipe Test Conducted after Root / Intemidiate / Final Weld
Surface Finished By : Grinding / Dressed Surface Temperature: Degree C
Penetrant Dwell Time : Minutes Developer Dwell Time: Minutes
Description Brand Name Manufacturer Batch No. Exp. Date
Cleaner
Penetrant
Developer
Line No.- Rev. No. / Joint Welder
Sl. No Observation Result
Equipment No. / Mark No. No Size Type No.
L :Linear Indications Acc : Accept SJ : Shop Joint

Abbreviations R :Round Indications Rep : Repair FJ : Field Joint
NSD :No Significant Defect
Signature
Name
Date
Authority FLUID LINE ENG. & FAB. PVT. LTD. CONSULTANT / TPI CLIENT
CLIENT :
FLUIDLINE ENGINEERS & FABRICATORS (P) LTD. CONSULTANT :
Kanpur-208022 PROJECT :
PO NO. :
REPORT NO. :
RADIOGRAPHY OFFER
DATE : :
Procedure No: IQI Type : As per Table T-233.2_ASME Sec.V
Line No. Rev. No. / Joint Welder
Sl. No Technique XR NO Remarks
Equipment No./Mark No. No Size Thk. No.
Total No. of Joints Offered Total No(s) of Joint Taken Total No(s) of Radiographs Submitted
Signature
Name
Date
Authority FLUID LINE ENG. & FAB. PVT. LTD CONSULTANT / TPI CLIENT
CLIENT :
PO NO. :
REPORT NO. :
Line No. / Isometric No. INDEX
DATE : :
TEST LOOP NO. : RUNNING METERs :
Sl. No. Line No. / Isometric No. Rev. Sl. No. P &ID No. Rev.
Signature
Name
Date
CLIENT :
PO NO. :
REPORT NO. :
Mechanical CLEARANCE REPORT
DATE : :
Witness / Acc
Action By Checked By
Observation By
Sl No. Items to check Observation Remarks
given by Consultant /
FLEFPL FLEFPL
TPI
A.0 Mechanical Check Points :

A.1 _Installation made as per approved P & ID
A.2 _Installation made as per Isometric(s)
A.3 _Installation made as per approved Piping plan
A.4 _Isometric(s) marked up ( Jt. No. / As built dimension etc. )
A.5 _All types of valve(s) provided & its requisite numbers
A.6 _Valve Tag no(s) correct
A.7 _Flow direction of valve(s) correct (If applicable )
A.8 _Valve stem orientation correct
A.9 _Flange ratting and correctness checked
A.10 _Gaskets installed properly
A.11 _Nuts & Bolts tightened properly
A.12 _Blind(s) installed correctly
A.13 _Internal grinding of orifice flanges done correctly
A.14 _Support(s) type & dimension correct to Drawing(s)
A.15 _Line spacing correct
A.16 _Slope is correct ( If applicable )
A.17 _Vent(s) & Drain(s) provided correctly
A.18 _Reinforcement pad provided correctly
A.19 _All welded temporary attachment(s) removed
A.20 _Earthing location properly
A.21 _Dimension of lug welding correct
A.22 _Cleanliness internally and externally
A.23 _Rotating equipment final alignment checked with piping
_Physical walk through the line - checked for gross

A.24 irregularities including physical damages , unwanted tacks , arc strikes ,
spatters and space for thermal expansion
A.24 _Others
Signature
Name
Date
CLIENT :
C-51, Udyog Kunj, Road No. 12, Site V, Panki Industrial Area, PROJECT :
Kanpur-208022
PO NO. :
REPORT NO. :
PUNCH LIST FOR PRESSURE TEST DATE : :
Sl. No. P &ID No. Rev. Sl. No. P &ID No. Rev.
Checked Accepted &

