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SYSTEM MANUAL

for the
Manta
ECDIS DISPLAYS

PUBLICATION KH2027

ISSUE 3
ECDIS Software Version V3.0

May 2003

KELVIN HUGHES
Kelvin Hughes Limited
New North Road, Hainault, Ilford, Essex IG6 2UR, UK
Telephone: +44 20 8500 1020
Facsimile: +44 20 8559 8526
Telex: 896401
www.kelvinhughes.com
www.smiths-aerospace.com

Registered Office:765 Finchley Road, London NW11 8D


Incorporated in England No. 1030135
A part of Smiths Aerospace - Marine Systems VAT No: GB 226 6019 770 1
KH2027
Prelims

CONFORMITY STATEMENT

This equipment has been designed to comply with IMO regulations and IEC standards. The
system has been tested and type approved for compliance with the following:

EQUIPMENT IMO REGULATION(S) IEC STANDARD(S)


ECDIS IMO A.817 IEC 61174

IEC 61162-1
IEC 60943

COPYRIGHT

ã Copyright Kelvin Hughes Ltd. 2002, 2003

All rights reserved. No part of this publication may be


reproduced, transmitted, transcribed, translated or stored
in any form or by any means, without the written
permission of Kelvin Hughes Limited.

Technical details contained in this publication are subject to


change without notice.

Page ii Issue 3 (May 03)


KH2027
Prelims

AMENDMENT RECORD

When an amendment is incorporated into this handbook, the details should be recorded below. If the
equipment has been modified, the modification number is shown on the Amendment instruction page.

Amendment No. Date Inserted Intitials Mod Number

1 29/10/2003 CRB -

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KH2027
Prelims

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Page iv Issue 3 (May 03)


KH2027
Prelims

CONTENTS

Title Page I
Conformity Statement and Copyright Page ii
Amendment Record Sheet iii
Contents (This Page) v
Electric Shock Resuscitation vii
Safety Warnings viii
Handling of Electrostatic Sensitive Semiconductor Devices x
Preface xi
List of Abbreviations xii

CHAPTER 1 - INTRODUCTION AND GENERAL DESCRIPTION

CHAPTER 2 - INSTALLATION

CHAPTER 3 - COMMISSIONING

CHAPTER 4 - MAINTENANCE

CHAPTER 5 - KH3100 - OPERATING INFORMATION FOR THE


ELECTRONIC CHART DISPLAY (ECDIS)
SOFTWARE

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Prelims

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Page vi Issue 3 (May 03)


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Prelims

ELECTRIC SHOCK
RESUSCITATION
REMOVE OBVIOUS
1 SHOUT FOR HELP. SWITCH
OFF ELECTRICITY IF POSSIBLE.
2 REMOVE FROM DANGER. 3 OBSTRUCTION TO
BREATHING.
Do this immediately. If not possible, don't waste time Safeguard yourself when removing casualty from hazard. If casualty is not breathing start
searching for a switch. If casualty is still in contact with electricity, and the supply resuscitation at once.
cannot be isolated, stand on a dry non-conducting
material (rubber mat, wood, linoleum).
Use rubber gloves, dry clothing, length of dry rope or wood
to pull or push casualty away from the hazard.

PINCH THE NOSE IF CHEST DOES NOT RISE


LOOSEN NECKWARE COMMENCE VENTILATION RE-CHECK AIRWAY.
TILT HEAD BACKWARDS FOUR GOOD INFLATIONS REMOVE OBSTRUCTION
AND PUSH CHIN UPWARDS MOUTH TO MOUTH AND RE-INFLATE

CHECK PULSE

POSITION OF PULSE

PULSE PRESENT PULSE ABSENT

HEART HAS STOPPED BEATING


LAY ON BACK ON FIRM SURFACE
eg FLOOR
COMMENCE EXTERNAL CHEST
COMPRESSION AND CONTINUE
MOUTH-TO-MOUTH VENTILATION

ONE FIRST AIDER

15 Compressions of 80 per
minute followed by two
inflations

CONTINUE INFLATIONS
UNTIL RECOVERY OF
TWO FIRST AIDERS
NORMAL BREATHING
One conducts chest
compressions, without
pause at 60 per minute.
The other administers
mouth-to-mouth ventilation -
after each 5th compression

Check heart beat after first five


minutes and then after every three
mintutes. Continue external chest
compression and mouth-to-mouth
WHEN NORMAL BREATHING COMMENCES
ventilation until a normal pulse is
PLACE CASUALTY IN RECOVERY POSITION
felt and colour improves

CONTINUE INFLATIONS
UNTIL RECOVERY OF
NORMAL BREATHING

Keep casualty at rest. Remove on a stretcher.


Watch closely, particularly for difficulty in
breathing. Lightly cover with blankets or other
materials.

MEDICAL ASSISTANCE MAY BE OBTAINED ON / AT ...............................

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SAFETY WARNINGS

CD-0845

WARNING

THIS EQUIPMENT IS NOT FITTED WITH SAFETY INTERLOCKS. LETHAL


VOLTAGES ARE PRESENT WHEN THE UNITS ARE OPEN AND EXPOSED. BE-
FORE REMOVING ANY SUB-UNIT OR PCB, ALL SUPPLIES MUST BE
SWITCHED OFF.

WARNING

ENSURE THAT THE DISPLAY IS SWITCHED OFF PRIOR TO CLEANING THE


SCREEN. OTHERWISE STATIC BUILD-UP MAY PRODUCE ELECTRICAL DIS-
CHARGES WHICH, IN EXTREME CASES, COULD BE HAZARDOUS.

CD-0844

WARNING

THIS EQUIPMENT CONTAINS MATERIALS WHICH PRODUCE TOXIC FUMES


WHEN BURNT.

Page viii Issue 3 (May 03)


KH2027
Prelims

SAFETY WARNINGS

SERVICING

THE EQUIPMENT SHOULD BE SERVICED BY AUTHORISED


AGENTS ONLY.

Mains Voltage

All Kelvin Hughes equipment is supplied with Mains Voltage set for 220V, unless
stated otherwise on labels attached to the equipment.

Picture Freeze

The rare event of Processor failure is indicated by non-operation of the trackerball, no


update of screen data and a frozen tune bar indicator. The radar picture may be up-
dated, but plotting is not possible.

The display is to be switched OFF and ON again to reset the Processor.

WARNING

The navigation systems and equipment supplied by Kelvin Hughes comply with the
relevant SOLAS regulations and are provided as aids to navigation and should be
used in accordance with the SOLAS regulations.

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CAUTION

HANDLING OF ELECTROSTATIC-SENSITIVE SEMICONDUCTOR


DEVICES

Certain semiconductor devices used in the equipment are liable to damage due
to static voltage. Observe the following precautions when handling these
devices in their unterminated state, or sub-units containing these devices:

Persons removing sub-units from an equipment containing these devices must


be earthed by a wrist strap and a resistor at the point provided on the
equipment.

Soldering irons used during the repair operations must be low voltage types
with earthed tips and isolated from the mains voltage by a double insulated
transformer.

Outer clothing worn must be unable to generate static charges.

Printed Circuit Boards (PCBs) fitted with these devices must be stored and
transported in anti-static bags.

Fit new devices in a special handling area.

For detailed information, refer to IEC Standard IEC 61340-5-1:1998 or other


equivalent standard.

Page x Issue 3 (May 03)


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Prelims

PREFACE

Manta is designed to be flexible and expandable making it ideal for use in Integrated Bridge
Systems (IBS), as well as for standalone Radar Systems and Electronic Chart Display
Information Systems (ECDIS).

When used in standalone systems the Manta Display is dedicated for use as either a Radar
Display or as an ECDIS Display.

When used in Integrated Bridge Systems the Manta Display can be configured as a
networked Multi-Functional Display, which can be switched between different functions, e.g.
Radar, ECDIS or Conning Display, depending on the function required by the operator. This
allows a single display to control a number of functions, although only one function can be
accessed at any time.

Manta is designed so that, when required, the displays can be controlled from an Ergopod.

The operation, installation and maintenance of Manta is covered in the following manuals:

KH2024 - System Manual for the Manta Networked Multi-Functional Display. This
covers the operation, installation and maintenance of the Manta display when used as
a networked multi-functional display. The content of this manual is limited to the
functions specific to the networked multi-functional display, and does not cover
features common to the Radar and ECDIS Systems.

KH2026 - System Manual for the Manta Radar Systems. This covers operation,
installation and maintenance of the Manta Radar System, including the displays and
radars. This provides all the information required for standalone radar systems, and for
the networked multi-functional display in radar mode.

KH2027 - System Manual for the Manta ECDIS Displays. This covers operation,
installation and maintenance of the Manta ECDIS system. This provides all the
information required for standalone ECDIS systems, and for the networked
multi-functional display in ECDIS mode.

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LIST OF ABBREVIATIONS

ACQ Acquire
ADS Adjust
AFC Automatic Frequency Control
ARCS Admiralty Raster Chart Service
ARPA Automatic Radar Plotting Aid
BCR Bow Crossing Range
BCT Bow Crossing Time
BRG Bearing
CD Compact Disk
COG Course Over Ground
CPA Closes Point of Approach
CSE Course
CTS Course To Steer
dGPS Differential GPS
DIU Dual Interswitch Unit
EBL Electronic Bearing Line
ECDIS Electronic Chart Display Information System
ECS Electronic Chart System
ECTAB Electronic Chart Table (Kelvin Hughes)
ENC Electronic Navigational Chart
ENH Enhanced
EPA Electronic Plotting Aid
EPROM Erasable Programmable Read Only Memory
EBRL Electronic Range & Bearing
EXT External
FTC Fast Time Constant
GC Great Circle
GPS Global Positioning System
HL Heading Line
IBS Integrated Bridge System
IEC International Electrotechnical Commission
IMO International Maritime Organisation
IR Interference Rejection

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Prelims

LIST OF ABBREVIATIONS (CONT.)

kt knots
LP Long Pulse
m metres
MINIM Minimum
MMSI Maritime Mobile Service Identity
MP Medium Pulse
ms milli-seconds
nm nautical miles
NMEA National Maritime Equipment Association
PCB Printed Circuit Board
PI Parallel Index
PM Performance Monitor
PPI Plan Position Indicator
RADAR RAdio Detection And Ranging
RAM Random Access Memory
RATS Rate Aided Tracking System
RCDS Raster Chart Display System
RCGA Radar Control Gate Array
RIP Radar Interlay Processor
RIU Radar Interswitch Unit
RL Rhumb Line
RM(R) Relative Motion, Relative Trails
RM(T) Relative Motion, True Trails
RNG Range
Rx Receiver
SATNAV SATellite NAVigation
SC/SC Scan to Scan (Correlation)
SOG Speed Over Ground
SP Short Pulse
STC Swept Time Constant
STG Speed To Go (Required Speed)
TCPA Time to Closest Point of Approach
TIU Transceiver Interface Unit

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Prelims

LIST OF ABBREVIATIONS (CONT.)

TM(T) True Motion, True Trails


TTL Transistor Transistor Logic
Tx Transmitter
UTC Universal Time Co-ordinates
VDU Video Display Unit
VRM Variable Range Marker
WGS World Geodetic System
WOP Wheel Over Point
XTE Cross Track Error
yd yards

Page xiv Issue 3 (May 03)


KH2027
Chapter 1

CHAPTER 1

INTRODUCTION AND GENERAL DESCRIPTION

CONTENTS
Para Page
1 INTRODUCTION 1.3
4 What is an ECDIS? 1.3
5 What are Electronic Charts? 1.3
7 Vector Data 1.3
8 Raster Data 1.3
9 GENERAL DESCRIPTION 1.4
13 ELECTRONIC USER MANUAL 1.4
14 MANTA DISPLAYS - CONTROLS AND INDICATORS 1.4
18 Desk Top Display 1.5
21 Console Mounted and Flush Mounted Console Displays 1.6
27 Trackerball 1.7
29 Keyboard 1.7
30 ECDIS Processor Unit 1.8
35 SWITCHING ON AND SWITCHING OFF 1.9
35 Switching On 1.9
39 Shutdown of ECDIS 1.9
40 Power On Following Shutdown 1.9
42 Uninterruptible Power Supply Operation 1.10
44 TECHNICAL OVERVIEW 1.11
45 Manta Display 1.12
49 Desk Top Display 1.13
51 Console Mounted and Flush Console Mounted Displays 1.13
55 ECDIS Processor Unit (VDR-A20) 1.14
63 Data Interface Unit (VDR-A4) 1.16
69 Central Alarm InterfaceUnit (FSD-A14) 1.16

Issue 3 (May 03) Page 1.1


KH2027
Chapter 1

CONTENTS (CONT.)

ILLUSTRATIONS
Figure Page
1 Desk Top Display 1.5
2 Console Mounted Display 1.6
3 Flush Console Mounted Display 1.6
4 ECDIS Processor 1.8
5 UPS Power Fail Message 1.10
6 UPS Power Restored Message 1.10
7 Manta ECDIS System Schematic Diagram 1.11
8 ECDIS Processor Unit Block Diagram 1.15

Page 1.2 Issue 3 (May 03)


KH2027
Chapter 1

CHAPTER 1

INTRODUCTION AND GENERAL DESCRIPTION

INTRODUCTION

1 This manual contains information on all the operational features of the Manta ECDIS.
The operational features that are active on individual systems may vary according to the
customer's requirements. Therefore, the displays on individual systems may not appear identical
to those shown in this manual. Where a particular feature is not active that feature and associated
facilities will not be displayed as a menu option in the Main and Chart Menus.

2 This chapter provides information on the ECDIS hardware, Chapter 2 provides physical
installation information, Chapter 3 provides Commissioning procedures and Chapter 4
provides Routine Maintenance Procedures.

3 KH3100, the ECDIS software user manual, which is bound with this manual, provides
the full operating procedures for the ECDIS software, and is applicable to all systems,
regardless of the hardware installation.

What is an ECDIS?

4 ECDIS stands for Electronic Chart Display and Information System. The Kelvin Hughes
ECDIS exceeds the minimum performance standards specified by the IMO allowing safe
and accurate navigation of the vessel using officially supplied electronic chart data.

What are Electronic Charts?

5 Electronic charts are similar to the traditional navigation paper charts used by mariners
for hundreds of years. These electronic charts are displayed on a computer, and provide
all the information contained on a paper chart, but with additional features, such as for example,
the display of position information obtained from an electronic position sensor. These features
are described in more detail later on.

6 Due to lack of global vector data, the Kelvin Hughes ECDIS supports Raster and Vector
data as officially released by International Hydrographic Organisations.

Vector Data

7 Vectorised data (in the form of a large database) is the only type of data that can be
officially used to replace paper charts. Vector data is interactive, providing facilities for a
fully flexible display, interrogation to ensure safe passage and intelligent passage planning.

Raster Data

8 Raster data is effectively a photograph of a paper chart displayed on the screen. Raster
data is not currently considered a sufficient replacement for the paper chart.

Issue 3 (May 03) Page 1.3


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Chapter 1

GENERAL DESCRIPTION

9 The Manta ECDIS workstations may be stand-alone, or part of an Integrated Bridge


System (IBS). The ECDIS software provides route planning and route monitoring
information and any danger to the safe navigation of the ship is indicated to the operator by a
series of warnings and alarms. Additional messages are displayed when the ECDIS is part of a
network. These messages are detailed in KH3100 Appendix B - Network Messages.

10 A combination of Raster and Vector charts can be displayed in up to three separate


windows. Charts can be displayed in a number of different ways, e.g. at different scales,
zoomed-in, zoomed-out, head up, north up, etc.

11 The optional Radar Interlay facility allows the Radar picture to be displayed on one
window together with the chart data.

12 The system is connected to positioning systems such as GPS and peripheral equipment
such as gyros, logs and autopilots.

ELECTRONIC USER MANUAL

13 An electronic copy of the User Manual for ECDIS Software (KH3100) can be accessed
via the Main Menu, refer to KH3100, which is bound with this manual. Selecting User
Manual from the Main Menu opens the on-screen User Manual.

NOTE: The User Manual is displayed within Adobe Acrobat Reader. Instructions on how to use
Adobe Acrobat can be found within the Adobe Acrobat Reader Help.

MANTA DISPLAYS - CONTROLS AND INDICATORS

14 The Manta ECDIS Displays use flat screen technology and are available in three sizes
(17", 20" and 23"), with the option of desk mounting, console mounting, or flush console
mounting.

15 The Desk Mounted Displays have the controls built in to the display unit, whereas the
Console Mounted Displays are designed to be used in conjunction with a Remote
Trackerball (complete with three pushbuttons) and QWERTY keyboard.

16 The Manta ECDIS Displays are designed to be connected to an ECDIS Processor unit.
The ECDIS Processor unit includes operator controls and indicators and contains the
CD-ROM drive, which is used to load chart data onto the system.

17 The Manta displays can be controlled from an Ergopod, if required. However, as the
Ergopod does not have a keyboard the functions available are limited.

