Beruflich Dokumente
Kultur Dokumente
Centrifugal Fan
Operation and Maintenance Instructions Page 2
1 TECHNICAL DESCRIPTION............................................................................................... 4
1.1 Ex-Protection acc. to RL 94/9 EG (ATEX) 4
4 ASSEMBLY ......................................................................................................................... 7
4.1 Conditions for Assembly 7
4.2 Dimensions and Weights 7
4.3 Hoists 7
4.4 Assembly 8
4.4.1 Preparation 8
4.4.2 Assembly 8
4.5 Disassembly 8
7 MAINTENANCE ................................................................................................................ 13
7.1 General 13
7.2 Maintenance 13
7.2.1 Bearings and Lubricants 13
7.2.2 Impeller 13
7.2.3 Motor 13
7.2.4 Belt drive 13
7.2.5 Other Components 13
7.3 Repair Work 14
7.3.1 General 14
7.3.2 Exchange of impeller 14
7.3.3 Exchange of bearings 14
7.3.4 Exchange of cooling disc 14
7.3.5 Exchange of belt 14
7.3.6 Other components 15
7.4 Spare parts 15
8 ANNEX ................................................................................................................................... 17
0 Technical description
Your centrifugal fan is capable not only to transport clean or dusty gas, but also explosive medium. It is designed acc. To
VDMA 24169.
The explosion-proof fans supplied by ruwu comply with the ATEX regulations machine group II and can be
operated in Zones 1 and 2. THE FANS ARE NOT ALLOWED IN ZONE 0! The categories are 2G and 3G or
2D and 3D. Temperature class is T3.
The machines are evaluated with a risk analysis acc. to EN 1050. Technical documentation is deposited at TUV
Product Service in Munich.
The local regulations and laws about hazardous areas have to be considered!
Keep out of the suction range of fans with free air intake within a distance of L < 2 x nominal diameter
under any condition!
Ultimate accuracy is inalienable! The arise of electrostatic charging has absolutely to be avoided. If necessary, earthing
of components has to be done.
Also the security distances between rotating and fixed parts have to adhered and have to be controlled regularly. The drive
motor must not be overloaded.
Parts made of alumin have to be controlled on corrosion and flash rust to avoid ignition sources.
In case of unbalancing or other vibration causes the fan has to be stopped and maintained (see Cap. 5.3)
2.1 Packing
Depending on type and size, the fans are delivered without packing, partly packed or completely packed. Decisive for the type
of packing is the way of transport. The corresponding regulations of the contract are valid here as well.
The type of packing is marked according to DIN 55 402 Part 1 and must be considered when it is handled.
2.3 Handling
During transport the fan and fan components must be handled with care in order to avoid damage due to harsh treatment or
uncareful loading and unloading.
The fan must be attached only at the intended points (attaching eyes or openings).
For loading and tranport it is prohibited to use motor mounting eyes in any case!
All hoists and means of transport used must be suitable for size and weight of the parts to be conveyed. For weights please
refer to the technical data sheet. Transport frames must comply with the usual regulations.
Complete fans must be loaded in such a way that their position corresponds to their installation position. Inclined positions or
similar deviations must be avoided at any rate. The only exceptions are small axial fans. The devices have to be loaded in such
a way that they cannot move, tilt or get in contact with each other. The transporting agent and his loading expert are
responsible for transport safety devices which are suitable for the duration of the transport.
2.4 Storage
The fans should be stored in roofed rooms.
Close openings in the housing of the fan which are not shut with covers in order to prevent water from penetrating.
During the storage period a minimum amount of maintenance work is necessary to maintain operativeness.
The impeller must be spun in regular intervals (once per month). For this purpose the impeller or the shaft should be
marked in such a way that the runner's idle position is offset by 90°. If the bearings are relieved it is not required to spin
the impeller.
If storage last for more than 3 months, the bearings must be opened before start-up and checked for corrosion damage
caused by condensate. If required, the old grease has to be removed, the bearings must be cleaned and provided with
new grease.
The storage of the motors must not affect their operativeness. Therefore, they should not be subjected to moisture or heat. In
this connection, please refer to the operating instructions of the motor manufacturer.
