Beruflich Dokumente
Kultur Dokumente
PREPARED FOR:
HYATT INTERNATIONAL
By BLUR Workshop, LLC
February 28, 2019
INTENTIONALLY LEFT BLANK
TABLE OF CONTENTS
Division 03 - concrete
033000 – Cast-in-Place Concrete ................................................................. 2/26/2019 ... ......... 7
034840 - Precast Concrete Countertops ..................................................... 2/26/2019 ... ......... 4
035300 - Concrete Topping ........................................................................... 2/26/2019 ... ......... 6
Division 04 - masonry
042200 - Concrete Unit Masonry ................................................................... 2/26/2019 ... ....... 14
047300 - Manufactured Masonry Veneer ................................................... 2/26/2019 ... ......... 6
Division 05 - metals
055000 - Metal Fabrications ........................................................................... 2/26/2019 ... ......... 9
Division 09 - finishes
092900 - Gypsum Board .................................................................................. 2/26/2019 ... ....... 11
093013 - Ceramic Tiling ................................................................................... 2/26/2019 ... ......... 8
099113 - Exterior Painting ................................................................................ 2/26/2019 ... ......... 8
099123 - Interior Painting ................................................................................. 2/26/2019 ... ......... 9
099653 - Elastomeric Coatings....................................................................... 2/26/2019 ... ......... 6
Division 10 - specialties
102800 - Toilet, Bath, And Laundry Accessories ......................................... 2/26/2019 ... ......... 6
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and other Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
A. Section Includes:
1. Project information.
2. Work covered by Contract Documents.
3. Access to site.
4. Coordination with occupants.
5. Work restrictions.
6. Specification and Drawing conventions.
7. Miscellaneous provisions.
B. Related Requirements:
1. Section 015000 "Temporary Facilities and Controls" for limitations and procedures
governing temporary use of Owner's facilities.
D. Architect's Consultants: Architect has retained the following design professionals who
have prepared designated portions of the Contract Documents:
E. Other Owner Consultants: Owner has retained the following design professionals who
have prepared designated portions of the Contract Documents:
1. Landscape: EDSA
2. Civil: BK Consult
3. Pool: Aquatic Design and Engineering
SUMMARY 011000 - 1
Hyatt Regency Aruba Adult Pool Issued for Construction 02/26/2019
A. The Work of Project is defined by the Contract Documents and consists of the following:
1. Construction of 4500 SF Pool, pool deck, bathroom and shower facilities, 5 double
cabanas, towel hut and Pool mechanical and service area associated with Adult
Pool. The site is approximately 45,000 SF and includes an event lawn. Connection
to existing building may require minimal renovation and other Work as indicated
in the Contract Documents.
B. Type of Contract:
A. General: Contractor shall have limited use of Project site for construction operations as
indicated on Drawings by the Contract limits and as indicated by requirements of this
Section.
B. Use of Site: Limit use of Project site to Work in areas indicated. Do not disturb portions of
Project site beyond areas in which the Work is indicated.
1. Limits: Confine construction operations to Balashi Pool bar and kitchen area.
2. Driveways, Walkways and Entrances: Keep driveways loading areas, and
entrances serving premises clear and available to Owner, Owner's employees,
and emergency vehicles at all times. Do not use these areas for parking or for
storage of materials.
A. Partial Owner Occupancy: Owner will occupy the premises during entire construction
period, with the exception of areas under construction. Cooperate with Owner during
construction operations to minimize conflicts and facilitate Owner usage. Perform the
Work so as not to interfere with Owner's operations. Maintain existing exits unless
otherwise indicated.
SUMMARY 011000 - 2
Hyatt Regency Aruba Adult Pool Issued for Construction 02/26/2019
1. Comply with limitations on use of public streets and with other requirements of
authorities having jurisdiction.
B. On-Site Work Hours: Limit work in the existing building to normal business working hours of
8:00a.m. to 6:00p.m., Monday through Friday, unless otherwise indicated.
C. Existing Utility Interruptions: Do not interrupt utilities serving facilities occupied by Owner
or others unless permitted under the following conditions and then only after providing
temporary utility services according to requirements indicated:
1. Notify Owner not less than two days in advance of proposed utility interruptions.
2. Obtain Owner's written permission before proceeding with utility interruptions.
D. Noise, Vibration, and Odors: Coordinate operations that may result in high levels of noise
and vibration, odors, or other disruption to Owner occupancy with Owner.
1. Notify Owner not less than two days in advance of proposed disruptive
operations.
2. Obtain Owner's written permission before proceeding with disruptive operations.
E. Nonsmoking Building: Smoking is not permitted within the building or within 25 feet of
entrances, operable windows, or outdoor-air intakes.
A. Specification Content: The Specifications use certain conventions for the style of
language and the intended meaning of certain terms, words, and phrases when used in
particular situations. These conventions are as follows:
1. Terminology: Materials and products are identified by the typical generic terms
used in the individual Specifications Sections.
2. Abbreviations: Materials and products are identified by abbreviations published as
part of the U.S. National CAD Standard.
SUMMARY 011000 - 3
Hyatt Regency Aruba Adult Pool Issued for Construction 02/26/2019
SUMMARY 011000 - 4
Hyatt Regency Aruba Adult Pool Issued for Construction 02/26/2019
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and other Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
1.3 DEFINITIONS
1. Substitutions for Cause: Changes proposed by Contractor that are required due to
changed Project conditions, such as unavailability of product, regulatory
changes, or unavailability of required warranty terms.
2. Substitutions for Convenience: Changes proposed by Contractor or Owner that
are not required in order to meet other Project requirements but may offer
advantage to Contractor or Owner.
A. Substitution Requests: Submit three copies of each request for consideration. Identify
product or fabrication or installation method to be replaced. Include Specification
Section number and title and Drawing numbers and titles.
1.6 PROCEDURES
1.7 SUBSTITUTIONS
1. Conditions: Architect will consider Contractor's request for substitution when the
following conditions are satisfied. If the following conditions are not satisfied,
Architect will return requests without action, except to record noncompliance with
these requirements:
B. Substitutions for Convenience: Architect will consider requests for substitution if received
within 30days after the Notice to Proceed. Requests received after that time may be
considered or rejected at discretion of Architect.
1. Conditions: Architect will consider Contractor's request for substitution when the
following conditions are satisfied. If the following conditions are not satisfied,
Architect will return requests without action, except to record noncompliance with
these requirements:
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and other Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
B. Related Requirements:
A. Architect will issue supplemental instructions authorizing minor changes in the Work, not
involving adjustment to the Contract Sum or the Contract Time, on AIA Document G710.
1. Work Change Proposal Requests issued by Architect are not instructions either to
stop work in progress or to execute the proposed change.
2. Within time specified in Proposal Request after receipt of Proposal Request, submit
a quotation estimating cost adjustments to the Contract Sum and the Contract
Time necessary to execute the change.
1. Include a statement outlining reasons for the change and the effect of the
change on the Work. Provide a complete description of the proposed change.
Indicate the effect of the proposed change on the Contract Sum and the
Contract Time.
2. Include a list of quantities of products required or eliminated and unit costs, with
total amount of purchases and credits to be made. If requested, furnish survey
data to substantiate quantities.
3. Indicate applicable taxes, delivery charges, equipment rental, and amounts of
trade discounts.
4. Include costs of labor and supervision directly attributable to the change.
5. Include an updated Contractor's construction schedule that indicates the effect
of the change, including, but not limited to, changes in activity duration, start and
finish times, and activity relationship. Use available total float before requesting an
extension of the Contract Time.
6. Comply with requirements in Section 012500 "Substitution Procedures" if the
proposed change requires substitution of one product or system for product or
system specified.
7. Proposal Request Form: Use form acceptable to Architect.
B. Unit-Price Adjustment: See Section 012200 "Unit Prices" for administrative procedures for
preparation of Change Order Proposal for adjusting the Contract Sum to reflect
measured scope of unit-price work.
A. On Owner's approval of a Work Change Proposal Request, Architect will issue a Change
Order for signatures of Owner and Contractor on AIA Document G701.
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and other Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
B. Related Requirements:
1.3 DEFINITIONS
1. Coordinate line items in the schedule of values with other required administrative
forms and schedules, including the following:
2. Submit the schedule of values to Architect at earliest possible date, but no later
than seven days before the date scheduled for submittal of initial Applications for
Payment.
3. Subschedules for Phased Work: Where the Work is separated into phases requiring
separately phased payments, provide subschedules showing values coordinated
with each phase of payment.
4. Subschedules for Separate Elements of Work: Where the Contractor's construction
schedule defines separate elements of the Work, provide subschedules showing
values coordinated with each element. Subscheduled element examples would
be "Meeting Rooms", "Ballroom", and "Guestroom floor levels" individually
scheduled.
B. Format and Content: Use Project Manual table of contents as a guide to establish line
items for the schedule of values. Generally, provide at least one line item for each
Specification Section unless this adds confusion to cost tracking. Where a single
subcontract encompasses multiple specification sections, indicate the values for each
section individually. Provide sub-schedules for all guestroom floors for applicable trades.
1) Labor.
2) Materials.
3) Equipment.
a. Include separate line items under Contractor and principal subcontracts for
Project closeout requirements in an amount totaling five percent of the
Contract Sum and subcontract amount.
5. Round amounts to nearest whole dollar; total shall equal the Contract Sum.
6. Provide a separate line item in the schedule of values for each part of the Work
where Applications for Payment may include materials or equipment purchased
or fabricated and stored, but not yet installed.
a. Differentiate between items stored on-site and items stored off-site. Include
evidence of insurance and location of stored material.
7. Provide separate line items in the schedule of values for initial cost of materials, for
each subsequent stage of completion, and for total installed value of that part of
the Work.
8. Each item in the schedule of values and Applications for Payment shall be
complete. Include total cost and proportionate share of general overhead and
profit for each item.
a. Temporary facilities and other major cost items that are not direct cost of
actual work-in-place may be shown either as separate line items in the
schedule of values or distributed as general overhead expense, at
Contractor's option with owner approval.
9. Schedule Updating: Update and resubmit the schedule of values before the next
Applications for Payment when Change Orders or Construction Change Directives
result in a change in the Contract Sum.
A. Each Application for Payment following the initial Application for Payment shall be
consistent with previous applications and payments as certified by Architect and paid
for by Owner.
B. Payment Application Times: The date for each progress payment is indicated in the
Agreement between Owner and Contractor. The period of construction work covered
by each Application for Payment is the period indicated in the Agreement.
1. Submit draft copy of Application for Payment seven days prior to due date for
review by Architect and Owner.
C. Application for Payment Forms: Use AIA Document G702 and AIA Document G703 as
form for Applications for Payment.
1. Entries shall match data on the schedule of values and Contractor's construction
schedule. Use updated schedules if revisions were made.
2. Include amounts for work completed following previous Application for Payment,
whether or not payment has been received. Include only amounts for work
completed at time of Application for Payment.
3. Include amounts of Change Orders and Construction Change Directives issued
before last day of construction period covered by application.
4. Indicate separate amounts for work being carried out under Owner-requested
project acceleration.
E. Stored Materials: Include in Application for Payment amounts applied for materials or
equipment purchased or fabricated and stored, but not yet installed. Differentiate
between items stored on-site and items stored off-site.
F. Transmittal: Submit three signed and notarized original copies of each Application for
Payment to Architect by a method ensuring receipt within 24 hours. One copy shall
include waivers of lien and similar attachments if required.
1. Transmit each copy with a transmittal form listing attachments and recording
appropriate information about application.
G. Waivers of Mechanic's Lien: With each Application for Payment, submit waivers of
mechanic's lien from entities lawfully entitled to file a mechanic's lien arising out of the
Contract and related to the Work covered by the payment.
1. Submit partial waivers on each item for amount requested in previous application,
after deduction for retainage, on each item.
2. When an application shows completion of an item, submit conditional final or full
waivers.
3. Owner reserves the right to designate which entities involved in the Work must
submit waivers.
4. Waiver Forms: Submit executed waivers of lien on forms acceptable to Owner.
H. Initial Application for Payment: Administrative actions and submittals that must precede
or coincide with submittal of first Application for Payment include the following:
1. List of subcontractors.
2. Schedule of values.
3. Contractor's construction schedule (preliminary if not final).
4. Combined Contractor's construction schedule (preliminary if not final)
incorporating Work of multiple contracts, with indication of acceptance of
schedule by each Contractor.
5. Products list (preliminary if not final).
6. Schedule of unit prices, if any.
7. Submittal schedule (preliminary if not final).
8. List of Contractor's staff assignments.
9. List of Contractor's principal consultants.
10. Copies of building permits.
11. Copies of authorizations and licenses from authorities having jurisdiction for
performance of the Work.
12. Initial progress report.
13. Report of preconstruction conference.
14. Certificates of insurance and insurance policies.
15. Performance and payment bonds.
16. Data needed to acquire Owner's insurance.
I. Application for Payment at Substantial Completion: After Architect issues the Certificate
of Substantial Completion, submit an Application for Payment showing 100 percent
completion for portion of the Work claimed as substantially complete.
J. Final Payment Application: After completing Project closeout requirements, submit final
Application for Payment with releases and supporting documentation not previously
submitted and accepted, including, but not limited, to the following:
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and other Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
B. Related Requirements:
1.3 DEFINITIONS
A. RFI: Request from Owner, Architect, or Contractor seeking information required by, or
clarifications of, the Contract Documents.
A. Subcontract List: Prepare a written summary identifying individuals or firms proposed for
each portion of the Work, including those who are to furnish products or equipment
fabricated to a special design. Use CSI Form 1.5A or form acceptable to Owner and
Architect. Include the following information in tabular form:
B. Key Personnel Names: Within 15 days of starting construction operations, submit a list of
key personnel assignments, including superintendent and other personnel in attendance
at Project site. Identify individuals and their duties and responsibilities; list addresses and
telephone numbers, including home, office, and cellular telephone numbers and e-mail
addresses. Provide names, addresses, and telephone numbers of individuals assigned as
alternates in the absence of individuals assigned to Project.
1. Post copies of list in project meeting room, in temporary field office, on Project
Web site, and by each temporary telephone. Keep list current at all times.
B. Prepare memoranda for distribution to each party involved, outlining special procedures
required for coordination. Include such items as required notices, reports, and list of
attendees at meetings.
1. Salvage materials and equipment involved in performance of, but not actually
incorporated into, the Work. See other Sections for disposition of salvaged
materials that are designated as Owner's property.
1. Floor Plans and Reflected Ceiling Plans: Show architectural and structural
elements, and mechanical, plumbing, fire-protection, fire-alarm, and electrical
Work. Show locations of visible ceiling-mounted devices relative to acoustical
ceiling grid. Supplement plan drawings with section drawings where required to
adequately represent the Work.
2. Plenum Space: Indicate subframing for support of ceiling and wall systems,
mechanical and electrical equipment, and related Work. Locate components
within ceiling plenum to accommodate layout of light fixtures indicated on
Drawings. Indicate areas of conflict between light fixtures and other components.
3. Mechanical Rooms: Provide coordination drawings for mechanical rooms
showing plans and elevations of mechanical, plumbing, fire-protection, fire-alarm,
and electrical equipment.
4. Structural Penetrations: Indicate penetrations and openings required for all
disciplines.
5. Slab Edge and Embedded Items: Indicate slab edge locations and sizes and
locations of embedded items for metal fabrications, sleeves, anchor bolts, bearing
plates, angles, door floor closers, slab depressions for floor finishes, curbs and
housekeeping pads, and similar items.
6. Mechanical and Plumbing Work: Show the following:
a. Sizes and bottom elevations of ductwork, piping, and conduit runs, including
insulation, bracing, flanges, and support systems.
b. Dimensions of major components, such as dampers, valves, diffusers, access
doors, cleanouts and electrical distribution equipment.
c. Fire-rated enclosures around ductwork.
a. Runs of vertical and horizontal conduit 1-1/4 inches in diameter and larger.
b. Light fixture, exit light, emergency battery pack, smoke detector, and other
fire-alarm locations.
c. Panel board, switch board, switchgear, transformer, busway, generator, and
motor control center locations.
d. Location of pull boxes and junction boxes, dimensioned from column center
lines.
a. Locations of standpipes, mains piping, branch lines, pipe drops, and sprinkler
heads.
9. Review: Architect will review coordination drawings to confirm that the Work is
being coordinated, but not for the details of the coordination, which are
Contractor's responsibility. If Architect determines that coordination drawings are
not being prepared in sufficient scope or detail, or are otherwise deficient,
Architect will so inform Contractor, who shall make changes as directed and
resubmit.
C. Coordination Digital Data Files: Prepare coordination digital data files according to the
following requirements:
1. File Preparation Format: Same digital data software program, version, and
operating system as original Drawings.
2. File Submittal Format: Submit or post coordination drawing files using Portable
Data File (PDF) format.
3. BIM File Incorporation: Develop and incorporate coordination drawing files into
Building Information Model established for Project.
4. Architect will furnish Contractor one set of digital data files of Drawings for use in
preparing coordination digital data files.
B. Content of the RFI: Include a detailed, legible description of item needing information
or interpretation and the following:
1. Project name.
2. Project number.
3. Date.
4. Name of Contractor.
5. Name of Architect.
6. RFI number, numbered sequentially.
7. RFI subject.
8. Each RFI should have a single question or questions about a single subject. Do not
submit RFI's with multiple, unrelated questions.
9. Specification Section number and title and related paragraphs, as appropriate.
10. Drawing number and detail references, as appropriate.
11. Field dimensions and conditions, as appropriate.
12. Contractor's suggested resolution. If Contractor's suggested resolution impacts
the Contract Time or the Contract Sum, Contractor shall state impact in the RFI.
13. Contractor's signature.
C. RFI Forms: AIA Document G716 or Software-generated form with substantially the same
content as indicated above, acceptable to Architect.
D. Architect's Action: Architect will review each RFI, determine action required, and
respond. Allow seven working days for Architect's response for each RFI. RFIs received
by Architect after 1:00 p.m. will be considered as received the following working day.
2. Architect's action may include a request for additional information, in which case
Architect's time for response will date from time of receipt of additional
information.
3. Architect's action on RFIs that may result in a change to the Contract Time or the
Contract Sum may be eligible for Contractor to submit Change Proposal
according to Section 012600 "Contract Modification Procedures."
E. RFI Log: Prepare, maintain, and submit a tabular log of RFIs organized by the RFI
number. Submit log weekly. Use software log that is part of Project Web site.
1. Project name.
2. Name and address of Contractor.
3. Name and address of Architect.
4. RFI number including RFIs that were returned without action or withdrawn.
5. RFI description.
6. Date the RFI was submitted.
7. Date Architect's response was received.
F. On receipt of Architect's action, update the RFI log and immediately distribute the RFI
response to affected parties. Review response and notify Architect within seven days if
Contractor disagrees with response.
2. If follow-up questions are generated on the same subject, the RFI should be
re-submitted with the same number with a decimal postscript: ex:RFI 101.1.
A. Provide, administer, and use Project Web site for purposes of hosting and managing
project communication and documentation until Final Completion. Project Web site
shall include the following functions:
1. Project directory.
2. Project correspondence.
3. Meeting minutes.
4. Contract modifications forms and logs.
5. RFI forms and logs.
6. Task and issue management.
7. Photo documentation.
8. Schedule and calendar management.
9. Submittals forms and logs.
10. Payment application forms.
11. Drawing and specification document hosting, viewing, and updating.
12. Online document collaboration.
13. Reminder and tracking functions.
14. Archiving functions.
B. Provide up to 12 Project Web site user licenses for use of the Owner, Architect, and
Architect's consultants. Provide up to eight hours of software training at Architect's
office for Project Web site users if system is non-typical.
C. On completion of Project, provide one complete archive copy(ies) of Project Web site
files to Owner and to Architect in a digital storage format acceptable to Architect.
D. Provide one of the following Project Web site software packages under their current
published licensing agreements:
1. Autodesk, Buzzsaw.
2. Meridian Systems, Prolog.
3. Similar software that is agreeable to Owner and Architect.
A. General: Schedule and conduct meetings and conferences at Project site unless
otherwise indicated.
4. Minutes: Entity responsible for conducting meeting will record and distribute
meeting minutes.
a. Contract Documents.
b. Options.
c. Related RFIs.
4. Minutes: Entity conducting meeting will record and distribute meeting minutes.
b. Review present and future needs of each entity present, including the
following:
1) Interface requirements.
2) Sequence of operations.
3) Resolution of BIM component conflicts.
4) Status of submittals.
5) Status of sustainable design documentation.
6) Deliveries.
7) Off-site fabrication.
8) Access.
9) Site utilization.
10) Temporary facilities and controls.
11) Progress cleaning.
12) Quality and work standards.
13) Status of correction of deficient items.
14) Field observations.
15) Status of RFIs.
16) Status of proposal requests.
17) Pending changes.
18) Status of Change Orders.
19) Pending claims and disputes.
20) Documentation of information for payment requests.
5. Minutes: Entity responsible for conducting the meeting will record and distribute
the meeting minutes to each party present and to parties requiring information.
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and other Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
1. Submit a working digital copy of schedule, using software indicated, and labeled
to comply with requirements for submittals.
1.5 COORDINATION
1. Secure time commitments for performing critical elements of the Work from
entities involved.
2. Coordinate each construction activity in the network with other activities and
schedule them in proper sequence.
C. Time Frame: Extend schedule from date established for the Notice to Proceed to date
of Substantial Completion.
D. Activities: Treat each floor or separate area as a separate numbered activity for each
main element of the Work. Comply with the following:
b. Custom Millwork.
7. Work Stages: Indicate important stages of construction for each major portion of
the Work, including, but not limited to, the following:
a. Subcontract awards.
b. Submittals.
c. Purchases.
d. Mockups.
e. Fabrication.
f. Sample testing.
g. Deliveries.
h. Installation.
i. Tests and inspections.
j. Adjusting.
k. Curing.
l. Startup and placement into final use and operation.
8. Construction Areas: Identify each major area of construction for each major
portion of the Work. Indicate where each construction activity within a major area
must be sequenced or integrated with other construction activities to provide for
the following:
a. Structural completion.
b. Permanent space enclosure.
c. Completion of mechanical installation.
d. Completion of electrical installation.
e. Substantial Completion.
1. See Section 012900 "Payment Procedures" for cost reporting and payment
procedures.
1. Unresolved issues.
2. Unanswered Requests for Information.
3. Rejected or unreturned submittals.
4. Notations on returned submittals.
5. Pending modifications affecting the Work and the Contract Time.
1. Revise schedule immediately after each meeting or other activity where revisions
have been recognized or made. Issue updated schedule concurrently with the
report of each such meeting.
2. Include a report with updated schedule that indicates every change, including,
but not limited to, changes in logic, durations, actual starts and finishes, and
activity durations.
3. As the Work progresses, indicate final completion percentage for each activity.
J. Recovery Schedule: When periodic update indicates the Work is 10or more calendar
days behind the current approved schedule, submit a separate recovery schedule
indicating means by which Contractor intends to regain compliance with the schedule.
Indicate changes to working hours, working days, crew sizes, equipment required to
achieve compliance, and date by which recovery will be accomplished.
1.8 REPORTS
A. Daily Construction Reports: Prepare a daily construction report recording the following
information concerning events at Project site:
B. Material Location Reports: At monthly intervals, prepare and submit a comprehensive list
of materials delivered to and stored at Project site. List shall be cumulative, showing
materials previously reported plus items recently delivered. Include with list a statement
of progress on and delivery dates for materials or items of equipment fabricated or
stored away from Project site. Indicate the following categories for stored materials:
D. Unusual Event Reports: When an event of an unusual and significant nature occurs at
Project site, whether or not related directly to the Work, prepare and submit a special
report. List chain of events, persons participating, responses by Contractor's personnel,
evaluation of results or effects, and similar pertinent information. Advise Owner in
advance when these events are known or predictable.
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and other Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
1. Preconstruction photographs.
2. Periodic construction photographs.
3. Preconstruction video recordings.
4. Web-based construction photographic documentation.
B. Related Requirements:
B. Key Plan: Submit key plan of Project site and building with notation of vantage points
marked for location and direction of each photograph. Indicate elevation or story of
construction. Include same information as corresponding photographic
documentation.
C. Digital Photographs: Submit image files within three days of taking photographs.
a. Name of Project.
b. Date photograph was taken.
c. Description of vantage point, indicating location, direction (by compass
point), and elevation or story of construction.
A. Obtain and transfer copyright usage rights from photographer to Owner for unlimited
reproduction of photographic documentation.
PART 2 - PRODUCTS
A. Digital Images: Provide images in JPG format, produced by a digital camera with
minimum sensor size of 8 megapixels, and at an image resolution of not less than 3200 by
2400 pixels.
1. Provide public viewer open access to most recent project camera image.
PART 3 - EXECUTION
B. General: Take photographs using the maximum range of depth of field, and that are in
focus, to clearly show the Work. Photographs with blurry or out-of-focus areas will not be
accepted.
1. Maintain key plan with each set of construction photographs that identifies each
photographic location.
C. Digital Images: Submit digital images exactly as originally recorded in the digital
camera, without alteration, manipulation, editing, or modifications using image-editing
software.
1. Date and Time: Include date and time in file name for each image.
2. Field Office Images: Maintain one set of images accessible in the field office at
Project site, available at all times for reference. Identify images in the same
manner as those submitted to Architect.
1. Show existing conditions adjacent to Project site before starting the Work.
2. Show existing buildings either on or adjoining Project site to accurately record
physical conditions at the start of construction.
A. Live Streaming Construction Site Images: Provide Web-accessible image of current site
image from fixed location camera(s), updated at 15 minute intervals during daytime
operation.
1. Frequency: Record one frame of video recording every 15 minutes, from same
vantage point each time, to create a time-lapse sequence of construction
activities.
2. Timer: Provide timer to automatically start and stop video recorder so recording
occurs only during daylight construction work hours.
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and other Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
A. Section includes requirements for the submittal schedule and administrative and
procedural requirements for submitting Shop Drawings, Product Data, Samples, and
other submittals.
B. Related Requirements:
1. Section 012900 "Payment Procedures" for submitting Applications for Payment and
the schedule of values.
2. Section 013200 "Construction Progress Documentation" for submitting schedules
and reports, including Contractor's construction schedule.
1.3 DEFINITIONS
A. File Transfer Protocol (FTP): Communications protocol that enables transfer of files to and
from another computer over a network and that serves as the basis for standard Internet
protocols. An FTP site is a portion of a network located outside of network firewalls within
which internal and external users are able to access files.
B. Portable Document Format (PDF): An open standard file format licensed by Adobe
Systems used for representing documents in a device-independent and display
resolution-independent fixed-layout document format.
A. Architect's Digital Data Files: Electronic digital data files of the Contract Drawings will be
provided by Architect for Contractor's use in preparing submittals.
1. Architect will furnish Contractor one set of digital data drawing files of the
Contract Drawings for use in preparing Shop Drawings and Project record
drawings.
1) Floor plans.
2) Reflected ceiling plans.
3) Revit files as needed .
C. Processing Time: Allow time for submittal review, including time for resubmittals, as
follows. Time for review shall commence on Architect's receipt of submittal. No
extension of the Contract Time will be authorized because of failure to transmit
submittals enough in advance of the Work to permit processing, including resubmittals.
1. Initial Review: Allow 15 days for initial review of each submittal. Allow additional
time if coordination with subsequent submittals is required. Architect will advise
Contractor when a submittal being processed must be delayed for coordination.
2. Intermediate Review: If intermediate submittal is necessary, process it in same
manner as initial submittal.
3. Resubmittal Review: Allow 15 days for review of each resubmittal.
4. Sequential Review: Where sequential review of submittals by Architect's
consultants, Owner, or other parties is indicated, allow 21 days for initial review of
each submittal.
5. Concurrent Consultant Review: Where the Contract Documents indicate that
submittals may be transmitted simultaneously to Architect and to Architect's
consultants, allow 15 days for review of each submittal. Submittal will be returned
to Architect before being returned to Contractor.
a. File name shall use project identifier and Specification Section number
followed by a decimal point and then a sequential number (e.g.,
GTE-061000.01). Resubmittals shall include an alphabetic suffix after another
decimal point (e.g., GTE-061000.01.A).
a. Project name.
b. Date.
c. Name and address of Architect.
d. Name of Contractor.
e. Name of firm or entity that prepared submittal.
f. Names of subcontractor, manufacturer, and supplier.
g. Category and type of submittal.
h. Submittal purpose and description.
i. Specification Section number and title.
j. Drawing number and detail references, as appropriate.
k. Location(s) where product is to be installed if not clearly indicated in the
submittal.
l. Related physical samples submitted directly.
m. Indication of full or partial submittal.
n. Transmittal number, numbered consecutively.
o. Submittal and transmittal distribution record.
p. Other necessary identification.
a. Project name.
G. Resubmittals: Make resubmittals in same form and number of copies as initial submittal.
I. Use for Construction: Retain complete copies of submittals on Project site. Use only final
action submittals that are marked with approval notation from Architect's action stamp.
PART 2 - PRODUCTS
1. Post electronic submittals as PDF electronic files directly to Project Web site
specifically established for Project.
a. Architect will return annotated file. Annotate and retain one copy of file as
an electronic Project record document file.
a. Architect will return annotated file. Annotate and retain one copy of file as
an electronic Project record document file.
B. Product Data: Collect information into a single submittal for each element of
construction and type of product or equipment.
a. Identification of products.
b. Schedules.
c. Compliance with specified standards.
d. Notation of coordination requirements.
e. Notation of dimensions established by field measurement.
f. Relationship and attachment to adjoining construction clearly indicated.
g. Seal and signature of professional engineer if specified.
2. Sheet Size: Except for templates, patterns, and similar full-size drawings, submit
Shop Drawings on sheets at least 11 x 17 inches, but no larger than 30 by 42
inches.
3. Submit Shop Drawings in the following format:
4. BIM File Incorporation: Develop and incorporate Shop Drawing files into Building
Information Model established for Project.
a. Prepare Shop Drawings in the following format: Same digital data software
program, version, and operating system as the original Drawings.
b. Refer to Section 013100 "Project Management and Coordination" for
requirements for coordination drawings.
D. Samples: Submit Samples for review of kind, color, pattern, and texture for a check of
these characteristics with other elements and for a comparison of these characteristics
between submittal and actual component as delivered and installed.
1. Type of product. Include unique identifier for each product indicated in the
Contract Documents or assigned by Contractor if none is indicated.
2. Manufacturer and product name, and model number if applicable.
3. Submit product schedule in the following format:
H. Application for Payment and Schedule of Values: Comply with requirements specified in
Section 012900 "Payment Procedures."
I. Test and Inspection Reports and Schedule of Tests and Inspections Submittals: Comply
with requirements specified in Section 014000 "Quality Requirements"Closeout Submittals
and Maintenance Material Submittals: Comply with requirements specified in Section
017700 "Closeout Procedures."
L. Product Test Reports: Submit written reports indicating that current product produced
by manufacturer complies with requirements in the Contract Documents. Base reports
on evaluation of tests performed by manufacturer and witnessed by a qualified testing
agency, or on comprehensive tests performed by a qualified testing agency.
P. Field Test Reports: Submit written reports indicating and interpreting results of field tests
performed either during installation of product or after product is installed in its final
location, for compliance with requirements in the Contract Documents.
Q. Design Data: Prepare and submit written and graphic information, including, but not
limited to, performance and design criteria, list of applicable codes and regulations,
and calculations. Include list of assumptions and other performance and design criteria
and a summary of loads. Include load diagrams if applicable. Provide name and
version of software, if any, used for calculations. Include page numbers.
1. Indicate that products and systems comply with performance and design criteria
in the Contract Documents. Include list of codes, loads, and other factors used in
performing these services.
C. BIM File Incorporation: Incorporate delegated-design drawing and data files into
Building Information Model established for Project.
PART 3 - EXECUTION
A. Action and Informational Submittals: Review each submittal and check for coordination
with other Work of the Contract and for compliance with the Contract Documents.
Note corrections and field dimensions. Mark with approval stamp before submitting to
Architect .
C. Approval Stamp: Stamp each submittal with a uniform, approval stamp. Include
Project name and location, submittal number, Specification Section title and number,
name of reviewer, date of Contractor's approval, and statement certifying that
submittal has been reviewed, checked, and approved for compliance with the
Contract Documents.
A. Action Submittals: Architect will review each submittal, make marks to indicate
corrections or revisions required, and return it. Architect will stamp each submittal with
an action stamp and will mark stamp appropriately to indicate action.
B. Informational Submittals: Architect will review each submittal and will not return it, or will
return it if it does not comply with requirements. Architect will forward each submittal to
appropriate party.
C. Partial submittals prepared for a portion of the Work will be reviewed when use of partial
submittals has received prior approval from Architect .
E. Submittals not required by the Contract Documents may be returned by the Architect
without action.
END OF SECTION 013300
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
1.3 DEFINITIONS
A. Alteration Work: This term includes remodeling, renovation, repair, and maintenance
work performed within existing spaces or on existing surfaces as part of the Project.
C. Design Reference Sample: A sample that represents the Architect's prebid selection of
work to be matched; it may be existing work or work specially produced for the Project.
F. Refinish: To remove existing finishes to base material and apply new finish to match
original, or as otherwise indicated.
G. Repair: To correct damage and defects, retaining existing materials, features, and
finishes. This includes patching, piecing-in, splicing, consolidating, or otherwise reinforcing
or upgrading materials.
H. Replace: To remove, duplicate, and reinstall entire item with new material. The original
item is the pattern for creating duplicates unless otherwise indicated.
I. Replicate: To reproduce in exact detail, materials, and finish unless otherwise indicated.
J. Reproduce: To fabricate a new item, accurate in detail to the original, and from either
the same or a similar material as the original, unless otherwise indicated.
L. Strip: To remove existing finish down to base material unless otherwise indicated.
1.4 COORDINATION
A. Preliminary Conference for Alteration Work: Before starting alteration work, conduct
conference at Project site.
A. Alteration Work Program: Prepare a written plan for alteration work for whole Project,
including each phase or process and protection of surrounding materials during
operations. Show compliance with indicated methods and procedures specified in this
and other Sections. Coordinate this whole-Project alteration work program with specific
requirements of programs required in other alteration work Sections.
1. Dust and Noise Control: Include locations of proposed temporary dust- and
noise-control partitions and means of egress from occupied areas coordinated
with continuing on-site operations and other known work in progress.
2. Debris Hauling: Include plans clearly marked to show debris hauling routes, turning
radii, and locations and details of temporary protective barriers.
B. Fire-Prevention Plan: Prepare a written plan for preventing fires during the Work,
including placement of fire extinguishers, fire blankets, rag buckets, and other fire-control
devices during each phase or process. Coordinate plan with Owner's fire-protection
equipment and requirements. Include fire-watch personnel's training, duties, and
authority to enforce fire safety.
C. Storage: Catalog and store items within a weathertight enclosure where they are
protected from moisture, weather, condensation, and freezing temperatures.
1. Identify each item for reinstallation with a nonpermanent mark to document its
original location. Indicate original locations on plans, elevations, sections, or
photographs by annotating the identifying marks.
2. Secure stored materials to protect from theft.
3. Control humidity so that it does not exceed 85 percent. Maintain temperatures 5
deg F or more above the dew point.
D. Storage Space:
1. Owner will arrange for limited on-site location(s) for free storage of salvaged
material. This storage space includes security and climate control for stored
material.
A. Survey of Existing Conditions: Record existing conditions that affect the Work by use of
preconstruction photographs.
PART 3 - EXECUTION
3.1 PROTECTION
A. Protect persons, motor vehicles, surrounding surfaces of building, building site, plants,
and surrounding buildings from harm resulting from alteration work.
1. Use only proven protection methods, appropriate to each area and surface being
protected.
2. Provide temporary barricades, barriers, and directional signage to exclude the
public from areas where alteration work is being performed.
3. Erect temporary barriers to form and maintain fire-egress routes.
4. Erect temporary protective covers over walkways and at points of pedestrian and
vehicular entrance and exit that must remain in service during alteration work.
5. Contain dust and debris generated by alteration work, and prevent it from
reaching the public or adjacent surfaces.
6. Provide shoring, bracing, and supports as necessary. Do not overload structural
elements.
7. Protect floors and other surfaces along hauling routes from damage, wear, and
staining.
8. Provide supplemental sound-control treatment to isolate demolition work from
other areas of the building.
C. Comply with each product manufacturer's written instructions for protections and
precautions. Protect against adverse effects of products and procedures on people
and adjacent materials, components, and vegetation.
E. Existing Drains: Prior to the start of work in an area, test drainage system to ensure that it
is functioning properly. Notify Architect immediately of inadequate drainage or
blockage. Do not begin work in an area until the drainage system is functioning
properly.
1. Prevent solids such as adhesive or mortar residue or other debris from entering the
drainage system. Clean out drains and drain lines that become sluggish or
blocked by sand or other materials resulting from alteration work.
2. Protect drains from pollutants. Block drains or filter out sediments, allowing only
clean water to pass.
F. Existing Roofing: Prior to the start of work in an area, install roofing protection.
a. Train each fire watch in the proper operation of fire-control equipment and
alarms.
C. Fire-Control Devices: Provide and maintain fire extinguishers, fire blankets, and rag
buckets for disposal of rags with combustible liquids. Maintain each as suitable for the
type of fire risk in each work area. Ensure that nearby personnel and the fire-watch
personnel are trained in fire-extinguisher and blanket use.
1. Remove temporary guards at the end of work shifts, whenever operations are
paused, and when nearby work is complete.
A. Protect motor vehicles, surrounding surfaces of building, building site, plants, and
surrounding buildings from harm or spillage resulting from applications of chemicals and
adhesives.
B. Cover adjacent surfaces with protective materials that are proven to resist chemicals
selected for Project unless chemicals being used will not damage adjacent surfaces as
indicated in alteration work program. Use covering materials and masking agents that
are waterproof and UV resistant and that will not stain or leave residue on surfaces to
which they are applied. Apply protective materials according to manufacturer's written
instructions. Do not apply liquid masking agents or adhesives to painted or porous
surfaces. When no longer needed, promptly remove protective materials.
C. Do not apply chemicals during winds of sufficient force to spread them to unprotected
surfaces.
D. Neutralize alkaline and acid wastes and legally dispose of off Owner's property.
E. Collect and dispose of runoff from chemical operations by legal means and in a manner
that prevents soil contamination, soil erosion, undermining of paving and foundations,
damage to landscaping, or water penetration into building interior.
B. Ensure that supervisory personnel are present when work begins and during its progress.
C. Record existing work before each procedure (preconstruction), and record progress
during the work. Use digital preconstruction documentation photographs. Comply with
requirements in Section 013233 "Photographic Documentation."
D. Perform surveys of Project site as the Work progresses to detect hazards resulting from
alterations.
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and other Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
A. Section includes administrative and procedural requirements for quality assurance and
quality control.
B. Testing and inspecting services are required to verify compliance with requirements
specified or indicated. These services do not relieve Contractor of responsibility for
compliance with the Contract Document requirements.
1.3 DEFINITIONS
B. Quality-Control Services: Tests, inspections, procedures, and related actions during and
after execution of the Work to evaluate that actual products incorporated into the Work
and completed construction comply with requirements. Services do not include
contract enforcement activities performed by Architect.
C. Mockups: Full-size physical assemblies that are constructed on-site. Mockups are
constructed to verify selections made under Sample submittals; to demonstrate
aesthetic effects and, where indicated, qualities of materials and execution; to review
coordination, testing, or operation; to show interface between dissimilar materials; and
to demonstrate compliance with specified installation tolerances. Mockups are not
Samples. Unless otherwise indicated, approved mockups establish the standard by
which the Work will be judged.
D. Preconstruction Testing: Tests and inspections performed specifically for Project before
products and materials are incorporated into the Work, to verify performance or
compliance with specified criteria.
E. Product Testing: Tests and inspections that are performed by an NRTL, an NVLAP, or a
testing agency qualified to conduct product testing and acceptable to authorities
having jurisdiction, to establish product performance and compliance with specified
requirements.
F. Source Quality-Control Testing: Tests and inspections that are performed at the source,
e.g., plant, mill, factory, or shop.
G. Field Quality-Control Testing: Tests and inspections that are performed on-site for
installation of the Work and for completed Work.
A. Referenced Standards: If compliance with two or more standards is specified and the
standards establish different or conflicting requirements for minimum quantities or quality
levels, comply with the most stringent requirement. Refer conflicting requirements that
are different, but apparently equal, to Architect for a decision before proceeding.
B. Minimum Quantity or Quality Levels: The quantity or quality level shown or specified shall
be the minimum provided or performed. The actual installation may comply exactly
with the minimum quantity or quality specified, or it may exceed the minimum within
reasonable limits. To comply with these requirements, indicated numeric values are
minimum or maximum, as appropriate, for the context of requirements. Refer
uncertainties to Architect for a decision before proceeding.
A. Shop Drawings: For integrated exterior mockups, provide plans, sections, and elevations,
indicating materials and size of mockup construction.
D. Schedule of Tests and Inspections: Prepare in tabular form and include the following:
F. Monitoring and Documentation: Maintain testing and inspection reports including log of
approved and rejected results. Include work Architect has indicated as nonconforming
or defective. Indicate corrective actions taken to bring nonconforming work into
compliance with requirements. Comply with requirements of authorities having
jurisdiction.
A. Test and Inspection Reports: Prepare and submit certified written reports specified in
other Sections. Include the following:
1. Date of issue.
2. Project title and number.
3. Name, address, and telephone number of testing agency.
4. Dates and locations of samples and tests or inspections.
5. Names of individuals making tests and inspections.
6. Description of the Work and test and inspection method.
7. Identification of product and Specification Section.
8. Complete test or inspection data.
9. Comments or professional opinion on whether tested or inspected Work complies
with the Contract Document requirements.
10. Name and signature of laboratory inspector.
11. Recommendations on retesting and reinspecting.
D. Permits, Licenses, and Certificates: For Owner's records, submit copies of permits,
licenses, certifications, inspection reports, releases, jurisdictional settlements, notices,
receipts for fee payments, judgments, correspondence, records, and similar documents,
established for compliance with standards and regulations bearing on performance of
the Work.
J. Mockups: Before installing portions of the Work requiring mockups, build mockups for
each form of construction and finish required to comply with the following requirements,
using materials indicated for the completed Work:
1. Build mockups in location and of size indicated or, if not indicated, as directed by
Architect.
2. Notify Architect days in advance of dates and times when mockups will be
constructed.
3. Employ supervisory personnel who will oversee mockup construction. Employ
workers that will be employed during the construction at Project.
4. Demonstrate the proposed range of aesthetic effects and workmanship.
5. Obtain Architect's approval of mockups before starting work, fabrication, or
construction.
6. Maintain mockups during construction in an undisturbed condition as a standard
for judging the completed Work.
7. Demolish and remove mockups when directed unless otherwise indicated.
E. Schedule of Tests and Inspections: Prepare a schedule of tests, inspections, and similar
quality-control services required by the Contract Documents as a component of
Contractor's quality-control plan. Coordinate and submit concurrently with Contractor's
construction schedule. Update as the Work progresses.
PART 3 - EXECUTION
A. Test and Inspection Log: Prepare a record of tests and inspections. Include the
following:
B. Maintain log at Project site. Post changes and revisions as they occur. Provide access
to test and inspection log for Architect's reference during normal working hours.
A. General: On completion of testing, inspecting, sample taking, and similar services, repair
damaged construction and restore substrates and finishes.
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and other Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
1. Construction layout.
2. Field engineering and surveying.
3. Installation of the Work.
4. Cutting and patching.
5. Coordination of Owner-installed products.
6. Progress cleaning.
7. Starting and adjusting.
8. Protection of installed construction.
B. Related Requirements:
1.3 DEFINITIONS
B. Patching: Fitting and repair work required to restore construction to original conditions
after installation of other work.
B. Certificates: Submit certificate signed by land surveyor certifying that location and
elevation of improvements comply with requirements.
C. Cutting and Patching Plan: Submit plan describing procedures at least 10 days prior to
the time cutting and patching will be performed. Include the following information:
1. Extent: Describe reason for and extent of each occurrence of cutting and
patching.
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B. Cutting and Patching: Comply with requirements for and limitations on cutting and
patching of construction elements.
3. Other Construction Elements: Do not cut and patch other construction elements
or components in a manner that could change their load-carrying capacity, that
results in reducing their capacity to perform as intended, or that results in
increased maintenance or decreased operational life or safety. Other
construction elements include but are not limited to the following:
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4. Visual Elements: Do not cut and patch construction in a manner that results in
visual evidence of cutting and patching. Do not cut and patch exposed
construction in a manner that would, in Architect's opinion, reduce the building's
aesthetic qualities. Remove and replace construction that has been cut and
patched in a visually unsatisfactory manner.
PART 2 - PRODUCTS
2.1 MATERIALS
B. In-Place Materials: Use materials for patching identical to in-place materials. For
exposed surfaces, use materials that visually match in-place adjacent surfaces to the
fullest extent possible.
1. If identical materials are unavailable or cannot be used, use materials that, when
installed, will provide a match acceptable to Architect for the visual and
functional performance of in-place materials.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Existing Conditions: The existence and location of underground and other utilities and
construction indicated as existing are not guaranteed. Before beginning sitework,
investigate and verify the existence and location of underground utilities, mechanical
and electrical systems, and other construction affecting the Work.
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D. Proceed with installation only after unsatisfactory conditions have been corrected.
Proceeding with the Work indicates acceptance of surfaces and conditions.
3.2 PREPARATION
A. Existing Utility Information: Furnish information to local utility that is necessary to adjust,
move, or relocate existing utility structures, utility poles, lines, services, or other utility
appurtenances located in or affected by construction. Coordinate with authorities
having jurisdiction.
B. Field Measurements: Take field measurements as required to fit the Work properly.
Recheck measurements before installing each product. Where portions of the Work are
indicated to fit to other construction, verify dimensions of other construction by field
measurements before fabrication. Coordinate fabrication schedule with construction
progress to avoid delaying the Work.
A. Verification: Before proceeding to lay out the Work, verify layout information shown on
Drawings, in relation to the property survey and existing benchmarks. If discrepancies
are discovered, notify Architect promptly.
B. Site Improvements: Locate and lay out site improvements, including pavements,
grading, fill and topsoil placement, utility slopes, and rim and invert elevations.
C. Building Lines and Levels: Locate and lay out control lines and levels for structures,
building foundations, column grids, and floor levels, including those required for
mechanical and electrical work. Transfer survey markings and elevations for use with
control lines and levels. Level foundations and piers from two or more locations.
D. Record Log: Maintain a log of layout control work. Record deviations from required
lines and levels. Include beginning and ending dates and times of surveys, weather
conditions, name and duty of each survey party member, and types of instruments and
tapes used. Make the log available for reference by Architect.
A. Identification: Owner will identify existing benchmarks, control points, and property
corners.
B. Reference Points: Locate existing permanent benchmarks, control points, and similar
reference points before beginning the Work. Preserve and protect permanent
benchmarks and control points during construction operations.
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1. Record benchmark locations, with horizontal and vertical data, on Project Record
Documents.
2. Where the actual location or elevation of layout points cannot be marked,
provide temporary reference points sufficient to locate the Work.
D. Final Property Survey: Engage a land surveyor to prepare a final property survey
showing significant features (real property) for Project. Include on the survey a
certification, signed by land surveyor, that principal metes, bounds, lines, and levels of
Project are accurately positioned as shown on the survey.
3.5 INSTALLATION
A. General: Locate the Work and components of the Work accurately, in correct
alignment and elevation, as indicated.
C. Install products at the time and under conditions that will ensure the best possible results.
Maintain conditions required for product performance until Substantial Completion.
F. Tools and Equipment: Do not use tools or equipment that produce harmful noise levels.
G. Templates: Obtain and distribute to the parties involved templates for work specified to
be factory prepared and field installed. Check Shop Drawings of other work to confirm
that adequate provisions are made for locating and installing products to comply with
indicated requirements.
H. Attachment: Provide blocking and attachment plates and anchors and fasteners of
adequate size and number to securely anchor each component in place, accurately
located and aligned with other portions of the Work. Where size and type of
attachments are not indicated, verify size and type required for load conditions.
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I. Joints: Make joints of uniform width. Where joint locations in exposed work are not
indicated, arrange joints for the best visual effect. Fit exposed connections together to
form hairline joints. Where control joints are not indicated, provide them at industry
standard intervals or consult design team for spacing frequency.
J. Hazardous Materials: Use products, cleaners, and installation materials that are not
considered hazardous.
A. Cutting and Patching, General: Employ skilled workers to perform cutting and patching.
Proceed with cutting and patching at the earliest feasible time, and complete without
delay.
B. Existing Warranties: Remove, replace, patch, and repair materials and surfaces cut or
damaged during installation or cutting and patching operations, by methods and with
materials so as not to void existing warranties.
G. Cutting: Cut in-place construction by sawing, drilling, breaking, chipping, grinding, and
similar operations, including excavation, using methods least likely to damage elements
retained or adjoining construction. If possible, review proposed procedures with original
Installer; comply with original Installer's written recommendations.
1. In general, use hand or small power tools designed for sawing and grinding, not
hammering and chopping. Cut holes and slots neatly to minimum size required,
and with minimum disturbance of adjacent surfaces. Temporarily cover openings
when not in use.
2. Finished Surfaces: Cut or drill from the exposed or finished side into concealed
surfaces.
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3. Concrete and Masonry: Cut using a cutting machine, such as an abrasive saw or
a diamond-core drill.
4. Excavating and Backfilling: Comply with requirements in applicable Sections
where required by cutting and patching operations.
5. Mechanical and Electrical Services: Cut off pipe or conduit in walls or partitions to
be removed. Cap, valve, or plug and seal remaining portion of pipe or conduit to
prevent entrance of moisture or other foreign matter after cutting.
6. Proceed with patching after construction operations requiring cutting are
complete.
H. Patching: Patch construction by filling, repairing, refinishing, closing up, and similar
operations following performance of other work. Patch with durable seams that are as
invisible as practicable. Provide materials and comply with installation requirements
specified in other Sections, where applicable.
1. Inspection: Where feasible, test and inspect patched areas after completion to
demonstrate physical integrity of installation.
2. Exposed Finishes: Restore exposed finishes of patched areas and extend finish
restoration into retained adjoining construction in a manner that will minimize
evidence of patching and refinishing.
a. Clean piping, conduit, and similar features before applying paint or other
finishing materials.
b. Restore damaged pipe covering to its original condition.
3. Floors and Walls: Where walls or partitions that are removed extend one finished
area into another, patch and repair floor and wall surfaces in the new space.
Provide an even surface of uniform finish, color, texture, and appearance.
Remove in-place floor and wall coverings and replace with new materials, if
necessary, to achieve uniform color and appearance.
I. Cleaning: Clean areas and spaces where cutting and patching are performed.
Remove paint, mortar, oils, putty, and similar materials from adjacent finished surfaces.
A. General: Clean Project site and work areas daily, including common areas. Enforce
requirements strictly. Dispose of materials lawfully.
1. Comply with requirements in NFPA 241 for removal of combustible waste materials
and debris.
2. Do not hold waste materials more than seven days during normal weather or
three days if the temperature is expected to rise above 80 deg F.
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4. Coordinate progress cleaning for joint-use areas where Contractor and other
contractors are working concurrently.
C. Work Areas: Clean areas where work is in progress to the level of cleanliness necessary
for proper execution of the Work.
D. Installed Work: Keep installed work clean. Clean installed surfaces according to written
instructions of manufacturer or fabricator of product installed, using only cleaning
materials specifically recommended. If specific cleaning materials are not
recommended, use cleaning materials that are not hazardous to health or property and
that will not damage exposed surfaces.
E. Concealed Spaces: Remove debris from concealed spaces before enclosing the
space.
F. Exposed Surfaces in Finished Areas: Clean exposed surfaces and protect as necessary
to ensure freedom from damage and deterioration at time of Substantial Completion.
G. Waste Disposal: Do not bury or burn waste materials on-site. Do not wash waste
materials down sewers or into waterways. Comply with waste disposal requirements in
Section 015000 "Temporary Facilities and Controls." and Section 017419 "Construction
Waste Management and Disposal."
H. During handling and installation, clean and protect construction in progress and
adjoining materials already in place. Apply protective covering where required to
ensure protection from damage or deterioration at Substantial Completion.
C. Adjust equipment for proper operation. Adjust operating components for proper
operation without binding.
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D. Test each piece of equipment to verify proper operation. Test and adjust controls and
safeties. Replace damaged and malfunctioning controls and equipment.
A. Provide final protection and maintain conditions that ensure installed Work is without
damage or deterioration at time of Substantial Completion.
B. Comply with manufacturer's written instructions for temperature and relative humidity.
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PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and other Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
B. Related Requirements:
A. Submittals Prior to Final Completion: Before requesting final inspection for determining
final completion, complete the following:
A. Organization of List: Include name and identification of each space and area affected
by construction operations for incomplete items and items needing correction including,
if necessary, areas disturbed by Contractor that are outside the limits of construction.
Use CSI Form 14.1A or a form acceptable to Owner and Architect.
1. Organize list of spaces in sequential order, starting with exterior areas firstand
proceeding from lowest floor to highest floor.
2. Organize items applying to each space by major element, including categories
for ceiling, individual walls, floors, equipment, and building systems.
3. Include the following information at the top of each page:
a. Project name.
b. Date.
c. Name of Architect.
d. Name of Contractor.
e. Page number.
a. MS Excel electronic file or file format generated by project website for this
purpose. Architectwill return annotated file.
b. PDF electronic file. Architect will return annotated file.
B. Organize warranty documents into an orderly sequence based on the table of contents
of Project Manual.
PART 2 - PRODUCTS
2.1 MATERIALS
PART 3 - EXECUTION
1. Remove and replace chipped, scratched, and broken glass, reflective surfaces,
and other damaged transparent materials.
2. Touch up and otherwise repair and restore marred or exposed finishes and
surfaces. Replace finishes and surfaces that that already show evidence of repair
or restoration.
a. Do not paint over "UL" and other required labels and identification, including
mechanical and electrical nameplates. Remove paint applied to required
labels and identification.
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and other Division 01 Specification Sections, apply to this Section.
B. OPR and BoD documentation are included by reference for information only.
1.2 SUMMARY
1.3 DEFINITIONS
A. BoD: Basis of Design. A document that records concepts, calculations, decisions, and
product selections used to meet the OPR and to satisfy applicable regulatory
requirements, standards, and guidelines. The document includes both narrative
descriptions and lists of individual items that support the design process.
D. Systems, Subsystems, Equipment, and Components: Where these terms are used
together or separately, they shall mean "as-built" systems, subsystems, equipment, and
components.
B. Members Appointed by Owner: Representatives of the facility user and operation and
maintenance personnel.
A. Contractor shall assign representatives with expertise and authority to act on its behalf
and shall schedule them to participate in and perform commissioning process activities
including, but not limited to, the following:
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
A. Section Includes:
B. Related Requirements:
1.3 DEFINITIONS
A. Remove: Detach items from existing construction and legally dispose of them off-site
unless indicated to be removed and salvaged or removed and reinstalled.
C. Remove and Reinstall: Detach items from existing construction, prepare for reuse, and
reinstall where indicated.
B. Proposed Protection Measures: Submit report, including drawings, that indicates the
measures proposed for protecting individuals and property , for environmental
protection , for dust control and , for noise control. Indicate proposed locations and
construction of barriers.
1. Detailed sequence of selective demolition and removal work, with starting and
ending dates for each activity. Ensure Owner's building manager's on-site
operations are uninterrupted.
2. Interruption of utility services. Indicate how long utility services will be interrupted.
3. Coordination for shutoff, capping, and continuation of utility services.
4. Coordination of Owner's continuing occupancy of portions of existing building
and of Owner's partial occupancy of completed Work.
D. Inventory: Submit a list of items to be removed and salvaged and deliver to Owner prior
to start of demolition.
G. Warranties: Documentation indicated that existing warranties are still in effect after
completion of selective demolition.
A. Inventory: Submit a list of items that have been removed and salvaged.
F. Utility Service: Maintain existing utilities indicated to remain in service and protect them
against damage during selective demolition operations.
1.10 WARRANTY
PART 2 - PRODUCTS
PART 3 - EXECUTION
3.1 EXAMINATION
A. Verify that utilities have been disconnected and capped before starting selective
demolition operations.
B. Review record documents of existing construction provided by Owner. Owner does not
guarantee that existing conditions are same as those indicated in record documents.
C. Survey existing conditions and correlate with requirements indicated to determine extent
of selective demolition required.
1. Perform surveys as the Work progresses to detect hazards resulting from selective
demolition activities.
3.3 PREPARATION
A. Site Access and Temporary Controls: Conduct selective demolition and debris-removal
operations to ensure minimum interference with roads, streets, walks, walkways, and
other adjacent occupied and used facilities.
C. Temporary Shoring: Provide and maintain shoring, bracing, and structural supports as
required to preserve stability and prevent movement, settlement, or collapse of
construction and finishes to remain, and to prevent unexpected or uncontrolled
movement or collapse of construction being demolished.
A. General: Demolish and remove existing construction only to the extent required by new
construction and as indicated. Use methods required to complete the Work within
limitations of governing regulations and as follows:
B. Reuse of Building Elements: Project has been designed to result in end-of-Project rates
for reuse of building elements as follows. Do not demolish building elements beyond
what is indicated on Drawings without Architect's approval.
1. Clean and repair items to functional condition adequate for intended reuse.
2. Pack or crate items after cleaning and repairing. Identify contents of containers.
3. Protect items from damage during transport and storage.
4. Reinstall items in locations indicated. Comply with installation requirements for
new materials and equipment. Provide connections, supports, and miscellaneous
materials necessary to make item functional for use indicated.
E. Existing Items to Remain: Protect construction indicated to remain against damage and
soiling during selective demolition. When permitted by Architect, items may be
removed to a suitable, protected storage location during selective demolition and
cleaned and reinstalled in their original locations after selective demolition operations
are complete.
D. Roofing: Remove no more existing roofing than what can be covered in one day by
new roofing and so that building interior remains watertight and weathertight.
C. Disposal: Transport demolished materials off Owner's property and legally dispose of
them.
3.7 CLEANING
A. Clean adjacent structures and improvements of dust, dirt, and debris caused by
selective demolition operations. Return adjacent areas to condition existing before
selective demolition operations began.
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
A. Section Includes:
B. Related Requirements:
1.3 DEFINITIONS
A. Form-Facing Material: Temporary structure or mold for the support of concrete while the
concrete is setting and gaining sufficient strength to be self-supporting.
B. Formwork: The total system of support of freshly placed concrete, including the mold or
sheathing that contacts the concrete, as well as supporting members, hardware, and
necessary bracing.
a. Special inspection and testing and inspecting agency procedures for field
quality control.
b. Construction, movement, contraction, and isolation joints
c. Forms and form-removal limitations.
d. Shoring and reshoring procedures.
e. Anchor rod and anchorage device installation tolerances.
4. Pan-type forms.
5. Void forms.
6. Form liners.
7. Insulating concrete forms.
8. Form ties.
9. Waterstops.
10. Form-release agent.
C. Shop Drawings: Prepared by, and signed and sealed by, a qualified professional
engineer responsible for their preparation, detailing fabrication, assembly, and support
of forms.
1. For exposed vertical concrete walls, indicate dimensions and form tie locations.
2. Indicate dimension and locations of construction and movement joints required to
construct the structure in accordance with ACI 301.
D. Samples:
1. For waterstops.
B. Research Reports: For insulating concrete forms indicating compliance with International
Code Council Acceptance Criteria AC353.
1. Build panel approximately [100 sq. ft.] <Insert area> in the location indicated or, if
not indicated, as directed by Architect.
A. Form Liners: Store form liners under cover to protect from sunlight.
B. Insulating Concrete Forms: Store forms off ground and under cover to protect from
moisture, sunlight, dirt, oil, and other contaminants.
C. Waterstops: Store waterstops under cover to protect from moisture, sunlight, dirt, oil, and
other contaminants.
PART 2 - PRODUCTS
A. Concrete Formwork: Design, engineer, erect, shore, brace, and maintain formwork,
shores, and reshores in accordance with ACI 301, to support vertical, lateral, static, and
dynamic loads, and construction loads that might be applied, until structure can support
such loads, so that resulting concrete conforms to the required shapes, lines, and
dimensions.
B. Design, engineer, erect, shore, brace, and maintain insulating concrete forms in
accordance with ACI 301, to support vertical, lateral, static, and dynamic loads, and
construction loads that might be applied, until structure can support such loads, so that
resulting concrete conforms to the required shapes, lines, and dimensions.
1. Design cross ties to transfer the effects of the following loads to the cast-in-place
concrete core:
1. Provide lumber dressed on at least two edges and one side for tight fit.
1. Provide forms with sufficient wall thickness to resist plastic concrete loads without
detrimental deformation.
E. Void Forms: Biodegradable paper surface, treated for moisture resistance, structurally
sufficient to support weight of plastic concrete and other superimposed loads.
F. Form Liners:
a. Amvic Incorporated.
b. BuildBlock Building Systems, LLC.
c. Nudura Corporation.
d. <Insert manufacturer's name>.
a. Thickness: Not less than 2-1/2 inches <Insert thickness> each face.
b. Surface-Burning Characteristics: Comply with ASTM E84; testing by a
qualified testing agency. Identify products with appropriate markings of
applicable testing agency.
2.4 WATERSTOPS
A. Flexible Rubber Waterstops: U.S. Army Corps of Engineers CRD-C 513,[ with
factory-installed metal eyelets,] for embedding in concrete to prevent passage of fluids
through joints. Factory fabricate corners, intersections, and directional changes.
2. Profile: [Flat dumbbell with center bulb] [Flat dumbbell without center bulb]
[Ribbed with center bulb] [Ribbed without center bulb] [As indicated] <Insert
profile>.
3. Dimensions: [4 inches by 3/16 inch thick] [6 inches by 3/8 inch thick] [9 inches by
3/8 inch thick] <Insert dimensions>; nontapered.
a. JP Specialties, Inc.
b. Sika Corporation.
c. <Insert manufacturer's name>.
2. Profile: [Flat dumbbell with center bulb] [Flat dumbbell without center bulb]
[Ribbed with center bulb] [Ribbed without center bulb] [As indicated] <Insert
profile>.
3. Dimensions: [4 inches by 3/16 inch thick] [6 inches by 3/16 inch thick] [6 inches by
3/8 inch thick] [9 inches by 3/16 inch thick] [9 inches by 3/8 inch thick] <Insert
dimensions>; nontapered.
C. Flexible PVC Waterstops: U.S. Army Corps of Engineers CRD-C 572,[ with factory-installed
metal eyelets,] for embedding in concrete to prevent passage of fluids through joints.
Factory fabricate corners, intersections, and directional changes.
a. BoMetals, Inc.
b. Sika Corporation.
c. Vinylex Waterstop & Accessories.
d. <Insert manufacturer's name>.
2. Profile: [Flat dumbbell with center bulb] [Flat dumbbell without center bulb]
[Ribbed with center bulb] [Ribbed without center bulb] [As indicated] <Insert
profile>.
3. Dimensions: [4 inches by 3/16 inch thick] [6 inches by 3/8 inch thick] [9 inches by
3/8 inch thick] <Insert dimensions>; nontapered.
a. Adeka Corporation.
b. CETCO, a Minerals Technologies company.
c. GCP Applied Technologies Inc.
d. Kryton International Inc.
e. Sika Corporation.
f. <Insert manufacturer's name>.
A. Reglets: Fabricate reglets of not less than 0.022-inch- thick, galvanized-steel sheet.
Temporarily fill or cover face opening of reglet to prevent intrusion of concrete or debris.
B. Dovetail Anchor Slots: Hot-dip galvanized-steel sheet, not less than 0.034 inch thick, with
bent tab anchors. Temporarily fill or cover face opening of slots to prevent intrusion of
concrete or debris.
C. Chamfer Strips: Wood, metal, PVC, or rubber strips, 3/4 by 3/4 inch, minimum.
D. Rustication Strips: Wood, metal, PVC, or rubber strips, kerfed for ease of form removal.
E. Form-Release Agent: Commercially formulated form-release agent that does not bond
with, stain, or adversely affect concrete surfaces and does not impair subsequent
treatments of concrete surfaces.
2. Volatile Organic Compounds (VOC): 250 g/L or less per EPA Test Method 24; with a
test report demonstrating compliance dated within the past 12 months.
3. Formulate form-release agent with rust inhibitor for steel form-facing materials.
4. Form release agent for form liners shall be acceptable to form liner manufacturer.
1. Furnish units that leave no corrodible metal closer than 1 inch to the plane of
exposed concrete surface.
2. Furnish ties that, when removed, leave holes no larger than 1 inch in diameter in
concrete surface.
3. Furnish ties with integral water-barrier plates to walls indicated to receive
dampproofing or waterproofing.
PART 3 - EXECUTION
B. Construct formwork, so concrete members and structures are of size, shape, alignment,
elevation, and position indicated, within tolerance limits of ACI 117 and to comply with
the Surface Finish designations specified in Section 033000 "Cast-In-Place Concrete" for
as-cast finishes
1. Minimize joints.
2. Exposed Concrete: Symmetrically align joints in forms.
E. Construct removable forms for easy removal without hammering or prying against
concrete surfaces.
G. Set edge forms, bulkheads, and intermediate screed strips for slabs to achieve required
elevations and slopes in finished concrete surfaces.
H. Provide temporary openings for cleanouts and inspection ports where interior area of
formwork is inaccessible.
1. Close openings with panels tightly fitted to forms and securely braced to prevent
loss of concrete mortar.
2. Locate temporary openings in forms at inconspicuous locations.
I. [Chamfer] [Do not chamfer] exterior corners and edges of permanently exposed
concrete.
J. At construction joints, overlap forms onto previously placed concrete not less than 12
inches.
K. Form openings, chases, offsets, sinkages, keyways, reglets, blocking, screeds, and
bulkheads required in the Work.
1. Construct joints true to line with faces perpendicular to surface plane of concrete.
2. Install so strength and appearance of concrete are not impaired, at locations
indicated or as approved by Architect.
3. Place joints perpendicular to main reinforcement.
4. Locate joints for beams, slabs, joists, and girders in the middle third of spans.
a. Offset joints in girders a minimum distance of twice the beam width from a
beam-girder intersection.
5. Locate horizontal joints in walls and columns at underside of floors, slabs, beams,
and girders and at the top of footings or floor slabs.
a. Locate joints beside piers integral with walls, near corners, and in concealed
locations where possible.
N. Clean forms and adjacent surfaces to receive concrete. Remove chips, wood, sawdust,
dirt, and other debris just before placing concrete.
O. Retighten forms and bracing before placing concrete, as required, to prevent mortar
leaks and maintain proper alignment.
A. Place and secure anchorage devices and other embedded items required for adjoining
work that is attached to or supported by cast-in-place concrete.
A. Flexible Waterstops: Install in construction joints and at other joints indicated to form a
continuous diaphragm.
B. Construct formwork, so concrete members and structures are of size, shape, alignment,
elevation, and position indicated, within tolerance limits of ACI 117.
1. Align joints.
2. Align furring strips.
E. Form openings, chases, offsets, sinkages, keyways, reglets, blocking, screeds, and
bulkheads required in the Work.
2. Close temporary ports and openings with tight fitting panels, flush with inside face
of form, and neatly fitted, so joints will not be apparent in exposed concrete
surfaces.
G. Clean forms and adjacent surfaces to receive concrete. Remove chips, wood, sawdust,
dirt, and other debris just before placing concrete.
H. Retighten forms and bracing before placing concrete, as required, to prevent mortar
leaks and maintain proper alignment.
I. Shore insulating concrete forms to ensure stability and to resist stressing imposed by
construction loads.
A. Formwork for sides of beams, walls, columns, and similar parts of the Work that does not
support weight of concrete may be removed after cumulatively curing at not less than
50 deg F for [24] <Insert number> hours after placing concrete. Concrete has to be hard
enough to not be damaged by form-removal operations, and curing and protection
operations need to be maintained.
1. Leave formwork for beam soffits, joists, slabs, and other structural elements that
support weight of concrete in place until concrete has achieved[ at least 70
percent of] its 28-day design compressive strength.
2. Remove forms only if shores have been arranged to permit removal of forms
without loosening or disturbing shores.
C. When forms are reused, clean surfaces, remove fins and laitance, and tighten to close
joints.
A. Comply with ACI 318 and ACI 301 for design, installation, and removal of shoring and
reshoring.
C. Plan sequence of removal of shores and reshore to avoid damage to concrete. Locate
and provide adequate reshoring to support construction without excessive stress or
deflection.
A. Special Inspections: Owner will engage a [special inspector] [and] [qualified testing and
inspecting agency] to perform field tests and inspections and prepare test reports.
B. Testing Agency: Engage a qualified testing and inspecting agency to perform tests and
inspections and to submit reports.
C. Inspections:
1. Inspect formwork for shape, location, and dimensions of the concrete member
being formed.
2. Inspect insulating concrete forms for shape, location, and dimensions of the
concrete member being formed.
PART 1 - GENERAL
1.1 DESCRIPTION
1.3 REFERENCES
1. ASTM A82: Standard Specification for Steel Wire, Plain, for Concrete
Reinforcement.
2. ASTM A185: Standard Specification for Steel Welded Wire Reinforcement, Plain,
for Concrete.
3. ASTM A615: Standard Specification for Deformed and Plain Carbon-Steel Bars for
Concrete Reinforcement.
A. Submit complete bar schedule, bar details, and erection drawings in accordance with
ACI SP-66.
B. Show each type of bar marked with identification corresponding to identification tag on
bar.
C. Erection drawings shall be clear and easily legible and to a minimum scale of:
A. Store reinforcing steel blocked up off the ground and in orderly stacks.
B. Each stack shall only contain bars with the same identifying label.
PART 2 - PRODUCTS
2.1 MATERIAL
A. Reinforcement Bars:
B. Welded Wire Fabric: Conform to ASTM A185 using bright basic wire meeting ASTM A82.
D. Testing: Perform at the mill for each heat. Submit certified test results, if required.
A. Fabricate with cold bends conforming to the recommended dimensions shown in ACI
318, Chapter 7.
B. Field fabrication will be allowed only if the Contractor has equipment to properly
fabricate steel.
PART 3 - EXECUTION
C. Place steel with concrete cover in accordance with ACI 318, Chapter 7, Paragraph 7.7,
unless otherwise indicated.
D. Splice steel not less than 30-bar diameter for ASTM A615, Grade 40, and 43-bar diameter
for ASTM A615, Grade 60, unless otherwise indicated. For plain bars, splice not less than
twice that for deformed bars.
E. Lap welded wire fabric not less than the length of one mesh.
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
A. Section Includes:
B. Related Requirements:
1.3 DEFINITIONS
1. Mixture identification.
2. Minimum 28-day compressive strength.
3. Durability exposure class.
4. Slump limit.
5. Air content.
6. Nominal maximum aggregate size.
7. Indicate amounts of mixing water to be withheld for later addition at Project site if
permitted.
B. Shop Drawings:
A. Cold-Weather Placement: Comply with ACI 301 and ACI 306.1 and as follows.
1. Protect concrete work from physical damage or reduced strength that could be
caused by frost, freezing actions, or low temperatures.
2. When average high and low temperature is expected to fall below 40 deg F for
three successive days, maintain delivered concrete mixture temperature within
the temperature range required by ACI 301.
B. Hot-Weather Placement: Comply with ACI 301 and ACI 305.1, and as follows:
1.8 WARRANTY
PART 2 - PRODUCTS
A. ACI Publications: Comply with the following unless modified by requirements in the
Contract Documents:
1. ACI 301.
A. Prepare design mixtures for each type and strength of concrete, proportioned on the
basis of laboratory trial mixture or field test data, or both, in accordance with ACI 301.
1. Use a qualified testing agency for preparing and reporting proposed mixture
designs, based on laboratory trial mixtures.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Verification of Conditions:
3.2 PREPARATION
A. Place and secure anchorage devices and other embedded items required for adjoining
Work that is attached to or supported by cast-in-place concrete.
3.4 JOINTS
A. Construct joints true to line, with faces perpendicular to surface plane of concrete.
B. Construction Joints: Coordinate with floor slab pattern and concrete placement
sequence.
3. Form keyed joints as indicated. Embed keys at least 1-1/2 inches into concrete.
4. Locate joints for beams, slabs, joists, and girders at third points of spans. Offset
joints in girders a minimum distance of twice the beam width from a beam-girder
intersection.
5. Locate horizontal joints in walls and columns at underside of floors, slabs, beams,
and girders and at the top of footings or floor slabs.
6. Space vertical joints in walls [as indicated on Drawings] <Insert spacing>. Unless
otherwise indicated on Drawings, locate vertical joints beside piers integral with
walls, near corners, and in concealed locations where possible.
1. Grooved Joints: Form control joints after initial floating by grooving and finishing
each edge of joint to a radius of 1/8 inch. Repeat grooving of control joints after
applying surface finishes. Eliminate groover tool marks on concrete surfaces.
2. Sawed Joints: Form control joints with power saws equipped with shatterproof
abrasive or diamond-rimmed blades. Cut 1/8-inch- wide joints into concrete when
cutting action does not tear, abrade, or otherwise damage surface and before
concrete develops random cracks.
D. Isolation Joints in Slabs-on-Ground: After removing formwork, install joint-filler strips at slab
junctions with vertical surfaces, such as column pedestals, foundation walls, grade
beams, and other locations, as indicated.
1. Extend joint-filler strips full width and depth of joint, terminating flush with finished
concrete surface unless otherwise indicated on Drawings.
2. Terminate full-width joint-filler strips not less than 1/2 inch or more than 1 inch
below finished concrete surface, where joint sealants, specified in Section 079200
"Joint Sealants," are indicated.
3. Install joint-filler strips in lengths as long as practicable. Where more than one
length is required, lace or clip sections together.
E. Doweled Joints:
1. Install dowel bars and support assemblies at joints where indicated on Drawings.
2. Lubricate or asphalt coat one-half of dowel bar length to prevent concrete
bonding to one side of joint.
B. Notify Architect and testing and inspection agencies 24 hours prior to commencement
of concrete placement.
C. Do not add water to concrete during delivery, at Project site, or during placement unless
approved by Architect in writing, but not to exceed the amount indicated on the
concrete delivery ticket.
D. Before test sampling and placing concrete, water may be added at Project site, subject
to limitations of ACI 301, but not to exceed the amount indicated on the concrete
delivery ticket.
E. Deposit concrete continuously in one layer or in horizontal layers of such thickness that
no new concrete is placed on concrete that has hardened enough to cause seams or
planes of weakness.
F. Deposit and consolidate concrete for floors and slabs in a continuous operation, within
limits of construction joints, until placement of a panel or section is complete.
1. ACI 301 Surface Finish SF-1.0: As-cast concrete texture imparted by form-facing
material.
a. Patch voids larger than 1-1/2 inches wide or 1/2 inch deep.
b. Remove projections larger than 1 inch.
c. Tie holes do not require patching.
d. Surface Tolerance: ACI 117 Class D.
e. Apply to concrete surfaces [not exposed to public view] <Insert locations>.
a. Patch voids larger than 3/4 inch wide or 1/2 inch deep.
b. Remove projections larger than 1/4 inch.
c. Patch tie holes.
d. Surface Tolerance: ACI 117 Class B.
e. Locations: Apply to concrete surfaces [exposed to public view,] [to receive
a rubbed finish,] [or to be covered with a coating or covering material
applied directly to concrete] <Insert locations>.
a. Patch voids larger than 3/4 inch wide or 1/2 inch deep.
b. Remove projections larger than 1/8 inch.
c. Patch tie holes.
d. Surface Tolerance: ACI 117 Class A.
e. Locations: Apply to concrete surfaces [exposed to public view,] [to receive
a rubbed finish,] [or to be covered with a coating or covering material
applied directly to concrete] <Insert locations>.
B. Rubbed Finish: Apply the following to as cast surface finishes where indicated on
Drawings:
1. Smooth-Rubbed Finish:
3. Cork-Floated Finish:
a. Mix 1 part portland cement to 1 part fine sand, complying with ASTM C144
or ASTM C404, by volume, with sufficient water to produce a mixture with
the consistency of thick paint.
b. Mix 1 part portland cement and 1 part fine sand with sufficient water to
produce a mixture of stiff grout. Add white portland cement in amounts
determined by trial patches, so color of dry grout matches adjacent
surfaces.
c. Wet concrete surfaces.
d. Compress grout into voids by grinding surface.
e. In a swirling motion, finish surface with a cork float.