NOTE: Early versions of the hardware are different to those shown in the following illustrations,
in that the SYS FAIL indicator is not fitted to early versions.

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Chapter 1

Desk Top Display

18 The Desk Top Display comprises a plastic moulding, which houses a flat screen LCD
display, trackerball and tactile feel compact keyboard. The Desk Top ECDIS Display
unit is shown in Figure 1.

SYS FAIL

PUSHBUTTONS
BRIGHTNESS + -

TRACKERBALL

SEL

0 I
KEYBOARD ON/OFF SWITCH CD-5542

Figure 1 - Desk Top Display

19 The Desk Top Display has the following controls and indicators:

(1) An ON/OFF switch located on the front of the display housing. The switch is
fitted flush with the housing to prevent it from being operated inadvertently.
(2) A SEL (Select) switch located on the front of the display housing. This switch
allows the operator to scroll through different system functions, and select a
function for viewing and control. The function is only applicable to Integrated
Bridge Systems using networked displays and processors. It is not used with
stand-alone ECDIS workstations. The switch is fitted flush with the housing to
prevent it from being operated inadvertently.
(3) Brightness + and - controls are provided on the front of the display, below the
screen on the left-hand side. These set the brightness of the backlight of the
display.
(4) A SYS FAIL indicator (red), with integral pushbutton switch (later units only), lit
when a fault is detected in the processor. An audible alarm also sounds. Pressing
the pushbutton silences the audible alarm, but the indicator remains lit until the
fault has cleared.
(5) A trackerball and three associated pushbuttons and a QWERTY keyboard are
mounted on the bezel in front of the display.
20 A loudspeaker is also incorporated within the display to provide an audible alarm.

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KH2027
Chapter 1

Console Mounted and Flush Mounted Console Displays

21 The Console Mounted Display comprises a plastic bezel moulding, fitted around the flat
screen display.

22 The Flush Mounted Console Display has a flat metal bezel surround and is designed to fit
flush with the console.

23 The Console ECDIS Display unit is shown in Figure 2 and the Flush Console Display in
Figure 3.

BRIGHTNESS + -

ON/OFF SWITCH (POWER)


(LATER VERSIONS)
SYS FAIL

ON/OFF SWITCH
(EARLY VERSIONS) CD-5543

Figure 2 - Console Mounted Display

ON/OFF SWITCH (POWER)


SYS FAIL

BRIGHTNESS + -

CD-5988

Figure 3 - Flush Console Mounted Display

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KH2027
Chapter 1

24 The Console and Flush Console Mounted Displays have the following controls and
indicators:

(1) Brightness + and - controls are provided on the front of the display, below the
screen on the left-hand side. These set the brightness of the backlight of the
display.
(2) An ON/OFF switch located on the front of the unit under the display. This is a
push button switch mounted flush with the bezel to prevent it from being operated
inadvertently. On earlier models this switch is located on the underside of the
bezel at the front left hand side, and the switch is fitted flush with the bezel to
prevent it from being operated inadvertently.
(3) A SYS FAIL indicator (red), with integral pushbutton switch (later units only), lit
when a fault is detected in the processor. An audible alarm also sounds. Pressing
the pushbutton silences the audible alarm, but the indicator remains lit until the
fault has cleared.
25 A loudspeaker is also incorporated within the display to provide an audible alarm.

26 The Console and Flush Console Mounted Display require the use of a Remote
Trackerball Unit (NNR-A10-6-BCAB) and a Remote Keyboard (45-975-0083-001).
The Remote Trackerball unit comprises a large diameter trackerball and three push buttons for
control. The Remote Keyboard is a standard 75 key QWERTY style. Both the Remote
Trackerball and Keyboard interface directly to the ECDIS Processor.

Trackerball

27 The trackerball controls the on-screen cursor and is used to change the parameters once a
function has been activated. The cursor is shown as an arrow or cross on the display and is
used as an on-screen pointer. The cursor is also used to highlight data and select functions/text
for editing purposes.

28 Three pushbuttons are associated with the trackerball and are used to implement the
functions.

Keyboard

29 The keyboard allows the operator to input and edit text when requested by the ECDIS
software.

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KH2027
Chapter 1

ECDIS Processor Unit

30 The ECDIS Processor is bulkhead mounted and provides the processing of ECDIS and
radar data for display on the screen, refer to Figure 4.

31 The cabling to the unit is via an EMC clamp plate located on the base of the unit.

32 The key operated hinged flap on the front of the ECDIS Processor provides access to the
ON/OFF switch (not used with the ECDIS system), Floppy Disk Drive and CD-ROM
Drive. The ON/OFF switch is not functional once the processor is connected to the display. The
display ON/OFF switch switches the processor and display on simultaneously. The CD-ROM
Drive and Floppy Disk Drive allow data to be loaded onto the ECDIS Processor.

STATUS AND
ON/OFF SWITCH ALARM MODULE

FLOPPY DISK DRIVE


UP MODE

DOWN
ALARM
CD-ROM DRIVE CANCEL
POWER SYS OK ALARM

HINGED FLAP
(KEY OPERATED)

KELVIN HUGHES
ECDIS PROCESSOR
Code No. VDR-A20
Serial No. XXXX Batch I.D. XXXX
Compass Safe Distances: Grade 1 XXm Grade 2 XXm
Manufactured by KELVIN HUGHES LTD Hainault, England 0191
MOD RECORD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

DANGER
High
voltage

CD-5545

Figure 4 - ECDIS Processor

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KH2027
Chapter 1

33 The controls and indicators on the ECDIS Processor are as follows:

(1) MODE - When pressed the brightness menu is accessed. Pressing the UP and
DOWN buttons allow the brightness of the display to be adjusted. Brightness is
normally adjusted at the display.
(2) ALARM CANCEL - When pressed a System Fail or System Shutdown audio
alarm is cancelled. The audible alarm can only be cancelled from this control.
34 The three LEDs are as follows:

(1) POWER - Lit to indicate that power is being supplied to the ECDIS Processor.
(2) SYS OK - Lit when the ECDIS is running.
(3) ALARM - Lit when a System Fail or System Shutdown has occurred.

SWITCHING ON AND SWITCHING OFF

Switching On

35 The display and ECDIS Processor are switched on by the ON/OFF pushbutton at the
front of the display.

36 Once the Display and Processor are switched on the Windows operating system will boot
up and ECDIS will be displayed.

37 When the workstation is powered up, the chart display area is initially grey. When the
ECDIS receives a position, the Vector Chart covering that position is automatically
loaded at an appropriate scale. If no position is available the chart display area remains grey and a
chart will have to be loaded manually.

38 Refer to KH3100, bound with this manual, for the ECDIS operating procedures.

Shutdown of ECDIS

39 Under normal conditions ECDIS should be shutdown from the Main Menu, Shutdown
option. Refer to KH3100 for the shutdown procedure.

Power On Following Shutdown

40 When switching on the ECDIS following a shutdown initiated from the Main Menu
option, the system starts up with settings in accordance with IEC1174.

41 If the shutdown was caused by a power interruption or by Switching Off the ECDIS
without first initiating a shutdown from the Main Menu, when ECDIS is Switched On the
system restarts with some settings remaining the same as prior to the shutdown. For details of
which settings remain unchanged, refer to KH3100.

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Chapter 1

Uninterruptible Power Supply Operation

42 The Manta Processor incorporates an Uninterruptible Power Supply (UPS). If the mains
power to the processor is interrupted a message box is displayed on the screen.

Figure 5 - UPS Power Fail Message

43 When the mains power is restored a message is displayed on the screen as shown below.

Figure 6 - UPS Power Restored Message

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KH2027
Chapter 1

TECHNICAL OVERVIEW

44 The basic Manta ECDIS consists of a Manta Display and associated ECDIS Processor,
together with Data Interface Units and Central Alarm Interface Units, as required. A
typical schematic is shown in Figure 7.

ECDIS
NMEA SERIAL INPUTS/OUTPUTS
ROUTE PLANNING
TERMINAL

NAVIGATION SENSORS
DATE/TIME
POSITION
SPEED NMEA SERIAL INPUTS
HEADING
DEPTH SENSOR
AUTOPILOT
WIND SPEED/DIRECTION

GYRO ECDIS
SPEED (LOG) PROCESSOR UNIT
ALARM PANEL
ANALOGUE INPUTS DATA INTERFACE NMEA SERIAL I/O VDR-A20
ENGINE(S) UNIT(S) +12V SUPPLY
THRUSTER(S) VDR-A4
RUDDER(S)
ALARMS

CENTRAL ALARM SERIAL LINK


ALARM OUTPUTS
ALARM PANEL INTERFACE UNIT +12V SUPPLY
FSD-A14

RADAR VIDEO/SYNC
NAVIGATION RADAR
SHIP'S MAINS (110V/220V)
ALARMS (RELAY ISOLATED)
ETHERNET

PS2 PS2

REMOTE DISPLAY
TRANSCEIVER
(OPTIONAL)

RS485

REMOTE DISPLAY
TRANSCEIVER
(OPTIONAL)

PROCESSOR ON/OFF AUDIO PS2 PS2 VIDEO

ON/OFF TRACKER-
SWITCH SPEAKER BALL KEYBOARD

MANTA FLAT PANEL


DISPLAY

NOTE: REMOTE DISPLAY TRANSCEIVERS REQUIRED WHEN CABLE LENGTH FROM


ECDIS PROCESSOR UNIT TO MANTA FLAT PANEL DISPLAY EXCEEDS 3 METRES.

CD-5985

Figure 7 - Manta ECDIS System Schematic Diagram

Issue 3 (May 03) Page 1.11


KH2027
Chapter 1

Manta Display

45 The basic Manta ECDIS display options are as follows:

FSD-A8 17-inch Manta 1700 Desk Top ECDIS


FSD-A9 17-inch Manta 1700 Console Mounted ECDIS/Radar Display
FSD-A9-ABAA 17-inch Manta 1700 Flush Console Mounted ECDIS/Radar Display
FSD-A2 20-inch Manta 2000 Desk Top ECDIS
FSD-A3 20-inch Manta 2000 Console Mounted ECDIS/Radar Display
FSD-A3-ABAA 20-inch Manta 2000 Flush Console Mounted ECDIS/Radar Display
FSD-A5 23-inch Manta 2300 Desk Top ECDIS
FSD-A6 23-inch Manta 2300 Console Mounted ECDIS/Radar Display
FSD-A6-ABAA 23-inch Manta 2300 Flush Console Mounted ECDIS/Radar Display

46 The Manta ECDIS displays are designed to be connected to the ECDIS Processor unit
(VDR-A20). As the ECDIS Processor unit only has serial interfaces, analogue interfaces
are connected to the ECDIS Processor unit via Data Interface Units (DIUs) (VDR-A4).

47 The Manta display is a Thin Film Transistor (TFT) flat screen display with associated
interface and control circuitry. The Manta display may contain an integral trackerball
and keyboard (desk top mounted) or a remote trackerball and keyboard (console and flush
console mounted). The interfaces to the ECDIS Processor Unit are:

(1) An ON/OFF control to the processor.


(2) Video from the processor to the display.
(3) An audio signal from the processor to the display to drive the loudspeaker.
(4) Two PS2 interfaces, one for the trackerball and pushbuttons and the other for the
keyboard.
48 The cable used for the PS2 interface must be less than 3 metres long, in order to meet the
specification for the interface. In systems where it is necessary to separate the display and
processor by greater than 3 metres, the optional Remote Display Transceiver must be installed at
both ends of the link. This unit converts the two PS2 links to and from RS485 format thus
allowing a greater separation of the display and associated processor unit. The Remote Display
Transceiver, if fitted, is located within the ECDIS Processor Unit and the Desk Top Display, but
is mounted remotely from the Console Mounted and Flush Console Mounted Displays and is
connected to the remote trackerball and keyboard.

Page 1.12 Issue 3 (May 03)


KH2027
Chapter 1

Desk Top Display

49 The Desk Top Display comprises a plastic moulding, which houses a flat screen LCD
display, trackerball and tactile feel compact keyboard. The external electrical interface is
accessible from the back of the display via a detachable rear cover. The terminations for the
insulation cables are located at the bottom of the LCD flat panel assembly. The cables are EMC
clamped at the cable entrance of the display housing.

50 The Display Units utilise a daylight/dimmable colour high definition LCD Flat Screen
display mounted in landscape orientation. The display is designed for daylight and night
viewing by means of a dimmable backlight. The display types are:

Display Size Video Mode Pixel Resolution Reference

17.0-inch SXGA 1280 x 1024 45-625-0018-001 (Conrac)


20.1-inch SXGA 1280 x 1024 FSD-A104 (KH), or
20.1-inch UXGA 1600 x 1200 45-625-0021-001 (Conrac)
23.1-inch UXGA 1600 x 1200 45-625-0019-001 (Conrac)

Console Mounted and Flush Console Mounted Displays

51 The Console Mounted Display comprises a plastic bezel moulding, fitted around the flat
screen display. The bezel is hinged at the bottom to allow the display to be tilted forward
enabling front access for maintenance purposes. The display can also lift off its hinges, if
required.

52 The Flush Mounted Console Display has a flat metal bezel surround and is designed to fit
flush with the console. It is not hinged and has to be unscrewed from the console for
maintenance purposes.

53 The Console and Flush Console Mounted Displays utilise a daylight/dimmable colour
high definition LCD Flat Screen display mounted in the landscape position. The display
is designed for daylight and night viewing by means of a dimmable backlight. The display types
are:

Display Size Video Mode Pixel Resolution Reference

17.0-inch SXGA 1280 x 1024 45-625-0018-001 (Conrac)


20.1-inch SXGA 1280 x 1024 FSD-A104 (KH) or
20.1-inch UXGA 1600 x 1200 45-625-0021-001 (Conrac)
23.1-inch UXGA 1600 x 1200 45-625-0019-001 (Conrac)

54 The terminations for the insulation cables are located at the bottom of the LCD flat panel
assembly.

Issue 3 (May 03) Page 1.13


KH2027
Chapter 1

ECDIS Processor Unit (VDR-A20)

55 The ECDIS Processor Unit takes the incoming signals from the ship's sensors and
processes them for use within the ECDIS system. It can also receive a radar input from
the ship's navigation radar, which is processed to provide a radar interlay with the chart.
Facilities are provided to allow data to be transferred between ECDIS Processors using a data
link and for connection to an ethernet network for transferring data to other systems, e.g. Route
Planning Terminals. Provision is made to interface two relay isolated external alarms.

56 The ECDIS Processor is provided with 16 serial inputs/outputs. Two inputs/outputs are
configurable as NMEA, RS232 or RS422 interfaces. The remaining 14 inputs/outputs
are configured as NMEA or RS232 interfaces only.

57 Where a DIU is used to process incoming data, it is connected to the ECDIS Processor via
one of the serial inputs/outputs. The DIU is powered from the ECDIS Processor. The
DIU allows a variety of analogue input interfaces to be interfaced to the ECDIS Processor unit.

58 Where a Central Alarm Interface Unit is used to provide relay isolated external alarm, it
is connected to one of the serial inputs/outputs. The Central Alarm Interface Unit is
powered from the ECDIS Processor.

59 The radar input consists of radar real time video, sync pulses and azimuth and heading
line pulses. These are processed in the ECDIS Processor unit to provide radar video for
interlay on the charts.

60 The unit is fitted with a Floppy Disk Drive and CD-ROM Drive which can be used to load
data on the system and a hard disk drive which stores the ECDIS program.

61 The ECDIS Processor Unit operates from the ship’s 110 V/220 V mains. Built-in standby
batteries are provided to ensure power is maintained in the event of mains failure, in order
to shutdown ECDIS in an orderly manner. Power supplies to the DIU are derived from the
ECDIS Processor.

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Chapter 1

62 Figure 8 shows a block diagram of the ECDIS Processor unit.

RANDOM STATUS
ACCESS & ALARM
MEMORY MODULE

RADAR
INTERLAY FLOPPY
PROCESSOR DISK DRIVE
PCB
PROCESSOR

RADAR VIDEO/SYNC/AZ/HL
MOTHERBOARD
HARD
DISK DRIVE

CD-ROM
DRIVE

ETHERNET
NAVIGATION RADAR VIDEO/SYNC/AZIMUTH/HEADING LINE
VIDEO TO MANTA DISPLAY
SERIAL I/O (UP TO 16 OFF) TO FROM DIU/SENSORS
INTERFACE PS2 FROM TRACKERBALL
PCB MANTA DISPLAY
SHIPS MAINS INPUT
PS2 FROM KEYBOARD
PROCESSOR ON/OFF FROM DISPLAY
SPEAKER OUTPUT TO DISPLAY

ON/OFF
SWITCH

POWER
SUPPLY

BATTERIES

CD-5985

Figure 8 - ECDIS Processor Unit Block Diagram

Issue 3 (May 03) Page 1.15


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Chapter 1

Data Interface Unit (VDR-A4)

63 The Data Interface Unit (DIU) (VDR-A4) provides interfacing between the ECDIS
Processor Unit and analogue inputs. The DIU consists of a small unit which is software
configurable to accept the variety of analogue signals found on ships. It communicates with the
ECDIS Processor Unit through a serial NMEA 0183 link. It also receives configuration data
through the serial link.