Depending on the order, fans are primed, and then coated with a basic or covering varnish or galvanized. Bright parts are
treated with rust preventing grease or preservative oil. If the fan is stored for longer than 9 months it must be preserved once
more.
3 Assembly
3.3 Hoists
The lifting capacity must correspond at least to the weight of the complete fan or the heaviest component of the disassembled
fan.
3.4 Assembly
The fan must be assembled according to the manufacturer's technical documents (operating manual and main drawing).
Assembly requires the following:
Set and clean foundations which are capable of bearing or stable framings with plane horizontal surfaces corresponding
to the dimensions of the fan to be installed.
Free access and local freedom of motion in the area of assembly
Mobile or stationary hoists
Workside current 10 A/220 V for manual electric devices
Assemble the fan with the usual tools and measuring instruments such as mason's level, feeler gauge, straight-edge and
graduated metal rule.
3.4.1 Preparation
The following conditions must be fulfilled before you start assembly:
the foundations/frames must be checked,
the alignments and heights must be measured,
the fan must be transported to the place of assembly
3.4.2 Assembly
The fan has to be suspended by the suspension eyes and lifted in such a way that the vibration dampers (if there are any) can
be placed underneath the fan and screwed to the base. Afterwards the machine is placed on the foundation/frame and aligned.
Only after exact alignment by means of a water level or a similar measuring instrument the vibration dampers are screwed
down.
If vibration dampers are used, ensure free motion and uniform spring deflection. Without vibration dampers stress-free
installation must be guaranteed. Unevenness must be compensated by shims.
The electric installations must correspond to the VDE-regulations (regulations of the Association of German Engineers).
Connect the piping on plant side with elastic expansion joints, considering the intended flanges.
A non-uniform reduction of the intake cross section at the protective grating or the intake opening must be prevented.
Otherwise, this may cause power loss and/or malfunctions.
3.5 Disassembly
If the fan is no longer required it is disassembled in reverse order. Here, too, the safety instructions must be observed!
4.1 Checks
4.1.1 Mechanical system
Check all visible screwed unions for tightness and retighten them, if necessary. For the tightening torques of the coupling
screws (if there are any) please refer to the manufacturer's instructions.
All lubricating points must be provided with grease. Regrease, if required.
Check the fastening elements of the safety devices for correct installation. The cleaning opening(s) and the condensate nozzles
must be firmly shut.
Remove all foreign matters (parts for assembly, tools) from the fan housing. The same applies to connecting ducts.
The fan must not be subjected to static stress caused by connected pipings. Check attached compensators/elastic expansion
joints for function and correct installation.
Also check attached accessories such as vane controllers, rectifiers or similar devices. Shut vane controllers before start-up to
such an extent that only 10 % of the cross section are still open.
When using explosion-proof motors measure the gap between impeller and inlet nozzle and record it.
4.2 Start-up
Keep out of the fan's danger zone!
When the fans are started up, close the vane controller. Set the duct flaps to the intended position. When radial or axial fans
are used without vane control, the on-load torque may be reduced by shutting the duct flaps only if they are equipped with
stabilisers. Axial fans without vane controller and without rectifier always must be started up with open duct flaps.
A vane control may be opened to the nominal current of the fan at best.
Switch on main switch
Switch on motor
If the nominal speed has been reached, open the control devices of the duct until the required operating point has settled.
Special attention should be paid to the temperature of the bearings, the power consumption of the motor and the smooth
running of the fan. For early detection of invisible damage due to transport or faults made during assembly we recommend
carrying out vibration measurements.
Consider the connecting frequency of the motor specified by the manufacturer.
After 2 hours of operation check the tension of the V-belts and restretch them, if necessary.
Check all screws 12 hours after start-up for tightness and retighten them, if necessary.
5 Operating Instructions
5.1 Checks
Check all screwed unions, especially foundation bolts, at intervals of six months for tightness and retighten them, if required.