Punch Action By
Line / Isometric No. & Area / By Cleared By
Sl No. Priority Point given Remarks
Description of punch items Location Consultant /
by FLEFPL FLEFPL
TPI
Priority : (A) Needed for Pressure test, (B) Needed for Commissioning, (C) Needed for Start-Up, (D) Needed for Plant Acceptance
Signature
Name
Date
CLIENT :
Kanpur-208022
PO NO. :
REPORT NO. :
RADIOGRAPHY INTERPRETATION REPORT
DATE : :
Procedure No: Acceptance Criteria :

Sorce Type : IQI Type :
Sorce Strength : Sensitivity :
Film Type : Density :
Technique : SFD :
IQI Placement : Others :
Line No.-Rev.No. / Joint Welder Film Interpretation

Sl. No Technique XR NO Film Size Observation Result CONSULTANT Remarks
Equipment No./Mark No. No Size Thk.(mm) No. Segment NDT Agency FLEFPL /TPI
Accepted Film Summary :

Signature
Name
Date
CLIENT :
Kanpur-208022
PO NO. :
REPORT NO. :
NDT CLEARANCE REPORT FOR PIPING DATE : :
Witness / Acc
Action By Checked By
Observat Observation By
Sl No. Items to check Remarks
ion given by Consultant /
FLEFPL FLEFPL
TPI
A.0 _Fit-up checked

A.1 _Weld visual checked
A.2 _Support welding completed
A.3 _Seal welding checked ( When applicable )
A.4 _PT completed
A.5 _RT completed
A.6 _PMI completed ( When applicable )
A.7 _Final joint history sheet attached
A.8 _Other(s)
NDT SUMMARY
Pipe Butt Weld Fillet Weld Branch Weld Attachment Weld
Welder No. Class Remarks
No of Joint RT Done PT Done No of Joint PT Done No of Joint PT Done No of Joint PT Done
Remarks :
Signature
Name
Date
CLIENT :
Kanpur-208022 PO NO. :
REPORT NO. :
LINE HISTORY SHEET DATE : :
TEST LOOP NO. : RUNNING METERs : TEST MEDIUM : TEST PRESSURE : Kg / cm2
MC CLEARANCE REPORT : NDT CLEARANCE REPORT :
GAD NO. : P & ID NO. : REV. :
Joint Descriptions Inspection Reports
Root Cover D.P.T. Rep. Date RT. Rep.
Thk. / Weld Pipe Fit-up Visual Remarks
Sl. No. Line No. Rev. Sheet Jt.No Size SJ / FJ Date Date Welder Welder
Ratting Type Class Rep. Rep. Root Final Root Final Rep No. Date
No. No.
1
10
11
12
13
14
15
16
17
18
19
20
Note :
Signature
Name
Date
CLIENT :
PO NO. :
REPORT NO. :
PIPING FLUSHING REPORT DATE : :
Sl. No. P &ID No. Rev. Sl. No. P &ID No. Rev.
Flushing FlushingTime Records

Sl No. Line No. / Iso-metric No. Rev. Observation Remarks
Medium Start End
Others :
Signature
Name
Date
CLIENT :
PO NO. :
PRESSURE TEST REPORT REPORT NO. :

(hydro test) DATE :
TEST LOOP NO. : RUNNING-METERs :
Sl. No. Line No. / Iso-metric No. Rev. Sl. No. P &ID No. Rev.
Test Pressure : Design Pressure : Test Medium :
Test Duration : Hrs. #Test Starting Time : AM / PM, #Test Ending Time : AM / PM
Pressure Gauge No. Range Calibration Calibration Calibration Certificate No. Physical Condition
( Kg / cm2 ) Date Due Date
Action By Checked By Witness By