64 The DIU is powered by +12 V DC nominal (9.8 V to 13.2 V) from the ECDIS Processor
Unit. The +12 V is isolated from the chassis and all inputs and outputs.

65 The DIU provides a pulse interface input e.g. for pulse logs and 16 differential analogue
channels individually configurable as:

(1) Voltage.
(2) Current.
(3) Contact Closures.
(4) A group of four inputs may be configured to interface to analogue gyro systems
(90:1 and above).
66 The DIU is configured in hardware via jumpers and DIP-switches and from the ECDIS
Processor using setup software.

67 Various voltage ranges are selectable and 4 to 20 mA and point closure. The analogue
levels are sampled and the values output via RS232 proprietary NMEA messages.

68 The differential inputs are individually tolerant to a common mode offset of ±100 V (with
respect to Ground).

Range Resolution
±20 V 12 bit (25 mV)
0 to 20 V 12 bit (12.5 mV)
±10 V 12 bit (12.5 mV)
0 to 10 V 12 bit (6.25 mV)
4 to 20 mA 10 bit (6.25 mA)
Contact Closure 1 bit (On or Off)

Central Alarm InterfaceUnit (FSD-A14)

69 The Central Alarm Interface Unit (FSD-A14) provides interfacing between the ECDIS
Processor and external alarm panels/units. The Central Alarm Interface Unit consists of a
small unit which is controlled by a microprocessor to route alarm signals to up to four relay
isolated outputs. It communicates with the ECDIS Processor Unit through an RS232 serial link.

Page 1.16 Issue 3 (May 03)


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Chapter 2

CHAPTER 2

INSTALLATION

CONTENTS
Para Page
1 INTRODUCTION 2.3
4 SYSTEM CONFIGURATIONS 2.3
5 PRE-INSTALLATION REQUIREMENTS 2.3
7 UNPACKING AND INSPECTION 2.3
9 SPACE REQUIREMENTS 2.4
10 SPECIFICATION 2.4
11 CONNECTIONS 2.5
11 Desk Top Display Connections 2.5
12 Console and Flush Mounted Console Display Connections 2.5
13 INSTALLATION 2.6
13 Desk Mounted Displays 2.6
15 Console Mounted Displays 2.6
18 Flush Mounted Console Displays 2.7
20 ECDIS Processor Unit 2.17
25 Data Interface Unit 2.24
27 Remote Trackerball 2.30
29 Remote Keyboard 2.31
31 Central Alarm Interface Unit 2.32
33 Remote Display Transceiver Unit 2.34
35 HARDWARE CONFIGURATION 2.35
35 Remote Display Transceiver 2.35
36 ECDIS Processor Unit 2.36
37 Data Interface Unit 2.38

Issue 3 (May 03) Page 2.1


KH2027
Chapter 2

CONTENTS (CONT.)

ILLUSTRATIONS
Figure Page
1 Manta 1700 Desktop ECDIS Display: Installation Dimensions 2.8
2 Manta 2000 Desktop ECDIS Display: Installation Dimensions 2.9
3 Manta 2300 Desktop ECDIS Display: Installation Dimensions 2.10
4 Manta 1700 Console Display: Installation Dimensions 2.11
5 Manta 2000 Console Display: Installation Dimensions 2.12
6 Manta 2300 Console Display: Installation Dimensions 2.13
7 Manta 1700 Flush Console Display: Installation Dimensions 2.14
8 Manta 2000 Flush Console Display: Installation Dimensions 2.15
9 Manta 2300 Flush Console Display: Installation Dimensions 2.16
10 ECDIS Processor Unit (VDR-A20): Installation Diagram 2.18
11 ECDIS Processor (VDR-A20): External Cable Connections 2.19
12 ECDIS Processor Unit (VDR-A20): Location of Connectors 2.20
13 Data Interface Unit (VDR-A4): Installation Dimensions 2.27
14 Data Interface Unit (VDR-A4): Assembly 2.28
15 Data Interface Unit to ECDIS Processor Unit: Interconnections 2.29
16 Remote Trackerball: Installation Dimensions 2.30
17 Remote Keyboard: Installation Dimensions 2.31
18 Central Alarm Interface Unit: Installation Dimensions 2.33
19 Remote Display Transceiver: Installation Dimensions 2.34
20 Remote Display Transceiver PCB: Location of Links and LEDs 2.35
21 Interface PCB: Location of Links and LEDs 2.37
22 Analogue Input PCB: Location of Links, Jumpers and Switches 2.39
23 MANTA Desktop Display: Interconnections 2.40
24 MANTA Console Display: Interconnections 2.41
25 MANTA Desk Top Display with Remote Display Transceiver: Interconnections 2.42
26 MANTA Console Display with Remote Display Transceiver: Interconnections 2.43

Page 2.2 Issue 3 (May 03)


KH2027
Chapter 2

CHAPTER 2

INSTALLATION

INTRODUCTION

1 This Chapter provides Installation information for the Manta displays. The displays are
designed to be either desk mounted or console mounted.

2 All sizes of desktop display are mounted in the same manner, the only differences being
the position of the mounting holes and cutouts. Similarly, all sizes of the console display
are mounted in the same way, again the only differences being the position and size of the
mounting holes and cutout.

3 The ECDIS systems comprise the following assemblies:

(1) ECDIS Processor


(2) Display, desk or console mounted
(3) Remote Trackerball and Keyboard for console mounted displays.

SYSTEM CONFIGURATIONS

4 Typical Flat Screen Display configurations are shown at the end of this Chapter.

PRE-INSTALLATION REQUIREMENTS

5 The ECDIS Processor unit should ideally be as close as possible to the Display unit.

6 Prior to installing the Flat Screen Display(s):

(1) Check that the appropriate Installation Fitting Kit is available.


(2) Ensure that there is sufficient space in front of the display’s designated position
to allow the operator to work comfortably, and at the rear to allow installation of
cables.
(3) Ensure that the cables are installed in their correct position(s) to allow connection
of the Flat Screen Display.

UNPACKING AND INSPECTION

7 When opening the equipment packing cases:

(1) It is essential that the contents are checked against the invoice.
(2) Carefully examine all packing materials to ensure that no items have been
overlooked. In particular, ensure that the fitting kits and cable kits supplied are
recovered from the packaging.
8 In the event of any discrepancy, the supply Authority MUST be informed immediately .

Issue 3 (May 03) Page 2.3


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Chapter 2

SPACE REQUIREMENTS

9 Refer to the relevant illustrations provided in this Chapter, to ascertain the space
requirements for each item of equipment and ensure that adequate space is provided,
both for operation and maintenance access.

Note: Cable Kit FSD-A124-* is provided to connect Display Unit to the associated Processor
Unit. The maximum length of this cable is 20m, ensure the two units are placed within
reach of the cabling kit provided

SPECIFICATION

10 The basic display panel is an Analogue full colour 20” diagonal daylight high definition
Flat Screen mounted in landscape mode. Details of the weight, power supplies and
compass safe distances for the Manta Flat Screen displays are provided below.

Compass Safe Distances

Grade 1: ¼° Grade 2: 1°
Manta Desktop Display 2.0 m 0.8 m
Manta Console Display 2.0 m 0.8 m
Processor 2.0 m 0.8 m

Manta Specifications

Weight Typical Power Operating Temperature


Consumption Range
0% Relative 95% Relative
Humidity Humidity
Manta 1700 Desktop 18 kg 65 W -15° to +55° -15° to +40°
Manta 2000 Desktop 22 kg 75 W -15° to +55° -15° to +40°
Manta 2300 Desktop 25 kg 127 W -15° to +55° -15° to +40°
Manta 1700 Console 8 kg 65 W -15° to +55° -15° to +40°
Manta 2000 Console 13 kg 75 W -15° to +55° -15° to +40°
Manta 2300 Console 17 kg 127 W -15° to +55° -15° to +40°
Manta 1700 Flush Console 65 W -15° to +55° -15° to +40°
Manta 2000 Flush Console 75 W -15° to +55° -15° to +40°
Manta 2300 Flush Console 127 W -15° to +55° -15° to +40°
ECDIS Processor unit 13 kg 60 W -15° to +55° -15° to +40°

Page 2.4 Issue 3 (May 03)


KH2027
Chapter 2

CONNECTIONS

Desk Top Display Connections

11 Connections between the Desk Top Displays and associated external equipment are as
follows:

Video SK1 15-Way High Density D-Type Socket


Power PL1 3-Way IEC Filter Plug
Data SK2 9-Way D-Type Socket
Speaker input and ON/OFF to
ECDIS Processor
PS2 Trackerball PS2 6-Pin Miniature DIN Socket
PS2 Keyboard PS2 6-Pin Miniature DIN Socket

NOTE: The Maximum recommended cable length for display connections is 20m. All cables
must be EMC bonded by the retaining clamps at the entrance of the display and
processor.

Console and Flush Mounted Console Display Connections

12 Connections between the Console Displays and associated external equipment are as
follows:

Video SK1 15-Way High Density D-Type Socket


Power PL1 3-Way IEC Filter Plug
Data SK2 9-Way D-Type Socket
Speaker input and ON/OFF to
ECDIS Processor

NOTE: The Maximum recommended cable length for display connections is 20m. All cables
must be EMC bonded by the retaining clamp at the entrance of the processor.

Issue 3 (May 03) Page 2.5


KH2027
Chapter 2

INSTALLATION

Desk Mounted Displays

13 Refer to Figures 1 to 3, for installation of the Desk Mounted Displays.

14 The desk-mounted display is designed to be fitted to a desktop surface. Mounting holes


are provided in the base of the unit, in 6 positions, to allow the unit to be secured to the
desktop. Install the Desktop-Mounted unit as follows:

(1) Prepare the desktop by cutting the two access holes and drilling 6 mounting holes
as shown in the illustration.
(2) Position the unit on the desktop and secure using the supplied bolts.
(3) Connect up all required cables between the Desk Top Display and the ECDIS
Processor Unit, in accordance with the appropriate wiring diagram(s) located at
the rear of this Chapter. Access to the cable connections is by removing the rear
panel. Ensure the cables are securely clamped.
(4) Connect all cables between the ECDIS Processor unit and all other system
equipment, in accordance with the appropriate wiring diagrams.

Console Mounted Displays

15 Refer to Figures 4 to 6, for installation of the Console Mounted Displays.

16 The Display Unit is fitted within the front bezel to form the Console Mounted Display
Unit. The unit is designed to be fitted within a Console and is secured in position, using
sliding hinges at the base of the unit and a mounting bracket at the top. The following procedure
assumes that the console section housing the console mounted display and the associated ECDIS
Processor unit have been fitted in their designated positions.

17 Install the Console Mounted Display as follows:

(1) Refer to Figures 4 to 6, prepare the ship’s panel by cutting out the mounting hole
and drilling 6 mounting holes.
(2) Fix the hinged pin blocks to the panel below the cutout (with the pins facing to the
right) using the screws provided. Ensure that at least 5 mm of thread engages with
the hinge block.
(3) Disconnect the retaining lanyard from the console display.
(4) Fix the top bracket to the ship’s panel ensuring that on the rear of the panel the
following components are fitted in the order shown:
(a) Lanyard
(b) Penny washer
(c) Crinkle washer
(d) Nut

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KH2027
Chapter 2

(5) Fit the console display to the hinge blocks and reconnect the lanyard to the
console.
(6) Connect the incoming Mains cable to the Mains input connector at the bottom of
the unit.
(7) Connect all cables between the Display unit and the ECDIS Processor unit, in
accordance with the appropriate wiring diagrams.
(8) Hinge the console upwards and secure it in position, using the two screws
provided, through the top of the display into the retaining bracket.

Flush Mounted Console Displays

18 Refer to Figures 7 to 9, for installation of the Flush Mounted Console Displays.

19 Install the Flush Mounted Console Display as follows:

(1) Refer to Figures 7 to 9, prepare the ship’s panel by cutting out the mounting hole
and drilling the 4 mounting holes.
(2) Fit the flush mounted display into the cutout and secure with the 6 bolts provided.
(3) Connect the incoming Mains cable to the Mains input connector at the bottom of
the unit.
(4) Connect all cables between the Display unit and the ECDIS Processor unit, in
accordance with the appropriate wiring diagrams.

Issue 3 (May 03) Page 2.7


KH2027
Chapter 2

KELVIN HUGHES

REAR COVER SECURED BY


6 OFF M4 PAN HD SCREWS

408
LOCATION OF TB1, K/B, T/B
(LATER VERSIONS ONLY)

K/B
TB1

T/B
1
MOUNTING ON/OFF SWITCH SYS SYS - FAIL INDICATOR
FACE
145 145
516
516
384
66 60 66
221
M4 X 10 SCREWS (10 OFF)
M4 CRINKLE WASHER (10 OFF)

60
CABLE
83

FRONT ENTRY

6 HOLES Ø10 FOR


M8 FASTENERS
266.5
246.5

14.5 14.5
608
450
608

SCREW M6 x 20 CAP HEAD B (4 OFF)


CUTOUT 355 x 140
203.5
140

FRONT

CABLE ENTRY
12 360 12
VIEWED ON UNDERSIDE

MOUNTING AND CUTOUT DETAILS


ALL DIMENSIONS IN MILLIMETRES UNLESS OTHERWISE STATED PLAN VIEW

CD-5947

Figure 1 - Manta 1700 Desktop ECDIS Display: Installation Dimensions

Page 2.8 Issue 3, Amdt 1 (Oct 03)


KH2027
Chapter 2

KELVIN HUGHES

SCREW CSK M4 x 16 (3 OFF)


TOP SCREW PAN M4 x 20 (4 OFF)

457
MOUNTING ON/OFF SWITCH SYS SYS - FAIL INDICATOR
FACE
160
538
538
440
49 65 49
276
M4 X 10 SCREWS (16 OFF)
M4 CRINKLE WASHER (16 OFF)

67
89

CABLE
FRONT ENTRY

6 HOLES Ø10 FOR

22
M8 FASTENERS
273
238

10 10
607
608

438

SCREW M6 x 20 CAP HEAD B (5 OFF)


CUTOUT 420 x 140
200
140

FRONT

CABLE ENTRY
10 420 10
VIEWED ON UNDERSIDE

MOUNTING AND CUTOUT DETAILS


ALL DIMENSIONS IN MILLIMETRES UNLESS OTHERWISE STATED PLAN VIEW

CD-4906

Figure 2 - Manta 2000 Desktop ECDIS Display: Installation Dimensions

Issue 3 (May 03) Page 2.9


KH2027
Chapter 2

KELVIN HUGHES

SCREW CSK M4 x 16 (3 OFF)


TOP SCREW PAN M4 x 20 (4 OFF)

500
MOUNTING ON/OFF SWITCH SYS SYS - FAIL INDICATOR
FACE
168
615
615
515
50 65 50
352
M4 X 10 SCREWS (16 OFF)
M4 CRINKLE WASHER (16 OFF)

60
85

CABLE
FRONT ENTRY

6 HOLES Ø10 FOR

25
M8 FASTENERS
280
240

12.5 12.5
615
615

440

SCREW M6 x 20 CAP HEAD B (5 OFF)


CUTOUT 490 x 140
200
140
20
90

FRONT

CABLE ENTRY
10 495 10
VIEWED ON UNDERSIDE

MOUNTING AND CUTOUT DETAILS


ALL DIMENSIONS IN MILLIMETRES UNLESS OTHERWISE STATED PLAN VIEW

CD-5373

Figure 3 - Manta 2300 Desktop ECDIS Display: Installation Dimensions

Page 2.10 Issue 3 (May 03)


KH2027
Chapter 2

BRACKET - FASTENED TO SHIP’S PANEL


RETAINING LANYARD

KELVIN HUGHES
MANTA2300 CONSOLE DISP
Code No. FSD-A6

Serial No. XXXX Batch I.D. XXXX


Compass Safe Distances: Grade 1 2.0m Grade 2 0.8m
0191-01
Manufactured by KELVIN HUGHES LTD Hainault, England
MOD RECORD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

RETAINING SHIP’S PANEL


LANYARD

110° MAX
SK2
1a 2b

SW1

REAR VIEW SHOWING RETAINING LANYARD FIXING POSITIONS

485

KELVIN HUGHES

SIDE VIEW SHOWING ACCESS TO BACK OF UNIT


WITH LANYARD RESTRAINT

414
120
447
425

2 HOLES DIA 8
FOR BRACKET

350
413

CUT-OUT

PUSH TO RELEASE HINGE


FITTED TO SHIP’S PANEL
4 HOLES DIA 7
FRONT VIEW FOR HINGES

45 25.5
35
123
90
68

ON/OFF SWITCH
252

VIEWED FROM FRONT


CUT-OUT DETAILS FOR
MOUNTING CONSOLE DISPLAY
UNDERSIDE VIEW
33

NOTES
1. ENSURE HINGE :-
A) ROTATES FREELY (ADD C/K WASHERS AS NECESSARY). LONG SCREWS WILL JAM HINGE PIN
B) MINIMUM PLASTIC THREAD ENGAGEMENT IS 5.5mm.
C) ENSURE HINGES ARE CONCENTRIC TO ONE ANOTHER.