C. Abrasive-Blast Finish: Apply the following to as-cast surface finishes where indicated on
Drawings:
4. Abrasive Blasting:
A. Comply with ACI 302.1R recommendations for screeding, restraightening, and finishing
operations for concrete surfaces. Do not wet concrete surfaces.
B. Scratch Finish:
1. While still plastic, texture concrete surface that has been screeded and
bull-floated or darbied.
2. Use stiff brushes, brooms, or rakes to produce a profile depth of 1/4 inch in one
direction.
3. Apply scratch finish to surfaces [to receive concrete floor toppings] [to receive
mortar setting beds for bonded cementitious floor finishes] <Insert locations>.
C. Float Finish:
1. When bleedwater sheen has disappeared and concrete surface has stiffened
sufficiently to permit operation of specific float apparatus, consolidate concrete
surface with power-driven floats or by hand floating if area is small or inaccessible
to power-driven floats.
2. Repeat float passes and restraightening until surface is left with a uniform, smooth,
granular texture and complies with ACI 117 tolerances for conventional concrete.
3. Apply float finish to surfaces [to receive trowel finish] [and] [to be covered with
fluid-applied or sheet waterproofing, built-up or membrane roofing, or sand-bed
terrazzo] <Insert locations>.
D. Trowel Finish:
1. After applying float finish, apply first troweling and consolidate concrete by hand
or power-driven trowel.
2. Continue troweling passes and restraighten until surface is free of trowel marks
and uniform in texture and appearance.
3. Grind smooth any surface defects that would telegraph through applied coatings
or floor coverings.
4. Do not add water to concrete surface.
5. Do not apply hard-troweled finish to concrete, which has a total air content
greater than 3 percent.
6. Apply a trowel finish to surfaces [exposed to view] [or] [to be covered with resilient
flooring, carpet, ceramic or quarry tile set over a cleavage membrane, paint, or
another thin-film-finish coating system] <Insert locations>.
7. Finish surfaces to the following tolerances, in accordance with ASTM E1155, for a
randomly trafficked floor surface:
a. Slabs on Ground:
b. Suspended Slabs:
8. Finish and measure surface, so gap at any point between concrete surface and
an unleveled, freestanding, 10-ft.- long straightedge resting on two high spots and
placed anywhere on the surface does not exceed [1/4 inch] [3/16 inch] [1/8 inch].
E. Trowel and Fine-Broom Finish: Apply a first trowel finish to surfaces [indicated on
Drawings] [where ceramic or quarry tile is to be installed by either thickset or thinset
method]. While concrete is still plastic, slightly scarify surface with a fine broom
perpendicular to main traffic route.
F. Broom Finish: Apply a broom finish to exterior concrete platforms, steps, ramps, and
locations indicated on Drawings.
G. Slip-Resistive Finish: Before final floating, apply slip-resistive finish to concrete stair treads,
platforms, ramps as indicated on Drawings
a. Uniformly spread [25 lb/100 sq. ft.] <Insert rate> of dampened slip-resistive
[aggregate] [aluminum granules] over surface in one or two applications.
b. Tamp aggregate flush with surface, but do not force below surface.
c. After broadcasting and tamping, apply float finish.
d. After curing, lightly work surface with a steel wire brush or an abrasive stone
and water to expose slip-resistive [aggregate] [aluminum granules].
A. Filling In:
1. Fill in holes and openings left in concrete structures after Work of other trades is in
place unless otherwise indicated.
2. Mix, place, and cure concrete, as specified, to blend with in-place construction.
3. Provide other miscellaneous concrete filling indicated or required to complete the
Work.
B. Curbs: Provide monolithic finish to interior curbs by stripping forms while concrete is still
green and by steel-troweling surfaces to a hard, dense finish with corners, intersections,
and terminations slightly rounded.
D. Steel Pan Stairs: Provide concrete fill for steel pan stair treads, landings, and associated
items.
3.9 TOLERANCES
A. Defective Concrete:
B. Patching Mortar: Mix dry-pack patching mortar, consisting of 1 part portland cement to
2-1/2 parts fine aggregate passing a No. 16 sieve, using only enough water for handling
and placing.
C. Repairing Formed Surfaces: Surface defects include color and texture irregularities,
cracks, spalls, air bubbles, honeycombs, rock pockets, fins and other projections on the
surface, and stains and other discolorations that cannot be removed by cleaning.
1. Immediately after form removal, cut out honeycombs, rock pockets, and voids
more than 1/2 inch in any dimension to solid concrete.
3. Repair defects on concealed formed surfaces that will affect concrete's durability
and structural performance as determined by Architect.
1. Test unformed surfaces, such as floors and slabs, for finish, and verify surface
tolerances specified for each surface.
5. Correct other low areas scheduled to receive floor coverings with a repair
underlayment.
6. Correct other low areas scheduled to remain exposed with repair topping.
a. Cut out low areas to ensure a minimum repair topping depth of 1/4 inch to
match adjacent floor elevations.
b. Prepare, mix, and apply repair topping and primer in accordance with
manufacturer's written instructions to produce a smooth, uniform, plane,
and level surface.
7. Repair defective areas, except random cracks and single holes 1 inch or less in
diameter, by cutting out and replacing with fresh concrete.
a. Remove defective areas with clean, square cuts, and expose steel
reinforcement with at least a 3/4-inch clearance all around.
b. Dampen concrete surfaces in contact with patching concrete and apply
bonding agent.
c. Mix patching concrete of same materials and mixture as original concrete,
except without coarse aggregate.
d. Place, compact, and finish to blend with adjacent finished concrete.
e. Cure in same manner as adjacent concrete.
8. Repair random cracks and single holes 1 inch or less in diameter with patching
mortar.
a. Groove top of cracks and cut out holes to sound concrete, and clean off
dust, dirt, and loose particles.
b. Dampen cleaned concrete surfaces and apply bonding agent.
c. Place patching mortar before bonding agent has dried.
d. Compact patching mortar and finish to match adjacent concrete.
e. Keep patched area continuously moist for at least 72 hours.
3.11 PROTECTION
PART 1 - GENERAL
1.1 Summary
A. Section includes:
1.2 Submittals
A. Shop Drawings: Indicate profiles of members, jointing, and fastening, cut-outs for mechanical
services, sinks, accessories, backsplashes, thickness, and related items.
1. Minimum 2 inch by 2 inch samples of concrete with appropriate finish and color for
acceptance before proceeding with Work. Indicate maximum range of variation.
A. If units are shipped via commercial freight, open crates and inspect each slab in the
presence of the driver. Note any and all damage, and do not accept shipment if damage is
present. Claims due to shipping damage must be submitted to the freight carrier.
B. Handle, transport and store units to prevent damage to materials or structure. Handle with
care to prevent damage to corners and edges.
A. Templating
1. All cabinets, millwork or other supporting structures must be fully installed prior to
templating, unless otherwise arranged with manufacturer.
2. All cabinets, millwork or other supporting structures must be free of debris or
obstructions.
3. All fixtures that penetrate the concrete, such as sinks, faucets, drop-in cook tops, soap
dispensers, etc., must be on site at the time of templating.
4. Electricity must be available on site, with outlets or extension cords, and running water
must be available in proximity of area to be templated.
B. Installation
1. Installer’s vehicle must be able to park within 10 yards of installation area’s key point of
entry.
2. Pathway to installation area must be free of debris or obstructions and accessible to
two to three personnel carrying slabs weighing up to 350 pounds and up to eight feet
in length.
3. All cabinets, millwork or other supporting structures must be free of debris or
obstructions.
4. Electricity must be available on site, with outlets or extension cords within 25 yards of
installation area.
5. Running water must be available on site within 15 yards of the installation area.
1.6 Sequencing
A. Templating
1. All cabinets, millwork or other supporting structures must be fully installed prior to
templating, unless otherwise arranged with manufacturer.
2. All fixtures that penetrate the concrete, such as sinks, faucets, drop-in cook tops, soap
dispensers, etc., must be on site at the time of templating. Manufacturer does not
supply fixtures. Manufacturer may take custody of some or all of the fixtures at his
discretion.
B. Installation
1. All support brackets, hard point connections, etc., must be on site at the time of
installation. Manufacturer does not supply these items.
2. Electrical and plumbing hookup should be scheduled after installation is completed.
Manufacturer does not perform electrical and plumbing hookup.
1.7 Warranty
A. Manufacturer must offer at least a 5 year structural warranty as follows: During the first 5 years
after installation, manufacturer, at its sole option, shall repair or replace product if it fails to
maintain functional structural integrity for the intended purpose of the product solely due to
a manufacturing defect. This applies only to products that have been handled, fabricated,
installed and maintained in the manner recommended by the manufacturer.
B. Manufacturer must offer at least a one-year coating/sealer warranty as follows: During the
first year after installation, manufacturer, at its sole option, shall repair or replace sealer if it
fails to maintain functional integrity for the intended purpose of the product solely due to a
manufacturing defect.
1.8 Maintenance
A. Variations in texture, dimension, color and aggregate distribution and exposure within a final
product are an inherent property of concrete countertops. Hairline cracks that may occur in
the finished product are a natural characteristic of concrete. All units are sealed to resist
moisture and staining. As with natural materials, samples of any material may not accurately
represent installed material. All sizes are nominal and slight variations in thickness are to be
expected.
B. Use common normal care with respect to oil, acids, and food. Spills should be wiped up as
soon as possible. Clean using damp cloth or sponge and only with mild, non-surfactant
neutral-pH cleaners. Do not use harsh cleansers or chemicals, or abrasive cleansers or
scrubbers. These include Comet, Brillo pads and 3M scrubbing pads, and all similar products.
PART 2 - PRODUCTS
2.1 Manufacturers
1. DEX Industries 675 Metropolitan Parkway Suite 1068 Atlanta, Georgia 30310
404-753-0600
2.2 Material
C. Joint Sealant
1. Supplied by manufacturer.
2. Colors: Matched to countertop unless otherwise requested.
D. Adhesive
1. Supplied by installer.
2.3 Fabrication
A. All units to be custom made in manufacturer’s manufacturing shop. Options: Delivery and
installation; availability varies by location.
C. All units to be fabricated straight, smooth, and true to size and shape prior to finishing.
Exposed edges to be finished as per edge specifications. Maximum dimensional variations:
+0", - 1/4" at maximum slab length; typical variations are usually half of the maximum or less.
D. All units to be fabricated to accommodate specified appliances (i.e. sinks, cook tops,
faucets, etc.). No cutting is done in the field.
E. All units to be hand finished prior to sealing. Hand finishing includes first grinding the surface,
then filling voids with colored material, easing all edges (where appropriate), and leveling
and polishing.
2.4 Finishes
A. All units to be factory sealed with sealer that meets requirements in Article 2.02 (A) 10.
3.1 Templating
3.2 Installation
3.3 Cleaning
A. General:
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
C. Samples for Verification: In each color and gloss of finish coat indicated.
A. Source Limitations: Obtain cementitious coating materials from single source from single
manufacturer.
C. Mockups: Apply benchmark samples of coating system indicated and each color and
finish selected to verify preliminary selections made under sample submittals and to
demonstrate aesthetic effects and set quality standards for materials and execution.
Place concrete floor topping mockups to demonstrate typical joints, surface finish,
bonding, texture, tolerances, and standard of workmanship. Preliminary samples have
been developed for color and texture that should act as a basis of design.
1. Architect will select one actual substrate of each type to represent surfaces and
conditions for application of coating.
1. Protect cementitious coating materials from freezing. Keep materials dry and
storage area neat and orderly. Remove waste daily. Take necessary measures to
ensure that workers and work areas are protected from health hazards resulting
from handling, mixing, and applying the coating.
A. Apply coatings only when temperature of surfaces to be painted and ambient air
temperatures are between 50 and 95 deg F.
B. Do not apply coatings when relative humidity exceeds 85 percent; at temperatures less
than 5 deg F above the dew point; or to damp or wet surfaces.
PART 2 - PRODUCTS
a. Elite Crete: Thin Finish Pre-Mixed Overlay. Splatter Texture or Knock Down
Finish (Alternate: Slate Trowel Down) with Clear Polyaspartic Sealer Coating
for the interior water park and AUS 50 for the outside water park.
1. Compressive Strength: Not less than 4500 psi at 28 days according to ASTM C
109/C 109M.
2. Tensile Strength: Not less than 750 psi at 28 days according to ASTM C 109/C
109M.
3. Flexural Strength: 1450 psi at 28 days.
4. Density: 1.89 g/cm3 at 28 days.
5. Shear Bond: 575 psi at 28 days.
6. Cohesion: 98 psi at 28 days.
7. Impact resistance: 28 inch pounds at 28 days.
D. Other Materials: Provide crack fillers and related materials that are compatible with
cementitious finish-coat materials and substrates indicated, under conditions of service
and application as demonstrated by manufacturer, based on testing and field
experience. Concrete substrates must be cured for 28 days prior to application.
F. Sealants:
1. All interior water park floors: Elite Crete Spartic-All RM Clear Polyaspartic Sealer
Coating per Technical Data sheet TD 483. Sealer is to be vapor retarding when
cured.
2. All exterior water park slab surfaces: Elite Crete AUS 50, Clear Aliphatic Urethane
Sealer per Technical Data Sheet TD 454. Sealer is to be vapor permeable when
cured.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Verify that base slabs are visibly dry and free of moisture. Test for capillary moisture by
the plastic sheet method according to ASTM D 4263.
B. Examine substrates and conditions, with Applicator present, for compliance with
requirements and other conditions affecting performance of the Work.
D. Begin coating application only after unsatisfactory conditions have been corrected and
surfaces are dry.
3.2 PREPARATION
A. Comply with manufacturer's written instructions for mixing and preparing materials and
as applicable to substrates indicated.
1. Saw cut contraction and construction joints in existing concrete to a depth of 1/2
inch or as specified in structural documents and fill with semirigid joint filler.
2. Install joint-filler material where topping abuts vertical surfaces, such as column
pedestals, foundation walls, grade beams, and other locations, as indicated in
manufacturers recommendations.
B. Remove plates, machined surfaces, and similar items already in place that are not to be
coated. If removal is impractical or impossible because of size or weight of item,
provide surface-applied protection before surface preparation and coating.
1. After completing coating operations, use workers skilled in the trades involved to
reinstall items that were removed. Remove surface-applied protection if any.
C. Clean substrates of substances that could impair bond of coatings, including dirt, oil,
grease, incompatible coatings, and loose substrate materials.
E. Crack Repair: Fill cracks according to manufacturer's written instructions before coating
surfaces.
1. Cracks Larger Than 1/32 Inch: Cut out static cracks, voids, or honeycombing
larger than 1/32 inch and patch with materials recommended in writing by
coating manufacturer. Identify dynamic cracks and treat according to
manufacturer's written instructions before beginning application.
3.3 APPLICATION
B. Apply each material at not less than manufacturer's recommended spreading rate.
Provide total cured material thickness indicated or as recommended in writing by
manufacturer.
A. Testing of Coating Materials: Owner reserves the right to invoke the following procedure
at any time and as often as Owner deems necessary during the period when coating
operations are being conducted:
1. Testing agency will perform tests for compliance with the following product
requirements.
2. Owner may direct Contractor to stop coating application if test results show
materials being used do not comply with requirements. Contractor shall remove
noncomplying materials from Project site, pay for testing, and recoat surfaces
coated with rejected materials. Contractor will be required to remove rejected
materials from previously coated surfaces if, on recoating with complying
materials, the two coatings are incompatible.
A. At end of each workday, remove rubbish, empty cans, rags, and other discarded
materials from Project site.
C. Protect work of other trades against damage from coating application. Correct
damage to work of other trades by cleaning, repairing, replacing, and refinishing, as
approved by Architect, and leave in an undamaged condition.
A. General: Apply additional coats when undercoats or other conditions show through
final coat until cured film is of uniform coating finish, color, and appearance.
B. Above-Grade Concrete : Two finish coats with total cured thickness not less than 100
mils.
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
A. Section Includes:
B. Related Requirements:
1. Section 033000 "Cast-in-Place Concrete" for installing dovetail slots for masonry
anchors.
2. Section 051200 "Structural Steel Framing" for installing anchor sections of adjustable
masonry anchors for connecting to structural steel frame.
3. Section 076200 "Sheet Metal Flashing and Trim" for sheet metal flashing and for
furnishing manufactured reglets installed in masonry joints.
1.3 DEFINITIONS
1. Masonry Units: Show sizes, profiles, coursing, and locations of special shapes.
2. Reinforcing Steel: Detail bending, lap lengths, and placement of unit masonry
reinforcing bars. Comply with ACI 315.
3. Fabricated Flashing: Detail corner units, end-dam units, and other special
applications.
1. Colored mortar.
2. Weep holes/vents.
D. Samples for Verification: For each type and color of the following:
1. CMUs.
2. Mortar. Make Samples using same sand and mortar ingredients to be used on
Project.
1. Masonry units.
C. Mix Designs: For each type of mortar and grout. Include description of type and
proportions of ingredients.
1. Include test reports for mortar mixes required to comply with property
specification. Test according to ASTM C 109/C 109M for compressive strength,
ASTM C 1506 for water retention, and ASTM C 91/C 91M for air content.
2. Include test reports, according to ASTM C 1019, for grout mixes required to comply
with compressive strength requirement.
A. Testing Agency Qualifications: Qualified according to ASTM C 1093 for testing indicated.
B. Sample Panels: Build sample panels to verify selections made under Sample submittals
and to demonstrate aesthetic effects. Comply with requirements in Section 014000
"Quality Requirements" for mockups.
1. Build sample panels for each type of exposed unit masonry constructionin sizes
approximately 60 inches long by 48 inches high by full thickness.
2. Where masonry is to match existing, build panels adjacent and parallel to existing
surface. This includes decorative parging to match existing
3. Protect approved sample panels from the elements with weather-resistant
membrane.
4. Approval of sample panels is for color, texture, and blending of masonry units;
relationship of mortar and sealant colors to masonry unit colors; tooling of joints;
aesthetic qualities of workmanship; and other material and construction qualities
specifically approved by Architect in writing.
A. Store masonry units on elevated platforms in a dry location. If units are not stored in an
enclosed location, cover tops and sides of stacks with waterproof sheeting, securely
tied. If units become wet, do not install until they are dry.
B. Store cementitious materials on elevated platforms, under cover, and in a dry location.
Do not use cementitious materials that have become damp.
C. Store aggregates where grading and other required characteristics can be maintained
and contamination avoided.
A. Protection of Masonry: During construction, cover tops of walls, projections, and sills with
waterproof sheeting at end of each day's work. Cover partially completed masonry
when construction is not in progress.
1. Extend cover a minimum of 24 inches down both sides of walls, and hold cover
securely in place.
B. Do not apply uniform floor or roof loads for at least 12 hours and concentrated loads for
at least three days after building masonry walls or columns.
C. Stain Prevention: Prevent grout, mortar, and soil from staining the face of masonry to be
left exposed or painted. Immediately remove grout, mortar, and soil that come in
contact with such masonry.
1. Protect base of walls from rain-splashed mud and from mortar splatter by
spreading coverings on ground and over wall surface.
2. Protect sills, ledges, and projections from mortar droppings.
3. Protect surfaces of window and door frames, as well as similar products with
painted and integral finishes, from mortar droppings.
4. Turn scaffold boards near the wall on edge at the end of each day to prevent
rain from splashing mortar and dirt onto completed masonry.
PART 2 - PRODUCTS
2.1 MANUFACTURERS
A. Source Limitations for Masonry Units: Obtain exposed masonry units of a uniform texture
and color, or a uniform blend within the ranges accepted for these characteristics, from
single source from single manufacturer for each product required.
B. Source Limitations for Mortar Materials: Obtain mortar ingredients of a uniform quality,
including color for exposed masonry, from single manufacturer for each cementitious
component and from single source or producer for each aggregate.
B. Defective Units: Referenced masonry unit standards may allow a certain percentage of
units to contain chips, cracks, or other defects exceeding limits stated. Do not use units
where such defects are exposed in the completed Work and will be within 20 feet
vertically and horizontally of a walking surface.
A. Shapes: Provide shapes indicated and as follows, with exposed surfaces matching
exposed faces of adjacent units unless otherwise indicated.
1. Provide special shapes for lintels, corners, jambs, sashes, movement joints,
headers, bonding, and other special conditions.
2. Provide square-edged units for outside corners unless otherwise indicated.
A. Masonry Lintels: Prefabricated or built-in-place masonry lintels made from bond beam
CMUs matching adjacent CMUs in color, texture, and density classification, with
reinforcing bars placed as indicated and filled with coarse grout. Cure precast lintels
before handling and installing. Temporarily support built-in-place lintels until cured.
1. For mortar that is exposed to view, use washed aggregate consisting of natural
sand or crushed stone.
2. For joints less than 1/4 inch thick, use aggregate graded with 100 percent passing
the No. 16 sieve.
D. Water: Potable.
2.6 REINFORCEMENT
A. Uncoated Steel Reinforcing Bars: ASTM A 615/A 615M or ASTM A 996/A 996M, Grade 60.
B. Reinforcing Bar Positioners: Wire units designed to fit into mortar bed joints spanning
masonry unit cells and to hold reinforcing bars in center of cells. Units are formed from
0.148-inch steel wire, hot-dip galvanized after fabrication. Provide units designed for
number of bars indicated.
C. Masonry-Joint Reinforcement, General: Ladder type complying with ASTM A 951/A 951M.
A. General: Ties and anchors shall extend at least 1-1/2 inches into masonry but with at
least a 5/8-inch cover on outside face.
B. Materials: Provide ties and anchors specified in this article that are made from materials
that comply with the following unless otherwise indicated:
1. Hot-Dip Galvanized, Carbon-Steel Wire: ASTM A 82/A 82M, with ASTM A 153/A
153M, Class B-2 coating.
2. Stainless-Steel Wire: ASTM A 580/A 580M, Type 304.
3. Galvanized-Steel Sheet: ASTM A 653/A 653M, Commercial Steel, G60 zinc coating.
C. Adjustable Anchors for Connecting to Concrete: Provide anchors that allow vertical or
horizontal adjustment but resist tension and compression forces perpendicular to plane
of wall.
1. Connector Section: Dovetail tabs for inserting into dovetail slots in concrete and
attached to tie section; formed from 0.060-inch- thick steel sheet, galvanized after
fabrication.
D. Partition Top Anchors: 0.105-inch- thick metal plate with a 3/8-inch- diameter metal rod 6
inches long welded to plate and with closed-end plastic tube fitted over rod that allows
rod to move in and out of tube. Fabricate from steel, hot-dip galvanized after
fabrication.
E. Rigid Anchors: Fabricate from steel bars 1-1/2 inches wide by 1/4 inch thick by 24 inches
long, with ends turned up 2 inches or with cross pins unless otherwise indicated.
A. Metal Flashing: Provide metal flashing complying with SMACNA's "Architectural Sheet
Metal Manual" and as follows:
1. Stainless Steel: ASTM A 240/A 240M or ASTM A 666, Type 304, 0.016 inch thick.
2. Fabricate continuous flashings in sections 96 inches long minimum, but not
exceeding 12 feet. Provide splice plates at joints of formed, smooth metal flashing.
3. Fabricate through-wall metal flashing embedded in masonry from stainless steel,
with ribs at 3-inch intervals along length of flashing to provide an integral mortar
bond.
C. Single-Wythe CMU Flashing System: System of CMU cell flashing pans and interlocking
CMU web covers made from UV-resistant, high-density polyethylene. Cell flashing pans
have integral weep spouts designed to be built into mortar bed joints and that extend
into the cell to prevent clogging with mortar.
D. Solder and Sealants for Sheet Metal Flashings: As specified in Section 076200 "Sheet
Metal Flashing and Trim."
E. Adhesives, Primers, and Seam Tapes for Flashings: Flashing manufacturer's standard
products or products recommended by flashing manufacturer for bonding flashing
sheets to each other and to substrates.
A. Compressible Filler: Premolded filler strips complying with ASTM D 1056, Grade 2A1;
compressible up to 35 percent; of width and thickness indicated; formulated from
neoprene.
C. Bond-Breaker Strips: Asphalt-saturated felt complying with ASTM D 226/D 226M, Type I
(No. 15 asphalt felt).
A. Loose-Fill Insulation: Perlite complying with ASTM C 549, Type II (surface treated for water
repellency and limited moisture absorption) or Type IV (surface treated for water
repellency and to limit dust generation).
B. Preblended, Dry Mortar Mix: Furnish dry mortar ingredients in form of a preblended mix.
Measure quantities by weight to ensure accurate proportions, and thoroughly blend
ingredients before delivering to Project site.
C. Mortar for Unit Masonry: Comply with ASTM C 270, Proportion Specification. Provide the
following types of mortar for applications stated unless another type is indicated or
needed to provide required compressive strength of masonry.
1. Use grout of type indicated or, if not otherwise indicated, of type (fine or coarse)
that will comply with TMS 602/ACI 530.1/ASCE 6 for dimensions of grout spaces
and pour height.
2. Proportion grout in accordance with ASTM C 476, paragraph 4.2.2 for specified
28-day compressive strength indicated, but not less than 2000 psi.
3. Provide grout with a slump of [8 to 11 inches] [10 to 11 inches] as measured
according to ASTM C 143/C 143M.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine conditions, with Installer present, for compliance with requirements for
installation tolerances and other conditions affecting performance of the Work.
1. For the record, prepare written report, endorsed by Installer, listing conditions
detrimental to performance of the Work.
2. Verify that foundations are within tolerances specified.
3. Verify that reinforcing dowels are properly placed.
4. Verify that substrates are free of substances that would impair mortar bond.
B. Before installation, examine rough-in and built-in construction for piping systems to verify
actual locations of piping.
C. Proceed with installation only after unsatisfactory conditions have been corrected.
A. Build chases and recesses to accommodate items specified in this and other Sections.
C. Use full-size units without cutting if possible. If cutting is required to provide a continuous
pattern or to fit adjoining construction, cut units with motor-driven saws; provide clean,
sharp, unchipped edges. Allow units to dry before laying unless wetting of units is
specified. Install cut units with cut surfaces and, where possible, cut edges concealed.
3.3 TOLERANCES
1. For dimensions in cross section or elevation, do not vary by more than plus 1/2 inch
or minus 1/4 inch.
2. For location of elements in plan, do not vary from that indicated by more than
plus or minus 1/2 inch.
3. For location of elements in elevation, do not vary from that indicated by more
than plus or minus 1/4 inch in a story height or 1/2 inch total.
1. For bed joints and top surfaces of bearing walls, do not vary from level by more
than 1/4 inch in 10 feet, or 1/2-inch maximum.
2. For conspicuous horizontal lines, such as lintels, sills, parapets, and reveals, do not
vary from level by more than 1/8 inch in 10 feet, 1/4 inch in 20 feet, or 1/2-inch
maximum.
3. For vertical lines and surfaces do not vary from plumb by more than 1/4 inch in 10
feet, 3/8 inch in 20 feet, or 1/2-inch maximum.
4. For conspicuous vertical lines, such as external corners, door jambs, reveals, and
expansion and control joints, do not vary from plumb by more than 1/8 inch in 10
feet, 1/4 inch in 20 feet, or 1/2-inch maximum.
5. For lines and surfaces, do not vary from straight by more than 1/4 inch in 10 feet,
3/8 inch in 20 feet, or 1/2-inch maximum.
6. For vertical alignment of exposed head joints, do not vary from plumb by more
than 1/4 inch in 10 feet, or 1/2-inch maximum.
7. For faces of adjacent exposed masonry units, do not vary from flush alignment by
more than 1/16 inch.
C. Joints:
1. For bed joints, do not vary from thickness indicated by more than plus or minus 1/8
inch, with a maximum thickness limited to 1/2 inch.
2. For exposed bed joints, do not vary from bed-joint thickness of adjacent courses
by more than 1/8 inch.
3. For head and collar joints, do not vary from thickness indicated by more than plus
3/8 inch or minus 1/4 inch.
4. For exposed head joints, do not vary from thickness indicated by more than plus or
minus 1/8 inch.
A. Lay out walls in advance for accurate spacing of surface bond patterns with uniform
joint thicknesses and for accurate location of openings, movement-type joints, returns,
and offsets. Avoid using less-than-half-size units, particularly at corners, jambs, and,
where possible, at other locations.
B. Bond Pattern for Exposed Masonry: Unless otherwise indicated, lay exposed masonry in
running bond; do not use units with less-than-nominal 4-inch horizontal face dimensions
at corners or jambs.
C. Lay concealed masonry with all units in a wythe in running bond or bonded by lapping
not less than [2 inches] [4 inches]. Bond and interlock each course of each wythe at
corners. Do not use units with less-than-nominal 4-inch horizontal face dimensions at
corners or jambs.
D. Stopping and Resuming Work: Stop work by stepping back units in each course from
those in course below; do not tooth. When resuming work, clean masonry surfaces that
are to receive mortar, remove loose masonry units and mortar, and wet brick if required
before laying fresh masonry.
E. Built-in Work: As construction progresses, build in items specified in this and other
Sections. Fill in solidly with masonry around built-in items.
F. Fill space between steel frames and masonry solidly with mortar unless otherwise
indicated.
G. Fill cores in hollow CMUs with grout 24 inches under bearing plates, beams, lintels, posts,
and similar items unless otherwise indicated.
H. Build nonload-bearing interior partitions full height of story to underside of solid floor or
roof structure above unless otherwise indicated.
A. Rake out mortar joints at pre-faced CMUs to a uniform depth of 1/4 inch and point with
epoxy mortar to comply with epoxy-mortar manufacturer's written instructions.
B. Tool exposed joints slightly concave when thumbprint hard, using a jointer larger than
joint thickness unless otherwise indicated.
C. Cut joints flush for masonry walls to receive plaster or other direct-applied finishes (other
than paint) unless otherwise indicated.
A. Pour loose-fill insulation into cavities to fill void spaces. Maintain inspection ports to show
presence of fill at extremities of each pour area. Close the ports after filling has been
confirmed. Limit the fall of fill to one story high, but not more than 20 feet.
A. General: Install entire length of longitudinal side rods in mortar with a minimum cover of
5/8 inch on exterior side of walls, 1/2 inch elsewhere. Lap reinforcement a minimum of 6
inches.
B. Interrupt joint reinforcement at control and expansion joints unless otherwise indicated.
E. Cut and bend reinforcing units as directed by manufacturer for continuity at[ corners,]
returns, offsets, column fireproofing, pipe enclosures, and other special conditions.
A. Anchor masonry to structural steel and concrete, where masonry abuts or faces
structural steel or concrete, to comply with the following:
1. Provide an open space not less than 1 inch wide between masonry and structural
steel or concrete unless otherwise indicated. Keep open space free of mortar and
other rigid materials.
2. Anchor masonry with anchors embedded in masonry joints and attached to
structure.
3. Space anchors as indicated, but not more than 24 inches o.c. vertically and 36
inches o.c. horizontally.
B. Form control joints in concrete masonry using one of the following methods:
1. Fit bond-breaker strips into hollow contour in ends of CMUs on one side of control
joint. Fill resultant core with grout, and rake out joints in exposed faces for
application of sealant.
2. Install preformed control-joint gaskets designed to fit standard sash block.
3. Install interlocking units designed for control joints. Install bond-breaker strips at
joint. Keep head joints free and clear of mortar, or rake out joint for application of
sealant.
4. Install temporary foam-plastic filler in head joints, and remove filler when unit
masonry is complete for application of sealant.
3.10 LINTELS
A. Provide masonry lintels where shown and where openings of more than 12 inches for
brick-size units and 24 inches for block-size units are shown without structural steel or
other supporting lintels.
3.11 FLASHING
A. General: Install embedded flashing at ledges and other obstructions to downward flow
of water in wall where indicated.
1. Prepare masonry surfaces so they are smooth and free from projections that could
puncture flashing. Where flashing is within mortar joint, place through-wall flashing
on sloping bed of mortar and cover with mortar. Before covering with mortar, seal
penetrations in flashing with adhesive, sealant, or tape as recommended by
flashing manufacturer.
2. At lintels, extend flashing a minimum of 6 inches into masonry at each end. At
heads and sills, extend flashing 6 inches at ends and turn up not less than 2 inches
to form end dams.
3. Interlock end joints of ribbed sheet metal flashing by overlapping ribs not less than
1-1/2 inches or as recommended by flashing manufacturer, and seal lap with
elastomeric sealant complying with requirements in Section 079200 "Joint Sealants"
for application indicated.
4. Install metal drip edges with ribbed sheet metal flashing by interlocking hemmed
edges to form hooked seam. Seal seam with elastomeric sealant complying with
requirements in Section 079200 "Joint Sealants" for application indicated.
5. Install metal drip edges beneath flexible flashing at exterior face of wall. Stop
flexible flashing 1/2 inch back from outside face of wall, and adhere flexible
flashing to top of metal drip edge.
C. Install single-wythe CMU flashing system in bed joints of CMU walls where indicated to
comply with manufacturer's written instructions. Install CMU cell pans with upturned
edges located below face shells and webs of CMUs above and with weep spouts
aligned with face of wall. Install CMU web covers so that they cover upturned edges of
CMU cell pans at CMU webs and extend from face shell to face shell.
D. Install reglets and nailers for flashing and other related construction where they are
shown to be built into masonry.
A. Temporary Formwork and Shores: Construct formwork and shores as needed to support
reinforced masonry elements during construction.
2. Do not remove forms and shores until reinforced masonry members have
hardened sufficiently to carry their own weight and other loads that may be
placed on them during construction.
C. Grouting: Do not place grout until entire height of masonry to be grouted has attained
enough strength to resist grout pressure.
1. Comply with requirements in TMS 602/ACI 530.1/ASCE 6 for cleanouts and for grout
placement, including minimum grout space and maximum pour height.
2. Limit height of vertical grout pours to not more than 60 inches.
A. Testing and Inspecting: Owner will engage special inspectors to perform tests and
inspections and prepare reports. Allow inspectors access to scaffolding and work areas
as needed to perform tests and inspections. Retesting of materials that fail to comply
with specified requirements shall be done at Contractor's expense.
D. Testing Frequency: One set of tests for each 5000 sq. ft. of wall area or portion thereof.
E. Concrete Masonry Unit Test: For each type of unit provided, according to ASTM C 140 for
compressive strength.
F. Mortar Aggregate Ratio Test (Proportion Specification): For each mix provided,
according to ASTM C 780.
G. Mortar Test (Property Specification): For each mix provided, according to ASTM C 780.
Test mortar for mortar air content and compressive strength.
H. Grout Test (Compressive Strength): For each mix provided, according to ASTM C 1019.
A. Remove and replace masonry units that are loose, chipped, broken, stained, or
otherwise damaged or that do not match adjoining units. Install new units to match
adjoining units; install in fresh mortar, pointed to eliminate evidence of replacement.
B. Pointing: During the tooling of joints, enlarge voids and holes, except weep holes, and
completely fill with mortar. Point up joints, including corners, openings, and adjacent
construction, to provide a neat, uniform appearance. Prepare joints for sealant
application, where indicated.
C. In-Progress Cleaning: Clean unit masonry as work progresses by dry brushing to remove
mortar fins and smears before tooling joints.
D. Final Cleaning: After mortar is thoroughly set and cured, clean exposed masonry as
follows:
1. Remove large mortar particles by hand with wooden paddles and nonmetallic
scrape hoes or chisels.
2. Test cleaning methods on sample wall panel; leave one-half of panel uncleaned
for comparison purposes. Obtain Architect's approval of sample cleaning before
proceeding with cleaning of masonry.
3. Protect adjacent stone and nonmasonry surfaces from contact with cleaner by
covering them with liquid strippable masking agent or polyethylene film and
waterproof masking tape.
4. Wet wall surfaces with water before applying cleaners; remove cleaners promptly
by rinsing surfaces thoroughly with clear water.
5. Clean concrete masonry by applicable cleaning methods indicated in NCMA TEK
8-4A.
B. Waste Disposal as Fill Material: Dispose of clean masonry waste, including excess or
soil-contaminated sand, waste mortar, and broken masonry units, by crushing and
mixing with fill material as fill is placed.
C. Masonry Waste Recycling: Return broken CMUs not used as fill to manufacturer for
recycling.
D. Excess Masonry Waste: Remove excess clean masonry waste that cannot be used as fill,
as described above or recycled, and other masonry waste, and legally dispose of off
Owner's property.
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
A. Section Includes:
A. Store cementitious materials on elevated platforms, under cover, and in a dry location.
Do not use cementitious materials that have become damp.
B. Store aggregates where grading and other required characteristics can be maintained
and contamination avoided.
C. Deliver preblended, dry mortar mix in moisture-resistant containers designed for use with
dispensing silos. Store preblended, dry mortar mix in delivery containers on elevated
platforms, under cover, in a dry location, or in covered weatherproof dispensing silos.
A. Protection of Stone Masonry: During construction, cover tops of walls, projections, and
sills with waterproof sheeting at end of each day's work. Cover partially completed
stone masonry when construction is not in progress.
1. Extend cover a minimum of 24 inches down both sides and hold cover securely in
place.
B. Stain Prevention: Immediately remove mortar and soil to prevent them from staining
stone masonry face.
1. Protect base of walls from rain-splashed mud and mortar splatter using coverings
spread on the ground and over the wall surface.
2. Protect sills, ledges, and projections from mortar droppings.
3. Protect surfaces of window and door frames, as well as similar products with
painted and integral finishes, from mortar droppings.
4. Turn scaffold boards near the wall on edge at end of each day to prevent rain
from splashing mortar and dirt on completed stone masonry.
1. Cold-Weather Cleaning: Use liquid cleaning methods only when air temperature is
40 deg F and above and will remain so until masonry has dried, but not less than
seven days after completing cleaning.
1.5 COORDINATION
B. Coordinate locations of dovetail slots installed in concrete that are to receive stone
anchors.
PART 2 - PRODUCTS
2.1 MANUFACTURERS
A. Source Limitations for Stone: Obtain[ each variety of] stone, [regardless of finish, ]from
single quarry[, whether specified in this Section or in another Section of the
Specifications,] with resources to provide materials of consistent quality in appearance
and physical properties.
B. Source Limitations for Mortar Materials: Obtain mortar ingredients of uniform quality for
each cementitious component from single manufacturer and each aggregate from
single source or producer.
2.2 FABRICATION
A. General: Fabricate stone units in sizes and shapes required to comply with requirements
indicated.
B. [Cut] [Split] [Select] stone to produce pieces of thickness, size, and shape indicated,
including details on Drawings and pattern specified in "Setting Stone Masonry" Article.
C. Dress joints (bed and vertical) straight and at right angle to face unless otherwise
indicated. Shape beds to fit supports.
D. Cut and drill sinkages and holes in stone for anchors and supports.
E. Carefully inspect stone at quarry or fabrication plant for compliance with requirements
for appearance, material, and fabrication. Replace defective units before shipment.
1. Clean sawed backs of stone to remove rust stains and iron particles.
F. Thickness of Stone: Provide thickness indicated, but not less than the following:
1. Thickness: 4 inches plus or minus [1/4 inch] [1/2 inch].[ Thickness does not include
projection of pitched faces.]
G. Finish exposed stone faces and edges to comply with requirements indicated for finish
and to match approved samples[ and mockups].
1. Finish: [Split face] [Rock face (pitched face)] [Natural cleft] [Mixed split face and
seam face] [Mixed split face, seam face, and rock face (pitched face)] [Smooth]
[Sand rubbed] [As indicated].
2. Finish for Sills: [Smooth] [Sand rubbed] [Split face with sand-rubbed washes] [Rock
face (pitched face) with sand-rubbed washes] [Rock face (pitched face) with
tooled (boasted) washes].
3. Finish for Lintels: [Smooth] [Sand rubbed] [Split face] [Rock face (pitched face)].
4. Finish for Copings: [Smooth] [Sand rubbed] [Split face] [Rock face (pitched face),
front and back; sand-rubbed top] [Rock face (pitched face), front and back;
tooled (boasted) top].
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine surfaces indicated to receive stone masonry, with Installer present, for
compliance with requirements for installation tolerances and other conditions affecting
performance of stone masonry.
B. Examine substrate to verify that dovetail slots, inserts, reinforcement, veneer anchors,
flashing, and other items installed in substrates and required for or extending into stone
masonry are correctly installed.
C. Examine wall framing, sheathing, and weather-resistant sheathing paper to verify that
stud locations are suitable for spacing of veneer anchors and that installation will result in
a weatherproof covering.
D. Proceed with installation only after unsatisfactory conditions have been corrected.
3.2 PREPARATION
C. Clean dirty or stained stone surfaces by removing soil, stains, and foreign materials
before setting. Clean stone by thoroughly scrubbing with fiber brushes and then
drenching with clear water. Use only mild cleaning compounds that contain no caustic
or harsh materials or abrasives.
1. Use power saws to cut stone that is fabricated with saw-cut surfaces. Cut lines
straight and true, with edges eased slightly to prevent snipping.
2. Use hammer and chisel to split stone that is fabricated with split surfaces. Make
edges straight and true, matching similar surfaces that were shop or quarry
fabricated.
3. Pitch face at field-split edges as needed to match stones that are not field split.
B. Sort stone before it is placed in wall to remove stone that does not comply with
requirements relating to aesthetic effects, physical properties, or fabrication, or that is
otherwise unsuitable for intended use.
C. Arrange stones in range ashlar pattern with course heights as indicated, [uniform]
[random] lengths, and uniform joint widths, with offset between vertical joints as
indicated.
D. Arrange stones in broken-range ashlar pattern with uniform course heights, random
lengths, and uniform joint widths.
F. Arrange stones in [coursed] [uncoursed] rubble pattern with joint widths within
tolerances indicated.[ Insert small stones into spaces between larger stones as needed
to produce joints as uniform in width as practical.]
G. Arrange stones with color and size variations uniformly dispersed for an evenly blended
appearance.
H. Install supports, fasteners, and other attachments indicated or necessary to secure stone
masonry in place.
I. Set stone accurately in locations indicated with edges and faces aligned according to
established relationships and indicated tolerances.
J. Install steel lintels where indicated. Provide minimum bearing of 8 inches at each jamb
unless otherwise indicated.
K. Maintain uniform joint widths except for variations due to different stone sizes and where
minor variations are required to maintain bond alignment if any. Lay walls with joints not
less than [1/4 inch] [3/8 inch] at narrowest points or more than [3/8 inch] [1/2 inch] [5/8
inch] [1 inch] [1-1/2 inches] at widest points.
M. Install metal expansion strips in sealant joints at locations indicated. Build flanges of
expansion strips into masonry by embedding in mortar between stone masonry and
backup wythe. Lap each joint 4 inches in direction of water flow. Seal joints below grade
and at junctures with horizontal expansion joints if any.
N. Install embedded flashing[ and weep holes] at shelf angles, lintels, ledges, other
obstructions to downward flow of water in wall, and where indicated.
O. Place weep holes and vents in joints where moisture may accumulate, including at base
of cavity walls, above shelf angles, and at flashing.
P. Install vents in head joints at top of each continuous cavity at spacing indicated. Use to
form vents.
1. Close cavities off vertically and horizontally with blocking in manner indicated.
Install through-wall flashing and weep holes above horizontal blocking.
1. Stone at Grade: Beds, joints, and back surfaces to at least 12 inches above
finish-grade elevations.
2. Stone Extending below Grade: Beds, joints, back surfaces, and face surfaces
below grade.
3. Allow cementitious dampproofing formulations to cure before setting
dampproofed stone. Do not damage or remove dampproofing in the course of
handling and setting stone.
A. Variation from Plumb: For vertical lines and surfaces, do not exceed 1/4 inch in 10 feet,
3/8 inch in 20 feet, or 1/2 inch in 40 feet or more. For external corners, expansion joints,
control joints, and other conspicuous lines, do not exceed 1/4 inch in 20 feet or 1/2 inch
in 40 feetor more.
B. Variation from Level: For[ bed joints and] lines of exposed lintels, sills, parapets, horizontal
grooves, and other conspicuous lines, do not exceed 1/4 inch in 20 feet or 1/2 inch in 40
feet or more.
C. Variation of Linear Building Line: For position shown in plan, do not exceed 1/2 inch in 20
feet or 3/4 inch in 40 feet or more.
D. Measure variation from level, plumb, and position shown in plan as a variation of the
average plane of each stone face from level, plumb, or dimensioned plane.
E. Variation in Mortar-Joint Thickness: Do not vary from joint size range indicated.
B. Anchor stone masonry to unit masonry with veneer anchors unless otherwise indicated.
Embed anchors in unit masonry mortar joints or grouted cells at a distance of at least
one-half of unit masonry thickness.
C. Anchor stone masonry to unit masonry with wire anchors unless otherwise indicated.
Connect anchors to masonry joint reinforcement by inserting pintles into eyes of masonry
joint reinforcement projecting from unit masonry.
D. Anchor stone masonry to unit masonry with wire anchors unless otherwise indicated.
Connect anchors to masonry joint reinforcement with vertical rods inserted through
anchors and through eyes of masonry joint reinforcement projecting from unit masonry.
G. Anchor stone masonry to stud framing with screw-attached veneer anchors unless
otherwise indicated.
I. Anchor stone masonry to wood-stud framing with wire anchors unless otherwise
indicated. Fasten anchors through sheathing to wood studs with corrosion-resistant
roofing nails.
J. Anchor stone masonry to metal-stud framing with wire anchors unless otherwise
indicated. Tie anchors to studs.
K. Embed veneer anchors in mortar joints of stone masonry at least halfway, but not less
than 1-1/2 inches, through stone masonry and with at least a 5/8-inch cover on exterior
face.
L. Space anchors to provide not less than one anchor per 2 sq. ft. of wall area. Install
additional anchors within 12 inches of openings, sealant joints, and perimeter at intervals
not exceeding 12 inches.
M. Space anchors not more than 16 inches o.c. vertically and 24 inches o.c. horizontally.
Install additional anchors within 12 inches of openings, sealant joints, and perimeter at
intervals not exceeding 12 inches.
N. Space anchors not more than 18 inches o.c. vertically and 32 inches o.c. horizontally,
with not less than one anchor per 2.67 sq. ft. of wall area. Install additional anchors
within 12 inches of openings, sealant joints, and perimeter at intervals not exceeding 12
inches.
O. Anchor stone trim with stone trim anchors where indicated. Install anchors by fastening
to substrate and inserting tabs and dowels into kerfs and holes in stone units. Provide
compressible filler in ends of dowel holes and bottoms of kerfs to prevent end bearing of
dowels and anchor tabs on stone. Fill remainder of anchor holes and kerfs with mortar.
P. Set stone in full bed of mortar with full head joints unless otherwise indicated. Build
anchors into mortar joints as stone is set.
Q. Fill [collar joint] [space between back of stone masonry and weather-resistant sheathing
paper] with mortar as stone is set.
R. Provide [1-inch] [2-inch] cavity between stone masonry and backup construction unless
otherwise indicated. Keep cavity free of mortar droppings and debris.
S. Rake out joints for pointing with mortar to depth of not less than [1/2 inch] [3/4 inch]
before setting mortar has hardened. Rake joints to uniform depths with square bottoms
and clean sides.
3.6 POINTING
A. Prepare stone-joint surfaces for pointing with mortar by removing dust and mortar
particles. Where setting mortar was removed to depths greater than surrounding areas,
apply pointing mortar in layers not more than 3/8 inch deep until a uniform depth is
formed.
B. Point stone joints by placing and compacting pointing mortar in layers of not more than
3/8 inch deep. Compact each layer thoroughly and allow to it become thumbprint hard
before applying next layer.
C. Tool joints, when pointing mortar is thumbprint hard, with a smooth jointing tool to
produce the following joint profile:
1. Joint Profile: [Concave] [Smooth, flat face slightly below edges of stone] [Smooth,
flat face recessed 1/4 inch below edges of stone (raked joint)] [Flush, with a
3/8-inch half-round raised bead in middle of joint] [As indicated].
B. Replace in a manner that results in stone masonry matching approved samples and
mockups, complying with other requirements, and showing no evidence of
replacement.
C. In-Progress Cleaning: Clean stone masonry as work progresses. Remove mortar fins and
smears before tooling joints.
D. Final Cleaning: After mortar is thoroughly set and cured, clean stone masonry as follows:
1. Remove large mortar particles by hand with wooden paddles and nonmetallic
scrape hoes or chisels.
A. Excess Stone: Stack excess stone where directed by Owner for Owner's use.
B. Disposal as Fill Material: Dispose of clean masonry waste, including mortar and excess or
soil-contaminated sand, by crushing and mixing with fill material as fill is placed.
C. Excess Masonry Waste: Remove excess clean masonry waste that cannot be used as fill,
as described above, and other waste, and legally dispose of off Owner's property.
PART 1 - GENERAL
1.1 SUMMARY
A. Section Includes: Portland cement based manufactured stone veneer and trim.
B. Related Sections:
1.2 REFERENCES
2. ASTM C 67 – Standard Test Methods for Sampling and Testing Brick and Structural
Clay Tile.
4. ASTM C 177 – Standard Test Method for Steady-State Head Flux Measurements
and Thermal Transmission Properties by Means of the Guarded-Hot-Plate
Apparatus.
5. ASTM C 207 – Standard Specification for Hydrated Lime for Masonry Purposes.
7. ASTM C 482 – Standard Test Method for Bond Strength of Ceramic Tile to Portland
Cement.
10. ASTM C 932 – Standard Specification for Surface-Applied Bonding Compounds for
Exterior Plastering.
11. ASTM C 979 – Standard Specification for Pigments for Integrally Colored Concrete.
12. ASTM C 1032 – Standard Specification for Woven Wire Plaster Base.
13. ASTM C1063 – Standard Specification for Installation of Lathing and Furring to
Receive Interior and Exterior Portland Cement-Based Plaster
15. ASTM C578 – Standard Specification for Rigid, Cellular Polystyrene Thermal
Insulation
16. ASTM E2556/E2556M – Standard Specification for Vapor Permeable Flexible Sheet
Water-Resistive Barriers Intended for Mechanical Attachment
1. ESR Report.
1.3 SUBMITTALS
1. Product Data.
2. Samples:
a. Qualifications:
1. Maintenance Instructions.
2. Special Warranties.
A. Qualifications:
B. Field Sample:
1.7 WARRANTY
PART 2 - PRODUCTS
2.1 MANUFACTURER
2.2 MATERIALS
C. Stone Accents:
D. Veneer Unit properties: Precast veneer units consisting of portland cement, lightweight
aggregates, and mineral oxide pigments.
1. Compressive Strength: ASTM C 192 and ASTM C 39, 5 sample average: greater
than 1,800 psi.
a. Freeze-Thaw Test: ASTM C 67: Less than 3 percent weight loss and no
disintegration.
c. Weight per square foot: 2012 IBC and 2012 IRC, ASTM C1670, 15 pounds,
saturated.
4. MASONRY STONE VENEER REINFORCING: ASTM C 847, 3.4lb (1.8 kg/m2) galvanized
3/8” rib lath or ASTM C 1032, 17 gauge (1.3 mm) woven wire mesh complycode
agency requirements for the type of substrate over which stone veneer is installed.
e. Water: Potable.
7. Water Repellent: Water based silane or siloxane masonry water repellent, applied
per manufacturer’s instructions.
PART 3 - EXECUTION
3.1 EXAMINATION
3.2 PREPARATION
3.3 INSTALLATION
A. Install and clean stone in accordance with manufacturer’s installation instructions for
Standard Installation (Grouted Joint) or Jointless/Dry-Stacked installation as specified
above.
3.5 CLEANING
D. Removing Effloresence:
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
A. Protect steel deck from corrosion, deformation, and other damage during delivery,
storage, and handling.
B. Stack steel deck on platforms or pallets and slope to provide drainage. Protect with a
waterproof covering and ventilate to avoid condensation.
1. Protect and ventilate acoustical cellular roof deck with factory-installed insulation
to maintain insulation free of moisture.
PART 2 - PRODUCTS
B. Fire-Resistance Ratings: Comply with ASTM E 119; testing by a qualified testing agency.
Identify products with appropriate markings of applicable testing agency.
1. Indicate design designations from UL's "Fire Resistance Directory" or from the listings
of another qualified testing agency.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine supporting frame and field conditions for compliance with requirements for
installation tolerances and other conditions affecting performance of the Work.
B. Proceed with installation only after unsatisfactory conditions have been corrected.
B. Install temporary shoring before placing deck panels if required to meet deflection
limitations.
D. Place deck panels on supporting frame and adjust to final position with ends accurately
aligned and bearing on supporting frame before being permanently fastened. Do not
stretch or contract side-lap interlocks.
1. Align cellular deck panels over full length of cell runs and align cells at ends of
abutting panels.
E. Place deck panels flat and square and fasten to supporting frame without warp or
deflection.
F. Cut and neatly fit deck panels and accessories around openings and other work
projecting through or adjacent to deck.
H. Comply with AWS requirements and procedures for manual shielded metal arc welding,
appearance and quality of welds, and methods used for correcting welding work.
3.3 PROTECTION
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
A. Section Includes:
B. Products furnished, but not installed, under this Section include the following:
C. Related Requirements:
1. Section 033000 "Cast-in-Place Concrete" for installing anchor bolts, steel pipe
sleeves, slotted-channel inserts, wedge-type inserts, and other items cast into
concrete.
2. Section 042000 "Unit Masonry" for installing loose lintels, anchor bolts, and other
items built into unit masonry.
3. Section 051200 "Structural Steel Framing."
1.3 COORDINATION
A. Coordinate selection of shop primers with topcoats to be applied over them. Comply
with paint and coating manufacturers' written recommendations to ensure that shop
primers and topcoats are compatible with one another.
B. Coordinate installation of metal fabrications that are anchored to or that receive other
work. Furnish setting drawings, templates, and directions for installing anchorages,
including sleeves, concrete inserts, anchor bolts, and items with integral anchors, that
are to be embedded in concrete or masonry. Deliver such items to Project site in time
for installation.
B. Shop Drawings: Show fabrication and installation details. Include plans, elevations,
sections, and details of metal fabrications and their connections. Show anchorage and
accessory items. Provide Shop Drawings for the following:
D. Delegated-Design Submittal: For ladders, including analysis data signed and sealed by
the qualified professional engineer responsible for their preparation.
A. Field Measurements: Verify actual locations of walls and other construction contiguous
with metal fabrications by field measurements before fabrication.
PART 2 - PRODUCTS
B. Thermal Movements: Allow for thermal movements from ambient and surface
temperature changes acting on exterior metal fabrications by preventing buckling,
opening of joints, overstressing of components, failure of connections, and other
detrimental effects.
2.2 METALS
A. Metal Surfaces, General: Provide materials with smooth, flat surfaces unless otherwise
indicated. For metal fabrications exposed to view in the completed Work, provide
materials without seam marks, roller marks, rolled trade names, or blemishes.
C. Stainless-Steel Sheet, Strip, and Plate: ASTM A 240/A 240M or ASTM A 666, Type 316L.
E. Abrasive-Surface Floor Plate: Steel plate with abrasive material metallically bonded to
steel.
F. Steel Pipe: ASTM A 53/A 53M, Standard Weight (Schedule 40) unless otherwise indicated.
G. Slotted Channel Framing: Cold-formed metal box channels (struts) complying with
MFMA-4.
2.3 FASTENERS
A. General: Unless otherwise indicated, provide Type 316 stainless-steel fasteners for
exterior use and zinc-plated fasteners with coating complying with ASTM B 633 or ASTM F
1941, Class Fe/Zn 5, at exterior walls. Select fasteners for type, grade, and class required.
C. Anchor Bolts: ASTM F 1554, Grade 36, of dimensions indicated; with nuts, ASTM A 563;
and, where indicated, flat washers.
D. Anchors, General: Anchors capable of sustaining, without failure, a load equal to six
times the load imposed when installed in unit masonry and four times the load imposed
when installed in concrete, as determined by testing according to ASTM E 488/E 488M,
conducted by a qualified independent testing agency.
F. Post-Installed Anchors.
1. Material for Exterior Locations and typical water Park environment where Stainless
Steel Is Indicated: Alloy Group 2 stainless-steel bolts, ASTM F 593, and nuts, ASTM F
594.
B. Epoxy Zinc-Rich Primer: Complying with MPI#20 and compatible with topcoat.
C. Shop Primer for Galvanized Steel: Primer formulated for exterior use over zinc-coated
metal and compatible with finish paint systems indicated.
E. Bituminous Paint: Cold-applied asphalt emulsion complying with ASTM D 1187/D 1187M.
A. Shop Assembly: Preassemble items in the shop to greatest extent possible. Disassemble
units only as necessary for shipping and handling limitations. Use connections that
maintain structural value of joined pieces. Clearly mark units for reassembly and
coordinated installation.
B. Cut, drill, and punch metals cleanly and accurately. Remove burrs and ease edges to a
radius of approximately 1/32 inch unless otherwise indicated. Remove sharp or rough
areas on exposed surfaces.
C. Form bent-metal corners to smallest radius possible without causing grain separation or
otherwise impairing work.
D. Form exposed work with accurate angles and surfaces and straight edges.
1. Use materials and methods that minimize distortion and develop strength and
corrosion resistance of base metals.
2. Obtain fusion without undercut or overlap.
3. Remove welding flux immediately.
4. At exposed connections, finish exposed welds and surfaces smooth and blended
so no roughness shows after finishing and contour of welded surface matches that
of adjacent surface.
F. Form exposed connections with hairline joints, flush and smooth, using concealed
fasteners or welds where possible. Where exposed fasteners are required, use Phillips
flat-head (countersunk) fasteners unless otherwise indicated. Locate joints where least
conspicuous.
G. Fabricate seams and other connections that are exposed to weather in a manner to
exclude water. Provide weep holes where water may accumulate.
H. Cut, reinforce, drill, and tap metal fabrications as indicated to receive finish hardware,
screws, and similar items.
I. Provide for anchorage of type indicated; coordinate with supporting structure. Space
anchoring devices to secure metal fabrications rigidly in place and to support indicated
loads.
J. Where units are indicated to be cast into concrete or built into masonry, equip with
integrally welded steel strap anchors, 1/8 by 1-1/2 inches, with a minimum 6-inch
embedment and 2-inch hook, not less than 8 inches from ends and corners of units and
24 inches o.c., unless otherwise indicated.
A. General: Provide steel framing and supports not specified in other Sections as needed
to complete the Work.
B. Fabricate units from steel shapes, plates, and bars of welded construction unless
otherwise indicated. Fabricate to sizes, shapes, and profiles indicated and as necessary
to receive adjacent construction.
C. Fabricate steel pipe columns for supporting wood frame construction from steel pipe
with steel baseplates and top plates as indicated. Drill or punch baseplates and top
plates for anchor and connection bolts and weld to pipe with fillet welds all around.
Make welds the same size as pipe wall thickness unless otherwise indicated.
A. Fabricate shelf angles from steel angles of sizes indicated and for attachment to
concrete framing. Provide horizontally slotted holes to receive 3/4-inch bolts, spaced
not more than 6 inches from ends and 24 inches o.c., unless otherwise indicated.
B. For cavity walls, provide vertical channel brackets to support angles from backup
masonry and concrete.
E. Furnish wedge-type concrete inserts, complete with fasteners, to attach shelf angles to
cast-in-place concrete.
B. Provide grating sections where indicated fabricated from pressure-locked stainless steel
bar grating. Limit openings in gratings to no more than [1/2 inch] [3/4 inch] [1 inch] in
least dimension.
D. Include stainless-steel angle stiffeners, and fixed and removable sections as indicated.
A. Provide loose bearing and leveling plates for steel items bearing on masonry or concrete
construction. Drill plates to receive anchor bolts and for grouting.
B. Galvanize plates.
A. Fabricate loose steel lintels from steel angles and shapes of size indicated for openings
and recesses in masonry walls and partitions at locations indicated. Fabricate in single
lengths for each opening unless otherwise indicated. Weld adjoining members together
to form a single unit where indicated.
B. Size loose lintels to provide bearing length at each side of openings equal to 1/12 of
clear span, but not less than 8 inches unless otherwise indicated.
A. Provide steel weld plates and angles not specified in other Sections, for items supported
from concrete construction as needed to complete the Work. Provide each unit with no
fewer than two integrally welded steel strap anchors for embedding in concrete.
A. Provide steel plates welded to form faux beam in Connector ceiling. Beam is to match
columns in size and configuration. Weld beam to structural columns as indicated in
Architectural drawings. Grind welds smooth and paint to match columns.
B. Finish exposed surfaces to remove tool and die marks and stretch lines, and to blend into
surrounding surface.
A. Galvanizing: Hot-dip galvanize items as indicated to comply with ASTM A 153/A 153M
for steel and iron hardware and with ASTM A 123/A 123M for other steel and iron
products.
1. Do not quench or apply post galvanizing treatments that might interfere with
paint adhesion.
B. Preparation for Shop Priming Galvanized Items: After galvanizing, thoroughly clean
railings of grease, dirt, oil, flux, and other foreign matter, and treat with metallic
phosphate process.
C. Shop prime iron and steel items unless they are to be embedded in concrete,
sprayed-on fireproofing, or masonry, or unless otherwise indicated.
1. Shop prime with universal shop primer zinc-rich primer unless otherwise indicated.
D. Preparation for Shop Priming: Prepare surfaces to comply with SSPC-SP 6/NACE No. 3,
"Commercial Blast Cleaning."
E. Shop Priming: Apply shop primer to comply with SSPC-PA 1, "Paint Application
Specification No. 1: Shop, Field, and Maintenance Painting of Steel," for shop painting.
PART 3 - EXECUTION
A. Cutting, Fitting, and Placement: Perform cutting, drilling, and fitting required for installing
metal fabrications. Set metal fabrications accurately in location, alignment, and
elevation; with edges and surfaces level, plumb, true, and free of rack; and measured
from established lines and levels.
B. Fit exposed connections accurately together to form hairline joints. Weld connections
that are not to be left as exposed joints but cannot be shop welded because of
shipping size limitations. Do not weld, cut, or abrade surfaces of exterior units that have
been hot-dip galvanized after fabrication and are for bolted or screwed field
connections.
1. Use materials and methods that minimize distortion and develop strength and
corrosion resistance of base metals.
2. Obtain fusion without undercut or overlap.
3. Remove welding flux immediately.
4. At exposed connections, finish exposed welds and surfaces smooth and blended
so no roughness shows after finishing and contour of welded surface matches that
of adjacent surface.
E. Provide temporary bracing or anchors in formwork for items that are to be built into
concrete, masonry, or similar construction.
A. General: Install framing and supports to comply with requirements of items being
supported, including manufacturers' written instructions and requirements indicated on
Shop Drawings.
B. Install pipe columns on concrete footings with grouted baseplates. Position and grout
column baseplates as specified in "Installing Bearing and Leveling Plates" Article.
B. Set bearing and leveling plates on wedges, shims, or leveling nuts. After bearing
members have been positioned and plumbed, tighten anchor bolts. Do not remove
wedges or shims but, if protruding, cut off flush with edge of bearing plate before
packing with nonshrink grout. Pack grout solidly between bearing surfaces and plates to
ensure that no voids remain.
A. Touchup Painting: Immediately after erection, clean field welds, bolted connections,
and abraded areas. Paint uncoated and abraded areas with the same material as
used for shop painting to comply with SSPC-PA 1 for touching up shop-painted surfaces.
B. Touchup Painting: Cleaning and touchup painting of field welds, bolted connections,
and abraded areas of shop paint are specified in [Section 099113 "Exterior Painting."]
[Section 099123 "Interior Painting."]
C. Galvanized Surfaces: Clean field welds, bolted connections, and abraded areas and
repair galvanizing to comply with ASTM A 780/A 780M.
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
A. Section Includes:
1.3 DEFINITIONS
A. Boards or Strips: Lumber of less than 2 inches nominal size in least dimension.
B. Dimension Lumber: Lumber of 2 inches nominal or greater size but less than 5 inches
nominal size in least dimension.
A. Product Data: For each type of process and factory-fabricated product. Indicate
component materials and dimensions and include construction and application details.
1. Preservative-treated wood.
2. Fire-retardant-treated wood.
3. Power-driven fasteners.
4. Post-installed anchors.
5. Metal framing anchors.
A. Testing Agency Qualifications: For testing agency providing classification marking for
fire-retardant-treated material, an inspection agency acceptable to authorities having
jurisdiction that periodically performs inspections to verify that the material bearing the
classification marking is representative of the material tested.
A. Stack lumber flat with spacers beneath and between each bundle to provide air
circulation. Protect lumber from weather by covering with waterproof sheeting, securely
anchored. Provide for air circulation around stacks and under coverings.
PART 2 - PRODUCTS
1. Factory mark each piece of lumber with grade stamp of grading agency.
2. For exposed lumber indicated to receive a stained or natural finish, mark grade
stamp on end or back of each piece or omit grade stamp and provide
certificates of grade compliance issued by grading agency.
3. Dress lumber, S4S, unless otherwise indicated.
A. Preservative Treatment by Pressure Process: AWPA U1; Use Category UC2 for interior
construction not in contact with ground, Use Category UC3b for exterior construction
not in contact with ground, and Use Category UC4a for items in contact with ground.
C. Mark lumber with treatment quality mark of an inspection agency approved by the
ALSC Board of Review.
1. For exposed lumber indicated to receive a stained or natural finish, omit marking
and provide certificates of treatment compliance issued by inspection agency.
1. Wood cants, nailers, curbs, equipment support bases, blocking, stripping, and
similar members in connection with roofing, flashing, vapor barriers, and
waterproofing.
2. Wood sills, sleepers, blocking, furring, and similar concealed members in contact
with masonry or concrete.
3. Wood framing and furring attached directly to the interior of below-grade exterior
masonry or concrete walls.
4. Wood framing members that are less than 18 inches above the ground in
crawlspaces or unexcavated areas.
5. Wood floor plates that are installed over concrete slabs-on-grade.
1. For exposed lumber indicated to receive a stained or natural finish, omit marking
and provide certificates of treatment compliance issued by inspection agency.
E. For exposed items indicated to receive a stained or natural finish, chemical formulations
shall not bleed through, contain colorants, or otherwise adversely affect finishes.
2. Concealed blocking.
3. Roof framing and blocking.
4. Wood cants, nailers, curbs, equipment support bases, blocking, and similar
members in connection with roofing.
5. Plywood backing panels.
A. General: Provide miscellaneous lumber indicated and lumber for support or attachment
of other construction, including the following:
1. Blocking.
2. Nailers.
3. Cants.
4. Furring.
B. Dimension Lumber Items: Construction or No. 2 grade lumber of any of the following
species:
D. For blocking not used for attachment of other construction, Utility, Stud, or No. 3 grade
lumber of any species may be used provided that it is cut and selected to eliminate
defects that will interfere with its attachment and purpose.
E. For blocking and nailers used for attachment of other construction, select and cut
lumber to eliminate knots and other defects that will interfere with attachment of other
work.
F. For furring strips for installing plywood or hardboard paneling, select boards with no knots
capable of producing bent-over nails and damage to paneling.
1. Plywood shall comply with the testing and product requirements of the California
Department of Public Health's "Standard Method for the Testing and Evaluation of
Volatile Organic Chemical Emissions from Indoor Sources Using Environmental
Chambers."
2.7 FASTENERS
A. General: Provide fasteners of size and type indicated that comply with requirements
specified in this article for material and manufacture.
B. Screws for Fastening to Metal Framing: ASTM C 1002, length as recommended by screw
manufacturer for material being fastened.
PART 3 - EXECUTION
A. Framing Standard: Comply with AF&PA's WCD 1, "Details for Conventional Wood Frame
Construction," unless otherwise indicated.
B. Set carpentry to required levels and lines, with members plumb, true to line, cut, and
fitted. Fit carpentry accurately to other construction. Locate furring, nailers, blocking,
and similar supports to comply with requirements for attaching other construction.
C. Install plywood backing panels by fastening to studs; coordinate locations with utilities
requiring backing panels. Install fire-retardant-treated plywood backing panels with
classification marking of testing agency exposed to view.
D. Install metal framing anchors to comply with manufacturer's written instructions. Install
fasteners through each fastener hole.
F. Provide blocking and framing as indicated and as required to support facing materials,
fixtures, specialty items, and trim.
1. Provide metal clips for fastening gypsum board or lath at corners and intersections
where framing or blocking does not provide a surface for fastening edges of
panels. Space clips not more than 16 inches o.c.
G. Provide fire blocking in furred spaces, stud spaces, and other concealed cavities as
indicated and as follows:
1. Fire block furred spaces of walls, at each floor level, at ceiling, and at not more
than 96 inches o.c. with solid wood blocking or noncombustible materials
accurately fitted to close furred spaces.
2. Fire block concealed spaces of wood-framed walls and partitions at each floor
level, at ceiling line of top story, and at not more than 96 inches o.c. Where fire
blocking is not inherent in framing system used, provide closely fitted solid wood
blocks of same width as framing members and 2-inch nominal thickness.
3. Fire block concealed spaces between floor sleepers with same material as
sleepers to limit concealed spaces to not more than 100 sq. ft. and to solidly fill
space below partitions.
4. Fire block concealed spaces behind combustible cornices and exterior trim at not
more than 20 feet o.c.
H. Sort and select lumber so that natural characteristics do not interfere with installation or
with fastening other materials to lumber. Do not use materials with defects that interfere
with function of member or pieces that are too small to use with minimum number of
joints or optimum joint arrangement.
1. Use inorganic boron for items that are continuously protected from liquid water.
2. Use copper naphthenate for items not continuously protected from liquid water.
L. Use corrosion-resistant coated screws typically. Use galvanized steel common nails
where screws are not possible. Select fasteners of size that will not fully penetrate
members where opposite side will be exposed to view or will receive finish materials.
Make tight connections between members. Install fasteners without splitting wood. Drive
nails snug but do not countersink nail heads unless otherwise indicated.
A. Install where indicated and where required for attaching other work. Form to shapes
indicated and cut as required for true line and level of attached work. Coordinate
locations with other work involved.
B. Attach items to substrates to support applied loading. Recess bolts and nuts flush with
surfaces unless otherwise indicated.
A. Install level and plumb with closure strips at edges and openings. Shim with wood as
required for tolerance of finish work.
C. Furring to Receive Gypsum Board: Install 1-by-2-inch nominal- size furring vertically at 16
inches o.c.
3.4 PROTECTION
A. Protect wood that has been treated with inorganic boron (SBX) from weather. If, despite
protection, inorganic boron-treated wood becomes wet, apply EPA-registered borate
treatment. Apply borate solution by spraying to comply with EPA-registered label.
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
A. Section Includes:
1.3 DEFINITIONS
A. Boards: Lumber of less than 2 inches nominal in thickness and 2 inches nominalor
greater in width.
B. Dimension Lumber: Lumber of 2 inches nominalor greater but less than 5 inches
nominalin least dimension.
D. Lumber grading agencies, and the abbreviations used to reference them, include the
following:
B. Samples: For plastic decking, not less than 24 incheslong, showing the range of variation
to be expected in appearance of decking, including surface texture.
A. Material Certificates:
1. For lumber specified to comply with minimum allowable unit stresses. Indicate
species and grade selected for each use and design values approved by ALSC's
Board of Review.
2. For preservative-treated wood products. Indicate type of preservative used and
net amount of preservative retained. For products receiving a waterborne
treatment, include statement that moisture content of treated materials was
reduced to levels specified before shipment to Project site.
B. Certificates of Inspection: Issued by lumber grading agency for exposed wood products
not marked with grade stamp.
1. Expansion anchors.
2. Metal framing anchors.
A. Store materials under cover and protected from weather and contact with damp or wet
surfaces. Stack lumber flat with spacers between each bundle to provide air circulation.
Provide for air circulation around stacks and under coverings.
B. Handle and store plastic lumber to comply with manufacturer's written instructions.
PART 2 - PRODUCTS
A. Comply with DOC PS 20 and with grading rules of lumber grading agencies certified by
ALSC's Board of Review as applicable. If no grading agency is indicated, comply with
the applicable rules of any rules-writing agency certified by ALSC's Board of Review.
1. Boards: 15 percent.
2. Dimension Lumber: 15 percent for 2-inch nominalthickness or less; 19 percent for
more than 2-inch nominalthickness.
3. Timber. 19 percent.
A. Hand select wood for freedom from characteristics, on exposed surfaces and edges,
that would impair finish appearance, including decay, honeycomb, knot holes, shake,
splits, torn grain, and wane.
B. Board Decking for cabanas: 1-1/4-inch actual thickness radius-edged S4S boards, with
one face free of planer skip, machine burn, and torn or chipped grain.
a. Clear one face; small pin knots and worm holes allowed on back face.
b. Sound; small pin knots, worm holes, and fixed knots allowed.
c. All heart one face.
d. Straight grained and parallel cut.
e. Free of heart centers.
f. No decay, incipient decay, honeycomb, knot holes, shakes, splits, or wane.
g. No discoloration.
2.4 FASTENERS
A. General: Provide fasteners of size and type indicated, acceptable to authorities having
jurisdiction, and that comply with requirements specified in this article for material and
manufacture. Provide nails or screws, in sufficient length, to penetrate not less than
1-1/2 inchesinto wood substrate.
B. Stainless-Steel Bolts: ASTM F 593, Alloy Group 1 or 2; with ASTM F 594, Alloy Group 1 or
2hex nuts and, where indicated, flat washers.
C. Allowable Design Loads: Provide products with allowable design loads, as published by
manufacturer, that meet or exceed those of basis-of-design products. Manufacturer's
published values shall be determined from empirical data or by rational engineering
analysis and demonstrated by comprehensive testing performed by a qualified
independent testing agency.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine substrates and conditions, with Installer present, for compliance with
requirements for installation tolerances and other conditions affecting performance of
the Work.
B. Proceed with installation only after unsatisfactory conditions have been corrected.
3.2 PREPARATION
B. Prime wood indicated to be painted, including both faces and edges. Cut to required
lengths and prime ends. Comply with requirements in Section 099113 "Exterior Painting."
C. Stain wood indicated to be stained, including both faces and edges. Cut to required
lengths and stain ends. Comply with requirements in Section 099300 "Staining and
Transparent Finishing."
A. Set work to required levels and lines, with members plumb, true to line, cut, and fitted. Fit
work to other construction; scribe and cope as needed for accurate fit.
H. Provide blocking and framing as indicated and as required to support facing materials,
fixtures, specialty items, and trim.
I. Sort and select lumber so that natural characteristics do not interfere with installation or
with fastening other materials to lumber. Do not use materials with defects that interfere
with function of members or pieces that are too small to use with minimum number of
joints or optimum joint arrangement.
J. Securely attach exterior rough carpentry work to substrate by anchoring and fastening
as indicated, complying with the following:
K. Use stainless steel fasteners unless otherwise indicated. Select fasteners of size that do
not fully penetrate members where opposite side is exposed to view. Make tight
connections between members. Install fasteners without splitting wood; do not
countersink heads unless otherwise indicated.
L. For exposed work, arrange fasteners in straight rows parallel with edges of members, with
fasteners evenly spaced and with adjacent rows staggered.
A. General: Install members with crown edge up and support ends of each member with
not less than 1-1/2 inchesof bearing on wood or metal, or 3 incheson masonry. Attach
members where framed into wood supporting members by using wood ledgers Do not
notch members.
B. Frame openings with headers and trimmers supported by wood ledgers; double headers
and trimmers where span of header exceeds 48 inches.
C. Lap members framing from opposite sides of beams or girders not less than 4 inches or
securely tie opposing members together. Provide solid blocking of 2-inch nominal
thickness by depth of member over supports.
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
A. Stack panels flat with spacers beneath and between each bundle to provide air
circulation. Protect sheathing from weather by covering with waterproof sheeting,
securely anchored. Provide for air circulation around stacks and under coverings.
PART 2 - PRODUCTS
A. Thickness: As needed to comply with requirements specified, but not less than thickness
indicated.
A. Adhesives for Field Gluing Panels to Wood Framing: Formulation complying with
[APA AFG-01] [ASTM D3498] that is approved for use with type of construction panel
indicated by manufacturers of both adhesives and panels.
SHEATHING 061600 - 1
Hyatt Regency Aruba Adult Pool Issued for Construction 02/26/2019
PART 3 - EXECUTION
A. Do not use materials with defects that impair quality of sheathing or pieces that are too
small to use with minimum number of joints or optimum joint arrangement. Arrange joints
so that pieces do not span between fewer than three support members.
B. Cut panels at penetrations, edges, and other obstructions of work; fit tightly against
abutting construction unless otherwise indicated.