Item To Check Yes No Consultant / Remarks
FLEFPL FLEFPL
TPI
Punch list prepared
Pre hydro test punch items cleared
System released for pressure testing
Accessibility to inspection / witness location
Capacity of pressurization pump checked
Cordon of area for high pressure testing as required
Pre hydro test flushing carried out
IBR / Other test witnessing required
Others
Activity Date Time Remarks
Water filling & venting started at
Water filling completed
Venting completed
Test pressure reached at
Test completed at
Water drained
Temporary blinds removed
Signature
Name
Date
CLIENT :
PO NO. :
PRESSURE TEST REPORT REPORT NO. :
(PNEUMATIC TEST) DATE :
TEST LOOP NO. : RUNNING-METERs :
Test Pressure : Design Pressure : Test Medium :
Test Duration : Hrs. #Test Starting Time : AM / PM, #Test Ending Time : AM / PM
Pressure Gauge No. Range Calibration Calibration Calibration Certificate No. Physical Condition
( Kg / cm2 ) Date Due Date
Action By Checked By Witness By

Item To Check Yes No Consultant / Remarks
FLEFPL FLEFPL
TPI
Field installation check list prior to pneumatic
test signed
Punch list prepared
Pre pneumamatic test punch items cleared
Accessibility to inspection / witness location
Capacity of pressurization compressor checked
Cordon of area for high pressure testing as required
Pre pneumatic test flushing carried out
IBR / Other test witnessing required
System released for pressure testing
Others
Activity Date Time Remarks
Test medium (Air) filling started at
Test medium (Air) filling completed
Test pressure reached at
Water - Soap solution Check / Inspection start at
Inspection / Test completed at
Test medium released
Temporary blinds removed
Signature
Name
Date
CLIENT :
FLUIDLINE ENGINEERS & FABRICATORS (P)
LTD. CONSULTANT :
Kanpur-208022 PO NO. :
BOX-UP REPORT :
REPORT NO.
DATE : :
Sl. No. Line No. / Isometric No Rev. Sl. No. P &ID No. Rev.
Checked Witness /
Observat Action By
Observat By Acc By
Sl No. Items to check ion given Remarks
ion Consulta
by FLEFPL FLEFPL
nt / TPI
A.1 Flushing and internal cleaning done properly
All temporary spools and blinds removed from
A.2
the test loop
Check valve(s) , Control valve(s) , Safety
A.3 valve(s) Instruments , Rupture disc , Orifice
plate(s) etc installed properly
Permanent Gasket and Nut - Bolts and Washer

A.4
placed and tightened properly
A.5 Sealing of all Drains and Vents done properly
A.6 Other(s)
Remarks :
Signature
Name
Date

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CLIENT

FLUIDLINE ENGINEERS & FABRICATORS (P) LTD. CONSULTANT

FIT-UP INSPECTION REPORT REPORT NO.

(ABOVE GROUND PIPING ) DATE :

WELD VISUAL INSPECTION REPORT REPORT NO.

Procedure No: Acceptance Criteria:

Surface Finished By : Grinding / Dressed Surface Temperature: Degree C

Penetrant Dwell Time : Minutes Developer Dwell Time: Minutes

Description Brand Name Manufacturer Batch No. Exp. Date

L :Linear Indications Acc : Accept SJ : Shop Joint

A.0 Mechanical Check Points :

_Physical walk through the line - checked for gross

Checked Accepted &

Procedure No: Acceptance Criteria :

Sorce Strength : Sensitivity :

Film Type : Density :

IQI Placement : Others :

Line No.-Rev.No. / Joint Welder Film Interpretation

Accepted Film Summary :

A.0 _Fit-up checked

Flushing FlushingTime Records

PRESSURE TEST REPORT REPORT NO. :

Test Pressure : Design Pressure : Test Medium :

Action By Checked By Witness By

Punch list prepared

Pre hydro test punch items cleared

System released for pressure testing

Accessibility to inspection / witness location

Capacity of pressurization pump checked

Cordon of area for high pressure testing as required

Pre hydro test flushing carried out

IBR / Other test witnessing required

Test Pressure : Design Pressure : Test Medium :

Action By Checked By Witness By

Pre pneumamatic test punch items cleared

Accessibility to inspection / witness location

Capacity of pressurization compressor checked

Cordon of area for high pressure testing as required

Pre pneumatic test flushing carried out

IBR / Other test witnessing required

System released for pressure testing

Permanent Gasket and Nut - Bolts and Washer

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