ALL DIMENSIONS IN MILLIMETRES UNLESS OTHERWISE STATED CD-5946

Figure 4 - Manta 1700 Console Display: Installation Dimensions

Issue 3 (May 03) Page 2.11


KH2027
Chapter 2

BRACKET - FASTENED TO SHIP’S PANEL


RETAINING LANYARD

KELVIN HUGHES
MANTA2300 CONSOLE DISP
Code No. FSD-A6

Serial No. XXXX Batch I.D. XXXX


Compass Safe Distances: Grade 1 2.0m Grade 2 0.8m
0191-01
Manufactured by KELVIN HUGHES LTD Hainault, England
MOD RECORD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

RETAINING SHIP’S PANEL


LANYARD

110° MAX
SK2
1a 2b

SW1

REAR VIEW SHOWING RETAINING LANYARD FIXING POSITIONS

542

KELVIN HUGHES

SIDE VIEW SHOWING ACCESS TO BACK OF UNIT


WITH LANYARD RESTRAINT

470
20 430
70 330

5
497
475

2 HOLES DIA 8
FOR BRACKET
435
458

CUT-OUT

PUSH TO RELEASE HINGE


12.5

FITTED TO SHIP’S PANEL


FRONT VIEW

4 HOLES DIA 7
FOR HINGES
25
147
122

10
74

ON/OFF SWITCH
383 25

VIEWED FROM FRONT


CUT-OUT DETAILS FOR
MOUNTING CONSOLE DISPLAY
UNDERSIDE VIEW
25

NOTES
1. ENSURE HINGE :-
A) ROTATES FREELY (ADD C/K WASHERS AS NECESSARY). LONG SCREWS WILL JAM HINGE PIN
B) MINIMUM PLASTIC THREAD ENGAGEMENT IS 5.5mm.
C) ENSURE HINGES ARE CONCENTRIC TO ONE ANOTHER.

ALL DIMENSIONS IN MILLIMETRES UNLESS OTHERWISE STATED CD-5334

Figure 5 - Manta 2000 Console Display: Installation Dimensions

Page 2.12 Issue 3 (May 03)


KH2027
Chapter 2

BRACKET - FASTENED TO SHIP’S PANEL


RETAINING LANYARD

KELVIN HUGHES
MANTA2300 CONSOLE DISP
Code No. FSD-A6

Serial No. XXXX Batch I.D. XXXX


Compass Safe Distances: Grade 1 2.0m Grade 2 0.8m
0191-01
Manufactured by KELVIN HUGHES LTD Hainault, England
MOD RECORD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

RETAINING SHIP’S PANEL


LANYARD

110° MAX
SK2
1a 2b

SW1

REAR VIEW SHOWING RETAINING LANYARD FIXING POSITIONS

615

KELVIN HUGHES

SIDE VIEW SHOWING ACCESS TO BACK OF UNIT


WITH LANYARD RESTRAINT

570
18

225 120
542
520

2 HOLES DIA 8
FOR BRACKET
475
511

CUT-OUT

PUSH TO RELEASE HINGE


FITTED TO SHIP’S PANEL
FRONT VIEW

4 HOLES DIA 7
FOR HINGES
18

25.5
147
122
74

ON/OFF SWITCH 57 387 25.5

VIEWED FROM FRONT


CUT-OUT DETAILS FOR
MOUNTING CONSOLE DISPLAY
UNDERSIDE VIEW
25

NOTES
1. ENSURE HINGE :-
A) ROTATES FREELY (ADD C/K WASHERS AS NECESSARY). LONG SCREWS WILL JAM HINGE PIN
B) MINIMUM PLASTIC THREAD ENGAGEMENT IS 5.5mm.
C) ENSURE HINGES ARE CONCENTRIC TO ONE ANOTHER. CD-5547

ALL DIMENSIONS IN MILLIMETRES UNLESS OTHERWISE STATED

Figure 6 - Manta 2300 Console Display: Installation Dimensions

Issue 3 (May 03) Page 2.13


KH2027
Chapter 2

THIS UNIT NOT DIMENSIONED


INFORMATION TO FOLLOW

Figure 7 - Manta 1700 Flush Console Display: Installation Dimensions

Page 2.14 Issue 3 (May 03)


KH2027
Chapter 2

THIS UNIT NOT DIMENSIONED


INFORMATION TO FOLLOW

Figure 8 - Manta 2000 Flush Console Display: Installation Dimensions

Issue 3 (May 03) Page 2.15


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Chapter 2

THIS UNIT NOT DIMENSIONED


INFORMATION TO FOLLOW

Figure 9 - Manta 2300 Flush Console Display: Installation Dimensions

Page 2.16 Issue 3 (May 03)


KH2027
Chapter 2

ECDIS Processor Unit

20 Refer to Figure 10, 11 and 12 for installation of the ECDIS Processor Unit. The ECDIS
Processor unit is designed for bulkhead mounting in a protected environment. The actual
siting of the equipment is generally shown on the approved compartment layout for the particular
ship.

21 Mark out the position of the four bulkhead mounting fixing points of the ECDIS
Processor unit at the designated location, leaving sufficient clearance for ventilation,
cable access and maintenance/servicing.

22 Drill the required bolt positions and secure the ECDIS Processor unit in position, using
four M10 bolts.

23 The ECDIS Processor unit is supplied with a Fitting Kit (VDR-A137), which contains
the following items:

Fuse Anti-Surge 5 A 45-615-181 Qty 1


Fuse Anti-Surge 10 A 250 V 45-650-0004-001 Qty 1
Fuse Anti-Surge 8 A 250 V 45-650-0004-009 Qty 1
Terminal Socket (Mains) 45-743-1612 Qty 1
Terminal Strip 2 Way (BLZF 5.08/2) 45-925-0234-001 Qty 1
Terminal Strip 4 Way (BLZF 5.08/4) 45-925-0234-003 Qty 1
Terminal Strip 5 Way (BLZF 5.08/5) 45-925-0234-004 Qty 28
Terminal Strip 6 Way (BLZF 5.08/6) 45-925-0234-005 Qty 1
Terminal Strip 8 Way (BLZF 5.08/8) 45-925-0234-006 Qty 2
Plug 8 Way Shielded 45-925-0260-001 Qty 1
Wrist Strap 85-750-01 Qty 1
NOTE: In addition 4 M10 bolts, etc., are to be supplied by the shipbuilder.

24 To install the cabling to the ECDIS Processor unit, refer to Figures 23 and 24 for standard
installations and Figures 25 and 26 for Installations with Remote Display Transceivers,
and implement the following:

(1) Release the two captive screws securing the door of the ECDIS Processor unit,
and hinge the door back to gain access to the cable connectors.
(2) Release the 14 screws securing the Gland Plate to the base of the unit and lower
the gland plate.
(3) Loosen the two screws securing the cable clamp plate in position and move the
clamp plate away from the cable access hole.
(4) Connect cabling via the cable glands as shown in Table 1. Feed the ship's cables
through the cable glands in the base of the unit and make the connections, as
detailed in the appropriate interconnections diagram(s).
(5) Tighten the cable clamp plate to secure the cables entering the unit.

Issue 3 (May 03) Page 2.17


KH2027
Chapter 2

413

400

310 FIXING CTRS


285

4 M10 FIXING POINTS

50

62.5
POWER SYS OK ALARM

FAN VENTILATION AREA


600 FIXING CTRS
650

525

KELVIN HUGHES
ECDIS PROCESSOR UNIT
Code No. VDR-A20
Serial No. XXXX Batch I.D. XXXX
XXm Grade 2 XXm
Compass Safe Distances: Grade 1
Manufactured by KELVIN HUGHES LTD Hainault, England
0191
MOD RECORD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

DANGER
High
voltage
250

CABLE ACCESS AREA

ACCESS AREA
665

15 13 11 9 7 5 3 1 MICROPHONE CH4

16 14 12 10 8 6 4 2 A

VHF1
B GLAND
SERIAL INPUTS PLATE
VHF2
C

CSM MICROPHONE CH3


DC OUTPUT
C
CABLE
CLAMP
DC INPUT B

MICROPHONE CH1 MICROPHONE CH2 A


AC INPUT
A B C C B A EARTH
STUD
CD-5553

Figure 10 - ECDIS Processor Unit (VDR-A20): Installation Diagram

Page 2.18 Issue 3 (May 03)


KH2027
Chapter 2

ECDIS PROCESOR UNIT


VDR-A20

GLAND NAME CONNECTOR UNIT


RS232/RS422 SERIAL I/O SERIAL INPUT 1 PL1 INTERFACE PCB

RS232/RS422 SERIAL I/O SERIAL INPUT 2 PL2 INTERFACE PCB

RS232 SERIAL I/O SERIAL INPUT 3 PL3 INTERFACE PCB

RS232 SERIAL I/O SERIAL INPUT 4 PL4 INTERFACE PCB

RS232 SERIAL I/O SERIAL INPUT 5 PL5 INTERFACE PCB

RS232 SERIAL I/O SERIAL INPUT 6 PL6 INTERFACE PCB

RS232 SERIAL I/O SERIAL INPUT 7 PL7 INTERFACE PCB

SERIAL INPUTS FROM RS232 SERIAL I/O SERIAL INPUT 8 PL8 INTERFACE PCB
SHIP'S NAVIGATION SENSORS
RS232 SERIAL I/O SERIAL INPUT 9 PL9 INTERFACE PCB

RS232 SERIAL I/O SERIAL INPUT 10 PL10 INTERFACE PCB

RS232 SERIAL I/O SERIAL INPUT 11 PL11 INTERFACE PCB

RS232 SERIAL I/O SERIAL INPUT 12 PL12 INTERFACE PCB

RS232 SERIAL I/O SERIAL INPUT 13 PL13 INTERFACE PCB

RS232 SERIAL I/O SERIAL INPUT 14 PL14 INTERFACE PCB

RS232 SERIAL I/O SERIAL INPUT 15 PL15 INTERFACE PCB

RS232 SERIAL I/O SERIAL INPUT 16 PL16 INTERFACE PCB

SHIP'S 110V/220V AC INPUT AC INPUT TB1 CHASSIS

AZIMUTH/HEADING LINE PL42 INTERFACE PCB

RADAR VIDEO INPUT VIDEO SK62 INTERFACE PCB


ENTRY
SYNC SK64 INTERFACE PCB
VIA
ETHERNET NETWORK (OPTION) ETHERNET MOTHERBOARD
CABLE
PROCESSOR ON/OFF TO DISPLAY PL36 INTERFACE PCB
CLAMP
SPEAKER OUTPUT TO DISPLAY AUDIO PORT MOTHERBOARD

FLAT SCREEN DISPLAY VGA OUTPUT VGA MOTHERBOARD


MANTA DISPLAY
* PS 2 TRACKERBALL OUTPUT TO DISPLAY MOUSE MOTHERBOARD

* PS2 KEYBOARD OUTPUT TO DISPLAY KEYBOARD MOTHERBOARD

* RS485 OUTPUT TO DISPLAY PL1 RDT PCB

NOTE: * EITHER PS2 TRACKERBALL AND PS2 KEYBOARD OR RS485 INTERFACE TO DISPLAY USED
CD-5554 RS485 INTERFACE ONLY AVAILABLE WHEN REMOTE DISPLAY TRANSCEIVER PCB FITTED.

Figure 11 - ECDIS Processor (VDR-A20): External Cable Connections

Issue 3, Amdt 1 (Oct 03) Page 2.19


KH2027
Chapter 2

1
1
SL5-CL-V

SL2-V
PL43
PL16

SL5-CL-V

SL5-CL-V
PL28

PL27
1
SERIAL 16
SL5-CL-V D50
PL15
1 D47
SERIAL 15 1 39-26-3050
SL5-CL-V
PL38 AC INPUT
PL14
D44

F2
1 SERIAL 14 1 39-26-3050
PL35 AC OUTPUT
SL5-CL-V
PL13
D41 D81

1
1 SERIAL 13
PL6

OUTPUT
SL6-CL-V
SL5-CL-V

PL34
PL12
D38
1
SERIAL 12

DC
SL5-CL-V
PL11

39-26-3030
1

PL40

PL39
SERIAL 11 D35

1
39-26-3030
SL5-CL-V

SL5-CL-V
IDE1 PL10

PL20
MOTHERBOARD 1 D32
IDE2 SERIAL 10
D65

F3
SL5-CL-V F1 D82

1
PL9 D67
D29
1
SERIAL 9
SET TO BE SWITCHED OFF BEFORE DISCONNECTING ANY UNIT

D53

SL5-CL-V
PL30
SL5-CL-V
PL8
REMOTE DISPLAY 1
D26
B4P-SHF-1AA
SERIAL 8

ECDIS RIP
FDC1
TRANSCEIVER PL36

AZ/HL IN
1

1
SL4-CL-V
PCB (IF FITTED) SL5-CL-V PROCESSOR

PL42
PL7
ON/OFF

SL5-CL-V
1

PL31
SERIAL 7

1
SL5-CL-V
PL6

1
1 SERIAL 6 D23

L1366

L1366
SK62

SK64
DANGER SL5-CL-V
PL5
ETHERNET HIGH VOLTAGE

SL5-CL-V
1
SERIAL 5

ECDIS RIP

ECDIS RIP

PL32
D20

VIDEO IN
USB

SYNC IN
PRN
SL5-CL-V
COM 1 VGA PL4

1
1
SERIAL 4 D17

SL5-CL-V
SL5-CL-V

PL44
PL3
1 D14
SERIAL 3

1
D13
PL2 SL8-CL-V
1 D7
SERIAL 2

SL5-CL-V
110/220V
INPUT TS1

PL33
E N L
D4
1 PL1 SL8-CL-V

SERIAL 1

1
SL5-CL-V SL5-CL-V SL5-CL-V SL5-CL-V SL5-CL-V SL5-CL-V
PL50 PL51 PL49 PL48 PL47 PL19
1 1 1 1 1 1

INTERFACE PCB
VIEW ON COMPONENT SIDE
FRONT VIEW WITH COVER REMOVED

15 13 11 9 7 5 3 1 MICROPHONE
CH4

NOITNETTA
16 14 12 10 8 6 4 2 A

VHF1
B
SERIAL INPUTS
VHF2
C

CSM MICROPHONE
DC OUTPUT CH3
C

DC INPUT B

AC INPUT MICROPHONE CH1 MICROPHONE CH2 A


A B C C B A

CABLE CLAMP EARTH STUD

BASE VIEW CD-5555

Figure 12 - ECDIS Processor Unit (VDR-A20): Location of Connectors

Page 2.20 Issue 3 (May 03)


KH2027
Chapter 2

Table 1 - ECDIS Processor Unit: Connector Details

SIGNAL/GLAND CONNECTOR FUNCTION


SERIAL INPUT 1 PL1-1 RX A+
PL1-2 RX A-
PL1-3 TX A+
PL1-4 TX A-
PL1-5 COMMON
PL1-6 TXD A
PL1-7 0V
PL1-8 +12 V
SERIAL INPUT 2 PL2-1 RX B+
PL2-2 RX B-
PL2-3 TX B+
PL2-4 TX B-
PL2-5 COMMON
PL2-6 TXD B
PL2-7 0V
PL2-8 +12 V
SERIAL INPUT 3 PL3-1 RXD C
PL3-2 RXD C RETURN
PL3-3 GROUND
PL3-4 TXD C
PL3-5 +12 V
SERIAL INPUT 4 PL4-1 RXD D
PL4-2 RXD D RETURN
PL4-3 GROUND
PL4-4 TXD D
PL4-5 +12 V
SERIAL INPUT 5 PL5-1 RXD E
PL5-2 RXD E RETURN
PL5-3 GROUND
PL5-4 TXD E
PL5-5 +12 V
SERIAL INPUT 6 PL6-1 RXD F
PL6-2 RXD F RETURN
PL6-3 GROUND
PL6-4 TXD F
PL6-5 +12 V

Issue 3 (May 03) Page 2.21


KH2027
Chapter 2

Table 1 - ECDIS Processor Unit: Connector Details (cont.)