D. Use common wire nails unless otherwise indicated. Select fasteners of size that will not
fully penetrate members where opposite side will be exposed to view or will receive
finish materials. Make tight connections. Install fasteners without splitting wood.
F. Do not bridge building expansion joints; cut and space edges of panels to match
spacing of structural support elements.
A. General: Comply with applicable recommendations in APA Form No. E30, "Engineered
Wood Construction Guide," for types of structural-use panels and applications indicated.
SHEATHING 061600 - 2
Hyatt Regency Aruba Adult Pool Issued for Construction 02/26/2019
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
1.2 DEFINITIONS
A. Handle and store trusses to comply with recommendations in SBCA BCSI, "Building
Component Safety Information: Guide to Good Practice for Handling, Installing,
Restraining, & Bracing Metal Plate Connected Wood Trusses."
1. Store trusses flat, off of ground, and adequately supported to prevent lateral
bending.
2. Protect trusses from weather by covering with waterproof sheeting, securely
anchored.
3. Provide for air circulation around stacks and under coverings.
PART 2 - PRODUCTS
C. Comply with applicable requirements and recommendations of TPI 1, TPI DSB, and
SBCA BCSI.
A. Lumber: DOC PS 20 and applicable rules of any rules-writing agency certified by the
American Lumber Standard Committee (ALSC) Board of Review. Provide lumber graded
by an agency certified by the ALSC Board of Review to inspect and grade lumber under
the rules indicated.
1. Factory mark each piece of lumber with grade stamp of grading agency.
2. For exposed lumber indicated to receive a stained or natural finish, omit grade
stamp and provide certificates of grade compliance issued by grading agency.
3. Provide dressed lumber, S4S.
4. Provide dry lumber with [15] [19] percent maximum moisture content at time of
dressing.
C. Permanent Bracing: Provide wood bracing that complies with requirements for
miscellaneous lumber in [Section 061000 "Rough Carpentry."] [Section 061053
"Miscellaneous Rough Carpentry."]
2.3 FABRICATION
A. Cut truss members to accurate lengths, angles, and sizes to produce close-fitting joints.
C. Assemble truss members in design configuration indicated; use jigs or other means to
ensure uniformity and accuracy of assembly, with joints closely fitted to comply with
tolerances in TPI 1. Position members to produce design camber indicated.
D. Connect truss members by metal connector plates located and securely embedded
simultaneously in both sides of wood members by air or hydraulic press.
PART 3 - EXECUTION
3.1 INSTALLATION
A. Install wood trusses only after supporting construction is in place and is braced and
secured.
B. If trusses are delivered to Project site in more than one piece, assemble trusses before
installing.
C. Hoist trusses in place by lifting equipment suited to sizes and types of trusses required,
exercising care not to damage truss members or joints by out-of-plane bending or other
causes.
E. Install trusses plumb, square, and true to line and securely fasten to supporting
construction.
F. Space trusses [16 inches o.c.] [24 inches o.c.] [as indicated]; adjust and align trusses in
location before permanently fastening.
G. Anchor trusses securely at bearing points; use metal truss tie-downs or floor truss hangers
as applicable. Install fasteners through each fastener hole in metal framing anchors
according to manufacturer's fastening schedules and written instructions.
H. Install and fasten permanent bracing during truss erection and before construction loads
are applied. Anchor ends of permanent bracing where terminating at walls or beams.
1. Install bracing to comply with [Section 061000 "Rough Carpentry."] [Section 061053
"Miscellaneous Rough Carpentry."]
J. Do not alter trusses in field. Do not cut, drill, notch, or remove truss members.
K. Replace wood trusses that are damaged or do not comply with requirements.
1. Damaged trusses may be repaired according to truss repair details signed and
sealed by the qualified professional engineer responsible for truss design, when
approved by Architect.
A. Protect wood trusses from weather. If, despite protection, wood trusses become wet,
apply EPA-registered borate treatment. Apply borate solution by spraying to comply
with EPA-registered label.
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
1.2 DEFINITIONS
A. Stack lumber, plywood, and other panels flat with spacers between each bundle to
provide air circulation.
B. Deliver interior finish carpentry materials only when environmental conditions comply
with requirements specified for installation areas. If interior finish carpentry materials must
be stored in other than installation areas, store only where environmental conditions
comply with requirements specified for installation areas.
A. Environmental Limitations: Do not deliver or install interior finish carpentry materials until
building is enclosed and weatherproof, wet-work in space is completed and nominally
dry, and HVAC system is operating and maintaining temperature and relative humidity
at occupancy levels during the remainder of the construction period.
B. Do not install finish carpentry materials that are wet, moisture damaged, or mold
damaged.
1. Indications that materials are wet or moisture damaged include, but are not
limited to, discoloration, sagging, or irregular shape.
2. Indications that materials are mold damaged include, but are not limited to, fuzzy
or splotchy surface contamination and discoloration.
PART 2 - PRODUCTS
2.1 FABRICATION
A. Back out or kerf backs of the following members, except those with ends exposed in
finished work:
1. Interior standing and running trim, except shoe and crown molds.
2. Wood-board paneling.
B. Ease edges of lumber less than 1 inch in nominal thickness to 1/16-inch radius and edges
of lumber 1 inch or more in nominal thickness to 1/8-inch radius.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine substrates, with Installer present, for compliance with requirements for
installation tolerances and other conditions affecting performance of the Work.
B. Examine finish carpentry materials before installation. Reject materials that are wet,
moisture damaged, and mold damaged.
C. Proceed with installation only after unsatisfactory conditions have been corrected.
3.2 PREPARATION
A. Do not use materials that are unsound; warped; improperly treated or finished;
inadequately seasoned; too small to fabricate with proper jointing arrangements; or with
defective surfaces, sizes, or patterns.
B. Install interior finish carpentry level, plumb, true, and aligned with adjacent materials.
3.4 ADJUSTING
A. Replace interior finish carpentry that is damaged or does not comply with requirements.
3.5 CLEANING
3.6 PROTECTION
A. Protect installed products from damage from weather and other causes during
construction.
B. Remove and replace finish carpentry materials that are wet, moisture damaged, and
mold damaged.
1. Indications that materials are wet or moisture damaged include, but are not
limited to, discoloration, sagging, or irregular shape.
2. Indications that materials are mold damaged include, but are not limited to, fuzzy
or splotchy surface contamination and discoloration.
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
A. Section Includes:
A. Shop Drawings: Show location of each item, dimensioned plans and elevations,
large-scale details, attachment devices, and other components.
1. Lumber for transparent finish, not less than 5 inches wide by 12 inches long, for
each species and cut, finished on one side and one edge.
2. Veneer leaves representative of and selected from flitches to be used for
transparent-finished ornamental woodwork.
A. Fabricator Qualifications: Shop that employs skilled workers who custom fabricate
products similar to those required for this Project and whose products have a record of
successful in-service performance. Shop is a certified participant in AWI's Quality
Certification Program or has a similar qualification.
A. Do not deliver interior ornamental woodwork until painting and similar operations that
could damage woodwork have been completed in installation areas. If ornamental
woodwork must be stored in other than installation areas, store only in areas where
environmental conditions comply with requirements specified in "Field Conditions"
Article.
A. Weather Limitations for Exterior Work: Proceed with installation of exterior ornamental
woodwork only when existing and forecasted weather conditions permit work to be
performed and at least one coat of specified finish to be applied without exposure to
rain, snow, or dampness.
1.9 COORDINATION
A. Coordinate sizes and locations of framing, blocking, furring, reinforcements, and other
related units of Work specified in other Sections to ensure that ornamental woodwork
can be supported and installed as indicated.
PART 2 - PRODUCTS
A. Quality Standard: Unless otherwise indicated, comply with the "Architectural Woodwork
Standards" for grades of ornamental woodwork indicated for construction, finishes,
installation, and other requirements.
B. Grade: Premium.
A. Wood Products: Provide materials that comply with requirements of referenced quality
standard for each type of ornamental woodwork and quality grade specified unless
otherwise indicated.
1. Do not use plain-sawn softwood lumber with exposed, flat surfaces more than 3
inches wide.
2. Wood Moisture Content for Exterior Materials: 9 to 15 percent.
B. Composite Wood and Agrifiber Products: Provide materials that comply with
requirements of referenced quality standard for each type of ornamental woodwork
and quality grade specified unless otherwise indicated.
1. Items fabricated from the following wood species need not be treated:
E. Anchors: Select material, type, size, and finish required for each substrate for secure
anchorage. Provide metal expansion sleeves or expansion bolts for post-installed
anchors. Use nonferrous-metal or hot-dip galvanized anchors and inserts at inside face
of exterior walls and at floors.
F. VOC Limits for Installation Adhesives and Sealants: Use products that comply with the
following limits for VOC content when calculated according to 40 CFR 59, Subpart D
(EPA Method 24):
1. Wood Glues: 30 g/L.
2. Multipurpose Construction Adhesives: 70 g/L.
3. Structural Wood Member Adhesive: 140 g/L.
4. Architectural Sealants: 250 g/L.
2.6 FABRICATION
A. Preparations for Finishing: Comply with referenced quality standard for sanding, filling
countersunk fasteners, sealing concealed surfaces, and similar preparations for finishing
ornamental woodwork, as applicable to each unit of work.
1. Backpriming: Apply one coat of sealer or primer, compatible with finish coats, to
concealed surfaces of woodwork. Apply two coats to surfaces installed in
contact with concrete or masonry and to end-grain surfaces.
B. Finish Materials: Use finish materials that meet the testing and product requirements of
the California Department of Health Services' "Standard Practice for the Testing of
Volatile Organic Emissions from Various Sources Using Small-Scale Environmental
Chambers."
C. Preparation for Finishing: Comply with referenced quality standard for sanding, filling
countersunk fasteners, sealing concealed surfaces, and similar preparations for finishing
ornamental woodwork, as applicable to each unit of work.
1. Backpriming: Apply one coat of sealer or primer, compatible with finish coats, to
concealed surfaces of ornamental woodwork. Apply two coats to end-grain
surfaces.
1. Provide finish similar to Sikkens Cetol Marine clear 23, three coats.
PART 3 - EXECUTION
3.1 PREPARATION
3.2 INSTALLATION
A. Grade: Install ornamental woodwork to comply with same grade as item to be installed.
B. Assemble ornamental woodwork and complete fabrication at Project site to the extent
that it was not completed in the shop.
C. Install ornamental woodwork level, plumb, true, and straight. Shim as required with
concealed shims. Install level and plumb to a tolerance of 1/8 inch in 96 inches.
D. Scribe and cut ornamental woodwork to fit adjoining work, refinish cut surfaces, and
repair damaged finish at cuts.
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
A. Section Includes:
B. Related Requirements:
B. Shop Drawings: Show locations and extent of waterproofing and details of substrate
joints and cracks, expansion joints, sheet flashings, penetrations, inside and outside
corners, tie-ins with adjoining waterproofing, and other termination conditions.
1. Include setting drawings showing layout, sizes, sections, profiles, and joint details of
pedestal-supported concrete pavers.
C. Samples: For each exposed product and for each color and texture specified, including
the following products:
A. Installer Qualifications: An entity that employs installers and supervisors who are trained
and approved by waterproofing manufacturer.
B. Mockups: Build mockups to verify selections made under Sample submittals and to set
quality standards for installation.
1. Build for each typical waterproofing installation including pavers and accessories
to demonstrate surface preparation, crack and joint treatments, inside and
outside corner treatments, and protection.
1.8 WARRANTY
B. Installer's Special Warranty: Specified form, signed by Installer, covering Work of this
Section, for warranty period of two years.
PART 2 - PRODUCTS
2.1 MANUFACTURERS
B. Source Limitations for Plaza-Deck Paving: Obtain plaza-deck pavers and paver
pedestals from single source from single manufacturer.
2. Physical Properties:
a. Tensile Strength, Membrane: 250 psi minimum; ASTM D 412, Die C, modified.
b. Ultimate Elongation: 300 percent minimum; ASTM D 412, Die C, modified.
c. Low-Temperature Flexibility: Pass at minus 20 deg F; ASTM D 1970/D 1970M.
d. Crack Cycling: Unaffected after 100 cycles of 1/8-inch movement;
ASTM C 836/C 836M.
e. Puncture Resistance: 40 lbf minimum; ASTM E 154/E 154M.
f. Water Absorption: 0.2 percent weight-gain maximum after 48-hour
immersion at 70 deg F; ASTM D 570.
g. Water Vapor Permeance: 0.05 perm maximum; ASTM E 96/E 96M, Water
Method.
h. Hydrostatic-Head Resistance: 200 feet minimum; ASTM D 5385.
2. Physical Properties:
2. Physical Properties:
2. Physical Properties:
f. Water Vapor Permeance: 0.1 perm maximum; ASTM E 96/E 96M, Water
Method.
g. Ultimate Elongation: 335 percent minimum; ASTM D 412, modified.
C. Mastic, Adhesives, and Detail Tape: Liquid mastic and adhesives, and adhesive tapes
recommended by waterproofing manufacturer.
1. Furnish liquid-type auxiliary materials that comply with VOC limits of authorities
having jurisdiction.
F. Metal Termination Bars: Aluminum bars, approximately 1 by 1/8 inch, predrilled at 9-inch
centers.
1. Thickness: Nominal 1/8 inch for vertical applications; 1/4 inch elsewhere.
2. Adhesive: Rubber-based solvent type recommended by waterproofing
manufacturer for protection course type.
a. Grace Construction Products; W.R. Grace & Co. -- Conn.; Hydroduct 225.
a. Grace Construction Products; W.R. Grace & Co. -- Conn.; Hydroduct Coil
600.
a. DiversiFoam Products; .
b. Owens Corning; Foamular 404 RB.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine substrates, areas, and conditions, with Installer present, for compliance with
requirements and other conditions affecting performance of waterproofing.
1. Verify that concrete has cured and aged for minimum time period recommended
in writing by waterproofing manufacturer.
2. Verify that substrate is visibly dry and within the moisture limits recommended in
writing by manufacturer. Test for capillary moisture by plastic sheet method
according to ASTM D 4263.
3. Verify that compacted subgrade is dry, smooth, sound, and ready to receive
waterproofing sheet.
B. Proceed with installation only after unsatisfactory conditions have been corrected.
3.2 PREPARATION
B. Mask off adjoining surfaces not receiving waterproofing to prevent spillage and
overspray affecting other construction.
C. Remove grease, oil, bitumen, form-release agents, paints, curing compounds, and other
penetrating contaminants or film-forming coatings from concrete.
D. Remove fins, ridges, mortar, and other projections and fill honeycomb, aggregate
pockets, holes, and other voids.
E. Prepare, fill, prime, and treat joints and cracks in substrates. Remove dust and dirt from
joints and cracks according to ASTM D 4258.
F. Bridge and cover isolation joints, expansion joints, and discontinuous deck-to-wall and
deck-to-deck joints with overlapping sheet strips of widths according to manufacturer's
written instructions.
1. Invert and loosely lay first sheet strip over center of joint. Firmly adhere second
sheet strip to first and overlap to substrate.
G. Corners: Prepare, prime, and treat inside and outside corners according to ASTM D 6135.
1. Install membrane strips centered over vertical inside corners. Install 3/4-inch fillets
of liquid membrane on horizontal inside corners and as follows:
H. Prepare, treat, and seal vertical and horizontal surfaces at terminations and penetrations
through waterproofing and at drains and protrusions according to ASTM D 6135.
B. Apply primer to substrates at required rate and allow it to dry. Limit priming to areas that
will be covered by sheet waterproofing in same day. Reprime areas exposed for more
than 24 hours.
C. Apply and firmly adhere sheets over area to receive waterproofing. Accurately align
sheets and maintain uniform 2-1/2-inch- minimum lap widths and end laps. Overlap and
seal seams, and stagger end laps to ensure watertight installation.
D. Two-Ply Application: Install sheets to form a membrane with lap widths not less than 50
percent of sheet widths, to provide a minimum of two thicknesses of sheet membrane
over areas to receive waterproofing.
E. Horizontal Application: Apply sheets from low to high points of decks to ensure that laps
shed water.
F. Apply continuous sheets over already-installed sheet strips, bridging substrate cracks,
construction, and contraction joints.
I. Repair tears, voids, and lapped seams in waterproofing not complying with
requirements. Slit and flatten fishmouths and blisters. Patch with sheet waterproofing
extending 6 inches beyond repaired areas in all directions.
J. Immediately install protection course with butted joints over waterproofing membrane.
B. Apply primer to substrates at required rate and allow it to dry. Limit priming to areas that
will be covered by sheet waterproofing in same day. Reprime areas exposed for more
than 24 hours.
C. Apply and firmly adhere sheets over areas to receive waterproofing. Accurately align
sheets and maintain uniform 2-1/2-inch- minimum side-lap widths and 6-inch end laps.
Overlap and seal seams and stagger end laps to ensure watertight installation.
D. Apply sheet waterproofing from low to high points of decks to ensure that laps shed
water.
E. Apply continuous sheets over already-installed sheet strips, bridging substrate cracks,
construction, and contraction joints.
H. Repair tears, voids, and lapped seams in waterproofing that do not comply with
requirements. Slit and flatten fishmouths and blisters. Patch with sheet waterproofing
extending 6 inches beyond repaired areas in all directions.
B. Place and secure molded-sheet drainage panels over substrate. Lap edges and ends of
geotextile to maintain continuity.
C. Vertical Applications: Install sheet with face against substrate. Accurately align sheets
and maintain uniform side and end laps of minimum dimensions required by membrane
manufacturer. Overlap and seal seams, and stagger and tape end laps to ensure
watertight installation. Mechanically fasten to substrate.
D. Horizontal Applications: Install sheet with face against substrate. Accurately align sheets
and maintain uniform side and end laps of minimum dimensions required by membrane
manufacturer. Overlap and seal seams, and stagger and tape end laps to ensure
watertight installation.
E. Corners: Seal lapped terminations and cut edges of sheet waterproofing at inside and
outside corners with detail tape.
F. Seal penetrations through sheet waterproofing to provide watertight seal with detail
tape patches or wraps and a liquid-membrane troweling.
H. Repair tears, voids, and lapped seams in waterproofing not complying with
requirements. Tape perimeter of damaged or nonconforming area extending 6 inches
beyond repaired areas in all directions. Apply a patch of sheet waterproofing and firmly
secure with detail tape.
A. Place and secure molded-sheet drainage panels, with geotextile facing away from wall
or deck substrate, according to manufacturer's written instructions. Use adhesive or
another method that does not penetrate waterproofing. Lap edges and ends of
geotextile to maintain continuity. Protect installed molded-sheet drainage panels during
subsequent construction.
C. Flood Testing: Flood test each deck area for leaks, according to procedures in
ASTM D 5957, after completing waterproofing but before placing overlying construction.
Install temporary containment assemblies, plug or dam drains, and flood with potable
water.
1. Flood to an average depth of 2-1/2 inches with a minimum depth of 1 inch and a
maximum depth of 4 inches. Maintain 2 inches of clearance from top of sheet
flashings.
2. Flood each area for 48 hours.
3. Testing agency shall observe flood testing and examine underside of decks and
terminations for evidence of leaks during flood testing.
4. After flood testing, repair leaks, repeat flood tests, and make further repairs until
waterproofing installation is watertight.
1. Testing agency shall test each deck area for leaks using an electronic
leak-detection method that locates discontinuities in the waterproofing
membrane.
2. Testing agency shall perform tests on abutting or overlapping smaller areas as
necessary to cover entire test area.
3. Testing agency shall create a conductive electronic field over the area of
waterproofing to be tested and electronically determine locations of
discontinuities or leaks, if any, in the waterproofing.
4. Testing agency shall provide survey report indicating locations of discontinuities, if
any.
E. Waterproofing will be considered defective if it does not pass tests and inspections.
B. Protect waterproofing from damage and wear during remainder of construction period.
C. Protect installed insulation drainage panels from damage due to UV light, harmful
weather exposures, physical abuse, and other causes. Provide temporary coverings
where insulation is subject to abuse and cannot be concealed and protected by
permanent construction immediately after installation.
E. Clean spillage and soiling from adjacent construction using cleaning agents and
procedures recommended in writing by manufacturer of affected construction.
END OF SECTION 071326
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
A. Section Includes:
1. Bentonite waterproofing.
2. Molded-sheet drainage panels.
B. Shop Drawings: Include installation details for waterproofing, penetrations, and interface
with other work.
A. Weather Limitations: Proceed with installation only when existing and forecasted
weather conditions permit bentonite waterproofing to be installed according to
manufacturer's written instructions and warranty requirements.
1.7 WARRANTY
PART 2 - PRODUCTS
2.4 ACCESSORIES
C. Cement Grout Patching Material: Grout mix compatible with substrate being patched
and recommended in writing by waterproofing manufacturer.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine substrates, areas, and conditions, with Installer present, for compliance with
requirements for substrate preparations and other conditions affecting performance of
bentonite waterproofing.
B. Examine bentonite materials before installation. Reject materials that have been
prematurely exposed to moisture.
C. Verify that substrate is complete and that work that will penetrate waterproofing is
complete and rigidly installed.
D. Proceed with installation only after unsatisfactory conditions have been corrected.
3.2 PREPARATION
A. Prepare substrates, voids, cracks, and cavities; and install waterproofing and accessories
according to manufacturer's written instructions.
1. Before installing, verify the correct side of waterproofing that shall face substrate
surface.
2. Apply granular bentonite around penetrations in horizontal surfaces and changes
in plane according to manufacturer's details in preparation for bentonite tubes
and mastic.
3. Apply bentonite tubes, bentonite mastic, or both at changes of plane,
construction joints in substrate, projections, and penetrations.
4. Prime concrete substrates. Primer may be omitted on concrete surfaces that
comply with manufacturer's written requirements for dryness, surface texture, and
freedom from imperfections.
C. Protect waterproofing from damage and wetting before and during subsequent
construction operations. Repair punctures, tears, and cuts.
A. Install a continuous layer of waterproofing membrane, with ends and edges lapped a
minimum of 4 inches unless otherwise indicated. Stagger end joints between
membranes a minimum of 24 inches. Seal joints with permanent seam tape.
1. Install under slabs, footings, grade beams, and pile caps; or continue
waterproofing through key joints between footings and foundation walls, and
extend a minimum of 8 inches up or beyond perimeter slab forms.
2. Protect waterproofing from damage caused by reinforcing bar supports with
sharp edges.
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
A. Section Includes:
B. Related Requirements:
1. Section 079200 "Joint Sealants" for sealing joints in EIFS with elastomeric joint
sealants and for perimeter joints between system and other materials.
1.3 DEFINITIONS
A. Product Data: For each EIFS component, trim, and accessory, including water-resistive
coatings.
B. Samples: For each exposed product and for each color and texture specified, 8 inches
square in size.
C. Samples for Initial Selection: For each type of finish-coat color and texture indicated.
D. Samples for Verification: 24-inch- square panels for each type of finish-coat color and
texture indicated, prepared using same tools and techniques intended for actual work
including custom trim, each profile, and an aesthetic reveal.
C. Product Certificates: For cementitious materials and aggregates and for insulation and
joint sealant, from manufacturer.
D. Product Test Reports: For each EIFS assembly and component, and for water-resistive
coatings, for tests performed by a qualified testing agency.
1. Integrated Exterior Mockup may serve as the mock up for EIFS quality standard for
installation of the full system. The EIFs component must function fully with regard to
water-tightness, system drainage and weeps.
2. Subject to compliance with requirements, approved mockups may become part
of the completed Work if undisturbed at time of Substantial Completion.
A. Deliver materials in original, unopened packages with manufacturers' labels intact and
clearly identifying products.
B. Store materials inside and under cover; keep them dry and protected from weather,
direct sunlight, surface contamination, aging, corrosion, damaging temperatures,
construction traffic, and other causes.
1.11 WARRANTY
a. EIFS finish, including base coats, finish coats, and reinforcing mesh.
b. Insulation installed as part of EIFS including foam build-outs.
c. Insulation adhesive and mechanical fasteners.
d. EIFS accessories, including trim components and flashing.
e. Water-resistive coatings.
f. EIFS drainage components.
PART 2 - PRODUCTS
2.1 MANUFACTURERS
A. EIFS Performance: Comply with ASTM E 2568 and ICC-ES AC219 and with the following:
E. Drainage Mat: Woven or fused, self-furring, PVC mesh lath mat designed to drain
incidental moisture by gravity; EIFS manufacturer's standard or product recommended in
writing by EIFS manufacturer with manufacturer's standard corrosion-resistant
mechanical fasteners suitable for intended substrate. Drainage may be accomplished
through other means, such as using adhesive to form drainage cavities, depending on
Manufacturers standard
F. Molded, Rigid Cellular Polystyrene Board Insulation: Comply with ASTM C 578, Type I; and
EIFS manufacturer's requirements for most stringent requirements for material
performance and qualities of insulation, including dimensions and permissible variations,
and the following:
1. Aging: Before cutting and shipping, age insulation in block form by air drying for
not less than six weeks.
2. Flame-Spread and Smoke-Developed Indexes: 25 and 450 or less, respectively,
according to ASTM E 84.
3. Dimensions: Provide insulation boards of not more than 24 by 48 inches and in
thickness indicated, but not more than 4 inches thick or less than the thickness
allowed by ASTM C 1397.
4. Channeled Board Insulation: EIFS manufacturer's standard factory-fabricated
profile with linear, vertical-drainage channels, slots, or waves on the back side of
board, unless drainage is accomplished through other means.
5. Foam Build-Outs: Provide with profiles and dimensions indicated on Drawings.
1. Reinforcing Mesh for EIFS, General: Not less than weight required to meet
impact-performance level specified in "Performance Requirements" Article.
2. Strip Reinforcing Mesh: Not less than As recommended by EIFS manufacturer.
3. Detail Reinforcing Mesh: Not less than As recommended by EIFS manufacturer.
4. Corner Reinforcing Mesh: Not less than As recommended by EIFS manufacturer.
H. Base-Coat Materials: EIFS manufacturer's standard mixture complying with one of the
following:
1. For attachment to steel studs from 0.033 to 0.112 inch in thickness, provide steel
drill screws complying with ASTM C 954.
2. For attachment to light-gage steel framing members not less than 0.0179 inch in
thickness, provide steel drill screws complying with ASTM C 1002.
3. For attachment to wood framing members and plywood sheathing, provide steel
drill screws complying with ASTM C 1002, Type W.
4. For attachment to masonry and concrete substrates, provide sheathing dowel in
form of a plastic wing-tipped fastener with thermal cap, sized to fit insulation
thickness indicated and to penetrate substrate to depth required to secure
anchorage.
M. Sealer: Manufacturer's waterproof, clear acrylic-based sealer for protecting finish coat.
Sto Lotusan is basis of design.
N. Water: Potable.
6. Parapet Cap Flashing: Type for both flashing and covering parapet top with
design complying with ASTM C 1397.
2.4 MIXING
A. Comply with EIFS manufacturer's requirements for combining and mixing materials. Do
not introduce admixtures, water, or other materials except as recommended by EIFS
manufacturer. Mix materials in clean containers. Use materials within time period
specified by EIFS manufacturer or discard.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine substrates, areas, and conditions, with Installer present, for compliance with
requirements for installation tolerances and other conditions affecting performance of
the Work.
B. Examine roof edges, wall framing, flashings, openings, substrates, and junctures at other
construction for suitable conditions where EIFS will be installed.
C. Proceed with installation only after unsatisfactory conditions have been corrected.
3.2 PREPARATION
A. Protect contiguous work from moisture deterioration and soiling caused by application
of EIFS. Provide temporary covering and other protection needed to prevent spattering
of exterior finish coats on other work.
B. Protect EIFS, substrates, and wall construction behind them from inclement weather
during installation. Prevent penetration of moisture behind drainage plane of EIFS and
deterioration of substrates.
C. Prepare and clean substrates to comply with EIFS manufacturer's written instructions to
obtain optimum bond between substrate and adhesive for insulation.
A. Comply with ASTM C 1397, ASTM E 2511, and EIFS manufacturer's written instructions for
installation of EIFS as applicable to each type of substrate indicated.
A. Primer/Sealer: Apply over CMU or concrete substrates and where required by EIFS
manufacturer for improving adhesion of insulation to substrate.
1. Tape and seal joints, exposed edges, terminations, and inside and outside corners
of sheathing unless otherwise indicated by EIFS manufacturer's written instructions.
A. Trim: Apply trim accessories at perimeter of EIFS, at expansion joints, at windowsills, and
elsewhere as indicated. Coordinate with installation of insulation.
A. Drainage Mat: Apply wrinkle free, continuously, with edges overlapped and
mechanically secured with fasteners over water-resistive barrier. Drainage may be
accomplished through other means such as drainage channels depending on
Manufacturers standard.
a. Adhesive Attachment: Offset joints of insulation not less than 6 inches from
horizontal and 4 inches from vertical joints in sheathing.
9. Abut insulation tightly at joints within and between each course to produce flush,
continuously even surfaces without gaps or raised edges between boards. If gaps
greater than 1/16 inch occur, fill with insulation cut to fit gaps exactly; insert
insulation without using adhesive or other material.
10. Cut insulation to fit openings, corners, and projections precisely and to produce
edges and shapes complying with details indicated.
11. Rasp or sand flush entire surface of insulation to remove irregularities projecting
more than 1/32 inch from surface of insulation and to remove yellowed areas due
to sun exposure; do not create depressions deeper than 1/16 inch. Prevent
airborne dispersal and immediately collect insulation raspings or sandings.
12. Cut aesthetic reveals in outside face of insulation with high-speed router and bit
configured to produce grooves, rabbets, and other features that comply with
profiles and locations indicated. Do not reduce insulation thickness at aesthetic
reveals to less than 3/4 inch.
13. Install foam build-outs and attach to structure.
14. Interrupt insulation for expansion joints where indicated.
15. Form joints for sealant application by leaving gaps between adjoining insulation
edges and between insulation edges and dissimilar adjoining surfaces. Make gaps
wide enough to produce joint widths indicated after encapsulating joint
substrates with base coat and reinforcing mesh.
16. Form joints for sealant application with back-to-back casing beads for joints within
EIFS and with perimeter casing beads at dissimilar adjoining surfaces. Make gaps
between casing beads and between perimeter casing beads and adjoining
surfaces of width indicated.
17. After installing insulation and before applying field-applied reinforcing mesh, fully
wrap board edges. Cover edges of board and extend encapsulating mesh not
less than 2-1/2 inches over front and back face unless otherwise indicated on
Drawings.
18. Treat exposed edges of insulation as follows:
a. Except for edges forming substrates of sealant joints, encapsulate with base
coat, reinforcing mesh, and finish coat.
b. Encapsulate edges forming substrates of sealant joints within EIFS or
between EIFS and other work with base coat and reinforcing mesh.
c. At edges trimmed by accessories, extend base coat, reinforcing mesh, and
finish coat over face leg of accessories.
19. Coordinate installation of flashing and insulation to produce wall assembly that
does not allow water to penetrate behind flashing and water-resistive barrier.
B. Expansion Joints: Install at locations indicated, where required by EIFS manufacturer, and
as follows:
B. Base Coat: Apply to exposed surfaces of insulation and foam build-outs in minimum
thickness recommended in writing by EIFS manufacturer, but not less than 1/16-inch
dry-coat thickness.
C. Reinforcing Mesh: Embed reinforcing mesh in wet base coat to produce wrinkle-free
installation with mesh continuous at corners, overlapped not less than 2-1/2 inches or
otherwise treated at joints to comply with ASTM C 1397 and EIFS manufacturer's written
instructions. Do not lap reinforcing mesh within 8 inches of corners. Completely embed
mesh, applying additional base-coat material if necessary, so reinforcing-mesh color
and pattern are invisible.
E. Additional Reinforcing Mesh: Apply strip reinforcing mesh around openings, extending 4
inches beyond perimeter. Apply additional 9-by-12-inch strip reinforcing mesh diagonally
at corners of openings (re-entrant corners). Apply 8-inch- wide, strip reinforcing mesh at
both inside and outside corners unless base layer of mesh is lapped not less than 4
inches on each side of corners.
1. At aesthetic reveals, apply strip reinforcing mesh not less than 8 inches wide.
2. Embed strip reinforcing mesh in base coat before applying first layer of reinforcing
mesh.
G. Double Base-Coat Application: Where indicated, apply second base coat in same
manner and thickness as first application, except without reinforcing mesh. Do not apply
until first base coat has cured.
A. Primer: Apply over dry base coat according to EIFS manufacturer's written instructions.
B. Finish Coat: Apply over dry primed base coat, maintaining a wet edge at all times for
uniform appearance, in thickness required by EIFS manufacturer to produce a uniform
finish of color and texture matching approved sample and free of cold joints, shadow
lines, and texture variations.
C. Sealer Coat: Apply over dry finish coat, in number of coats and thickness required by EIFS
manufacturer.
B. Testing Agency: Engage a qualified testing agency to perform tests and inspections.
C. EIFS Tests and Inspections: According to ASTM E 2359 ICC-ES AC24 ICC-ES AC219.
D. EIFS will be considered defective if it does not pass tests and inspections.
A. Remove temporary covering and protection of other work. Promptly remove coating
materials from window and door frames and other surfaces outside areas indicated to
receive EIFS coatings.
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
A. Section Includes:
B. Related Requirements:
A. Product Test Reports: For each product, for tests performed by a qualified testing
agency.
PART 2 - PRODUCTS
2.2 ACCESSORIES
PART 3 - EXECUTION
3.1 PREPARATION
A. Clean substrates of substances that are harmful to vapor retarders, including removing
projections capable of puncturing vapor retarders.
B. Extend vapor retarders to extremities of areas to protect from vapor transmission. Secure
vapor retarders in place with adhesives, vapor retarder fasteners, or other anchorage
system as recommended by manufacturer. Extend vapor retarders to cover
miscellaneous voids in insulated substrates, including those filled with loose-fiber
insulation.
C. Seal vertical joints in vapor retarders over framing by lapping no fewer than two studs
and sealing with vapor-retarder tape according to vapor-retarder manufacturer's
written instructions. Locate all joints over framing members or other solid substrates.
D. Seal joints caused by pipes, conduits, electrical boxes, and similar items penetrating
vapor retarders with vapor-retarder tape to create an airtight seal between penetrating
objects and vapor retarders.
3.3 PROTECTION
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
A. Section Includes:
B. Section includes the installation of insulation strips in ribs of roof deck. Insulation strips are
furnished under Section 053100 "Steel Decking."
C. Related Requirements:
1. Section 061053 "Miscellaneous Rough Carpentry" for wood nailers, curbs, and
blocking; and for wood-based, structural-use roof deck panels.
2. Section 076200 "Sheet Metal Flashing and Trim" for metal roof flashings and
counterflashings.
3. Section 079200 "Joint Sealants" for joint sealants, joint fillers, and joint preparation.
1.3 DEFINITIONS
A. Roofing Terminology: Definitions in ASTM D 1079 and glossary in NRCA's "The NRCA
Roofing and Waterproofing Manual" apply to work of this Section.
1. Meet with Owner, Architect, Owner's insurer if applicable, testing and inspecting
agency representative, roofing Installer, roofing system manufacturer's
representative, deck Installer, and installers whose work interfaces with or affects
roofing, including installers of roof accessories and roof-mounted equipment.
2. Review methods and procedures related to roofing installation, including
manufacturer's written instructions.
3. Review and finalize construction schedule, and verify availability of materials,
Installer's personnel, equipment, and facilities needed to make progress and avoid
delays.
4. Review deck substrate requirements for conditions and finishes, including flatness
and fastening.
5. Review structural loading limitations of roof deck during and after roofing.
6. Review base flashings, special roofing details, roof drainage, roof penetrations,
equipment curbs, and condition of other construction that affects roofing system.
7. Review governing regulations and requirements for insurance and certificates if
applicable.
8. Review temporary protection requirements for roofing system during and after
installation.
9. Review roof observation and repair procedures after roofing installation.
1. Meet with Owner, Architect, Owner's insurer if applicable, testing and inspecting
agency representative, roofing Installer, roofing system manufacturer's
representative, deck Installer, and installers whose work interfaces with or affects
roofing, including installers of roof accessories and roof-mounted equipment.
2. Review methods and procedures related to roofing installation, including
manufacturer's written instructions.
3. Review and finalize construction schedule, and verify availability of materials,
Installer's personnel, equipment, and facilities needed to make progress and avoid
delays.
4. Examine deck substrate conditions and finishes for compliance with requirements,
including flatness and fastening.
5. Review structural loading limitations of roof deck during and after roofing.
6. Review base flashings, special roofing details, roof drainage, roof penetrations,
equipment curbs, and condition of other construction that affects roofing system.
7. Review governing regulations and requirements for insurance and certificates if
applicable.
8. Review temporary protection requirements for roofing system during and after
installation.
9. Review roof observation and repair procedures after roofing installation.
B. Shop Drawings: For roofing system. Include plans, elevations, sections, details, and
attachments to other work, including:
A. Deliver roofing materials to Project site in original containers with seals unbroken and
labeled with manufacturer's name, product brand name and type, date of
manufacture, approval or listing agency markings, and directions for storing and mixing
with other components.
B. Store liquid materials in their original undamaged containers in a clean, dry, protected
location and within the temperature range required by roofing system manufacturer.
Protect stored liquid material from direct sunlight.
1. Discard and legally dispose of liquid material that cannot be applied within its
stated shelf life.
C. Protect roof insulation materials from physical damage and from deterioration by
sunlight, moisture, soiling, and other sources. Store in a dry location. Comply with
insulation manufacturer's written instructions for handling, storing, and protecting during
installation.
D. Handle and store roofing materials, and place equipment in a manner to avoid
permanent deflection of deck.
A. Weather Limitations: Proceed with installation only when existing and forecasted
weather conditions permit roofing system to be installed according to manufacturer's
written instructions and warranty requirements.
1.11 WARRANTY
1. Special warranty includes roofing, base flashings, roof insulation, cover boards,
and other components of roofing system.
2. Warranty Period: 20 years from date of Substantial Completion.
B. Special Project Warranty: Submit roofing Installer's warranty, on warranty form at end of
this Section, signed by Installer, covering the Work of this Section, including all
components of roofing system such as roofing, base flashing, roof insulation, fasteners,
cover boards, substrate boards, vapor retarders, roof pavers, and walkway products, for
the following warranty period:
PART 2 - PRODUCTS
2.1 MANUFACTURERS
C. Source Limitations: Obtain components including roof insulation fasteners for roofing
system from manufacturer approved by membrane roofing manufacturer.
A. General Performance: Installed roofing and base flashings shall withstand specified uplift
pressures, thermally induced movement, and exposure to weather without failure due to
defective manufacture, fabrication, installation, or other defects in construction. Roofing
and base flashings shall remain watertight.
B. Material Compatibility: Roofing materials shall be compatible with one another and
adjacent materials under conditions of service and application required, as
demonstrated by roofing manufacturer based on testing and field experience.
C. Roofing System Design: Tested by a qualified testing agency to resist the following uplift
pressures:
D. FM Global/Zurich Listing: Roofing, base flashings, and component materials shall comply
with requirements in FM Global 4450 or FM Global 4470 as part of a built-up roofing
system, and shall be listed in FM Global's "RoofNav" for Class 1 or noncombustible
construction, as applicable. Identify materials with FM Global markings.
E. Energy Star Listing: Roofing system shall be listed on the DOE's ENERGY STAR "Roof
Products Qualified Product List" for low -slope roof products.
F. Exterior Fire-Test Exposure: ASTM E 108 or UL 790, Class A; for application and roof slopes
indicated; testing by a qualified testing agency. Identify products with appropriate
markings of applicable testing agency.
1. Liquid-type auxiliary materials shall comply with VOC limits of authorities having
jurisdiction.
B. ROOF SHEET FLASHING: Manufacturer's standard unreinforced TPO sheet flashing, 55 mils
thick, mi same color as TPO sheet.
F. Fasteners: Factory-coated steel fasteners and metal or plastic plates complying with
corrosion-resistance provisions in FM Global 4470, designed for fastening roofing to
substrate, and acceptable to roofing system manufacturer.
G. Miscellaneous Accessories: Provide pourable sealers, preformed cone and vent sheet
flashings, preformed inside and outside corner sheet flashings, T-joint covers, lap sealants,
termination reglets, and other accessories.
B. Fasteners: Factory-coated steel fasteners and metal or plastic plates complying with
corrosion-resistance provisions in FM Global 4470, designed for fastening substrate board
to roof deck.
A. Polyethylene Film: ASTM D 4397, 6 mils thick, minimum, with maximum permeance rating
of 0.1 perm.
B. Laminated Sheet: Polyethylene laminate, two layers, reinforced with cord grid, with
maximum permeance rating of 0.06 perm.
B. POLYISOCYANURATE BOARD INSULATION Insulation: ASTM C 1289, Type II, Class 1, Grade
2, felt or glass-fiber mat facer on both major surfaces.
D. Provide preformed saddles, crickets, tapered edge strips, and other insulation shapes
where indicated for sloping to drain. Fabricate to slopes indicated.
B. Fasteners: Factory-coated steel fasteners and metal or plastic plates complying with
corrosion-resistance provisions in FM Global 4470, designed for fastening roof insulation
and cover boards to substrate, and acceptable to roofing system manufacturer.
D. Cover Board: ASTM C 1177/C 1177M, glass-mat, water-resistant gypsum substrate, 5/8
inch thick, factory primed.
a. CertainTeed Corporation; .
b. Georgia-Pacific Corporation; Dens Deck Dens Deck DuraGuard Dens Deck
Prime.
c. National Gypsum Company; Gold Bond eXP Extended Exposure Sheathing.
d. USG Corporation; Securock Glass Mat Roof Board.
2.10 WALKWAYS
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine substrates, areas, and conditions, with Installer present, for compliance with
requirements and other conditions affecting performance of the Work:
1. Verify that roof openings and penetrations are in place, curbs are set and braced,
and roof-drain bodies are securely clamped in place.
2. Verify that wood blocking, curbs, and nailers are securely anchored to roof deck
at penetrations and terminations and that nailers match thicknesses of insulation.
B. Proceed with installation only after unsatisfactory conditions have been corrected.
3.2 PREPARATION
A. Clean substrate of dust, debris, moisture, and other substances detrimental to roofing
installation according to roofing system manufacturer's written instructions. Remove
sharp projections.
B. Prevent materials from entering and clogging roof drains and conductors and from
spilling or migrating onto surfaces of other construction. Remove roof-drain plugs when
no work is taking place or when rain is forecast.
B. Complete terminations and base flashings and provide temporary seals to prevent
water from entering completed sections of roofing system at the end of the workday or
when rain is forecast. Remove and discard temporary seals before beginning work on
adjoining roofing.
A. Install substrate board with long joints in continuous straight lines, perpendicular to roof
slopes with end joints staggered between rows. Tightly butt substrate boards together.
A. Polyethylene Film: Loosely lay polyethylene-film vapor retarder in a single layer over area
to receive vapor retarder, side and end lapping each sheet a minimum of 2 inches and
6 inches, respectively. Continuously seal side and end laps with adhesive.
B. Comply with roofing system and insulation manufacturer's written instructions for installing
roof insulation.
D. Install insulation under area of roofing to achieve required thickness. Where overall
insulation thickness is 2.7 inches or greater, install two or more layers with joints of each
succeeding layer staggered from joints of previous layer a minimum of 6 inches in each
direction.
E. Trim surface of insulation where necessary at roof drains so completed surface is flush
and does not restrict flow of water.
F. Install insulation with long joints of insulation in a continuous straight line with end joints
staggered between rows, abutting edges and ends between boards. Fill gaps
exceeding 1/4 inch with insulation.
1. Cut and fit insulation within 1/4 inch of nailers, projections, and penetrations.
G. Adhered Insulation: Install each layer of insulation and adhere to substrate as follows:
1. Prime surface of concrete deck with asphalt primer at rate of 3/4 gal./100 sq. ft.,
and allow primer to dry.
2. Set each layer of insulation in a solid mopping of hot roofing asphalt, applied
within plus or minus 25 deg F of equiviscous temperature.
3. Set each layer of insulation in ribbons of bead-applied insulation adhesive, firmly
pressing and maintaining insulation in place.
4. Set each layer of insulation in a uniform coverage of full-spread insulation
adhesive, firmly pressing and maintaining insulation in place.
H. Mechanically Fastened Insulation: Install each layer of insulation and secure to deck
using mechanical fasteners specifically designed and sized for fastening specified
board-type roof insulation to deck type.
I. Mechanically Fastened and Adhered Insulation: Install each layer of insulation to deck
using mechanical fasteners specifically designed and sized for fastening specified
board-type roof insulation to deck type.
J. Install cover boards over insulation with long joints in continuous straight lines with end
joints staggered between rows. Offset joints of insulation below a minimum of 6 inches in
each direction. Loosely butt cover boards together and fasten to roof deck.
K. Install slip sheet over cover board and immediately beneath roofing.
A. Adhere roofing over area to receive roofing according to roofing system manufacturer's
written instructions. Unroll roofing and allow to relax before retaining.
C. Accurately align roofing, and maintain uniform side and end laps of minimum
dimensions required by manufacturer. Stagger end laps.
F. Apply roofing with side laps shingled with slope of roof deck where possible.
G. Seams: Clean seam areas, overlap roofing, and hot-air weld side and end laps of roofing
and sheet flashings according to manufacturer's written instructions, to ensure a
watertight seam installation.
1. Test lap edges with probe to verify seam weld continuity. Apply lap sealant to seal
cut edges of sheet.
2. Verify field strength of seams a minimum of twice daily, and repair seam sample
areas.
3. Repair tears, voids, and lapped seams in roofing that do not comply with
requirements.
H. Spread sealant bed over deck-drain flange at roof drains, and securely seal roofing in
place with clamping ring.
A. Mechanically fasten roofing over area to receive roofing according to roofing system
manufacturer's written instructions. Unroll roofing and allow to relax before retaining.
C. Accurately align roofing, and maintain uniform side and end laps of minimum
dimensions required by manufacturer. Stagger end laps.
E. Apply roofing with side laps shingled with slope of roof deck where possible.
F. Seams: Clean seam areas, overlap roofing, and hot-air weld side and end laps of roofing
and sheet flashings according to manufacturer's written instructions to ensure a
watertight seam installation.
1. Test lap edges with probe to verify seam weld continuity. Apply lap sealant to seal
cut edges of sheet.
2. Verify field strength of seams a minimum of twice daily, and repair seam sample
areas.
3. Repair tears, voids, and lapped seams in roofing that do not comply with
requirements.
G. Spread sealant bed over deck-drain flange at roof drains, and securely seal roofing in
place with clamping ring.
A. Install sheet flashings and preformed flashing accessories, and adhere to substrates
according to roofing system manufacturer's written instructions.
B. Apply bonding adhesive to substrate and underside of sheet flashing at required rate,
and allow to partially dry. Do not apply to seam area of flashing.
C. Flash penetrations and field-formed inside and outside corners with cured or uncured
sheet flashing.
D. Clean seam areas, overlap, and firmly roll sheet flashings into the adhesive. Hot-air weld
side and end laps to ensure a watertight seam installation.
E. Terminate and seal top of sheet flashings and mechanically anchor to substrate through
termination bars.
1. Electric Field Vector Mapping (EFVM): Testing agency shall survey entire roof area
for potential leaks using electric field vector mapping (EFVM).
B. Flood Testing: Flood test each roofing area for leaks, according to recommendations in
ASTM D 5957, after completing roofing and flashing but before overlying construction is
placed. Install temporary containment assemblies, plug or dam drains, and flood with
potable water.
1. Flood to an average depth of 2-1/2 inches with a minimum depth of 1 inch and
not exceeding a depth of 4 inches. Maintain 2 inches of clearance from top of
base flashing.
2. Flood each area for 48 hours.
3. After flood testing, repair leaks, repeat flood tests, and make further repairs until
roofing and flashing installations are watertight.
C. Final Roof Inspection: Arrange for roofing system manufacturer's technical personnel to
inspect roofing installation on completion.
D. Repair or remove and replace components of roofing system where inspections indicate
that they do not comply with specified requirements.
A. Protect roofing system from damage and wear during remainder of construction period.
When remaining construction does not affect or endanger roofing, inspect roofing for
deterioration and damage, describing its nature and extent in a written report, with
copies to Architect and Owner.
B. Correct deficiencies in or remove roofing system that does not comply with
requirements, repair substrates, and repair or reinstall roofing system to a condition free
of damage and deterioration at time of Substantial Completion and according to
warranty requirements.
C. Clean overspray and spillage from adjacent construction using cleaning agents and
procedures recommended by manufacturer of affected construction.
B. AND WHEREAS Roofing Installer has contracted (either directly with Owner or indirectly as
a subcontractor) to warrant said work against leaks and faulty or defective materials
and workmanship for designated Warranty Period,
C. NOW THEREFORE Roofing Installer hereby warrants, subject to terms and conditions
herein set forth, that during Warranty Period he will, at his own cost and expense, make
or cause to be made such repairs to or replacements of said work as are necessary to
correct faulty and defective work and as are necessary to maintain said work in a
watertight condition.
1. Specifically excluded from this Warranty are damages to work and other parts of
the building, and to building contents, caused by:
a. lightning;
b. peak gust wind speed exceeding <Insert mph>;
c. fire;
d. failure of roofing system substrate, including cracking, settlement, excessive
deflection, deterioration, and decomposition;
e. faulty construction of parapet walls, copings, chimneys, skylights, vents,
equipment supports, and other edge conditions and penetrations of the
work;
2. When work has been damaged by any of foregoing causes, Warranty shall be null
and void until such damage has been repaired by Roofing Installer and until cost
and expense thereof have been paid by Owner or by another responsible party
so designated.
3. Roofing Installer is responsible for damage to work covered by this Warranty but is
not liable for consequential damages to building or building contents resulting
from leaks or faults or defects of work.
4. During Warranty Period, if Owner allows alteration of work by anyone other than
Roofing Installer, including cutting, patching, and maintenance in connection with
penetrations, attachment of other work, and positioning of anything on roof, this
Warranty shall become null and void on date of said alterations, but only to the
extent said alterations affect work covered by this Warranty. If Owner engages
Roofing Installer to perform said alterations, Warranty shall not become null and
void unless Roofing Installer, before starting said work, shall have notified Owner in
writing, showing reasonable cause for claim, that said alterations would likely
damage or deteriorate work, thereby reasonably justifying a limitation or
termination of this Warranty.
5. During Warranty Period, if original use of roof is changed and it becomes used for,
but was not originally specified for, a promenade, work deck, spray-cooled
surface, flooded basin, or other use or service more severe than originally
specified, this Warranty shall become null and void on date of said change, but
only to the extent said change affects work covered by this Warranty.
6. Owner shall promptly notify Roofing Installer of observed, known, or suspected
leaks, defects, or deterioration and shall afford reasonable opportunity for Roofing
Installer to inspect work and to examine evidence of such leaks, defects, or
deterioration.
7. This Warranty is recognized to be the only warranty of Roofing Installer on said
work and shall not operate to restrict or cut off Owner from other remedies and
resources lawfully available to Owner in cases of roofing failure. Specifically, this
Warranty shall not operate to relieve Roofing Installer of responsibility for
performance of original work according to requirements of the Contract
Documents, regardless of whether Contract was a contract directly with Owner or
a subcontract with Owner's General Contractor.
E. IN WITNESS THEREOF, this instrument has been duly executed this ___________ day of
___________________, ________________.
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
A. Section Includes:
B. Related Requirements:
1. Section 061053 "miscellaneous Rough Carpentry" for wood nailers, curbs, and
blocking.
2. Section 077200 "Roof Accessories" for set-on-type curbs, equipment supports, roof
hatches, vents, and other manufactured roof accessory units.
1.3 COORDINATION
A. Coordinate sheet metal flashing and trim layout and seams with sizes and locations of
penetrations to be flashed, and joints and seams in adjacent materials.
B. Coordinate sheet metal flashing and trim installation with adjoining roofing and wall
materials, joints, and seams to provide leakproof, secure, and noncorrosive installation.
C. Samples for Initial Selection: For each type of sheet metal and accessory indicated with
factory-applied finishes.
1. Sheet Metal Flashing: 12 inches long by actual width of unit, including finished
seam and in required profile. Include fasteners, cleats, clips, closures, and other
attachments.
2. Trim, Metal Closures, Expansion Joints, Joint Intersections, and Miscellaneous
Fabrications: 12 inches long and in required profile. Include fasteners and other
exposed accessories.
3. Unit-Type Accessories and Miscellaneous Materials: Full-size Sample.
4. Anodized Aluminum Samples: Samples to show full range to be expected for each
color required.
B. Product Certificates: For each type of coping and roof edge flashing that is SPRI ES-1
tested and FM/Zurich Approvals approved.
C. Product Test Reports: For each product, for tests performed by a qualified testing
agency.
A. Maintenance Data: For sheet metal flashing and trim, and its accessories, to include in
maintenance manuals.
A. Fabricator Qualifications: Employs skilled workers who custom fabricate sheet metal
flashing and trim similar to that required for this Project and whose products have a
record of successful in-service performance.
1. For copings and roof edge flashings that are SPRI ES-1 tested andFM Approvals
approved, shop shall be listed as able to fabricate required details as tested and
approved.
1. Build mockup of typical roof edge, including fasciafascia trim apron flashing,
approximately 10 feet long, including supporting construction cleats, seams,
attachments, underlayment, and accessories.
2. Approval of mockups does not constitute approval of deviations from the
Contract Documents contained in mockups unless Architect specifically approves
such deviations in writing.
3. Subject to compliance with requirements, approved mockups may become part
of the completed Work if undisturbed at time of Substantial Completion.
A. Do not store sheet metal flashing and trim materials in contact with other materials that
might cause staining, denting, or other surface damage. Store sheet metal flashing and
trim materials away from uncured concrete and masonry.
B. Protect strippable protective covering on sheet metal flashing and trim from exposure to
sunlight and high humidity, except to extent necessary for period of sheet metal flashing
and trim installation.
1.10 WARRANTY
A. Special Warranty on Finishes: Manufacturer agrees to repair finish or replace sheet metal
flashing and trim that shows evidence of deterioration of factory-applied finishes within
specified warranty period.
1. Exposed Panel Finish: Deterioration includes, but is not limited to, the following:
PART 2 - PRODUCTS
A. General: Sheet metal flashing and trim assemblies shall withstand wind loads, structural
movement, thermally induced movement, and exposure to weather without failure due
to defective manufacture, fabrication, installation, or other defects in construction.
Completed sheet metal flashing and trim shall not rattle, leak, or loosen, and shall
remain watertight.
B. Sheet Metal Standard for Flashing and Trim: Comply with NRCA's "The NRCA Roofing
Manual" and SMACNA's "Architectural Sheet Metal Manual" requirements for dimensions
and profiles shown unless more stringent requirements are indicated.
C. FM Approvals Listing: Manufacture and install copings roof edge flashings that are listed
in FM Approvals' "RoofNav" and approved for windstorm classification, Class 1-120.
Identify materials with name of fabricator and design approved by FM Approvals.
D. SPRI Wind Design Standard: Manufacture and install copings roof edge flashings tested
according to SPRI ES-1 and capable of resisting the following design pressure:
E. Thermal Movements: Allow for thermal movements from ambient and surface
temperature changes to prevent buckling, opening of joints, overstressing of
components, failure of joint sealants, failure of connections, and other detrimental
effects. Base calculations on surface temperatures of materials due to both solar heat
gain and nighttime-sky heat loss.
A. General: Protect mechanical and other finishes on exposed surfaces from damage by
applying strippable, temporary protective film before shipping.
B. Aluminum Sheet: ASTM B 209 , alloy as standard with manufacturer for finish required,
with temper as required to suit forming operations and performance required; with
smooth, flat surface.
C. Stainless-Steel Sheet: ASTM A 240/A 240M, Type 304 , dead soft, fully annealed;
with smooth, flat surface.
2. Thermal Stability: ASTM D 1970; stable after testing at 240 deg F or higher.
3. Low-Temperature Flexibility: ASTM D 1970; passes after testing at minus 20 deg F or
lower.
A. General: Provide materials and types of fasteners, solder, protective coatings, sealants,
and other miscellaneous items as required for complete sheet metal flashing and trim
installation and as recommended by manufacturer of primary sheet metal or
manufactured item unless otherwise indicated.
B. Fasteners: Wood screws, annular threaded nails, self-tapping screws, self-locking rivets
and bolts, and other suitable fasteners designed to withstand design loads and
recommended by manufacturer of primary sheet metal or manufactured item.
a. Exposed Fasteners: Heads matching color of sheet metal using plastic caps
or factory-applied coating. Provide metal-backed EPDM or PVC sealing
washers under heads of exposed fasteners bearing on weather side of
metal.
b. Blind Fasteners: High-strength aluminum or stainless-steel rivets suitable for
metal being fastened.
4. Fasteners for Zinc-Coated (Galvanized) Steel Sheet: Series 300 stainless steel or
hot-dip galvanized steel according to ASTM A 153/A 153M or ASTM F 2329.
C. Solder:
1. For : ASTM B 32, Grade Sn50, 50 percent tin and 50 percent lead.
2. For Stainless Steel: ASTM B 32, Grade Sn60, with acid flux of type recommended by
stainless-steel sheet manufacturer.
3. For Zinc-Tin Alloy-Coated Stainless Steel: ASTM B 32, 100 percent tin, with maximum
lead content of 0.2 percent, as recommended by sheet metal manufacturer.
4. For Zinc-Coated (Galvanized) Steel: ASTM B 32, Grade Sn50, 50 percent tin and 50
percent lead or Grade Sn60, 60 percent tin and 40 percent lead.
B. Reglets: Units of type, material, and profile required, formed to provide secure
interlocking of separate reglet and counterflashing pieces, and compatible with flashing
indicated with factory-mitered and -welded corners and junctions and with interlocking
counterflashing on exterior face, of same metal as reglet.
4. Surface-Mounted Type: Provide with slotted holes for fastening to substrate, with
neoprene or other suitable weatherproofing washers, and with channel for sealant
at top edge.
5. Stucco Type: Provide with upturned fastening flange and extension leg of length
to match thickness of applied finish materials.
6. Concrete Type: Provide temporary closure tape to keep reglet free of concrete
materials, special fasteners for attaching reglet to concrete forms, and guides to
ensure alignment of reglet section ends.
7. Masonry Type: Provide with offset top flange for embedment in masonry mortar
joint.
8. Accessories:
A. General: Custom fabricate sheet metal flashing and trim to comply with details shown
and recommendations in cited sheet metal standard that apply to design, dimensions,
geometry, metal thickness, and other characteristics of item required. Fabricate sheet
metal flashing and trim in shop to greatest extent possible.
1. Fabricate sheet metal flashing and trim in thickness or weight needed to comply
with performance requirements, but not less than that specified for each
application and metal.
2. Obtain field measurements for accurate fit before shop fabrication.
3. Form sheet metal flashing and trim to fit substrates without excessive oil canning,
buckling, and tool marks; true to line, levels, and slopes; and with exposed edges
folded back to form hems.
4. Conceal fasteners and expansion provisions where possible. Do not use exposed
fasteners on faces exposed to view.
B. Fabrication Tolerances: Fabricate sheet metal flashing and trim that is capable of
installation to a tolerance of 1/4 inch in 20 feet on slope and location lines indicated on
Drawings and within 1/8-inch offset of adjoining faces and of alignment of matching
profiles.
C. Fabrication Tolerances: Fabricate sheet metal flashing and trim that is capable of
installation to tolerances specified in MCA's "Guide Specification for Residential Metal
Roofing."
D. Expansion Provisions: Form metal for thermal expansion of exposed flashing and trim.
1. Form expansion joints of intermeshing hooked flanges, not less than 1 inch deep,
filled with butyl sealant concealed within joints.
2. Use lapped expansion joints only where indicated on Drawings.
E. Sealant Joints: Where movable, nonexpansion-type joints are required, form metal to
provide for proper installation of elastomeric sealant according to cited sheet metal
standard.
F. Fabricate cleats and attachment devices from same material as accessory being
anchored or from compatible, noncorrosive metal.
H. Seams: Fabricate nonmoving seams with flat-lock seams. Tin edges to be seamed, form
seams, and solder.
I. Seams: Fabricate nonmoving seams with flat-lock seams. Form seams and seal with
elastomeric sealant unless otherwise recommended by sealant manufacturer for
intended use. Rivet joints where necessary for strength.
J. Seams for Aluminum: Fabricate nonmoving seams with flat-lock seams. Form seams and
seal with epoxy seam sealer. Rivet joints where necessary for strength.
A. Hanging Gutters: Fabricate to cross section required, complete with end pieces, outlet
tubes, and other accessories as required. Fabricate in minimum 96-inch- long sections.
Furnish flat-stock gutter brackets and flat-stock gutter spacers and straps fabricated from
same metal as gutters, of size recommended by cited sheet metal standard but with
thickness not less than twice the gutter thickness . Fabricate expansion joints,
expansion-joint covers, gutter bead reinforcing bars, and gutter accessories from same
metal as gutters. Shop fabricate interior and exterior corners.
C. Parapet Scuppers: Fabricate scuppers to dimensions required, with closure flange trim to
exterior, 4-inch- wide wall flanges to interior, and base extending 4 inches beyond cant
or tapered strip into field of roof. Fasten gravel guard angles to base of
scupper.Fabricate from the following materials:
D. Splash Pans: Fabricate to dimensions and shape required and from the following
materials:
A. Roof Edge Flashing (Gravel Stop) and Fascia Cap: Fabricate in minimum 96-inch- long,
but not exceeding 12-foot- long sections. Furnish with 6-inch- wide, joint cover
plates. Shop fabricate interior and exterior corners.
1. Joint Style: Butted with expansion space and 6-inch- wide, concealed backup
plate.
2. Fabricate with scuppers spaced 10 feet apart, to dimensions required with 4-inch-
wide flanges and base extending 4 inches beyond cant or tapered strip into field
of roof. Fasten gravel guard angles to base of scupper.
3. Fabricate from the Following Materials:
B. Copings: Fabricate in minimum 96-inch- long, but not exceeding 12-foot- long, sections.
Fabricate joint plates of same thickness as copings. Furnish with continuous cleats to
support edge of external leg and drill elongated holes for fasteners on interior leg. Miter
corners, solder or weld watertight. Shop fabricate interior and exterior corners.
D. Base Flashing: Shop fabricate interior and exterior corners. Fabricate from the following
materials:
E. Counterflashing: Shop fabricate interior and exterior corners. Fabricate from the
following materials:
A. Through-Wall Flashing: Fabricate continuous flashings in minimum 96-inch- long, but not
exceeding 12-foot- long, sections, under copings, and at shelf angles. Fabricate
discontinuous lintel, sill, and similar flashings to extend 6 inches beyond each side of wall
openings; and form with 2-inch- high, end dams. Fabricate from the following materials:
B. Opening Flashings in Frame Construction: Fabricate head, sill, jamb, and similar flashings
to extend 4 inches beyond wall openings. Form head and sill flashing with 2-inch- high,
end dams. Fabricate from the following materials:
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine substrates, areas, and conditions, with Installer present, for compliance with
requirements for installation tolerances, substrate, and other conditions affecting
performance of the Work.
B. Proceed with installation only after unsatisfactory conditions have been corrected.
B. Apply slip sheet, wrinkle free, over underlayment before installing sheet metal flashing
and trim.
A. General: Anchor sheet metal flashing and trim and other components of the Work
securely in place, with provisions for thermal and structural movement. Use
fasteners, solder, protective coatings, separators, sealants, and other miscellaneous
items as required to complete sheet metal flashing and trim system.
1. Install sheet metal flashing and trim true to line, levels, and slopes. Provide uniform,
neat seams with minimum exposure of solder, welds, and sealant.
2. Install sheet metal flashing and trim to fit substrates and to result in watertight
performance. Verify shapes and dimensions of surfaces to be covered before
fabricating sheet metal.
3. Space cleats not more than 12 inches apart. Attach each cleat with at least two
fasteners. Bend tabs over fasteners.
4. Install exposed sheet metal flashing and trim with limited oil canning, and free of
buckling and tool marks.
5. Torch cutting of sheet metal flashing and trim is not permitted.
6. Do not use graphite pencils to mark metal surfaces.
B. Metal Protection: Where dissimilar metals contact each other, or where metal contacts
pressure-treated wood or other corrosive substrates, protect against galvanic action or
corrosion by painting contact surfaces with bituminous coating or by other permanent
separation as recommended by sheet metal manufacturer or cited sheet metal
standard.
C. Expansion Provisions: Provide for thermal expansion of exposed flashing and trim. Space
movement joints at maximum of 10 feet with no joints within 24 inches of corner or
intersection.
1. Form expansion joints of intermeshing hooked flanges, not less than 1 inch deep,
filled with sealant concealed within joints.
2. Use lapped expansion joints only where indicated on Drawings.
D. Fasteners: Use fastener sizes that penetrate substrate not less than recommended by
fastener manufacturer to achieve maximum pull-out resistance.
E. Conceal fasteners and expansion provisions where possible in exposed work and locate
to minimize possibility of leakage. Cover and seal fasteners and anchors as required for
a tight installation.
1. Use sealant-filled joints unless otherwise indicated. Embed hooked flanges of joint
members not less than 1 inch into sealant. Form joints to completely conceal
sealant. When ambient temperature at time of installation is between 40 and 70
deg F, set joint members for 50 percent movement each way. Adjust setting
proportionately for installation at higher ambient temperatures. Do not install
sealant-type joints at temperatures below 40 deg F.
2. Prepare joints and apply sealants to comply with requirements in Section 079200
"Joint Sealants."
G. Soldered Joints: Clean surfaces to be soldered, removing oils and foreign matter. Pre-tin
edges of sheets with solder to width of 1-1/2 inches; however, reduce pre-tinning where
pre-tinned surface would show in completed Work.
B. Hanging Gutters: Join sections with riveted and soldered joints. Provide for thermal
expansion. Attach gutters at eave or fascia to firmly anchor them in position. Provide
end closures and seal watertight with sealant. Slope to downspouts.
D. Splash Pans: Install where downspouts discharge on low-slope roofs. Set in elastomeric
sealant compatible with the substrate.
E. Parapet Scuppers: Continuously support scupper, set to correct elevation, and seal
flanges to interior wall face, over cants or tapered edge strips, and under roofing
membrane.
1. Anchor scupper closure trim flange to exterior wall and solder or seal with
elastomeric sealant to scupper.
A. General: Install sheet metal flashing and trim to comply with performance
requirements, sheet metal manufacturer's written installation instructions, and cited sheet
metal standard. Provide concealed fasteners where possible, and set units true to line,
levels, and slopes. Install work with laps, joints, and seams that are permanently
watertight and weather resistant.
B. Roof Edge Flashing: Anchor to resist uplift and outward forces according to
recommendations in cited sheet metal standard unless otherwise indicated. Interlock
bottom edge of roof edge flashing with continuous cleat anchored to substrate at
staggered 3-inch centers.
C. Roof Edge Flashing: Anchor to resist uplift and outward forces according to
recommendations in FM Global Property Loss Prevention Data Sheet 1-49 for FM
Approvals' listing for required windstorm classification.
F. Pipe or Post Counterflashing: Install counterflashing umbrella with close-fitting collar with
top edge flared for elastomeric sealant, extending minimum of 4 inches over base
flashing. Install stainless-steel draw band and tighten.
A. General: Install sheet metal wall flashing to intercept and exclude penetrating moisture
according to cited sheet metal standard unless otherwise indicated. Coordinate
installation of wall flashing with installation of wall-opening components such as
windows, doors, and louvers.
D. Opening Flashings in Frame Construction: Install continuous head, sill, jamb, and similar
flashings to extend 4 inches beyond wall openings.
A. Installation Tolerances: Shim and align sheet metal flashing and trim within installed
tolerance of 1/4 inch in 20 feet on slope and location lines indicated on Drawings and
within 1/8-inch offset of adjoining faces and of alignment of matching profiles.
B. Installation Tolerances: Shim and align sheet metal flashing and trim within installed
tolerances specified in MCA's "Guide Specification for Residential Metal Roofing."
A. Clean exposed metal surfaces of substances that interfere with uniform oxidation and
weathering.
D. Remove temporary protective coverings and strippable films as sheet metal flashing and
trim are installed unless otherwise indicated in manufacturer's written installation
instructions. On completion of sheet metal flashing and trim installation, remove unused
materials and clean finished surfaces as recommended by sheet metal flashing and trim
manufacturer. Maintain sheet metal flashing and trim in clean condition during
construction.
E. Replace sheet metal flashing and trim that have been damaged or that have
deteriorated beyond successful repair by finish touchup or similar minor repair
procedures.
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
A. Section Includes:
B. Samples for Initial Selection: Manufacturer's color charts consisting of strips of cured
sealants showing the full range of colors available for each product exposed to view.
C. Samples for Verification: For each kind and color of joint sealant required, provide
Samples with joint sealants in 1/2-inch- wide joints formed between two 6-inch- long
strips of material matching the appearance of exposed surfaces adjacent to joint
sealants.
B. Product Test Reports: For each kind of joint sealant, for tests performed by a qualified
testing agency.
1. Materials forming joint substrates and joint-sealant backings have been tested for
compatibility and adhesion with joint sealants.
2. Interpretation of test results and written recommendations for primers and
substrate preparation are needed for adhesion.
C. Mockups: Install sealant in mockups of assemblies specified in other Sections that are
indicated to receive joint sealants specified in this Section. Use materials and installation
methods specified in this Section.
1. Adhesion Testing: Use ASTM C 794 to determine whether priming and other
specific joint preparation techniques are required to obtain rapid, optimum
adhesion of joint sealants to joint substrates.
2. Compatibility Testing: Use ASTM C 1087 to determine sealant compatibility when in
contact with glazing and gasket materials.
3. Stain Testing: Use ASTM C 1248 to determine stain potential of sealant when in
contact with stone substrates.
4. Submit manufacturer's recommended number of pieces of each type of material,
including joint substrates, joint-sealant backings, and miscellaneous materials.
5. Schedule sufficient time for testing and analyzing results to prevent delaying the
Work.
6. For materials failing tests, obtain joint-sealant manufacturer's written instructions for
corrective measures, including use of specially formulated primers.
7. Testing will not be required if joint-sealant manufacturers submit data that are
based on previous testing, not older than 24 months, of sealant products for
adhesion to, staining of, and compatibility with joint substrates and other materials
matching those submitted.
B. Preconstruction Field-Adhesion Testing: Before installing sealants, field test their adhesion
to Project joint substrates as follows:
1. Locate test joints where indicated on Project or, if not indicated, as directed by
Architect.
2. Conduct field tests for each kind of sealant and joint substrate.
3. Notify Architect seven days in advance of dates and times when test joints will be
erected.
4. Arrange for tests to take place with joint-sealant manufacturer's technical
representative present.
A. Do not proceed with installation of joint sealants under the following conditions:
1. When ambient and substrate temperature conditions are outside limits permitted
by joint-sealant manufacturer.
2. When joint substrates are wet.
3. Where joint widths are less than those allowed by joint-sealant manufacturer for
applications indicated.
4. Where contaminants capable of interfering with adhesion have not yet been
removed from joint substrates.
1.9 WARRANTY
A. Special Installer's Warranty: Installer agrees to repair or replace joint sealants that do not
comply with performance and other requirements specified in this Section within
specified warranty period.
C. Special warranties specified in this article exclude deterioration or failure of joint sealants
from the following:
PART 2 - PRODUCTS
A. Compatibility: Provide joint sealants, backings, and other related materials that are
compatible with one another and with joint substrates under conditions of service and
application, as demonstrated by joint-sealant manufacturer, based on testing and field
experience.
A. Urethane, S, NS, 25, NT: Single-component, nonsag, nontraffic-use, plus 25 percent and
minus 25 percent movement capability, urethane joint sealant; ASTM C 920,
Type S, Grade NS, Class 25, Use NT.
A. Immersible Joint Sealants. Suitable for immersion in liquids; ASTM C 1247, Class 1; tested
in deionized water unless otherwise indicated
B. Silicone, Mildew Resistant, Acid Curing, S, NS, 25, NT: Mildew-resistant, single-component,
nonsag, plus 25 percent and minus 25 percent movement capability, nontraffic-use,
acid-curing silicone joint sealant; ASTM C 920, Type S, Grade NS, Class 25, Use NT.
A. Acrylic Latex: Acrylic latex or siliconized acrylic latex, ASTM C 834, Type OP, Grade NF.
B. Cylindrical Sealant Backings: ASTM C 1330, Type C (closed-cell material with a surface
skin), and of size and density to control sealant depth and otherwise contribute to
producing optimum sealant performance.
C. Masking Tape: Nonstaining, nonabsorbent material compatible with joint sealants and
surfaces adjacent to joints.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine joints indicated to receive joint sealants, with Installer present, for compliance
with requirements for joint configuration, installation tolerances, and other conditions
affecting performance of the Work.
B. Proceed with installation only after unsatisfactory conditions have been corrected.
3.2 PREPARATION
A. Surface Cleaning of Joints: Clean out joints immediately before installing joint sealants to
comply with joint-sealant manufacturer's written instructions and the following
requirements:
1. Remove all foreign material from joint substrates that could interfere with adhesion
of joint sealant, including dust, paints (except for permanent, protective coatings
tested and approved for sealant adhesion and compatibility by sealant
manufacturer), old joint sealants, oil, grease, waterproofing, water repellents,
water, surface dirt, and frost.
2. Clean porous joint substrate surfaces by brushing, grinding, mechanical abrading,
or a combination of these methods to produce a clean, sound substrate capable
of developing optimum bond with joint sealants. Remove loose particles
remaining after cleaning operations above by vacuuming or blowing out joints
with oil-free compressed air. Porous joint substrates include the following:
a. Concrete.
b. Masonry.
c. Unglazed surfaces of ceramic tile.
d. Exterior insulation and finish systems.
a. Metal.
b. Glass.
c. Porcelain enamel.
d. Glazed surfaces of ceramic tile.
C. Masking Tape: Use masking tape where required to prevent contact of sealant or primer
with adjoining surfaces that otherwise would be permanently stained or damaged by
such contact or by cleaning methods required to remove sealant smears. Remove tape
immediately after tooling without disturbing joint seal.
B. Sealant Installation Standard: Comply with recommendations in ASTM C 1193 for use of
joint sealants as applicable to materials, applications, and conditions indicated.
C. Install sealant backings of kind indicated to support sealants during application and at
position required to produce cross-sectional shapes and depths of installed sealants
relative to joint widths that allow optimum sealant movement capability.
D. Install bond-breaker tape behind sealants where sealant backings are not used
between sealants and backs of joints.
E. Install sealants using proven techniques that comply with the following and at the same
time backings are installed:
1. Place sealants so they directly contact and fully wet joint substrates.
2. Completely fill recesses in each joint configuration.
3. Produce uniform, cross-sectional shapes and depths relative to joint widths that
allow optimum sealant movement capability.
F. Tooling of Nonsag Sealants: Immediately after sealant application and before skinning
or curing begins, tool sealants according to requirements specified in subparagraphs
below to form smooth, uniform beads of configuration indicated; to eliminate air
pockets; and to ensure contact and adhesion of sealant with sides of joint.
3. Provide concave joint profile per Figure 8A in ASTM C 1193 unless otherwise
indicated.
4. Provide flush joint profile at locations indicated on Drawings according to
Figure 8B in ASTM C 1193.
5. Provide recessed joint configuration of recess depth and at locations indicated on
Drawings according to Figure 8C in ASTM C 1193.
a. Perform 10 tests for the first 1000 feet of joint length for each kind of sealant
and joint substrate.
b. Perform one test for each 1000 feet of joint length thereafter or one test per
each floor per elevation.
4. Record test results in a field-adhesion-test log. Include dates when sealants were
installed, names of persons who installed sealants, test dates, test locations,
whether joints were primed, adhesion results and percent elongations, sealant
material, sealant configuration, and sealant dimensions.
5. Repair sealants pulled from test area by applying new sealants following same
procedures used originally to seal joints. Ensure that original sealant surfaces are
clean and that new sealant contacts original sealant.
3.5 CLEANING
A. Clean off excess sealant or sealant smears adjacent to joints as the Work progresses by
methods and with cleaning materials approved in writing by manufacturers of joint
sealants and of products in which joints occur.
3.6 PROTECTION
A. Protect joint sealants during and after curing period from contact with contaminating
substances and from damage resulting from construction operations or other causes so
sealants are without deterioration or damage at time of Substantial Completion. If,
despite such protection, damage or deterioration occurs, cut out, remove, and repair
damaged or deteriorated joint sealants immediately so installations with repaired areas
are indistinguishable from original work.
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
1.3 DEFINITIONS
1.4 COORDINATION
1. For each type of exposed finish required, prepared on Samples of not less than 3
by 5 inches.
B. Deliver welded frames with two removable spreader bars across bottom of frames, tack
welded to jambs and mullions.
C. Store hollow-metal work vertically under cover at Project site with head up. Place on
minimum 4-inch- high wood blocking. Provide minimum 1/4-inch space between each
stacked door to permit air circulation.
PART 2 - PRODUCTS
2.1 MANUFACTURERS
B. Source Limitations: Obtain hollow-metal work from single source from single
manufacturer.
A. Construct exterior doors and frames to comply with the standards indicated for
materials, fabrication, hardware locations, hardware reinforcement, tolerances, and
clearances, and as specified.
B. Heavy-Duty Doors and Frames: SDI A250.8, Level 2. At locations indicated in the Door
and Frame Schedule.
3. Frames:
A. Jamb Anchors:
2.4 MATERIALS
A. Hot-Rolled Steel Sheet: ASTM A 1011/A 1011M, Commercial Steel (CS), Type B; free of
scale, pitting, or surface defects; pickled and oiled.
B. Frame Anchors: ASTM A 879/A 879M, Commercial Steel (CS), 04Z coating designation;
mill phosphatized.
1. For anchors built into exterior walls, steel sheet complying with ASTM A 1008/A
1008M or ASTM A 1011/A 1011M, hot-dip galvanized according to ASTM A 153/A
153M, Class B.
C. Inserts, Bolts, and Fasteners: Hot-dip galvanized according to ASTM A 153/A 153M.
E. Grout: ASTM C 476, except with a maximum slump of 4 inches, as measured according
to ASTM C 143/C 143M.
F. Bituminous Coating: Cold-applied asphalt mastic, compounded for 15-mil dry film
thickness per coat. Provide inert-type noncorrosive compound free of asbestos fibers,
sulfur components, and other deleterious impurities.
2.5 FABRICATION
A. Fabricate hollow-metal work to be rigid and free of defects, warp, or buckle. Accurately
form metal to required sizes and profiles, with minimum radius for metal thickness. Where
practical, fit and assemble units in manufacturer's plant. To ensure proper assembly at
Project site, clearly identify work that cannot be permanently factory assembled before
shipment.
B. Hollow-Metal Doors:
1. Steel-Stiffened Door Cores: Provide minimum thickness 0.026 inch, steel vertical
stiffeners of same material as face sheets extending full-door height, with vertical
webs spaced not more than 6 inches apart. Spot weld to face sheets no more
than 5 inches o.c. Fill spaces between stiffeners with glass- or mineral-fiber
insulation.
2. Vertical Edges for Single-Acting Doors: Provide beveled or square edges at
manufacturer's discretion.
3. Top Edge Closures: Close top edges of doors with flush closures of same material
as face sheets.
4. Bottom Edge Closures: Close bottom edges of doors where required for
attachment of weather stripping with end closures or channels of same material
as face sheets.
5. Exterior Doors: Provide weep-hole openings in bottoms of exterior doors to permit
moisture to escape. Seal joints in top edges of doors against water penetration.
6. Astragals: Provide overlapping astragal on one leaf of pairs of doors where
required by NFPA 80 for fire-performance rating or where indicated. Extend
minimum 3/4 inch beyond edge of door on which astragal is mounted or as
required to comply with published listing of qualified testing agency.
1. Frames: Provide closed tubular members with no visible face seams or joints,
fabricated from same material as door frame. Fasten members at crossings and to
jambs by butt welding.
2. Provide countersunk, flat- or oval-head exposed screws and bolts for exposed
fasteners unless otherwise indicated.
3. Grout Guards: Weld guards to frame at back of hardware mortises in frames to be
grouted.
4. Jamb Anchors: Provide number and spacing of anchors as follows:
a. Masonry Type: Locate anchors not more than 16 inches from top and
bottom of frame. Space anchors not more than 32 inches o.c., to match
coursing, and as follows:
a. Single-Door Frames: Drill stop in strike jamb to receive three door silencers.
b. Double-Door Frames: Drill stop in head jamb to receive two door silencers.
D. Fabricate concealed stiffeners and edge channels from either cold- or hot-rolled steel
sheet.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine substrates, areas, and conditions, with Installer present, for compliance with
requirements for installation tolerances and other conditions affecting performance of
the Work.
B. Examine roughing-in for embedded and built-in anchors to verify actual locations before
frame installation.
D. Proceed with installation only after unsatisfactory conditions have been corrected.
3.2 PREPARATION
B. Drill and tap doors and frames to receive nontemplated, mortised, and
surface-mounted door hardware.
3.3 INSTALLATION
A. General: Install hollow-metal work plumb, rigid, properly aligned, and securely fastened
in place. Comply with Drawings and manufacturer's written instructions.
B. Hollow-Metal Frames: Install hollow-metal frames for doors, transoms, sidelites, borrowed
lites, and other openings, of size and profile indicated. Comply with SDI A250.11 or
NAAMM-HMMA 840 as required by standards specified.
1. Set frames accurately in position; plumbed, aligned, and braced securely until
permanent anchors are set. After wall construction is complete, remove
temporary braces, leaving surfaces smooth and undamaged.
a. Between Door and Frame Jambs and Head: 1/8 inch plus or minus 1/32
inch.
b. Between Edges of Pairs of Doors: 1/8 inch to 1/4 inch plus or minus 1/32 inch.
c. At Bottom of Door: [3/4 inch] [5/8 inch] plus or minus 1/32 inch.
d. Between Door Face and Stop: 1/16 inch to 1/8 inch plus or minus 1/32 inch.
A. Final Adjustments: Check and readjust operating hardware items immediately before
final inspection. Leave work in complete and proper operating condition. Remove and
replace defective work, including hollow-metal work that is warped, bowed, or
otherwise unacceptable.
B. Remove grout and other bonding material from hollow-metal work immediately after
installation.
D. Metallic-Coated Surface Touchup: Clean abraded areas and repair with galvanizing
repair paint according to manufacturer's written instructions.
E. Touchup Painting: Cleaning and touchup painting of abraded areas of paint are
specified in painting Sections.
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
A. Section Includes:
1. Solid-core doors with wood-veneer faces, located typically in FEC and areas not
exposed to Water Park humidity environment
2. Shop priming Factory finishing flush wood doors.
B. Related Requirements:
1. Section 064216 "Flush Wood Paneling" for requirements for veneers from the same
flitches for both flush wood doors and flush wood paneling.
2. Section 099113 "Exterior Painting" Section 099123 "Interior Painting" for field finishing
doors.
A. Product Data: For each type of door. Include details of core and edge construction
and trim for openings. Include factory-finishing specifications.
B. Shop Drawings: Indicate location, size, and hand of each door; elevation of each kind
of door; construction details not covered in Product Data; and the following:
a. Provide Samples for each species of veneer and solid lumber required.
b. Provide Samples for each color, texture, and pattern of plastic laminate
required.
c. Finish veneer-faced door Samples with same materials proposed for
factory-finished doors.
B. Package doors individually in cardboard cartons and wrap bundles of doors in plastic
sheeting.
C. Mark each door ontop and bottom rail with opening number used on Shop Drawings.
A. Environmental Limitations: Do not deliver or install doors until spaces are enclosed and
weathertight, wet work in spaces is complete and dry, and HVAC system is operating
and maintaining ambient temperature and humidity conditions at occupancy levels
during remainder of construction period.
B. Environmental Limitations: Do not deliver or install doors until spaces are enclosed and
weathertight, wet work in spaces is complete and dry, and HVAC system is operating
and maintaining temperature between 60 and 90 deg F and relative humidity between
25 and 55 percent during remainder of construction period.
1.9 WARRANTY
A. A. Special Warranty: Manufacturer agrees to repair or replace doors that fail in materials
or workmanship within specified warranty period.
a. Warping (bow, cup, or twist) more than 1/4 inch in a 42-by-84-inch section.
b. Telegraphing of core construction in face veneers exceeding 0.01 inch in a
3-inch span.
2. Warranty shall also include installation and finishing that may be required due to
repair or replacement of defective doors.
3. Warranty Period for Solid-Core Exterior Doors: Five years from date of Substantial
Completion.
4. Warranty Period for Solid-Core Interior Doors: Life of installation.
5. Warranty Period for Hollow-Core Interior Doors: Two year(s) from date of
Substantial Completion.
PART 2 - PRODUCTS
2.1 MANUFACTURERS
B. Source Limitations: Obtain flush wood doors indicated to be blueprint matched with
paneling from single manufacturer.
1. Provide AWI Quality Certification Labels indicating that doors comply with
requirements of grades specified.
2. Contract Documents contain selections chosen from options in quality standard
and additional requirements beyond those of quality standard. Comply with
those selections and requirements in addition to quality standard.
B. Fire-Rated Wood Doors: Doors complying with NFPA 80 that are listed and labeled by a
qualified testing agency, for fire-protection ratings indicated, based on testing at
positive pressure according to NFPA 252 or UL 10C.
a. Finish steel edges and astragals with baked enamelsame color as doors.
b. Finish steel edges and astragals to match door hardware (locksets or exit
devices).
C. Structural-Composite-Lumber-Core Doors:
D. Mineral-Core Doors:
2.4 FABRICATION
A. Factory machine doors for hardware that is not surface applied. Locate hardware to
comply with DHI-WDHS-3. Comply with final hardware schedules, door frame Shop
Drawings, BHMA-156.115-W, and hardware templates.
1. Metal Astragals: Factory machine astragals and formed-steel edges for hardware
for pairs of fire-rated doors.
B. Transom and Side Panels: Fabricate matching panels with same construction, exposed
surfaces, and finish as specified for associated doors. Finish bottom edges of transoms
and top edges of rabbeted doors same as door stiles.
1. Light Openings: Trim openings with moldings of material and profile indicated.
2. Glazing: Factory install glazing in doors indicated to be factory finished. Comply
with applicable requirements in Section 088000 "Glazing."
3. Louvers: Factory install louvers in prepared openings.
A. Doors for Transparent Finish: Shop prime faces and all four edges with stain (if required),
other required pretreatments, and first coat of finish as specified in Section 099300
"Staining and Transparent Finishing." Seal edges of cutouts and mortises with first coat of
finish.
A. General: Comply with referenced quality standard for factory finishing. Complete
fabrication, including fitting doors for openings and machining for hardware that is not
surface applied, before finishing.
1. Finish faces, all four edges, edges of cutouts, and mortises. Stains and fillers may
be omitted ontop and bottom edges, edges of cutouts, and mortises.
E. Transparent Finish:
1. Grade: Custom.
2. Finish: AWI's, AWMAC's, and WI's "Architectural Woodwork Standards" System 9, UV
curable, acrylated epoxy, polyester, or urethane.
3. Staining: Match Architect's sample.
4. Effect: Filled finish.
5. Sheen: Semigloss.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine doors and installed door frames, with Installer present, before hanging doors.
1. Verify that installed frames comply with indicated requirements for type, size,
location, and swing characteristics and have been installed with level heads and
plumb jambs.
2. Reject doors with defects.
B. Proceed with installation only after unsatisfactory conditions have been corrected.
3.2 INSTALLATION
C. Job-Fitted Doors: Align and fit doors in frames with uniform clearances and bevels as
indicated below; do not trim stiles and rails in excess of limits set by manufacturer or
permitted for fire-rated doors. Machine doors for hardware. Seal edges of doors, edges
of cutouts, and mortises after fitting and machining.
1. Clearances: Provide 1/8 inch at heads, jambs, and between pairs of doors.
Provide 1/8 inch from bottom of door to top of decorative floor finish or covering
unless otherwise indicated. Where threshold is shown or scheduled, provide1/4
inch from bottom of door to top of threshold unless otherwise indicated.
2. Bevel fire-rated doors 1/8 inch in 2 inches at lock edge; trim stiles and rails only to
extent permitted by labeling agency.
3.3 ADJUSTING
B. Finished Doors: Replace doors that are damaged or that do not comply with
requirements. Doors may be repaired or refinished if Work complies with requirements
and shows no evidence of repair or refinishing.
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
B. Related Requirements:
1. Section 088000 "Glazing" for glass with reflective coatings used for vision and
spandrel lites.
2. Section 102800 "Toilet, Bath, and Laundry Accessories" for metal-framed mirrors.
1. Mirrors. Include description of materials and process used to produce each type
of silvered flat glass mirror specified that indicates sources of glass, glass coating
components, edge sealer, and quality-control provisions.
B. Shop Drawings: Include mirror elevations, edge details, mirror hardware, and
attachment details.
A. Installer Qualifications: A qualified installer who employs glass installers for this Project
who are certified under the National Glass Association's Certified Glass Installer Program.
MIRRORS 088300 - 1
Hyatt Regency Aruba Adult Pool Issued for Construction 02/26/2019
A. Preconstruction Mirror Mastic Compatibility Test: Submit mirror mastic products to mirror
manufacturer for testing to determine compatibility of mastic with mirror backing.
1. Testing is not required if data are submitted based on previous testing of mirror
mastic products and mirror backing matching those submitted.
B. Comply with mirror manufacturer's written instructions for shipping, storing, and handling
mirrors as needed to prevent deterioration of silvering, damage to edges, and abrasion
of glass surfaces and applied coatings. Store indoors.
A. Environmental Limitations: Do not install mirrors until ambient temperature and humidity
conditions are maintained at levels indicated for final occupancy.
1.10 WARRANTY
PART 2 - PRODUCTS
2.1 MANUFACTURERS
1. Binswanger Glass.
2. Guardian Industries Corp.
3. National Glass Industries.
4. Trulite Glass & Aluminum Solutions.
B. Source Limitations for Mirrors: Obtain mirrors from single source from single manufacturer.
C. Source Limitations for Mirror Accessories: Obtain mirror glazing accessories from single
source.
A. Mirrors, General: ASTM C 1503; manufactured using copper-free, low-lead mirror coating
process.
MIRRORS 088300 - 2
Hyatt Regency Aruba Adult Pool Issued for Construction 02/26/2019
B. Safety Glazing Products: For mirrors, provide products that comply with 16 CFR 1201,
Category II.
A. Setting Blocks: Elastomeric material with a Shore, Type A durometer hardness of 85, plus
or minus 5.
B. Edge Sealer: Coating compatible with glass coating and approved by mirror
manufacturer for use in protecting against silver deterioration at mirrored glass edges.
1. Bottom and Side Trim: J-channels formed with front leg and back leg not less than
3/8 and 7/8 inch in height, respectively, and a thickness of not less than 0.04 inch.
2.5 FABRICATION
B. Fabricate cutouts for notches and holes in mirrors without marring visible surfaces.
Locate and size cutouts so they fit closely around penetrations in mirrors.
1. Seal edges of mirrors with edge sealer after edge treatment to prevent chemical
or atmospheric penetration of glass coating.
2. Require mirror manufacturer to perform edge treatment and sealing in factory
immediately after cutting to final sizes.
MIRRORS 088300 - 3
Hyatt Regency Aruba Adult Pool Issued for Construction 02/26/2019
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine substrates, over which mirrors are to be mounted, with Installer present, for
compliance with installation tolerances, substrate preparation, and other conditions
affecting performance of the Work.
C. Proceed with installation only after unsatisfactory conditions have been corrected and
surfaces are dry.
3.2 PREPARATION
3.3 INSTALLATION
A. General: Install mirrors to comply with mirror manufacturer's written instructions and with
referenced GANA publications. Mount mirrors accurately in place in a manner that
avoids distorting reflected images.
B. Provide a minimum airspace of 1/8 inch between back of mirrors and mounting surface
for air circulation between back of mirrors and face of mounting surface.
C. Install mirrors with mastic and mirror hardware. Attach mirror hardware securely to
mounting surfaces with mechanical fasteners installed with anchors or inserts as
applicable. Install fasteners so heads do not impose point loads on backs of mirrors.
1. Aluminum J-Channels: Provide setting blocks 1/8 inch thick by 4 inches long at
quarter points. To prevent trapping water, provide, between setting blocks, two
slotted weeps not less than 1/4 inch wide by 3/8 inch long at bottom channel.
2. Install mastic as follows:
MIRRORS 088300 - 4
Hyatt Regency Aruba Adult Pool Issued for Construction 02/26/2019
A. Protect mirrors from breakage and contaminating substances resulting from construction
operations.
C. Maintain environmental conditions that prevent mirrors from being exposed to moisture
from condensation or other sources for continuous periods of time.
D. Clean exposed surface of mirrors not more than four days before date scheduled for
inspections that establish date of Substantial Completion. Clean mirrors as
recommended in writing by mirror manufacturer.
END OF SECTION 088300
MIRRORS 088300 - 5
Hyatt Regency Aruba Adult Pool Issued for Construction 02/26/2019
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
B. Related Requirements:
1. Section 092116.23 "Gypsum Board Shaft Wall Assemblies" for metal shaft-wall
framing, gypsum shaft liners, and other components of shaft-wall assemblies.
2. Section 092216 "Non-Structural Metal Framing" for non-structural steel framing and
suspension systems that support gypsum board panels.
3. Section 093013 "Ceramic Tiling" for cementitious backer units installed as substrates
for ceramic tile.
1. Trim Accessories: Full-size Sample in 12-inch- long length for each trim accessory
indicated.
2. Textured Finishes: Manufacturer's standard size for each textured finish indicated
and on same backing indicated for Work.
C. Samples for Initial Selection: For each type of trim accessory indicated.
1. Trim Accessories: Full-size Sample in 12-inch- long length for each trim accessory
indicated.
2. Textured Finishes: Manufacturer's standard size for each textured finish indicated
and on same backing indicated for Work.
A. Mockups: Build mockups of at least 100 sq. ft. in surface area to demonstrate aesthetic
effects and to set quality standards for materials and execution.
a. Each level of gypsum board finish indicated for use in exposed locations.
b. Each texture finish indicated.
A. Store materials inside under cover and keep them dry and protected against weather,
condensation, direct sunlight, construction traffic, and other potential causes of
damage. Stack panels flat and supported on risers on a flat platform to prevent sagging.
B. Do not install paper-faced gypsum panels until installation areas are enclosed and
conditioned.
C. Do not install panels that are wet, moisture damaged, and mold damaged.
1. Indications that panels are wet or moisture damaged include, but are not limited
to, discoloration, sagging, or irregular shape.
2. Indications that panels are mold damaged include, but are not limited to, fuzzy or
splotchy surface contamination and discoloration.
PART 2 - PRODUCTS
C. Ceiling and wall materials shall comply with the requirements of the California
Department of Public Health's "Standard Method for the Testing and Evaluation of
Volatile Organic Chemical Emissions from Indoor Sources Using Environmental
Chambers."
A. Size: Provide maximum lengths and widths available that will minimize joints in each area
and that correspond with support system indicated.
a. CertainTeed Corporation.
b. Georgia-Pacific Building Products.
c. National Gypsum Company.
d. Temple-Inland Building Products by Georgia-Pacific.
e. USG.
a. CertainTeed Corporation.
b. Georgia-Pacific Building Products.
c. National Gypsum Company.
d. Temple-Inland Building Products by Georgia-Pacific.
e. USG.
a. CertainTeed Corporation.
b. Georgia-Pacific Building Products.
c. National Gypsum Company.
d. Temple-Inland Building Products by Georgia-Pacific.
e. USG.
A. Glass-Mat Gypsum Sheathing Board: ASTM C 1177/C 1177M, with fiberglass mat
laminated to both sides and with manufacturer's standard edges.
a. CertainTeed Corporation.
b. Georgia-Pacific Building Products.
c. National Gypsum Company.
d. Temple-Inland Building Products by Georgia-Pacific.
e. United States Gypsum Company.
A. Cementitious Backer Units: ANSI A118.9 and ASTM C 1288 or ASTM C 1325, with
manufacturer's standard edges.
a. CertainTeed Corporation.
b. Custom Building Products.
c. James Hardie Building Products, Inc.
d. National Gypsum Company.
e. United States Gypsum Company.
a. Cornerbead.
b. LC-Bead: J-shaped; exposed long flange receives joint compound.
c. L-Bead: L-shaped; exposed long flange receives joint compound.
d. U-Bead: J-shaped; exposed short flange does not receive joint compound.
e. Expansion (control) joint.
a. Cornerbead.
b. LC-Bead: J-shaped; exposed long flange receives joint compound.
c. Expansion (Control) Joint: One-piece, rolled zinc with V-shaped slot and
removable strip covering slot opening.
3. Aluminum: Alloy and temper with not less than the strength and durability
properties of ASTM B 221 , Alloy 6063-T5.
4. Finish: Corrosion-resistant primer compatible with joint compound and finish
materials specified.
B. Joint Tape:
C. Joint Compound for Interior Gypsum Board: For each coat, use formulation that is
compatible with other compounds applied on previous or for successive coats.
1. Prefilling: At open joints, rounded or beveled panel edges, and damaged surface
areas, use setting-type taping compound.
2. Embedding and First Coat: For embedding tape and first coat on joints, fasteners,
and trim flanges, use setting-type taping compound.
3. Fill Coat: For second coat, use setting-type, sandable topping compound.
4. Finish Coat: For third coat, use setting-type, sandable topping compound.
5. Skim Coat: For final coat of Level 5 finish, use high-build interior coating product
designed for application by airless sprayer and to be used instead of skim coat to
produce Level 5 finish.
6. Finish for cast-in-place concrete ceilings: high-build interior coating product
designed for application by airless sprayer and to be used instead of skim coat to
produce seamless finish.
A. General: Provide auxiliary materials that comply with referenced installation standards
and manufacturer's written instructions.
1. Use screws complying with ASTM C 954 for fastening panels to steel members from
0.033 to 0.112 inch thick.
2. For fastening cementitious backer units, use screws of type and size
recommended by panel manufacturer.
3. Sealant shall comply with the testing and product requirements of the California
Department of Public Health's "Standard Method for the Testing and Evaluation of
Volatile Organic Chemical Emissions from Indoor Sources Using Environmental
Chambers."
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine areas and substrates including welded hollow-metal frames and support
framing, with Installer present, for compliance with requirements and other conditions
affecting performance of the Work.
B. Examine panels before installation. Reject panels that are wet, moisture damaged, and
mold damaged.
C. Proceed with installation only after unsatisfactory conditions have been corrected.
B. Install ceiling panels across framing to minimize the number of abutting end joints and to
avoid abutting end joints in central area of each ceiling. Stagger abutting end joints of
adjacent panels not less than one framing member.
C. Install panels with face side out. Butt panels together for a light contact at edges and
ends with not more than 1/16 inch of open space between panels. Do not force into
place.
D. Locate edge and end joints over supports, except in ceiling applications where
intermediate supports or gypsum board back-blocking is provided behind end joints. Do
not place tapered edges against cut edges or ends. Stagger vertical joints on opposite
sides of partitions. Do not make joints other than control joints at corners of framed
openings.
E. Form control and expansion joints with space between edges of adjoining gypsum
panels.
F. Cover both faces of support framing with gypsum panels in concealed spaces (above
ceilings, etc.), except in chases braced internally.
1. Unless concealed application is indicated or required for sound, fire, air, or smoke
ratings, coverage may be accomplished with scraps of not less than 8 sq. ft. in
area.
2. Fit gypsum panels around ducts, pipes, and conduits.
3. Where partitions intersect structural members projecting below underside of
floor/roof slabs and decks, cut gypsum panels to fit profile formed by structural
members; allow 1/4- to 3/8-inch- wide joints to install sealant.
H. Attachment to Steel Framing: Attach panels so leading edge or end of each panel is
attached to open (unsupported) edges of stud flanges first.
I. Wood Framing: Install gypsum panels over wood framing, with floating internal corner
construction. Do not attach gypsum panels across the flat grain of wide-dimension
lumber, including floor joists and headers. Float gypsum panels over these members or
provide control joints to counteract wood shrinkage.
K. Install sound attenuation blankets before installing gypsum panels unless blankets are
readily installed after panels have been installed on one side.
B. Single-Layer Application:
a. Stagger abutting end joints not less than one framing member in alternate
courses of panels.
b. At stairwells and other high walls, install panels horizontally unless otherwise
indicated or required by fire-resistance-rated assembly.
C. Multilayer Application:
1. On ceilings, apply gypsum board indicated for base layers before applying base
layers on walls/partitions; apply face layers in same sequence. Apply base layers
at right angles to framing members and offset face-layer joints one framing
member, 16 inches minimum, from parallel base-layer joints, unless otherwise
indicated or required by fire-resistance-rated assembly.
2. On partitions/walls, apply gypsum board indicated for base layers and face layers
vertically (parallel to framing) with joints of base layers located over stud or furring
member and face-layer joints offset at least one stud or furring member with
base-layer joints unless otherwise indicated or required by fire-resistance-rated
assembly. Stagger joints on opposite sides of partitions.
3. On Z-shaped furring members, apply base layer vertically (parallel to framing) and
face layer either vertically (parallel to framing) or horizontally (perpendicular to
framing) with vertical joints offset at least one furring member. Locate edge joints
of base layer over furring members.
4. Fastening Methods: Fasten base layers and face layers separately to supports with
screws.
E. Curved Surfaces:
A. Apply panels perpendicular to supports, with end joints staggered and located over
supports.
1. Install with 1/4-inch open space where panels abut other construction or structural
penetrations.
2. Fasten with corrosion-resistant screws.
A. Cementitious Backer Units: ANSI A108.11, at water park environment tile installation
areas, and where indicated.
B. Water-Resistant Backing Board: Install where indicated with 1/4-inch gap where panels
abut other construction or penetrations. Seal gap with sealant compatible with
waterproof membrane. Lap membrane over sealant.
C. Where tile backing panels abut other types of panels in same plane, shim surfaces to
produce a uniform plane across panel surfaces.
A. General: For trim with back flanges intended for fasteners, attach to framing with same
fasteners used for panels. Otherwise, attach trim according to manufacturer's written
instructions.
B. Control Joints: Install control joints according to ASTM C 840 and in specific locations
approved by Architect for visual effect.
A. General: Treat gypsum board joints, interior angles, edge trim, control joints,
penetrations, fastener heads, surface defects, and elsewhere as required to prepare
gypsum board surfaces for decoration. Promptly remove residual joint compound from
adjacent surfaces.
B. Prefill open joints, rounded or beveled edges, and damaged surface areas.
C. Apply joint tape over gypsum board joints, except for trim products specifically
indicated as not intended to receive tape.
D. Gypsum Board Finish Levels: Finish panels to levels indicated below and according to
ASTM C 840:
5. Level 5: High profile public spaces that are to be finished with paint, and that
have a critical lighting condition .
3.8 PROTECTION
A. Protect adjacent surfaces from drywall compound and promptly remove from floors and
other non-drywall surfaces. Repair surfaces stained, marred, or otherwise damaged
during drywall application.
B. Protect installed products from damage from weather, condensation, direct sunlight,
construction, and other causes during remainder of the construction period.
C. Remove and replace panels that are wet, moisture damaged, and mold damaged.
1. Indications that panels are wet or moisture damaged include, but are not limited
to, discoloration, sagging, or irregular shape.
2. Indications that panels are mold damaged include, but are not limited to, fuzzy or
splotchy surface contamination and discoloration.
END OF SECTION 092900
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
A. Section Includes:
1. Quarry tile.
2. Crack isolation membrane.
3. Metal edge strips.
1.3 DEFINITIONS
A. General: Definitions in the ANSI A108 series of tile installation standards and in
ANSI A137.1 apply to Work of this Section unless otherwise specified.
B. ANSI A108 Series: ANSI A108.01, ANSI A108.02, ANSI A108.1A, ANSI A108.1B, ANSI A108.1C,
ANSI A108.4, ANSI A108.5, ANSI A108.6, ANSI A108.8, ANSI A108.9, ANSI A108.10,
ANSI A108.11, ANSI A108.12, ANSI A108.13, ANSI A108.14, ANSI A108.15, ANSI A108.16, and
ANSI A108.17, which are contained in its "Specifications for Installation of Ceramic Tile."
1. Review requirements in ANSI A108.01 for substrates and for preparation by other
trades.
B. Shop Drawings: Show locations of each type of tile and tile pattern. Show widths, details,
and locations of expansion, contraction, control, and isolation joints in tile substrates and
finished tile surfaces.
1. Full-size units of each type and composition of tile and for each color and finish
required.
2. Assembled samples mounted on a rigid panel, with grouted joints, for each type
and composition of tile and for each color and finish required. Make samples at
least 12 inches square, but not fewer than four tiles. Use grout of type and in color
or colors approved for completed Work.
3. Full-size units of each type of trim and accessory for each color and finish required.
4. Stone thresholds in 6-inch lengths.
5. Metal edge strips in 6-inch lengths.
A. Furnish extra materials that match and are from same production runs as products
installed and that are packaged with protective covering for storage and identified with
labels describing contents.
1. Tile and Trim Units: Furnish quantity of full-size units equal to 3 percent of amount
installed for each type, composition, color, pattern, and size indicated.
2. Grout: Furnish quantity of grout equal to 3 percent of amount installed for each
type, composition, and color indicated.
A. Installer Qualifications:
A. Deliver and store packaged materials in original containers with seals unbroken and
labels intact until time of use. Comply with requirements in ANSI A137.1 for labeling tile
packages.
B. Store tile and cementitious materials on elevated platforms, under cover, and in a dry
location.
C. Store aggregates where grading and other required characteristics can be maintained
and contamination can be avoided.
A. Environmental Limitations: Do not install tile until construction in spaces is complete and
ambient temperature and humidity conditions are maintained at the levels indicated in
referenced standards and manufacturer's written instructions.
PART 2 - PRODUCTS
2.1 MANUFACTURERS
A. Source Limitations for Tile: Obtain tile from single source or producer.
1. Obtain tile of each type and color or finish from same production run and of
consistent quality in appearance and physical properties for each contiguous
area.
B. Source Limitations for Setting and Grouting Materials: Obtain ingredients of a uniform
quality for each mortar, adhesive, and grout component from single manufacturer and
each aggregate from single source or producer.
1. Obtain setting and grouting materials, except for unmodified Portland cement
and aggregate, from single manufacturer.
2. Obtain crack isolation membrane, except for sheet products, from manufacturer
of setting and grouting materials.
C. Source Limitations for Other Products: Obtain each of the following products specified in
this Section from a single manufacturer:
A. ANSI Ceramic Tile Standard: Provide tile that complies with ANSI A137.1 for types,
compositions, and other characteristics indicated.
B. ANSI Standards for Tile Installation Materials: Provide materials complying with
ANSI A108.02, ANSI standards referenced in other Part 2 articles, ANSI standards
referenced by TCNA installation methods specified in tile installation schedules, and
other requirements specified.
1. Where tile is indicated for installation on exteriors or in wet areas, do not use back-
or edge-mounted tile assemblies unless tile manufacturer specifies in writing that
this type of mounting is suitable for installation indicated and has a record of
successful in-service performance.
a. Base: Coved with surface bullnose top edge, face size 6 by 6 inches .
A. General: Manufacturer's standard product, selected from the following, that complies
with ANSI A118.12 for high performance and is recommended by the manufacturer for
the application indicated. Include reinforcement and accessories recommended by
manufacturer.
B. Metal Edge Strips: Angle or L-shaped, height to match tile and setting-bed thickness,
metallic or combination of metal and PVC or neoprene base, designed specifically for
flooring applications; stainless-steel, ASTM A 666, 300 Series exposed-edge material.
C. Tile Cleaner: A neutral cleaner capable of removing soil and residue without harming tile
and grout surfaces, specifically approved for materials and installations indicated by tile
and grout manufacturers.
D. Floor Sealer: Manufacturer's standard product for sealing grout joints and that does not
change color or appearance of grout.
A. Mix mortars and grouts to comply with referenced standards and mortar and grout
manufacturers' written instructions.
C. Obtain and use type of mixing equipment, mixer speeds, mixing containers, mixing time,
and other procedures to produce mortars and grouts of uniform quality with optimum
performance characteristics for installations indicated.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine substrates, areas, and conditions where tile will be installed, with Installer
present, for compliance with requirements for installation tolerances and other
conditions affecting performance of the Work.
1. Verify that substrates for setting tile are firm; dry; clean; free of coatings that are
incompatible with tile-setting materials, including curing compounds and other
substances that contain soap, wax, oil, or silicone; and comply with flatness
tolerances required by ANSI A108.01 for installations indicated.
2. Verify that concrete substrates for tile floors installed with thinset mortar comply
with surface finish requirements in ANSI A108.01 for installations indicated.
a. Verify that surfaces that received a steel trowel finish have been
mechanically scarified.
b. Verify that protrusions, bumps, and ridges have been removed by sanding
or grinding.
B. Proceed with installation only after unsatisfactory conditions have been corrected.
3.2 PREPARATION
A. Fill cracks, holes, and depressions in concrete substrates for tile floors installed with thinset
mortar with trowelable leveling and patching compound specifically recommended by
tile-setting material manufacturer. Assume that leveling compound will be needed at
areas of tile installation.
C. Blending: For tile exhibiting color variations, verify that tile has been factory blended and
packaged so tile units taken from one package show same range of colors as those
taken from other packages and match approved Samples. If not factory blended,
either return to manufacturer or blend tiles at Project site before installing.
A. Comply with TCNA's "Handbook for Ceramic, Glass, and Stone Tile Installation" for TCNA
installation methods specified in tile installation schedules. Comply with parts of the
ANSI A108 series "Specifications for Installation of Ceramic Tile" that are referenced in
TCNA installation methods, specified in tile installation schedules, and apply to types of
setting and grouting materials used.
1. For the following installations, follow procedures in the ANSI A108 series of tile
installation standards for providing 95 percent mortar coverage:
B. Extend tile work into recesses and under or behind equipment and fixtures to form
complete covering without interruptions unless otherwise indicated. Terminate work
neatly at obstructions, edges, and corners without disrupting pattern or joint alignments.
C. Accurately form intersections and returns. Perform cutting and drilling of tile without
marring visible surfaces. Carefully grind cut edges of tile abutting trim, finish, or built-in
items for straight aligned joints. Fit tile closely to electrical outlets, piping, fixtures, and
other penetrations so plates, collars, or covers overlap tile.
D. Provide manufacturer's standard trim shapes where necessary to eliminate exposed tile
edges.
E. Where accent tile differs in thickness from field tile, vary setting-bed thickness so that tiles
are flush.
F. Jointing Pattern: Lay tile in grid pattern unless otherwise indicated. Lay out tile work and
center tile fields in both directions in each space or on each wall area. Lay out tile work
to minimize the use of pieces that are less than half of a tile. Provide uniform joint widths
unless otherwise indicated.
1. For tile mounted in sheets, make joints between tile sheets same width as joints
within tile sheets so joints between sheets are not apparent in finished work.
2. Where adjoining tiles on floor, base, walls, or trim are specified or indicated to be
same size, align joints.
3. Where tiles are specified or indicated to be whole integer multiples of adjoining
tiles on floor, base, walls, or trim, align joints unless otherwise indicated.
G. Joint Widths: Unless otherwise indicated, install tile with the following joint widths:
H. Lay out tile wainscots to dimensions indicated or to next full tile beyond dimensions
indicated.
I. Expansion Joints: Provide expansion joints and other sealant-filled joints, including
control, contraction, and isolation joints, where indicated. Form joints during installation
of setting materials, mortar beds, and tile. Do not saw-cut joints after installing tiles.
1. Where joints occur in concrete substrates, locate joints in tile surfaces directly
above them. Utilize crack Isolation membrane to relocate control/soft joints to
nearest grout line. When concrete floor has been patched, utilize crack isolation
membrane to bridge repairs.
J. Metal Edge Strips: Install where exposed edge of tile flooring meets carpet, wood, or
other flooring that finishes flush with or below top of tile and no threshold is indicated.
K. Floor Sealer: Apply floor sealer to grout joints in tile floors according to floor-sealer
manufacturer's written instructions. As soon as floor sealer has penetrated grout joints,
remove excess sealer and sealer from tile faces by wiping with soft cloth.
A. Install crack isolation membrane to comply with ANSI A108.17 and manufacturer's
written instructions to produce membrane of uniform thickness that is bonded securely
to substrate. Utilize membrane to relocate saw cuts and cracks in slab.
B. Allow crack isolation membrane to cure before installing tile or setting materials over it.
A. Remove and replace tile that is damaged or that does not match adjoining tile. Provide
new matching units, installed as specified and in a manner to eliminate evidence of
replacement.
B. Cleaning: On completion of placement and grouting, clean all ceramic tile surfaces so
they are free of foreign matter.
3.6 PROTECTION
A. Protect installed tile work with kraft paper or other heavy covering during construction
period to prevent staining, damage, and wear. If recommended by tile manufacturer,
apply coat of neutral protective cleaner to completed tile walls and floors.
B. Prohibit foot and wheel traffic from tiled floors for at least seven days after grouting is
completed.
C. Before final inspection, remove protective coverings and rinse neutral protective cleaner
from tile surfaces.
1. Ceramic Tile Installation : TCNA F125-Full TCNA F125-Full, except where partial
coverage is indicated; thinset mortar on crack isolation membrane.
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
A. Section includes surface preparation and the application of paint systems on the
following exterior substrates:
1. Concrete.
2. Steel and iron.
3. Galvanized metal.
4. Aluminum (not anodized or otherwise coated).
5. Wood.
6. Gypsum board.
B. Related Requirements:
1.3 DEFINITIONS
A. MPI Gloss Level 1: Not more than five units at 60 degrees and 10 units at 85 degrees,
according to ASTM D 523.
C. MPI Gloss Level 4: 20 to 35 units at 60 degrees and not less than 35 units at 85 degrees,
according to ASTM D 523.
F. MPI Gloss Level 7: More than 85 units at 60 degrees, according to ASTM D 523.
A. Product Data: For each type of product. Include preparation requirements and
application instructions.
1. Include printout of current "MPI Approved Products List" for each product
category specified, with the proposed product highlighted.
2. Indicate VOC content.
C. Samples for Verification: For each type of paint system and each color and gloss of
topcoat.
D. Product List: Cross-reference to paint system and locations of application areas. Use
same designations indicated on Drawings and in schedules. Include color designations.
A. Furnish extra materials, from the same product run, that match products installed and
that are packaged with protective covering for storage and identified with labels
describing contents.
1. Paint: 5 percent, but not less than 1 gal. of each material and color applied.
A. Mockups: Apply mockups of each paint system indicated and each color and finish
selected to verify preliminary selections made under Sample submittals and to
demonstrate aesthetic effects and set quality standards for materials and execution.
1. Architect will select one surface to represent surfaces and conditions for
application of each paint system.
a. Vertical and Horizontal Surfaces: Provide samples of at least 100 sq. ft..
b. Other Items: Architect will designate items or areas required.
A. Store materials not in use in tightly covered containers in well-ventilated areas with
ambient temperatures continuously maintained at not less than 45 deg F.
A. Apply paints only when temperature of surfaces to be painted and ambient air
temperatures are between 50 and 95 deg F.
B. Do not apply paints in snow, rain, fog, or mist; when relative humidity exceeds 85
percent; at temperatures less than 5 deg F above the dew point; or to damp or wet
surfaces.
PART 2 - PRODUCTS
2.1 MANUFACTURERS
C. Products: Subject to compliance with requirements, provide product listed in the Exterior
Painting Schedule for the paint category indicated.
A. MPI Standards: Products shall comply with MPI standards indicated and shall be listed in
its "MPI Approved Products Lists."
B. Material Compatibility:
1. Materials for use within each paint system shall be compatible with one another
and substrates indicated, under conditions of service and application as
demonstrated by manufacturer, based on testing and field experience.
2. For each coat in a paint system, products shall be recommended in writing by
topcoat manufacturers for use in paint system and on substrate indicated.
A. Testing of Paint Materials: Owner reserves the right to invoke the following procedure:
1. Owner will engage the services of a qualified testing agency to sample paint
materials. Contractor will be notified in advance and may be present when
samples are taken. If paint materials have already been delivered to Project site,
samples may be taken at Project site. Samples will be identified, sealed, and
certified by testing agency.
2. Testing agency will perform tests for compliance with product requirements.
3. Owner may direct Contractor to stop applying paints if test results show materials
being used do not comply with product requirements. Contractor shall remove
noncomplying paint materials from Project site, pay for testing, and repaint
surfaces painted with rejected materials. Contractor will be required to remove
rejected materials from previously painted surfaces if, on repainting with
complying materials, the two paints are incompatible.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine substrates and conditions, with Applicator present, for compliance with
requirements for maximum moisture content and other conditions affecting
performance of the Work.
1. Concrete: 12 percent.
2. Wood: 15 percent.
3. Gypsum Board: 12 percent.
C. Exterior Gypsum Board Substrates: Verify that finishing compound is sanded smooth.
D. Verify suitability of substrates, including surface conditions and compatibility, with existing
finishes and primers.
E. Proceed with coating application only after unsatisfactory conditions have been
corrected.
3.2 PREPARATION
B. Remove hardware, covers, plates, and similar items already in place that are removable
and are not to be painted. If removal is impractical or impossible because of size or
weight of item, provide surface-applied protection before surface preparation and
painting.
1. After completing painting operations, use workers skilled in the trades involved to
reinstall items that were removed. Remove surface-applied protection.
C. Clean substrates of substances that could impair bond of paints, including dust, dirt, oil,
grease, and incompatible paints and encapsulants.
E. Steel Substrates: Remove rust, loose mill scale, and shop primer if any. Clean using
methods recommended in writing by paint manufacturer but not less than the following:
1. SSPC-SP 2.
2. SSPC-SP 3.
3. SSPC-SP 7/NACE No. 4.
4. SSPC-SP 11.
F. Shop-Primed Steel Substrates: Clean field welds, bolted connections, and areas where
shop paint is abraded. Paint exposed areas with the same material as used for shop
priming to comply with SSPC-PA 1 for touching up shop-primed surfaces.
G. Galvanized-Metal Substrates: Remove grease and oil residue from galvanized sheet
metal by mechanical methods to produce clean, lightly etched surfaces that promote
adhesion of subsequently applied paints.
I. Wood Substrates:
1. Scrape and clean knots. Before applying primer, apply coat of knot sealer
recommended in writing by topcoat manufacturer for exterior use in paint system
indicated.
2. Sand surfaces that will be exposed to view, and dust off.
3. Prime edges, ends, faces, undersides, and backsides of wood.
4. After priming, fill holes and imperfections in the finish surfaces with putty or plastic
wood filler. Sand smooth when dried.
3.3 APPLICATION
1. Use applicators and techniques suited for paint and substrate indicated.
2. Paint surfaces behind movable items same as similar exposed surfaces. Before
final installation, paint surfaces behind permanently fixed items with prime coat
only.
3. Paint both sides and edges of exterior doors and entire exposed surface of exterior
door frames.
4. Paint entire exposed surface of window frames and sashes.
5. Do not paint over labels of independent testing agencies or equipment name,
identification, performance rating, or nomenclature plates.
6. Primers specified in painting schedules may be omitted on items that are factory
primed or factory finished if acceptable to topcoat manufacturers.
B. Tint undercoats same color as topcoat, but tint each undercoat a lighter shade to
facilitate identification of each coat if multiple coats of same material are to be
applied. Provide sufficient difference in shade of undercoats to distinguish each
separate coat.
C. If undercoats or other conditions show through topcoat, apply additional coats until
cured film has a uniform paint finish, color, and appearance.
D. Apply paints to produce surface films without cloudiness, spotting, holidays, laps, brush
marks, roller tracking, runs, sags, ropiness, or other surface imperfections. Cut in sharp
lines and color breaks.
A. Dry Film Thickness Testing: Owner may engage the services of a qualified testing and
inspecting agency to inspect and test paint for dry film thickness.
A. At end of each workday, remove rubbish, empty cans, rags, and other discarded
materials from Project site.
B. After completing paint application, clean spattered surfaces. Remove spattered paints
by washing, scraping, or other methods. Do not scratch or damage adjacent finished
surfaces.
C. Protect work of other trades against damage from paint application. Correct damage
to work of other trades by cleaning, repairing, replacing, and refinishing, as approved by
Architect, and leave in an undamaged condition.
A. Note that most exterior surfaces are painted/finished integrally with the system. It is
assumed that EIFS, Metal Panel, glazed systems, and others do not require "painting" per
this schedule, but are integral to the system as specified.
C. Concrete Substrates, Traffic Surfaces: Use where concrete does not receive concrete
topping treatment.
1. Water-Based Light Industrial Coating over Epoxy System MPI EXT 5.1R: Use at
exterior stair rails
2. Alkyd System MPI EXT 5.1D: Use at miscellaneous metals and structural steel.
E. Galvanized-Metal Substrates:
F. Aluminum Substrates:
H. Wood Substrates: Wood trim Wood board siding andslats. Use at exterior bath
a. Prime Coat: Primer, latex for exterior wood (reduced), MPI #6.
b. Intermediate Coat: Exterior, alkyd enamel, matching topcoat.
c. Topcoat: Alkyd, exterior, satin(MPI Gloss Level 3), MPI #8.
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
A. Section includes surface preparation and the application of paint systems on interior
substrates including the following:
1. Concrete.
2. Concrete masonry units (CMUs).
3. Steel and iron.
4. Galvanized metal.
5. Wood.
6. Gypsum board.
B. Related Requirements:
1.3 DEFINITIONS
A. MPI Gloss Level 1: Not more than five units at 60 degrees and 10 units at 85 degrees,
according to ASTM D 523.
B. MPI Gloss Level 2: Not more than 10 units at 60 degrees and 10 to 35 units at 85 degrees,
according to ASTM D 523.
D. MPI Gloss Level 4: 20 to 35 units at 60 degrees and not less than 35 units at 85 degrees,
according to ASTM D 523.
G. MPI Gloss Level 7: More than 85 units at 60 degrees, according to ASTM D 523.
A. Product Data: For each type of product. Include preparation requirements and
application instructions.
1. Include Printout of current "MPI Approved Products List" for each product category
specified, with the proposed product highlighted.
2. Indicate VOC content.
C. Samples for Verification: For each type of paint system and in each color and gloss of
topcoat.
D. Product List: Cross-reference to paint system and locations of application areas. Use
same designations indicated on Drawings and in schedules. Include color designations.
E. Mock Up: When paint colors have been approved, produce a mock up 10' x 10' of
paints on the actual substrate to which they will be applied. Only those paints that have
substantial use need to be mocked up. Example: PT01 on Concrete and CMU.
A. Furnish extra materials, from the same product run, that match products installed and
that are packaged with protective covering for storage and identified with labels
describing contents.
1. Paint: 5 percent, but not less than 1 gal. of each material and color applied.
A. Store materials not in use in tightly covered containers in well-ventilated areas with
ambient temperatures continuously maintained at not less than 45 deg F.
A. Apply paints only when temperature of surfaces to be painted and ambient air
temperatures are between 50 and 95 deg F.
B. Do not apply paints when relative humidity exceeds 85 percent; at temperatures less
than 5 deg F above the dew point; or to damp or wet surfaces.
PART 2 - PRODUCTS
2.1 MANUFACTURERS
C. Products: Subject to compliance with requirements, provide product listed in the Interior
Painting Schedule for the paint category indicated.
A. MPI Standards: Products shall comply with MPI standards indicated and shall be listed in
its "MPI Approved Products Lists."
B. Material Compatibility:
1. Materials for use within each paint system shall be compatible with one another
and substrates indicated, under conditions of service and application as
demonstrated by manufacturer, based on testing and field experience.
2. For each coat in a paint system, products shall be recommended in writing by
topcoat manufacturers for use in paint system and on substrate indicated.
C. VOC Content: For field applications that are inside the weatherproofing system, paints
and coatings shall comply with VOC content limits of authorities having jurisdiction and
the following VOC content limits:
A. Testing of Paint Materials: Owner reserves the right to invoke the following procedure:
1. Owner will engage the services of a qualified testing agency to sample paint
materials. Contractor will be notified in advance and may be present when
samples are taken. If paint materials have already been delivered to Project site,
samples may be taken at Project site. Samples will be identified, sealed, and
certified by testing agency.
2. Testing agency will perform tests for compliance with product requirements.
3. Owner may direct Contractor to stop applying paints if test results show materials
being used do not comply with product requirements. Contractor shall remove
noncomplying paint materials from Project site, pay for testing, and repaint
surfaces painted with rejected materials. Contractor will be required to remove
rejected materials from previously painted surfaces if, on repainting with
complying materials, the two paints are incompatible.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine substrates and conditions, with Applicator present, for compliance with
requirements for maximum moisture content and other conditions affecting
performance of the Work.
1. Concrete: 12 percent.
2. Masonry (Clay and CMUs): 12 percent.
3. Wood: 15 percent.
4. Gypsum Board: 12 percent.
D. Verify suitability of substrates, including surface conditions and compatibility, with existing
finishes and primers.
E. Proceed with coating application only after unsatisfactory conditions have been
corrected.
3.2 PREPARATION
B. Remove hardware, covers, plates, and similar items already in place that are removable
and are not to be painted. If removal is impractical or impossible because of size or
weight of item, provide surface-applied protection before surface preparation and
painting.
1. After completing painting operations, use workers skilled in the trades involved to
reinstall items that were removed. Remove surface-applied protection if any.
C. Clean substrates of substances that could impair bond of paints, including dust, dirt, oil,
grease, and incompatible paints and encapsulants.
D. Masonry Substrates: Remove efflorescence and chalk. Do not paint surfaces if moisture
content or alkalinity of surfaces or mortar joints exceeds that permitted in manufacturer's
written instructions.
E. Steel Substrates: Remove rust, loose mill scale, and shop primer, if any. Clean using
methods recommended in writing by paint manufacturer but not less than the following:
1. SSPC-SP 2.
2. SSPC-SP 3.
3. SSPC-SP 7/NACE No. 4.
4. SSPC-SP 11.
F. Shop-Primed Steel Substrates: Clean field welds, bolted connections, and areas where
shop paint is abraded. Paint exposed areas with the same material as used for shop
priming to comply with SSPC-PA 1 for touching up shop-primed surfaces.
G. Wood Substrates:
1. Scrape and clean knots, and apply coat of knot sealer before applying primer.
2. Sand surfaces that will be exposed to view, and dust off.
3. Prime edges, ends, faces, undersides, and backsides of wood.
4. After priming, fill holes and imperfections in the finish surfaces with putty or plastic
wood filler. Sand smooth when dried.
3.3 APPLICATION
1. Use applicators and techniques suited for paint and substrate indicated.
2. Paint surfaces behind movable equipment and furniture same as similar exposed
surfaces. Before final installation, paint surfaces behind permanently fixed
equipment or furniture with prime coat only.
3. Paint front and backsides of access panels, removable or hinged covers, and
similar hinged items to match exposed surfaces.
4. Do not paint over labels of independent testing agencies or equipment name,
identification, performance rating, or nomenclature plates.
5. Primers specified in painting schedules may be omitted on items that are factory
primed or factory finished if acceptable to topcoat manufacturers.
B. Tint each undercoat a lighter shade to facilitate identification of each coat if multiple
coats of same material are to be applied. Tint undercoats to match color of topcoat,
but provide sufficient difference in shade of undercoats to distinguish each separate
coat.
C. If undercoats or other conditions show through topcoat, apply additional coats until
cured film has a uniform paint finish, color, and appearance.
D. Apply paints to produce surface films without cloudiness, spotting, holidays, laps, brush
marks, roller tracking, runs, sags, ropiness, or other surface imperfections. Cut in sharp
lines and color breaks.
3. Paint portions of internal surfaces of metal ducts, without liner, behind air inlets and
outlets that are visible from occupied spaces.
A. Dry Film Thickness Testing: Owner may engage the services of a qualified testing and
inspecting agency to inspect and test paint for dry film thickness.
A. At end of each workday, remove rubbish, empty cans, rags, and other discarded
materials from Project site.
B. After completing paint application, clean spattered surfaces. Remove spattered paints
by washing, scraping, or other methods. Do not scratch or damage adjacent finished
surfaces.
C. Protect work of other trades against damage from paint application. Correct damage
to work of other trades by cleaning, repairing, replacing, and refinishing, as approved by
Architect, and leave in an undamaged condition.
1. In Water park environment, where a Vapor Retardant Paint is called out as part of
finish system on Concrete or CMU, use Glidden Vapor Barrier Interior Primer Sealer
1060-1200 as prime coat (0.6 perms), or a similar product with perm rating less
than 1. These are typically between water park and FEC, between water park and
Mechanical room, and at interior surfaces of exterior walls.
2. At all other concrete or CMU surfaces in the water park environment, except
exposed tops of slabs scheduled to be covered with concrete topping, use
product indicated in 071900 Water Repellents to seal surfaces prior to painting.
3. High-Performance Architectural Latex System MPI INT 3.1C:
a. Prime Coat: Primer, alkali resistant, water based, MPI #3. See notes 1 and 2
above.
b. Intermediate Coat: Latex, interior, high performance architectural,
matching topcoat.
c. Topcoat: Latex, interior, high performance architectural (MPI Gloss
Level 3), MPI #139.
B. CMU Substrates: See 3.6/A/1 and 2 above. PT-01 unless noted otherwise.
a. Block Filler: Block filler, latex, interior/exterior, MPI #4. Use where CMU is not
parged.
b. Prime Coat: Primer, alkali resistant, water based, MPI #3.
c. Intermediate Coat: Latex, interior, high performance architectural,
matching topcoat.
d. Topcoat: Latex, interior, high performance architectural (MPI Gloss
Level 3), MPI #139.
C. Steel Substrates:
2. Alkyd over Shop-Applied Quick-Drying Shop Primer System MPI INT 5.1W:
a. Prime Coat: Primer, quick dry, for shop application, MPI #275.
b. Intermediate Coat: Alkyd, interior, matching topcoat.
c. Topcoat: Alkyd, interior, flat (MPI Gloss Level 1), MPI #49 at steel in
connector.
d. Topcoat: Alkyd, interior, semi-gloss (MPI Gloss Level 5), MPI #47 at structural
steel in waterpark.
D. Galvanized-Metal Substrates:
H. Wood Substrates: Wood trim, Architectural woodwork to be painted, Doors, and wood
board paneling.
I. Fiberglass Substrates: Doors and Frames except where provided with factory applied
finish coating.
K. Acoustic Panels: For Tectum panels in ceiling and exposed concrete structure in
restaurant.
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
B. Samples for Initial Selection: For each type of elastomeric coating indicated. Color
typically to match EIFS finishes
C. Samples for Verification: For each type of elastomeric coating indicated and in each
color and gloss.
A. Furnish extra materials that are from same production run (batch mix) as materials
applied and that are packaged for storage in unopened, factory-sealed containers and
identified with labels describing contents.
1. Quantity: Furnish an additional 5 percent but not less than 2 gal. of each material,
color, and texture applied.
A. MPI Standards: Comply with MPI standards indicated and provide elastomeric coatings
listed in the "MPI Approved Products List."
B. Mockups: Prepare two mockups of each coating system indicated and each color and
finish selected to verify preliminary selections made under sample submittals and to
demonstrate aesthetic effects and set quality standards for materials and execution.
1. Architect will select two wall surfaces of at least 100 sq. ft. to represent surfaces
and conditions for application of each type and texture of elastomeric coating.
2. Final approval of color and texture selections will be based on mockups.
A. Store materials not in use in tightly covered containers in well-ventilated areas with
ambient temperatures continuously maintained at not less than 45 deg F.
A. Apply coatings only when temperature of surfaces to be coated and ambient air
temperatures are between 50 and 90 deg F unless otherwise permitted by
manufacturer's written instructions.
B. Do not apply coatings in snow, rain, fog, or mist; when relative humidity exceeds 85
percent; at temperatures less than 5 deg F above the dew point; or to damp or wet
surfaces.
C. Allow wet surfaces to dry thoroughly and attain temperature and conditions specified
before starting or continuing coating operation.
1.8 WARRANTY
PART 2 - PRODUCTS
A. Material Compatibility:
1. Provide elastomeric finish coatings and crack fillers, primers, and block fillers as
applicable for use within elastomeric finish coatings that are compatible with one
another and substrates indicated, under conditions of service and application as
demonstrated by manufacturer, based on testing and field experience.
2. For each material or coat, provide products and spreading rates recommended
in writing by elastomeric coating manufacturer for use on substrate indicated.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine substrates and conditions, with Applicator present, for compliance with
manufacturer's requirements for maximum moisture content, alkalinity, and other
conditions affecting performance of work.
B. Begin coating only when moisture content of substrate is 12 percent or less when
measured with an electronic moisture meter.
C. Begin coating no sooner than 28 days after substrate is constructed and is visually dry on
both sides.
E. Verify suitability of substrates including surface conditions and compatibility with existing
finishes and primers.
F. Begin coating application only after unsatisfactory conditions have been corrected and
surfaces are dry.
3.2 PREPARATION
B. Remove hardware and hardware accessories, plates, machined surfaces, light fixtures,
and similar items already installed that are not to be coated. If removal is impractical or
impossible because of size or weight of item, provide surface-applied protection before
surface preparation and coating.
1. After completing coating operations, use workers skilled in the trades involved to
reinstall items that were removed. Remove surface-applied protection if any.
C. Clean substrates of substances that could impair bond of coatings, including dirt, oil,
grease, and incompatible paints and encapsulants. Do not coat surfaces if moisture
content or alkalinity of surfaces to be coated exceeds that permitted in manufacturer's
written instructions.
D. Crack Repair: Fill cracks according to manufacturer's written instructions before coating
surfaces.
3.3 APPLICATION
1. Use equipment and techniques best suited for substrate and type of material
being applied.
2. Coat surfaces behind movable items the same as similar exposed surfaces.
3. Apply each coat separately according to manufacturer's written instructions.
C. Block Fillers: Apply at a rate to ensure complete coverage with pores filled.
D. Tint each undercoat a lighter shade to facilitate identification of each coat if multiple
coats of same material are to be applied. Tint undercoats similar to color of topcoat,
but provide sufficient difference in shade of undercoats to distinguish each separate
coat.
E. If undercoats or other conditions show through topcoat, apply additional coats until
cured film has a uniform finish, color, and appearance.
F. Apply coatings to produce surface films without cloudiness, spotting, holidays, laps,
brush marks, roller tracking, runs, sags, ropiness, or other surface imperfections. Cut in
sharp lines and color breaks.
H. Spray Application: Use spray equipment for application only when permitted by
authorities having jurisdiction. Wherever spray application is used, do not double back
with spray equipment to build up film thickness of two coats in one pass.
A. Testing of Paint Materials: Owner reserves the right to invoke the following testing
procedures:
1. Owner will engage the services of a qualified testing agency to sample materials
being used. Samples of material delivered to Project site will be taken, identified,
sealed, and certified in presence of Contractor.
2. Testing agency will perform tests for compliance of materials with product
requirements.
3. Owner may direct Contractor to stop coating application if test results show
materials being used do not comply with requirements. Remove noncomplying
materials from Project site, pay for testing, and recoat surfaces that were coated
with rejected materials. Remove rejected materials from previously coated
surfaces if, on recoating with complying materials, the two coatings are
incompatible.
B. Field Testing and Inspection: Owner reserves the right to engage the services of a
qualified testing agency to verify installed thickness of elastomeric coatings.
A. At end of each workday, remove rubbish, empty cans, rags, and other discarded
materials from Project site.
C. Protect work of other trades against damage from coating application. Correct
damage to work of other trades by cleaning, repairing, replacing, and refinishing, as
approved by Architect, and leave in an undamaged condition.
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
A. Section Includes:
B. Related Requirements:
1.3 COORDINATION
A. Coordinate accessory locations with other work to prevent interference with clearances
required for access by people with disabilities, and for proper installation, adjustment,
operation, cleaning, and servicing of accessories.
B. Deliver inserts and anchoring devices set into concrete or masonry as required to
prevent delaying the Work.
B. Samples: Full size, for each exposed product and for each finish specified.
1. Approved full-size Samples will be returned and may be used in the Work.
C. Product Schedule: Indicating types, quantities, sizes, and installation locations by room of
each accessory required.
1.7 WARRANTY
1. Failures include, but are not limited to, visible silver spoilage defects.
2. Warranty Period: 15 years from date of Substantial Completion.
PART 2 - PRODUCTS
A. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA
70, by a qualified testing agency, and marked for intended location and application.
A. Source Limitations: Obtain public-use washroom accessories from single source from
single manufacturer.
a. Kohler
a. Kohler/Bobrick
D. Liquid-Soap Dispenser :
a. Vanesta
E. Grab Bar :
a. Finish: As indicated.
a. Simple human.
3. Mounting: Recessed.
4. Door or Cover: Self-closing, disposal-opening cover and hinged face panel with
tumbler lockset.
5. Receptacle: Removable.
A. Source Limitations: Obtain public-use shower room accessories from single source from
single manufacturer.
B. Soap Dispenser :
a. Simple Human Triple wall mount pumps, Stainless Steel. SKU #BT1029.
C. Robe Hook :
a. Kohler
2. Material and Finish: Polished Chrome .
A. Source Limitations: Obtain childcare accessories from single source from single
manufacturer.
B. Diaper-Changing Station:
3. Description: Horizontal unit that opens by folding down from stored position and
with child-protection strap.
4. Mounting: Surface mounted, with unit projecting not more than 4 inches from wall
when closed.
5. Operation: By pneumatic shock-absorbing mechanism.
6. Material and Finish: Stainless steel, No. 4 finish (satin), with replaceable insulated
polystyrene tray liner and rounded plastic corners .
7. Liner Dispenser: Built in.
A. Underlavatory Guard :
a. Lacava.
3. Description: Insulating pipe covering for supply and drain piping assemblies that
prevents direct contact with and burns from piping; allow service access without
removing coverings.
4. Material and Finish: Antimicrobial, molded plastic, white.
A. Source Limitations: Obtain custodial accessories from single source from single
manufacturer.
B. Utility Shelf :
3. Description: With exposed edges turned down not less than 1/2 inch and
supported by two triangular brackets welded to shelf underside.
4. Size: 16 inches long by 6 inches deep.
5. Material and Finish: Not less than nominal 0.05-inch- thick stainless steel, No. 4 finish
(satin).
3. Description: Unit with shelf, hooks, holders, and rod suspended beneath shelf.
4. Length: 36 inches.
5. Hooks: Four.
6. Mop/Broom Holders: Three, spring-loaded, rubber hat, cam type.
7. Material and Finish: Stainless steel, No. 4 finish (satin).
2.8 MATERIALS
A. Stainless Steel: ASTM A 666, Type 304, 0.031-inch minimum nominal thickness unless
otherwise indicated.
C. Fasteners: Screws, bolts, and other devices of same material as accessory unit and
tamper-and-theft resistant where exposed, and of galvanized steel where concealed.
D. Mirrors: ASTM C 1503, Mirror Glazing Quality, clear-glass mirrors, nominal 6.0 mm thick.
2.9 FABRICATION
A. General: Fabricate units with tight seams and joints, and exposed edges rolled. Hang
doors and access panels with full-length, continuous hinges. Equip units for concealed
anchorage and with corrosion-resistant backing plates.
B. Keys: Provide universal keys for internal access to accessories for servicing and
resupplying. Provide minimum of six keys to Owner's representative.
PART 3 - EXECUTION
3.1 INSTALLATION
B. Grab Bars: Install to withstand a downward load of at least 250 lbf, when tested
according to ASTM F 446.
A. GENERAL ..................................................................................................................................... 78
B. TILES ............................................................................................................................................ 78
C. COPING ....................................................................................................................................... 79
D. INTERIOR QUARTZ-PLASTER FINISH............................................................................................ 79
E. DECKING ..................................................................................................................................... 79
F. GRATES – DECK AND TRENCH ..................................................................................................... 80
2.08 BASIN & SITE EQUIPMENT .......................................................................................................... 82
A. GENERAL ..................................................................................................................................... 82
B. BASIN DRAINS, RELIEFS, SUMPS, & FLOOR EQUIPMENT ASSEMBLIES ....................................... 82
C. BEAM PERIMETER & WALL EQUIPMENT ASSEMBLIES ............................................................... 84
D. RAIL GOODS ................................................................................................................................ 86
E. CUP ANCHOR .............................................................................................................................. 88
F. HANDICAPPED ACCESSIBLE LIFT UNIT AND ANCHOR ................................................................. 89
G. POOL SAFETY & RESTROOM SIGNS............................................................................................. 90
H. POOL ACCESSORIES .................................................................................................................... 91
2.09 NOT USED.................................................................................................................................... 91
2.10 PUMPS......................................................................................................................................... 91
A. GENERAL ..................................................................................................................................... 91
B. FEATURES SPECIFIED FOR CENTRIFUGAL PUMPS (TYPES A through J): ..................................... 91
C. PRE-APPROVED PUMPS - SPECIFIC TYPE AND CLASS RATINGS .................................................. 93
2.11 STRAINERS ................................................................................................................................... 96
A. INTEGRAL TYPE ........................................................................................................................... 96
B. LARGE HAIR & LINT STRAINERS .................................................................................................. 97
C. HIGH FLOW VOLUME FILTER STRAINERS.................................................................................... 98
2.12 FILTERS ........................................................................................................................................ 98
A. GENERAL ..................................................................................................................................... 99
B. REGENERATIVE FILTER SYSTEM: ................................................................................................. 99
C. PORTABLE VACUUM FILTER SYSTEM: ....................................................................................... 105
2.13 TANKS & CABINETS ................................................................................................................... 105
A. ABOVE-GRADE CHEMICAL TANKS............................................................................................. 105
B. ABOVE-GRADE CO2 BULK STORAGE TANK & ACCESSORIES ..................................................... 108
C. BELOW-GRADE CHEMICAL TANKS ............................................................................................ 109
D. COLLECTOR / SURGE / RESERVOIR TANK REQUIREMENTS....................................................... 109
E. CHEMICAL CABINETS ................................................................................................................ 110
2.14 CONTROLS & INSTRUMENTATION – FLOW & PRESSURE ......................................................... 110
A. GENERAL ................................................................................................................................... 110
B. BACKFLOW PREVENTER ............................................................................................................ 111
C. FLOWMETERS ........................................................................................................................... 111
D. GAUGE PANEL ........................................................................................................................... 111
E. PRESSURE GAUGES ................................................................................................................... 111
F. PRESSURE REDUCING DEVICES ................................................................................................. 111
G. PRESSURE RELIEF VALVES ......................................................................................................... 112
H. TEMPERATURE GAUGES ........................................................................................................... 112
A. CLEAN PIPING & FLUSH SYSTEM PRIOR TO NOZZLE CONNECTION .......................................... 229
B. STAINLESS STEEL COMPONENTS .............................................................................................. 229
C. SWIVEL ATTACHMENTS ............................................................................................................ 229
3.31 UNDERWATER LIGHTING EXECUTION....................................................................................... 229
A. GENERAL ................................................................................................................................... 229
B. UNDERWATER LIGHTING SYSTEMS .......................................................................................... 230
3.32 NOT USED.................................................................................................................................. 230
3.33 NOT USED.................................................................................................................................. 230
3.34 NOT USED.................................................................................................................................. 230
3.35 NOT USED.................................................................................................................................. 230
3.36 NOT USED.................................................................................................................................. 230
3.37 TESTING, STARTING, & COMMISSIONING OF SYSTEMS ........................................................... 230
A. PIPING TEST .............................................................................................................................. 230
B. ADJUSTMENTS .......................................................................................................................... 230
C. CONCEALMENT ......................................................................................................................... 231
D. BASIN & PIPE FILLING ............................................................................................................... 231
E. COMMISSIONING & OPERATION OF EQUIPMENT ................................................................... 231
F. CHEMICAL ADDITION / WATER TREATMENT ........................................................................... 232
G. OPERATIONS & MAINTENANCE INSTRUCTION......................................................................... 233
H. CLEAN-UP AND PROTECTION.................................................................................................... 233
I. MANUFACTURER CERTIFICATES OF INSTALLATION ................................................................. 233
PART 1 - GENERAL
1.01 SUMMARY
A. SECTION INCLUDES:
1. Pool
2. Water Feature
3. Pool equipment room
4. Chemical room
5. Pumps
6. Piping systems
7. Filters & chemical treatment equipment
8. Electrical control panels & systems
9. Pilings
10. Other specified equipment
B. COMPLETE BUILD SCENARIO OVERVIEW
1. The Contractor must provide the following Complete Build scenario services and
documentation:
a. General
1) Provide Delegated Engineering Services for the creation and generation of the
required submittals and signed and sealed shop drawings.
a) Refer to SUBMITTALS.
b) Refer to QUALITY CONTROL
2) Provide completed assemblies, equipment, materials, and products
3) Implementation including design, construction, and installation services
b. Provide electrical power systems, control systems, RGBW color changing & lighting
control systems, conductors, connectors, rigid & flexible conduits, industrial ground
fault circuit interrupters, earthing, grounding, & bonding systems.
c. Provide ducting, flues, exhaust, and powered ventilation systems for gas heaters, or
similar activities.
d. Provide a gas regulator for each gas-powered heater/boiler; each gas regulator must
be selected based upon the gas pressure available and in conjunction with the heater
manufacturer’s requirements. The available gas pressure and the gas regulator must
align accurately with the gas heater manufacturer’s requirements.
e. Provide pipe fasteners, hangers, and similar support systems, obtaining approval
from the Architect or Structural Engineer for components that require structural
interface or dependency on the building structure.
f. Collector, Reservoir, and Surge tanks systems, anchoring, or similar structures.
g. Pilings including all shop drawings
C. RELATED WORK PROVIDED BY ARCHITECT/OWNER
1. Refer to the Architect/Owner for the following design & engineering related services:
a. Designs for non-slip impervious decking, pool mechanical room(s), and pool chemical
room(s)
4) For sizeable electrical supply and loads, the components & equipment may be
required by Codes to be placed in a separate, designated functional electrical
room with dual points of egress and requiring enhanced, code-required
clearances. The Architect with his selected project MEP Engineer must determine
the building requirements pertaining to Electrical Requirements and related
electrical enhancements & safety procedures.
g. Chemical & Equipment room and yard illumination must achieve minimum 30-foot
candles as measured at the floor/ground level.
h. Landscape Architecture inclusive of appropriate selections for decking, deck
drainage, deck showers, and selection of appropriate finish materials at and within
(with selected colors & textures) the pool, non-slip finishes and surfaces, its
perimeter edges finishes and textures.
1.02 GENERAL DESCRIPTION OF WORK & SYSTEMS
A. COMMON FOR ALL
1. The pool basins consist of a poured-in-place reinforced concrete floor, surrounded by
vapor barriers, and reinforced shotcrete wall/floor construction
2. Pilings and thickened reinforced basins and tanks as identified in the Documents.
3. The layout of pools and noted pool related work
4. Project benchmarks, control points, and elevation controls
5. Dewatering, excavation, placement of engineered backfill in partial lifts (as determined
necessary by the Geotechnical Engineer), crushed stone fill, sequenced backfill &
compaction required below pool basin structures, tank structures, pipe trenches, and
the piping hangers/supports.
6. The collector/surge tanks are poured-in-place, waterproof, reinforced concrete
construction.
7. Pool hydraulic/mechanical systems must include water recirculation, filtration systems,
perimeter gutter overflow collection, activity & specialized static and automated
feature, weir, nozzle pumping systems, and surge tanks. Related primary & automated
water chemical treatment, related equipment systems must include an advanced,
automated chemical controller, saline/chlorine generation, secondary chlorine, and pH
feeder systems.
8. Specified LED lighting with lighting color, lighting intensity, low voltage control,
automated, and static nozzle/weir systems
9. Nozzle, water activity, and weir hydraulic/mechanical systems including related piping
control systems
10. Interior and surface resilient, non-slip finishes for pool basins and wet decks as detailed
herein
11. Pool wet deck accessory equipment indicated or specified (including required
embedded deck anchors and ballast supports) within or adjacent to the pool basin and
its adjacent deck
12. Coordination & provision for electrical operational & safety interlocks, flow and safety
controls for pools, safety cut-off, specialty equipment control systems, industrial ground
fault circuit interrupters, time-delay relays, water level, and wind velocity control
systems.
13. Miscellaneous pool systems’ testing equipment, safety procedures implementation, and
noted equipment automation control systems
a. Provide necessary pressure pumps & related equipment for enabling a successful
water pressure testing as required herein.
14. Commissioning of pool systems, documentation, color-coding, directional flow arrows,
comprehensive labeling, and specified operator training
B. POOL INCLUDED
1. Refer to these Design Documents (Drawings and Technical Specifications) for the various
designed-pools engineered and specified by along with the accompanying descriptive
narratives describing and explaining the design criteria utilized by This Engineer. The
Contractor must provide all required noted and specified certifications, components,
equipment systems, materials, labor, supervision, & testing.
C. CHEMICAL AND POOL EQUIPMENT ROOMS
1. The pool equipment assemblies located in the Chemical / Equipment Room(s) include:
a. Specified filtration systems with metering, gauges, valving, and flow controls,
b. Specified individual feature pumping systems,
c. Chemical automated controls, designated chemical feed, saline/chlorine generation,
including related assemblies, specialized components with equipment, and noted
automated monitoring systems,
d. Reinforced, waterproof, concrete backwash sump(s) with grates and frames,
2. Refer to the Designated Specialty Electrical Engineer's Documents for:
a. Final design & provision of electrical power panels, control panels, sub-panel(s),
relays, controls, safety disconnects, connectors, safety-off controls with relays,
control wiring panels, automated LED RGBW color-changing lighting control panels,
junction boxes, pull boxes, motor control systems, metering, gauges, sensors, circuit
breakers, magnetic motor starters, VFD's, Industrial Ground Fault Circuit Interrupters
(GFCI), bonding, earthing, grounding, and other electrical componentry.
1) These are a Complete Build Activities. Refer to the COMPLETE BUILD SCENARIO
OVERVIEW
3. Air ventilation and drainage
1) Activities in the above-section D.3 are a Complete Build Activity. Refer to the
COMPLETE BUILD SCENARIO OVERVIEW and RELATED WORK PROVIDED BY
ARCHITECT sections above.
b. Chemical provision & supply as noted in the chemical equipment sections below.
4. Chemical Room(s) must house chemical feeder systems, chemical tanks, chemical
storage, and the safety drench shower with its eyewash station.
a. Exception: Refer to the Architect for the actual mechanical & chemical room designs.
This Section specifies only the aquatics equipment located within the Architect-
supplied room(s).
5. Provide factory-fabricated floor access doors, safety ladders, and related components
for easy access into equipment vaults and surge tanks.
1.03 DEFINITIONS
A. COMPLETE BUILD SCENARIO:
1. This phrase identifies the total responsibility, means & methods, of the Contractor to
provide completely operational assemblies and systems inclusive of Delegated
Engineering Services for electrical, and piling shop drawings as well as other noted
services and installation. The Complete Build Scenario must incorporate sketches,
design & drawing activities, submittals, governmental permitting for services,
installations, executing & providing required efforts, services, & testing necessary to
result in completed systems compliant with permitting requirements, and compliance
with related codes & standards. The Contractor’s provision of equipment, materials, and
services must further include those necessary for Owners' acceptance, compliance with
the Drawings and these Specifications. Also, the Complete Build Scenario is referred to
as a Complete Build Activity.
B. CONTRACTOR:
1. In general, the Contractor is the Licensed Certified General Contractor or Construction
Manager who has overall designated and legal responsibility for the construction of the
work. The Contractor must be qualified for the project contracted for and means the
licensed-person who, for compensation, undertakes to, submits a bid to, or does himself
or by others, construct, repair, alter, remodel, add to, demolish, subtract from, or
improve any building or structure, including related improvements to real estate, for
others, or for resale to others; and whose job scope is substantially like the job scope
described in these specifications.
C. CONCRETE:
1. The term “concrete” as used in this Section, refers only to concrete (SHOTCRETE and
CAST IN PLACE READY-MIX CONCRETE) as specified in this Section only.
D. CRITICAL:
1. This word describes dimensions that are not subject to deviation. Violation of a “critical”
dimension obligates & requires rework to bring the item back into compliance.
E. FURNISH:
1. The term "Furnish" means to supply and deliver to the Project site, ready for unloading,
unpacking, assembly, installation, testing, and similar operations.
F. INSTALL:
1. The term "install" describes operations at the Project site including the actual unloading,
unpacking, assembling, erecting, placing, anchoring, applying, working to dimension,
finishing, curing, protecting, cleaning, start-up, commissioning, testing, and similar
operations. Included in the “Install” responsibilities are the miscellaneous hardware and
materials required to complete the “Install.”