SIGNAL/GLAND CONNECTOR FUNCTION


SERIAL INPUT 7 PL7-1 RXD G
PL7-2 RXD G RETURN
PL7-3 GROUND
PL7-4 TXD G
PL7-5 +12 V
SERIAL INPUT 8 PL8-1 RXD H
PL8-2 RXD H RETURN
PL8-3 GROUND
PL8-4 TXD H
PL8-5 +12 V
SERIAL INPUT 9 PL9-1 RXD J
PL9-2 RXD J RETURN
PL9-3 GROUND
PL9-4 TXD J
PL9-5 +12 V
SERIAL INPUT 10 PL10-1 RXD K
PL10-2 RXD K RETURN
PL10-3 GROUND
PL10-4 TXD K
PL10-5 +12 V
SERIAL INPUT 11 PL11-1 RXD L
PL11-2 RXD L RETURN
PL11-3 GROUND
PL11-4 TXD L
PL11-5 +12 V
SERIAL INPUT 12 PL12-1 RXD M
PL12-2 RXD M RETURN
PL12-3 GROUND
PL12-4 TXD M
PL12-5 +12 V
SERIAL INPUT 13 PL13-1 RXD N
PL13-2 RXD N RETURN
PL13-3 GROUND
PL13-4 TXD N
PL13-5 +12 V

Page 2.22 Issue 3 (May 03)


KH2027
Chapter 2

Table 1 - ECDIS Processor Unit: Connector Details (cont.)

SIGNAL/GLAND CONNECTOR FUNCTION


SERIAL INPUT 14 PL14-1 RXD P
PL14-2 RXD P RETURN
PL14-3 GROUND
PL14-4 TXD P
PL14-5 +12 V
SERIAL INPUT 15 PL15-1 RXD R
PL15-2 RXD R RETURN
PL15-3 GROUND
PL15-4 TXD R
PL15-5 +12 V
SERIAL INPUT 16 PL16-1 RXD S
PL16-2 RXD S RETURN
PL16-3 GROUND
PL16-4 TXD S
PL16-5 +12 V
AC INPUT CHASSIS TB1-L LIVE
CHASSIS TB1-N NEUTRAL
CHASSIS TB1-E EARTH
RADAR VIDEO IN SK62 RADAR VIDEO
(VIA CLAMP PLATE)
RADAR SYNC IN SK64 RADAR SYNC
(VIA CLAMP PLATE)
AZ/HL IN PL42-1 HEADING LINE
(VIA CLAMP PLATE)
PL42-2 GROUND
PL42-3 AZIMUTH
PL42-4 GROUND
ETHERNET NETWORK ETHERNET PIN 1 ON TX+
CONNECTION MOTHERBOARD
ETHERNET PIN 2 ON TX-
MOTHERBOARD
ETHERNET PIN 3 ON RX+
MOTHERBOARD
ETHERNET PIN 6 ON RX-
MOTHERBOARD

Issue 3, Amdt 1 (Oct 03) Page 2.23


KH2027
Chapter 2

Data Interface Unit

25 The Data Interface Unit (DIU) is designed for bulkhead mounting in a protected
environment. The actual siting of the equipment is generally shown on the approved
compartment layout for the particular ship.

26 To install the DIU, refer to Figures 13 and 14, and proceed as follows:

(1) Ensure adequate access space is provided at the installation position for the DIU.
Sufficient clearance is required for maintenance access and cable access.
(2) Mark out the position of the four bulkhead mounting fixing points at the required
installation position.
(3) Fit the DIU and secure using the four M4 bolts.
(4) Release the six screws securing the cover to the case of the unit and remove the
cover.
(5) Slacken, but do not remove, the screws securing the cable clamps to the case and
lift the cable clamps clear of the access holes.
(6) Install the cabling as required for the system. The cables, with the exception of
the earth cable, are fed in through the clamp plates at both ends of the unit, and
connected to the terminals on the PCB Analogue. Refer to the information plate
located on the underside of the cover of the DIU for details.
(a) Connections for the external equipment are as follows:
Table 2 - Data Interface Unit: External Connector Details

INPUT CONNECTOR FUNCTION


ANALOGUE INPUT 1 PL8-1 V IN-
PL8-2 V IN+
PL8-3 GROUND
ANALOGUE INPUT 2 PL8-4 V IN-
PL8-5 V IN+
PL8-6 GROUND
ANALOGUE INPUT 3 PL6-1 V IN-
PL6-2 V IN+
PL6-3 GROUND
ANALOGUE INPUT 4 PL6-4 V IN-
PL6-5 V IN+
PL6-6 GROUND
ANALOGUE INPUT 5 PL4-1 V IN-
PL4-2 V IN+
PL4-3 GROUND

Page 2.24 Issue 3 (May 03)


KH2027
Chapter 2

Table 2 - Data Interface Unit: External Connector Details (cont.)

INPUT CONNECTOR FUNCTION


ANALOGUE INPUT 6 PL4-4 V IN-
PL4-5 V IN+
PL4-6 GROUND
ANALOGUE INPUT 7 PL2-1 V IN-
PL2-2 V IN+
PL2-3 GROUND
ANALOGUE INPUT 8 PL2-4 V IN-
PL2-5 V IN+
PL2-6 GROUND
ANALOGUE INPUT 9 PL7-1 V IN-
PL7-2 V IN+
PL7-3 GROUND
ANALOGUE INPUT 10 PL7-4 V IN-
PL7-5 V IN+
PL7-6 GROUND
ANALOGUE INPUT 11 PL5-1 V IN-
PL5-2 V IN+
PL5-3 GROUND
ANALOGUE INPUT 12 PL5-4 V IN-
PL5-5 V IN+
PL5-6 GROUND
ANALOGUE INPUT 13* PL3-1 V IN-

SEE NOTE PL3-2 V IN+


PL3-3 GROUND
ANALOGUE INPUT 14* PL3-4 V IN-

SEE NOTE PL3-5 V IN+


PL3-6 GROUND
ANALOGUE INPUT 15* PL1-1 V IN-

SEE NOTE PL1-2 V IN+


PL1-3 GROUND
ANALOGUE INPUT 16* PL1-4 V IN-

SEE NOTE PL1-5 V IN+


PL1-6 GROUND

Issue 3 (May 03) Page 2.25


KH2027
Chapter 2

Table 2 - Data Interface Unit: External Connector Details (cont.)

INPUT CONNECTOR FUNCTION


LOG/GYRO PL12-1 PULSE LOG
PL12-2 SHORTING LOG
PL12-3 GROUND
PL12-4 S1
PL12-5 S2
PL12-6 S3
PL12-7 R1
PL12-8 R2

NOTE: Do not connect channels 13 to 16 if a gyro is fitted, these channels are used for the gyro
input. The jumpers for channels 13 to 16 must not be fitted if they are allocated to a gyro.
Cable type used depends on external equipment.

(b) Connect cabling from the DIU to the ECDIS Processor Unit as follows:
Table 3 - Data Interface Unit: Serial Connector Details

SIGNAL CONNECTOR CONNECTOR AT CONNECTOR AT


AT DIU ECDIS PROCESSOR ECDIS PROCESSOR
(PORTS 3 TO 16) (PORTS 1 AND 2)
+12 V PL9-1 PL*-5 PL*-8
0V PL9-2 PL*-3 PL*-7
TX (DATA OUT) PL14-1 PL*-1 PL*-1
GROUND PL14-2 PL*-2 PL*-2
RX (DATA IN) PL14-3 PL*-4 PL*-6
GROUND PL14-4 PL*-3 PL*-7

NOTE: Links are fitted as follows:


If serial ports 1 or 2 used on ECDIS Processor, on ECDIS Processor remove LK1 (serial
port 1) or LK2 (serial port 2), and on DIU set LK1 to Position A.
If serial ports 3 to 16 used on ECDIS Processor, on ECDIS Processor set LK1 and LK2 to
Position A and on DIU set LK1 to Position A.

NOTE: The connector at the ECDIS Processor depends on the serial port the DIU is connected
to. Ports 1 and 2 at the ECDIS Processor use different pin connections to the other ports.
Refer to the ECDIS Processor cabling information for the connections to each of the
serial ports.

(c) Connect the earth cable to the earth stud.


(d) Secure the cables with the cable clamps.
(7) Replace the cover and secure with the six screws.

Page 2.26 Issue 3 (May 03)


KH2027
Chapter 2

255

243 FIXING CTR'S


4 M4 FIXING HOLES CABLE CLAMP

1
1

1
PL1

PL5

PL7
PL3
SL4-CL-V

SL6-CL-V

SL6-CL-V

SL6-CL-V
SL6-CL-V
1 PL14

1
PL12
128 FIXING CTRS
145

SL8-CL-V

1
1

PL6

PL8
PL4
PL2

SL6-CL-V

SL6-CL-V
SL6-CL-V
SL6-CL-V
SL2-V
1 PL9

ANALOGUE PCB

EARTH STUD SIDE VIEW


TOP VIEW ON ENCLOSURE WITH LID REMOVED

DATA INTERFACE UNIT


Code No. VDR-A4
55

Serial No. XXXX Batch I.D. XXXX

Compass Safe Distances: Grade 1 XXm Grade 2 XXm


Manufactured by KELVIN HUGHES LTD Hainault, England
MOD RECORD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

FRONT VIEW CD-5582

Figure 13 - Data Interface Unit (VDR-A4): Installation Dimensions

Issue 3 (May 03) Page 2.27


KH2027
Chapter 2

INFORMATION PLATE LOCATED ON UNDERSIDE OF COVER

CD-5581

Figure 14 - Data Interface Unit (VDR-A4): Assembly

Page 2.28 Issue 3 (May 03)


KH2027
Chapter 2

NMEA (PORTS 1 AND 2 ONLY) DIU


PROCESSOR 1 TX

RX 1 2 GND
PL14
GND 2 3 RX

3 4 GND

4
5 1 +12V
PL9
TX 6 2 0V

0V 7
+12V 8

LINK TO B LINK TO B

NMEA (PORTS 3 TO 16 ONLY)


DIU
PROCESSOR 1 TX

RX 1 2 GND
PL14
RX RTN 2 3 RX

GND 3 4 GND

TX 4
+12V 5 1 +12V
PL9
2 0V

LINK TO A LINK TO A
CD-5583

Figure 15 - Data Interface Unit to ECDIS Processor Unit: Interconnections

Issue 3 (May 03) Page 2.29


KH2027
Chapter 2

Remote Trackerball

27 Where the Remote Trackerball (NNR-A10-6-BCAB) is to be mounted within a console,


refer to Figure 16 and mark out the position of the Trackerball unit. Drill the required
fixing positions and secure the unit in position, using the fixings supplied. Connect the cable to
the Remote Trackerball.

28 Connect the Remote Trackerball to the Processor Unit, as detailed in the appropriate
interconnections diagram.
187

KELVIN HUGHES

145 72

TOP VIEW SIDE VIEW

105
6
30 48
11

4 HOLES DIA 5
43
147.5

145

60

34
116

CUT-OUT DETAILS FOR MOUNTING ALL DIMENSIONS IN MILLIMETRES UNLESS OTHERWISE STATED
INTO CONSOLE UNIT
CD-5564

Figure 16 - Remote Trackerball: Installation Dimensions

Page 2.30 Issue 3 (May 03)


KH2027
Chapter 2

Remote Keyboard

29 Where the Remote Keyboard (45-975-0083-001) is to be mounted within a console, refer


to Figure 17 and mark out the position of the Keyboard unit. Drill the required fixing
positions and secure the unit in position, using the fixings supplied. Connect the cable to the
Remote Keyboard.

30 Connect the Remote Keyboard to the Processor Unit/Display, as detailed in the


appropriate interconnections diagram.

CABLE 3 METRE (TOTAL) LENGTH,


CABLE TO BE STRAIGHT.

25 (REF)

Esc F1 F2

~ ! @
\ 1 2
110 (REF)

Tab Q

Caps A
Lock

Shift Z

Control Alt

209 (REF) 8

TOP VIEW, QWERTY KEYBOARD NOT FULLY DETAILED


8

ALL DIMENSIONS IN MILLIMETRES UNLESS OTHERWISE STATED

CD-5565

Figure 17 - Remote Keyboard: Installation Dimensions

Issue 3 (May 03) Page 2.31


KH2027
Chapter 2

Central Alarm Interface Unit

31 The Central Alarm Interface Unit is designed for bulkhead mounting in a protected
environment. The actual siting of the equipment is generally shown on the approved
compartment layout for the particular ship.

32 To install the Central Alarm Interface Unit, refer to Figure 18, and proceed as follows:

(1) Ensure adequate access space is provided at the installation position for the
Central Alarm Interface Unit. Sufficient clearance is required for maintenance
access and cable access.
(2) Remove the cover from the case of the Central Alarm Interface Unit.
(3) Mark out the position of the four bulkhead mounted fixing points at the required
installation position.
(4) Fit the Central Alarm Interface Unit and secure using the four M6 bolts.
(5) Install the cabling as required for the system. The cables, with the exception of
the earth cable are fed in through the clamp plate at the end of the unit. The cables
from the ECDIS Processor are connected to PLC on the PCB. Cables from the
alarm panel are connected to the four relays as required.
(6) Connect cabling from the Central Alarm Interface Unit to the ECDIS Processor
Unit as follows:
Table 4 - Central Alarm Interface Unit: Serial Connector Details

SIGNAL CONNECTOR CONNECTOR AT CONNECTOR AT


AT CENTRAL ECDIS PROCESSOR ECDIS PROCESSOR
ALARM (PORTS 3 TO 16) (PORTS 1 AND 2)
INTERFACE
UNIT
+12 V PLC-1 PL*-5 PL*-8
0V PLC-5 PL*-3 PL*-7
TX (DATA OUT) PLC-4 PL*-1 PL*-1
GROUND PLC-6 PL*-2 PL*-2
RX (DATA IN) PLC-3 PL*-4 PL*-6
GROUND PLC-6 PL*-3 PL*-7

NOTE: Links are fitted as follows:


If serial ports 1 or 2 used on ECDIS Processor, on ECDIS Processor remove LK1 (serial
port 1) or LK2 (serial port 2).
If serial ports 3 to 16 used on ECDIS Processor, on ECDIS Processor set LK3 to LK16 as
appropriate to Position B.

Page 2.32 Issue 3 (May 03)


KH2027
Chapter 2

NOTE: The connector at the ECDIS Processor depends on the serial port the Central Alarm
Interface Unit is connected to. Ports 1 and 2 at the ECDIS Processor use different pin
connections to the other ports. Refer to the ECDIS Processor cabling information for the
connections to each of the serial ports.

(7) Connect the earth cable to the earth stud.


(8) Secure the cables with the cable clamps.
(9) Replace the cover and secure with the screws.

250 75
220

PLD
PLE
PLB

PLA
PLC
250
210

60
CABLE ENTRY

15
4xØ7 FOR M6 FIXINGS RELAYS M6 EARTH BOLT

VIEW WITH LID REMOVED


CD-5990

Figure 18 - Central Alarm Interface Unit: Installation Dimensions

Issue 3 (May 03) Page 2.33


KH2027
Chapter 2

Remote Display Transceiver Unit

33 When the Remote Keyboard and Remote Trackerball are used with the RS485 interface
for remote processor units, the Remote Display Transceiver must be mounted in the
console close to the Keyboard and Trackerball, refer to Figure 19 and mark out the position of the
Remote Display Transceiver Unit. Drill the required fixing positions and secure the unit in
position.