G. INSTALLER:
1. The word “installer” or “commercial pool installer” or similar terms denote an individual
or firm retained/hired by the Contractor to perform designated, sub-contracted,
specialty work. The installer must be licensed and qualified in the areas of layout,
forming, excavation, compaction, dewatering, reinforced structures, fiberglass and
similar products, stainless-steel assemblies & components, trim, decking, piping, and
finishes as required or specified to comply with the specific requirements of the Local
Governmental Agency for the project’s locale. If the Contractor acts as the installer (self-
performs), the Contractor must demonstrate the Quality Control requirements herein.
H. MUST (or SHALL):
1. A mandatory-requirement imposing a duty or grants a right which is mandatory or
imperative
I. POOL:
1. The use of the word “pool” within these Specifications must also refer to a basin,
feature, fountain, spa, splash deck, splash pad, spray deck, sun shelf, wading pool, water
feature, water lounge, water play, water recreation attraction, wet deck, or Wet-Play.
J. PLASTIC PIPING:
1. Any piping that is non-metallic, "plastic," "petrochemical-based," “polymer” or
"synthetic” such as PVC, UPVC, CPVC, and HDPE.
K. PROVIDE:
1. The term "provide" means to furnish, install, connect, test, and complete/ready for the
intended use.
L. SLIP-RESISTANT (NON-SLIP):
1. A horizontal, non-skid textured surface with a dynamic coefficient of friction rated at a
minimum of 0.42 (per ASTM C1028) for wet conditions. The words “non-slip” and “slip-
resistant” are equivalent as used in these specifications.
M. WORKMANSHIP:
1. The degree of skill with which a product is made or a job done. On this project, the
Contract Documents require that all workmanship be excellent.
2. The quality and appearance of the “work” must be “high quality and be subject to the
Engineer’s judgment as to compliance with expected, excellent workmanship standards.
Work deemed by the Engineer as “Sub-Standard” or “Sub-Quality” will not be
recommended for acceptance.
N. ADE:
1. This acronym refers to Aquatic Design & Engineering, Inc. Also, the use of "This
Engineer," or "This Consultant" may be utilized herein interchangeably and refers to
ADE.
1.04 COORDINATION AND PERMITS
A. COORDINATION
1. Coordinate services and work with other disciplines to afford and enable a timely
project completion.
2. Schedule inspections
3. Obtain construction authorization from the appropriate governmental agencies as
necessary before commencing with the installation of the specified pool and equipment
work.
4. Comply with state and local department of health and building agency requirements
including specified construction inspections.
5. Documentation & submission of accepted modifications of the approved documents to
permitting authorities.
B. PERMITS WITH RELATED INSPECTIONS
1. Obtain and pay for permits, variance hearings & procedures, and arrange for inspections
necessary for the installation of this work to include but not limited to, amusement ride,
building, electrical, energy conservation, environmental, HVAC, health, gas connections
& supply, impact, safety, wastewater disposal, zoning, and similar permits. If specified
inspections are not successfully secured, the Contractor must pay penalties, re-
inspection costs, and uncovering of completed work when requested/required by the
authorities or inspectors.
1.05 PROJECT MEETINGS
1. Attend project coordination meetings specified and as requested by the Architect or
Owner’s Representative.
1.06 REGULATORY REQUIREMENTS
A. GENERAL REQUIREMENTS
1. Work (materials and workmanship) performed under this contract must be in
conformance with applicable codes, Department of Labor (OSHA), Department of
Justice, Department of Health, governmental agencies, state and local building codes,
Virginia Graeme Baker Pool and Spa Safety Act (VGB), and the Contract Documents.
2. Specialty Designated Engineering must be by a licensed professional engineer (per the
statutes of the project's locale) with a professional resume that demonstrates his
expertise in the specialty area. Specialty Designated Engineering must be equivalent to
Delegated Engineering Services.
3. Bring any contradictions or ambiguities concerning any referenced codes, regulations,
requirements, standards, specifications, state or local laws, regulations, local
ordinances, fire insurance carrier’s requirements, or the Contract Documents to the
attention of the Architect or This Engineer.
4. A Contractor-responsibility includes the piping or transport of all pool wastewater to the
authorized outfall (sanitary sewer). If local & state codes disallow and prevent
discharge/authorized outfall to the sanitary sewer, then without exception the
contractor must provide the discharge/authorized materials’ delivery to the directed
outfall per local environmental requirements.
B. NONCOMPLIANCE
1. Correction of non-compliant work contrary to the applicable building codes, regulations,
ADA, NEC, OSHA requirements, state codes & laws, local ordinances, referenced
standards, fire insurance carrier’s requirements, and the Contract Documents is a
responsibility of the Contractor.
2) ASTM A193 Standard Specification for Alloy-Steel and Stainless-Steel Bolting for
High Temperature or High-Pressure Service and Other Special Purpose
Applications
3) ASTM A194 / A194M-11 - Standard Specification for Carbon and Alloy Steel Nuts
for Bolts for High-Pressure or High-Temperature Service, or Both
4) ASTM A235-10 - Standard Specification for Structural Bolts, Steel, Heat Treated,
120/105 ksi Minimum Tensile Strength
5) ASTM A276 Standard Specification for Stainless Steel Bars and Shapes
6) ASTM A240 / A240M Standard Specification for Chromium and Chromium-Nickel
Stainless Steel Plate, Sheet, and Strip for Pressure Vessels and for General
Applications
7) ASTM A307-10 - Standard Specification for Carbon Steel Bolts and Studs
8) ASTM A312 - Standard Specification for Seamless, Welded, and Heavily Cold
Worked Austenitic Stainless-Steel Pipes
9) ASTM A314 - Standard Specification for Stainless Steel Billets and Bars for Forging
10) ASTM A490-12 - Standard Specification for Structural Bolts, Alloy Steel, Heat
Treated, 150 ksi Minimum Tensile Strength
11) ASTM A563-07a - Standard Specification for Carbon and Alloy Steel Nuts
12) ASTM A615 - Deformed Steel Bars for Concrete Reinforcement
13) ASTM A666, Standard Specification for Austenitic Stainless-Steel Sheet, Strip,
Plate, and Flat Bar
14) ASTM A706 - Low-Alloy Steel Deformed Bars for Concrete Reinforcement
15) ASTM A967 - Standard Specification for Chemical Passivation Treatments for
Stainless Steel Parts
16) ASTM B209, Standard Specification for Aluminum and Aluminum-Alloy Sheet
and Plate
17) ASTM B221, Standard Specification for Aluminum and Aluminum-Alloy Extruded
Bars, Rods, Wire, Shapes, and Tubes
18) ASTM B455, Standard Specification for Copper-Zinc-Lead Alloy (Leaded-Brass)
Extruded Shapes
19) ASTM C31 – Making and Curing Concrete Test Specimens in the Field
20) ASTM C33 - Concrete Aggregates
21) ASTM C39 – Compressive Strength of Cylindrical Concrete Specimens
22) ASTM C94 - Standard Specification for Ready-Mixed Concrete
23) ASTM C143 – Standard Method of Test for Slump of Portland cement concrete
24) ASTM C150 - Portland cement
25) ASTM C260 - Specification for Air-Entraining Admixtures for Concrete
26) ASTM C172 – Method for Sampling Fresh Concrete
27) ASTM C173 - Standard Test Method for Air Content of Freshly Mixed Concrete
by the Volumetric Method
28) ASTM C231 – Standard Method of Test for Air Content of Freshly Mixed
Concrete by the Pressure Method
29) ASTM C260 – Specification for Air-Entraining Admixtures for Concrete
30) ASTM C309 - Specification for Liquid Membrane-Forming Compounds for Curing
Concrete
31) ASTM C330 - Lightweight Aggregates for Structural Concrete
32) ASTM C482 - Standard Test Method for Bond Strength of Ceramic Tile to
Portland Cement
33) ASTM C494 – Specification for Chemical Admixtures for Concrete
34) ASTM C578-10, Standard Specification for Rigid, Cellular Polystyrene Thermal
Insulation
35) ASTM C618 – Specification for Fly Ash and Raw or Calcinated Natural Pozzolan
for use as a Mineral Admixture in Portland Cement Concrete
36) ASTM D256-10 - Standard Test Methods for Determining the Izod Pendulum
Impact Resistance of Plastics
37) ASTM D570-98 - Standard Test Method for Water Absorption of Plastics
38) ASTM D638-10 - Standard Test Method for Tensile Properties of Plastics
39) ASTM D648-06 – Standard Test Method for Deflection Temperature of Plastics
Under Flexural Load in the Edgewise Position.
40) ASTM D695-10 - Standard Test Method for Compressive Properties of Rigid
Plastics
41) ASTM D696-08 - Standard Test Method for Coefficient of Linear Thermal
Expansion of Plastics Between -30°C and 30°C with a Vitreous Silica Dilatometer
42) ASTM D732-10 - Standard Test Method for Shear Strength of Plastics by Punch
Tool
43) ASTM D790 - Flexural Properties of Unreinforced and Reinforced Plastics and
Electrical Insulating Materials
44) ASTM D792-08 - Standard Test Methods for Density and Specific Gravity
(Relative Density) of Plastics by Displacement
45) ASTM C1028-07 - Standard Test Method for Determining Static Coefficient of
Friction of Ceramic Tile and Other Like Surfaces by the Horizontal Dynamometer
Pull-Meter Method:1.02
46) ASTM D1238-04 – Standard Test Method for Melt Flow Rates of Thermoplastics
by Extrusion Plastometer.
47) ASTM D1505 - Density of Plastics by the Density-Gradient Technique
48) ASTM D1784 – PVC / CPVC Plastic Pipe Properties
49) ASTM D1785 - PVC Plastic Pipe, Schedules 40 & 80
50) ASTM D1998 - Standard Specification for Polyethylene Upright Storage Tanks
Section 11.3: Low temperature. Impact Test and Section 11.4: Gel Test
51) ASTM D2047 Standard Test Method for Static Coefficient of Friction of Polish-
Coated Flooring Surfaces as Measured by the James Machine
52) ASTM D2466 – PVC Schedule 40 Fittings
53) ASTM D2467 – PVC Schedule 80 Fittings
54) ASTM D2583 - 07 - Standard Test Method for Indentation Hardness of Rigid
Plastics by Means of a Barcol Impressor
55) ASTM D2584-11 - Standard Test Method for Ignition Loss of Cured Reinforced
Resins
56) ASTM D2563 - Fabricated, Fiberglass Wrapped PVC Pipe Fittings
57) ASTM D2564 - PVC Pipe and Fittings Solvent Cement.
58) ASTM D2855 – Standard Practice for Making Solvent-Cemented Joints with PVC
Pipe and Fittings.
59) ASTM D4101 – Polypropylene Materials
60) ASTM E84-12 - Standard Test Method for Surface Burning Characteristics of
Building Materials
61) ASTM E303 Standard Test Method for Measuring Surface Frictional Properties
Using the British Pendulum Tester - Rustic Board Pattern: 43.40; Slate Pattern:
34.90; Slate Smooth: 33; Ripple Pattern: 44.75
62) ASTM E648-03 is for "Standard Test Method for Critical Radiant Flux of Floor-
Covering Systems Using a Radiant Heat Energy Source – Passed
63) ASTM E903-96 - Standard Test Method for Solar Absorptance, Reflectance, and
Transmittance of Materials Using Integrating Spheres
64) ASTM F593-02 - Standard Specification for Stainless Steel Bolts, Hex Cap Screws,
and Studs
65) ASTM F402 – Standard Recommended Practice for Safe Handling of Solvent
Cements Used for Joining Thermoplastic Pipe and Fittings
66) ASTM F437 – CPVC Fittings
67) ASTM F439 – CPVC Fittings
68) ASTM F441 – CPVC Plastic Pipe
69) ASTM F493 - CPVC Pipe and Fittings Solvent Cement
70) ASTM F656 – PVC Primers
71) ASTM F1292 - Standard Specification for Impact Attenuation of Surface Systems
Under and Around Playground Equipment: Critical Fall Height 1’ or More.
72) ASTM F1790 – Ball Valves & Check Valves
73) ASTM G154 – Ability to Withstanding UV Exposure
74) Comply with building code requirements which are more stringent than the
above
g. American Water Works Association
1) AWWA D121-12 - Standard for Bolted Aboveground Thermosetting Fiberglass-
Reinforced Plastic Panel-Type Tanks for Water Storage
h. Concrete Reinforcing Steel Institute (CRSI) - Manual of Practice
1) CRSI 63 - Recommended Practice for Placing Reinforcing Bars
2) CRSI 65 – Recommended Practice for Placing Bar Supports, Specifications and
Nomenclature
3) Manual of Standard Practice
i. Eslon Engineering Manual for Plastic Piping Systems
j. IEEE - Institute of Electrical and Electronic Engineers
k. IPCEA - Insulated Power Cable Engineer’s Association
l. ISO – International Organization for Standardization
1) ISO-10352 - Fiber-reinforced plastics
2) ISO-1172 - Textile-glass-reinforced plastics
3) ISO-12114 - Fiber-reinforced plastics
4) ISO-2577 - Plastics - Thermosetting molding materials
5) ISO-1183A - Plastics -- Methods for determining the density of non-cellular
plastics
6) ISO-14125 - Fiber-reinforced plastic composites
7) ISO-179 - Plastics -- Determination of Charpy impact properties
8) ISO-527-4 - Plastics -- Determination of tensile properties
2. Prohibited fountain & water feature equipment includes that which is manufactured in
China, India, and Southeast Asia. Such equipment is dis-allowed and prohibited from
consideration or use by the Contractor.
a. All fountain equipment manufacturers must submit a certified letter signed by the
President or Chief Operating Office certifying that none of their submitted
equipment originated nor manufactured in the noted geographical areas above.
B. SUBSTITUTIONS
1. Provide assemblies, products, and model numbers as specified without exception. Any
substitution requests must follow the procedures outlined in Division 01 documents.
a. Substitutions that are not equivalent or do not result in substantial cost savings for
the Owner / Client is dis-allowed/prohibited.
1) However, if a possible substitution might result in substantial cost savings for the
Owner and This Engineer determines that the product substitution is acceptable
and substantially equivalent to the specified product, the substitution may occur
with This Engineer’s written approval.
2) Such substitution approval is subject to the Contractor officially reducing their fee
or a documented payment/refund to the Owner.
b. Do not proceed with the possible alternate or substitution unless This Engineer
provides the prior written approval. Substitution requests must be made in writing
and approved before bidding by the Contractor using the appropriate substitution
request forms as provided under the substitution section in the project manual.
1) It is intended to limit the bidding to a style of product and company that has a
proven history and record of performance.
2) Due to the specialized nature of specific components required for this project,
these specifications, in some instances, refer to various elements by trade or
manufacturers name.
3) Whenever a referenced proprietary (trade) name is used within this Specification
Section, it is expressly used for informational purposes to describe a standard of
necessary function, dimension, appearance, and quality. References to materials
by trade name, make, or model number are not intended to limit competition,
but to assist in assuring high quality. Bidders are required to incorporate in their
Base Bid only the named manufacturer.
c. Other systems considered must be subject to a contractor-provided complete set of
shop drawings and specifications detailing such equipment as it pertains to this
project are submitted for evaluation fourteen (14) days before the bidding. The
submission should include a list of five (5) operating installations within a reasonable
distance of the job site complete with individuals’ names and contact information.
1) The list should include the names, email addresses, and telephone numbers of the
operating personnel.
2) The technical contents of the submittal must include electrical & hydraulic
calculations, equipment fabrication details, if applicable the filter room layout in
plan and elevation views clarifying the project, warranties, installation, and
operating instructions.
a. The Contractor must include the proposed locations of pipe hangers and supports.
b. The Contractor shall incorporate the final electrical conduit diagrams and junction
boxes including the corrected quantity and sizes of each conduit and junction boxes.
1) Observe the NEC requirements for open conduit space after conductors will be
installed.
2) When an additional quantity of conduits or enlarged conduits is needed to
maintain the code-required conduits’ empty space, the Contractor must submit
an RFI with a proposed solution. This Engineer will provide a written direction
document.
3) If enlarged or additional junction boxes are required, the Contractor will submit
an RFI with the proposed solutions. Ensure that only Wago splice-connectors &
terminations are utilized in junction boxes and panels.
3. Shop Drawings, at 1/4-inch=12-inches scale, must be provided and must include
sufficient engineering data, indicate working & erection dimensions, electrical
characteristics, locations at which materials & equipment are to be installed, supported,
other essential data, manufacturer-confirmation of the product’s suitability, and
requested details.
a. Specialty Designated Engineering drawings (signed and sealed by a locally licensed
Professional Engineer) for electrical, water feature above-grade installations,
collector and surge tanks, piling shop drawings, HVAC, dehumidification, heater
ducting, venting, and exhaust systems for this work.
1) Each Specialty Designated Engineers must submit a professional resume
demonstrating and certifying ample experience to enable the Specialty
Designated Engineers has the expertise within the specific specialty area.
2) A certificate of insurance listing the Owner, Architect, and ADE as an additional
insured must be provided with each resume and must include a minimum of:
a) General Liability: $1,000,000 / $1,000,000
b) Workers Compensation: Statutory
c) Professional Liability: $1,000,000 / $1,000,000
i: Exception: Professional Liability policies are exempt from the additional
insureds’ requirements
4. Shop Drawings must indicate the following:
a. Submit shop drawings detailing the installation methods. Coordinate placement with
locations noted in the Contract Drawings.
b. “Dead-line” (dewatering pipe outlet) locations.
1) Dewatering is a Complete Build Activity. Refer to COMPLETE BUILD SCENARIO
OVERVIEW
c. Piping elevations, locations, routing, and slopes
1) Graphically illustrate individual pipes with their identification and sizes
d. Pipe trench elevations and locations illustrating minimum excavated earthen slopes
(after coordination with other Contractors)
e. Tank ballast and anchor-type concrete
1) Submit anchoring details (attaching the surge tank to the concrete ballast pad and
mass) for approval before installation.
4. Deck-located equipment:
a. Rail products and Accessible Lift Units:
1) Manufacturer’s welded rails & components, including, but not limited to, rail
goods, handrails, ladders, grab rails, and Accessible Lift Units (ALU).
a) Show details of the concrete-mass-anchors to be provided when there is no
concrete decking.
b) Indicate anchor locations with dimensions.
c) Ladder submittals must indicate the relative location of the water level as
compared to the uppermost ladder tread. The upper-most tread must be
underwater.
d) Show vertical supports’ spacing on rails and cross-bracing (with clearances
above the coping and bottom step).
e) Provide capacity loads and seismic certifications for each Accessible Lift Unit.
b. Deck rinse shower assembly with drinking water fountain including ADA compliant
operators
c. Zero-entry type and rim-flow type fiberglass trench materials and parallel style
grating with a locking feature (to the trench)
d. EVA-rubber copolymer tile wet area surfacing system:
1) Product Data: Submit manufacturer’s product data and installation instructions.
D. COLORS / SAMPLES:
1. Submittals for color and texture approvals of contractor-provided samples include, but
are not limited to:
a. Interior finishes
b. UV inhibitor coating on “exposed to sunlight” PVC
c. Refer to the Landscape Architect’s documents for the following:
1) Non-Slip, impervious Decking
2) Deck drainage components and materials
3) Tiles and stone finishes including epoxy flex joints and grouts, and similar
materials.
a) Non-Slip tiles for horizontal surfaces (refer to Drawings’ finish schedule)
b) Glazed tiles for vertical surfaces (refer to Drawings’ finish schedule)
c) Epoxy grouts suitable with the setting materials
d) Colors & textures for tiles and grout
d. Metallic primers and top coat paint materials
e. EVA-rubber copolymer tile wet area surfacing system:
1) Submit the color and samples as noted in the Drawings
2) Submit manufacturer’s standard verification samples of 24" x 24" minimum.
E. BASIN ITEMS:
1. The angle of repose excavation diagrams and shop drawings
2. Dewatering
3. Vapor barriers
4. Steel Reinforcement (Rebars)
a. Submit shop drawing, bending, detailing, and fabrication drawings on rebars before
purchase and fabrication.
1) Include material, grade, bar schedules, stirrup spacing, bent-bar diagrams,
arrangement, and supports of concrete reinforcement.
2) Incorporate enhanced, special reinforcement required for openings &
penetrations through waterproof concrete structures.
5. Basin structural concrete & shotcrete
a. Exception: Refer the appropriate submittals to the Architect, Structural Engineer, or
Landscape Architect if they are the design professionals for these components
b. Submit written reports to This Engineer of each proposed mix design for each type of
concrete at least 15 days before commencing construction. Do not begin concrete
installation until This Engineer reviews design mixes.
1) Identify and label each mix design as being for basins, decks, or ballast-type
concrete anchors
2) The ready-mix supplier must coordinate with Xypex to ensure the proper type,
and dosage of Xypex Admix is provided based on, but not limited to, the specific
products used in the mix design, and the conditions at the job site. Provide a
written confirmation that this coordination has taken place (in the same submittal
package as the concrete mix designs).
c. Submit the following information:
1) Thorough identification of the aggregates, and their source of supply.
2) Recent testing of aggregate for compliance with specified requirements.
3) Scale weight of each aggregate.
4) Absorbed water in each aggregate.
5) Brand, type, and composition of cement.
6) Brand, type, and the amount of each admixture.
7) Quantities of water used in trial mixes.
8) Provide documentation showing the recycled content (fly ash, aggregates, and
other additives by weight) of the concrete.
9) A listing of included proportions of each material per cubic yard including fibrous
secondary reinforcement.
10) Gross weight and yield per cubic yard of trial mixtures.
11) Measured slump.
12) Measured air content.
13) Compressive Strength Tests:
a) ASTM C39; one set for every 100 cubic yards or fraction thereof, of each mix
design placed in a day or for each 5,000-Sq. Ft. of surface area for a total
surface area of basin’s floor and wall.
b) Make 5 (4-inch x 8-inch [100 x 200 mm] cylinders) laboratory-cured specimens.
Test one specimen 7-days after collection, test three specimens 28-days after
collection, and test one specimen (retained in reserve) for later testing if
required.
c) Historical test reports may be from previous projects within the past 6-
months.
1. Piping, piping cement, glue, cleaners, primers, valves, fittings, supports, and hangers –
for the entire project.
a. Flexible piping connectors
b. Specialty piping, eccentric and other reducers, and fittings
c. Piping Manifolds
1) Provide thoroughly dimensioned shop drawings and indicate flanged connectors.
2) Provide anchoring details for manifold supports
3) Below-grade enclosures for outdoor-located manifolds
4) Manifolds are fabricated from Stainless Steel 316
d. Valve and piping tagging, with a color-coded I.D. system and corresponding valve
chart
1) Submit two (2) copies of laminated 18-inches x 24-inches [455mm x 610mm] valve
charts for each piping system, consisting of Isometric Drawings, or piping layouts
showing and identifying each valve and describing its function to This Engineer for
prior approval. The valve chart must be suitable for mounting in the equipment
room.
e. Valves, check valves, valve operators, flanges, and flange hardware
f. Modulating solenoid valves (with accompanying level controls) for the surge tank.
1) Note: Provide each surge tank with the safety, normally-closed electrically-
operated butterfly shut-off valve, electronic control, & sensors to ensure a
positive seal to prevent an increase of water to the surge tank when the pumps
are de-activated.
a) Valve operator/controls must be mounted to be above the surge tank water
level without exception.
g. Gauges, meters, thermometers, and sensors
h. If Type 6 (galvanized steel) piping is proposed or specified:
1) indicate its intended purpose
2) Cut sheets for the required chlorine impervious coating.
i. Water hammer arrestor devices and reduced pressure backflow preventers
2. Spray nozzles
a. Provide written certification for each nozzle's demonstrated operation.
3. Coping and interior finishes – non-slip surfaces are required except as specifically noted.
4. Depth markings, “NO DIVING,” and other marking tiles - (non-slip surfaces required on
horizontally located markers)
5. Floor Access Doors with safety ladders
6. Pool Rules and Safety signage
a. The Client/Owner must approve colors, lettering, lettering height, text content, font,
and finish materials before Contractor purchasing signage.
1) All such safety signage must be illuminated and easily read if used at night
7. Restroom location directional signage
8. Color printed sample representations (actual size) of the labeling and valve tags
specified herein.
9. Details of assembly and installation for any deviations from the Drawings.
b. Do not proceed with remaining work until This Engineer provides approval for the
mock-up’s exceptional artistry.
c. Refinish mock-up area as required to allow for This Engineer’s acceptance.
H. APPROVAL / INSPECTION / SCHEDULES DOCUMENTS
1. Schedule of Values:
a. Provide to This Engineer a copy of the Schedule of Values developed for this project
relevant to Section 13 1100 for written approval.
2. Provide written approvals, a record of successful inspections, and completed operating
permits for the following governmental agencies:
a. Building Official and Building Department(s)
b. Department of Health
I. QUALIFICATION DOCUMENTS:
1. Submit mandatory qualifications for review and approval
a. Include certificates of insurance
2. Submit listings of previous similar projects to Owner / Client with contact info
3. Submit the contractor’s Specialty Designated Engineers’ professional resumes and
include:
a. Mandatory qualifications & resumes for review and approval
b. Listings of previous similar projects with current Client / Operator contact info
J. OPERATION & MAINTENANCE (O & M) DOCUMENTS
1. Provide thorough instructions & operating manuals to the pool operator via this
submittal process. Before turning over to the operator/owner, the Contractor must
provide the comprehensive operating manuals to This Engineer for review and approval.
At a minimum, include in the manuals:
a. Written instructions for total operation & maintenance of each system
b. Comprehensive valve charts and schedules
c. Include specific valve operating directions for the following functions:
1) Normal filtration
2) Backwash events
3) Filter cleaning events
4) Basin draining events
d. Manufacturer-issued "owner operating & maintenance manuals" and warranties
e. A written contact list of the applicable Contractors' employees (names, phone
numbers, and email addresses)
f. A written list of each manufacturer’s local representative (or the contact person’s
info at the actual manufacturer) with names, phone numbers, and email addresses.
g. A copy of each submittal document with the engineer's review stamp affixed
2. Operations and Maintenance (O & M) Manual
3) Chemical operations / water level systems / flow sensor & flow switches
c. VFD operations and controls
1) Increase and reduction of the pump rotational speeds
2) Interlock and controls with:
a) Regenerative filter
b) Timeclock functions
c) Manual over-ride operation
d) Flow controls
e) Pressure and vacuum sensor systems
f) LED lighting control systems’ operation
g) Automated nozzle control
h) Low-water & high-water level control systems
i) Saline chlorination generation systems
4. Equipment Certification(s) from Contractor
5. Manufacturers’ “approval of installation” certificates and pre-paid preventative
maintenance certificates must be provided to the Engineer for transmittal to the Owner.
Ensure the following documentation packages include:
a. Heater(s) system documentation to include:
1) Ducts, dual-wall flues, exhaust, and venting assemblies and componentry (as a
Complete Build Activity)
2) Sensors for high-temperature and low water-flow
b. Pump(s) documentation to include:
1) Types A, B, C, D, E. G, AND K
2) Larger than 10 hp [7.45 kW]
6. Submit certified documents to the governmental Department of Health for the issuance
of operating permits.
7. One set of the local governmental-approved Drawings (with the official approval stamps
in place) with fully signed Department of Health (DOH) forms.
K. NOT USED
L. PERMITS, INSPECTIONS, PHOTO DOCUMENTATION, AND TEST RESULTS
1. Submit written copies of the approved Department of Health permits before
commencing construction.
2. Submit inspection results within three (3) days following each inspection.
3. Provide the certified water test reports
4. Provide the photo documentation of the potting compound in place within each
underwater junction box.
5. After the project startup and before project completion, the Contractor must submit the
following:
a. One set of completed inspection and test documents.
b. Field reports or memos required by regulatory agencies.
c. Test results for “as-installed” observed performance and operational data including
the following:
1) Water flow rates as determined by the flow meters
3. Minutes of the meeting must be recorded, typed, and printed and distributed to the
Architect, This Engineer, and to the Owner by the Contractor within three (3) days after
the meeting.
D. QUALIFIED PERSONNEL
1. Commercial pool installer requirements:
a. The commercial pool installer must have not less than ten (10) years of successful
experience in the installation of similar commercial-type pools.
1) The commercial pool installer must supply a 100% performance, labor, and
material bond for the work.
2) The commercial pool installer (or his designee) must be licensed as a commercial
pool contractor or installer and be legally authorized to perform the work
outlined in the Contract Documents or must employ such a qualified, licensed
installer to complete this job.
2. Delegated Engineering Services to be employed by the Contractor or Installer:
a. Reference to Delegated Engineering Services is equivalent to a Specialty Designated
Engineer, Specialty Electrical Engineer, Specialty Component Engineer.
b. Each Specialty Designated Engineer must be a licensed professional in the
governmental locale of the project. The Contractor, as a Complete Build Activity,
provides (and pays for) these engineers.
1) Specialty Electrical Engineer: A locally-licensed, professional engineer to provide
the electrical power, control wiring, bonding, earthing, and grounding design for
the pools.
2) Specialty Component Engineer: A locally-licensed, professional engineer to
provide the total specialty structural, safety, and product-specific design for the
following systems:
a) Heater ducting, dual-wall flues, and similar venting systems
b) HVAC and ventilation systems (independent, separate systems) for chemical
and equipment room
3. Manufacturer: A company specializing in manufacturing the products specified with a
minimum of ten years of documented experience
4. Crystalline Water-Proofing Manufacturer Qualifications: Manufacturer to be ISO 9001
registered, and to have no less than 10-years’ experience in manufacturing the
crystalline waterproofing additive & add-mix for the specified concrete work.
a. The manufacturer must provide field service representation during the construction
phase.
1) Manufacturers that cannot provide the performance test data specified may not
be considered and are disallowed for the project.
b. Pre-construction meeting required: Before construction, the waterproofing
manufacturer’s representative must meet with the Contractor to discuss and
coordinate activities.
1) Provide the meeting minute’s document to This Engineer for review and approval.
5. Shotcrete Applicator:
10. Single layer EVA-rubber copolymer tile wet area surfacing system (Life-Floor) certified
installer:
a. Certificate of qualifications of the certified installers
b. Utilize a certified installer having experience with projects of similar scope and
complexity.
11. Electrical Contractor / Installer: Specified electrical work to be performed by a locally-
licensed electrical contractor with a documented 5 years’ experience on similar projects.
12. Deck Pedestal Support Installer:
a. The deck support system installer must have a minimum of 2-years documented
deck support construction experience, and expertly handle materials. All Work must
comply with the Bison installation application procedures for deck support work
specified herein.
b. The installer assumes the responsibility for and must take into consideration that the
density of the insulation is satisfactory to resist crushing and damaging the
waterproofing membrane.
E. MATERIALS AND REGULATIONS
1. Use of materials and equipment:
a. Use only approved materials and equipment.
b. Without exception, materials and equipment must be in “new” condition and carry a
comprehensive manufacturer’s warranties beginning on the date of Substantial
Completion.
c. The manufacturer’s maintenance and installation instructions (with warranty
documents) must accompany all equipment.
d. Affirm materials and equipment are not damaged or impaired by on-site storage
from the time of delivery until the date of installation.
F. ARCHITECTURAL/ENGINEERING OBSERVATIONS
1. Include and anticipate a minimum of six (6) Architectural / Engineering observations in
the contractor’s scope of work as described below:
2. Multiple observations may be required when there are numerous basins and differing
installation schedules.
3. Typical observation events are:
a. Observation of forms and steel work before shotcrete or concrete placement.
1) The installation of the approved potting kit on all underwater ground lugs and
their exposed copper wires.
2) The installation of the approved potting kit on all “in-structure” ground lugs,
ground connectors, and the junction of the ground wire at each reinforcing
location and their exposed copper wires.
b. Observation of under-deck, underground, and underwater piping during the
necessary water pressure testing. Observations must follow interface of the piping
with the Equipment Room before backfilling and covering of under-deck and
underground piping.
c. Additional and follow-up observations of water-pressure testing on the Equipment
Room piping systems.
d. Observation of basin just prior to the application of the tile and interior surface
finishes material. Tile & other finishes’ movement joints must be in place prior to this
observation.
e. The potting of the “to-be-submerged” junction boxes will be reviewed as well as the
bonding and grounding of the underwater light units. The Contractors’
demonstration of the “ringing” resulting from the successful completion of the
bonding & grounding testing must be observed/reviewed at this time.
f. Observation at the time of start-up, commissioning, and testing, before Substantial
Completion.
g. Owner’s review and Substantial Completion.
4. Provide 72-hour notice of these observations by informing the Architect and This
Engineer.
5. Photo-Documentation events required:
a. Piling execution and accompanying Geo-Tech Observation Notes and Comments.
b. Underwater light and pump junction boxes after the potting Re-Enterable Compound
have been installed (perform the photo documentation without the junction box’s
cover being installed) revealing the adequacy of the installed potting compound.
1) Submit to This Engineer within 2 days of the completed provision of the Re-
Enterable Potting Compound.
6. Coordinate additional inspections with the local building department and other
regulatory agencies as may be specified.
G. TESTING SERVICES
1. General: Provide written reports from licensed testing engineer indicating successful
compliance with specified requirements
2. All piling execution activities must be monitored by the Geo-Tech Consultant without
exception.
3. Compaction Testing Services at the following locations:
a. Beneath basin and adjacent decking
b. Beneath the collector / surge / reservoir tank(s)
c. Beneath below-grade rooms / vaults
d. Within pipe trenches, prior to piping installation
e. Excavations beneath previously-compacted locations (such as basin structures and
placed-decks) will require a professional recommendation from the Geotechnical
Consultant as to the proper method of compaction or methods to fill voids between
soils, potential sinkholes, and the underside of a structure or deck.
4. Shotcrete / Concrete Materials
a. The following compression/break cylinder tests must be made and recorded:
1) 7 days
2) 14 days
3) 28 days
4) 56 days
5) The last cylinder (5th) must be left available for 120 days
b. Before the start of work, the testing firm will verify mix proportions, graduation, and
quality of aggregate. Written certification of aggregates’ quality must be provided to
the Architect and This Engineer.
c. Identification number or name of mix to verify agreement with compression test
reports.
d. Concrete / Shotcrete must be successfully tested prior to application of any surface
finish work.
1) Testing results must be recorded and submitted to the Architect and Contractor
for approval before the start of basin installation work.
1.10 CONSTRUCTION FACILITIES
A. TEMPORARY ELECTRICITY AND WATER
1. Provide and meter the water used in the leak testing.
2. Provide and meter the electrical power during the construction period.
B. SITE WORK, TRENCHING, AND PLENUMS
1. Exact locations of below-grade equipment, including piping and electrical centers, must
be verified before excavation and coordinated with the owner’s representative and the
Architect.
2. Core-Drilling or Concrete Penetrations:
a. Obtain specific written approval from the Architect before core-drilling or
penetrating concrete floors or walls after the concrete has been placed.
b. No penetrations or anchors through or into building walls, floors, or ceilings must be
made without prior written approval from the Project's Structural Engineer of
Record.
3. Piping between the Equipment Room, basin, and perimeter basin piping must be
located only in main subterranean trenches or designated passageways within “on-
structure” projects.
a. If applicable, trenches must be excavated, protected, backfilled, and compacted in
accordance with codes, regulations, and the Contract Documents without exception.
4. No rated building partitions must be penetrated unless expressly approved in writing by
the Project’s Architect.
5. No PVC or similar petrochemical piping may be installed into plenums.
1.11 MATERIAL AND EQUIPMENT - GENERAL REQUIREMENTS
A. PRODUCTS
1. Except as explicitly noted in the Contract Documents, the products of a single
manufacturer for each type category of material or equipment must be utilized
throughout.
B. EQUIPMENT DUTY RATING
1. Equipment and materials must be capable of both continuous and intermittent duty
rating and operation.
2. Pump motors controlled via VFD’s must be VFD Duty rated.
C. CONDITION OF MATERIALS AND EQUIPMENT
1. Materials and equipment must be new, undamaged, and protected and secured
throughout the construction period in order that the equipment and materials remain in
a new condition at the time of Substantial Completion. Deliver and store equipment,
materials, and products components with labels intact and legible.
a. Immediately inspect all delivered equipment, materials, and products to ensure they
are undamaged and in excellent condition. Report damages and unacceptable
conditions on the contractors’ daily report.
b. Deliver materials in manufacturer’s original, unopened, undamaged containers with
identification labels intact.
2. Store expansion joints & water stops indoors or under appropriate tarps to protect from
premature exposure to oil, sunlight, moisture, and water.
3. Store and dispose of solvent-based materials such as construction adhesive, and
materials used with solvent-based materials, in accordance with the requirements of
local authorities having authority.
a. Store materials to be protected from exposure (the sun, rain, & moisture) to harmful
environmental conditions and at a minimum temperature of 20 degrees F (-7
degrees C) and a maximum temperature of 100 degrees F (38 degrees C).
D. PERFORMANCE CERTIFICATION REQUIRED:
1. The water entering the pool will be pristine, bright, free from suspended matter visible
to the unaided eye, and will be sanitary rated as potable to the satisfaction of
governmental authorities and This Engineer.
2. The equipment suppliers and manufacturers must certify/guarantee that their
equipment to be furnished is:
a. the correct capacity
b. the various components/parts are designed to operate correctly and in conjunction
with each other
c. to perform the prescribed functions correctly & precisely
1.12 WARRANTIES & SPECIAL PROJECT REQUIREMENTS
A. TWO-YEAR WARRANTY – EQUIPMENT AND MATERIALS INSTALLATION:
1. Provide a minimum two (2) year warranty covering pool workmanship, materials, and
equipment from the date of substantial completion of the work (or longer if specified in
the General Conditions and herein).
2. Stainless Steel Pools must have a specialized warranty, executed by the manufacturer,
agreeing to repair, or replace pool system components provided by the manufacturer
that have failed and/or directly result in leakage of the pool.
a. The manufacturer and / or his authorized distributors warrant that the provided
materials will be free of defects when used and maintained in accordance with
Seller’s recommendations.
3. It is the responsibility of the Contractor to coordinate warranty requirements with any
related sections or adjacent Work. Notify the Architect and This Engineer immediately
of any potential lapses or limitations in warranty coverage.
4. Standard manufacturer's warranties must apply to equipment, materials, and products
provided by the Contractor.
B. MANUFACTURER’S WARRANTY:
1. General:
a. Two-year manufacturer’s warranty minimum for defects in materials and equipment
(or more extended if so specified elsewhere by the specific manufacturer).
1) Five-year warranty on quartz aggregate plaster finishes
b. Owner to be named on manufacturers’ warranties.
c. Replace equipment that fails or shows undue wear.
d. Additional warranties must be as specified in the Architect’s Division 1 - “General
Conditions.”
e. If equipment items are provided with a more extended warranty than the minimum
warranty period, those warranties also must be transferred to the Owner as part of
the Project Close-Out Documents.
2. Specific other warranties:
a. Accessible Lift Units: Five-year warranty for the lift unit and anchor
b. ChlorKing® power supply must be warranted as follows:
1) The manufacturer warrants:
a) the electrical components, pumps and cell containment tank of the ChlorKing®
systems to be free of defects for one year from date of installation.
b) electrode plates of the ChlorKing® system for one year, and then prorated for
one year after. (See actual warranty statement for details)
c) assembly and workmanship of components of the ChlorKing® system to be
free of defects for three years.
c. Enduro Turbo-Clean XL Robotic Automatic Pool Vacuum Cleaner System:
1) Stainless steel casing: Seven-year warranty
2) Overall device: Two-year warranty
d. EVA-rubber Copolymer Wet Area Surfacing System (Life-Floor)
1) Manufacturer warrants all 7/8-inch and 3/8-inch-thick EVA-rubber Copolymer
Wet Area Surfacing System for a term of Five-years from the date of delivery.
2) The manufacturer must warrant all 3/16-inch-thick EVA-rubber Copolymer Wet
Area Surfacing System tiles for a term of Three-years from the date of delivery.
3) The manufacturer must warrant all tiles for a term of Two-years from the date of
delivery.
e. Floor Access Doors:
1) Provide the manufacturer’s standard warranty.
2) Materials must be free of defects in material and workmanship for a period of
twenty-five years from the date of purchase.
f. Grate Tech by Daldorado: Ten-year warranty
g. Pumps:
1) Manufacturer’s standard pump warranty. Warranty on mechanical seals covering
100% of the cost of parts and labor extending over the same time period as the
provided pump warranty.
3. Deliver tools to the Owner’s operating personnel during the start-up and testing of the
equipment.
PART 2 - PRODUCTS
2.01 BASIC POOL BASIN CONSTRUCTION MATERIALS
A. GENERAL
1. It is the design intent of these technical specifications, Drawings, and Contract
Documents for the Contractor (and his selected Installers) to provide equipment, labor,
materials, & supervision as required (without exception) for the construction and
installation of the pool(s) & related assemblies at this project site.
2. Activities included, but not limited to, by the Contractor must be layout, forming,
excavation, dewatering, compaction, reinforcing steel, basin structural concrete,
waterproofing, backfill & compaction, piping & valving systems, basin and deck
equipment, finishes, collector, reservoir, & surge tanks, tank anchoring, tank drainage
(for below-grade tanks), filtration systems, pumping systems, chemical systems, air
compressors, miscellaneous equipment systems as noted herein and in the Drawings,
Contract Documents, electrical, Stainless Steel Basin, choreography & programming, and
other components, equipment, labor, materials, & supervision needed although not
explicitly listed.
3. Additionally, included also by the Contractor must be all required components,
equipment, labor, materials, & supervision for start-up, commissioning, chemical
balancing of basin water, warranty, instruction, maintenance during the initial operating
period’s operation, choreography & programming, and similar products & services.
4. Application, employment, and use of components, equipment, labor, materials, &
supervision must be in accordance with the manufacturer’s instructions &
recommendations, the requirements of This Engineer, and the Contract Documents.
Written certifications from each manufacturer are required certifying that the
Contractor provided proper equipment, installation, and executed the installation to
their satisfaction & standards.
a. In the event of a conflict, notify This Engineer in writing requesting a written
clarification.
B. GEOTEXTILE NONWOVEN FILTER FABRIC
1. Filter fabric must be nonwoven, needle-punched, geotextile made of 100%
polypropylene staple filaments.
2. The polypropylene material must resist ultraviolet and biological deterioration, rotting,
naturally encountered bases, and acids.
3. The polypropylene must be stable within a pH range of 2 to 13 and satisfy the
requirements as outlined in AASHTO M288-06 for Class 3 applications and meet the
following M.A.R.V. values:
4.
Property Test Method Imperial Metric
Weight ASTM D-5261 4.5 oz./sq. yd. 142 g.sm
Tensile Strength ASTM D-4632 120 lbs. 533 N
2. The Basis of Design: Vapor Barrier Model “Vapor Barrier 10 mil” as manufactured by
Americover, 2067 Wineridge Place, Ste F, Escondido, CA 92029, 800-747-6095,
www.americover.com.
D. CRUSHED ROCK / STONE
1. Stone description:
a. Provide a 4-inches [100 mm] minimum layer of 0.75-inch [20 mm] non-porous rock /
stone beneath the basin floor. This material must be equal to a #57 crushed stone.
b. Separate the crushed stone and the adjacent earthen soils with a geotextile
nonwoven filter fabric.
E. STEEL REINFORCEMENT
1. Steel reinforcing bars must be of the sizes and configuration shown in the applicable
sections of the Drawings.
a. Bars and Associated Materials: Provide to be Grade 60 [Grade 420 Metric], new, and
free of rust and scale.
2. Bars placed into the pool beam with less than 2.5-inches of waterproof concrete cover
must be #2 hot-dip galvanized, pencil-rod, deformed bars.
a. The Basis of Design: DUR-O-WAL DA8706 or pre-approved equal
3. Where seawater may encounter the basin structure, steel must be coated with a rust
inhibitor (or epoxy) coating (factory-applied after cutting). Do not cut any reinforcing
bars in the field when provided with a protective coating.
F. CEMENTITIOUS MATERIALS (TROWEL-GRADE MORTAR & JOINT FILLERS)
1. Concrete radii filler (at the juncture of the basin’s wall & floor), trowel-grade mortar,
rehabilitation, resurfacing, and topping,
a. Materials
1) Polymer-modified Portland cementitious mortar:
a) Component A: Liquid polymer emulsion with an acrylic copolymer base and
additives.
i: pH: 4.5-6.5
ii: Film Forming Temperature: 73°F max.
iii: Tear Strength: 950 PSI [6.55 mPa] min.
iv: Elongation at Break: 500% min.
v: Particle Size: less than 0.1 micron
b) Component A must contain an organic, penetrating corrosion inhibitor which
has been independently proven to reduce corrosion in concrete via ASTM G3
(half-cell potential tests). The corrosion inhibitor must not be calcium nitrite
and must have a minimum of 5 years of independent field testing to document
performance on actual construction projects.
c) Component B: A blend of selected Portland cement, specially graded
aggregates, admixtures for controlling setting time, water reducers for
workability, and an organic accelerator.
d) The materials must be noncombustible, both before and after the cure.
e) The materials must be supplied in a factory-proportioned unit.
f) Mortar must be placeable from 1/8-inch to 1-inch in depth per lift for
horizontal applications.
2) To prepare a polymer-modified Portland cement concrete: aggregate must
conform to ASTM C-33. The factory proportioned unit must be extended with 42-
lb. maximum of a 3/8 inch (No.8 distribution per ASTM C-33, Table II) clean, well-
graded, saturated surface dry aggregate, having low absorption and high density.
b. Performance Criteria
1) Typical Properties of the mixed polymer-modified, Portland cement mortar:
a) Color: concrete gray when mixed
2) Typical Properties of the cured polymer-modified, Portland cement mortar:
a) Compressive Strength (ASTM C-109 Modified)
2. Deck sealant (between the deck and pool beam) must be Deck-O-Seal One Step or
Sikaflex 12-SL. Deck-O-Seal: Hampshire, IL (800-542-7665); www.deckoseal.com . The
Sika Corporation: Lyndhurst, NJ (210-933-8800); www.usa.sika.com.
H. UNDERWATER SEALANTS
1. The Basis of Design for underwater expansion joints for Contractor or pool installer:
a. Submerseal by EMSEAL Joint Systems, LTD; 25 Bridle Lane; Westborough, MA 01581-
2603; 800-526-8365. www.emseal.com.
b. Willseal 250BG by Willseal LLC, 34 Executive Drive, Hudson, NH 03051, 800-274-
2813, 800-416-0550 (Fax), www.willseal.com; email: custserv@willseal.com
1) Available in color “gray.”
2) Joint widths: 0.5-inch to 4-inches [13mm to 100mm]
2. The Basis of Design for underwater expansion joints for Manufacturer Certified Joint
Installer. The below-mentioned materials are pre-approved subject to the materials
being installed by a manufacturer’s Certified Joint Installer.
a. Horizontal underwater construction / expansion joints: “Dura-White” Deck-O-Seal
#125 by Deck-O-Seal Corporation, Hampshire, IL (800-542-7665);
www.deckoseal.com.
b. Vertical underwater construction / expansion joints: “Dura-White” Deck-O-Seal Gun
Grade by Deck-O-Seal Corporation, Hampshire, IL (800-542-7665);
www.deckoseal.com.
I. LINK-SEALS, WATERSTOPS, & WATERPROOF PENETRATIONS
1. Pre-fabricated water stops:
a. PVC Piping Waterstop Coupling: A circular PVC plate fabricated, or factory welded to
PVC pipe couplings must form the water stop.
1) The PVC, Sch. 80, plate must have an outside diameter of 2-inches [50 mm] more
significant than the pipe coupling diameter. Refer to the manufacturer for final
dimensions.
2) Waterstop plate thickness: 0.50-inch [13 mm] or greater. For “hot-air” PVC
welding, the water stop plate must be fillet-welded on both sides of the plate.
3) The integral use of PVC couplings must allow the socket welding of pipes into the
piping water stop couplings.
4) The Basis of Design:
a) Neptune Benson ; www.neptunebenson.com ; 800.832.8002
i: Approved Model #’s: W02 through W18 (2 through 18-inches [50 through
457 mm])
b) Daldorado, LLC., Ph: (888) 509-8128, 4327 Arnold Ave, Naples, FL 34104;
www.daldorado.com
b. Metallic Water stops at Pipe Coupling: Sizes same as PVC unit, except using arc
welding of the water stop plate (with constant materials) to the metallic pipe
coupling.
c. Waterstop Fittings – Sleeve Design
1) Waterstop Fittings are available in PVC and slide over the exterior of either 1.5-
inches [25 mm] or 2-inches [50 mm] Schedule 80 PVC (ADE Type 2) pipe. The units
are cemented (primed and glued) in place per these specifications requirements
in Piping.
2) Fittings must incorporate alignment holes enabling them to be secured to the
adjacent rebars to ensure exact alignment and penetration.
3) The Basis of Design:
a) A.S.A. Manufacturing, Inc. 14879 SW 111th St., Dunnellon, FL 34432, USA,
800-827-7665, www.asamfg.com
i: Model “PVC-40-301” for 1.5-inches [25 mm] piping
ii: Model “PVC-40-302” for 2-inches [50 mm] piping
d. Fiberglass Waterstop Couplings
1) Fiberglass Waterstop Couplings are required for pipe sizes available in sizes
starting at 1-inch [25 mm] through 20-inches [500 mm].
2) Incorporate a rough exterior sand finish factory-welded to a PVC Sch 80 (ADE Type
2) fitting at the manufacturer’s facilities.
a) Critical: PVC Sch 40 (ADE Type 1) are NOT allowed.
3) Each fitting assembly must be accompanied by a manufacturer’s certification of
factory assembly workmanship quality (see Submittals).
4) The Basis of Design:
a) A.S.A. Manufacturing, Inc. 14879 SW 111th St., Dunnellon, FL 34432, USA,
800-827-7665, www.asamfg.com
2. Link-Seals assemblies:
a. Sleeve features:
1) Molded from non-conductive, light-weight, high impact-resistant HDPE available
in diameters ranging from 2-inches [25 mm] to 25-inches [635 mm] in any length.
2) Hollow waterstop collar: 2-inches [50 mm] width.
3) Provide specially designed end caps for attaching the sleeves to the concrete
forms and assuring sleeve holds the circular configuration during the concrete
placement.
4) Provide sleeve with a textured exterior surface to assist in assuring a better
mechanical bond to the concrete interfaces.
5) The Basis of Design: Century Line thermoplastic wall sleeves by Thunderline/Link-
Seal, 6525 Goforth Street, Houston, TX 77021, 713.747.6948, www.linkseal.com
or a pre-approved equal.
b. Link-Seal Modular Seals with the following features:
1) Model "S-316L" Link-Seal Modular Seal
a) Suitable for use in water, direct ground burial, chemical exposure, and
atmospheric pressure
b) Must provide electrical isolation and cathodic protection
c) EPDM ("black" in color) with reinforced nylon polymer pressure plates
d) Nuts, bolts, and washers must be ANSI type stainless steel grade 316L, per
ASTM F593-95 with a tensile strength of 85,000 psi, minimum
1) Chloroprene Rubber
Property Test Method Specified Limits
Tensile Strength ASTM D 412 1300 psi min.
Ultimate Elongation ASTM D 412 400% min.
Hardness (Shore A) ASTM D 2240 50 +/- 5
Tear Resistance ASTM D 624 100 lb./inch min.
M. ADMIXTURES
1. Crystalline waterproofing additive
4. The Basis of Design: ½ inch and ¾ inch Polypropylene Expansion Board; Greenstreak,
3400 Tree Court Industrial Blvd., St. Louis, MO 63122; 800.793.7832; www.usa.sika.com
O. BACKER ROD & TAPE
1. General: ¾” closed cell polyethylene-based backer rod used to partially fill deep cracks
and joints before applying sealant. Size may vary – refer to the Drawings.
a. Sika polyethylene-based bond breaker tape is pre-approved for joints too shallow to
accommodate the backer rod
2. The manufacturer must certify the following:
a. Easy to apply
b. Highly flexible and compressible
c. Does not absorb water
d. Excellent temperature resistance
e. Prevents 3-sided adhesion
f. Controls sealant depth
3. Data:
Density 2.0 lbs./cu. ft.
Tensile strength 50 PSI
Compression deflection 5 PSI @ 25%
Water absorption 0.03 gm/cc
Temperature range -90°F to 210°F
4. The Basis of Design: ¾ inch Sika Greenstreak Pro Select closed cell backer rod, Sika
Greenstreak, 3400 Tree Court Industrial Blvd., St. Louis, MO 63122; 800.793.7832;
www.usa.sika.com
P. EXTRUDED POLYSTYRENE (XPS) INSULATION TYPE VI
1. Insulation placed beneath structures must be rated as Type VI, XPS (extruded
polystyrene) in accordance with ASTM 578
2. Properties:
Imperial S.I.
ASTM 578 Classification Type VI
Compressive resistance, PSI / [kPa] 40.0 276
Density, min, lb./ft3 / [kg/m3] 1.80 29
Thermal resistance of 1.00-inch [25.4-mm] 5.00 0.88
thickness, min, hr•ft2•°F/Btu [K·m2/W] Mean
temperature: 75.2° F [24.1°C] (R-value):
Flexural strength, min, psi [kPa] 60.0 414
Water vapor Permeance of 1.00-in. [25.4-mm] 1.1 63
thickness, max, perm (ng/Pa·s·m2) thickness,
max, perm (ng/Pa·s·m2)
Water absorption by total immersion, max, 0.3
volume
3.
4. The Basis of Design: FOAMULAR® 400, XPS; as manufactured by Owens-Corning Foam
Insulation, LLC, One Owens Corning Parkway, Toledo, OH 43659; 1-800-GET-PINK,
www.owenscorning.com or pre-approved equal.
2.02 SHOTCRETE WET-MIX PRODUCTS
A. GENERAL
1. All shotcrete must be considered structural.
B. MATERIALS
1. Cement: ASTM C150, Type 1 - Normal - gray color.
2. Normal Weight Aggregate: ASTM C33, 3/8-inch [9.5 mm] maximum size.
3. Water: Potable, clean, and not detrimental to shotcrete wet-mix.
4. Alignment Wire: High strength steel wires used for alignment of shotcrete.
5. Compressive Strength: Refer to the Shotcrete wet-mix requirements.
6. Crystalline Concrete Waterproofing Admixture as specified
C. SHOTCRETE WET-MIX DESIGN
1. Conform to the following requirements:
a. Compressive Strength (28 days minimum): 4,000 psi [27.58 mPa]
b. Aggregate and Water: Proportioned to achieve mix design.
c. Aggregate Size (maximum): 3/8-inch [9.5 mm]
d. Air Entrainment: No admixtures allowed without
specific approval
e. Shotcrete wet-mix Slump
(plus or minus ½-inch [10 mm]): 4-inches [100 mm]
f. The selected Ready-Mix supplier’s Specialty Designated Engineers must provide the
design mix.
1) Water-cement ratio must not exceed 0.45.
2. Develop a mix design to give proper compaction and a low percentage of rebound and
stiff enough not to sag.
3. Approved admixture materials must be in accordance with the manufacturer's
instructions & recommendations
4. Thoroughly mix shotcrete wet-mix. Apply mix within 45 minutes of adding Portland
cement to the mix.
5. The combined aggregate gradation must comply with grading No. 2 of ASTM C1436.
6. Maintain quality control records (including concrete delivery tickets) during production
and application of shotcrete wet-mix. Records must include exact mix-design ID number,
included admixes must be listed, arrival time, load off-load time, water added, and
departure time.
a. No water must be added after departing the batch plant
b. Water may only be added by Concrete Supplier only.
D. SHOTCRETE WET-MIX APPLICATION EQUIPMENT
1. Mixing Equipment: Capable of mixing aggregate, cement, and water in sufficient
quantity to maintain continuous placement.
2. Delivery Equipment: Capable of discharging the wet mix aggregate, cement, and water
to meet performance requirements.
E. SHOTCRETE WET-MIX SOURCE QUALITY CONTROL
1. Provide inspection and testing to verify conformance to design mix specifications and a
finished product that meets or exceeds Grade 2 in quality.
a. Super-plasticizers, fly-ash, and water reducers may be used to obtain the specified
slump while maintaining the maximum water-cement ratio.
7. Slump Limits: Proportion and design mix to result in a concrete slump at the point of
placement of 4-inches [100 mm] plus/minus 1-inch [25 mm].
8. Prepare design mixes for each type and strength of concrete by either laboratory trial
batch or field experience methods as specified in ACI 301. For the trial batch method,
use an independent testing agency acceptable to This Engineer for preparing and
reporting proposed mix designs. Trial batch and field experience tests must have been
performed within 12 months of submittal date.
D. CAST-IN-PLACE CONCRETE READY-MIX SOURCE QUALITY CONTROL
1. Cooperate and coordinate with the testing laboratory to perform field quality control
testing during concrete.
2. Refer to the testing procedures and requirements within these specifications.
2.04 SHOTCRETE DRY-MIX (GUNITE) PRODUCTS
A. GENERAL
1. The use of Shotcrete Dry-Mix (GUNITE) is disallowed unless strict compliance with the
below is met.
2. All shotcrete must be considered structural.
B. MATERIALS
1. Cement: ASTM C150, Type 1 - Normal - gray color.
2. Normal Weight Aggregate: ASTM C33, 3/8-inch [9.5 mm] maximum size.
3. Water: Potable, clean, and not detrimental to shotcrete dry-mix.
4. Alignment Wire: Small gauge, high strength steel cables & wires.
5. Compressive Strength: Refer to the Shotcrete dry-mix requirements.
C. SHOTCRETE DRY-MIX DESIGN
1. Aggregate and Water: Proportioned to achieve mix design.
2. Conform to the following requirements:
a. Compressive Strength (28-day minimum): 5,000 psi [34.47 mPa]
b. Aggregate Size (maximum): 3/8-inch [9.5 mm]
c. Air Entrainment: No admixtures allowed without specific approval
d. The Contractor’s Specialty Designated Engineers must provide the design mix doe
This Engineer’s review. A design mix with a maximum water-cement ratio of 0.35
must be attained.
3. Develop a mix design to give proper compaction and a low percentage of rebound and
stiff enough not to sag.
4. Approved admixture materials must be in accordance with the manufacturer’s
instructions & recommendations.
5. Thoroughly mix shotcrete dry-mix. Apply mix within 45 minutes of batching or pre-
dampening.
6. The combined aggregate gradation must comply with grading No. 2 of ASTM C1436.
7. Maintain quality control records during production and application of shotcrete dry-mix;
make records available. Maintain and record such items as arrival time, water added,
times work ceased, etcetera.
D. SHOTCRETE DRY-MIX APPLICATION EQUIPMENT
1. Mixing Equipment (for shotcrete dry-mix): Capable of thoroughly mixing aggregate and
cement in sufficient quantity to maintain continuous placement.
2. Delivery Equipment (for shotcrete dry-mix): Capable of discharging dry mix aggregate
and cement accurately, uniformly, and continuously.
E. SHOTCRETE DRY-MIX SOURCE QUALITY CONTROL
1. Provide inspection and testing to verify conformance to design mix specifications and a
finished product that meets or exceeds Grade 2 in quality.
2. Test panels must be provided per the following:
a. Prepare test panels in accordance with ASTM C1140.
b. Perform compressive tests on panels in accordance with ASTM C1140 and determine
acceptability in accordance with ACI 506.2.
c. If test panels are not available for compressive testing, compressive testing of cores
must be performed in accordance with ASTM C1604 with the locations of the cores
being chosen by the structural engineer.
3. Provide one set of pre-construction test panels for each nozzleman prior to performing
work on the actual project. Only nozzlemen who have produced satisfactory pre-
construction test panels must be allowed to work on the project.
4. The shotcrete dry-mix applied material must be kept in a dampened state for a
minimum of 7-days continuous.
5. No shotcrete dry-mix may be placed directly onto soils unless a vapor barrier or steel-
text fabric is provided to prevent concrete contacting earth.
6. Nozzlemen must be certified in accordance with ACI 506.3R
7. Do not apply shotcrete dry-mix when dry mix ingredients or the reinforcing steel exceed
100 degrees Fahrenheit.
8. Tolerances must not exceed twice that specified in ACI 117
2.05 NOT USED
2.06 PIPING & FITTINGS
A. PIPE & FITTINGS MATERIAL TYPES
1. The following types of piping & fittings are identified in the Drawings. Fittings must be
the same type and schedule as piping.
2. Unless noted otherwise, the piping must be NSF-PW rated. The NSF-PW rating assures
that the materials are specifically listed and approved for potable water use.
3. Type 1 and Type 2 pipe may be substituted with UPVC in the same pressure rating.
4.
ADE PIPE & MATERIALS REMARKS
FITTINGS
TYPE
TYPE 1 PVC, SCHEDULE 40
oversized
sleeve)
Piping passing through 5 Pipe passing through two or more layers
multiple structures of concrete – all pipe sizes
Piping passing through a 2 Pipe passing through a single layer of
single structure concrete only – all pipe sizes
4. Type 1 Piping:
a. PVC Schedule 40 pipe must be manufactured from a Type I, Grade I Polyvinyl
Chloride (PVC) compound with a Cell Classification of 12454 per ASTM D1784.
b. The pipe and fittings must be manufactured in compliance with ASTM D1785 and
D2665 (where applicable), consistently meeting or exceeding the Quality Assurance
test requirements of these standards regarding material, workmanship, burst
pressure, flattening, and extrusion quality.
c. The Basis of Design: Pipe & fittings must be manufactured by Spears Manufacturing
Company, 15853 Olden St., Sylmar, CA 91342 (PO Box 9203, Sylmar, CA 91392); (818)
364-1611; www.spearsmfg.com or a pre-approved equal.
5. Type 2 Piping:
a. PVC Schedule 80 pipe and fittings must be manufactured from a Type I, Grade I
Polyvinyl Chloride (PVC) compound with a Cell Classification of 12454 per ASTM
D1784.
b. The pipe and fittings must be manufactured in compliance with ASTM D1785,
consistently meeting or exceeding the Quality Assurance test requirements of this
standard regarding material, workmanship, burst pressure, flattening, and extrusion
quality.
c. The Basis of Design: Pipe must be manufactured by Spears Manufacturing Company
15853 Olden St., Sylmar, CA 91342 (PO Box 9203, Sylmar, CA 91392); (818) 364-1611;
www.spearsmfg.com or a pre-approved equal.
6. Type 3 Piping:
a. CPVC Schedule 80 pipe and fittings must be manufactured from a Type IV, Grade I
Chlorinated Polyvinyl Chloride (CPVC) compound with a Cell Classification of 23447
per ASTM D1784.
b. The pipe and fittings must be manufactured in compliance with ASTM F441,
consistently meeting the Quality Assurance test requirements of this standard
regarding material, workmanship, burst pressure, flattening, and extrusion quality.
c. The Basis of Design: Pipe & fittings must be manufactured by Spears Manufacturing
Company 15853 Olden St., Sylmar, CA 91342 (PO Box 9203, Sylmar, CA 91392); (818)
364-1611; www.spearsmfg.com or a pre-approved equal.
7. Type 5 Piping:
a. Schedule 10S, Grade 304 (or better) stainless steel piping.
b. The pipe and fittings must be manufactured in compliance with ASTM A312,
consistently meeting or exceeding the Quality Assurance test requirements of this
standard regarding material, workmanship, burst pressure, flattening, and extrusion
quality.
8. Type 7 Piping:
a. PVC, Schedule 80, Clear pipe, and fittings must be manufactured from a Type I,
Grade I Polyvinyl Chloride (PVC) compound with a Cell Classification of 12454 per
ASTM D1784.
2. Flanges may be either welded slip-on flanges or “Vanstone” lap joint flanges except
where one type is specified herein.
3. Manufacturer-accepted (subject to This Engineer’s approval) synthetic non-degradable
gaskets must be used at flange joints. VITON gasket materials must be considered as a
minimum.
4. Bolts, washers, and nuts must be stainless steel, grade 316L minimum.
a. Flange hardware exposed to Seawater must be rated A286 Stainless Steel 2205 UNS
S31803.
b. Flange hardware installed within remote locations must be provided with an
appropriate epoxy coating to assist in providing a potentially longer usable life.
5. Threaded fasteners must have Loctite #271 applied to bolt threads before tightening
and torqued to a value sufficient to load the bolt to 40-60% of bolt yield strength.
E. FEATURE MANIFOLDS & ASSEMBLIES
1. Manifolds must be complete units and be Type 5 and incorporate the Drawing
requirements to include:
a. The specified quantity of inlets and outlets
b. The specified branch pipe diameters
c. The overall main trunk diameter
d. Only flanged connections
e. Only Globe valves for proportional flow type control (unless otherwise indicated)
2. Supply manifold supports to support the specified weights, maintain the manifolds in
position, and minimize any movement or vibration during the operation of the feature.
3. Piping manifolds, fittings, clamping devices, anchor bolts, connections to manifolds,
nozzles, light fixture brackets, weir plates, and inlets in features must be made of Type 5
(Schedule 10S, stainless steel) piping.
F. ASSEMBLIES, FLEXIBLE CONNECTORS, JOINTS, AND SPECIAL FITTINGS
1. Rubber expansion joints: Fabricated, molded rubber units equipped with flanges and as
noted below:
a. Hypalon rubber to resist mildly chlorinated water
b. Flanges with Hypalon enamel painted over the ductile iron portions
c. Molded reinforcement and steel rings and rods must assist in the PSI rating and
inches of mercury pressure / force ratings.
1) The target pressure rating must be 50 psi [344.7 kPa]
2) The target vacuum rating must be 30-inches [760 mm] of mercury
a) Exception: Joint assemblies for pipe sizes greater than 24-inches [610 mm] and
can withstand a vacuum of 20-inches [510 mm] minimum.
d. Provide control rod assemblies with each flanged rubber expansion joint
1) Control rod assemblies and hardware must be 316L
e. The Basis of Design: Model 502H as manufactured by Mercer Rubber Company, 350
Rabro Drive, Hauppauge, NY 11788, 631.582.1524, or a pre-approved equal.
2. Flexible Connectors: Provide fabricated, flexible connector units equipped with flanges
as noted below:
3. Steel pipe hangers and supports must have the manufacturers name, part number, and
applicable size stamped on the part itself for identification.
4. Hangers and supports must be designed and manufactured in conformance with MSS SP
58.
a. The materials specified for the pipe support methods indicated in the Drawings are
SST 304 (or better) or plastic. If only steel hangers or supports are available, they
must be surface-coated (after priming) to assist in avoiding rust and corrosion.
However, all threaded components of the hanger must be stainless steel 304 or
better.
b. Exception:
1) Hangars and supports in chemical rooms must be plastic, fiberglass, or other non-
metallic materials without exception.
2) Hangers & supports within the collector / surge tank and gutters must be plastic,
fiberglass, or other non-metallic materials (submit for approval).
a) V-Bottom clevis hanger with plastic/fiberglass equivalents of 18-gauge
continuous support channel, B-Line B3106 and B3106V, to form a continuous
support system for plastic pipe or flexible tubing.
c. Primer and top coatings for steel hanger and support components must be from the
same manufacturer.
1) Pre-approved manufacturers and products include:
a) Rust Inhibitive metallic primer
i: Rust-Oleum: 7780 Clean Metal Primer or 7769 Rusty Metal Primer
ii: MAB Paint Company: Rust-O-Lastic Zinc Chromate Primer
iii: Fuller - O'Brien Paints & Coatings: Blox Rust Alkyd Metal Primer (verify for
the type of metal)
b) Top Coat:
i: Rust-Oleum: Match with the primer used and the type of metal
ii: MAB Paint Company: Rust-O-Lastic Finish Coating
iii: Fuller - O'Brien Paints & Coatings: Versaflex Heavy Duty Alkyd Gloss
Enamel
d. Stainless steel materials are not to be painted or coated except as noted in the
Drawings.
5. Minimum support size must be 1-inch [25 mm] x 2-inches [50 mm] coated galvanized
steel with the appropriate pipe straps for support.
6. The Basis of Design:
a. Manufacturer: Subject to compliance with these specifications, pipe hanger, and
support systems must be as manufactured by Cooper B-Line, Inc. or engineer
approved equal. Cooper Industries, Inc.; 509 West Monroe Street
Highland, IL 62249, USA; 800.851.7415; www.cooperindustries.com
J. PIPE LABELING
1. Compliant with Brady B-946 custom legend, self-sticking markers, and arrows or
Engineer-approved equal
b. Step edge / bench edge horizontal nosing tiles must consist of non-slip tiles that are a
Munsell color value from "zero" to "four" and contrast to the interior of the pool
(and gutter edge) surfaces.
c. Provide unique shaped tile and bullnose tiles as detailed in the Drawings.
1) In all cases where two tiles are installed in a protruding, perpendicular condition
resulting in an approximate 90-deg (or similar corner) edges being evident, the
installer is required to provide at least one of those tiles having a bullnose trim.
2) The tile edges (using bullnose trim tiles) located at gutter lips and step edges are
typical details, examples, and are applicable and indicative of all similar tiled
conditions.
C. COPING
1. Coping must be one of the following materials
a. Travertine
b. Flagstone
c. Slate
d. Bluestone
e. Limestone
f. Sandstone
g. Granite
h. Coral stone (or shell stone)
2. Refer to the Landscape Architect’s drawings for finish selections
3. Copings must be rated as “non-slip” or “slip-resistant” as noted above.
D. INTERIOR QUARTZ-PLASTER FINISH
1. Interior basin surfacing must be a combination of quartz-plaster (and tiles) as detailed.
2. Quartz Plaster: “KrystalKrete” by CL Industries, Inc.; Orlando, FL. 1-800-333-2860;
www.clindustries.com
a. Interior Finish BaseCrete – Flexible Waterproof BondCoat (prior to quartz-plaster
materials’ installation). The BaseCrete must serve as a sealer, waterproofing, and
bonding agent as well as a scratch coat.
b. No admixtures are permitted without the written approval of This Engineer.
c. Color: “KRYSTAL BLUE” to be used for pricing purposes.
E. DECKING
1. Concrete, Unit-Pavers, or similar decking:
a. Refer to the Architect and the Landscape Architect.
2. EVA-rubber copolymer tile wet area surfacing system
a. Material: EVA-rubber copolymer tile wet area surfacing system is a factory-molded
surface composed of EVAtrax™, an ethyl vinyl acetate copolymer. Note that the type
of attraction determines the required tile thickness.
1) Depending on ASTM F1292 requirements for critical fall height 6’ select tile
thickness from optional thicknesses 1 ¼”.
2) Refer to the Drawings for the specified thickness.
a) Thickness and Weight:
2) Grating must be 0.47” (12mm) wide and an outside depth of 1.0” (25.4mm) with a
middle depth of 1.83” (46.6mm) for load strength requirements.
3) The grating must be certified under ANSI/ AS3996 class A for covers and grates
with a load exceeding 10kN (2,248lb).
4) The space between the bars must not exceed 0.315” (8mm) to comply with IBC
child finger/toe entrapment guidelines.
5) The grating surface bars must run parallel to the pool wall and with the gap,
provide at least 40% open space per foot for unrestricted water flow.
6) Fasteners must be SS-316 and be provided by the manufacturer.
7) The grating must be lockable to prevent unauthorized removal.
c. All inside and outside corners and custom radii sections under 3-feet inside diameter
must be custom fabricated and strengthened by the manufacturer.
d. Color to be selected by the Architect/Owner. The grating product must have a
minimum 10- year warranty.
e. The Basis of Design:
1) Daldorado, LLC.,
2) Neptune Benson parallel-type grating.
a) Critical: Perpendicular type grating is not permissible
5. Stone Grating:
a. The Basis of Design:
1) The pool stone grating system by Jonite Stone with lockable units
2) The slip-resistant surface in the model and color indicated in the Drawings
3) Materials: Reinforced, 95% natural aggregates, and hybrid polymers
4) ADA compliant
5) The Basis of Design:
a) Jonite Private Limited; 5 Upper Aljunied Link Quartz Industrial Building #01-01;
Singapore 367903; Phone: +65 6383-3788; www.jonite.com
b) Jonite USA; 1275 Glenlivet Drive, Suite 100 Allentown, PA 18106;
+1.484.224.2972; info@jonite.com
2.08 BASIN & SITE EQUIPMENT
A. GENERAL
1. Hardware (screws, nuts, and similar connection devices must be Stainless Steel (Grade
304 (or better)).
a. If these hardware items are visible to guests, then the minimum stainless-steel grade
is 316L.
2. Contact This Engineer if there are questions concerning the determination of the basin
type and applicability of design standards.
3. The quantities indicated in the Drawings are for the Contractor’s early information;
however, it is the Contractor’s responsibility to verify the actual quantities required.
B. BASIN DRAINS, RELIEFS, SUMPS, & FLOOR EQUIPMENT ASSEMBLIES
1. Anti-Vortex Plates
a. Anti-vortex plates shall be used to stabilize pool pump suction piping in surge-tank
(balance-tank; surge weir gutter) to prevent water vortex.
1) The anti-vortex plate shall be fabricated from ½” Type 1 PVC board. The plate
shall be designed to reduce velocity from 6-fps to 1.5-fps maximum.
2) The anti-vortex plate shall include the following hardware; 4-316-SS nuts, 4-316-
SS threaded rods and 8-316-SS washers as supplied by the manufacturer.
b. Anti-vortex plates and hardware as manufactured and supplied by Daldorado LLC.
Ph: (888) 509-8128, 4327 Arnold Ave, Naples, FL 34104; www.daldorado.com or
approved equal.
2. Floor Drains & Sumps
a. For basins/ pools that are authorized for human swimming and recreation activities,
the following must apply:
1) Drain sumps (for wall and floor installation) must be pre-certified as compliant
and listed for Virginia Graeme Baker (VGB-2008) Pool and Spa Federal Safety Act,
NSF Standard 50 listed, and compliant with provisions of the ASME A112.19.8
(ASME-2007).
2) Drain assemblies (grates, frames, and sumps) must be manufactured of non-
corrosive and non-conductive suitable for continuous exposure to chlorinated
water environments. Injection-molded PVC must be UV stabilized meeting the
requirements of ASTM G154, which require the materials be capable of
withstanding 750 hours UV exposure. Top surface to be a raised, cross ridge
profile for non-slip, with 3/8-inch [9.5 mm] maximum bar spacing.
3) Provide internal "blanking disk" in the sump assembly to allow a minimum of a
continuous 24-hour 20-psi water-pressure test.
4) Comply with ASTM E661 sustaining a minimum load of 200 lb. [90.7 kG].
5) Comply with ASTM C1028 dynamic coefficient of friction (DCOF) rated at a
minimum 0.42 in wet conditions to achieve a non-slip surface.
6) Main drain assemblies must include removable grates secured tamper proof
screws with at least one anchor per 6-inches [150 mm] of the perimeter of frame
and grate. Comply with ASME A112.19.8 (latest issue) design parameters without
exception.
7) Each drain pot must have a pipe side outlet (FIP) plus bottom outlet(s) (FIP) for
the required hydrostatic relief valve(s). Refer to the Drawings for sizes required.
8) The Basis of Design:
a) Model MLD-FGD-xxxx by Lawson Aquatics, Inc., and Grate Technologies;
800.897.6160; www.neptunebenson.com
b. For basins that are designed only for non-human use, decorative or display
architectural fountains, and non-swimming water features, the following must apply:
1) Drains and anti-vortex covers must be pre-manufactured units. The integral anti-
vortex cover must allow the flush insertion of tiles as indicated on the Drawings
(to assist in disguising the drain body).
2) Suction & inlet bodies, strainers, anti-vortex plates, securements, and fasteners
must be fabricated as specified and outfitted for integral tile installations, flow
regulator assemblies, and grounding-to-earth lugs for metallic components. Refer
questions to This Engineer as needed.
3) Piping connections must be supplied with tapered, imperial threads for sizes 2-
inches [50 mm] through 8-inches [12 mm through 200 mm].
4) The Basis of Design:
a) Model MLD-FGD-xxxx by Lawson Aquatics, Inc., and Grate Technologies;
800.897.6160; www.neptunebenson.com.
c. In case of a stainless steel pool, floor drains shall be specified, supplied, and installed
by the basin manufacturer. Drains shall be designed and fabricated to facilitate
monolithic concrete slab or block-out type installations and concrete bonding.
Drains shall be equipped with grounding lugs or holes for connecting grounding
wiring. All sumps shall be in conformance with ANSI/APSP-16 2011.