34 Connect the Remote Display Transceiver Unit to the Remote Keyboard, Remote
Trackerball and Processor Unit/Display, as detailed in the appropriate interconnections
diagram.
200

REMOTE DISPLAY

240
TRANSCEIVER
Code No FSD-A21
75

M6 EARTH STUD CABLE ACCESS

150 25
20
PL1
PL2

PL3

SK1 SK2
180
40

4 x M6 FIXING HOLES CD-6092

Figure 19 - Remote Display Transceiver: Installation Dimensions

Page 2.34 Issue 3, Amdt 1 (Oct 03)


KH2027
Chapter 2

HARDWARE CONFIGURATION

Remote Display Transceiver

35 If the Remote Display Transceiver is fitted, either to the Display, Processor or as a


separate unit, the links must be set for the correct operation, refer to Figure 20. The links
are as follows:

LK1 OPEN RDT configured for keyboard/mouse operation


This is the setting for the RDT at the display or
associated with the remote trackerball/keyboard
MADE RDT configured for processor.
This is the setting for the RDT located in the ECDIS
Processor Unit.
LK2 NOT USED

87123-0601 87123-0601

SK2 SK1

TP112
TP113 TP114 TP111

D4 D2
+ +

1
PL3 LK1
M20-9980506
LK2

B3P-SHF-1AA
+
SL4-CL-V

PL2
D1

1
L1
PL1

L2
1

CD-5987

Figure 20 - Remote Display Transceiver PCB: Location of Links and LEDs

Issue 3 (May 03) Page 2.35


KH2027
Chapter 2

ECDIS Processor Unit

36 On the Interface PCB set the links as follows, refer to Figure 21:

LK1 OPEN Serial Port 1 set to RS232


MADE Serial Port 1 set to RS422
LK2 OPEN Serial Port 2 set to RS232
MADE Serial Port 2 set to RS422
LK3 A Serial Port 3 set to NMEA
B Serial Port 3 set to RS232
LK4 A Serial Port 4 set to NMEA
B Serial Port 4 set to RS232
LK5 A Serial Port 5 set to NMEA
B Serial Port 5 set to RS232
LK6 A Serial Port 6 set to NMEA
B Serial Port 6 set to RS232
LK7 A Serial Port 7 set to NMEA
B Serial Port 7 set to RS232
LK8 A Serial Port 8 set to NMEA
B Serial Port 8 set to RS232
LK9 A Serial Port 9 set to NMEA
B Serial Port 9 set to RS232
LK10 A Serial Port 10 set to NMEA
B Serial Port 10 set to RS232
LK11 A Serial Port 11 set to NMEA
B Serial Port 11 set to RS232
LK12 A Serial Port 12 set to NMEA
B Serial Port 12 set to RS232
LK13 A Serial Port 13 set to NMEA
B Serial Port 13 set to RS232
LK14 A Serial Port 14 set to NMEA
B Serial Port 14 set to RS232
LK15 A Serial Port 15 set to NMEA
B Serial Port 15 set to RS232
LK16 A Serial Port 16 set to NMEA
B Serial Port 16 set to RS232
LK17 A Not used
B Not used

Page 2.36 Issue 3 (May 03)


KH2027
Chapter 2

1 1 1 1 1 1
SL5-CL-V PL19 SL5-CL-V PL47 SL5-CL-V PL48 SL5-CL-V PL49 SL5-CL-V PL51 SL5-CL-V PL50

LK1
1

1
PL33

D4
SL8-CL-V PL1
SL5-CL-V

D7

D13 1
SL8-CL-V PL2

B LK3 A

LK2
1
PL44

D14 1
SL5-CL-V

PL3

B LK4 A
SL5-CL-V

D17
1
1

B LK5 A
SL5-CL-V PL4
PL32
SL5-CL-V

D20
1

B LK6 A
SL5-CL-V PL5

D23

B LK7 A
1
SL5-CL-V PL6
1
PL31

1
PL42
SL5-CL-V

1
SL5-CL-V PL7
SL4-CL-V
1

D26
A LK17 B
PL30

1
B LK8 A

SL5-CL-V PL8
SL5-CL-V

D53
D29
B LK9 A

D67 1
SL5-CL-V PL9
D82
1

D65
PL20

D32
B LK10 A
SL5-CL-V

1
SL5-CL-V PL10

D35
1
B LK11 A

SL5-CL-V PL11
SL6-CL-V

D38
1
B LK12 A

SL5-CL-V PL12
PL34

D41
1
B LK13 A
1

SL5-CL-V PL13
D81

D44
1
B LK14 A

SL5-CL-V PL14

D47
B LK15 A

1
SL5-CL-V PL15
SL5-CL-V

SL5-CL-V

D50
B LK16 A
SL2-V

1
PL43

PL27

PL28

SL5-CL-V PL16
1

VIEW ON COMPONENT SIDE

CD-4884

Figure 21 - Interface PCB: Location of Links and LEDs

Issue 3 (May 03) Page 2.37


KH2027
Chapter 2

Data Interface Unit

37 On the Analogue Input PCB, set the jumpers, links and switches as follows, refer to
Figure 22 and the information plate located on the underside of the cover of the DIU:

LK1 O/P FORMAT A for NMEA (setting for DAU serial link)

LK2 LOG TYPE A for Current Sourcing (Pulse) Log


B for Closing Contact (Shorting) Log

Input Jumpers 1,2,3 OPEN Voltage input


3 MADE Current input
1, 2 MADE Switching input

NOTE:When a gyro is fitted, do not fit input jumpers to channels 13 to 16 as these are
allocated to the gyro.

SW1 SW1-1 SW1-2 BAUD


OFF OFF 4800 (setting for DAU serial link)

SW1-3 SW1-4 CHANNELS


ON ON 16 (setting for VDR system)

SW1-5 SW1-6 FORMAT


OFF OFF NMEA (setting for DAU serial link)

SW1-7 SW1-8 GYRO


OFF OFF None
OFF ON 50 - 60 Hz
ON OFF 400 Hz
ON ON Stepper

SW2 Set all switches to OFF when a gyro is not fitted to PL12
Set all switches to ON when a gyro is fitted to PL12

NOTE:Setting SW2 to ON connects the gyro input from PL12 to Channels 13 to 16. If this
setting is selected ensure no connections are made to PL1 and PL3, and ensure
that no jumpers are fitted on Channels 13 to 16.

Page 2.38 Issue 3 (May 03)


KH2027
Chapter 2

1
Jb1 Jd1 Jf1 Jh1

PL5

PL7
PL3
PL1
Jb2 Jd2 Jf2 Jh2
Jb3 Jd3 Jf3 Jh3
PL14

SL6-CL-V
Ja1 Jc1 Je1 Jg1

SL6-CL-V
SL6-CL-V

SL6-CL-V
SL4-CL-V

Ja2 Jc2 Je2 Jg2


Ja3 Jc3 Je3 Jg3
1
1

B LK1 A
PL12

A B
LK2
SW2

219-8LPST SW1
219-8LPST
SL8-CL-V

1
Ji1 Jk1 Jm1 Jo1
PL6

PL8
PL4
PL2

Ji2 Jk2 Jm2 Jo2


Ji3 Jk3 Jm3 Jo3
PL9

Jj1 Jp1
SL6-CL-V

Jl1 Jn1
SL2-V

SL6-CL-V
SL6-CL-V

SL6-CL-V

Jj2 Jl2 Jn2 Jp2


Jj3 Jl3 Jn3 Jp3
1

CD-4887

Figure 22 - Analogue Input PCB: Location of Links, Jumpers and Switches

Issue 3 (May 03) Page 2.39


MANTA DESKTOP ECDIS DISPLAY
FSD-A2 & FSD-A5 & FSD-A8 VDR ECDIS PROCESSOR UNIT
FSD-A126-* PS2 CABLE

ON/OFF BACKLIGHT TRACKERBALL


KH2027

INTERFACE MOTHER BOARD


SWITCH ADJUST FSD-A101
Chapter 2

Page 2.40
1
2
1
2
3
1 DATA
1
2 N/C

PL1
PL1
2
PS2 3 GND
3
6-PIN 4 +5V PS2 MOUSE PORT
4
5 CLOCK
PART OF FSD-A112 FSD-A127 5
6 N/C
CABLEFORM (NOTE A) (NOTE A) 6

GND
ON/OFF
ON/OFF
DOWN
GND
UP
N/C
KEYBOARD
INTERFACE
1 DATA
1

1
2
3
1
2
3
4
2 N/C
2
PANEL OFF/ON (SK4) BACKLIGHT PS2 3 GND
3
3 WAY JST CONTROL (SK3) 6-PIN 4 +5V PS2 KEYBOARD PORT
4
SM CONNECTOR 4 WAY JST 5 CLOCK
SM CONNECTOR 5
6 N/C
6

PROPRIETARY
VIDEO CABLE
85-290-0038-00*
1 RED
1
2 GREEN
2
3 BLUE
3
4 N/C
4
5 GND
5
6 GND
6 VGA PORT
7 GND
VIDEO INPUT (SK1) 7 VIDEO OUPUT
8 GND
8 15-WAY D TYPE
FLAT PANEL ASSEMBLY 15-WAY D TYPE 9 N/C
(HIGH DENSITY) 9 (HIGH DENSITY)
10 GND
10
11 N/C
11
12 N/C
12
13 H. SYNC
13
14 V. SYNC
14
15 N/C
15

GREEN JACK SOCKET


1
AUDIO PORT
2
AUDIO OUTPUT

1
2
3 INPUT PCB
4 FSD-A122-* FSD-A123 VDR-A105
DATA (SK2) 5 GND 1 SK36
9-WAY D TYPE 6 2
1
7 SPEAKER 12 PROCESSOR OFF/ON
2
8 SPEAKER GND 13 4-WAY NH
3

Figure 23 - MANTA Desktop Display: Interconnections


MAINS INPUT (PL1)
9 ON/OFF RTN
3-WAY IEC 4
FILTER PLUG

1
2
3
12V AUX OUTPUT (SK5) 1 GND
2-WAY JST SM 2 12V @ 0-5A
CONNECTOR

MAINS IN SIGNALS IN

L
E
N
FSD-A120-*
NOTE A: EARLY UNITS ARE FITTED WITH FLYING LEADS IN THESE POSITIONS
MAINS INPUT
CD-5212

Issue 3 (May 03)


MANTA CONSOLE DISPLAY
FSD-A3 & FSD-A6 & FSD-A9 FSD-A126-* PS2 CABLE VDR ECDIS PROCESSOR UNIT
& PS2 GENDER CHANGER
(45-925-0261-001)
ON/OFF BACKLIGHT REMOTE
SWITCH ADJUST FSD-A101 TRACKERBALL MOTHER BOARD

1
2
1
2
3
1 DATA
1
2 N/C

PL1
PL1
2
3 GND
3
4 +5V PS2 MOUSE PORT
4
5 CLOCK
PART OF FSD-A112 FSD-A127 5

Issue 3 (May 03)


6 N/C
CABLEFORM (NOTE A) (NOTE A) 6

GND
ON/OFF
ON/OFF
DOWN
GND
UP
N/C
REMOTE
KEYBOARD

1
2
3
1
2
3
4
1 DATA
1
2 N/C
PANEL OFF/ON (SK4) BACKLIGHT 2
3 GND
3 WAY JST CONTROL (SK3) 3 PS2 KEYBOARD PORT
4 +5V
SM CONNECTOR 4 WAY JST 4
SM CONNECTOR 5 CLOCK
5
6 N/C
6

PROPRIETARY
VIDEO CABLE
85-290-0038-00*
1 RED
1
2 GREEN
2
3 BLUE
3
4 N/C
4
5 GND
5
6 GND
6 VGA PORT
7 GND
FLAT PANEL ASSEMBLY VIDEO INPUT (SK1) 7 VIDEO OUPUT
8 GND
8 15-WAY D TYPE
15-WAY D TYPE 9 N/C
(HIGH DENSITY) 9 (HIGH DENSITY)
10 GND
10
11 N/C
11
12 N/C
12
13 H. SYNC
13
14 V. SYNC
14
15 N/C
15

AUDIO PORT
1
GREEN JACK SOCKET
2
AUDIO OUTPUT

1
2 INPUT PCB
3
VDR-A105
4 FSD-A122-* FSD-A123
DATA (SK2) 5 GND 1 SK36
9-WAY D TYPE 6 2
1
7 SPEAKER 12 PROCESSOR OFF/ON
2

Figure 24 - MANTA Console Display: Interconnections


8 SPEAKER GND 13 4-WAY NH
MAINS INPUT (PL1) 3
9 ON/OFF RTN
3-WAY IEC 4
FILTER PLUG

1
2
3
12V AUX OUTPUT (SK5) 1 GND
2-WAY JST SM 2 12V @ 0-5A
CONNECTOR
MAINS IN SIGNALS IN

L
E
N
FSD-A120-*
NOTE A: EARLY UNITS ARE FITTED WITH FLYING LEADS IN THESE POSITIONS
MAINS INPUT
CD-5213

Page 2.41
Chapter 2
KH2027
MANTA DESKTOP ECDIS DISPLAY
FSD-A2 & FSD-A5 & FSD-A8 VDR ECDIS PROCESSOR UNIT

ON/OFF BACKLIGHT
KH2027

SWITCH ADJUST FSD-A101


Chapter 2

Page 2.42
1
2
1
2
3
REMOTE

PL1
PL1
DISPLAY REMOTE DISPLAY
TRANSCEIVER TRANSCEIVER
PART OF FSD-A112 FSD-A127 PL1 PL1
CABLEFORM (NOTE A) (NOTE A)
1 +12V
1
2 GROUND
2
RS485 3 RS485 A RS485 PORT
3

GND
ON/OFF
ON/OFF
DOWN
GND
UP
N/C
4 RS485 B
4

1
2
3
1
2
3
4
PANEL OFF/ON (SK4) BACKLIGHT
3 WAY JST CONTROL (SK3)
SM CONNECTOR 4 WAY JST
SM CONNECTOR

PROPRIETARY
VIDEO CABLE MOTHER BOARD
85-290-0038-00*
1 RED
1
2 GREEN
2
3 BLUE
3
4 N/C
4
5 GND
5
6 GND
6 VGA PORT
7 GND
VIDEO INPUT (SK1) 7 VIDEO OUPUT
8 GND
8 15-WAY D TYPE
FLAT PANEL ASSEMBLY 15-WAY D TYPE 9 N/C
(HIGH DENSITY) 9 (HIGH DENSITY)
10 GND
10
11 N/C
11
12 N/C
12
13 H. SYNC
13
14 V. SYNC
14
15 N/C

Interconnections
15

GREEN JACK SOCKET


1
AUDIO PORT
2
AUDIO OUTPUT

1
2
3 INPUT PCB
4 FSD-A122-* FSD-A123 VDR-A105
DATA (SK2) 5 GND 1 SK36
9-WAY D TYPE 6 2
1
7 SPEAKER 12 PROCESSOR OFF/ON
2
8 SPEAKER GND 13 4-WAY NH
MAINS INPUT (PL1) 3
9 ON/OFF RTN
3-WAY IEC 4
FILTER PLUG

1
2
3
12V AUX OUTPUT (SK5) 1 GND
2-WAY JST SM 2 12V @ 0-5A
CONNECTOR

MAINS IN SIGNALS IN

Figure 25 - MANTA Desk Top Display with Remote Display Transceiver:


L
E
N
FSD-A120-*
NOTE A: EARLY UNITS ARE FITTED WITH FLYING LEADS IN THESE POSITIONS
MAINS INPUT
CD-5983

Issue 3 (May 03)


MANTA CONSOLE DISPLAY
FSD-A3 & FSD-A6 & FSD-A9 VDR ECDIS PROCESSOR UNIT
FSD-A126-* PS2 CABLE
& PS2 GENDER CHANGER
(45-925-0261-001)
ON/OFF BACKLIGHT REMOTE REMOTE DISPLAY
SWITCH ADJUST FSD-A101 TRACKERBALL TRANSCEIVER

1
2
1
2
3
1 DATA
1

PL1
PL1
2 N/C
2 REMOTE DISPLAY
3 GND
3
4 +5V PS2 PORT TRANSCEIVER
4
FSD-A127 5 CLOCK

Issue 3 (May 03)


PART OF FSD-A112 5
CABLEFORM (NOTE A) (NOTE A) 6 N/C
6 PL1 PL1
SK1 +12V
1 1
GROUND

GND
ON/OFF
ON/OFF
DOWN
GND
UP
N/C
2 2
RS485 PORT RS485 A RS485 PORT
REMOTE 3 3
RS485 B
KEYBOARD 4 4
SK2

1
2
3
1
2
3
4
1 DATA
1
BACKLIGHT 2 N/C
PANEL OFF/ON (SK4) 2
CONTROL (SK3) 3 GND
3 WAY JST 3
4 WAY JST 4 +5V PS2 PORT
SM CONNECTOR 4
SM CONNECTOR 5 CLOCK
5
6 N/C
6

PROPRIETARY MOTHER BOARD


VIDEO CABLE
85-290-0038-00*
1 RED
1
2 GREEN
2
3 BLUE
3
4 N/C
4
5 GND
5
6 GND
6 VGA PORT
7 GND
FLAT PANEL ASSEMBLY VIDEO INPUT (SK1) 7 VIDEO OUPUT
8 GND
8 15-WAY D TYPE
15-WAY D TYPE 9 N/C
(HIGH DENSITY) 9 (HIGH DENSITY)
10 GND
10
11 N/C
11
12 N/C
12
13 H. SYNC
13
14 V. SYNC
14
15 N/C

Interconnections
15

AUDIO PORT
1
GREEN JACK SOCKET
2
AUDIO OUTPUT

1
2 INPUT PCB
3
VDR-A105
4 FSD-A122-* FSD-A123
DATA (SK2) 5 GND 1 SK36
9-WAY D TYPE 6 2
1
7 SPEAKER 12 PROCESSOR OFF/ON
2
8 SPEAKER GND 13 4-WAY NH
MAINS INPUT (PL1) 3
9 ON/OFF RTN
3-WAY IEC 4
FILTER PLUG

1
2
3
12V AUX OUTPUT (SK5) 1 GND
2-WAY JST SM 2 12V @ 0-5A
CONNECTOR
MAINS IN SIGNALS IN

Figure 26 - MANTA Console Display with Remote Display Transceiver:


L
E
N
FSD-A120-*
NOTE A: EARLY UNITS ARE FITTED WITH FLYING LEADS IN THESE POSITIONS
MAINS INPUT
CD-5984

Page 2.43
Chapter 2
KH2027
KH2027
Chapter 2

THIS PAGE INTENTIONALLY BLANK

Page 2.44 Issue 3 (May 03)


KH2027
Chapter 3

CHAPTER 3

COMMISSIONING

CONTENTS
Para Page
1 INTRODUCTION 3.3
2 INITIAL CHECKS 3.3
5 Setting Up the Trackerball 3.3
7 Setting Up the Remote Keyboard 3.3
8 RUNNING THE SET-UP PROGRAM 3.4
11 SETTING-UP DEVICES 3.5
14 SETTING-UP TELEGRAMS 3.7
15 NMEA Input Telegrams 3.7
18 Telegram 3.8
20 TimeOut 3.8
21 Check 3.8
23 Active 3.8
26 Maximum Telegram Update Rate 3.9
27 NMEA Output Telegrams 3.9
30 Talker ID 3.9
31 Output Rate 3.10
33 Active 3.10
36 SETTING-UP SHIP’S PARAMETERS 3.10
38 SETTING-UP RADAR INTERLAY 3.12
41 Radar Position (Set in Factory) 3.13
42 Trails Position (Set in Factory) 3.13
44 Sync Delay 3.13
45 Preset Gain 3.14
47 Sea Rate 3.14
48 Peak Sync (Not implemented) 3.14
49 Peak Video (Not implemented) 3.14
50 Heading Line Skew 3.14
53 SETTING-UP THE LOG GYRO CARD AND MONITOR 3.15
54 Log Scale Factor 3.15
55 Gyro Scale Factor 3.16
56 Watchdog Time 3.16
57 Calibrated Monitor Settings 3.16
58 Monitor Size 3.16

Issue 3 (May 03) Page 3.1


KH2027
Chapter 3

CONTENTS (CONT.)
Para Page
59 SERIAL DIAGNOSTICS 3.17
64 TRACK CONTROL 3.20
65 Route Planning Defaults 3.20
66 Track Control Checks 3.20
67 Vessel Maximum Rate Of Turn (ROT) 3.20
68 Vessel Maximum Speed 3.20
69 Vessel Minimum Speed 3.20
70 Minimum Leg Time 3.21
71 WOP Arrival Circle Time 3.21
72 Route Join Max Course Difference 3.21
73 Must Acknowledge Before Turn 3.21
76 Forwarding Distance 3.21
79 Use Forwarding Distance During Turn 3.22
80 ERROR LOG 3.22
81 REMOTE UPDATE 3.22
82 BACK-UP OF USER CREATED CHARTS, MAPS AND ROUTES 3.22
83 RegBackup Utility 3.23
85 HARD DRIVE RESTORATION 3.24
86 RESTORING DATA FROM BACK-UP FLOPPY DISK 3.27

ILLUSTRATIONS
Figure Page
1 Devices Set-Up Tab 3.5
2 NMEA Input Telegram Set-Up Tab(Left-hand Side Fields) 3.7
3 NMEA Output Telegram Set-Up Tab 3.9
4 Ship’s Parameters Set-up Tab 3.11
5 Radar Interlay Set-Up Tab 3.12
6 Uncorrected/Corrected Trails Position 3.13
7 Uncorrected/Corrected Radar Position 3.13
8 Log Gyro Card Set-up Tab 3.15
9 Serial Diagnostics Tab 3.17
10 Test Message 3.19
11 Track Control 3.20
12 RegBackup Dialogue Box 3.23

Page 3.2 Issue 3 (May 03)


KH2027
Chapter 3

CHAPTER 3

COMMISSIONING

INTRODUCTION

1 The object of this chapter is to set-up the ECDIS to reflect the on-board installation. The
Kelvin Hughes ECDIS is set-up via the program described in the following paragraphs.

INITIAL CHECKS

2 Check that all cables are correctly connected.

3 Switch on the ECDIS Processor Unit and the Display Unit. Check that the Power
Indicator on the Display Unit is illuminated.

4 The brightness can be adjusted using the + and - buttons on the front of the unit.

Setting Up the Trackerball

5 Check that the DIP switches on the Trackerball unit are set correctly, as detailed below.

DIP Switch Settings


1 ON
2 OFF
3 OFF
4 ON
5 OFF
6 ON
7 OFF
8 OFF

6 Switch on the system and use the trackerball, checking that the cursor moves around the
screen as expected.

Setting Up the Remote Keyboard

7 Ensure that the remote keyboard is correctly connected to the Processor Unit.

Issue 3 (May 03) Page 3.3


KH2027
Chapter 3

RUNNING THE SET-UP PROGRAM

8 To run the set-up program proceed as follows:

(1) Switch on the ECDIS as detailed in KH3100.


(2) Press Ctrl + Alt + X, together to exit from ECDIS.
(3) Enter the password for access to the operating system and click System.
(4) Select from the ‘Start’ button (located in the bottom left-hand corner) Programs,
ECDIS Utilities, ECDIS Setup. A Set-up box Settings appears on the display.
NOTE: If the Start button is not present, press Ctrl and Esc simultaneously. The Start button will
appear.

9 This program provides set-up facilities for the following:

(1) Devices.
(2) Telegrams.
(3) Ship’s parameters.
(4) Radar Interlay.
(5) Log Gyro Card.
(6) Serial Diagnostics.
(7) Error Logging.
(8) Remote Update of charts.
10 All changes, except for radar settings (refer to paragraph 38) only take effect after the
ECDIS system has been restarted. The radar settings take effect when the overlay is
switched off then on (refer to paragraph 40).

Page 3.4 Issue 3 (May 03)


KH2027
Chapter 3

SETTING-UP DEVICES

11 The Devices tab is used to install devices from a list of pre-defined devices, and for each
installed device:

(1) set the Port Name.


(2) set the Baud Rate.
(3) set the Data Bits.
(4) set the Stop Bits.
(5) set the Parity.
12 To install and set-up a device proceed as follows:

(1) From ECDIS Settings box, select the Devices tab. The box shown in Figure 1 is
displayed.

Figure 1 - Devices Set-Up Tab

Issue 3 (May 03) Page 3.5


KH2027
Chapter 3

(2) Select the device from the list of available devices as follows:
(a) Move the cursor over the required device and press the left-hand
pushbutton; the device is highlighted.
(b) Move the cursor over the Activate button and press the left-hand
pushbutton; the device name is transferred from the list of Available
Devices to the list of Active Devices.
(3) To remove a device from the list of Active Devices:
(a) Move the cursor over the required device and press the left-hand
pushbutton; the device is highlighted.
(b) Move the cursor over the Remove button and press the left-hand
pushbutton; the device name is transferred from the list of Active Devices
to the list of Available Devices.
(4) Set-up the Port Name, Baud Rate, Data Bits, Stop Bits and Parity for the active
device as follows:
(a) Position the cursor over Port Name field and press the left-hand
pushbutton; the port name highlights.
NOTES: (1) In (b) below, to obtain the Port Name; add two to the port number to which
the device is wired on the input Interface PCB.
(2) The system only allows one Active device on each port.

(b) Using the keyboard, enter the Port Name (e.g. COM5).
(c) Position the cursor over the Baud Rate field and press the left-hand
pushbutton; a list of baud rate options appears to the right of the device list.
(d) Move the cursor to the required option and press the left-hand pushbutton;
the selected baud rate appears in the Baud Rate field.
(e) Position the cursor over the Data Bits field and press the left-hand
pushbutton; a list of data bit options appears to the right of the device list.
(f) Move the cursor to the required option and press the left-hand pushbutton;
the selected data bit appears in the Data Bits field.
(g) Position the cursor over the Stop Bits field and press the left-hand
pushbutton; a list of stop bit options appears to the right of the device list.
(h) Move the cursor to the required option and press the left-hand pushbutton;
the selected stop bit appears in the Stop Bits field.
(i) Position the cursor over the Parity field and press the left-hand pushbutton;
a list of parity options appears to the right of the device list.
(j) Move the cursor to the required option and press the left-hand pushbutton;
the selected parity appears in the Parity field.
13 Repeat paragraph12 for all devices forming the installation.

Page 3.6 Issue 3 (May 03)


KH2027
Chapter 3

SETTING-UP TELEGRAMS

14 The Telegrams tab is used to activate/de-activate input and output messages for the
installed devices. Telegram settings are preset for most installations; only experienced
users should alter telegram settings.

NMEA Input Telegrams

15 The ‘Telegram’, ‘TimeOut’, ‘Check’ and ‘Active’ fields can be edited in this set-up tab.
All other fields are fixed. The ECDIS will only interpret messages that are active.
Messages that are not required should be set to inactive, to prevent unwanted alarms from being
generated.

16 To set the NMEA Input message for an input device proceed as follows:

17 From ECDIS Settings box, select the NMEA Input Telegram tab. The box shown in
Figure 2 is displayed (only the telegrams for Active Devices are shown).

Figure 2 - NMEA Input Telegram Set-Up Tab(Left-hand Side Fields)

Issue 3 (May 03) Page 3.7


KH2027
Chapter 3

Telegram

18 This field is used to set the message header that is recognised. If 3 characters are used,
they are matched with the standard IEC61162-1 sentence formatter. Any other number
of characters are matched with characters after the initial $ sign.

19 E.g. The Atlas DOLOG (dual axis log) sends $VBVBW,...and $PKVBW,... telegrams.
The second of these is a proprietary telegram and should not be decoded. If the
‘Telegram’ field is set to ‘VBW’, both telegrams are decoded and alarms are generated. If the
‘Telegram’ field is set to ‘VBVBW’, only the $VBVBW,... Telegram is decoded and no
unwanted alarms are generated.

TimeOut

20 This field sets the time (in milliseconds) after which if the telegram message has not been
received, a ‘Serial Message Timeout’ alarm is raised.

NOTE: If the value is set to Zero, the timeout will not occur.

Check

21 This field is used to select the level of checking applied to input messages. The levels of
checking to be applied are:

(1) STRICT w h e n s e t t o t h i s l e v e l , t h e me s s a g e ( s ) M U S T
comply with IEC61162-1.
(2) RELAXED w h e n s e t t o t h i s l e v e l , me s s a g e s w h i c h a r e n o t
strictly compliant with IEC61162-1, but which are still safe to use, are decoded.
22 Move the cursor over the ‘Check’ field for the required input message and press the
left-hand pushbutton; the field highlights. An option box to set the check level to
Strict/Relaxed the message appears below the list of device messages.

Active

23 Move the cursor over the ‘Active’ field for the required input message and press the
left-hand pushbutton; the field highlights. An option box to Activate/De-activate the
message appears below the list of device messages.

24 Select Yes to activate the message or No to de-activate the message.

NOTE: Only one position message should be active for each position sensor.

25 Repeat paragraphs 16 to 24 for all input messages, as necessary.

Page 3.8 Issue 3 (May 03)


KH2027
Chapter 3

Maximum Telegram Update Rate

26 This can be used to reduce the processor workload for high rate telegrams. Set to the time
in milliseconds for which telegrams of the same type should be ignored after the receipt
of one of those telegrams.

NMEA Output Telegrams

27 Only the ‘Talker ID’, ‘Output Rate’ and ‘Active’ fields can be edited in this set-up tab.
All other fields are fixed. The ECDIS will only output messages that are active.

28 To set the NMEA Output message for an output device proceed as follows:

29 With the Devices tab selected, click on the NMEA Output Telegrams tab with the
left-hand pushbutton. The box shown in Figure 3 is displayed (only the telegrams for
Active devices are shown).

Figure 3 - NMEA Output Telegram Set-Up Tab

Talker ID

30 This field sets the IEC61162-1 talker ID of the output telegrams sent. They should not be
adjusted, unless required.

Issue 3 (May 03) Page 3.9


KH2027
Chapter 3

Output Rate

31 This field sets the output rate for the message.

(1) Move the cursor over the Output Rate field for the required output message and
press the left-hand pushbutton; the Output Rate field highlights.
32 Enter the required output rate (in milliseconds) for the message, using the keyboard.

Active

33 Move the cursor over the ‘Active’ field for the required output message and press the
left-hand pushbutton; the field highlights. An option box to Activate/De-activate the
message appears below the list of device messages.

34 Select Yes to activate the message, or select No to de-activate the message.

35 Repeat paragraphs 28 to 34 for all output messages.

SETTING-UP SHIP’S PARAMETERS

36 This tab is used to set Ownship’s parameters, e.g. length overall, beam width, antenna
offsets, Radar offsets, type of position used, etc.

NOTE: Antenna Offsets MUST be entered accurately for the position to be calculated correctly.

37 To set-up ship’s parameters proceed as follows:

(1) Select the Ship Setup tab; the box shown in Figure 4 is displayed.

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Chapter 3

Figure 4 - Ship’s Parameters Set-up Tab

(2) Enter the vessel name in the Vessel Name field using the keyboard. This name
does not appear when the ECDIS is running, but may be used on print-outs.
(3) Move the cursor to the Sensors area and select the required Heading, Log, Depth
and Time sensors from the drop down list associated with each.
(4) Move the cursor to the Own Ship’s Parameters area and enter Length Overall and
Beam Width using the keyboard. These set the size and shape of the ship’s outline
used on charts.
(5) Enter Bow to Con and Centre to Con using the keyboard. These specify where on
the vessel the conning position is located - the conning position is the position to
which all positions are referenced.
NOTE: Centre to Con measurements to Port and Starboard are positive and negative
respectively.

(6) Move the cursor to the Antenna Offsets area. Select the sensor to be offset from
the drop down list associated with Sensor Name.
(7) Enter the Bow and Centre to Antenna (Ant) position. These specify the position
of the Antenna, so that a position received from satellite by the antenna may be
offset by the ECDIS, to the conning position. This provides an accurate ship
position as shown on the display.
(8) Repeat steps (6) and (7) for each sensor.

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SETTING-UP RADAR INTERLAY

38 When the Radar Interlay tab is selected the box shown in Figure 5 is displayed.

Figure 5 - Radar Interlay Set-Up Tab

39 To enable or disable the Radar Interlay function, click on the Enable Radar Interlay box.
If a RIP card is not fitted, the Radar Interlay function should be disabled.

40 Before commencing adjustment, ensure that the ECDIS is running with radar interlay
displayed. When adjustments have been made, radar interlay should be turned off, then
on again, for the new settings to take effect.

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Radar Position (Set in Factory)

41 The Radar Position Slider is used to align the radar picture with Ownship’s conning
position, as shown in Figure 7.

CD-2731
UNCORRECTED CORRECTED

Figure 7 - Uncorrected/Corrected Radar Position

Trails Position (Set in Factory)

42 The Trails Position slider is used to align the radar trails (dark green)with the radar image
(light green), as shown in Figure 6.

UNCORRECTED CORRECTED
CD-2732

Figure 6 - Uncorrected/Corrected Trails Position

43 The rest of the information on the Radar Interlay tab refers to a specific radar transceiver.
If a Kelvin Hughes Radar Interswitch Unit (RIU) is connected select each transceiver in
turn and adjust the settings appropriately. If a single transceiver is connected (i.e. no RIU) select
Single Tx and adjust the settings as appropriate.

Sync Delay

44 The sync Delay slider is used to adjust the representation of straight lines on the radar
display, i.e., if a known straight line, e.g. a nearby quay, appears distorted on the radar
display, the sync delay may be adjusted to remove the distortion.

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Preset Gain

45 The Preset Gain slider is used to adjust the gain applied to the radar picture.

NOTE: Fine tuning of the gain is carried using the gain control in the ECDIS program.

46 The preset gain should be set so that maximum noise is applied, without flooding the
picture, when the main gain in the ECDIS program is set to 60.

Sea Rate

47 The Sea Rate slider is used to adjust the behaviour of sea clutter control.

Peak Sync (Not implemented)

48 The Peak Sync slider is used to set the threshold at which the RIP PCB recognises that a
sync pulse is present. Adjust the slider control until the NO SYNC message disappears.

Peak Video (Not implemented)

49 The Peak Video slider is used to set the threshold at which the RIP PCB recognises that a
video signal is present. Adjust the slider control until the NO VIDEO message
disappears.

Heading Line Skew

50 The Heading Line Skew slider is used to compensate for mis-alignment of the radar
turning mechanism.

51 To check the alignment proceed as follows:

(1) Select a stationary target which can be seen by the eye and which paints an echo
on the screen.
(2) Take a compass bearing of the target, and compare this with the bearing of the
echo paint on the display. Note the degree and direction of any discrepancy.
52 Adjust the slider to compensate for the any discrepancy noted in paragraph 51.

NOTE: Each of the settings detailed in paragraphs 45 to 50 can be changed by either using the
slider or by typing in a value.

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SETTING-UP THE LOG GYRO CARD AND MONITOR

53 When the Log Gyro Monitor tab is selected the box shown in Figure 8 is displayed.

Figure 8 - Log Gyro Card Set-up Tab

Log Scale Factor

54 Select the log scale factor to reflect the type of log fitted in the installation, as follows:

(1) Move the cursor over the arrow of the Log Scale Factor drop down list and click
to reveal the list.
(2) Select either 100, 200 or 400 pulses per mile from the list, as required.