3. Floor inlet equipment
a. Floor-located water inlet fittings must be white cycolac, nominal 4-inches [100 mm]
square with the water-flow-adjustability feature.
b. Inlet: Adjustable-flow type.
c. The adjustable inlet fitting must be provided with 1.5-inches [40 mm] socket x 2-Inch
[50 mm] MIP connections.
d. The Basis of Design: Model Hayward SP1425S, Adjustable Floor Inlet Concrete Pool
Fitting by Hayward Pool Products, Inc.; One Hayward Industrial Drive, Clemmons, NC
27102, (908) 355-7995; www.hayward-pool.com.
4. Hydrostatic Relief Equipment
a. Drain Sump-Located Relief Fittings: One relief fitting must be factory installed in
each drain sump; include a collection tube.
1) Material: White cycolac or white ABS material and capable of being flushed
mounted in each of the basin’s drain sumps.
2) Primed spring-loaded, leak-proof and have a self-cleaning O-ring seal.
3) The fitting must be provided with a 1.5-inches [40 mm] x 2-inches [50 mm] MIP
connection. Include a collection tube as recommended by the manufacturer.
4) The Basis of Design:
a) Models #SP-1056 & #SP-1055, Hydrostatic relief fittings must be by Hayward
Pool Products, Inc.; One Hayward Industrial Drive, Clemmons, NC 27102, (908)
355-7995; www.hayward-pool.com.
5) In the event of a stainless steel pool, the basin manufacturer may specify an
alternate hydrostatic relief fitting located within each drain sump.
b. Floor-Located Hydrostatic Relief Fittings:
1) These pool plugs must be shipped with no pool plaster in the lead weight cap.
2) The relief fitting must be “The Pool Plug” by Swimming Pool Specialties, Inc.; 860
Pennsylvania Ave, Hagerstown, MD 21742-(301-733-7750).
C. BEAM PERIMETER & WALL EQUIPMENT ASSEMBLIES
c. Welds must be TIG type and be applied using ASTM-A-554 grade 316L series welding
rod.
d. Bonding screws: Provide bonding screws (18-8 stainless steel). The minimum size of
the bonding screws must be 0.24-inch [6 mm] in diameter.
1) A bonding screw & lug must be provided on the lower portion of the anchor. The
bonding screw will be Type 316L-stainless steel.
2. Deck Anchors:
a. Grab Rail Anchors: Grab rails penetrating any PVC membrane must be anchored
with PVC anchors mounted in concrete. Anchors must be designed and fabricated
to withstand required loads and facilitate simple removal and replacement of the
grab rail without damage or part replacement. Grab rail and grab rail anchor sizes
must be coordinated to ensure compatibility.
b. The anchor must be the standard cataloged product of a company regularly engaged
in the manufacture of pool deck equipment.
c. The compression anchor must support a 1.50-inches [40 mm] O. D. stainless steel
rail, providing circumferential support. The stainless-steel retainer ring must apply
equal pressure around the circumference of the rail – offering support in every
conceivable direction of force, preventing rail damage and deformation. Wedges or
anchor systems incorporating dissimilar metallic materials will not be allowed.
d. The anchor body and cover must be fabricated from high-quality copolymers. The
anchor cover must incorporate four (4) countersunk holes to accommodate a three-
point spanner wrench.
e. The anchor body must incorporate an anti-rotation fin. The fin must be in the
uppermost part of the anchor body and will assist in preventing the anchor from
spinning in a concrete deck. The fin must be an integral component of the anchor
body.
f. The anchor must be 6.25-inches [158 mm] high and must be 1.5-inches [40 mm] in
diameter. Close tolerance dimensions must assist in achieving a secure fit for 1.5-
inches [40 mm] O. D. railing.
g. Provide a stainless-steel compression ring. The ring must be designed to make
sufficient contact with the 1.5-inches [40 mm] O. D. rail that the anchor is to secure.
The compression ring must not deform the rail in any manner.
h. The anchor must have a flush mount design such that an escutcheon plate is not
required.
i. An anchor spanner wrench must be supplied. It must be fabricated of stainless steel
and must incorporate three hardened roll pins for cover contact and tightening.
j. Provide an anchor lid to place into the deck anchor when the rails are removed.
k. The Basis of Design: Model #: COM-1.50-6 inch supplied by Inter-Fab Commercial
Aquatics, 3050 S. Alvernon Way, Tucson, AZ 85713; 520.790.7040;
www.ICAaquatics.com
3. Ladders
a. Ladders must be fabricated of stainless steel (corrosion resistant) and must have
non-slip, stainless steel tread steps. Cross braces are mandatory and must be
attached to vertical ladder rails by means of stainless steel split tees and stainless-
steel hardware. The centerline distance between the vertical uprights of the ladder
rails must be as dimensioned in the Drawings, allowing for a 3-inches [75 mm]
minimum clearance between the pool wall and the back of the ladder tread.
b. The ladder rails must have cross braces. Two (2) molded rubber bumpers must be
provided, one for each ladder rail. The ladder rails and their gripping surface must
comply with Accessibility Guidelines.
c. Each ladder tread is configured for 20-inches on center [508 mm], having 83.25 sq.
inches [53709 mm2] of surface area, and must be equipped with a step reference
locator. The tread top must have a non-slip top surface and must incorporate nut
inserts, eliminating the need for exterior nuts and sharp surfaces.
d. The ladder must be capable of being supported by two (2) 6.25-inches [156 mm]
deep escutcheons-less copolymer compression anchors.
e. The Basis of Design: Ladder assemblies must be by Inter-Fab Commercial Aquatics,
3050 S. Alvernon Way, Tucson, AZ 85713; 520.790.7040; www.ICAaquatics.com
4. Hand Rails
a. The stair rail must be of the multiple custom-bend designs. The stair rail must match
the geometry and dimensions indicated in the Drawings and must include an 18-
inches [540 mm] horizontal flat portion of the rail for user stability.
b. The rail height must comply with Accessibility Guidelines
c. If the rail length exceeds 8-feet [2.43 m], provide an additional vertical support post.
If the rails are intended for handicapped ramps, then vertical support posts must be
equally spaced and not exceed a maximum spacing of 7.5-feet [2.28 m] and must
comply with Accessibility Guidelines.
d. Two (2) 6.25-inches [156 mm] deep escutcheons-less Copolymer compression
anchors must support the stair rail.
e. The Basis of Design: Items must be by Inter-Fab Commercial Aquatics, 3050 S.
Alvernon Way, Tucson, AZ 85713; 520.790.7040; www.ICAaquatics.com
5. Grab Rails and Inset Steps
a. The grab rails and their gripping surface must comply with Accessibility Guidelines.
b. Four (4) 6.25-inches [156 mm] deep escutcheon-less Copolymer compression
anchors must support the grab rails. One anchor spanner wrench must be supplied
with each set of four (4) anchors.
c. The Basis of Design: Items must be provided by Inter-Fab Commercial Aquatics, 3050
S. Alvernon Way, Tucson, AZ 85713; 520.790.7040; www.ICAaquatics.com
E. CUP ANCHOR
1. Cup anchor must be fabricated of ASTM-A-554 grade 316L series stainless steel. The cup
and the flange portion of the anchor body must be stamped or drawn from a single
piece of material. The cup portion must be 3-inches [75 mm] with a depth of 2.5-inches
[63 mm]. The face flange must be 4-inches [100 mm] square and must fit flush with the
finished pool wall.
2. A standoff must be provided which must secure the eyebolt (or integral crossbar),
support an anchoring flange and bonding / grounding screw attachment.
3. The anchor bolt / integral crossbar must be provided. The eyebolt must be 18-8 stainless
steel. The eyebolt / integral crossbar must be flush with the face flange of the anchor
body and provide for a minimum 1-inch [25 mm] opening.
4. Supplied by Inter-Fab Commercial Aquatics, 3050 S. Alvernon Way, Tucson, AZ 85713;
520.790.7040; www.ICAaquatics.com
5. Line Anchors: Must be designed and fabricated to withstand forces specified by floating
line manufacturer or by recognized swimming authority. In case of a stainless steel
pool, line anchor construction must utilize third-party bracing elements (not solely
supported by wall panel) and/or utilize the structural pool system to provide resistance
to service forces (line anchors secured only to wall panels are not permitted).
F. HANDICAPPED ACCESSIBLE LIFT UNIT AND ANCHOR
1. Refer to the Rail Goods – General Requirements
2. Design assisted access lift to be self-operating, powered by water pressure of no more
than 55 psi (379.2 kPa)
3. ADA (Americans with Disabilities Act) Accessible Lift Unit is required where applicable.
4. The lift must support a 400 lb. [181 kg] lifting capacity with a 1.5 safety factor.
5. Provide wheels for removal and transport to storage.
6. Lifting Mechanism: must be Manufacturer’s standard design to facilitate 42-inches
[1066 mm] of vertical travel, a stabilizing pressure foot to maintain load stability during
load rotation without deflection, and an adjustable base stand with anchor locations at
20.5-inches to 30-inches [520 mm to 762 mm] from the pool wall.
7. The lift must include two, 1-inch [25 mm] threaded anchor bolts to secure the lift to the
anchor assembly.
8. The lift’s anchor assembly comprises two jig-mounted threaded in beds that are located
29 5/8-inches [752 mm] O.C. The preset assembly must include a grounding lug for
proper bonding.
9. Provide 2 valve control handles requiring less than 5 lb. [2.2 Kg] of pressure to operate.
Locate at both deck and pool levels adjacent to the seat at resting position. The valve
control must not require continuous manual pressure to operate.
10. Include a self-adjusting stainless-steel footrest. Footrest surface must be 10-inches by 8-
inches [254 mm by 203 mm] and swivel to accommodate self-adjustment feature.
11. Metallic components of the lift must be fabricated of ASTM-A-554 316L-stainless steel.
The finished surface must be a polished number 6-finish
12. Provide a seat assembly that meets or exceeds the Type “A” Seat per ASTM seat
standards, and the following:
a. Size: 18-inches [455 mm] high, 18-inches [455 mm] wide and 17¾-inches [455 mm]
deep, double contour design.
b. The seat must fold down with a “No-Pinch” hinge and stainless-steel hinge pins
c. Include a rigid inner transfer arm and flip-up outer arm.
d. Seatbelt Assembly: Wide synthetic webbed belts with a quick release, non-metallic,
cam-lock buckle.
13. Water Box: Stainless steel, 8-inches [200 mm] wide by 8-inches [200 mm] long by 6.125
inches [155 mm] deep with vandal-proof cover.
a. Factory-cut one 1.125 inches [28 mm] diameter hole in the sidewall to allow for the
water supply line.
b. Plumb a hose spigot into the water box, allowing for connection of a flexible hose.
c. Factory cut a hole in the removable lid for the hose to pass through.
14. If insufficient water pressure is available for lift operations, then provide the following
pressure amplification system: ½-HP, single phase, 60-cycle, 3450 RPM, stainless steel
centrifugal pump.
a. The unit must have a performance rating of 5 GPM [1.385m3h] at 60 psi [413.7 kPa].
The system must employ a hydro-pneumatic pressure-sustaining tank having a
maximum working pressure of 100 psi [689.5 kPa] with a 3/4 inch [20 mm]-NPTM
tank connections as a holding reservoir.
b. Control the pump’s operation via a field-adjustable pressure switch allowing for
adjustment of cut-in and cut-out pressure.
c. The pump must be equipped with a 0.75-inch [20 mm], brass, spring-loaded check
valve designed to retain water pressure accumulated within the pressure-sustaining
tank.
d. Include 50-feet [15.24 m] of 0.375-inch [9.5 mm] Nylon Seal tubing and necessary
tubing connectors.
15. Provide Manufacturer’s standard:
a. “Flush plug” to cover the lift deck anchor when not in use.
b. Include a warning sign, double-stitched to the cover that is visible from the pool deck
when in use.
16. Battery operated lifts must have a completely sealed, watertight battery, intended for
use in the pool environment.
a. Items must be by Inter-Fab Commercial Aquatics, 3050 S. Alvernon Way, Tucson, AZ
85713; 520.790.7040; www.ICAaquatics.com
G. POOL SAFETY & RESTROOM SIGNS
1. Custom fabrication of signage must include:
a. Sign size established by the Architect
b. Aluminum-sign fabrication with baked enamel finish. Color: White
c. Fabricated aluminum frame with stainless steel 316 hardware suitable for wall
mounting.
d. Dark contrasting lettering – a minimum of 1-inch [25 mm] high (upper case only)
1) Exception: “NO DIVING” rule must be a minimum 4-inches [100 mm] high (upper
case only).
2) Refer to the Drawings for the recommended rules for the pool(s) operations.
2. Restroom location signage
a. Customize the directional arrow nature of the sign to point toward the location of
the restrooms.
b. Sign size established by the Architect. Each sign must have minimum 1-inch [25 mm]
high (upper case only) dark, contrasting letters and a correctly-located directional
arrow.
H. POOL ACCESSORIES
1. Safety and Cleaning Poles: one-piece, 16 feet [4.87 m] long minimum.
2.09 NOT USED
2.10 PUMPS
A. GENERAL
1. Refer to pump schedules for pump type ratings, water flows, heads, motor speed,
enclosure, efficiency, NPSH-R value, and power requirements. The unit must be suitable
for the conditions shown on the pump schedule.
2. Mount pump on a rigid, single piece base plate, with grouting hole, connected by
flexible coupling with a guard to an induction type motor of IE-3 if metric and NEMA
Premium (12.12) if Imperial premium efficiency level, suitable for VFD duty rated, and
slow-starting.
a. Exception: Vertical type pump motors may be provided with custom supports in lieu
of a base plate.
3. Unless otherwise noted in the "Pump-Type" ratings, pump construction must be cast
iron and be fitted with a long-life, product lubricated, drip-tight EPDM or VITON
mechanical seal, with O-ring seat retainer, designed for the specified maximum
temperature and pressure and for quiet operation.
4. The housing must be hydrostatically tested to 150 percent maximum working pressure.
5. The design of the pump must include ease of maintenance with machine fit parts that
are easily disassembled.
a. A coupling, capable of absorbing torsional vibration and operating in variable speed
applications, must be installed between the pump and motor.
b. A spacer coupler must be fitted to allow for removal of pump’s wetted end without
disturbing pump volute or movement of the pump’s motor and electrical
connections.
B. FEATURES SPECIFIED FOR CENTRIFUGAL PUMPS (TYPES A through J):
1. Impeller shaft:
a. Impeller shaft must be a solid 416 stainless steel; heat-treated to 80 KSI yield
strength and be supported by two heavy duty ball bearings. The design must allow
back pull-out servicing, enabling the assembly to be removed without disturbing the
casing piping connections.
2. Bearing Housing:
a. The bearing housing must supply support for a single row of permanently lubricated
heavy-duty ball bearings, with provision for purging or flushing. Grease bearings with
polyurea grease, capable of handling both high and low temperatures and resistant
to washout and condensation.
b. The bearings must be capable of absorbing both radial and thrust loads and
maintaining the rotating element in axial alignment.
c. Bearings must be capable of being inspected and repaired by removal of only a
bearing bracket.
3. Mechanical Seals
a. The pump’s mechanical seal must be Stainless Steel multi-spring balanced type with
silicon carbide faces incorporating EPDM or VITON secondary seals.
b. Provide stainless steel gland plate with stainless steel trim.
c. Provide factory-installed flush line with manual vent.
d. Seals must be capable of being inspected and easily repaired without disassembling
the pump and its piping connections.
4. Impeller:
a. Impeller must be of the enclosed double suction type made of low zinc silicon brass
or stainless steel - both hydraulically and dynamically balanced to ISO 1940-1:2003
balance grade G6.3 and keyed to the shaft
5. Volute:
a. Pump volute must be cast iron ASTM A159 (35,000 psi [241.32 mPa]) with an
integrally cast pump discharge and pump suction.
b. Flanges must be extra heavy-duty, 250# thickness while capable of being drilled for
125# ANSI flat face use. Volute must have integrally cast support feet, gauge ports at
nozzles, and vent and drain ports.
6. Fusion Bonded Coating:
a. Factory coat to protect internal cast iron wetted components with Scotchkote 134,
fusion bonded coating by 3M with a Thickness of 8 to 12 mils.
1) Exception: Impellor or similar components
b. Primer: Refer to the manufacturer’s recommended primer for the indicated
substrate.
7. Motor:
a. Motors must meet scheduled horsepower, rotational speed, phase & voltage, and
totally-enclosed-fan-cooled enclosure design (TEFC). Pump and motors must be
factory aligned, to be realigned after installation (prior to operation) by the
manufacturer’s representative.
b. Motors must be non-overloading at any point on the pump curve and meet NEMA
specifications conforming to the standards outlined in EPACT 92.
c. Motors must be Premium Efficient IE-3 if metric and NEMA Premium (12.12) if
Imperial, TEFC individually rated, listed for variable frequency drive / inverter duty,
and slow start.
d. Motors must have Class F (or higher) insulation for efficient operations, explicitly
identified, with duty-rated for VFD duty, and slow start.
e. Provide each motor with terminal blocks / terminal lugs for power connection.
f. Each motor (larger than 25 hp [18.64 kW] must have a shaft grounding ring system.
g. A manufacturer-supplied performance chart with an NPSH-R value is mandatory for
each pump.
8. Seismic:
a. The seismic capability of each pump must allow them to withstand a horizontal load
of 0.5g, excluding piping and fasteners used to anchor the pump to mounting pads,
without adversely affecting pump operation.
9. Testing & Paint Color:
a. Each pump must be hydrostatically tested, painted with two coats of high-quality
factory approved paint, and name-plated before shipment. Color: Red, unless noted
otherwise.
10. Accessories:
a. Internal bronze casing wear-rings, galvanized drip pan on the base, and unique
spacer-couplers.
C. PRE-APPROVED PUMPS - SPECIFIC TYPE AND CLASS RATINGS
1. Type: Refer to below listing for requirements of specified pump class':
2.
PUMP SPECIFIED ATTRIBUTES / FEATURES Manufacturers
TYPE / Series
A • Class: Flooded Suction Centrifugal Pump Armstrong
• Split-Coupled Vertical Inline Pump with Motor 4300
Integrated Pump Mounted Controls
• Integrated control enclosure must be NEMA 4X type.
• Stainless Steel Type 416 Pump Shaft with Outside
Balanced Mechanical Seal.
• Couplings must be split to allow removal from pump
and motor shafts, leaving space between the shafts
sufficient to replace mechanical seal components
without disturbing the pump or motor.
• Seal Construction: Silicon Carbide Seat, Resin
Bonded Carbon Rotating Face with EPDM, or VITON
Elastomers. Seal hardware must be 316L Stainless
Steel
• Pump volute must be coated with an NSF approved
low VOC epoxy on the interior and external surfaces.
• Motor enclosures must be TEFC with Terminal
Blocks
• Motor Efficiency: NEMA Premium (12.12) compliant
with NEMA MG-1 Part 31.4.4.2 for inverter-fed poly-
phase motors. IE-3 is compliant with metric.
• 1,750 RPM or less (Maximum Rotational-Speed)
• When the motor is greater than 25 hp, equip with an
AEGIS SGR motor shaft grounding system factory
installed and tested. Site installation of SGR is not
allowed.
• Pump must be compliant with NSF Standard 50-211.
B • Class: Flooded Suction Centrifugal Pump with Marlow 580
Vertical In-Line Construction
• Stainless Steel Pump Shaft / Sleeve with EPDM or
VITON Seals
• Epoxy Fused Coating on Wetted Parts
• TEFC Motor Enclosure with Terminal Blocks
9. Provide one FPT half coupling welded to the central lowest point on the strainer body.
Provide threaded brass or stainless plug screwed in strainer body accessed and serviced
from outside the strainer body.
a. Drain nipple will have threads on the exterior to allow for a standard pipe connection
and an external drain valve.
10. Strainer baskets: Provide 316L perforated stainless steel mesh and frame with 0.125
inch [3.2 mm] perforations, not less than 71% open area. Provide manufacturer’s
standard retractable handle. The strainer assembly must be provided with a minimum
of two internal-baskets (per strainer).
11. Strainer Limitations: Strainers must be operated upstream of pumps with a VFD or a
Motor Starter with soft-start.
12. The Basis of Design: ProStrainerTM Model by Neptune Benson, Inc.; 6 Jefferson Drive,
Coventry, Rhode Island 02816, (401) 821-2200; www.neptunebenson.com
a. Cast-iron, coated cast-iron, or fiberglass strainers are disallowed.
C. HIGH FLOW VOLUME FILTER STRAINERS
1. Strainers:
a. Housing: Carbon steel with factory-applied primer and top coat. Color RED.
b. Equip units with a semi-automated motorized brushaway feature or equivalent.
Refer to the Equipment Schedules.
c. A clogging indicator must be provided on each unit.
d. Maximum pressure: 150 psi [1,034.2 kPa]
2. Screen Elements:
a. Construct screens from molded plastic ribs that support a stainless-steel weave wire
screen with filtration sized at 500 microns. Verify the micron size rating prior to
ordering.
b. Remove inorganic suspended solids by means of an automatic flush valve.
c. The element cylinder must incorporate two O-rings to confirm sealing inside the
filter housing.
3. Construction Materials:
a. 500 mm to 3500 mm
1) Housing: Phosphate pre-treated steel 37-2 with polyester coating
2) Lid: SMC polyester
3) Seals: Nitrile rubber
4) Perforated stainless steel screens: Stainless Steel #316L
4. The Basis of Design:
a. Brushaway Model; Amiad USA Inc. Main Office and Manufacturing: 120-J Talbert
Road, Mooresville, NC 28117, Tel: +1 704 662 3133, Fax: +1 704 662 3155, Toll Free:
+1 800 24 FILTER, E-mail: infousa@amiad.com www.amiadusa.com
b. Auto-Cleaning Steel Filter; Timex, Gıdacılar Caddesi 1064. Sokak No:10 Saray-
Kazan/ANKARA, Turkey; +90 312 815 52 46; info@timex.com.tr;
http://www.timex.com.tr/eng
2.12 FILTERS
A. GENERAL
1. Certifications: The filter(s) must bear the NSF Seal of Approval per NSF Standard 50.
a. The filter area must be listed in NSF-Standard 50 to provide the specific filter rate. No
modification, manipulation or interpretation of these values will be permitted.
2. Metallic tanks must be equipped with a UL listed grounding lug.
3. Refer to the Drawings for tank connection sizes.
4. A mandatory sight glass / clear pipe segment 2-Feet [600 mm] in length must be
provided on:
a. Defender Regenerative Filter - pre-coat pipe
b. All Filters – upstream of the flow meter
5. Each outdoor located filtration system must be manufacturer-rated for outdoor use. All
tubing must be metallic and impervious to rain and UV damage
B. REGENERATIVE FILTER SYSTEM:
1. Common Features:
a. Filter system
1) The primary components of the system consist of the primary filter tank, flex tube
filter elements, element assembly, bump-mechanism, vacuum transfer system,
sight glass, pressure gauge panel, inspection (viewing) window, valves, and
automatic filter controller.
2) Filter system capacity:
a) Flow rates are identified within the Drawings. No deviations are permitted.
b) Filter systems' total useful filter surface areas are identified in the Drawings.
3) Filter system must be designed to amplify sq. feet [sq. M.] of filter area while
minimizing operating weight. Systems that operate at more than 11 lbs. per sq.
feet [53.71 kG per sq. M.] of filter area must not be considered.
b. Filter Tanks:
1) The filter tank sizes (physical dimensions) are identified in the Drawings. Each tank
must be suitable for 50 psi [344.7 kPa] working pressure and hydrostatically
tested to 75 psi [517.1 kPa].
a) Tank basin: Minimum 0.25 inch [6 mm] thick.
b) Bottom dished head: Minimum 0.25 inch [6 mm] thick.
c) Top flat head: Minimum 1.5 inches [40 mm] thick.
d) Material: Type A-36 carbon steel.
2) Certified welders must perform welding. Joints must be butt, or fillet welded
inside and out by the manual or automatic process. Welded joints must have
sufficient penetration and fusion with little or no reduction of the thickness of the
base metal. Welds must be free of coarse-ripples, grooves, overlaps, rugged
ridges, or valleys. Welded surfaces must be chipped and brushed clean, when
necessary, leaving no slag or splatter.
3) Tank legs: 6-inches x 2.5 inches [150 mm x 63.5 mm] channel legs 0.25 inch [6mm]
thick. 137 cm filters must have (4) legs.
a) Material: Type A-36 carbon steel.
5) Each tank must be epoxy painted / coated after placement with the equipment
room. Provide a marine-grade epoxy-painted / coating (2 coats) installed per the
manufacturer's requirements with proper primers in color selected by This
Engineer.
6) Authorized coatings are:
a) Sherwin Williams MACROPOXY® 646-100 FAST CURE EPOXY or approved equal
i: Provide recommended primers for the selected tank coatings
e. Internal Components
1) The filter must consist of flex tube elements, filter tube sheet, stainless steel lift
shaft, and internal flow diversion assembly.
2) The filter elements must be flexible tubes that provide the support structure for
the media. The outer wall of each element must be fabricated of multi-filament
high strength polyester braid. Each filter-element must have an internal T316L
stainless steel spring, which acts as a support structure for the braided filament.
3) The filter element tube sheet must be fabricated of T316L stainless steel and
provide both support for the top of the element assembly as well as a watertight
seal to prevent media from escaping the filter tank.
4) The lift shaft must be fabricated from T316L stainless steel and provide the
internal connection between the filter element tube sheet and the external bump
mechanism.
5) The influent filter connection must be fitted with a T316L stainless steel flow
diversion assembly.
6) Stainless steel wetted fasteners must be Type 316L.
7) Systems utilizing rigid elements with replaceable filter septum must not be
considered.
f. Vacuum Transfer System
1) The design of the vacuum transfer system must allow the recharging of media
into the filter for either bag or bulk media.
2) Vacuum blower motor: 5 HP [3.73 kW] TEFC 115/230v single-phase, 50 - 60 Hz
(verify).
3) Provide an inline filter with dual connections to prevent dust and media from
being drawn into the blower.
4) Provide three (3) 1.5-inches [40 mm] Sch. 80 PVC ball valves for the vacuum drain
line, the blower/fan inlet, and the vacuum hose.
5) Provide 10 feet of 1.5-inches [3 m of 40 mm] vacuum hose with specified fittings.
6) Install a GFI protected receptacle on the vacuum mounting bracket that is field
wired to the RMF controller.
7) Provide necessary pipe, fittings, and hardware for field plumbing of the vacuum
transfer system.
8) Systems requiring external pre-coat mixing tanks, slurry feed, or other wet media
transfer devices must not be considered.
g. Air Compressor Package: One air compressor per mechanical room. The following is
the minimum requirement:
1) 2 hp [1.49 kW]
2) 20-gallon [75.7 L] capacity receiving tank
3) 135 psi [930.8 kPa] maximum, 5.2 cfm [147.2 L/min] at 90 psi [620.5 kPa]
4) Air pressure gauge, pressure relief valve, belt guard, pressure switch, air filter,
tank drain, and water separator
5) 115 vac, 1-phase, 15 amps FLA, 50 - 60 Hz (verify)
6) Auto start / stop control package
7) Compressed Air Piping from air compressor’s filter / regulator to Defender
components and valves must be:
a) 0.50 inch [50 mm] hard brass pipe with 0.50-inch shut-off brass ball valve
b) Must be manufacturer-rated for outdoor use and UV-resilient proof
c) The Basis of Design:
i: McMaster-Carr – Brass nipple # 50785K14
ii: McMaster-Carr – Brass valve # 4628K83
iii: McMaster-Carr – Dielectric unions as needed
h. Media
1) Expanded perlite with a median particle size of 37 microns. Percentage retained
on a +150 Tyler Mesh must not be less than 8% or more than 25%. Darcy
permeability must be between 1.2-1.85.
2) Contain no more than 1 tenth of one percent (.001) of crystalline silicate.
3) Certified by the Manufacturer for use in the Defender Filter. The media must be
NSF Std. 50 listed.
4) The Basis of Design: Aquaperl (Harborlite) supplied by World Minerals.
5) Each Defender filter must be furnished with the specified charges of perlite media
as scheduled on the Drawings.
i. Filter Cleaner: Each Defender filter must be furnished with one (1) charge of
chemicals for cleaning and degreasing of filter tube elements.
2. Automated Style Regenerative Defender
3. The Basis of Design: Defender or Assero Model(s) as scheduled on the Drawings, as
manufactured by Neptune Benson, 6 Jefferson Drive, Coventry, Rhode Island 02816,
(401) 821-2200; www.neptunebenson.com
a. Bump Mechanism
1) Pneumatically operated tire-mounted externally on the filter tank head. The tire is
alternately pressurized then depressurized causing the connected filter element
assembly to move in an upward then downward fashion.
2) Systems that do not incorporate a pneumatic bump mechanism must not be
considered for automation.
b. Automatic Controller
1) The controller must provide total control of the system's filtration and
regeneration cycles, and provide necessary equipment interlocks and timing
mechanisms to execute the filter program.
2) The controller must include an adjustable pressure switch, factory set to 50 psi
[344.7 kPa]. The switch must stop recirculating pump and close the pneumatic
valves if air pressure falls to 50 psi [344.7 kPa].
3) The controller must contain a microprocessor that will activate the following
functions of the system:
1) Each filter must include pneumatic actuators for (1) influent valve, (1) effluent
valve, and (1) pre-coat valve
2) Double-acting with valve-mounted drilling to ISO 5211.
3) Include (2) 0.25-inch [6 mm] FPT ports for open / close connections. Flow control
valves with quick connect fittings must be provided at each port to allow speed
control adjustment for the open / close function of the actuators.
4) Materials:
a) Body: Aluminum alloy, extruded per ASTM 6063, anodized per UNI 4522
b) Ends: Die-cast in Aluminum alloy per ASTM B179, epoxy-polyester coated
c) Pistons: Die-cast on Aluminum alloy per ASTM B179
d) Pinion: Nickel-plated steel
e) Slideways: Acetal resin (LAT LUB 731320T)
f) Fasteners: AISI 316L Stainless steel
g) Springs: Epoxy coated steel, pre-compressed
h) Seals: NBR Nitrile rubber
i) Lubricant: MoS2
j) All components must be manufacturer-rated for outdoor use and UV resilient
weatherproof
5) Factory lubricates to allow for 1,000,000 maneuvers.
6) Include adjustable travel stops for both directions.
7) Working temperature limits: 4 to 186-deg F [15.5° to 85.5° C].
8) A toolkit for adjustment of pneumatic actuators must be provided by the filter
manufacturer.
9) Systems utilizing manually-operated valves are prohibited.
h. Solenoid Valves
1) Each filter must include three-(3) single solenoid, 4-way valves mounted on a
multi-station manifold for the operation of the pneumatic actuators and bump
mechanism.
2) Valves must include lighted DIN connectors.
3) Valves must be factory lubricated, and not require any field lubrication.
4) Valves with multi-station manifold must be located on the bottom of the
automatic controller, factory wired and include quick connect fittings for
attachment to the pneumatic actuators and bump mechanism.
5) The Basis of Design: SMC Series SY-7000, or pre-approved alternate.
i. Manufacturer Supplied Valves (included with filter system)
1) Each Defender Regenerative Filter contains five (5) system valves to facilitate
system fill after media recharge, pre-coat/regeneration, influent & effluent for
filtering and media dump/drain valve.
2) Precoat/regeneration and effluent valves: Butterfly type with pneumatic
actuators.
3) The system fill-valve: Butterfly type with lever operator and is the same size as the
pre-coat/regeneration valve.
4) Influent valve: Wafer type check valve, ductile iron body (with epoxy-fused
coating) with a double disc, SS Type 304L.
5) Dump/rinse valve: Butterfly type, lever operated with stainless steel extension.
j. Drain Requirements
1) A sump pit or standpipe is required for dumping spent media and rinsing tube
elements.
2) Size sump or standpipe drain piping for 300 gpm capacity.
a) If drain piping cannot be sized for 300 gpm, or if the sewer is at an elevation
higher than the filter tank drain, use the following minimum sump sizes for
each Defender Model:
i: Model SP-24-xx 130 gals
ii: Model SP-27-xx 160 gals
iii: Model SP-33-xx 250 gals
iv: Model SP-41-xx 450 gals
v: Model SP-49-xx 620 gals
vi: Model SP-55-xx 850 gals
3) Refer to the Drawings for the specified trash / sump pump to transfer waste to
the authorized outfall.
C. PORTABLE VACUUM FILTER SYSTEM:
1. Provide self-contained vacuum unit(s) intact with pump, filter, piping, valving, vacuum
hoses, poles, vacuum heads, 100 feet [30 m] extension cord, and wheeled units for easy
transport.
2. Coordinate supply voltage with the vacuum assembly unit provided.
a. The Basis of Design: Model "Wildcat E2" by Spectrum Aquatics, (800) 791-8056, 7100
Spectrum Lane, Missoula, Montana 59808. www.spectrumproducts.com
b. Verify available project voltage prior to ordering.
2.13 TANKS & CABINETS
A. ABOVE-GRADE CHEMICAL TANKS
1. General
a. Chemical tanks must be rotationally molded high-density cross-linked polyethylene,
one-piece seamless construction, cylindrical in cross-section, vertical in axis, intact
with piping inlets and outlets, drains, overflows, and restraint systems.
b. Enclosed tanks must be vented; tanks must be provided with entrance man ways,
level indicators, and UV-resistant exterior coating.
c. Tanks must be marked to identify the manufacturer, date of manufacture and serial
number.
d. Ladder:
1) Fiberglass access ladders must be provided with the polyethylene chemical
storage tanks at locations as shown. Use proper chemical resistant materials
when anchoring to tank dome or sidewall.
2) Ladders must be mounted to the tank to allow for tank expansion and contraction
due to temperature and loading changes.
3) Ladders must be designed to meet applicable OSHA standards. Reference: OSHA
2206; 1910.27; fixed ladders.
e. Fittings and Gaskets:
1) Fittings must be of the following type as suitable for the service:
a) Fittings must be compression type, tank adapters with standard national pipe
thread to be compatible with associated plumbing. Fittings must be made
vertical on sloping tank tops as specified.
b) Bolted spool fittings must be flange fittings with one 150 lb. [68 Kg] flange. Use
bolts with polyethylene injection molded encapsulated heads compatible with
the chemical stored. Provide gaskets for bolts sealing surface on the inner
surfaces of the tank.
c) Only integrally molded outlets (molded as part of the tank) must be used as a
drain. Field installed outlets are disallowed.
d) Fittings must be installed at the factory.
2) Gaskets: Minimum 1/8 inch [3 mm] thick, constructed of 60-70 durometer VITON.
f. Flexible couplers / connections:
1) Lower-sidewall tank fitting attachments must be equipped with flexible
couplers/connections designed to deflect due to tank loading, chemical
temperature, and storage time duration.
2) Tank piping flexible couplers must be designed to allow design movement in any
direction.
g. Bolted flange fittings:
1) Construct with one 150 psi [1,034.2 kPa] flange, one 150 psi [1,034.2 kPa] flange
gasket, and the correct number of all-thread bolts.
2) Flanges: PVC Type 1, Grade 1.
3) Gaskets: Minimum 0.25 inch [6 mm] thick, constructed of 60 to 70 durometer
VITON.
4) Bolts must be encapsulated with polyethylene. The encapsulated bolt head must
not contact the fluid in the tank and must cover the head. See manufacturer for
polyethylene color code to identify the bolt base metal.
5) Encapsulated heads must have a gasket to provide a sealing surface against the
inner wall of the tank.
6) Bolt holes must straddle the principal centerline of the tank in accordance with
ASME B16.5.
h. Downpipes and fill pipes: PVC or material compatible with the chemical stored
1) Support at 6 feet [1.8 m] max intervals.
i. U-Vents: OSHA 1910.106(F) (iii) (2) (IV) (9)
1) Each tank must be vented for the material and flow and withdrawal rates
expected.
2) Tank manufacturer-sized insect screen
a) Caution: Insect screen open area may lessen the tank capacity by 1/3.
3) Material: PVC or material compatible with the chemical stored.
j. Flange Adapters: may be used to adapt threaded or socket fitting components to 150
psi [1034.2 kPa] flange connections. Adapters must be of a material compatible with
the chemical stored.
1) Adapters
a) Level indication:
i: Float indication: The level indicator must be assembled to the tank and
consist of PVC float, indicator, polypropylene rope, perforated interior
pipe, PVC roller guides, clear PVC sight tube, and necessary pipe supports.
ii: The level indicator must act inversely to the tank contents and must not
allow entrance of tank contents into the sight tube at any time.
k. Manufacturer: Poly Processing Company, P.O. Box 4150, Monroe, Louisiana 71211;
866.590.6845. The manufacturer’s representative is CES, 860 Jupiter Park Drive, Suite
2, Jupiter, FL 33458, 800.940.1557; WWW.CESWaterQuality.com
2. Polyethylene chemical storage tanks
a. Tanks must comply with ASTM D 1998 Polyethylene Upright Storage Tanks, except
where modified in this specification.
b. Service: Chemical storage tanks must be suited for the following operating
conditions:
1) Chemical Stored: Sodium hypochlorite
a) Concentration: 9% - 15% maximum
b) Resin: XLPE with oxidation resistant system (OR-1000)
c) Fitting Material: PVC, Schedule 80
d) Gasket Material: VITON
e) Bolt Material: Titanium (stainless not allowed)
f) Approximate specific gravity for chemical: 1.2
g) Specific gravity rating for the primary tank: 1.9
h) Specific gravity rating for the secondary tank: 1.65
i) Tank design:
i: Safe-Tank – primary and secondary containment
ii: IMFO (Integrally Molded Flanged Outlet) Tank to allow thorough -drainage
iii: Black color – UV Resilient - or insulation with mastic coating specified in
outdoor installation to assist in preventing chemical degradation
iv: Flexible connectors to assist in preventing pump vibration stress damage
v: B.O.S.S. fittings (by manufacturer) are specified
vi: Tank pad (PPC IMFO) must be provided by the manufacturer
vii: Safe-surge manway cover specified
viii: Vent design: Exceed the largest fill or discharge pipe by 1-inch [25 mm]
minimum
2) Chemical Stored: Hydrochloric acid (aka Muriatic acid)
a) Concentration: <35%
b) Resin: XLPE with oxidation resistant system (OR-1000)
c) Fitting Material: PVC, Schedule 80
d) Gasket Material: EPDM (ethylene propylene diene monomer) or VITON
e) Bolt Material: Titanium (stainless not allowed), Alloy C-276
f) Approximate specific gravity: 1.16
g) Specific gravity rating for the primary tank: 1.9
h) Specific gravity rating for the secondary tank: 1.65
i) Tank design (mandatory):
i: Safe-Tank - primary and secondary containment
ii: IMFO tank to allow thorough -drainage
d. Performance: Minimum usage 3.0 lb./day; rated for up to a continuous CO2 gas
delivery of 30 lb./hour; peak flow rate of 50 lb./hour
2. The Basis of Design for the low-pressure bulk CO2 tank: Model 1000 HF, Low-Pressure
Bulk CO2, MVE, Carbo-Systems as provided by Chart, Inc. 800.400.4683;
www.chartindustries.com
3. Minimum required accessories from Chart, Inc. include:
a. Fill gun and flush mount fill box
b. Surface mount fill box
c. CO2 fill hose with a vent hose
d. Piping, valves, gauges, drain ports per the manufacturer
C. BELOW-GRADE CHEMICAL TANKS
1. General
a. Below-grade chemical tanks must be rotationally molded high-density cross-linked
polyethylene, one-piece seamless construction, cylindrical in cross-section, vertical in
axis, intact with piping inlets and outlets, drains, overflows, and restraint systems.
b. Each tank must have a self-containment / double wall tank system.
c. Tanks must be marked to identify the manufacturer, date of manufacture and serial
number.
D. COLLECTOR / SURGE / RESERVOIR TANK REQUIREMENTS
1. General:
a. Fiberglass Ladders: The tank must be equipped with an integral fiberglass ladder with
extendable hand-hold safety provisions.
b. Leak-proof Requirements: The tank must be manufacturer-certified as waterproof
and leak proof.
c. Socket Geometry: Standard ANSI geometry. Unless otherwise specified herein, Type
2 (Sch. 80 PVC) socket fittings must be stub-mounted with a maximum fitting
protrusion from the tank surface of 3-inches [75 mm].
d. Piping: Provide the overflow piping, specified modulating diversion valves, foot
valves, isolation and variable valves, tank level sensors, water fill sensors, water-
pressure testing assemblies, & pipe supports as identified within the Drawings.
e. Top Lip Requirements: Include provisions to mount a collar to maintain the upper
part of the surge tank at 6-inches [150 mm] above the highest water elevation.
2. Below-Grade Fiberglass Tank:
a. Construction: Reinforced fiberglass unless indicated to be concrete in the Drawings.
1) Reinforced Fiberglass Construction: Base construction to be wood or steel
reinforcing (as required for support).
2) Reinforcing members must be located on the outside surfaces of the tank and be
glassed over to affirm no reinforcing member surfaces are exposed.
3) Internal ribbing, braces, or gussets may be used to achieve stability at the
discretion of the manufacturing fabricator; however, internal gussets or ribbing
must be limited to that which allows at least 95% of the nominal tank volume to
be achieved.
4) External gussets may be used to increase stiffness and stability; however, gussets
must not protrude more than 4-inches [100 mm] from the tank surface
dimensions and must not interfere with access to flange or NPT connections.
5) Specified Type 2, Sch. 80 PVC fittings must be factory installed. No field-installed
fittings are permitted.
6) Mounting Provisions: Design tank to mount on a concrete ballast pad at its invert
elevation. Ballast pad to be certified to provide sufficient resistance to suspected
hydrostatic uplift pressures assuming an empty tank and groundwater to be
within 12-inches [305 mm] of the uppermost surface elevation.
a) Place a minimum of one (1) cubic yard of 3,500 psi [24.13 mPa] concrete for
every 200 gallons [0.75 m3] of tank capacity around each tank to resist
hydrostatic uplift pressures. The reinforced-foundation must extend 3-ft [0.91
m] beyond the exterior vertical walls of the tank.
b) Provide structural anchors affixed and integral to the tank capable of fastening
the tank to the concrete foundation per the manufacturer’s instructions and
requirements.
7) Each collector, reservoir, and surge tank(s) must be equipped & provided (by the
manufacturer) with Sch. 80 PVC water-pressure test assemblies consisting of 2-
feet [600 mm] of pipe, slip socket cap, pressure gauge, and a hose bibb on each
pipe penetration into the tank.
8) Lifting Provisions: Provide lifting features to facilitate hoisting. The tank must
accommodate lifting without permanent deformation of any part or surface.
9) Shipping Requirements: Before shipping, cap or plug tanks. Prepare the tank for
shipping with no external pressures that may affect the integrity of the tank or
accessories.
10) Provide the specific valves indicated on Drawings.
b. The Basis of Design:
1) AquaWorx, 10450 66th St N., Pinellas Park, FL 33782, 888.426.8851,
www.aquaworxusa.com
3. Below-Grade Concrete Tanks
a. If a reinforced concrete tank is scheduled, construct the concrete tank per the
Drawings and These Specifications.
b. Xypex water-proof admix C-500-NF is required in its reinforced, waterproof concrete.
E. CHEMICAL CABINETS
1. Chemical cabinets must be lockable, well-vented, equipped with a light assembly (rated
for corrosive locations), and large enough to contain the designated chemicals.
2. Cabinets must have a UV-resistant exterior coating.
3. A weatherproof sign / label must be placed on the exterior of the enclosure to signify
the chemical contents and the maximum chemical storage capacity
2.14 CONTROLS & INSTRUMENTATION – FLOW & PRESSURE
A. GENERAL
1. Gauges must have a minimum 2-inches [50 mm] diameter dial face and be readable
from 12-feet [3.5 m].
c. The same manufacturer must fabricate the level sensor, level fill controls, and fill
valving manifold.
2. The sensor may be a single unit with different outputs that correspond to different
water levels or a set of discrete sensors that are each placed at the water levels of
interest. Refer to the Drawings and Equipment Schedule.
3. The Water Level Control Panel must be those specified in Equipment Schedule.
4. The Water Level Control Panel must typically monitor the water level at three set points,
listed from highest to lowest:
a. High-High set point – when the water level is below this elevation for a minute or
more, and all pumps are off, the fill valve is opened for a short period of time.
b. High set point – when the pumps are on, and the water level is below this elevation
for longer than a minute; the fill valve is opened until this set point senses that the
water elevation is above it for longer than a minute. If a static line is available, a
single sensor installed on that line may turn the fill valve on and off, regardless of if
the pumps are on and off, and this may replace the High and High-High sensor
described here.
c. Low set point: When the water level is below this elevation for longer than a minute,
and the fill-valve is presumably already in an open position, all pumps and
underwater lights must be de-activated (shut down) to prevent their operation and
damage when operating without sufficient water being present.
1) If there is a dynamic draw-down on the tank, the water level will increase after
the pumps are deactivated. For this reason, this low set point sensor cannot be
used to re-activate the operation of the pumps and lights.
2) Instead, the pumps and lights are permitted to re-activate their operation when
the water elevation is located above all designated set points for longer than one
minute.
d. Refer to the Drawings for additional level set-points required.
L. INDUSTRIAL LIQUID FLOW SWITCH
1. Operation: This control is an independently mounted water flow sensing device that
makes or breaks an electrical circuit when the water flow stops or starts.
2. Electrical enclosure rating:
a. NEMA X for outdoor
b. NEMA 1 for indoor (totally enclosed with no corrosive fumes)
3. Maximum Velocity: 10-feet/sec [3M/sec]
4. Pipe connection size: 1.25-inches [30 mm] NPT
5. The Basis of Design:
a. McDonnell & Miller (an ITT company), 8200 N. Austin Ave., Morton Grove, IL 60053,
www.mcdonnellmiller.com
1) Model FS7-4 for pipe sizes: 1.5-inches to 16-inches [40 mm to 400 mm]
2) Model FS7-4L for pipe sizes: 20-inches to 36-inches [500 mm to 900 mm]
2.15 CHEMICAL
A. GENERAL
1. Chemical controllers, feeders, and pumps must meet the requirements and carry the
product certifications for NSF Standard 50.
2. Critical: The use of Sulphuric Acid is prohibited.
B. CHEMICAL CONTROLLERS
1. General
a. The integrated equipment room control system must provide continuous monitoring
and command of sanitizers (standard ORP probe or the Cl/Br amperometric probe)
oxidizers, pH, temperature, system flow rate monitoring for each return line, flow
rate monitoring for the heater piping, chemical inventory levels, surge tank water
levels, MFV control, system pressures, and water chemistry balance calculations.
b. The Basis of Design: BECSys5 by BECS Technology. Manufacturer Representative:
CES, 2 Jupiter Park Lane, Suite 1, Jupiter, FL 33458, USA; 800.940.1557;
WWW.CESWaterQuality.com
2. Controller
a. The controller must have 120 VAC; <1A fused input and must come in a NEMA 4X
polycarbonate enclosure.
b. The controller must allow assignment of primary alarm, equipment room control,
and be equipped as follows:
1) 4 integral 3A solid-state relay outputs
2) 5 integral 3A powered mechanical relays outputs
3) 15 - 3A solid state or mechanical relays
c. The controller must carry UL 508, (CSA) C22.2 Number 205- M1983, FCC part 15
subpart B product certifications.
3. Equipment room control must perform the following functions:
a. Main recirculation pump
1) Off- surge tank water low-level set point
2) Off- strainer high vacuum set point
3) On/off- operation
4) On/off- energy saving mode (24 hr., 7-day function)
5) On/ off- emergency shutdown
b. Water Chemistry Control
1) Continuously monitor and power pH, ORP, & Cl/Br ppm
a) Selectable control of sanitizer through ORP or amperometric ppm
2) Selectable on/off feed or time-based proportional feed
a) Time-based proportional feed cycle time will vary based upon the variance of
measurement to setpoint
b) Proportional band of 0 to 2.0 pH units, 0 to 100 mV, 0 to 2 ppm [0 to 2 mg/L]
with an increased offset from set point causing increased feed system
operation
c) Regulate the output of the chemical feed system from 10% to 100% of
capacity
d) Sanitizer min/ max residual selectable for non-primary control method (i.e.
ORP control can have min/ max amperometric ppm value)
3) Feed duration alarm circuit must disable appropriate feed and activate an alarm
circuit
a) Sensor failure
b) Chemical feed malfunction
c) Low chemical feed inventory
d) Overfeed time (programmable from 0 to 18 hrs., 1-minute resolution)
c. Liquid Level Alarms
1) Surge tank low-level set point to disable recirculation pump
2) Surge tank low-level set point to initiate autofill solenoid
3) pH chemical inventory low-level set point
4) Sanitizer chemical inventory low-level set point
d. Flow Monitoring
1) Paddlewheel flow sensor
2) Flow rate, gpm
3) Flow volume totalizer
4) For each return piping system
5) For the heater piping
6) For each water feature & weir supply pump
e. Heater Control
1) Temperature control, heater on/off
2) Energy saving mode, selected on/off set-times, and secondary temperature set-
point
f. Energy Conservation Mode
1) Disable mechanical and chemical functions during programmed conservation
cycle
2) Periodically monitor and satisfy operational requirement based on a programmed
time
4. Control Displays
a. The display must be a backlit LCD with 12x40 alpha/ numeric, graphical characters
that will continuously display information related to the following:
1) pH: 0.0 to 14.0, 0.1 or 0.01 resolution (programmable)
2) ORP: -1000 to 1000 mV, 1 mV resolution
3) PPM: 0 to 20 ppm [0 to 20 mg/L] 0.1 or 0.01 resolution (programmable)
4) Temperature: 32-212°F, 1°F resolution; 0-100°C, 1°C resolution
5) Flow rate: 0-8800 gpm, 0.1 gpm resolution; 0-33265 liter/min, 0.1-liter resolution
6) Flow volume: 999 trillion gallons, 1-gallon resolution; 999 trillion liters, 1-liter
resolution
7) Pressure: programmable range psi, kPa
8) Vacuum: 0 to 31 inches/ Hg, 0 to 787 mm/ Hg
9) Surge tank: programmable range 0.01 feet, 0.01 m
10) Chemical Inventory: programmable range 0.1 feet, 0.1 m
11) Heater set point & alternate heater set point (4 Event 28-day timer)
12) Alternate ORP control set point (4 Event 28-day timer)
13) Cl/ Br booster ORP or ppm feed points with a separate trigger set points
b. Up to six phone numbers can be selected for the paging of specific alarms attached
to each phone number.
c. Provide BECSys for Windows based remote operation software with a graphical
display, for interactive connection and direct connect capability to a PC with the
controller. Operational data logs, graphs and event calendars must be included with
the software.
10. Sensors
a. The controller must have four (4) standard sensors and seven (7) additional sensors.
Although some sensors are listed as “additional” by the manufacturer, they are
specified for this project and must be provided by the installer on this project for all
pools.
b. Standard Sensors:
1) The standard pH and ORP sensors must come with a Ryton body and inorganic
electrolyte gel.
2) The standard temperature sensor will be a 2 wire, Zener diode temperature
probe.
3) The pressure sensor must consist of a compound pressure/ vacuum gauge
manufactured in stainless steel, 2.5-inches [63 mm] diameter, liquid filled with an
operating pressure range of 0 to 60 psi [0 to 413.7 kPa] and vacuum of 0 to 30-
inches/ Hg. [0 to 760 mm/Hg.]
c. Additional Required Sensors
1) Flow Sensor: Provide a measurement of pool circulation flow rate utilizing a self-
powered 4-20 ma paddle wheel flow sensor equipped with a minimum of 25 feet
[7.5 m] cable and saddle.
2) Amperometric Sensor
a) The Free Chlorine Sensor must be an amperometric probe system with a
measuring range of 0.05 to 20 ppm [0.05 to 20 mg/L] with an entirely
selectable scale and a temperature range of 36°-113° F [2°-45° C].
b) The amperometric probe must come with a PVC body, replaceable PTFE
membrane and electrolyte, gold cathode, and silver/ silver chloride anode.
3) Pressure Transducers:
a) Provide a measurement of influent/ effluent filter system pressures utilizing
transducers.
b) The transducers may have an operating range from 0 to 20 psi [0 to 137.9 kPa]
through 0 to 100 psi [0 to 689.5 kPa] with an output of 4 to 20 mA. The
transducers must have a <+/- 2% span max @ 77° F [25° C] which includes
linearity, hysteresis, and repeatability, 0.25% static error band and 1.5%
typical thermal error band.
c) The wetted components of the transducer must be stainless steel with
plumbing connections of 0.125-inch [3 mm].
4) Vacuum Transducer:
a) Provide a measurement of recirculation pump vacuum utilizing a transducer.
2) The ChlorKing® NEX-GEN chlorine generator must re-circulate the swimming pool
water through the production tank to re-use any salt in the swimming pool.
3) The ChlorKing® NEX-GEN chlorine generator must not require a water softener.
4) The ChlorKing® NEX-GEN system will produce from 5 lbs [2.27 kg] to 40 lbs [18.14
kg] per day (model specific) of equivalent chlorine as a solution of sodium
hypochlorite.
5) The ChlorKing® NEX-GEN system will control the pH of the chlorine being
manufactured at a 7.0 – 7.5 range within the production tank. This feature is
mandatory without exception.
c. MODELS AVAILABLE:
1) ChlorKing® Model: Lbs/Day Production Neutral pH Chlorine?
2) NEX-GEN 5 5 No
3) NEX-GEN 7.5 7.5 No
4) NEX-GEN 10 10 No
5) NEX-GEN 20 20 No
6) NEX-GEN 40 40 No
d. The ChlorKing® NEX-GEN system requires:
1) salt concentration in the production tank of 5000 ppm.
a) No salt is added to the pool (salt is added only to the production tank)
e. Chlorine delivery to the pool recirculation is controlled by an electrical diaphragm
metering pump or venture distribution system.
f. Flow through the ChlorKing® NEX-GEN cell is adjustable to meet production
requirements. Flow switches are included as safety devices.
g. The ChlorKing® NEX-GEN system must include a hydrogen dilution blower to remove
hydrogen from the production tank safely.
1) Hydrogen must be vented from the production tank using the supplied ventilation
port on the top of the production tank at the time of field installation.
2) The ChlorKing® NEX-GEN system will not allow chlorine production if the
hydrogen dilution blower is not active and no air movement is detected.
h. The ChlorKing® NEX-GEN power supply is comprised of the following components:
1) Power Supply Dimensions: W: 16.5-inches L: 2.5-inches
2) Transformer Dimensions: W: 10-inches L: 17-inches
i. The ChlorKing® NEX-GEN Pump must be mounted to the floor and requires field
connection.
j. The ChlorKing® NEX-GEN system must be capable of satisfactory performance when
installed as per the manufacturer’s recommendations (reference the ChlorKing®
NEX-GEN installation manual).
k. The Basis of Design: Manufacturer: ChlorKing®, www.chlorking.com; Manufacturer
Representative: CES, 2 Jupiter Park Lane, Suite 1, Jupiter, FL 33458, USA;
800.940.1557; 800.536.8180 WWW.CESWaterQuality.com
E. CHLORINATION SYSTEMS
1. Accu-Tab Chemical System
Model 1030 1-inch [25 mm] NPT 10 GPM [37 L/min] specified
Model 3500 2-inches [50 mm] NPT 60 GPM [227 L/min] specified
b. Inlet solenoid valve. Opens and closes on command when the system receives a
signal. Coordinate required voltage.
c. Flow meter: A rotameter flow meter, measuring the flow of the water eroding
stream to the chlorinator.
d. Inlet control valve: PVC gate valve mounted in line with the flow meter allows the
operator to adjust the flow of the water-dissolving stream.
e. Solution tank. PowerBase 3500 made of HDPE, others made of PVC. Capacities (Refer
to the Drawings for the model specified)
f. Float valve. Made from Schedule 80 PVC and 316L stainless steel to meter tablet by-
pass flow. The float valve opens or closes to maintain a level in the solution tank.
g. High-level Switch: Prevents the solution tank from overflowing, opens the circuit to
the solenoid valve, causing the closing of the valve. Not applicable to model 1030.
h. Solution delivery pump: Single-stage centrifugal pump for systems with pressures up
to 20 psi [137.9 kPa]. (For systems requiring discharge pressure greater than 20 psi
[137.9 kPa], a custom selected pump must be necessary.)
i. Discharge check valve: PVC swing check valve.
j. Outlet connection.
a. The Accu-Tab tablets must have a maximum pH of 10.5. Alternate chemicals must
comply with this pH and be specifically approved for use in this chlorine feeder. Use
of other tablets will void NSF certification
b. DANGER: DO NOT MIX CHEMICALS! The PowerBase model chlorinator systems are
designed for use with Axiall Corp. approved tablets only. Do not use Cal-Hypo tablets
with stabilized chlorine or bromine products, or other sanitizing chemicals. Fire or
explosion could result.
F. CHEMICAL TUBING
1. Chemical tubing suitability must be rated as “GOOD” as it pertains to its rating a
chemical compatibility rating chart suitability for accommodating any specific chemical
required.
2. The chemical tubing diameter must be no less than 0.375-inch [10mm] or as required by
the chemical feeder manufacturer.
3. Outdoor-located (or exposed to UV rays) tubing must be rated as “UV black
suction/discharge chemical tubing;” pressure rated at 45 PSI @ 73-deg F.
a. Exception: When used indoors and not exposed to any UV, Tygon B-44-3 model
AAB00029 tubing may be used.
4. The following chart must be used as a guide in selecting chemical tubing:
Chemical Required Recommended Tubing UV Properties
Material at 70º F [21º C] (when exposed to
UV or located
outdoors)
Muriatic Acid Tygon Chemical®; Viton®; UV Black
(maximum: 20 percent Teflon® PTFE
Baume° (a 31.45% diluted
form of Hydrochloric Acid)
Sodium Hypochlorite, >5% Silicone; Tygon Chemical®; UV Black
Viton®; Teflon® PTFE
3. Electrical equipment and installations, including the grounding of the metal material,
are to meet or exceed the National Electrical Code (NEC) and conform to the National
Fire Protection Association (NFPA) 70.
a. Provide enclosures to include a conductive back panel for component mounting and
heat dissipation
4. All Electrical enclosures provided must include adequate protection against dust and
water:
a. If located indoors within a conditioned space (not subject to rain, sleet, snow, a
corrosive atmosphere, or falling / splashing water droplets), the enclosure must be
connectors, IP-54 or better [or NEMA equal].
b. If located outdoors or in unconditioned space, the enclosure must be IP-55 or better
[or NEMA equal].
5. All electrical enclosures that are exposed to corrosive / corrosion-causing fumes, or
unconditioned air within 1 mile of a saltwater body of water, must be made of stainless
steel, plastic, or fiberglass.
6. Electrical components must be UL Listed or ETL Listed, by an equivalent certifying
agency, and NEC compliant.
7. Maintain a minimum, unobstructed clearance of 48 in [1.22 m] in front of panel boards,
motor starters, VFD's, LED power supplies, lighting control panels, transformers, control
panels, lighting panels, and MCC's.
8. The cabling, conductors, and wiring located in under-deck, underground, underwater
conduits, & underwater junction boxes must comply with wet-rated requirements of
NEC Article 300.50 (Underground & Underwater Installations) and NEC 310.10 (Wet
Locations).
a. Note: Under-Deck cabling, conductors, conduits, & wiring must be manufacturer-
rated for Underground, Underwater, and Wet locations
9. If equipment componentry is installed with noncompliant metallic parts, the item will be
considered defective and must be replaced with specified components and hardware at
no additional costs for the Owner.
B. COMPLETE BUILD SCENARIO
1. Refer to the Designated Specialty Electrical Engineer’s Documents or those of the
Project Electrical Engineer
2. Electrical power systems
a. Such power systems must include but not be limited to:
1) Panels, circuit breakers, VFD's, magnetic motor starters, relays, overload heaters,
related transformers, service disconnects, safety cut-off switches, deck
receptacles, bonding, earthing, grounding, underwater-rated cabling, rigid &
flexible conduits, and other similar systems.
3. Electrical control panel systems
a. Such control systems must include but not be limited to:
1) Controls system, HMI, control wiring circuitry, connectors, relays, timing switches
and sequencers, underwater/dry/exposed LED lights, lighting control panel
system (for LED operation, LED color changing, operator LED color choices, and
custom LED color selections), power supplies, related transformers, service
disconnects, safety cut-off switches, auto fill, wind sensor systems, deck
receptacles, bonding, earthing, grounding, underwater-rated cabling, rigid &
flexible conduits, and other similar systems.
a) The contractor is responsible for providing the entire control panel system(s)
and the lighting control panel system(s) in their entirety.
b) Specialized lighting control panels for automated LED lighting, LED color
selections, & nozzles systems must be in precise compliance with the logic and
protocols of the manufacturer / distributor of the automated LED lighting,
nozzle, auto fill, & wind sensor controls, programming, and sequencing.
c) Specialized submersible pump circuitry, VFD’s, and Industrial Ground Fault
Circuit Interrupters.
d) Although the Drawings may graphically indicate a lighting control panel
system, the manufacturer and fabricator of the lighting control panel must
determine the final quantity of enclosures required to accommodate all the
lighting controls. All individual lighting control panels must comprise and
equal the lighting control panel system.
i: The same holds true for the Control Panel System.
ii: Each Control Panel System may consist of multiple panels and enclosures
as determined by the panel fabricator.
2) Filter pump(s) electrical controls, interlocks, and safety systems on UV sterilizers,
chemical addition systems, gauge and metering systems, and heaters. The sub-
systems must not be operable unless the filter system is running and delivering
filtered water to the Pool or water feature.
a) Low pool water shutdown interlock to shut down and deactivate the system in
the event of an emergency low water condition.
3) Such electrical interlocks and similar safety systems as may be required by NEC,
local building codes, governmental regulations, and these Contract Documents
(Drawings & Technical Specifications).
4. Control Panel System (CPS) Performance Requirements
a. General:
1) The CPS must include all functions necessary to control the filtration equipment
and feature systems associated with the aquatic features of the project.
2) The CPS must be housed in stainless steel NEMA 4X enclosures and adhere to the
UL508A and NEC Article 680 standards.
a) Exception: As indicated otherwise within this section.
3) The CPS must be provided in a panel(s) configuration that will allow for its
installation in the location as identified in the design documentation.
4) The panel(s) plan and elevation view layout with sizing to be provided for review
and approval.
5) The interface must include a user-friendly industrial rated color touch screen
(HMI) controlled via PLC.
6) The CPS must include a 24-hour programmable time clock for days/hours
operation with independent timeframe functionality for filtration and feature
systems to allow for variable operating hours by the operator.
7) The CPS must include monitoring of all sensor devices.
8) Alarms and overall systems status must be displayed, acknowledged and where
applicable influenced via this control system.
9) The hardware selection and its layout must facilitate ease of maintenance and be
user-friendly.
10) The CPS must include remote access capabilities through the internet/web
interface.
11) The CPS must have the master power disconnect to deactivate all supply voltage
into the panel for safety troubleshooting.
12) The CPS must include an AC-DC Power Supply for the components that require
that type of Voltage.
13) All fittings and adapters connected to the CPS must be Liquid-Tight.
14) All conductor/wiring splice connectors must be of the Lever-Actuated, Cage-
Clamp with side-entry
15) All wiring within the CPS must be performed, grounded/bonded in accordance
with NEC compliance, and manufacturer's instruction manuals.
b. Typical Pump Systems
1) The CPS must include monitoring and controlling the pump(s) on/off/fault
function.
2) The flow switch(s) must include proof of flow to the CPS which in turn must cease
pump(s) function through connection to the VFD(s) if no flow is detected.
3) During pump(s) startup the CPS must provide for a delay of 2 minutes for proper
pump ramp-up prior to flow switch activation.
4) The CPS must include monitoring of the pressure sensor(s) readings upstream and
downstream of each pump(s).
5) The CPS must include monitoring of flow sensor(s) readings and provide a signal
to VFD(s) for calibration of desired flow rates.
c. Typical Filtration Systems
1) For automated-backwash or bump-style filters, the CPS must include monitoring
of the pressure sensor(s) readings upstream and downstream of the filter(s).
2) For automated-backwash or bump-style filters, the CPS must include monitoring
of filter(s) on/off/fault function.
3) The CPS must include monitoring of the filter control panel(s) to ascertain pre-
coat & backwash cycles as well as to maintain proper flow rates during non-
filtration cycles (if required).
d. Typical Heater Systems
1) For heaters greater than 500 kBtu/hr, the CPS must include monitoring of on/off
function.
2) For heaters that are 500 kBtu/hr or higher, the CPS must include the ability to set
a goal temperature and monitor the pool temperature, using either Modbus or 0-
10V analog input and output signals.
3) The CPS must include an electrical interlock between the pump(s) and heater(s) to
ensure all heater operations cease when the pump is not functioning (if the
heater controller does not have built-in protection to stop operation when no
water flow or a high temperature reading in the system).
e. Typical Chemical Control Systems
1) The CPS must include monitoring of the chemical controller on/off function. The
chemical controller includes a separate monitoring system where the owner will
be able to monitor operation and chemical data.
2) The CPS must include an electrical interlock between the filter/feature pump(s)
and chemical feed system(s) to prevent chemicals from being injected into a pipe
that has no flow.
f. Typical Potable Water Fill Systems
1) The CPS must include monitoring on/off function.
2) The CPS must include monitoring and controlling associated level sensor(s) &
control valve(s).
g. Typical Underwater Lighting Systems
1) The CPS must include monitoring on/off function.
2) The CPS must include days/hours of operation control/photocell or both on
underwater lighting circuits.
3) The CPS must include complete controls for LED on/off/auto operation, color
changing, operator color choices, and pre-selection of colors or custom color
selections.
5. Grounding and Bonding of components are inclusive and must be provided within the
Complete Build Scenario.
C. BONDING, EARTHING, & GROUNDING
1. Refer to the Designated Specialty Electrical Engineer's Documents.
2. Each nozzle, LED light, and specialty metallic component must be equipped with
grounding lugs or capable of being grounded (fabricated from the same material as the
body to which it is attached), bonded, earthed, and grounded in accordance with these
Specifications, the Drawings, and the requirements of the manufacturer. An UL / ETL
Listing / NEC (or an equivalency) certification is required.
3. If the grounding lugs are not provided by the manufacturer, then the Contractor must
have the ultimate responsibility for providing the necessary grounding lugs.
a. The grounding lug must accommodate a #8 solid, copper conductor (either bare or
insulated) per the requirements of NEC 250.8
D. CIRCUIT BREAKER PANELBOARDS
1. Refer to the Designated Specialty Electrical Engineer's Documents for all circuit breaker
panelboards & enclosures.
2. Provide bottom feed feature unless otherwise noted in the Drawings.
3. The recommended Basis of Design:
a. Crouse Hinds model # XLPD
b. Square-D (as equivalent to the above)
c. Westinghouse (as equivalent to the above)
c. Size in accordance with NEC Table 310-16, rated at 75 Degrees C., operating at a
maximum ambient temperature of 122 Deg. F. [50 Deg. C.]
d. Be of a type listed for use in wet locations
1) CAT 5E wet-rated cables must be: Mohawk, “VersaLAN CMR/CMX” - or equal
2) Encase all insulated conductors in a waterproof conduit.
e. DMX cable must be TMB ProAqua cable model PCAQ224UL**
1) Basis of Design: TMB ProAqua Submersible Cables; 527 Park Avenue
San Fernando, CA 91340, USA;+1.818.899.8818; WWW.TMB.COM
6. Provide underwater lights with 4 feet [1.22 m] of excess electrical cord stored in the
light’s wet niche. The conductors must be able to be removed for servicing.
7. The interior of conduits, enclosures, or raceways installed under-deck, underwater, and
underground must be considered a wet location.
a. Insulated conductors and cables installed in these conduits, enclosures, or raceways
in under-deck, underwater, and underground installations must be listed for use in
wet locations and must comply with NEC 310.10.
b. Connections or splices in an under-deck, underwater, and underground installation
must be approved for wet locations.
c. Cables & conductors located underground must be wet/submersible rated and
capable of water chemistry containing mild chlorine (up to 5 ppm) and pH range: 6 to
9.
8. Splicing Connectors:
a. Splicing connectors in junction boxes and control panels shall utilize Cage-Clamp with
spring pressure connection technology via lever actuators.
1) Critical: Wire-Nut connector-types are disallowed and not permissible on this
project.
b. Each device must be capable of accommodating solid conductors, stranded
conductors, and fine-stranded conductors.
c. Provide manufacturer-approved mounting adapters as needed for conductor
management.
d. Basis of Design:
1) Series 222-xxx for splicing connectors
2) Series 773-xxx Push-Fit for grounding and bonding connectors
3) WAGO Corporation; N120w19129 Freistadt Rd, Germantown, WI 53022,
Phone: +1.888.828.4592; Email: info.us@wago.com | Web: www.wago.com
S. VARIABLE FREQUENCY DRIVES
1. Refer to the Designated Specialty Electrical Engineer's Documents.
2. Variable Frequency Drive (VFD) inverter units must be provided for each 3-phase pump
motor as listed on the Drawings.
3. VFD must be capable of interfacing with the Defender RMF controller
4. VFD must be a six-pulse input design.
5. VFDs must be solid state, with a Pulse Width Modulated (PWM) output utilizing current
IGBT inverter technology and voltage vector control of the output PWM waveform and
must output a waveform that closely approximates a sine wave.
a. Option for Single Phase Input: The VFD must convert incoming fixed frequency
single-phase AC power into a variable frequency and voltage for controlling the
speed of three-phase AC induction motors. The VFD must be UL-listed for Single
Phase operation. De-rating the VFD for operation on other than UL-labeled voltages
must not be acceptable.
6. Equip VFD with a bypass.
a. Bypass option must send the motor to bypass mode based on an accessible door-
mounted selector or based on the drive’s programmable relay. A bypass pilot light
must provide an indication of the bypass mode.
b. The bypass mode must provide overload protection.
c. Contactors/Relays must be electrically and mechanically interlocked.
d. An essential services mode must send the motor to bypass regardless of the selected
mode.
e. The bypass enclosure must be equipped with a circuit breaker/disconnect switch.
7. VFD must utilize VVCPLUS, an output voltage vector switching algorithm, or equivalent,
in both variable and constant torque modes.
a. VVCPLUS provides rated RMS primary voltage from the VFD.
1) VFD’s that cannot produce rated RMS fundamental, output voltage or require the
input voltage to be increased above motor nameplate value to achieve rated RMS
primary output voltage is not acceptable.
2) VFD’s that utilize Sine-Coded PWM or Look-up tables must not be acceptable.
8. Provide an Automatic Energy Optimization (AEO) selection feature must be provided in
the VFD.
a. This feature must enhance motor magnetization voltage and dynamically adjust
output voltage in response to load, independent of speed.
b. Output voltage adjustment based on frequency alone is not acceptable for single
motor VT configurations.
9. Provide an Automatic Motor Adaptation (AMA) function to measure motor stator
resistance and reactance.
a. It must not be necessary to spin the motor shaft or decouple the motor from the
load to accomplish this optimization.
b. Parameters for motor resistance and motor reactance must be user-programmable.
10. Provide a Run Permissive Circuit to accept a “system ready” signal ensuring the VFD
does not start until isolation valves, seal water pumps, and other types of auxiliary
equipment are in the proper state for VFD operation.
a. The Run Permissive Circuit can send an output signal as a start command to actuate
external equipment before allowing the VFD to start.
11. Green Drive VFDs must be factory programmed to meet specified performance
requirements:
12. Programming must include but must not be limited to filter pump, remote start/stop
requirements, run confirm requirements and PID loop requirements.
13. VFDs and options must be UL, CUL, and CE-labeled as a component.
14. Harmonic Distortion Control:
a. The VFD must provide internal DC link reactors to minimize power line harmonics
and to provide near unity power factor.
b. DC Link reactor must be installed, so that power fluctuations to the DC Capacitors are
reduced to increase Capacitor life.
c. VFDs without a DC link reactor must provide a 05 percent impedance line side
reactor and spare capacitors.
15. Performance Requirements:
a. Input voltage 200-240, 380-480, 575-600 VAC +/- 10%, 3-phase, 48-63 Hz.
b. Voltage tolerance + 10% or – 15% of specified line voltage.
c. Output Frequency 0 to 300 Hz. Operation above 60 Hz must require programming
changes to prevent negligent high-speed operation.
d. Environmental operating conditions:
e. 14-deg F. to 122-deg F. [-10-deg C. to 50-deg C]
f. 0 to 3,280.8 feet [0 to 1000 m] above sea level
16. VFD must be wired into the Defender RMF controller for on/off and run confirm
functions.
17. The VFD must be a Green Drive series.
18. Provide VFD’s with the following specified properties:
a. A Shorting Contactor, Isolation Contactor, and Inverter Contactor
b. Overload Relay
c. Thermal overload protection
d. Voltage and current surge limitation via circuit breakers and fuses
e. Integrated hand/off/auto control via the Digital Keypad
f. Manual bypass for easy, non-automated, Programmable Soft-Start operation and
Ramp-Up time periods
g. Load Inductors and Interfacing Controls consisting of Digital Keypad mounted on the
front of the specified NEMA Enclosure or as indicated on the Drawings.
h. Pilot Lights (by-pass-on, power-on, and drive-on)
i. Control wiring interconnectivity between the VFD and RMF to verify proper
communications with automatic devices (filtration controls, chemical controller,
chemical controls, pumping controls, UV sanitizers, etc. Include hard contact
terminals (to distribute 120V Control Power)
j. Pre-installed provisions for a bolt-on direct connect cooling unit in the enclosure
k. Continuous display of operating parameters of the motor (Hz, volts, amps)
l. Programmable soft start for reduction of power company demand charges and
reduced water hammer potential
m. Must be interfaced with the RMF controller and flow sensors to provide direct
command of circulation system flow rate for maximum energy savings
n. Interfaces with energy management system via Modbus RTU
o. The control operation of the various VFD’s will activate or de-activate related
chemical feeder’s systems thru a 120-vac coil, VFD control, VFD via RMF hard
contacts, or relays.
p. Each new drive will be fed from a breaker located in either an MCC or Power
Distribution panel.
19. The Basis of Design:
a. Neptune Benson – Allowed for Defender Systems, Filter Pumps, and Feature Pumps
b. Danfoss – Allowed for Defender Systems, Filter Pumps, and Feature Pumps
c. Armstrong Pumps – Allowed for Filter and Feature Pumps only
d. CES – Allowed for Filter and Feature Pumps only
e. Current Systems Inc. – Allowed for the River Flow Thrusters systems
T. INDUSTRIAL GROUND FAULT CIRCUIT INTERRUPTERS
1. General:
a. The Industrial ground fault circuit interrupter(s) must be provided for each
submersible (basin-located) pump assembly.
2. Basic Features
a. The Industrial Ground Fault Circuit Interrupters (GFCIs) are solid state relays that
extend the capabilities of standard GFCIs to the detection of ground leakage currents
in all stages of power conversion equipment, from simple rectifiers to sophisticated
variable frequency drives.
b. Industrial GFCIs must detect both AC and DC ground leakage current. The device
must be available in a range of voltages, load amperages, and options.
c. Industrial GFCI’s must be simple to install and require a minimal amount of
connections.
1) Provide for internal mounting within the Control Panel
d. For grounded and high-resistance grounded systems
e. Voltage options up to 250 VAC
f. Single-phase or three-phase AC systems
g. Works on systems with DC components and systems with variable frequency drives
(VFDs)
h. Included options for adjustable trip level
i. Built-in ON and Alarm indications
j. Test and Rest pushbuttons
k. Digital display showing ground fault current in real-time
l. Must support the manufacturer’s remote communication system
m. Open type (no enclosure) models are recognized components
n. Closed type (in enclosure) models with applicable voltages up to 100 A listed as Class
A devices
3. Manufacturer Certified Applications
a. Industrial ground fault interruption in single- or three-phase AC systems up to 250
VAC
b. Systems with DC components
c. Systems with variable frequency drives (VFDs)
4. 6-mA Trip Level with Inverse Time Curve Required
a. The Industrial GFCI must feature a 6-mA trip level.
1) The unit’s trip in accordance with UL943, the standard for personal protection.
2) The minimum response time is 25-ms at leakage currents of 250-mA and above.
3) No degradation in performance after 1 million cycles
4) Models up to 100 A using system voltages 240 V line-to-line and below are listed
as Class A ground fault circuit interrupters.
5. The Basis of Design: BENDER LifeGuard Series GFCI (Industrial); Bender Inc.
420 Eagleview Blvd. Exton, PA; 800-356-4266 or 610-383-9200; info@bender.org
www.bender.org
2.18 NOT USED
2.19 NOT USED
2.20 VALVES, CHECK VALVES, & OPERATORS
A. GENERAL REQUIREMENTS
1. Valves must be compatible and suitable with mildly chlorinated water typical for pools
and water features as well as saline type water (less than 7,000 ppm) in respects.
a. Internal parts must be removable for inspection and complete replacement without
applying heat or breaking pipe connections.
b. Valve shafts must be Grade 316L stainless steel unless otherwise noted.
c. Valve hardware (bolts, nuts, washers, and misc. metallic components must be
stainless steel, Grade 316L).
d. The shaft seals must be of the V-type and must be replaceable without removal of
the valve from the line or the shaft from the valve.
e. Valve must have round disc design for increased CV, high cycle life, and final sealing.
f. Valve body must have integrally molded body stops and seat relief area to prevent
over-tightening of the mating flanges. Valves must accept flat faced flanges in
accordance with ANSI B16.5 bolt pattern for 150 lb. flanges.
1) Exception:
a) If a liner is utilized, the liner must be 100% seat design fully molded around the
body whereas only the Disc and Seat are wetted parts and feature raised
convex rings on the face and be utilized as the mating flange gaskets.
g. Valve joints must be prepared using flanged connections to accept either wafer style
or lugged butterfly valves.
h. Valves placed in "difficult-to-reach" locations or more than 7 feet [2.13 m] above the
floor elevation must have chain operators or extended valve operators as pre-
approved by This Engineer.
1) Valve handles, and valve operators must be of the same material as the valve
body.
2. Pressure and Temperature Minimum Ratings:
a. Valves must be rated for 150 psig [1135 kPa] pressure ratings at 120° F [48° C]
b. 1/2 inch [12 mm] through 24-inches [600 mm] flanged valves must be pressure rated
to 150 psig [1135 kPa].
3. Valves must be open when turned counter-clockwise.
4. Valves must be certified by NSF International for use in potable water service.
a. Valves must be rated as complying with NSF-50 or NSF-61 (drinking water) standards.
b. Metallic valves (and their handles or operators) must be stainless steel or epoxy-
fused coated (NSF-61 compliant).
5. The maximum water velocity allowed through thermoplastic-type valves must be 5.0 fps
[1.524 mps]. Valves located in positions with water velocities that exceed 5.0 fps [1.524
mps] must be metallic and manufacturer rated for those flow velocities.
a. Exception: This Engineer may consider higher water velocities if those higher water
velocities are certified explicitly as permissible by the valve manufacturer.
6. True-Union connections are mandatory on all butterfly, gate, and globe valves mounted
in self-contained Fiberglass Pre-Assembled filtration, chemical, and pumping pak-type
systems.
7. Valves (and check valves) placed into compressed air systems must individually be rated
for use with compressed air by the manufacturer.
8. Cast Iron valves 3-inches and larger must have an epoxy coated body on interior and
exterior surfaces, ductile iron-nylon II coated disc, one piece 416 stainless steel shaft
with Buna-N, EPDM, or VITON seat minimum, 150 PSI rating Internal components
include EPDM resilient lining, Rilsan coated ductile iron disc and T304 (or better) L
stainless steel shaft.
9. Cast Aluminum valves sized at 2-inches and larger must have an ASTM S12A body,
coated with Rilsan on the interior and exterior surfaces, or an ASTM B26 Class B body
without coating if the valve body is not wetted. Internal components include Buna-N or
EPDM resilient lining and seat. Internal components include EPDM or BUNA-N resilient
lining, a disc made of Rilsan coated ductile iron or uncoated stainless steel, and T304L
stainless steel shaft.
10. Thermoplastic Valves 3 inch and larger must be constructed from PVC Type 1 Cell
Classification 12454 or CPVC type 4 cell classification 23447. Thermoplastic valves must
include PVC disc with solid type 316L stainless steel shaft with Buna-N, EPDM, or VITON
seat pressure rated to 150 psi @ 73 degrees Fahrenheit.
B. APPROVED MATERIALS
1. U-PVC – Conforming to ASTM D1784 Cell Classification 12454 A
2. Polypropylene – Conforming to ASTM D4101 Cell Classification PP0210B67272
3. PVDF – Conforming to ASTM D3222-91A Cell Classification Type II
4. UV Inhibitors: Mandatory for plastic valves and components if located exposed to
sunlight
5. FKM – VITON® Fluorocarbon Rubber (also referred to as VITON)
6. EPDM – Ethylene Propylene Diane Terpolymer Rubber
7. Nitrile – Nitrile Butadiene Rubber
8. Ball valve O-rings must be EPDM or VITON®.
9. Lugs, Operating Nuts, Stem Extensions, Shafts, and Valve Hardware:
a. Stainless steel, in accordance with ASTM-A276, in Grade 316L.
b. Butterfly Valve Disc Assembly: Offset design with entirely isolated Type 316L
stainless steel stem and Type 316L stainless steel hardware.
10. Cast Aluminum housing with Rilsan (nylon) coating
11. Stainless Steel, grade 316L or better (unless otherwise noted in the Drawings)
12. Operator component requirements:
a. Unless noted otherwise, actual lever handles, gear handles, chain components
(wheel, chain, etc.) must be one of the following:
8. PVC and CPVC -1/2 inch [12 mm] through 4-inches [100 mm] globe valves must be
pressure rated to a minimum 80 psi [551 kPa] or higher for water at 73°F [22.8°C]. Sizes
must be rated for full vacuum service 29.9 inch/Hg.
9. The Basis of Design:
a. Spears Y-pattern True-Union PVC Globe Valve, www.spearsmfg.com, 800. 327.6390
J. CHECK VALVES (1.5-INCHES AND LESS)
1. Thermoplastic check valves 1.5-inches [37mm] and less must be True-Union 2000
Industrial Ball Check type manufactured to ASTM F-1970 and materials of construction
from Type 3 (CPVC Type IV), ASTM D-1784 Cell Classification 23447.
a. The check valve design must allow installation in either a horizontal or vertical
position.
b. CPVC 1/2 inch through 1.5-inch ball check valves must be pressure rated to 235 psi at
73°F.
c. Note thermoplastic water velocity limitation as indicated above
2. Suitable for pressure and vacuum service
3. The valve ball must be the only moving part and must unseat to permit flow in one
direction, but seal against its seat to prevent backflow. Minimum 100% shut-off
pressure must not exceed 0.7 psi [4.82 kPa].
4. The valves must have one of the following end-connections: socket-weld with true-
unions on both ends
a. CPVC (Type 3) Flange connectors are required as the Drawings specify.
5. Materials:
a. O-rings and seals must be EPDM or VITON. Seal materials and other elastomers must
be rated for continuous chlorinated water and saline content water service.
b. Valve union nuts must have Buttress threads.
c. Valve seats must be a standard O-ring type.
d. Seal carriers must be Safe-T-Blocked®.
e. Valve components must be replaceable.
f. Components must be assembled with Silicone-Free, Water Soluble Lubricants
g. NSF must list EPDM valves® for use in potable water service.
h. The valve body, ball, and other components must be Type 3.
6. The Basis of Design:
a. Model True Union 2000 Industrial Ball Check Valves as manufactured by Spears
Manufacturing Company, 15853 Olden St., Sylmar, CA 91342 (PO Box 9203, Sylmar,
CA 91392); (818) 364-1611; www.spearsmfg.com
K. CHECK VALVES (2-INCHES AND GREATER)
1. Check valves 2-inches [50 mm], and higher in size must either be a “swing check” type or
the “wafer-style,” torsion spring design.
2. Materials of construction must be Stainless Steel, including body, disc, arm, stem, shaft,
spring, bushing, and seat ring.
3. The disk must seat tightly and secure positive closure to prevent backflow.
4. The valve seat and any other wetted part must be of a material rated for continuous
chlorinated-water service.
a. Valve body must be cast aluminum with Rilsan Coating on all interior and exterior
surfaces.
b. The seat must be EPDM or VITON.
c. The disc must be stainless steel.
d. The shaft and stem must be Grade 316L stainless steel.
e. Hardware (bolts, nuts, washers, and misc. metallic components must be stainless
steel, grade 316L.
8. The electric actuator must consist of a permanent split-capacitor, a reversible-type
electric motor that drives a compound epicyclical gear.
9. Handwheel with a de-clutch lever must be provided so that the handwheel does not
rotate during electrical operations.
10. The valve actuator must have visual, mechanical position indication, readable from 12
feet [3.5 m], showing output shaft and valve position. The unit can mount directly to
butterfly valves without brackets or adapters.
11. The actuator must have an integral terminal strip, which through conduit entries will
secure wiring to power supplies. Cable entry must be by means of two 1-inch [25 mm]
NPT threaded connections. The actuator must be rated for continuous duty and must be
constructed to withstand high shock and vibrations without failure. The actuator must
have a self-locking gear train, which is permanently lubricated at the factory. The
actuator must be fitted with two adjustable factory-calibrated mechanical torque limit
switches of the single-pole, double throw type.
12. The motor must be equipped with overload protection. The actuator housing must be
hard anodized aluminum for extensive environmental protection and be rated to NEMA-
4X standards. The actuator must include mechanical travel stops, which is adjustable to
15 degrees in each direction of the 90-degree rotation. The mechanical travel stops
must be adjusted in the Field to obtain the desired reduced flow when the valve
actuator is energized to a position as closed. The actuator must include two adjustable
travel limit switches with electrically isolated contacts.
13. The electrical motor must be rated for 120VAC, 60 hertz, and single-phase electricity.
The Valve Manufacturer must select the actuator size to provide sufficient closing and
opening torque to rotate the valve 90 degrees in no more than 60 seconds while the
valve is at 100% flow and pressure conditions.
14. Unless otherwise specified, the actuator must be by Dominion or Val-Matic or a pre-
approved equal. www.neptunebenson.com
N. ELECTRIC SOLENOID VALVES
1. Electric solenoid valves must be furnished as a complete assembly by a single source
and be pre-assembled, and factory tested before delivery.
2. The valve must be of the plunger or linear motion type and be rated for 100 psi [689.5
kPa] minimum continuous pressure service at water temperatures not exceeding 125° F
[51° C]. The valve must be suitable for continuous isolation service without leakage
under the conditions specified.
3. Wetted surfaces must be rated for continuous use in mildly chlorinated and saline
content water (associated with saline chlorine generators) typically of pool applications.
4. Materials: Stainless steel or PVC. The valve must have NPT connections in the sizes
specified. The valve body must have an integral top plate for direct flush mounting of an
electric solenoid actuator without the use of brackets or adapters.
5. The electric solenoid actuator must have an integral terminal strip or wire leads, which
through conduit entries will secure wiring to power supplies. Cable entry must be by
means of 0.5 inch [13 mm] NPT threaded connection. The actuator must be rated for
continuously energized duty and must be constructed to withstand high shock and
vibrations without failure.
6. The actuator housing must be rated for extensive environmental protection to at least
NEMA 4X standards unless noted otherwise in the Drawings. The electrical actuator
must be rated for 120VAC, 60 hertz, and single-phase electricity. The actuator size must
be matched to the valve size to provide positive closing and opening while flowing water
at 100% pressure.
7. The valve must be closed when the solenoid is deenergized (and 100% open when the
solenoid is energized). The solenoid valve must be “quick-acting” with a total closure
time not to exceed one (1) second.
8. The selected solenoid valve must be equivalent to or better than ASCO, ASAHI, or
Magnatrol.
O. MODULATING (DIVERSION) FLOAT VALVES
1. Modulating / diversion float valves - vertical must be flanged float valves with double
float and pivoted arms with guides. The entire assembly must be designed and
fabricated for submerged service.
2. Construction must be either stainless steel or PVC/Polypropylene and equipped with
Type 2, Sch. 80 PVC van stone flanges. Floats must be adjusted in the field for the
regular operating water level in the surge tank.
3. Modulating valve units must be equipped with chemical resistant gaskets / seals that
will prevent air intrusion into the pump suction piping.
4. The Basis of Design:
a. Model "Dual-Float" (in the sizes noted within the Drawings) as distributed by
Neptune Benson.
P. BACKWASH VALVES
1. The Basis of Design:
a. 2-inches [50 mm] 100% -port, high-flow, manual backwash multiport valve assembly
suitable for operation with a corresponding Pentair filter tank unit.
1) The valve must have no more than 1.5 psi [10.3 kPa] pressure drop when flowing
100 gpm [379 L/min] of water.
2) The valve must have an unrestricted 2-inches [50 mm] inlet and outlet ports and
allow operator selection of flow direction for various operational modes.
2. The valve must be of substantial Type 3 CPVC body construction. The valve must be
rated for continuous operation to 50 psi [344.7 kPa] operating pressure.
3. Large (more than a 100 GPM [378 LPM] flow rate) automated sand filter systems must
be equipped with the factory-supplied automatic valves.
Q. OTHER SPECIFIED VALVES
1. Unless otherwise specified, the valves must satisfy the applicable general requirements
of the Specifications for the specified duty.
2. Other chemical valves are specified in “Chemical Equipment.”
3. Specified valves are “manual” unless electric, motorized, or pneumatic valves are
explicitly specified within the Drawings.
4. Valves specified for chemical duties must be rated appropriately for peak chemical
concentrations expected after the injection point.
5. Metallic-type valves must be equipped as follows:
a. Factory primed then Fusion Epoxy Coating or approved equal
b. EPDM or VITON Seals
c. Stainless steel stems and shafts
d. Stainless steel fitted
2.21 NOT USED
2.22 NOT USED
2.23 MAINTENANCE, SERVICE, TESTING, & RELATED EQUIPMENT
A. GENERAL
1. Provide commercial-rated equipment.
2. Observe and follow manufacturer’s instructions & recommendations
3. Refer to the Drawings’ Equipment Schedules for exact models specified.
B. MAINTENANCE & SERVICE EQUIPMENT
1. Maintenance handles & poles:
a. 1-piece 1.25-inches O.D. [32 mm] fiberglass handles with quick-change adapters to
connect cleaning equipment
2. Vacuum hose:
a. Heavy-duty rated with integrally molded cuffs
b. 2-inches [50 mm] diameter x 50 feet [15.24 m]
c. Materials contain UV inhibitors
d. Color: White/Black
e. Warranty: 4 years
3. Wall Brush:
a. Heavy-duty firm & non-metallic bristles
b. Curved, 24-inches [610 mm] long
c. Include quick connector for easy adaption to pole
4. Vacuum head:
a. Commercial Flex-O-Vac vacuum head
b. 24-inches [610 mm] wide x 7-inches [178 mm] deep
c. Dual vacuum connectors to a single 2-inches [50 mm] hose connection
C. ROBOTIC AUTOMATIC POOL VACUUM CLEANER
1. Components & Materials
a. Pump’s suction power must be a minimum of 13,208 gallons/hour [50 CuM/hour].
b. Onboard sensors must include a gyroscope, tilt sensors, and infrared proximity
c. Rotating brushes must be PVC or PBC (or a combination of both)
d. Stainless steel outer casing
2. Programming
a. Equipped with multiple pre-programmed cleaning tracking scenarios
b. Includes an eight-function remote control
3. Cleaner Bags
a. Filter bag options must include the following micron choices:
1) 105, 250, or 1,000
4. Ease of maintenance
a. The pump must be accessed, repaired, and maintained on the pool deck without
tools.
5. Data:
a. Cleaner width: 28.7-inches [73 cm]
b. Weight in-water / out of water: 8.81 lbs. [4 kG]
c. Trolley: St. Steel with cable reel
d. Power: 120/220 VAC / 24 VDC
e. Pump: 14,530 gal/hour [55 cu m /hour]
f. Cleaning Velocity: 5,600 sf / hour
g. Filtration capacity: 8.37 lbs. [3.8 kG] sand
h. Walls & obstacles detection: 2 infra-red sensors and tilt sensor
i. Water Operating Depth (min.): 15-inches [38 cm]
6. The Basis of Design:
a. Enduro-TurboClean XL; US Exclusive Distributor: CES, 2 Jupiter Park Lane, Suite 1,
Jupiter, FL 33458, USA; 800.940.1557; WWW.CESWaterQuality.com
D. CHEMICAL TESTING
1. Provide testing lab kit for:
a. Free Available Chlorine: 1- 10 ppm
b. Total Available Chlorine: 0 – 3 ppm
c. pH – 6.8 – 8.4 ppm
d. Acid & base demand
e. Calcium Hardness (CAH)
f. Total Hardness
g. Cyanuric Acid (CYA)
h. Copper and Iron
i. Reagents for 24 months of testing
2. The Basis of Design: Taylor Professional Complete Chlorine Testing Lab; model #56-300
by Recreonics; www.recreonics.com
2.24 NOT USED
2.25 NOT USED
2.26 NOT USED
1) Capable of withstanding a consistent load of 109 lbs. per sq. feet [532 kG per sq.
m] over a 36-inches x 36 inches [915 mm x 915 mm] square section without
exceeding a center point deflection of 0.080 inch [2 mm].
2) Capable of withstanding a concentrated center load of 200 lbs. per sq. feet [976
kG per sq. m] of grating on a 36-inches x 36 inches [915 mm x 915 mm] section
without exceeding a center point deflection of 0.213 inches [5.4 mm].
3) Field-fit to the specified size as shown in the Drawings in accordance with
manufacturer’s instructions.
c. Cut out sections of the grating to allow the auto-fill system, vacuum discharges, and
other utilities to spray into each tank.
d. The area to be covered with this fiberglass grating must be divided into individual
sections so that each section does not exceed 4 feet [1.2 m] in width.
e. Provide structural pultrusion floor supports as needed if This Engineer deems the
deflection of the grating to be unacceptable. Such support and bracing must be
provided as part of Base Bid.
2. Outdoor located collector/ reservoir / surge tanks must have a lockable lid enclosure.
E. WATER FILL SYSTEM - AUTOMATED
1. Each pool must be fitted with an automatic water level control system.
2. The water level control and fill system must include a manual fill valve (as sized on the
Drawings) arranged in parallel with the automatic fill valve (sized on the Drawings).
Install an additional isolation valve on the potable water inlet line for safety.
3. Valves exposed to municipal-supplied water pressure must be rated for safe drinking
water pressures up to 125 psi [861.8 kPa]. Maintain a minimum 4 inches [100 mm] air
gap from the city water supply pipe terminus to the maximum water level of each water
feature and pool (as measured in the surge tank).
a. The water connection must be via a listed, pre-approved backflow preventer system
as noted herein.
4. Potable water fill system must comply with local and state codes and requirements.
5. Provide a water hammer arrestor as specified.
6. Provide a pressure limiting device if the pressure of the supply pipe is higher than 60 psi.
7. Pre-approved automated water-fill systems include:
a. The feature and pool water level control system for Aquaworx fabricated fiberglass
tanks must be from the ATLEV family (sizes vary) by Aquaworx Inc., 10450 66th St N
#3, Pinellas Park, FL 33782 (1-888-426-8511).
F. COMPRESSED AIR SYSTEMS & ACCESSORIES
1. Air compressor:
a. Provide air compressors, coolers, drying systems, oil removal filters, separator
vessels, sensors, screens, receiver tanks, and related valving, check valves, gauges,
drains, moisture removal units, controls, and PLC’s.
b. Air compressors must generate the target air supply and noted pressures and include
the following mandatory, minimum accessories:
c. Variable speed drive and internal automated operating controls
d. Remote monitoring reporting features
f. Frame: Channel frame must be extruded aluminum with bend down anchor tabs
around the perimeter.
g. Hinges: Must be specifically designed for horizontal installation and must be through
bolted to covers with tamper-proof Type 316 stainless steel lock bolts and must be
through bolted to the frame with Type 316 stainless steel bolts and locknuts.
h. Drain Coupling: Provide a 1-1/2 inch [38 mm] drain coupling located in the right front
corner of the channel frame.
i. Lifting mechanisms: Manufacturer must provide the required number and size of
compression spring operators enclosed in telescopic tubes to provide, smooth,
secure, and controlled cover operation throughout the entire arc of opening and to
act as a check in retarding downward motion of the covers when closing. The upper
tube must be the outer tube to prevent accumulation of moisture, grit, and debris
inside the lower tube assembly. The bottom tube must interlock with a flanged
support shoe fastened to a formed 0.25-inch [6 mm] gusset support plate.
j. A removable exterior turn/lift handle with a spring-loaded ball detent must be
provided to open the cover. Provide a flush, gasketed, removable screw plugs to
protect the latch release.
k. Safety Ladders with an extendable safety post must be provided with each floor
access door.
l. Hardware:
1) Hinges: Heavy forged Type 316 stainless steel hinges, each having a minimum 1/4-
inch (6mm) diameter Type 316 stainless steel pin, must be provided and must
pivot, so the covers do not protrude into the channel frame.
2) Covers must be equipped with a hold-open arm which automatically locks each
cover in the open position.
3) Covers must be fitted with the required number and size of compression spring
operators. Springs and spring tubes must be Type 316 stainless steel.
4) A Type 316 stainless steel snap lock with a solid handle must be mounted on the
underside of one cover.
5) Hardware: Must be Type 316 stainless steel throughout.
3. Finishes: Factory finish must be mill finish aluminum with a bituminous coating applied
to the exterior of the frame.
4. The Basis-of-Design Manufacturer: Type JD-AL Access Door by The Bilco Company, P.O.
Box 1203, New Haven, CT 06505, 1-800-366-6530, Fax: 1-203-933-8478, Web:
www.bilco.com .
H. DECK PEDESTALS
1. GENERAL
a. The deck pedestals must have a broad footprint that provides stability, is impervious
to freeze-thaw cycles, and offers a range of heights suited to almost any application.
b. Precise spacer tabs allow for deck drainage, simple accessories adjust for slope, and
the screw-to-adjust height setting assures a perfectly straight and level deck.
c. Pedestals made of High-Density Copolymer Polypropylene
d. Contains 20% Post-Industrial Recycled Material
e. Factory-Adjustable pedestals must be preassembled
f. Eligible manufacturers must be based in the USA and all products for this project
must be Made in the USA.
g. The Basis of Design: Acceptable Manufacturer: Bison Innovative Products; 2395
West 4th Avenue, Denver, CO 80223; Phone 800-333-4234 and 303-892-0400; Fax
303-825-5988. Email: Sales@BisonIP.com, Web: www.bisonip.com .
2. HEIGHT AND SUPPORT-WEIGHT DEPENDENT
a. Utilizing the weight capacity and mounting height of each pedestal, select the Deck
Pedestals’ model.
b. Level-It Model by Bison:
1) Manufacturer-designed to support a maximum of 750 lbs. [340 kG] per pedestal
2) Level.it adjustable system height range is 2-inches to 12-inches [50 mm to 305
mm]
3) Accessories for heights from 0.125 inch to 2-inches [3.2 mm to 50 mm]
c. ScrewJack Model by Bison:
1) Manufacturer-designed to support a maximum of 1000 lbs. [453.5 kG] per
Pedestal
2) ScrewJack model system height range is 1.25-inches to 24-inches [31.7 mm to 610
mm].
3) Tab Width 3/16 inch
4) Accessories for heights from 0.125 inch to 1.25-inches [3.2 mm to 37.5 mm]
d. VersAdjust by Bison:
1) Manufacturer-designed to support a maximum of 1,250 lbs. [566.9] per pedestal
2) Integrated Base Levelers accommodate 0 to 0.50 inch per foot slope [0 to 12.7
mm]
3) VersAdjust adjustable system height range is 2.25-inches to 36-inches [57 mm to
914 mm]
4) Accessories for heights from 0.125 inch to 2.25-inches [3.2 mm to 57mm]
2.30 NOZZLES & RELATED EQUIPMENT
A. GENERAL
1. Applicable to all metallic components and equipment without exception
a. Each nozzle and specialty metallic component must be fabricated from Stainless
Steel, Grade 316L (or better) unless specifically noted herein or within the Drawings.
1) The manufacturer(s) of stainless-steel components must provide their products
passivated and delivered with no carbon/iron particles.
a) Passivation is a non-electrolytic process typically using nitric or citric
acid which removes free iron from the surface and forms an inert, protective
oxide layer that in turn renders the stainless-steel more rust-resistance due to
lack of iron to react with the atmosphere.
2. Supply with all nozzles with flow straighteners, swivel connections, and grounding lugs
(or for provisions for grounding) as specified. Refer to process flow diagrams for model
references.
a. The specific materials of construction for each nozzle are critical and must not be
substituted.
b. Nozzles must be factory-assembled and tested prior to shipment.
c. Bonding provision with a UL-Listed grounding lug on the nozzle body.
3. The Basis of Design for all fountain & water feature equipment:
a. Fontana Fountains: www.fontanafountains.com
4. Fountain equipment manufactured in China, India, and Southeast Asia is specifically
prohibited from consideration or use.
B. STATIC NOZZLES
1. Refer to the Drawings' Equipment Schedules for the static nozzles’ manufacturer(s).
Refer to the nozzle descriptions herein.
a. Submit the following when requesting equivalent products:
1) Flow rates and pressures must be in exact compliance and equivalent with the
initially specified component (to verify that the pumps specified will be matched
perfectly with the total flow and pressures).
2) Dimensions must match the specified component (to check that the nozzles will
fit within the space provided).
3) Water spray geometry and performance of the nozzle must be equivalent to the
specified unit.
C. SEQUENCE DEVICES - AUTOMATED
1. The product specified in Equipment Schedules sequence device must be a water level
independent sequencing nozzle assembly, consisting of a submersible pump with VFD
control, as shown in the Drawings and supplied as a 100% assembly.
a. Sequencing is mandatory for each nozzle unless identified as a “non-sequenced”
unit.
b. Sequence device must be a water level independent sequencing nozzle assembly,
consisting of a submersible pump with VFD control, as shown in the Drawings and
supplied as a 100% assembly:
1) Submersible Grundfos Pump: Removable service. Including 8/4 submersible cable
(in length specified to allow connection to the data junction box).
2) 50/60 Hz AC signal and common for sequencing device
3) A designated industrial ground fault circuit interrupter (within the Control Panel)
must be provided with each submersible pump.
2.31 UNDERWATER LIGHTS & RELATED EQUIPMENT
A. UNDERWATER JUNCTION BOXES
1. Junction boxes and fasteners must be constructed as specified and equipped with
suitable cover gaskets providing a water-proof enclosure.
2. Each junction box must have a grounding provision with a UL-Listed grounding lug on
the body.
3. The size and quantity of conduit integral outlets with their cord-seals must be fabricated
to comply with the Drawings.
4. Provide the re-enterable potting in each underwater junction box to result in complete
encapsulation of all wires and wire connectors/joints to prevent water contact or water
intrusion to the conductors. Without exception, junction boxes must be provided with
re-enterable potting compound encapsulating all conductors, splices, and connections.
a. Only potting compounds certified by the junction box manufacturer must be
authorized for use.
b. The Basis of Design for Re-Enterable Compound:
1) 3M™ Scotchcast™ 2123; 3M Electrical Markets Division; 6801 River Place Blvd.;
Austin, TX 78726-9000; 800.245.3573; www.3M.com/electrical
2) AquaBond Model AB-1000 Potting Compound; AquaBond, LLC, 6444 E. Spring
Street #275, Long Beach, CA 90815-1553; 714.961.1420; sales@aquabond.com
5. Multiple 0.50 inch [12 mm] PVC socket connection(s) for submersible cable in wet
conduit.
6. The manufacturer must certify the cord seals, seals & gaskets, potting compound
materials, and junction box assembly as being suitable for permanent immersion into
chlorinated water, 7,000 ppm of saline water (as associated with saline-based chlorine
generators) and be leak-free.
7. The Basis of Design for Junction Boxes: Fontana Fountains/Features WithWater; 1067
FM 306, Ste. 108; New Braunfels, TX 78130; (830) 515-5340;
http://www.featureswithwater.com/
B. SLEEVE FITTINGS & FASTENERS
1. Sleeve fittings and fasteners must be complete units and be constructed as specified.
C. WATER FEATURE UNDERWATER LIGHTS
1. General:
a. The cabling, conductors, and wiring located in under-deck, underground, and
underwater conduits must comply with wet-rated requirements of NEC Article
300.50 (Underground Installations) and NEC 310.10 (Wet Locations).
1) Note: Under-Deck, underground, and underwater cabling, conductors, and wiring
must be UL-listed (or an approved equivalent) as suitable for under-deck,
underground, underwater, and Wet locations
2) Each underwater light must have a grounding provision with a UL-Listed
grounding lug on the body (or equivalent agency listing requirements).
b. Unless specifically otherwise noted:
1) Feature Underwater LED lights must be 100% color changing RGBW and able to
reproduce a minimum of 16,000,000 individual colors with the LED's covered by
optically clear lenses.
2) 512DMX technology (to program this lighting system) is required.
3) Each LED light must come intact with control boards, programming software,
power supplies and be provided in a pre-assembled enclosure as indicated in the
Drawings.
4) Each LED light must have an expected lifespan of approximately 50,000 hours’
minimum at nominal ratings.
5) Each LED lights must be serialized and traceable to production tests.
c. The Feature LED light manufacturer must provide written certification that the LED
lights and their controls are of the latest technology available and rated for RGBW
capabilities.
d. Constructed of heavy-duty UV resistant materials and metallic components subject
to submerged water conditions must be Stainless Steel Grade 316.
e. IP 68 Rating allows installation in any environment (including complete submersion
in chlorinated water). The specific manufacturer must have authorized this product
to be in a submerged water condition with a chlorine exposure of up to 5 Parts per
Million (PPM).
f. The manufacturer must provide a listing of 5 installations (minimum) of this product
in a submerged application environment. The Contractor must include contact
information (name, company, the name of the project, phone number, and email
addresses) of the on-site operators to allow verification of the suitability of these
submerged LED strip lighting units.
g. Simple installation with IP68 connector and brackets as identified by the
manufacturer for authorized submerged applications. Rigid or flexible with
numerous mounting and connection methods must be first authorized by the
manufacturer. Grounding connections at specified intervals must be provided by the
manufacturer.
h. Available in various profiles and light output to comply with and match the details
and requirements of this water feature project.
i. All exposed ground lugs and bare, copper wire must be coated as per 2.31.D.7.
2. Feature underwater lights, light housings, niches, rock guards, brackets, fasteners,
freestanding support device, and stands must be complete units and be constructed as
specified.
a. Supply supports / stands with vertical adjustments.
b. Capable of a 20-degree aiming adjustment (from absolute vertical)
c. Have a grounding provision with a UL-Listed grounding lug.
3. Each feature LED light unit must be provided with a low-water cutoff device or
controlled via an approved low-water-level sensor.
4. Each electrical connection must be potted and made waterproof per the manufacturer’s
instructions & recommendations.
a. Supply each underwater light customized to be equipped with sufficient cord length
to connect to the related underwater junction box when routed on the Water
Feature floor or within the below-grade conduits as indicated on the Drawings.
1) Upper ponds that are connected via wet conduits to junction boxes at lower
elevations must be demonstrated to be waterproof.
b. 18/5 STW submersible cable (Type ST or SO)
5. The LED lamp(s) must be UL listed for fountain (Water Feature) applications.
a. Each lamp must be protected with a Class ‘A’ CFGI 256*256*256 as outlined in NEC.
b. Each lamp must have an independent Neutral routed back to the Lighting control
panel.
c. The use of Common Neutrals or ganging of neutrals is not acceptable.
6. Unless otherwise explicitly stated, the LED color-changing lights must be 12VDC, in the
wattage noted, DMX addressable, and equipped as follows:
a. Optically clear lenses of convex cast cut glass, tempered, and heat resistant
b. Polarity reversible sensors
c. Capable of indicating if the DMX is not active or if the DMX polarity is reversed.
d. Underwater rated cable – 18/5 STW or 5X1mm2 Ho5RN-F (SOOW) submersible for
lengths indicated in the Drawings
e. Individual LED's must be mounted on an aluminum mounting plate for highly
efficient heat dissipation and then attached to the housing using thermally
conductive heat transfer epoxy.
f. Tested using pressure decay at 15 PSI (1.1 bars) and certified by the manufacturer.
Pressure decay system can detect 0.1 Pascal (0.000145 psi)
7. Underwater niche lighting
a. Deep Niche LED light fixture must include rock guards, and related hardware must
comply with the following:
1) Stainless Steel Type 316 or better
2) Multiple 0.50 inch [12 mm] PVC socket connection(s) for submersible cable in wet
conduits. The Contractor must demonstrate each assembly to be waterproof.
3) Have a grounding provision with a UL-Listed grounding lug.
4) Scheduled wattage, smooth dimming, and high-res color mixing.
5) Low EMI and fully programmable with the standard DMX-512A control signal.
6) Capable of operating in a synchronized mode and switchable between pre-
programmed shows using a show main switch.
D. SWIMMING POOL LED UNDERWATER LIGHTS
1. General:
a. The cabling, conductors, and wiring located in under-deck, underground, and
underwater conduits must comply with wet-rated requirements of NEC Article
300.50 (Underground Installations) and NEC 310.10 (Wet Locations).
1) Note: Under-Deck, underground, and underwater cabling, conductors, and wiring
must be UL-Listed (or an approved alternate) for Underground and Wet locations
2. Mount each LED underwater light in a stainless-steel Type 316 (or better) or an
approved non-metallic wet niche.
3. Provide LED light unit with a low-water cutoff device.
a. Exception: If the LED underwater light is rated for continuous use in “dry” and “wet,
submerged” conditions, this requirement must not apply.
4. Each LED light must be shipped with 95 feet [28 m] length wet-rated underwater cable
unless specified otherwise.
5. Each light assembly must include a low-voltage power supply / transformer to reduce
the voltage to 12 VAC.
a. Low-voltage power supplies / transformers enclosures must be a NEMA 3R rating.
6. Have a grounding provision with a UL-Listed grounding lug.
7. The potting kit compound is required at all underwater grounding lugs, ground wires,
and splices must be coated with one of the below-listed materials.
a. The material Potting Compound must be packaged in the two-part plastic composite
closed mixing pouch. The resin must be mixed within the closed mixing pouch by
merely separating the barrier between the two parts of the bag and working the
contents back and forth within the bag.
b. The Basis of Design:
1) 3M Scotch-cast #2136 potting kit, 3M Electrical Markets Division, 6801 River Place
Blvd., Austin, TX 78726-9000, 800.245.3573; www.3M.com/electrical
2) AquaBond ABP-1000 potting kit; AquaBond, LLC, 6444 E. Spring Street #275, Long
Beach, CA 90815-1553, 714.961.1420; sales@aquabond.com
E. UNDERWATER LIGHTING POWER SUPPLIES / TRANSFORMERS
1. Power Supplies / Transformers for underwater pool lighting must be rated at 120 VAC
primary and 12VAC secondary for 60-hertz continuous operation and a maximum of 3
amps and 300 watts.
2. Power ratings:
a. LED 45 watts white (which is equivalent to 300 watts incandescent) minimum for
pool underwater lights.
b. LED 26 watts white (which is equivalent to 100 watts incandescent) minimum for spa
underwater lights.
3. The power supplies / transformers must be mounted in a waterproof exterior enclosure
and suitable for above-grade, outdoor mounting.
a. Locations within 1 mile of coastal regions: stainless steel NEMA 4 weatherproof
rating
b. The power supply / transformer must be of the two-winding type, internally fused
for overload protection.
c. Three taps must be provided to safeguard proper voltage when operated within
allowable line loss limits.
d. Two separate wiring compartments must provide isolation between primary and
secondary leads.
e. Power supplies / transformers must be UL-rated, Class “A,” and approved for pool
underwater lights.
f. Have a grounding provision with a UL-Listed grounding lug.
PART 3 - EXECUTION
3.01 BASIC POOL BASIN CONSTRUCTION & INSTALLATION
A. GENERAL
1. Equipment and materials must be installed in accordance with referenced standards,
the manufacturer’s instructions & recommendations, and the Contract Documents.
a. In the event of a conflict, notify the Architect and This Engineer in writing requesting
a written clarification.
b. Without exception, written certifications from each manufacturer are required
certifying the Contractor provided proper materials, equipment, related hardware, &
installations. The Contractor is responsible for all costs necessary to attain the
certifications.
2. Install equipment, materials, infinity edges, and weirs correct and precisely level.
3. Protect Equipment from damage during installation and through substantial completion.
At the Contractor’s expense, he must replace damaged parts, components, and
equipment.
4. Stainless steel equipment must be installed no more than 30-days prior to filling the
basins to assist in protecting the stainless-steel components.
5. It is the Contractor’s responsibility to protect the finishes and appearance of the
stainless-steel equipment to be like-new without exceptions.
6. Environmental Requirements for manufactured products & Single Layer EVA-rubber
copolymer tile wet area surfacing system:
a. Install the surfacing system when the minimum ambient temperature is 40 degrees F
(1-degree C), and the maximum ambient temperature is 90 degrees F (32 degrees C).
b. Do not install in rain
B. EARTHWORK, & SITE EXAMINATION
1. Protect adjacent and nearby existing work, structures, landscape, and finishes.
2. Verify the following:
a. Existing conditions under the provisions of Part 1, “General.”
b. Substrate conditions conform to the Contract Documents.
c. Conditions (including elevations, dimensions, & layout) comply with the Contract
Documents.
1) Compliance with this prerequisite will be satisfied by the Contractor providing a
site examination prior to executing the agreement for the construction
3. Formwork
a. Provide forms as required for basins, described, specified, related construction, and
assemblies.
b. Prepare forms using commercially manufactured formwork release agents that
prevent formwork absorption of moisture, prevent bond with concrete, and do not
stain the concrete surfaces before the installation of concrete / shotcrete.
c. Verify fabricated forms meet the following:
1) True to line and dimension. Verify that finished dimensions are accounted for in
constructing the forms.
2) Sufficiently robust, secured and adequately braced against vibration or movement
during concrete / shotcrete placement. The formwork must be adequate and
sufficient to prevent deflections or to dislodge.
3) Constructed to permit the escape of trapped air during concrete / shotcrete
placement.
4) Built to minimize rebound during placement operations.
d. Form Ties:
1) Form ties, or through-wall ties of any kind, must not be used when walls are 10-ft.
[3.05 M] or less in height. Instead, the formwork must be designed to span
vertically from the top of the wall to the bottom of the wall and utilize only
external bracing.
2) For walls that are greater than 10-ft. [3.05 M] in height, form ties will be
acceptable if conforming to the following:
a) Constructed so that the form tie, along with an integral water barrier at or
near the midpoint of the form tie, remains embedded in the wall, except for a
removable portion at each end.
b) Form ties must have conical type inserts creating cone-shaped depressions at
the concrete surface of at least 1-inch [25 mm] in diameter and 1-1/2-inches
[37 mm] deep to allow for filling and patching. Inserts must be fixed so that
they remain in contact with forming material and must be constructed so that
no metal is within 1.5-inches [37 mm] of the concrete surface when the forms,
inserts and tie ends are removed. Additionally, the form ties portions that
remain in place must have an integral water barrier at or near the midpoint of
the form tie.
c) Form ties consisting of through-wall tapered bolts that are entirely removed
from the structure are not permitted and must not be used.
d) Plug all ties’ hole depressions with Portland cement patching mortar product
explicitly intended for plugging holes in water retaining structures. Mortar
must be of a similar color of the structure and must be installed in strict
conformance with the manufacturer’s installation directions. Submit
manufacturer’s product data for review.
e) Ties must withstand pressures and limit deflection of forms to acceptable
limits.
4. Earthwork & excavation (for in-ground projects)
a. Verify that the following have been completed and are compliant with these
Specifications:
1) Compacted soils have been pretested to be at a 95% minimum density (using the
modified, optimum Proctor test) via the geotechnical consultant’s soils reports.
2) Excavation surfaces are clean, smooth and without voids or irregularities.
3) Evaluation of groundwater table elevation characteristics for use in determining
requirements for basin or deck structures and support
4) Ensuring suitability of soil-bearing capacity for stable and adequate support of
structures and equipment.
b. The contractor must provide layout and excavation activities for in-ground projects
to include:
1) Perform hand trimming of the excavation as needed to comply with the
dimensional requirements.
2) Remove excavated and relocated soils from the job site or relocate to other areas
on the location as directed by the Architect or This Engineer. There must be no
additional costs to the Owner for soils relocated or removed from the site.
a) Over-excavation with the removal of inferior/substandard soils below the pool
basin, pipe trenches, and tank location as directed within the most recent
Geotechnical Consultant’s report. Replace over-excavated soils with
mandatory engineered backfill monitored by the Geotechnical Consultant.
3) Remove foreign debris and spoils from the site and dispose of legally per existing
governmental requirements.
4) Surge tanks require excavation that is approximately 6 feet [1.83 m] larger (on
each side) and 2 feet [0.61 m] deeper to allow for engineered backfill and
placement of concrete mass ballast anchors.
c. Excavation including trenches must be returned to the original grade, compacted to
95% of the optimum modified Proctor test, and surface condition unless other
directed in writing by the Architect or This Engineer.
d. It is the responsibility of the Owner to obtain verification from a locally-licensed
Geotechnical Consulting Engineer that the assumed design load-bearing capacity of
2,000 psf [0.96 bars] is available at the basin location.
5. Backfill & compaction:
a. Compact soil / earth beneath each basin, deck, deck shower, footer, post, and tank
to 95% minimum of the optimum modified standard Proctor test. No deflections or
settlement of the soils are permissible. Vacate standing water before placing
concrete.
b. Certification of the compaction/density testing by a locally-licensed Geotechnical
Consulting Engineer is mandatory before providing reinforcing steel work or other
construction installations.
1) Coordination and compliance with the Geotechnical Consultant’s instructions &
recommendations are mandatory.
2) Should the basin or deck structures require re-excavations to repair faulty or
broken pipes, the Contractor must secure a professional recommendation from
the Project’s Geo-Technical Consultant for compaction methods to achieve
successful, certified compaction testing. The Contractor must bear the expense
and responsibility required to achieve new, successful backfill and density testing
certifications adequately.
a) It is common that the placement of a lean concrete mix is required to fill voids
below the basins or decks. The Contractor must bear the expenses and
responsibility for all such restorative requirements & re-work without
exception and at no cost to the Owner.
c. Surge tanks / deck showers / cleaning equipment posts / emergency stop posts /
receptacle posts, etc. must be installed in conformance with the manufacturer's
instructions & recommendations and requirements including the quality and type of
backfill materials, and compaction efforts.
d. Gravel and crushed rock (well-drained backfill) is a mandatory requirement and must
be placed around the tank(s) per the Manufacturer’s instructions and the
requirements of The Drawings and the Technical Specifications.
e. For concrete basins or tanks, do not backfill via mechanical methods before the
basin’s or tank’s structural concrete has gained sufficient strength to withstand the
applied load.
f. For non-concrete basins and tanks: Backfill using #57 crushed stone placed in 1-ft
[305 mm] deep lifts. The Contractor must follow the Contract Documents for
additional procedures.
1) After each lift of backfill crushed stone placement, the tank must be filled with an
equal height of water.
2) Furnish the specified geotextile materials to assist in preventing earth (or another
authorized backfill material) from encountering the crushed stone materials’
layer.
3) The Contractor must comply with the tank manufacturer’s installation and
backfill/compaction requirements without exception.
4) The contractor must arrange to have the tank manufacturer on site during the
placement of the rock and other backfill efforts.
a) A written report from the tank manufacturer approving the tank placement
and backfill procedures is required from the Contractor.
g. Piping trenches initial backfill must specifically allow fittings to be accessible for
viewing until initial water-pressure tests, regulatory inspection(s), and engineering
observations are successfully completed then verified by this Engineer.
C. VAPOR BARRIERS
1. Comply with the requirements of the vapor barrier manufacturer
2. Provide a vapor barrier at locations to prevent the basin concrete / shotcrete structure
from encountering the surrounding soils.
a. Exception: If Steel-Tex is placed on the walls and the beam, the (wall) vapor barrier
may be omitted from those specific areas.
3. Overlap each vapor barrier partial piece a minimum 6-inches [150 mm].
4. Provide 12-inches [305 mm] long tape fasteners (or its equivalent) on 36-inches [914
mm] centers at overlap junctures.
5. Seal the vapor barrier at each piping penetration.
6. Verify that hydrostatic relief locations are unobstructed by the vapor barrier.
D. DEWATERING
1. Perform dewatering of excavated and surrounding areas as required.
2. Dewatering efforts include, but not be limited to, the pool basin structure areas, pipe
trench locations, and the locations of surge tanks.
3. Note that the pool structure(s) are not designed to withstand hydrostatic uplift or
groundwater conditions that could cause floating of the structure. The hydrostatic relief
device and pool plugs specified must be provided to assist in this area of concern.
a. Order the pool plug (hydrostatic relief device) with no plaster installed so that it may
be finished with the same interior finish as specified herein. An identical color match
is required.
b. Locate 1 cu feet [28 L] of 0.75-inch [20 mm] non-porous crushed rock / stone
beneath each hydrostatic relief plug cone & dewatering valve box and at the base of
other specified equipment as noted.
c. Puncture / remove the vapor barrier at each hydrostatic relief cone and pool plug
location.
d. However, multiple de-watering outlets / locations around the Pool and at all tank
locations are a Contractor responsibility.
4. Crushed stone to assist in dewatering control:
a. Crushed stone layer thickness must be increased as needed depending on what layer
thickness is necessary to accommodate and control the groundwater encountered,
for other structural considerations, to minimize the presence of standing water.
5. Dewatering systems:
a. Provide a deadline-type dewatering pipe (minimum 2-inches [50 mm] Type 2 (Sch 80
PVC) piping extending from the specified crushed rock/stone bed (below the drain
assembly sump) to the surface elevation (for future accessibility and) to assist in
allowing removal of the groundwater from beneath and around the basin.
b. Provide a minimum of two such dewatering device assemblies beneath each basin. A
minimum of 18-inches [455 mm] of the specified crushed stone bed must surround
each dewatering pipe terminus.
c. Provide a valve box enclosure visible at the ground surface end of the deadline
dewatering pipe(s) to assist the operator in locating these pipes in the future. Record
the dewatering pipe terminus locations on the Record-Set drawing.
1) Do not permanently affix the cap on top of the deadline dewatering pipe.
E. STEEL REINFORCEMENT & STRUCTURE THICKNESS
1. Unless otherwise drawn, the horizontal-located rebars must be positioned on chairs or
solid shotcrete blocks to confirm a minimum 3-inches [75 mm] concrete cover. The
vertically-located rebars must be accurately and securely positioned to ensure a critical
3-inches [75 mm] of concrete cover. When single mats of rebars are installed, they must
be placed to be in the center of the concrete placement with the minimum coverage
denoted in the Drawings.
2. Place and fabricate reinforcement in accordance with ACI 506.2 for shotcrete and ACI
318 for cast-in-place concrete.
a. Minimum lap splice / overlap of reinforcing bars must be 48 bar diameters unless
noted otherwise in the drawings.
b. Hooked rebar must be bent to provide:
1) 12 bar diameters straight extension for 90-degree hooks
2) 24 bar diameters straight extension for 45-degree hooks.
3. Unless otherwise stated in the Drawings, the following steel reinforcing and
concrete/shotcrete thickness schedule must apply:
4.
Location / Purpose Deformed Rebar Rebar Spacing Concrete /
Rebar Size Grade O.C.E.W. Shotcrete
ksi [MPa] Thickness
Pool Basin(s) #4 60 [420] 12-inches [305 mm] 8-inches [200
mm]
Pool Beams with < #2 60 [420] 6-inches [150 mm] Refer to
2.5-inches [62.5 Drawings
mm] of concrete
cover
Inside corners (re- #4 60 [420] 5 bars – place first bar
entrant angles) in 3-inches [75 mm]
9. Install the grounding and bonding system for the rebars as required by the NEC, the
Drawings, these technical specifications, and the Contract Documents.
10. Tie splices with 18-gauge annealed wire as specified in the referenced CRSI standard.
a. Tie wires must be “made tight” for electrical bonding purposes, as required by NEC,
Article 680.
b. Place steel tie wires tight at each rebar intersection and a minimum of 3 tie wires
tight at rebar overlaps (equally spaced)
11. When penetrations (piping or link-seal sleeves) penetrate walls, floors, and ceilings,
place additional, extra rebars in the immediate vicinity as indicated in the Drawings.
These additional rebars are to be placed as shown in the Drawings and as noted below
(in the event the Drawings and this specification conflict, the more stringent must
apply):
a. (2) #4 bars horizontal and vertical at penetration quadrants
b. (2) #4 bars in a diagonal placement (forming an “X” appearance)
c. Minimum length of these extra rebars must be 4 feet [1.22 m] + “X” (with “X” being
the penetration diameter)
d. A minimum of 3-inches [75 mm] of concrete cover is required
12. Where reinforcing steel with active corrosion is encountered, sandblast the steel to a
white metal finish removing contaminants and rust.
13. Where corrosion has occurred due to the presence of chlorides, high-pressure wash
after mechanical cleaning. Prime steel with 2 coats of Sika Armatec 110 EpoCem as
directed by the manufacturer. (See Sika's Spec Component SC-201-0699);
www.usa.sika.com
F. CEMENTITIOUS CONCRETE & REPAIR MORTARS
1. Follow manufacturer instructions & recommendations without exception.
2. Specific installation care is required for (but not limited to):
a. Surface preparations
1) Remove all deteriorated concrete, dirt, oil, grease, and bond-inhibiting materials.
2) The perimeter of the repair must be neatly saw cut 1” deep around the perimeter
and then chipped until reaching good sound concrete with no feathering prior to
placing new concrete patch materials.
3) No cutting of the rebars is permissible.
4) Utilize high-pressure water blast or other appropriate means to obtain aggregate
surface.
5) Observe minimum and maximum thicknesses for concrete patch materials.
6) Saturate the surface with clean water & substrate must be saturated surface dry
(SSD) with no standing water during application.
b. Mixing of the products
c. Application & finish of the products including permissible temperatures during the
application process.
d. Curing of the products must be per the manufacturers’ requirements and
recommendations.
G. SEALANTS
1) Protect the system and its components during construction. Subsequent damage
to the joint expansion system will be repaired at the contractor’s expense. After
work is complete, clean exposed surfaces with a suitable cleaner that will not
harm or attack the finish.
3. Experience and Qualifications:
a. An authorized Contractor or pool installer (with the on-site oversight of a
manufacturer’s representative) must provide Submerseal by Emseal [or Willseal] for
underwater expansion joints:
1) Submerseal by EMSEAL Joint Systems, LTD; 25 Bridle Lane; Westborough, MA
01581-2603; 800-526-8365. www.emseal.com.
2) Willseal 250BG by Willseal LLC, 34 Executive Drive, Hudson, NH 03051, 800-274-
2813, 800-416-0550 (Fax), www.willseal.com; email: custserv@willseal.com
b. Deck-O-Seal type underwater expansion joints require written certification of
qualification for the selected, manufacturer-certified installer.
1) Critical:
a) Deck-O-Seal type joints may only be utilized when installed by a
manufacturer’s Certified Joint Installer. This experience and certification
requirement is applicable to:
i: Horizontal underwater construction / expansion joints: “Dura-White”
Deck-O-Seal #125 by Deck-O-Seal Corporation, Hampshire, IL (800-542-
7665); www.deckoseal.com.
ii: Vertical underwater construction / expansion joints: “Dura-White” Deck-
O-Seal Gun Grade by Deck-O-Seal Corporation, Hampshire, IL (800-542-
7665); www.deckoseal.com.
I. LINK-SEALS, WATERSTOPS, & WATERPROOF PENETRATION EXECUTION
1. Waterstop installation
a. General
1) Follow manufacturer instructions & recommendations without exception.
2) Maintain continuity of water stops at intersections and transitions.
3) Vibratory consolidation of concrete / shotcrete around each water stop is
required without exception.
4) Lapping of water stop, use of adhesives, or solvents is disallowed.
5) Protect water stop from moisture, water, dirt, oil, and sunlight during the
progress of the Work
6) Prevent water migration by four primary measures:
a) Reinforced concrete in and around floor area near joint per the Drawings
b) Installation of the PVC water stop specified herein
c) Installation of Speed Dowels specified herein
d) Installation of a sealant system in the construction / expansion joint (noted
below)
2. Waterstop Fittings Sleeve and Fiberglass Waterstop couplings
a. Utilize the supplied hole attachment points to secure the water stop(s) in place and
main vertical / horizontal / perpendicular alignment planes
b. On the large pipe diameters (=>6-inches [150 mm], the fiberglass water stop
couplings must be covered with a minimum 5-inches [125 mm] concrete cover unless
approved explicitly by The Architect and This Engineer.
c. Additional sealing methods via the placement of non-shrink grout at the uppermost
concrete / pipe juncture are mandatory. Refer to the Drawings.
3. PVC Waterstop
a. Field butt splices must be heat fused welded using a Teflon covered, thermostatically
controlled, water stop splicing iron at approximately 380 Deg F.
b. Center waterstop in joint and secured in position using hog rings or grommets
spaced at 12-inches on center along the length of the water stop. Wire tie to
adjacent reinforcing steel.
c. Provide field-installed hog rings, or factory-installed punched holes or grommets
spaced at 12-inches on center along the length of water stop.
4. Hydrophilic Waterstop
a. Cut coil ends square (or at the proper angle for mitered corners) to fit splices
together without overlaps.
b. Seal splices using cyanoacrylate adhesive (super glue) and LEAKMASTER.
c. Seal exposed cells of HYDROTITE with LEAKMASTER.
5. Hydrophilic and PVC Intersections: Seal with LEAKMASTER.
6. Strip-Applied Waterstops
a. Apply primer/adhesive (matched to the specific water stop material) to dry concrete
surface, 2-inches [50 mm] full continuously along the joint, maintaining a minimum
of 2-inches [50 mm] clear concrete-cover to the finished face. Refer to the
manufacturer’s instructions & recommendations.
1) Primer adhesive must be allowed to “dry to the touch” (typically 30 minutes to
several hours; dependent on-site conditions) prior to application of water stop.
b. Continuously adhere water stop concrete utilizing primer adhesive and maintaining a
minimum of 2-inches [50 mm] clear concrete-cover to the finished face.
c. Apply waterstop the same day as primer adhesive.
d. Waterstop must be butt spliced pressing ends together ensuring no separation or air
pockets
e. Remove release paper from waterstop immediately prior to concrete placement.
Examine water stop for premature swelling, discontinuity, and debris contamination
prior to concrete pour. Replace unacceptable water stop.
7. Speed Dowel System
a. Attach bases to the face of concrete forms using a double-headed nail or self-tapping
screw.
b. Center of base must be centered on the forms (or positioned as directed by The
Architect and This Engineer).
c. Prior to placing concrete, Speed Dowel sleeve must be slipped over the base.
d. Provide a minimum 18-inches of concrete from Speed Dowel system and hand-work
concrete around the Speed Dowel System.
e. Remove concrete forms with bases still attached. Bases may be reused if they remain
in acceptable condition.
f. Install slip dowels to the 100% depth of the embedded Speed Dowel sleeve and
proceed with next concrete pour.
g. Field Quality Control:
1) Do not grease dowels.
2) Do not use bent or badly sheared slip dowels. Saw cutting is recommended.
3) Do not place concrete directly over the Speed Dowel or Speed Load Systems.
4) Place edge forms plumb. Out of plumb forms may result in misaligned dowels.
J. JOINTS
1. Refer to the TCNA (Tile Council of North America), ACI (American Concrete Institute),
applicable codes and standards, manufacturers, and the Contract Documents for
minimum standards for joint placement and separations.
2. Provide cut joints, expansion joints, and movement joints per the Contract Documents
and must include, but not be limited to the following locations:
a. Tiles & natural stone on beams, floors, and walls
b. Coping, natural stone fields, and interior finishes
3. Provide isolation joints as per the Documents without exception
4. Follow & observe the manufacturer’s recommendations & requirements without
exception.
a. Provide 2 rows of 1-inch x 1-inch [25 mm x 25 mm] of non-slip tiles (in white color)
on each side of the underwater, submerged, expansion joint materials (joint trench)
continuous on beam, floors, & walls.
b. Use of manufacturer-required primers are mandatory
5. Natural stone joints:
a. Test a small area with the joint sealant to ensure success (allow 24-hours) to observe
potential fluid migration and to verify results.
b. Finish joints with a “jointing tool” when complete for a professional finish. Proper
tooling of the sealant assures contact with the joint flanks.
6. Use closed cell backer rods or bond breaker tape to control the depth of joint sealants
or materials.
7. Observe all manufacturer-required curing times and temperature limitations when
installing jointing-materials.
K. BACKER RODS, BOND-BREAKER TAPE, & POLYPROP. EXPANSION BOARDS
1. Install in strict adherence to the manufacturers’ recommendations.
2. Install pre-approved polyethylene-based, closed cell backer rod or bond breaker tape in
joints subject to thermal movement to prevent three-sided bonding and to set the
depth of the sealant at a maximum of 1/2 inch, when measured at the center point of
the joint width.
a. The ratio of the joint width to sealant depth should not exceed 2:1 unless pre-
authorized by the sealant’s manufacturer.
3. Prior to the Contractor ordering, this Engineer must review & approve the closed cell
backer rod, bond breaker tape, or polypropylene expansion boards.
L. ADHESIVES & GROUTS
d. If the concrete was not placed using the specified crystalline admix within the
concrete mix design, then provide the initial Primary Pool Shell Waterproofing
(BaseCrete +) a penetrating, highly viscous concrete densifier as a required
prerequisite to the BaseCrete Bondcoat being applied.
1) Utilizing a low-pressure pump type sprayer, apply two coats in quick succession
removing the excess material immediately.
2) If the specified crystalline admix was placed into the concrete, basin(s) structure,
the application of the BaseCrete + is not necessary.
e. Cold joints, basin cracks, spalls, voids must be repaired prior to application.
1) Utilize the BaseCrete Mesh to build rounded coves in basin corners on all cold
joints.
2) Build up with the BaseCrete mix.
3) Utilize BaseCrete Mesh to fill in and bridge basin cracks.
f. Mix and prepare materials in completed compliance with the manufacturer’s
instructions & recommendations.
1) Do not add water to the mix. Use BaseCrete liquid to change the consistency of
the mix.
g. Do not apply to the frozen substrate or in conditions hotter than 105 deg. F [40.5
deg. C] or colder than 40 deg. F [4.4 deg. C].
h. Apply to a dampened SSD (Saturated Surface Dry) substrate by roller, brush, trowel,
or spray. It is preferred to apply the material and work sufficiently into the surface
filling pits holes and voids. Allow drying overnight.
i. Apply the second coat in the same manner as described above only perpendicular to
the first application.
1) A minimum thickness of 1/8” for each coat is required to create a waterproof
condition.
j. Allow curing overnight before further applications and seven days prior to water
testing on swimming pools.
1) Prior to proceeding, water testing is mandatory for fountains located on-
structure.
8. Concrete containing a Xypex Admix product may develop higher ultimate strengths than
plain concrete.
a. Application:
1) General:
a) Add Xypex Admix to the concrete mix at the time of batching.
b) Blend Xypex Admix throughout the concrete, care should be taken to verify
that a homogeneous mixture is obtained.
2) Concrete Batching & Mixing:
a) Coordinate mixing procedures with the batch plant.
b) Ready Mix Plant: Mix per manufacturer’s instructions.
c) Each delivery ticket must specify the amount / dosage of Xypex added
9. Pool / basin floors larger than 3,000 sf [278.7 sq. m], may use a concrete pump to
deliver the ready-mix materials to the applicators / installers. Walls and other vertical
placement of the pool structure must be via the described Shotcrete methods.
10. Wet-cure by placing the entire pool floor underwater within 24-hours of the concrete
placement or maintain it in a continually dampened status for a continuous 14 days.
a. Caution: If temperatures are less than 45° F [7.2° C] obtain prior approval from This
Engineer.
N. EQUIPMENT INSTALLATION
1. Equipment must be installed in accordance with the manufacturer’s instructions &
recommendations and the Contract Documents.
a. In the event of a conflict, notify The Architect and This Engineer in writing requesting
a written clarification.
2. Equipment must be new and in pristine condition.
O. EXTRUDED POLYSTYRENE (XPS) INSULATION TYPE VI
1. Adhere to and observe the manufacturer’s recommendations.
2. For horizontal applications, always turn the print side down so the black print does not
show to the sun which may at times act as a solar collector, raising the temperature of
the foam under the print to an unacceptable level.
3. Provide a final finish covering or temporary white opaque covering to avoid possible
damage when dark (non-white) surfaces are used for insulation. Do not cover insulation
either stored (factory wrapped or unwrapped), or partially installed, with dark colored
(non-white), or transparent (non-opaque) coverings, or leave it exposed to the sun.
P. PIPING INSULATION & WATER-PROOFING VAPOR BARRIER INSTALLATION
1. General:
a. All below-grade, insulated piping systems must be a minimum of 18-inches below the
finish grade (measured to the top hemisphere of piping)
b. Below-grade piping insulation must be wrapped in a waterproof vapor barrier
jacketing.
3.02 SHOTCRETE WET-MIX EXECUTION
A. PREWORK VERIFICATIONS
1. The following applies to shotcrete and ready-mix concrete installations.
2. Before beginning any shotcrete wet-mix, confirm the Site meets the following:
a. Excavation has been performed as per the Contract Documents.
b. Excavation surfaces are clean, smooth, and without voids or irregularities.
c. Soil compaction / density tests have been completed and certified.
d. Sub-floor piping is in place (with constant pressure-test as noted herein)
e. Specified governmental piping inspections are successfully attained
f. Vapor barriers are in place.
g. Reinforcing steel has been installed per the Contract Documents.
1) Verify sufficient clearances exist to allow specified encasement.
2) Verify that reinforcing steel is adequately positioned and supported.
h. Adequate access to shotcrete wet-mix areas for screeding and finishing and to
permit uninterrupted application once the placement operation has begun.
i. Concrete forms have been installed and oiled per the Contract Documents.
j. Underwater expansion joints are located and formwork in place to receive the
underwater joints. Expansion joints are required for floors, walls, perimeter beam,
and coping.
k. Pool fittings (drains, inlets, skimmers, gutter fittings, etc.) have been placed per the
Drawings.
1) Note that drains, niches, & skimmers must be encased entirely with shotcrete
wet-mix during the shotcrete installation.
B. ENVIRONMENTAL REQUIREMENTS FOR SHOTCRETE WET-MIX
1. Do not begin shotcrete wet-mix application operations unless the following
environmental requirements are satisfied:
a. Affirm materials and surrounding air temperature are higher than 45° F [7° C] before,
during, and for 7-days after completion of shotcrete wet-mix operations.
b. As necessary, during freezing or near freezing weather, provide equipment and cover
to maintain a minimum of 45°F [7°C] and to protect work completed and work in
progress.
c. Any concrete damaged by freezing must be removed and replaced at no additional
cost to the Owner.
2. Suspend shotcrete wet-mix operations during high winds, rainy weather, or near
freezing temperatures when work cannot be protected.
3. Weather Conditions:
a. For flatwork being placed in either hot, dry, or windy condition, use of
monomolecular film (evaporation retardant) is recommended to control loss of bleed
water.
b. Cold-Weather Placement:
1) Comply with provisions of ACI 306 and as follows.
a) Protect concrete work from physical damage or reduced strength that could
be caused by frost, freezing actions, or low temperatures.
b) When air temperature has fallen to or is expected to fall below 40 Deg F [4
Deg C], uniformly heat water and aggregates before mixing to obtain a
concrete mixture temperature of not less than 50 Deg F [10 Deg C] and not
more than 80 Deg F [27 Deg C] at point of placement.
i: Do not use frozen materials or materials containing ice or snow. Do not
place concrete on frozen subgrade or on subgrade containing frozen
materials.
ii: Do not use calcium chloride, salt, or other materials containing antifreeze
agents or chemical accelerators unless otherwise accepted in mix designs.
c. Hot-Weather Placement:
1) When hot weather conditions exist that would impair the quality and strength of
concrete, place concrete complying with ACI 305 and as specified.
b. Remove rebound.
c. Discard salvaged rebound.
d. Remove trapped rebound at construction and expansion joints.
5. Allow each layer to take the initial set before applying succeeding layers.
6. Do not permit applied shotcrete wet-mix to sag, slough, or displace.
a. Collapsed, displaced, or fallen materials must be removed from the pool basin and
not reused.
7. After the initial set of the finished top layer, remove excess material outside of forms
and alignment lines.
8. Finish surface of the top layer with wood float finish.
F. CURING AND PROTECTION
1. The below-listed procedures are mandatory.
2. Dampened / wet: Total water spraying / immersion / moisture curing / thoroughly
dampened status is required.
a. Commence initial curing as soon as the free water has disappeared from the
concrete surface after placing and finishing.
1) Exception: Allow the initial 8-hours from placement for an initial set to occur.
b. Keep shotcrete wet-mix / cast-in-pace surfaces thoroughly dampened to assist in the
curing process).
1) Only frequent or intermittent wetting is unacceptable.
2) Sprayed-applied curing compounds are disallowed and must not be used.
3. Pre-approved curing methods:
a. Concrete wet-cure time of 14-days minimum at 45° F [7.2° C] minimum temperature.
b. Use continuous water fog spray or cover the concrete surface with absorptive cover
produced explicitly to wet cure concrete, thoroughly saturate cover with water, and
keep continuously wet.
1) Place absorptive cover to provide coverage of concrete surfaces and edges, with a
4-inches [100 mm] lap over adjacent absorptive covers.
c. The relatively constant temperature to be maintained for hydration of cement and
hardening of shotcrete wet-mix / cast-in-place concrete surfaces.
4. Protection:
a. Protect freshly placed concrete from premature drying and excessive cold or hot
temperatures.
b. In hot, dry, windy weather, protect concrete from rapid moisture loss before and
during finishing operations with an evaporation control material. Apply per
manufacturer’s instructions after screeding and bull-floating, but before power
floating and troweling.
G. FIELD QUALITY CONTROL
1. Sound-test the applied material with a hammer for hollow-sounding and voids. Expose
hollow-sounding and voids then, at the Contractor’s expense, replace with new
shotcrete wet-mix ensuring 100% bond with contiguous work.
2. Quality Control Testing During Construction: Perform sampling and testing for field
quality control during the placement of concrete, as follows:
a. Sampling Fresh Concrete: ASTM C172, except modified for a slump to comply with
ASTM C94.
b. Slump: ASTM C143, one test for each load at the point of discharge, and one for each
set of compressive strength test specimens.
c. Concrete Temperature: Test hourly when the air temperature is 40° F. and below
and when 80° F. and above; and each time a set of compressive test specimens is
made.
3. Test panels are required for Shotcrete Dry-Mix:
a. Prepare test panels (wire baskets) in accordance with ASTM C1140.
b. Perform tests on panels in accordance with ASTM C1140 and determine acceptability
in accordance with ACI 506.2.
c. If test panels are not available for compressive testing, compressive testing of cores
must be performed in accordance with ASTM C1604 with the locations of the cores
being chosen by the structural engineer.
d. The Contractor must pay for such additional testing as may be specified when
unacceptable concrete is encountered.
4. Provide inspection and testing for conformance to design mix.
5. Structural review and corrections required on the concrete basins prior to the
installation of the finishes.
a. It is anticipated that cracking may develop within the basins during construction. This
is not abnormal and is generally expected. The Contractor is responsible for the costs
related to the locating, correcting, repairing, and filling of each crack - fulfilled with
labor and materials - as needed to return the basins’ structures to a pristine,
waterproof condition.
b. Prior to the installation of the waterproofing and interior finish materials, the
Contractor must locate each crack and mark / record it in a scaled drawing / plan for
submittal to The Architect and This Engineer. Upon review of the recorded cracks,
The Architect and This Engineer must guide the contractor as to the recommended
treatment, remediation, and corrections / repairs needed to address the cracks.
c. The recommended repair of the cracks must involve at a minimum:
1) Chipping, trimming and cutting the crack to be approximately 0.5-inch [12 mm] in
width extending down into the concrete structure 0.5 inch maximum within the
cut.
2) The removal of concrete dust and debris (resulting from the cutting activities).
3) Utilizing the installation procedures from an authorized and recognized concrete
crack repair system, the Contractor must carefully re-fill the cracked area to be
flush with the adjacent surfaces in accordance with the manufacturers’
instructions & recommendations. The crack repair system must include primers,
filling materials, and crack-repair fabric as directed by the crack repair system's
manufacturer.
4) The Contractor must observe curing times as required by the selected
manufacturer and as directed and authorized by This Engineer.
d. The finishes’ installation installer (hired for and paid by the Contractor) must review
each crack repair and validate its condition prior to commencing with the installation
of the finishes for each basin.
e. Confirm, verify, and coordinate with the finishes installer that there are no conflicts
or physical incompatibility between the use of the specified waterproofing and the
finishes’ materials.
6. Protection of adjacent surfaces:
a. The contractor must take every possible precaution to protect adjacent concrete
surfaces, equipment, etc., from being damaged by overshooting concrete or
shotcrete wet-mix.
b. Overshot concrete and rebound materials deposited must be removed at the
Contractor's expense.
7. Mechanical injury free:
a. There must be no mechanical backfill procedures attempted until the 100% design
strength of the structure is achieved
3.03 CAST IN PLACE READY-MIX CONCRETE EXECUTION
A. GENERAL
1. Refer to the SHOTCRETE WET MIX requirements above.
2. For pre-approved concrete curing methods, refer to CURING AND PROTECTION above.
B. CAST-IN-PLACE CONCRETE READY-MIX TRANSPORT AND PLACEMENT
1. Comply with ACI 304, "Guide for Measuring, Mixing, Transporting, and Placing
Concrete," as specified.
2. Water may be added to the site ONLY if the ready-mix supplier has purposely withheld
water at the batching plant AND the amount of withheld water is clearly indicated on
the batch ticket.
a. If these two requirements are met, water may be added in the field up to the
amount that was withheld.
b. Record the amount of water added remotely (in the field) and who added it in the
testing report.
3. Place and thoroughly vibrate concrete to achieve consolidation leaving no voids or
honeycombing, taking care not to disturb or displace the water stop. Do not allow
vibrator to contact the water stop.
a. Apply approved vibrator at points spaced not farther apart than vibrator's effective
radius.
b. Apply close enough to forms to vibrate surface efficiently but not damage the form
surfaces.
c. Vibrate until concrete becomes uniformly plastic.
d. Vibrator must penetrate the freshly placed concrete and into the previous layer of
fresh concrete below.
4. Protect freshly placed concrete from premature drying and excessive cold or hot
temperatures.
a. Refer to 3.02 Environmental Requirements for Shotcrete Wet-Mix
b. In hot, dry, and windy weather protect concrete from rapid moisture loss before and
during finishing operations with an evaporation control material. Apply per
manufacturer's instructions after screeding and bull floating, but before power
floating and troweling.
c. Do not place concrete when the ambient temperature is below 45° F [7.2° C] and
falling without special, pre-approved protection.
d. Any concrete damaged by freezing must be removed and replaced at no additional
cost to the Owner.
3.04 SHOTCRETE DRY-MIX (GUNITE) EXECUTION
A. GENERAL
1. The use of Gunite (shotcrete dry-mix) is disallowed unless there is total compliance with
these requirements.
B. PREWORK VERIFICATIONS
1. The following applies to shotcrete dry-mix (Gunite) concrete installations.
2. Before beginning any shotcrete dry-mix, confirm the Site meets the following:
a. Excavation has been performed as per the Contract Documents.
b. Excavation surfaces are clean, smooth, and without voids or irregularities.
c. Soil compaction / density tests have been completed and certified.
d. Sub-floor piping is in place (with constant pressure-test as noted herein)
e. Specified governmental piping inspections are successfully attained
f. Vapor barriers are in place.
g. Reinforcing steel has been installed per the Contract Documents.
1) Verify sufficient clearances exist to allow specified encasement.
2) Verify that reinforcing steel is adequately positioned and supported.
h. Adequate access to shotcrete dry-mix areas for screeding and finishing and to permit
uninterrupted application once the placement operation has begun.
i. Concrete forms have been installed and oiled per the Contract Documents.
j. Provisions for underwater expansion joints for floors, walls, perimeter beam, and
coping are installed.
k. Pool fittings (drains, inlets, skimmers, gutter fittings, etc.) have been placed per the
Drawings.
1) Note that drains, niches, & skimmers must be encased entirely with shotcrete dry-
mix during the shotcrete installation.
C. ENVIRONMENTAL REQUIREMENTS FOR SHOTCRETE DRY-MIX
1. Do not begin shotcrete dry-mix application operations unless the following
environmental requirements are satisfied:
a. Affirm materials and surrounding air temperature are higher than 45° F [7° C] before,
during, and for 7 days after completion of shotcrete dry-mix operations.
b. As necessary, during freezing or near freezing weather, provide equipment and cover
to maintain a minimum of 45°F [7°C] and to protect work completed and work in
progress.
3. Do not place shotcrete dry-mix on surfaces that are frozen, spongy, or where there is
freely flowing or standing water.
4. Determine operating procedures for placement in close quarters, extended distances, or
around significant obstructions where placement velocities and mix consistency may be
adjusted during application.
5. Clean and thoroughly wet cementitious or absorptive substrate surfaces before
receiving shotcrete dry-mix. Keep porous surfaces damp for a minimum of 2-hours prior
to placement of shotcrete dry-mix.
E. ALIGNMENT CONTROL
1. Provide alignment wire to establish thickness and plane of specified surfaces.
2. Install alignment wire at corners and offsets not set up by forms.
3. Tighten alignment wire exact to the line. Position adjustment devices to permit
additional tightening.
F. APPLICATION
1. Direct outlet nozzle perpendicular to the surface to confirm maximum compaction with
minimum rebound.
2. The build-up to a specified thickness in multiple passes of the nozzle to achieve layering.
Encase reinforcement with the first pass.
3. Basin structure(s) or sumps must be developed to a minimum shotcrete dry-mix
covering of 3-inches [75 mm] over steel reinforcing as specified on the Drawings.
4. Rebound is aggregate mixed with some cement, which ricochets off the surface during
the application of shotcrete dry-mix because of collision with the hard surface,
reinforcement, or with the aggregate particles themselves, which amount varies with
the position of the work, air pressure, cement content, maximum size and grading of
aggregate, amount of reinforcing and thickness of layer.
a. Rebound materials may not be reused in any form for shotcrete dry-mix work and
must never be worked into the construction by the nozzleman.
b. Remove rebound that does not fall clear of work.
c. Discard salvaged rebound.
d. Remove trapped rebound at construction and expansion joints.
5. Allow each layer to take the initial set before applying succeeding layers.
6. Do not permit applied shotcrete dry-mix to sag, slough, or displace.
a. Collapsed, displaced, or fallen materials must be removed from the pool basin and
not reused.
7. After the initial set of the finished top layer, remove excess material outside of forms
and alignment lines.
8. Finish surface of the top layer with wood float finish.
G. CURING AND PROTECTION
1. The below-listed procedures are mandatory.
2. Dampened / wet: Total water spraying / immersion / moisture curing / thoroughly
dampened status is required.
a. Commence initial curing as soon as the free water has disappeared from the
concrete surface after placing and finishing.
d. The Contractor must pay for such additional testing as may be specified when
unacceptable shotcrete dry-mix is encountered.
4. Provide inspection and testing for conformance to design mix.
5. Structural review and corrections required on the shotcrete dry-mix basins prior to the
installation of the finishes.
a. It is anticipated that cracking may develop within the basins during construction. This
is not abnormal and is generally expected. The Contractor is responsible for the costs
related to the locating, correcting, repairing, and filling of each crack - fulfilled with
labor and materials - as needed to return the basins’ structures to a pristine,
waterproof condition.
b. Prior to the installation of the waterproofing and interior finish materials, the
Contractor must locate each crack and mark / record it in a scaled drawing / plan for
submittal to The Architect and This Engineer. Upon review of the recorded cracks,
The Architect and This Engineer must guide the contractor as to the recommended
treatment, remediation, and corrections / repairs needed to address the cracks.
c. The recommended repair of the cracks must involve at a minimum:
1) Chipping, trimming and cutting the crack to be approximately 0.5-inch [12 mm] in
width extending down into the shotcrete dry-mix structure 0.5-inch [12 mm]
maximum within the cut.
2) The removal of shotcrete dry-mix dust and debris (resulting from the cutting
activities).
3) Utilizing the installation procedures from an authorized and recognized concrete
crack repair system, the Contractor must carefully re-fill the cracked area to be
flush with the adjacent surfaces in accordance with the manufacturers’
instructions & recommendations. The crack repair system must include primers,
filling materials, and crack-repair fabric as directed by the crack repair system's
manufacturer.