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Gyro Scale Factor

55 Select the gyro scale factor to reflect the type of gyro fitted in the installation, as follows:

(1) Move the cursor over the arrow of the Gyro Scale Factor drop down list and click
to reveal the list.
(2) Select either 360:1, 180:1, 90:1, 45:1 or 36:1 pulses per mile from the list, as
required.

Watchdog Time

56 This is the time interval which the system fail watchdog waits for before activating the
system fail lamp. Under normal operation, the system watchdog timer is reset at regular
intervals so the system fail lamp does not light. A setting of 8 seconds is recommended.

Calibrated Monitor Settings

57 The backlight and contrast settings should be set up as shown in the table below.

DAY BRIGHT DAY WHITE DAY BLACK DUSK NIGHT


BACK- CON- BACK- CON- BACK- CON- BACK- CON- BACK- CON-
LIGHT TRAST LIGHT TRAST LIGHT TRAST LIGHT TRAST LIGHT TRAST
1700 TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA
2000 90 73 89 73 90 73 75 73 68 73
2300 100 61 84 61 100 61 41 61 33 61

Monitor Size

58 The screen width and screen height define the visible display area. This in turn is used in
calculations of chart scale. Examples are given for the standard Kelvin Hughes ECDIS
monitors, any other monitors must have their values measured and entered.

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SERIAL DIAGNOSTICS

59 When the Serial Diagnostics tab is selected the box shown in Figure 9 is displayed. The
Serial Diagnostics tab is used to test the serial link between ports.

Figure 9 - Serial Diagnostics Tab

60 To test a Serial Port:

(1) Move the cursor over the Output Port drop down list and select the required
output port.
(2) Enter the baud rate in the settings box.
(3) Move the cursor over the Input Port drop down list and select the required input
port.
(4) Enter the baud rate in the settings box.
(5) Click on the Update button, for both Output and Input ports, with the left-hand
pushbutton.
(6) Enter a test message using the keyboard.
(7) Click on the Send button with the left-hand pushbutton.
(8) To clear the message click on the Clear button with the left-hand pushbutton.

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NOTE: Serial ports already used by the ECDIS cannot be tested while the ECDIS is running.

61 The Serial Diagnostics facility can be used with a loop-back, to test an output from one
port to an input on another port.

62 To test an Output:

(1) Move the cursor over the Output Port drop down list and select the required
output port.
(2) Enter the baud rate in the settings box.
(3) Click on the Update button, for Output ports, with the left-hand pushbutton.
(4) Enter a test message using the keyboard.
(5) Click on Send.
63 To test an Input:

(1) Move the cursor over the Input Port drop down list and select the required input
port.
(2) Enter the baud rate in the settings box.
(3) Click on the Update button, for Input ports, with the left-hand pushbutton.
(4) Enter a test message using the keyboard.

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(5) If the link is O.K. the test message appears, as shown in Figure 10.

Figure 10 - Test Message

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TRACK CONTROL

64 When the Track Control tab is selected the box shown in Figure 11 is displayed. The
Track Control tab is used to set up parameters used in Route Planning and Autopilot
Track Control.

Figure 11 - Track Control

Route Planning Defaults

65 These are the default settings for new routes.

Track Control Checks

66 These parameters are used when checking if a route is valid for Track Control.

Vessel Maximum Rate Of Turn (ROT)

67 The maximum safe rate of turn that the vessel can maintain while under track control.

Vessel Maximum Speed

68 The maximum safe speed that the vessel is capable of maintaining during track control.

Vessel Minimum Speed

69 The minimum speed at which the vessel can maintain a track.

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Minimum Leg Time

70 Some autopilots require a minimum time on a leg to allow for a Course change (WOP
arrival) alarm. Most autopilots use a value of 0 seconds. The CPlath Nautopilot ADII
autopilot requires 40 seconds.

WOP Arrival Circle Time

71 This is the time before the wheel over point (WOP) at which the WOP arrival flag is set in
the telegrams to the autopilot. This is normally set to 40 seconds.

Route Join Max Course Difference

72 If the difference between the current COG and the route leg bearing is greater than the
limit settrack control can not be started. This value is normally set to 30 degrees.

Must Acknowledge Before Turn

73 IEC62065 Track control, DNV and Lloyds certified vessels have a critical difference in
the required behaviour of the vessel at a waypoint.

74 If the operator does not acknowledge the turn, IEC62065 Track control and DNV require
that the turn still happens while Lloyds require that the vessel maintains its current
heading.

75 If checked and there is an unacknowledged Course Change alarm, the turn will not
happen and track control will be stopped (The Course Change alarm must be enabled).
This is currently required for Lloyds NAV1 certification. All other systems should have this item
unchecked.

Forwarding Distance

76 When following a route and the wheel over point at a turn is reached, the vessel is told to
turn. There is a delay before the required rate of turn is reached which means that the
vessel will overshoot. To compensate for this, the wheel over point is moved backwards along
the route by an amount sufficient for the turn to be steered accurately. The distance that the wheel
over point is moved is the forwarding distance.

77 The forwarding distance is dependent on the characteristics of the vessel, the vessel
speed and the rate of turn required for the turn though using a constant value of
forwarding distance can often be a good approximation.

78 By default, the ECDIS has a forwarding distance of zero metres set for all turns. If when
the ECDIS is controlling the autopilot the vessel overshoots the turn by an excessive
amount, the forwarding distance should be set. This should only be done by experienced
installation engineers.

NOTE: Incorrect setting of this value can cause erratic vessel behaviour when in track
control!

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Use Forwarding Distance During Turn

79 The EMRI autopilot requires the forwarding distance to be used during a turn to calculate
a course to steer and tangential bearing for a point along the turn arc ahead of ownship by
the forwarding distance. Other autopilots which use CTS during the turn may also benefit from
this though not the CPlath or Tokimec.

ERROR LOG

80 The Error Log tab provides a log of errors.

REMOTE UPDATE

81 This tab is not implemented.

BACK-UP OF USER CREATED CHARTS, MAPS AND ROUTES

82 The hard drive restoration procedure will have to be implemented in the unlikely event of
a hard drive, or ECDIS program failure. Restoring all partitions, or data partitions, will
erase any user created notes, routes and maps. It is therefore recommended that these notes,
routes and maps are backed-up to floppy disk on a regular basis. This can be done from the
ECDIS (See KH3100 paragraph 173) or by using the RegBackup utility.

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RegBackup Utility

83 The RegBackup utility can be used to create a back-up of the ECDIS Settings, Routes,
Maps and Chart Permits, for use when upgrading software or to restore the Hard drive
following failure.

84 Back-ups can be created as follows:

(1) Exit from ECDIS and run RegBackup, either from the desktop or from the
restoration CD. The RegBackup dialogue box will be displayed, as shown in
Figure 12.

Figure 12 - RegBackup Dialogue Box

(2) Insert a floppy disk into the floppy disk drive and click on the Backup Data To
Floppy Disk button.
(3) If one floppy disk has insufficient space for all the data, prompts will be displayed
requesting another floppy disk on which to continue.
(4) When the back-up is complete, remove the floppy disks and label them with the
vessel name, date and disk number and store them in a safe place on board.
(5) Make a copy of the back-up floppy disks and return them to Kelvin Hughes.
NOTE: Before upgrading the ECDIS software, use RegBackup and implement the back-up
procedure described above to ensure that the most recent data, routes, etc. are
stored.

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HARD DRIVE RESTORATION

85 The following procedures should only be carried out in the event that the system will no
longer boot-up, or the ECDIS program will not run.

(1) Insert the Restore Boot floppy disk in the floppy drive.
(2) Restart the ECDIS.
(3) When the message PLEASE INSERT ECDIS RESTORATION CD appears,
insert the restoration CD into the CD drive and then press any key. The following
is displayed:

(4) Before proceeding with the restoration procedure note that there is a Warning
message associated with each option. These warnings are detailed in the
following sub-paragraphs. Choose the required option and observe the
associated warning. The restore operation may be exited by pressing ‘C’.
(a) When ‘W’ is pressed the following is displayed:

NOTE: This option will lose all Ownship and interface settings. These settings can be restored
from the back-up floppy disks. Back-ups are created using the RegBackup utility, as
described in paragraph 84.

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(b) Selecting ‘N’ returns the user to the option screen, selecting ‘Y’ initiates
the restoration process.
(c) When ‘E’ is pressed the following is displayed:

(d) Selecting ‘N’ returns the user to the option screen, selecting ‘Y’ initiates
the restoration process.
(e) When ‘D’ is pressed the following is displayed:

(f) Selecting ‘N’ returns the user to the option screen, selecting ‘Y’ initiates
the restoration process.
(g) When ‘A’ is pressed the following is displayed:

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NOTE: This option will lose all Ownship and interface settings. These settings can be restored
from the back-up floppy disks. Back-ups are created using the RegBackup utility, as
described in paragraph 84.

(h) Selecting ‘N’ returns the user to the option screen, selecting ‘Y’ initiates
the restoration process.
(5) After the time interval specified in the warning message for the chosen option,
the screen will display the following message:

PLEASE REMOVE THE FLOPPY DISK AND RESTART YOUR SYSTEM.


(6) Restart the system; if the ECDIS still fails to work, contact Kelvin Hughes.
(7) If only the ECDIS partition has been restored (refer to (4) (c) and (d) above) when
ECDIS is restarted, the installation process continues and the following three
dialogues are displayed.

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RESTORING DATA FROM BACK-UP FLOPPY DISK

86 To restore the saved ECDIS settings, routes, maps and chart permits from the back-up
floppy disk:

(1) Restart the ECDIS system and exit from ECDIS.


(2) Run RegBackup from the desktop (or from the ECDIS Restoration CD).
(3) Put the ECDIS Restoration CD into the CD-ROM Drive and click on ‘Restore
Data from ECDIS Restoration CD’ button.
(4) Insert the first back-up floppy disk in the floppy disk drive and click on ‘Restore
Data from Backup Floppy Disk’ button. If the back-up is contained on more than
one floppy disk, insert the next floppy disk when a message box appears stating
that a file can't be found.
(5) When the restoration of data is complete, click on the CLOSE button and restart
the system.

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Chapter 4

CHAPTER 4

MAINTENANCE

CONTENTS
Para Page
1 INTRODUCTION 4.3
3 MAINTENANCE 4.3
3 Preventive Maintenance 4.3
6 Diagnostic Maintenance 4.4
7 System Faults 4.4
8 Gyro Fail 4.4
9 Log Fail 4.4
10 Depth Fail 4.4
11 Position Fail 4.5
12 Corrective Maintenance 4.6
13 Fuse Replacement 4.6

ILLUSTRATIONS
Figure Page
1 ECDIS Processor: Location of Fuses 4.7

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Chapter 4

CHAPTER 4

MAINTENANCE

INTRODUCTION

1 This Chapter provides Maintenance information for the Manta ECDIS displays. The
Chapter is divided into three parts

(1) Preventive Maintenance


(2) Diagnostic Maintenance
(3) Corrective Maintenance

WARNING

LETHAL VOLTAGES ARE PRESENT INSIDE THE EQUIPMENT. ALL


CORRECTIVE MAINTENANCE MUST BE IMPLEMENTED WITH THE POWER
SUPPLIES SWITCHED OFF

2 The following paragraphs outline the basic maintenance and fault finding procedures
which can be implemented by the operator. The fault finding/repair philosophy is limited
to checking cable connections and changing fuses.

MAINTENANCE

Preventive Maintenance

3 Preventive Maintenance comprises keeping the equipment clean, particularly the screen,
console cabinets and filters. External surfaces should be cleaned with a soft,
non-abrasive cloth, moistened in a mild soap solution.

4 Screens are to be checked and cleaned regularly, using an approved screen cleaner.

5 Check that all connections are secure in their correct positions.

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Diagnostic Maintenance

6 The following procedures provide diagnostic maintenance information for the Manta
ECDIS Flat Screen Displays.

System Faults

7 System fault conditions appear in the bottom right-hand corner of the display. System
Fault conditions include:

(1) Gyro Fail


(2) Log Fail
(3) Depth Fail
(4) Position Fail

Gyro Fail

8 If the Gyro Fail warning message is displayed:

(1) Check the reading on the associated gyro unit.


(2) If a gyro repeater is fitted, check that the repeater is on and is reading accurately.
(3) If the fault cannot be rectified, refer to Kelvin Hughes.

Log Fail

9 If a Log Fail warning message is displayed:

(1) Check the reading on the associated log unit.


(2) If a log repeater is fitted, check that the repeater is on and is reading accurately.
(3) If the fault cannot be rectified, refer to Kelvin Hughes.

Depth Fail

10 If a Depth Fail warning message is displayed:

(1) Check the reading on the associated echo sounder.


(2) If an echo sounder repeater is fitted, check that the repeater is on and is reading
accurately.
(3) If the fault cannot be rectified, refer to Kelvin Hughes.

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Position Fail

11 If a Position fail warning message is displayed:

(1) Check that the position information from the GPS, or position sensing
equipment, is accurate.
(2) If the position sensing equipment is provided with a switch to enable/disable
serially transmitted data, check that message type GGA or GLL, is enabled.
(3) Check that the position sensor is set to NMEA 0183.
(4) Check that the diagnostic LED on the Input Interface PCB is flashing. If the LED
is extinguished there is no data input to the PCB.
(5) If the fault cannot be rectified, refer to Kelvin Hughes.

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Chapter 4

Corrective Maintenance

WARNING

LETHAL VOLTAGES ARE PRESENT INSIDE THE EQUIPMENT. ALL CORREC-


TIVE MAINTENANCE MUST BE IMPLEMENTED WITH THE POWER SUPPLIES
SWITCHED OFF

CAUTION

This equipment contains Electrostatic Sensitive devices. To prevent damage to equip-


ment; when implementing Corrective Maintenance procedures ensure that an earthing
strap is used to connect the maintainer to the earth stud.

12 Corrective maintenance should only be implemented by qualified personnel. Corrective


maintenance for this equipment is limited to the replacement of Fuses in the ECDIS
Processor (VDR-A20).

Fuse Replacement

13 The locations of the fuses in the ECDIS Processor unit are shown in Figure 1. The
following fuses are supplied:

(1) F1 - +12 V supply. Fuse Anti-Surge 8 A 250 V.


Kelvin Hughes Part No. 45-650-0004-009.
(2) F2 - AC mains supply. Fuse Anti-Surge 5 A.
Kelvin Hughes Part No. 45-615-181.
(3) F3 - +24 V DC ship’s supply. Fuse Anti-Surge 10 A 250 V.
Kelvin Hughes Part No. 45-650-0004-001.
14 Switch off the power supply to the ECDIS Processor unit.

15 Gain access to the fuses, as follows:

(1) Open the front cover of the ECDIS Processor unit.


(2) The fuses are located on the PCB at the base of the unit, refer to Figure 1.
16 Fit the new fuse and secure in the fuse in the fuse holder.

17 Close the cover.

18 Restore the power supply to the ECDIS Display and check that the display is operating
correctly.

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Chapter 4

FRONT VIEW WITH COVER REMOVED

PL6

MOTHERBOARD

IDE1

IDE2

SET TO BE SWITCHED OFF BEFORE DISCONNECTING ANY UNIT


FDC1

DANGER
HIGH VOLTAGE
PRN
COM 1 VGA

ETHERNET

110/220V
INPUT TS1
E N L

1 1 1 1 1 1
SL5-CL-V SL5-CL-V SL5-CL-V SL5-CL-V SL5-CL-V SL5-CL-V
PL20 PL30 PL31 PL32 PL44 PL33
SL5-CL-V
PL19
1

F3
SL2-V SL6-CL-V
SL5-CL-V

PL43 PL34
PL47

1 1
1

F2 1
SL4-CL-V
SL5-CL-V

PL42
PL48

SL5-CL-V
PL27 F1
1
1

SL5-CL-V
PL28
1
SL5-CL-V
PL49
SL5-CL-V
SL5-CL-V
SL5-CL-V

1
PL16

PL11

PL7

SL5-CL-V

SL5-CL-V

SL5-CL-V
SL5-CL-V
SL5-CL-V

SL5-CL-V
SL5-CL-V

SL5-CL-V
SL5-CL-V

SL5-CL-V

SL5-CL-V

SL5-CL-V
PL10
PL14
PL15

PL13

PL12

PL6

PL4
PL5

PL3
PL8

PL51
PL9

SL8-CL-V

SL8-CL-V
1

1
1

1
1
1
1
1
1

1
1

1
SL5-CL-V
PL50
PL2

PL1
1

INTERFACE PCB
VIEW ON COMPONENT SIDE

CD-4890

Figure 1 - ECDIS Processor: Location of Fuses

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Page 4.8 Issue 3 (May 03)

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