4) The Contractor must observe curing times as required by the selected
manufacturer and as directed and authorized by This Engineer.
d. The finishes’ installation installer (hired for and paid by the Contractor) must review
each crack repair and validate its condition prior to commencing with the installation
of the finishes for each basin.
e. Confirm, verify, and coordinate with the finishes installer that there are no conflicts
or physical incompatibility between the use of the specified waterproofing and the
finishes’ materials.
6. Protection of adjacent surfaces:
a. The contractor must take every possible precaution to protect adjacent shotcrete
dry-mix surfaces, equipment, etc., from being damaged by overshooting shotcrete
dry-mix.
b. Overshot shotcrete dry-mix and rebound materials deposited must be removed at
the Contractor's expense.
7. Mechanical injury free:
a. There must be no mechanical backfill procedures attempted until the 100% design
strength of the structure is achieved
2. Do not deviate from the pipe sizes shown unless prior written approval is obtained from
This Engineer.
a. When size is not indicated, request judgment from This Engineer.
3. If interference with other equipment or the Architect requires relocation of pipes or a
layout different from that shown, notify This Engineer for further written instructions.
D. GENERAL EXECUTION
1. Preparation:
a. Before installation, examine piping and fittings for damage or defects. Discard
unacceptable units.
b. Clean pipe interior of debris, foreign matter, sand, and keep clean during installation.
The pipe must not be placed in standing water, or when the trench or weather
conditions are unsuitable for the work.
c. The trench must be excavated to allow 6-in [15 cm] minimum clearance in all
directions around the final O.D. of the system.
d. The bottom of the piping trenches must be graded to the design slope of the piping
and to provide uniform bearing along its entire length. Where wet or unstable soils
are encountered, such soil must be removed to a sufficient depth and the trench
backfilled with coarse sand or loose granular earth. This backfill must be compacted
to a density equal to that of the acceptable portions of the trench.
e. Where excavation of rock is required, the rock must be excavated to an over depth
of 6-in [15 cm] minimum below the specified trench depth. Over depths in rock must
be backfilled with loose granular earth or coarse sand and thoroughly tamped.
f. Keep water out of the trench until the pipe is installed and sealed. While work is in
progress, verify the open ends of the pipe and fittings are kept closed to prevent
trench water, earth, and other foreign matter from entering the piping system.
g. Caution: A fire or explosion may result if dry granular calcium hypochlorite is used to
disinfect plastic piping systems that are exposed to organic vapors found in solvent
cement, cleaners, or primers when a water solution is not used.
1) Calcium hypochlorite is a strong oxidizer and common in Pool & Spa chemicals
such as “pool shock.”
2) It is recommended to purify lines by pumping nonvolatile chlorinated water into
the piping system. Do not store or use dry granular calcium hypochlorite near
solvent cement, cleaners, or primers.
2. Installation Execution:
a. The following practices and quality control are required for the piping installation:
1) Comply with manufacturer’s requirements
2) Cut pipe “square.”
3) Remove pipe burrs (inside and out)
4) Clean pipe ends with a clean rag to remove dirt and moisture
5) Verify that a “dry-fit” is possible and manageable
6) Apply primer and cleaner per the manufacturer’s requirements
7) Flow solvent weld cement on each pipe and fitting with the appropriately sized
applicator
8) Work consistently when applying solvent weld cement
9) Do not “puddle” the cement within the fitting or allow the solvent weld cement to
“run-down” the interior of the pipe
a) Allow 10-seconds open time to lapse before inserting the pipe end into
fittings. Refer to the manufacturer’s requirements.
10) Assemble immediately by “bottoming” the pipe within the socket and twisting ¼
turn while solvent weld cement is still wet
11) Hold & secure the solvent weld cemented joint for a minimum of 60-seconds to
prevent “push out.”
12) The installer’s workforce must be increased for the installation of large pipe and
fittings using mechanical equipment as needed (follow the manufacturer’s
requirements).
13) Wipe off / remove excess solvent weld cement but do not disturb the joint for a
minimum of 10-minutes – no exceptions.
14) Comply with specified set times scheduled below
15) Place the piping within the trench to prevent damage
16) Snake the pipe within the trench (from side to side of the trench)
17) Shade the pipe with backfill; however, leave all joints 100% exposed until
successful water-pressure testing has been completed then verified by this
Engineer.
18) Curing period will be dependent upon:
a) Air temperature and humidity
b) Type of and size of pipe
c) Type of solvent cement
d) Dry joint tightness
19) Bring pipe to its scheduled operating temperature prior to backfilling and water-
pressure testing
20) PVC heat welding / bending is prohibited.
a) If custom angles on fittings are required, the Contractor must be responsible
for providing those as may be needed.
b. Initial Pipe Solvent Weld Cementing Set Times:
1) Comply with the following time periods after cementing pipe fittings.
a) Double times in damp or humid weather.
b) Field conditions may lengthen these initial set times.
c) For drying times at temperatures that differ from this, consult This Engineer:
c. Water-pressure testing:
1) Water-pressure testing requires that a minimum curing / drying time be
completed to allow the PVC solvent weld cement to cure and take a permanent
set. The following table sets forth the minimum drying period before the required
water-pressure tests.
a) This chart applies only to weather temperatures ranging from 40° F. to 100° F.
Double the noted times when in damp or humid weather. For drying times at
temperatures that differ from this, consult This Engineer:
12. Backfill & compaction of soils above piping, and operation of heavy equipment near
piping:
a. Backfilling around piping systems must not be allowed until the required water-
pressure tests are successfully completed with no loss of water nor pressure.
1) Critical Note: The water-pressure tests must be left intact to all piping systems.
a) All water-pressure tests must be monitored continuously as a necessary
method to detect potential underground piping damage during construction.
b. Backfill materials: Utilize only engineered fill for piping trenches and excavations. No
organic material, clay, or topsoil is permitted or allowed within backfill materials.
c. Compaction must be verified and tested to be a minimum of 95% of the optimum,
modified Proctor test without exception.
d. Do not operate heavy machinery or equipment around or above below-grade piping.
1) The Contractor must monitor the continuous water-pressure test specifically
while heavy equipment is near any below-grade piping.
2) Piping damaged is the total responsibility of the Contractor, and immediate
repairs are mandatory including new, verified water-pressure testing.
13. Pipe slopes:
a. General:
1) At no point, must the piping change slopes allowing an air pocket, trap, or dip to
occur.
b. Piping must be placed on an appropriate grade around the basin, so it will drain
entirely by gravity. In instances where gravity drainage is not provided, the
Contractor must provide drain valves and sump assemblies so that piping can be
drained completely.
1) Provide specialized blow-out plugs, niches, drainable junction boxes, drainable
conduits, nozzles, and such drain pipes with valves into the gravity sump
(equipped with a sump pump for automatic draining).
c. Pipe Slopes’ Table:
d. Remove air from the piping system especially when filling the piping for water-
pressure tests.
1) Remove air via valves; corporation stops at the high points of the line or other
means.
2) Caution: entrapped air may create unacceptable surge pressures (water hammer)
in the piping system causing a piping failure.
14. Only Type 5 piping may be installed into air plenums.
a. Ground and bond metallic piping at 20 feet [6.10 m] intervals on center. Utilize only
UL-listed ground lugs.
b. Insulate plenum-located metallic piping and related system components with closed-
cell pipe insulation.
15. Install a 1-inch [25 mm] Type 1 pipe or better, cold water supply pipe from the handicap
anchor deck box to the potable water supply at the equipment room.
16. Bolt flanges together in accordance with recognized standard practice.
17. Valve and check valve Installations
a. Locate check valves a minimum of 10 pipe diameters downstream of any pump or
another source of turbulence.
b. The maximum water velocity allowed through plastic-type valves (or check valves)
must be 5.0 fps [1.524 mps]. Valves located in locations or positions with water
velocities that exceed 5.0 fps [1.524 mps] must be metallic and manufacturer rated
for those flow velocities.
c. Check valves must be installed with the valves’ flow arrow pointing in the direction of
the water flow.
d. Check valves must not be placed in a downward water flow condition.
18. Pipe material transitions:
a. Material transitions must be above-grade, flange to flange connections and include
ribbed EPDM type rubber gaskets.
b. Dielectric unions must be used when joining dissimilar metallic pipe materials.
c. Install dielectric fittings at ferrous and non-ferrous metallic piping.
Temperature De-Rating
(degrees F.) Factor
73 1.00
80 0.88
90 0.75
100 0.62
110 0.51
120 0.40
130 0.31
140 0.22
2. Refer to the applicable Specifications for PVC pipe welding. At a minimum, perform PVC
pipe welding via hot-gas welding method using a 600° F [315° C] tip temperature
providing a temperature of approximately 500° F [260° C].
3. Weld Cold-Fog system stainless steel piping/tubing per manufacturer’s instructions &
recommendations, complying with the latest ASTM requirements for stainless steel
welding.
G. NON-WELDED PIPE CONNECTIONS
1. Equipment room–located pipe sizes 3-inches [75 mm] and greater must have flanged
connections unless otherwise specified.
a. PVC piping under basins and other concrete slabs may use solvent-welded
connections regardless of size unless otherwise indicated.
2. Pipe sizes less than 3-inches [75 mm] may have NPT threaded connections unless
flanged connections are necessary to adapt to other devices.
H. FLANGED PIPE JOINTS
1. Bolt flanges together in accordance with recognized standard practice.
2. Provide manufacturer’s authorized synthetic non-degradable gaskets at flange joints.
I. THREADED PIPE / FITTING JOINTS
1. When threaded pipe joints and fittings are used, fittings must be minimum Type 2.
2. Assemble threaded joints with Loctite “PST” pipe thread sealant per Loctite instructions.
No more than three pipe threads are to be exposed after the joint is made up tight.
3. Do not thread Sch 40 PVC pipe. Thread only PVC Sch 80 or heavier-wall piping.
a. Threading requires a 50 percent reduction in pressure rating stated for plain end
pipe @73°F.
4. Female plastic pipe threads must only accept plastic male fittings. In the case of male
pipe threads of a metal pipe, a metal female fitting must be used. Female metal pipe
threads may accept plastic or metal male pipe threads.
J. PIPING ISOLATION FROM CONCRETE FLOORS AND WALLS
1. Install vibration isolators on the suction and discharge piping systems at each pump.
2. Install required Link-Seals with the corresponding Century-Link sleeves at each pipe
penetrating equipment room walls, floors, and collector / surge tank concrete for a
waterproof seal. Refer to the Drawings for additional details.
3. When Link-Seals are described in detail in the drawings, there must be no substitutions
allowed.
K. FIELD QUALITY CONTROL & WATER-PRESSURE TESTING
1. Perform the following piping system hydrostatic water-pressure testing:
a. Provide necessary pumps, pressure plugs, caps, gauges, and other instruments and
devices necessary to perform the hydrostatic (water) pressure tests specified.
1) Maintain the continual water-pressure test on the piping system throughout the
backfill, compaction, deck placement, and during any construction activities
around the piping.
1. The work covered under this section consists of the furnishing of all necessary labor,
supervision, and services to completely execute the pipe hanger, and supports as
described in this specification.
2. Provide bracing, fasteners, bracing, hangers, supports, and related hardware.
a. Piping and major components to be adequately supported to avoid placing excessive
strain on either piping, building structures, or major system components (piping
manifolds, pumps, and valves).
b. Piping must be adequately supported, isolated, and installed to allow for expansion,
vibration, and noise reduction.
c. Piping must be supported to prevent sagging. Without exception, the piping must
slope as noted herein.
3. No excessive movement by the piping is allowed.
4. After installation, metallic parts must be coated / painted with a primer and an exterior
metal coating
a. Provide means of preventing dissimilar metal contacts such as plastic-coated
hangers, copper-colored epoxy paint, or non-adhesive isolation tape- B-Line Iso-pipe.
5. The piping support details shown in the Drawings are diagrammatic and indicate the
general arrangement and methods for providing proper support for piping systems.
6. Due to the small scale of these Drawings, it is not possible to show elbows, and flexible
connections specified to allow for expansion and pipe movement; however, the
Contractor must verify that adequate expansion and flex capability is achieved while
maintaining sufficient supports to avoid placing excessive strain on the piping, building
structures, or system components.
7. Install expansion joint assembly units on the suction and discharge of each pump rated
at 5 hp [3.72 kW] and larger
a. Refer to the Drawings for quantities and sizes
b. Install pipe supports and bracing for piping manifolds.
c. Install compression sleeves and extension rods
d. Pipes located within mechanical equipment spaces or within structures (with no soils
support) will require pipe-support units.
e. Comply with local codes and manufacturers’ requirements for maximum spacing of
hangers and support. Both the pipe manufacturer and the supporting manufacturer
are to be consulted for requirements.
f. Support vertical piping independently of connected horizontal piping. Support
vertical pipes on every floor. Wherever possible, locate riser clamps directly below
pipe couplings or shear lugs.
g. Individually support valves and heavy fittings to avoid stress on adjacent piping or
fittings.
h. Do not support any equipment from the adjacent piping systems.
i. Do not over tighten pipe in supports, preventing the anticipated movement. Install
clamps, supports, and straps that hold pipe away from the adjacent framing as part
of the base bid.
8. Concrete Inserts:
a. Provide inserts for placement in formwork before concrete is poured.
b. Provide inserts for suspending hangers from reinforced concrete slabs and sides of
reinforced concrete beams.
c. Where concrete slabs form finished ceilings, the contractor must provide inserts to
be flush with the slab surface.
d. Provide hooked rod to concrete reinforcement section for inserts carrying pipe over
4-inches.
9. Drawings do not indicate exact-required support details; however, complete piping
support is a performance responsibility assigned to the Contractor. Piping and
equipment support must be provided as required by the forces and loads and as
determined and directed by This Engineer.
a. The Architect and This Engineer may recommend additional supports to be installed
once the equipment is placed into operation. Such additional strapping, supports and
other such bracing identified by the Engineer must be provided by the Contractor at
no additional costs to the owner.
b. It must be the Contractor’s responsibility to thoroughly support piping at valves,
pumps, equipment, over head-clearance areas, and changes in direction.
c. Pipe larger than 12-inches diameter requires floor supports using stainless steel (or
alternative approved materials) support bracing columns.
10. Install additional pipe supports and expansion compensation devices as This Engineer
may deem necessary.
M. HORIZONTAL PIPE SUPPORTS
1. Refer to the Drawings and these Specifications for the recommended method of support
for horizontally run piping when supported from wall-mounted hangers, floor supported
hangers, or ceiling mounted hangers.
2. Install wall mounted pipe supports at gutter piping around the pool to prevent sagging
or dropping of the piping. Refer to the applicable drawing details.
a. Exception: If the gutter piping is encapsulated within the structural beam, pipe
supports are not necessary.
N. VERTICAL PIPE SUPPORTS
1. Refer to Drawings for vertical pipe support details.
2. Supports for vertical pipe runs must be independent. Install a minimum of 2 supports at
each vertical pipe run. Install vertical pipe runs prior to connecting to the horizontal
runs.
O. FLOOR MOUNTED PIPE SUPPORTS
1. Refer to the Drawing details for the floor supports for horizontal pipe runs.
2. For floor construction, other than concrete, a base plate must be installed and fastened
to the floor with sufficient fasteners and spacing appropriate for the floor construction.
P. PIPE RUN ANCHORING FOR DYNAMIC LOADS
1. Install a minimum of one thrust block anchor on each equipment room or vault straight
run as close as possible to the downstream elbow. This is not necessary for buried PVC
pipe.
Q. NOISE REDUCTION
A. GENERAL
1. Any mention of tiles must also refer to designated finishes, natural stone finishes,
plaster, eco-Finish tank liner, stainless-steel finishes, vinyl liners, screed, and similar
materials. Contact This Engineer for written clarifications as needed.
2. The inset step treads, ladder step treads, horizontal surfaces on open gutters & shallow
end steps, and floors (less than 5 feet [1.52 m] deep) on pools must have a slip-resistant
surface finish.
3. In all cases where two tiles are installed in a protruding, perpendicular condition
resulting in an approximate 90-deg (or similar corner) edges being evident, the installer
is required to provide at least one of those tiles having a bullnose trim.
4. The tile edges (using bullnose trim tiles) located at gutter lips and step edges are typical
details, examples, and are applicable and indicative of all similar tiled conditions.
5. Refer to the Landscape Architect’s and Architect’s Drawings for additional finish
selections, and requirements.
B. PREWORK VERIFICATIONS
1. Before commencing any basin interior finishes work, confirm the Site meets the
following:
a. Concrete work has been performed in accordance with the Contract Documents.
b. Basic basin geometry and dimensions are achieved and allow the clearances required
for the interior finishes installation.
c. Shotcrete surfaces have been wood floated smooth and are ready to accept the
designated finishes.
d. Sounding tests have been completed and any discovered areas of non-binding or
voids.
e. Concrete has been cured and allowed to set.
f. Screed layers are in place, and expansion joints / cut joints of the structure remain
exposed.
g. Movement joints must be placed with consideration of the structural joints and to
guide the dimensional placement of the movement joints. Refer to the maximum
separation between movement joints below.
C. ENVIRONMENTAL CONDITIONS DURING FINISH INSTALL OPERATIONS
1. Do not commence basin interior or deck finish applications operations unless the
following environmental requirements are satisfied:
a. Affirm that materials and surrounding air temperature are higher than 45° F [7° C]
before, during, and for 7 days after completion of tile work operations.
1) Refer to the manufacturers’ requirements and installation procedures
b. If necessary, during freezing or near freezing weather, provide equipment and
environmental covers and heaters as needed to maintain a minimum of 45° F [7° C]
and to protect work completed and work in progress.
c. In the event of inclement weather (high winds, rainy weather, or near freezing
temperatures), This Engineer recommends that a suspension of the finishes’
installation work occur.
D. PREPARATION
1. General
a. Prepare tile work, grout, mortars, and plaster per these Specifications and
manufacturer’s instructions.
b. Any discrepancies between these Specifications and the Manufacturer’s Instructions
must be immediately brought to the attention of This Engineer for written
resolution.
c. Refer to these specifications for Field Quality Control requirements
d. Cut & trim plumbing pipes entering the basin(s) flush with walls and floor surfaces
(allowing for the thickness of the new finishes).
e. Remove internal blanking disk or pressure plugs after basin construction is complete,
but before interior finish work is installed.
1) Prior to the removal of the blanking disc or pressure plugs, verify that the
specified pressure test was in place per the requirements of these specifications.
f. Mechanically water-flush plumbing pipes entering the basin(s) with chlorinated
water before acid washing the pool(s). Remove chlorinated water prior to
proceeding.
g. Wash the entire interior of the basin with a 25 percent solution of muriatic acid and
75 percent water. Brush-apply to remove any foreign matter and debris.
Mechanically scrape the interior of the basin as needed or specified.
h. Repair “weeping” or lesion areas of the pool basin before applying interior surface
plaster or tiles.
i. Water “weepers” or voids around penetrations in the basins’ structure must be
sealed with authorized hydraulic, non-shrink cement at least 7-days prior to cleaning
and acid-washing the basin structure.
j. Prior to the application of the waterproofing & interior finish materials and after
minimum 28-day curing, dewater, clean, acid-wash, pH-neutralize, thoroughly water
rinse, and pressure washing of the entire basin structure’s interior surfaces in
accordance with the interior finish manufacturers' instructions.
1) Thoroughly pressure-wash the basin’s interior surfaces by utilizing a Turbo-Tip
nozzle powered with a minimum water spray of 3,500 psi [24.13 mPa].
2) Scrub basin surfaces with the neutralizing agent to verify acid residues are
removed.
2. Coping, Deck, Tile, & Natural Stone Finishes
a. Follow & observe tile manufacturer's instructions & recommendations, and
requirements.
b. Surfaces must be adequately prepared and suitable for installation per Tile Council of
North America (TCNA) guidelines. Substrate leveling should be completed before
installation of mosaic-type finishes. Do not attempt to re-level or plumb the vertical
surfaces during the mosaic-type finishes’ installation process.
c. If the basin’s interior surfaces are natural stone or tile, a minimum 2-inches [50 mm]
leveling layer is required over the structure (refer to the Drawings).
d. Movement joints for finishes:
1) Mandatory movement joints are required in horizontal and vertical planes for the
various installations of coping, natural stone, racing lanes, wall & gutter tiles, and
similar finishes.
a) Exterior stone installations must have LATASIL sealant (with its appropriate
primer) between each stone unit (in each joint)
b) Underwater tile contraction / expansion / movement-accommodation joints:
i: Required a minimum of 10 feet [3.04 m] on center except as noted below.
ii: Movement joints must extend through the screed / setting bed
iii: Place movement joints at structural contraction, control, and joint
expansion locations.
3. Exposed aggregate pool finish (quartz-type plaster)
a. Visually check the interior of the basin to determine smoothness and adequacy. If
any voids or irregularities are discovered or if any areas are found that will require
more than 0.375-inch [10 mm] of pool plaster, such areas must be filled with
multiple coats of BaseCrete, followed by treatment, acid washing, and neutralization
as specified by the manufacturer. Follow the BaseCrete manufacturer's requirements
for applied thickness.
1) Because concrete containing Xypex Admix forms a relatively smooth surface and
the resulting crystalline formation fills the concrete pores thereby reducing
suction characteristics of the concrete, it is mandatory to carefully pressure wash
and then use a suitable bonding agent for proper bonding of cementitious
systems.
a) The entire interior basin surface must be blasted with the pressure-washer
operating with a Turbo-Tip nozzle at 3,500 PSI [24.13 mPa].
b. Do not proceed to plaster installation operations until This Engineer has observed
the BaseCrete installation and verified specific dimensions.
1) The BaseCrete must act as a bonding agent, scratch coat, and waterproofing.
c. Apply two coats of BaseCrete flexible waterproof BondCoat system (or approved
authorized equivalent) to achieve a minimum 1/8-inch thickness prior to the
application of the interior finish plaster material.
d. The Basis of Design for quartz-type plaster: KrystalKrete exposed-aggregate quartz
pool finish by C.L. Industries, Orlando, FL.; www.clindustries.com
e. The Basis of Design for BondCoat: BaseCrete Flexible Waterproof BondCoat system
by BaseCrete Technologies, LLC, 6148 Clark Center Ave., Sarasota, Florida 34238;
941-312-5142; www.BaseCreteusa.com
4. Single Layer EVA-rubber copolymer tile wet area surfacing system
a. Site Verification of Conditions: Verify that substrate conditions are suitable for
installation of the EVA-rubber copolymer wet area surfacing system.
b. Do not proceed with installation until unsuitable conditions are corrected.
c. Proper drainage is critical to the longevity of the Life Floor® surfacing system.
Inadequate drainage will cause premature breakdown of the poured system in
affected areas, and void the warranty.
d. Surface Preparation: Ensure that the concrete, metal, wood, tile, or fiberglass
substrate is level or uniformly sloped since surface variations will be telegraphed
through to the rubber tile surface.
e. Proper drainage is critical to the longevity of the Life Floor® surfacing system.
Inadequate drainage will cause premature breakdown of the system in affected
areas, and void the warranty.
E. APPLICATION
1. Do not apply interior finishes unless the pool fence and gate system are completed,
there is a supply of potable water for filling, and permanent electrical power is
connected to the filtration system.
2. The interior finish application workmanship must comply with the high-quality, excellent
workmanship as set forth in the Drawings and these Specifications.
3. Install work in accordance with the Contract Documents, and the Manufacturer’s
instructions & recommendations.
4. Any discrepancies between these Specifications and the Manufacturer’s instructions
must be immediately brought to the attention of The Architect and This Engineer.
5. Follow manufacturer-directed environmental limitations and curing periods when
applying the interior adhesive, finish, and setting materials (an example is air
temperature restrictions, rain, and curing times).
6. Tiles and natural stone:
a. Install only frost-proof tiles in locations in which freezing temperatures may occur.
b. Smooth exposed cut edges.
c. Observe and comply with the manufacturer-stated minimum and maximum
limitations concerning grout-joint sizes during the installation of finish materials.
1) The nominal center line of joints should be accurate, straight, and of even width
with due allowances for hand-molded or rustic tiles.
2) Finish floor and wall areas accurate, level, and plumb with no variations exceeding
¼-inch [6.3 mm] (a maximum of 1/8-inch [3.15 mm] lower to 1/8-inch [3.15 mm]
higher) in 10 feet from the required plane.
3) The grout joint must be three times the size of the tiles facial dimensional
irregularity. Contact This Engineer for further clarifications.
7. Exposed-aggregate quartz plaster finish:
a. Towel and finish with a smooth, dense, impervious, waterproof surface, free of stains
and uniform in color and consistency.
b. The basin’s interior surfaces must be plastered in one day. Employ necessary
workforce to accomplish this requirement.
1) Multiple rows of 2-inches x 2-inches [50 mm x 50 mm] non-slip, separation tiles
may be installed in the interior of the basin to be utilized as a joint for the plaster
application if the Installer believes that a one-day completion is impractical while
maintaining exceptionally high-quality installation practices.
c. The installer may install the joint separation tiles in the basin after prior written
notification, and submittal requirements are approved herein.
d. Basin floors and horizontal surfaces must have a slip-resistant finish and texture.
8. Single Layer EVA-rubber copolymer tile wet area surfacing system
a. Contact the manufacturer for all installation work. Only manufacturer’s certified
installers may install this material.
F. PROTECTION OF FINISHED WORK
1. Maintain and protect finished Work in a like new condition until the date of Substantial
Completion.
2. Do not permit applied work to damage adjacent surfaces.
3. AquaBRIGHT® pool finish must not be applied until all work in the pool area has
4. been completed, and the filtering system is completely installed, including all plumbing
and electrical
5. work, and is ready for water fill and start-up.
G. TILES / DEPTH MARKERS / COPING / FINISH REQUIREMENTS:
1. General:
a. Each horizontal depth, "NO DIVING," and “NO ENTRY” markers located on the deck
surface must be 6-inches X 6-inches [150 mm x 150 mm] (or as detailed on the
drawings) and be made of a slip-resistant material. Tile lettering must be a minimum
height of 4-inches [100mm] and be a contrasting color to the background.
b. Install a 2-inches [50 mm] full, dark contrasting, slip-resistant tile marking at the
following locations:
1) gutter lips at upper perimeter of the beam
2) gutter lips and along the horizontal and vertical edge surfaces of steps & riser
3) along the horizontal and vertical edge surfaces of underwater bench seats
4) at lap lane floor/wall tiles and targets
5) around the perimeter edge of each inset wall step
c. Refer to the finish detail and schedules for sizes and color.
d. Slip-resistant finishes are required at:
1) Coping surfaces
2) Horizontally placed finishes
a) Caution: Bullnose type tiles are prohibited unless specifically approved by The
Architect and This Engineer.
2. Depth Markings:
a. Place permanent tiled depth and “NO DIVING” markers in accordance with the
Drawings. Additional markers must be positioned to maintain a maximum of 25 feet
[7.6 m] spacing between tiled markers or as specified by the LGA codes. Horizontal
markers at the basin’s edge must be within 2 feet [610 mm] of water's edge.
b. Deck level perimeter overflow systems:
1) Additional Depth markers must be provided on adjacent fencing or walls, large
enough to be recognizable from inside the basin.
2) Horizontal depth markers on the deck must be within 3 feet [915 mm] of water's
edge.
3) Vertical depth markers may be at the top of the pool wall just beneath the water
level. Contact This Engineer for clarifications if needed.
c. Depth markings must be located to depict the basin’s water depth within 3-inches
[75 mm].
1) Measure the water depth at a location which is 3 feet [920 mm] horizontal from
the vertical wall depth marking.
d. The depth at the basin’s deepest point (drain assembly grate) must not deviate more
than 3-inches [75 mm] from the side wall depth markings at that location.
1) Symmetrical pool designs with the deepest-water depth located at the center
must have a dual marking indicating depth at the wall and at the deeper position,
followed by feet (FT), inches (INCH), or meters (M).
2) Metric Depth markings must have an accuracy of 2 decimal places to assist in this
requirement.
3) The only authorized abbreviations for "feet," and "meters" will be "FT," and "M"
respectively.
3. "NO ENTRY" markings:
a. Required at the perimeter of each water feature or fountain not intended or
approved for swimming or bathing, in accordance with the drawing details.
b. Required at locations around the pool perimeter where entrance into the basin
water is disallowed.
H. COPING
1. Coping Joints:
a. Coping edges must comply with the Local Building Codes and the following minimum
standards:
b. Jointed concrete coping must be "square-shaped"; however, no poured in place
concrete coping length must exceed 125% of the coping width.
1) Exception:
a) Pre-cast coping units are exempt from this requirement.
c. Provide expansion / movement joints (0.5-inch [13 mm] wide minimum – or as noted
explicitly in the Drawings) no more than 20 feet [6.09 m] OCEW. Do not span
expansion joints with reinforcing materials. This applies to coping installations.
Protruding and angular turns must have expansion joints.
1) Additional requirement:
a) When the coping is cast-in-place materials:
i: Locate cut joints (25% of the concrete thickness) no more than 5 feet [1.53
m] OCEW (execute the placement of cut joints within 1-hour after coping
placement).
ii: Install plastic tile separation strips between the poured-in-place cantilever
beam coping and the uppermost portions of the tiles.
2) Extend the expansion / movement joint through screed / setting materials
d. Isolation joints (0.5-inch [13 mm] wide minimum – or as noted explicitly in the
Drawings) must be installed between each basin beam (coping) and the adjacent
pool deck and paver units.
e. Expansion joints must be installed with approved primer and closed-cell backer rods
(or the specialized Emseal [or Willseal] Joint).
2. For re-entrant corners, provide:
a. 2 - #4 [13M], Grade 60 [420], 30-inches [760 mm] long rebars in the new decking
prior to placement
1) locate one rebar 2-inches [50 mm] from the re-entrant corner
2) Locate one rebar 5-inches [125 mm] from the re-entrant corner.
3) Provide a minimum 2-inches [50 mm] radius on all protruding coping edges.
b. 45-degree positioned rebars 2-inches [50 mm] deep within the concrete coping (as
the concrete is being placed).
c. A cut-joint between protruding, 90-deg (or higher) corners and the closest deck-
located expansion / cut joint.
I. GRATING
1. Install in accordance with manufacturer’s instructions.
2. Install grates after danger of damage from construction traffic is passed.
3. Attachment of the grate frame units must not have a solid-surface, constant-angle
(slotted openings are mandatory) SST to assist in allowing water to pass around and
through the grating.
4. A gap space target of 0.375-inches (unless disallowed by the Drawings) is required
between the outermost basin wall structure and the grate framing to assist in allowing
water to pass through and around the grating.
a. The Contractor must provide stainless steel spacers at the grating perimeter to assist
in ensuring a uniform installation spacing gap.
5. Grating frames and attachments must be sized to minimize water splash without
exception.
6. Pool-edge plastic type grating must be of the parallel type without exception.
7. The grates must be lockable and not removable by unauthorized persons.
8. Clean promptly after installation in accordance with manufacturer’s instructions.
9. Do not use harsh cleaning materials like an acid wash that could damage products.
J. CONCRETE TOPPINGS, RESURFACING, AND REHABILITATION
1. Surface preparation
a. Follow manufacturer's instructions & recommendations, and requirements.
1) Areas to be repaired must be clean, sound, and free of contaminants.
2) Loose and deteriorated concrete must be removed by using mechanical means.
3) Mechanically prepare the concrete substrate to obtain a surface profile of +/-
1/16-inch (CSP 5 or higher as per ICRI Guidelines) with a newly exposed aggregate
surface.
4) Areas to be patched must be a minimum of 1/8-inch [3 mm] in depth.
b. Refer to these specifications for procedures specified if reinforcing steel with active
corrosion is encountered
2. Mixing and application
a. Placement Procedure:
1) At the time of implementation, the substrate should be saturated surface dry with
no standing water. Scrub mortar or concrete into substrate filling pores and voids.
2) While the scrub coat is still plastic, force material against the edge of repair,
working toward the center. If repair area is too large to fill, and while the scrub
coat is still wet use Sika Armatec 110 EpoCem in lieu of scrub coat (See Spec
Component SC-200); www.usa.sika.com.
3) After filling, consolidate, then screed. Allow mortar or concrete to set to the
desired stiffness, then finish with trowel, manual or power, for a smooth surface.
Utilize a soft-broom, burlap, or similar technique-drag to create a textured
surface.
4) Areas, where the depth of the repair is less than 1-inch [25 mm], must be repaired
with polymer-modified Portland cement mortar. In areas where the depth of the
repair is more significant than 1-inch [25 mm], the repair must be made with
polymer-modified Portland cement concrete.
a) Per ACI recommendations for Portland cement concrete, curing is required.
b) To prevent from freezing, cover with the insulating material.
c) Setting time is dependent on temperature and humidity.
3.08 BASIN & SITE EXECUTION
A. BASIN STRUCTURES:
1. For basin structures that are larger than or equivalent to 3,000 sf [278.7 sq. m], the
basin floor must be poured-in-place with shotcrete walls.
2. For basin structures placed as an integral unit (no joints), then verify that the wall / floor
radius complies with the radius transition table below:
c. Bottom of the gutter must be level and finish flush with the gutter fittings. No "dips"
or irregular surfaces will be approved at the gutter fittings' junctures with the
interior finishes.
d. The gutter area nearest the top step locations must slope 1-inch [25 mm] from lip of
gutter to the back of the gutter trough and gutter drain fittings. The Contractor must
provide a 24-inches [610 mm] transition distance from this slope.
3. Recessed Gutter:
a. Minimum 4-inches (102 mm) deep and
b. 4-inches (102 mm) wide.
c. No part of the recessed gutter must be visible from a position directly above the
gutter sighting vertically down the edge of the deck or curb.
4. Deck-Level, Rim Flow:
a. Horizontal surfaces surrounding the grating must be slip-resistant / non-slip
b. The grating must be lockable in place and served by stainless steel hardware.
c. Colors Selected by Owner.
d. Fiberglass parallel trench grating: Prior to the placement of the structure, place the
trench within the concrete pool beam structure, connect gutter piping, and extend to
the collector / surge tank.
e. Rim-flow (deck level gutter systems) require that an overflow fitting (draining to
waste) be placed a minimum of every 30 feet [9.14 m] to assist in preventing
excessive water spillage to the deck.
1) Rim flow systems require a surge tank with excess capacity (refer to the Drawings)
to minimize the loss of displaced, surge water.
2) Overflow fitting(s) must be mounted must in the gutter at an elevation 0.50-inch
(12mm) above the operating water level.
a) Unless noted otherwise, extend the drain piping from each overflow fitting to
the authorized wastewater outfall.
3) Occurrences such as bather-induced splashing/waves, windy conditions, and
similar events will result in pool water spilling onto adjacent decks.
5. Skimmer installation requirements:
a. Refer to the Drawings for details
b. At least one skimmer unit must be provided for each 400 sq. feet [37 m2] of pool
surface area (or a significant fraction thereof) as specified by the drawings.
1) The design pattern for pools with skimmer must be 100% water flow through the
drain system, and 80% water flow through the skimmer system.
2) For each skimmer installed, provide one wall inlet on the opposing pool wall
(within a maximum of 20 feet [6.10 m] of the related skimmer unit).
c. Refer to the Drawings for construction details of the thickened pool beam specified
around each skimmer and concealed vacuum unit.
1) To further assist in leak prevention and longevity, the Contractor must provide a
steel rebar connection and total concrete encasement of each skimmer unit.
Refer to the Drawings.
2) The skimmer throat must be recessed 6-inches [150 mm] minimum from the
inside pool wall. The skimmer throat opening must be 18-inches [455 mm] wide
minimum at the pool wall. Refer to the Drawings
d. Provide tiles around each skimmer throat as noted
1) 3-inches [75 mm] minimum tiled around the skimmer face opening at the pool
wall juncture.
2) 100% tiles around and covering the entire skimmer throat.
6. Deck-level grating, waterproof channel trenches, & deck-boxes:
a. Refer to the Drawings and Equipment Schedule for geometric sizing, pipe
connections, water-proofing provisions, crack-resistant qualities, etc.
b. Concrete formed and poured trench channels are not acceptable due to the
propensity to crack and leak.
7. Indirect / concealed vacuum assemblies:
a. Refer to the Drawings for detailing.
b. Install a skimmer lid (or approved similar part) at the deck level opening.
c. Provide a 2-inches [50 mm] equalizer pipe from each concealed vacuum fitting
assembly to the basin wall and terminate the pipe with an equalizer / safety drain
cover.
1) Locate this equalizer at least 12-inches [305 mm] below the water level.
2) Provide a VGB compliant safety cover over each equalizer pipe outlet as noted in
the Equipment Schedule
d. In the event of multiple vacuum assemblies, obstruct the water flow to units not in
use via bulkhead fittings.
e. Provide a filtered, chemically-treated water piping connection (per the drawings) to
the concealed vacuum unit to assist in preventing stagnant water.
f. Piping connection towards the vacuum pump must originate within the concealed
vacuum assembly body. Direct connections between the vacuum pump and wall
inlets or fittings are disallowed.
8. Inlets / nozzles:
a. The inlet piping system must be looped to ensure continuous, closed water
recirculation ensuring that the inlets will demonstrate equal / similar water flow
operations.
b. When only wall inlets are specified, they must be spaced no more than 20 feet [6.10
m] apart (or as indicated in the drawings).
1) Exception:
a) Some manufacturers have developed specialty wall inlet fittings that distribute
filter water far out into the pool body. Those fittings are permissible with the
joint agreement of the local health department.
b) The water flow & performance for these specialty fittings will be determined
by the individual manufacturer(s).
c. Each wall inlet must be directionally adjustable and located 12-inches [305 mm] min
below the water level.
d. Each inlet / nozzle must be installed level and flush with the adjacent floor, wall, or
deck surfaces. No sharp edges or irregular surfaces are permitted.
e. Each floor inlet must be equipped with a method for flow adjustment.
f. Maximum water exit velocity for pool-related nozzles and inlets must not exceed 20
feet/s [6.096 m/s]
D. RAILS, LADDERS, ACCESSIBLE LIFT UNIT, & ANCHOR INSTALLATION
1. General:
a. Observe the manufacturer's installation instructions & recommendations, and This
Engineer's Drawings strictly.
b. Stainless steel equipment must be installed no more than 30-days prior to filling the
basins to assist in protecting the stainless-steel components.
c. It is the Contractor’s responsibility to protect the finishes and appearance of the
stainless-steel equipment to be like-new without exceptions.
d. Each grab rail, handrail, ladder, lift unit (ALU), and rail (these items are hereafter
referred to as “rails”) must be new and pristine in appearance.
1) Rusty, damaged, stained, or discolored rails must not be accepted.
2) No rail installed in a distressed or "crooked" manner must be accepted.
3) The contractor must replace such rails as directed by The Architect and This
Engineer.
e. Install each rail or ladder in an exact vertical and horizontal (level) manner per the
requirements of the drawings.
f. Install rails with manufacturer’s compression anchor sockets.
g. Fill the first 12-inches [305 mm] of each rail with non-shrink grout. Secure deck
anchor with a concrete-anchor mass of 3,000 psi [210.9 kg/cm2] or as detailed on
Drawings.
h. Equipment must be installed secure, with no “play” or movement when shaken.
2. Handrails:
a. Handrails must be anchored on the deck and the lowest pool step. Handrails longer
than 9-feet [2.74 m] must have additional vertical rail supports.
3. Ladder:
a. Install the ladder between 3-inches [75 mm] and 6-inches [150 mm] of the pool wall.
b. Install multiple 6-inches X 6-inches [150 mm x 150 mm] white tiles at the juncture of
the basin wall and ladder bumpers.
c. Ladder treads must be non-slip.
4. Grab Rails & Inset Steps:
a. Construct inset-steps to be flush with the interior pool wall. No inset-step
protrusions into the basin areas are allowed
b. Inset step treads must be non-slip.
5. Rails – Other:
a. Install volleyball rails, sports’ rails, diving-related rails, and stanchions per the
Drawings’.
6. Accessible Lift Unit (ALU):
a. Provide sufficient deck-space for the ALU rotation as detailed on the Drawings and
from the ALU manufacturer.
b. Anchor rails and ALU equipment to the decking. Install with approved compression
anchors or sleeves as recommended by the rail / ALU manufacturer.
c. Install each ALU’s cold water supply pipe into a valve deck box equipped with a
lockable cover.
d. Extend ALU lift unit’s pipes to the mechanical pool room per the Drawings and
connect to the potable cold-water supply.
E. SAFETY EQUIPMENT, SIGNAGE, AND POSTS
1. Safety equipment:
a. Refer to the Drawings’ Equipment Schedule for Contractor-provided safety
equipment & signage.
b. Securely attach the safety throw rope to each life ring unit.
c. Attach life hook to the 16 feet [4.87 m] long pole with stainless steel hardware.
d. Mount safety equipment items onto a pressure-treated post or wall-mounted
hangers with stainless steel hardware as indicated in the Drawings.
e. Install a 2.5-inches [63 mm] diameter, with a UV-protective coating, Type 2 pipe for
safety pole mounting. Install with stainless steel brackets and hardware at locations
shown on Drawings.
f. Provide crushed stone 6-inches [150mm] deep at finish grade around each
equipment post.
1) Compact soils around and beneath posts to a 95 percent modified Proctor
standard.
2. Safety Signage
a. Install rules and regulations signage for bathers near poolside, visible from each pool
and pool deck area. Each safety sign must be illuminated with a minimum 3 foot-
candles of lighting levels. Refer to the Architect for illumination design.
b. The contractor is responsible for providing & installing safety signage without
exception and must ensure:
1) Governmental-required rules are incorporated into the signage.
3. Restroom directional signage
a. Install restroom directional sign at the location indicated on Drawings.
3.09 NOT USED
3.10 PUMPING SYSTEMS EXECUTION
A. GENERAL
1. Comply with the manufacturer’s installation, commissioning, and start-up instructions
as well as those with the Drawings and these Specifications.
2. Install the specified hair/lint strainer upstream of each pump unless noted explicitly in
the Drawings.
a. Not required for vacuum D.E. filter pumps.
3. All hardware must be 316L.
4. Self-priming tubing: Install a 0.25-inch [6.4 mm] diameter stainless steel tubing from the
suction side of each pump to the water discharge side of each Marlow self-priming
pump with a check valve located immediately after the pump or to any self-priming
pump with a motor larger than 3 hp. [1.49 kW].
5. Install pumps to meet the following:
a. Mount perfectly level.
b. Provide for significant equipment, reinforced concrete housekeeping bases / pads
poured directly on structural floor slabs (or as required by equipment manufacturer)
6-inches thick minimum; unless noted otherwise on Drawings, extended 6-inches
beyond machinery bedplates.
c. Provide templates, anchor bolts, vibration isolators, and accessories required for
mounting and anchoring equipment.
d. Anchorage system must be in accordance with the equipment manufacturer's
specifications and local code requirements. Consult with equipment manufacturer
for length and installation of anchor bolts.
1) Grout equipment into place in accordance with the manufacturer's requirements
unless required otherwise.
e. After the placement of a 90-deg. elbow or another directional change fitting, a
minimum of 5 pipe diameters of piping must be provided on the suction (upstream)
side of the pump unless an upstream strainer rated as a flow straightener is
provided. Refer to the Equipment Schedule on the Drawings for the specified
minimum requirements
f. The supply piping must be arranged / installed / mounted so that no air locks can
occur
g. Install eccentric reducers with the "flat" side up
h. Deviations to the above may void manufacturer's warranty.
6. Install rubber expansion joints on the upstream and downstream piping at each pump 5
hp or greater [3.73 kW].
a. Comply with manufacturers' requirements.
b. Align pumps with the attached piping prior to installing expansion joints.
7. A designated manufacturer’s representative must examine and validate the installation
of Marlow, Armstrong, and similar large pumps.
a. The certification must specifically address chemical feeder placement, proper pump
alignment, the anchored supply piping, pump / motor lubrication, piping on the
upstream side of the pump (with eccentric reducers), and VFD-rated electrical motor.
1) Contact This Engineer for clarifications if needed.
2) Refer to the Contractor's certification section herein.
B. EQUIPMENT INSTALLATION
1. Install piping and equipment within the equipment room as shown in the Drawings and
as specified herein. All equipment must be in new and pristine condition.
2. Position and install equipment per the Details indicated in the Drawings.
3. Equipment must be provided per Manufacturer’s instructions & recommendations as
well as the Contract Documents (to include the Drawings & Specifications).
1. General:
a. Pilings are required below each tank. Refer to the Drawings.
b. Observe all manufacturer’s installation instructions without exception.
c. Observe the directions of the Geotechnical Consultant. Refer to This Engineer’s
Drawings for additional requirements. In the event of a conflict between the
manufacturer’s instructions, the geotechnical consultant’s recommendations, and
This Engineer’s Drawings, issue a written inquiry for written clarifications prior to
proceeding.
d. A minimum of 12-inches [305 mm] of well-drained, gravelly backfill material (#57
crushed stone) must be installed around the entire perimeter of the tank. A
polypropylene geotextile filter fabric must be provided between the crushed stone
and the earthen backfill to assist in preventing soil infiltration into the crushed stone
materials.
1) Overlap the filter fabric a minimum of 24-inches [600 mm] and install in
accordance with the manufacturer’s requirements.
2) Provide 12-inches [305 mm] sod staples as needed (per the manufacturer’s
requirements) to assist in preventing movement of the fabric.
e. Provide sock-covered perforated PVC slotted drain pipes to aid in preventing the
accumulation of groundwater around the tank. Extend all drain pipes to the nearest
storm sewer structure (or another noted outfall per the Drawings) in coordination
with the project’s civil engineer. Slope all drain pipes at a consistent downward
slope at a minimum 1% toward the storm outfall.
f. Fill the tank 25% full of potable water prior to commencing backfill. Place the filter
fabric as a separation between the crushed stone and the backfill soils to match the
elevation of the water within the tank.
1) Hand compact (with hand compaction equipment) all soils to a 95% optimum
modified Proctor and secure written verification from the testing engineer. Refer
to the backfill and compaction requirements with These Specifications.
a) Caution: Mechanized backfill and large-equipment compaction are prohibited
near the tanks to prevent potential collapse damage/peril to the tank.
b) Caution: No heavy equipment must be operated within 4-ft [1.22 m] of the
perimeter limits of any tank.
2) Continue filling the tank with an additional 25% of potable water and continue to
match the backfill as noted above.
3) Continue until the tank is filled entirely with potable water and backfilled with the
crushed stone liner and the filter fabric separating the stone and soils.
g. Note that a reinforced, concrete ballast mass anchoring system is required on each
collector/ reservoir / surge tank. The reinforced tank foundation must extend 3-ft
[0.91 m] beyond the exterior vertical tank walls.
1) Refer any questions on collector/ reservoir / surge tank installation to This
Engineer prior to the start of construction.
2) The addition of chemicals blended into the collector/ reservoir / surge tanks is
disallowed.
h. Install overflow drains on each collector tank and discharge into an authorized outfall
(via a 4-inches [100 mm] minimum air gap) or other outfall location per the
Drawings. The contractor must observe local environmental code requirements for
water containing chlorine.
i. Install a lockable enclosure on tanks located outside of the equipment enclosure or
equipment mechanical space.
1) Caution: Collector tanks must have a secured non-metallic grate safety platform
installed (unless it is enclosed within a lockable cabinet).
j. No modifications or alterations to the tank and its piping systems or installation
directions must be made without the express written authorization from This
Engineer.
k. Observe all manufacturer's instructions for installing, backfilling & compacting
around and over the top, lifting, & setting pre-fabricated tank(s).
l. Noted forced air ventilation, area sump pumps, gravity-flow supply pipes, suction
piping, overflow drains, and the specified air-vent-to-atmosphere pipe must be
connected and operating per the Contract Documents prior to commencing with
backfill procedures.
m. Tanks must be vented to atmosphere without exception. If the air-venting is via an
air pipe, extend the uppermost portion of the pipe to be a minimum of 8-inches [200
mm] above the served basin's water level.
n. Prevention of external pressures on the tanks’ structure from vehicular traffic,
mechanical backfill, and compaction activities around tanks are the total
responsibility of the Contractor.
o. Connecting piping must be braced and supported prior to permanent connection to
the tank to not create external forces onto the tank.
p. For reservoir & surge tanks: Prior to the decking being placed, the Contractor must
verify that the piping systems are still holding a valid water-pressure test as noted
above. Only after the decking is placed may the Contractor remove the water-
pressure testing assembly per the tank manufacturer’s requirements.
q. Label / I.D. collector tank components as specified herein.
2. In-ground tanks:
a. Provide 1 cu yd. [0.8 m3] of ballast concrete (minimum) around the base of each
fiberglass surge tank and below-grade chemical tanks per every 200 gallons [0.8 m3]
capacity.
1) Incorporate a thickened, reinforced, ballast floor slab with sufficient anchoring to
the collector, below-grade chemical, reservoir, and surge tanks as needed to
offset hydrostatic uplift loads.
b. Concrete tanks are designed to anticipate a groundwater level as identified in the
Geotechnical Report for this project.
1) Critical Caution: Contractor must ensure that the site drainage is sufficiently
sloped away from the tank to prevent a flooding or a moat-like effect occurring
around the tank(s) which may increase hydrostatic uplift forces.
3. Install collector/ reservoir / surge tanks in the locations and positions shown on the
Drawings. Unless otherwise detailed, the tank elevation must be set to achieve a static
(non-operating) water level at a dimension of no less than 6-inches [150 mm]
(minimum) below the uppermost portion (referred to as the “Lip”) of the surge tank.
a. Collector tank: A tank that is open & vented to atmosphere and has a static water
level the same as the basin to which it is attached.
1) Install non-metallic grate covering or other lockable, vented enclosure / hatch on
each collector tank as scheduled.
2) Mount collector tanks a minimum 6-inches [150 mm] above the top of decking or
coping immediately adjacent to the pool.
b. Surge tank: A tank that has a maintained water level that is lower than the basin’s
static level to which it serves. The surge tank must be vented to atmosphere.
1) Supply piping to the surge tank must slope toward the tank as denoted in the
Drawings.
a) Absolute minimum pipe slope toward the tank must not be less than 2%;
however, a higher slope may be stated in the Drawings
2) Utilize open-channel flow calculations to determine the quantity and size of
sloped, supply pipes and their termination elevation being above the static water
level within the tank.
3) Surge tanks will have maintained lower water levels controlled by field installed
proportionally controlled electrically actuated butterfly valve(s).
a) Field adjust the proportional control Main Drain Modulating Valve control and
its related water level sensor with the 4-20 mA control board to achieve
proportional valve operation and surge tank operations.
b) The installer must provide complete testing and fully-documented integration
relating to the operation of the Main Drain Modulating Valve control to assist
in maintaining an acceptable water level in the surge tank.
4) Surge tanks located in below-grade equipment rooms must be equipped with a
Normally-Closed (N.C.) solenoid valve on each water supply pipe.
c. Reservoir tank: an in-ground type of tank containing a minimum quantity of water
that is filtered continuously and sanitized while being a source of water for a
grouping of nozzles.
1) Unless noted otherwise, the reservoir tank must have a minimum water capacity
exceeding 3x the total flow (filtration + feature).
4. Leak-test each tank (for documented waterproofing) as noted:
a. Concrete construction:
1) Utilize extreme caution to ensure that no exterior loads are placed upon the tank
prior to the reinforced concrete achieving full strength and a minimum of 28 days
after concrete placements.
2) Place the specified pipe Link-Seals (with Link-Seal Century Line sleeves) into the
formwork prior to placing the tanks’ reinforced structural concrete. Allow the
concrete tank to cure a minimum of 28 days.
3) Apply Xypex Concentrate to interior tank surfaces. Observe and follow
manufacturers’ instructions & recommendations.
b. Accurately cut / trim the connecting hoses for each chemical feeder system so that
no confusion or incorrect hose attachment to improper chemical equipment would
occur in the future.
1) Critical: The use of Sulfuric Acid is prohibited
c. Encase tubing transporting chemicals in a UV resistant, flexible chase or Type 1
piping with 90-degree sweeps. Tubing must be TYGON Chemical to accommodate 45
psi [3.1 bar] and vacuum rated to 29.9-inches [759 mm] of mercury; all @ 73-deg F.
[22.7-deg C].
d. Do not position hose/tubing over another container (having a different chemical
stored).
e. Do not allow severe bends nor twist (torque) assembly along centerline during
installation.
f. The minimum separation distance between Chlorine and Acid injection fittings must
be 2-Ft [0.61 M].
g. The piping conduits/sleeves shall be secured via wall-mounted supports, ceiling-
mounted hangers, or floor-mounted supports in a workmanlike manner acceptable
to the judgment of This Engineer.
h. The spacing for the supports shall be sufficient to prevent drooping, movement, &
vibration while not exceeding the maximum separation distance as noted for water
pipes in these Specifications.
B. SALINE CHLORINATION SYSTEMS
1. General:
a. Install the automated saline electronic monitor, controller, and related components
per the manufacturer’s instructions.
1) Include all by-pass and isolation valving in accordance with the Drawings.
2) Pre-mount system on an aluminum backboard.
b. All electronic connections to the generator and its control equipment must be
electrically-interlocked with the filter pump’s operation.
1) Manufacturer-supplied components must be wall mounted, connected using the
supplied power cables, supplied individually, and require field assembly.
2) Refer to the Manufacturer’s instructions, installation recommendations, and
operator-use documents.
3) The system must be bonded / earthed via the bonding lug to the local shared
bonding grid.
2. Piping requirements
1) Chlorine generator equipment is not suitable for subsequent water-pressure
testing and must be valved to be off-line during subsequent water-pressure
testing.
3. CHLOR SM specifics:
a. The basin and related piping must be certified to be leak free prior to installing a
saline chlorination system.
1) The certification is mandatory for basins that contain an elevated saline content
necessary for the operation of the saline generator.
4. NEX-GEN specifics:
a. The NEX-GEN plumbing of the production tank and accessories must be done at the
time of the installation.
b. Pre-wire system, ready for field connection of power inter-connected to the pool
pump and control circuits. Plumbing of the cell must be done at the time of
installation.
c. When using the ChlorKing® NEX-GEN, the basin salt-content may be zero (no saline
required within the basins’ water).
5. Chemical supply: The contractor must provide the bulk salt to fill the salt tank for the
commissioning and initial service period. Upon substantial completion, the contractor
must refill the salt tank to capacity.
3.16 NOT USED
3.17 ELECTRICAL POWER & ELECTRICAL CONTROLS EXECUTION
A. GENERAL
1. Refer to the Designated Specialty Electrical Engineer's Documents.
2. Coordinate with Division 26 Electrical
3. Maintain a 48-inches [1.22 m] minimum, unobstructed clearance in front of each panel,
motor starter, control panel, underwater lighting, automation panel, VFD, power supply,
transformers, and other NEC & IEC required disconnects and switch boxes.
4. Underwater lighting conduits are a familiar source of water leaks in a pool. The conduits
serving underwater lights are designed to fill with chlorinated pool water, but water
should not leak from them to the surrounding area or structure. After an initial fill of the
pool, but prior to startup of equipment, visually inspect exposed conduits, including
fittings, serving underwater lights for potential water leaks. Repair as needed, then re-
test.
B. COMPLETE BUILD SCENARIO
1. Refer to the Designated Specialty Electrical Engineer's Documents.
2. Install the panels, control systems, control panel systems, lighting control systems,
power wiring, circuit breakers, disconnects, rigid & flexible conduits, and control wiring
features necessary for the operation of equipment specified in the drawings as a
complete build scenario. Consult all manufacturer’s installation guides and refer to the
Specialty Designated Electrical Engineer for inquiries.
3. Install electrical/control wiring, & control panels, including components, connectors,
equipment, and materials for entirely operational systems in full coordination with the
selected fountain/water feature/timing controls’ manufacturers and distributors to
ensure complete compatibility with the logic and peculiarities for such components,
connectors, electrical interlocks, automated operations, and suitable programmability.
a. The electrical interlock must be provided to deactivate chemical feed systems when
there is no water flow in the recirculation system.
b. Provide Solid State Industrial Ground Fault Circuit Interrupting Relays for each basin-
located submersible pump assembly.
1) Mount each Industrial GFCI unit within the Control Panel System.
4. Install grounding and bonding for each metallic component as required by the NEC with
products and materials certified for such purpose and in accordance with the
requirements of the manufacturer(s). The successful operations of the grounding,
earthing, & bonding systems must be the responsibility of the Contractor as a Complete
Build Scenario.
C. BONDING, EARTHING, AND GROUNDING INSTALLATION
1. Refer to the Designated Specialty Electrical Engineer's Documents.
2. Install the bonding, earthing, and grounding of electrical components located within the
basins before any concrete work. Include equipotential bonding per the requirements of
NEC 680.26 to provide compliance and these requirements.
3. Electrically bond, earth, and ground each metallic device within and around the exterior
of the pool basin’s perimeter with a #8 solid, bare copper ground wire in accordance
with the NEC requirements and local codes).
a. Exception: Grounding/bond/earthing conductors that are immersed in water must
be coated/insulated (with an insulation-listed immersion rating as water-proof) while
all exposed copper & grounding lug attachments must have the specified UL Listed
potting compound installed.
b. Exception: If the body of water is not intended for use by people, the bonding wire
size may be reduced according to Table 250.122 appearing in the NEC.
4. Apply the UL Listed potting kit at each grounding lug, connections to the primary
grounding electrode system, equipment attachment, and rebar juncture. Each ground
wires' connections must be UL listed -type or exothermic weld in compliance with NEC.
a. The material Potting Compound must be packaged in the two-part plastic composite
closed mixing pouch. The resin must be mixed within the closed mixing pouch by
merely separating the barrier between the two parts of the bag and working the
contents back and forth within the bag.
b. Exceptional workmanship is required to prevent the spilling of the potting materials
onto adjacent surfaces. If potting materials are spilled, the Contractor must
thoroughly remove it and correct all contamination/damage.
c. Exception: Grounding/bond/earthing conductors that are immersed in water must
be coated/insulated (with an insulation-listed immersion rating as water-proof) while
all exposed copper must have the specified UL Listed potting compound installed.
5. Secure required conductor under the perimeter surface 4 to 6-inches [100 mm to 150
mm] below the subgrade.
a. At least one minimum 8 AWG bare solid copper conductor must be installed.
6. Grounding Loop: Install one #8 solid, bare copper ground wire continuously around the
exterior of the pool basin and associated structures between 18 – 24-inches [455 – 610
mm] beyond the perimeter of the pool and building slab edge, buried 4 – 6-inches [100
– 150 mm] below grade. Include bonding, earthing, and grounding connectors with the
central grid, and verify total continuity.
a. The conductors and ground loop (on the exterior of the basin) must follow the
contour of the pool basin’s perimeter surface and the contour of the building (or
slab-on-grade).
3. Install the control panel and lighting panel systems (with related componentry) in
accordance with the NEC. Refer to the Specialty Designated Electrical Engineer for
Drawings, schedules, and inquiries.
a. Control panel must include all necessary controls including the Industrial GFCI for
each basin-located submersible pump assembly.
b. Each control panel and lighting panel must be installed so that the bottom of the
enclosure is a minimum of 8” above the highest possible water level within the water
basin is serves.
c. No conduits from the basin must enter the enclosure except through the enclosure’s
bottom-most portions.
d. Provide UL-Listed sealants at each conduit/enclosure juncture to prevent moisture
and corrosive fumes from entering the enclosure.
e. Wire-Nut type connectors are disallowed; utilize only Wago Splice-Connectors without
exception.
4. Conduits must be rigid Type 1 (or better) placed a minimum of 18-inches [455 mm]
below grade. Coordinate the following with Specialty Designated Electrical Engineer:
a. Conduit size providing power to the various subpanels
b. Conductors' quantity and sizes
c. Maximum / rated circuit breaker panel loads
d. Connectivity and full operations from all control panels and lighting control panels.
5. Unless noted otherwise or required by the equipment manufacturer, bonding / earthing
/ ground wires are not to be placed within conduits
6. Refer to these specifications and the Specialty Designated Electrical Engineer for
mounting material requirements and further installation procedures.
7. Pools / basins for swimming or human use:
a. No overhead wiring must be placed within 10 feet [3.05 m] horizontal of the inside
edge of the pool wall.
1) Install one GFCI-protected receptacle located a minimum of 10 feet [3.05 m] and a
maximum of 20 feet [6.1 m] from each pool water's edge (applies to pools,
wading pools, outdoor spas, and interactive water features). Coordinate GFCI
receptacle locations with the architectural and landscape architectural drawings.
a) Exception 1: In the event of an indoor spa, the GFCI-protected receptacle must
be located a minimum of 5 feet [1.52 m] and a maximum of 10 feet [3.05 m]
from each spa water's edge.
b) Exception 2: Such receptacles are not required for non-swimming water
features / fountains / lakes.
2) Electrical junction boxes must be located at a minimum of 4-feet from the pool
basin walls.
8. Spas or heated pools with therapy pumps:
a. The Contractor must install electrical work (GFCI's, power supplies / transformers,
timer switches, clocks, emergency cut-off switches, and grounding systems. The
therapy pump timer switch must only operate the therapy pump for a maximum of
15 minutes.
9. Filtration pumps for basins and feature pumps must be equipped with an emergency
safety cut-off switch.
a. Install the emergency safety cut-off switch to deactivate all pumps (including
filtration, feature, and therapy pumps) including relays, bather-operated safety
switch, and a related 80-decibel alarm into a NEMA 3R enclosure (or higher).
1) If the emergency safety cut-off switch is depressed, then pumps are to be
deactivated and the alarm sound and flash continuously until an authorized
person re-activates the safety cut-off system.
E. MOTOR STARTERS AND VFD’s
1. Refer to the Designated Specialty Electrical Engineer's Documents.
2. Comply with motor starter and VFD manufacturers’ installation requirements.
F. CIRCUIT BREAKER PANELBOARDS
1. Refer to the Designated Specialty Electrical Engineer's Documents.
2. Refer to the wiring schematics for associated circuitry with Circuit Breaker Panelboards
(CBP) and branch circuits shown in each panelboard schedule.
3. Identify the voltage / phase and is 60-Hz [50 Hz] on the front surface of each panel.
4. Size phase, neutral, and ground wires for the 100% amperage shown. Size conduits for
the complete wire bundle consisting of 3 conductors. When multiple conductors or wire
bundles are placed within the same conduit, increase the size to comply with minimum
allowable space requirements per NEC, Chapter 9, and Table 3C.
1) The junction boxes quantity and sizes shall anticipate that Wago slice connectors and
terminations are incorporated.
5. Amperage ratings indicated on the Circuit Breaker Panel (CBP) schedule are for each
circuit breaker. Size conductors for 100% of the amp rating for the overcurrent circuit
breaker unless other secondary protection is specified.
6. The CBP schedule indicates the 100% -Load Amperage (FLA) rating on each circuit.
Wiring and conduits must be sized for the 100% circuit breaker rating for each branch
circuit.
7. The CBP schedule identifies the (FLA) on each leg of a 3-phase circuit. On 1-phase
circuits, the branch circuit must be connected to the phase leg shown to balance the
Phase loading within 10 percent.
G. WIND ANOMETER / VELOCITY SENSORS
1. Install wind sensor heads, mounting pole, and related wind controller as detailed.
a. Provide parts as specified in the drawings with a custom cable and required length.
b. Utilize to reduce the operating RPM of the related feature pumps to pre-set smaller
rotational speed values.
3.18 NOT USED
3.19 NOT USED
3.20 VALVING SYSTEMS EXECUTION
A. VALVES
1. Install valves per manufacturer’s instructions to the drawings for specified valve types.
Install unions and flanges as detailed to facilitate removal.
2. Refer to these Specifications for the required identification tags for valves.
3. Install butterfly valves on each side of each pump and as detailed in the Drawings.
4. Check Valves:
a. Check valves must be installed in accordance with the manufacturer's instructions &
recommendations.
1) Check valves may be installed in horizontal lines with the disk hinge pin in the
vertical position or in vertical lines with the flow "up."
2) Do not install check valves on vertical pipes with downward water flow.
b. Install 5 pipe diameters of clear pipe space upstream and downstream of each check
valve. Flow straighteners may be fitted in lieu of explicit pipe space. The designation
of “flow straightener” must be determined and identified by the manufacturer of
that component.
3.21 NOT USED
3.22 NOT USED
3.23 MAINTENANCE & PRE-COMMISSIONING EXECUTION
A. GENERAL IDENTIFICATION REQUIREMENTS
1. Each major item of equipment must be identified by stenciled marking, which must read
the same as the identification shown in Mechanical or Electrical Drawings.
2. Stencil letters must be uppercase (capital), not less than 1-inch [25 mm] high, and
painted with white or contrasting color Effecto Enamel.
3. Label chemical containers and crocks with minimum 2-inches [50 mm] large letters
indicating the stored chemicals for each tank. Use "Black text on Orange" colors.
Additionally, place warning labels (minimum 1-inch [25 mm] high lettering) instructing
the proper chemical dilution methods authorized for these systems.
4. I.D. tags and labels: Use the following colors guide for labels and tags except for
chemical / corrosive piping and valves:
5.
Basin Name (use the Valve Tag & Label Color Assignment
actual name of basin)
1 White text on Green tags / labels
2 Black text on White tags / labels
3 White text on Gray tags / labels
4 White text on Black tags / labels
5 Medium Blue
a. Main color bands must be 3-inches [75 mm] in width, placed at a minimum 10-feet
[3.05 m] intervals along pipe runs, immediately preceding the passage of the line
through a wall, ceiling, and floor, and at each equipment connection or line valve.
The following piping ID colors must be utilized:
b. Adjacent to each color band, an abbreviation of the name / purpose (as listed
immediately above) of the pipe / valve function must be placed.
1) Letters must be 0.5-inch [13 mm] high upper-case, applied with pressure sensitive
tape.
2. I.D. Tags specified on valves (to match the Valve ID chart).
3. Upon completion of the Work, the Contractor must provide one (1) copy of each
laminated valve chart 18-inch x 24-inch [455mm x 610mm] sealed to the rigid
backboard, placed under glass, and framed, and must be hung by the contractor in a
conspicuous location in the equipment room.
C. PRE-COMMISSIONING
1. Prior to the commissioning events, provide, test, and confirm that control wiring
connections are in communication with each other.
a. Includes but not limited to:
1) filtration system controls
2) pump controls & emergency safety cut-off system with relays
3) VFD operations
4) chemical controller operations
5) flow metering, level sensing / controls, wind controls, and pressure operations
6) saline chlorination system operations
2. Provide the following for each pools’ mechanical equipment spaces:
a. Mount valve identification charts, guides, and equipment operating instructions in
laminated protective sleeves set in a stainless steel or PVC frame.
b. Completed installation of ID labels, placards, ID bands on each component (i.e.,
valves, check valves, pumps, filters, strainers, and chemical components).
3. Chemical system operations to be completed
D. ROUTINE CARE AND CLEANING
1. Routinely wipe down the surface finishes of each significant component within the
equipment room.
2. Maintain surfaces finishes being pristine, easily maintainable, free of dirt, dust, and
other miscellaneous debris.
3. Care of Stainless Steel:
a. Weekly lightly polish the exposed stainless-steel surfaces with a mild coating of clear
Mineral Oil (or similar product) to maintain these finishes and surfaces in a pristine
condition.
b. To remove light scratches from the stainless steel, hand-buff the stainless with flour
to lightly scour the surfaces. Eliminate the flour with a damp cloth and then a dry
cloth. Finally, then apply the oil mentioned above.
c. The Basis of Design: Johnson’s Baby Oil, high-grade olive oil, or similar equivalent
products.
3.24 NOT USED
3.25 NOT USED
3.26 NOT USED
3.27 NOT USED
3.28 NOT USED
3.29 MISCELLANEOUS EXECUTION ACTIVITIES
A. INDIRECT VACUUM ASSEMBLY WITH VACUUM PUMP
1. Refer to the Drawings for installation details.
B. DECK SHOWERS / WATER SUPPLY / WASTE WATER INSTALLATION
1. Provide a 0.75-inch [18 mm] potable water supply pipe at deck shower, ADA compliant
approved drinking fountain, foot rinse, and hose bibb. Refer to the drawings for the
deck shower design and location.
a. Unless otherwise noted, anchor the deck shower assembly with a reinforced
concrete mass anchor. Refer to the Drawings for additional details.
b. If visible when completed, the mass anchor’s top surface must match the color of the
adjacent deck as approved by This Engineer.
2. Hose bib(s) must be provided to facilitate flushing of the deck areas and installed with
anti-siphon devices (vacuum breaker) without exception.
3. Provide both auto-fill and manual fill valves on each water-fill system. Provide a
minimum 4-inches [100 mm] air gap below the water-fill system’s terminus.
4. Provide backflow preventer and water hammer/shock arrestor devices as located within
the piping diagram and in accordance with their manufacturers’ instructions.
5. Provide the backwash sump and related waste pipes to transport the pool filter
backwash outfall, deck shower assembly water, and deck drainage water to their
authorized outfalls to the sanitary sewer as detailed (maintain a minimum 1.5% slope
for each gravity flow waste pipe).
a. A minimum 6-inches [150 mm] air gap is specified for each filter backwash pipe
draining into the sump unless noted otherwise in the Drawings. The elevation of the
backwash waste pipe must be a minimum of 24-inches [610 mm] above the Finish
Floor.
b. Waterproof concrete backwash sumps with Xypex Concentrate or an approved
equal.
c. Extend backwash sump and equipment room waste piping to the sanitary sewer in
compliance with local codes. Size waste-water line to accommodate the specific filter
/ backwash 100% flows in a gravity-flow condition.
d. Pool overflow (commonly caused by rain events) must be piped to the authorized
outfall in accordance with local environmental requirements.
6. Non-metallic tubing and piping exposed to sunlight and UV rays must be protected with
UV inhibitors or applying an ultraviolet resistant coating (for piping & fittings only) as
required on the drawings.
7. Install scheduled Type 1 piping reducer bushing to act as a funnel. Provide a separate
overflow and waste line from each pool (in the event of multiple pools).
8. Install the various potable water fill connections and fittings within equipment room
enclosures and at the various deck locations as indicated on the drawings.
a. Protect fill systems with contractor-provided water hammer arrestors and backflow
preventers as specified and detailed.
C. WATER LEVEL CONTROL SYSTEMS
1. Provide water level control systems as specified in 2.16, Manufacturer’s Instructions,
and as follows.
a. Route 2-inches [50 mm] static lines from the pool basin into the specified Mechanical
Areas (collector tanks mounted level with the basin water level). Caution: This static
pipe(s) must continually slope toward to the level sensor at 1% minimum to assist in
preventing air-locks.
b. Install potable water service in the Mechanical Equipment Room or Area as specified.
Fit with isolation valve and backflow preventer.
c. Install a potable water supply manifold to each static line location.
1) Provide valving for manual and automated fill operations as detailed.
d. Adjust the water level control device only after water flow adjustments to
subsystems have been completed.
e. Label / I.D. water-fill components as specified herein.
D. FLOOR ACCESS DOORS:
1. Examination
a. Examine substrates and openings for compliance with requirements for installation
tolerances and other conditions affecting performance. Proceed with installation
only after unsatisfactory conditions have been corrected.
2. Installation
a. Install products in strict accordance with manufacturer’s instructions and approved
submittals. Locate units to be level, plumb, and in proper alignment with adjacent
work.
1) Test units for proper function and adjust until the proper operation is achieved.
2) Extend drain piping to the storm sewer per the Drawings. Slope piping away from
the access door at a minimum 2%.
a) Critical: The water discharge from the hatch drain piping into the vault is
disallowed.
3) Repair finishes damaged during installation.
4) Restore finishes, so no evidence remains of corrective work.
3. Adjusting & Cleaning
a. Clean exposed surfaces using methods acceptable to the manufacturer which will not
damage the finish.
E. DECK PEDESTALS
1. General:
a. The installer must adhere, follow, and observe the manufacturer’s guidelines,
instructions, recommendations, and requirements.
b. Deck pedestal supports specified to be for use for pedestrian traffic only.
c. Perimeter Walls and Containment
1) It is critical that pedestrian decks be restrained by perimeter blocking or walls on
all sides. Lateral movement greater than 0.125 inch [3.7 mm] is unacceptable.
d. Features supported by legs or feet are unacceptable because of the consequences of
point loading.
e. Any feature that creates vibration must be provided for in appropriate consultation
and written agreement with the pedestal manufacturer.
f. All wet-decks must be designed not to exceed the design capacity of the pedestal.
g. The substrate immediately below the pedestals must provide positive drainage.
Refer to the Architect for such drains.
2. Project site conditions:
a. Deck surfacing tiles or pavers must sit above the integral waterproofing flashing and
counter flashing. In situations where the perimeter of the deck encounters the
flashing material, protective wall covering must be specified the Architect. Do not
proceed without the Architect’s express written approval.
b. Heavy Roof Top Features.
1) Flat bottom features such as planters, large benches, IWF basins, pool basins,
water features, etc. always require individual support that is in addition to the
deck pedestal system. Refer such conditions to the Architect prior to proceeding.
2) A minimum of one additional pedestal support must be installed for every 500 lbs.
[226.7 kG] (or portion thereof) of static loading. These additional assistance
pedestals must be installed directly under the decking and evenly spaced
immediately below the feature locations. One additional pedestal must be placed
in the corner of any rectangular feature.
c. For applications over roofing and waterproofing membranes Bison, Innovative
Products recommends that a 12-inches x 12-inches [305 mm x 305 mm] piece of the
same type of membrane be installed as a separate protection slip sheet underneath
each pedestal.
C. CONCEALMENT
1. No piping work, fixtures, or equipment must be concealed or covered by any means
before they have been successfully water-pressure tested, flow tested, and inspected by
the local governmental authority having the authority and observed by one of the
following:
a. Architect
b. Engineer
2. Work must be installed and tested as required by These Specifications and the code
requirements and must be leak tight before the regulatory inspection of the work stage
requested.
a. If leaks are discovered, make repairs and re-test.
D. BASIN & PIPE FILLING
1. Do not fill basins until structural curing times and 28-day strengths of the basins and the
below list have been achieved. This is applicable to:
a. Basin structural basin
b. Tile adhesive and grouting products
c. Contraction and expansion joint materials and fillers
d. Similar products
2. Water addition to the basin: Fill the basin with clean, potable water from the deepest
end. Use a dampening device attached to the fill hose to assist in the prevention of
erosion or staining on the basins’ finishes.
a. Do not cease the filling operation until the water level is at the waterline tiles.
3. The fogging of the basin’s walls and floor plaster finishes are the responsibility of the
Installer:
a. Assist in preventing the basin’s interior plaster finishes from drying too rapidly by
“fogging” (applying small spray droplets of water) the natural stone / plaster / tile
surfaces during the filling process.
1) The installer must provide all necessary workforce requirements for this
operation’s success.
2) Thoroughly water fog entire interior surfaces every 60 minutes
4. The filling, start-up, and water chemistry implementation of the pool must be in
accordance with the written procedures within the book, "POOL SURFACES - PROBLEMS
AND SOLUTIONS," 7th Edition, by Techlines, Inc. and Randy Dukes.
E. COMMISSIONING & OPERATION OF EQUIPMENT
1. Coordinate the initial startup and operational period, installation, electrical,
commissioning, and chemical completion activities.
a. Oversee, perform, adjust, and supervise the operation of the equipment and be
responsible for the proper functioning thereof.
b. Make such changes, adjustments, or replacement of equipment as required for
compliance with the Contract Documents.
c. Replace equipment, materials, & parts found to be defective.
5. Provide a balanced water quality via the implementation of the “Langelier Saturation
Index” (LSI). The LSI must be maintained between 0.0 and +0.3.
6. UV Equipment Commissioning:
a. Commissioning by a qualified factory trained technician is a prerequisite to a
warranty-issuance for the Ultraviolet Chamber and Control Panel.
b. Supervise installation of the electrical and control cabling connections.
c. Provide training for the daily operation and maintenance during the commissioning
process. Video training session. Submit the recording per Division 01.
d. Demonstrate the operation of the UV sanitizer including controls to de-activate the
filtration pump(s).
7. Saline Chlorination Systems' Project Commissioning:
a. Commissioning by a qualified factory trained technician is a prerequisite to a
warranty-issuance for the Saline Chlorination System and its Control Panel.
b. When a saline chlorination system is specified, it is critical that no salt / saline
solutions are added to the basin water for a minimum of 28 days after the basin’s
filtration system was commissioned, and water chemistry parameters are
maintained for the minimum 28 days.