Also check the impeller every six months by a visual inspection. Pay special attention to the condition of the weld seams and
irregular deposits of dirt. If fluids which contain dust are conveyed through the fan, monthly checks are necessary. The results
of these visual inspections should be recorded.
The motor must be checked in accordance with the manufacturer's requirements.
The bearing temperatures must be permanently observed during start-up. They must not exceed 80°C. In case of hot gas fans
they should not exceed 100 °C. The temperatures become stable after three hours of operation at the earliest.
Vibrations represent a very high stress to the entire mechanical system of the fan!
Therefore, measurements are required at regular intervals. Instructions for vibration measurements are
given in the chapter "Vibration measurements". If the results of the measurements exceed the admissible
values according to VDI 2056 although the fan has been maintained according to the instructions, please
inform the manufacturer.
Schedule maintenance by the manufacturer every 8000 operating hours.
5.2 Shutdown
1. Switch off motor
2. Switch off main switch
3. Shut all control devices to prevent the impeller from running.
Before switching off hot-gas fans (conveying temperatures above 150 °C) the temperature in the fan should be reduced to
approx. 100 °C first in order to avoid thermal stress.
Make sure that the motor cannot be switched on again by unauthorized persons. The valid regulations for prevention of
accidents must be observed.
5.3 Malfunctions
This sections list possible malfunctions and recommendations on their elimination in a table.
Fan output is subjected to prerotation. Check position of baffle plates. If their position
cannot be changed, mount rectifiers on the fan.
Vane controller cannot be Vane bearings are corroded or dirty. Clean, lubricate, and possibly exchange
adjusted. bearing.
Adjusting lever of a guide vane unhinged - Align, clamp and pin guide vane.
vane is jammed
Cracks in the weld seams of Strong vibrations at the fan see "Vibrations"
the housing (Veff > 11-14 mm/s)
Screwed unions of base frame are not stress- Compensate irregularities and check the
free alignment of the coupling
Impeller does not move Fracture of the impeller key Withdraw impeller, exchange key, check shaft
although motor is running and hub
Run-up time too long Check whether throttle valves are open too far.
5.5 Stoppage
5.5.1 Preparations
Protect the motor against moisture, heat, dust and shocks.
Treat bright parts with means of preservation.
5.5.2 Restart
Remove auxiliary equipment of storage (covers etc.) and proceed as during initial start-up.
6 Maintenance
6.1 General
Expert and regular maintenance is a prerequisite for troublefree operation. To prevent long periods of repair and downtimes,
the following recommendations should be strictly observed.
Purchased parts manufactured by subsuppliers have to be maintained according to their instructions.
6.2 Maintenance
6.2.1 Bearings and Lubricants
The antifriction bearings installed are subject to the manufacturer's lubrication instructions. They were originally filled with
the lubricant Shell Alvania R3 for applications at normal temperatures. Other lubricants can also be used, of course, if they
have comparable characteristics. Please find the corresponding overview in the annex.
When cleaning the housing, completely remove old grease, possibly clean the bearing and fill with new grease.
The lubricants must be stored in clean, closed containers to prevent dust and moisture from penetrating. The storing place
should be dry and cool.
6.2.2 Impeller
In case of long shutdowns spin the impeller once per week. Here the final position should be offsett by 90° compared to the
previous idle position.
Apart from the regular visual inspections (at least once a year) the impeller must be cleaned whenever it is dirty. The cleaning
intervals depend on the fluid conveyed.
6.2.3 Motor
Under standard conditions the motors used by RUWU are maintenance-free. Permanently lubricated bearings do not require
regreasing.
Apart from this, the motor manufacturer's maintenance instructions are valid.
Labyrinth seal
During the yearly inspection of the fan each seal should be dismounted, cleaned and checked.
The fitting diameter at the running surfaces of sealing ring and shaft bushing is OK if the sealing ring surrounds the shaft
bushings without play. In case of loose fitting exchange the sealing rings.
For the maintenance of other important components such as
gear units
couplings
please refer to the manufacturers' specifications.
7 Vibration Measurement
A variety of mechanical defects can be traced back to one of the three main causes of increased machine vibrations: loose
fastening elements, poor alignment and unbalances. Changes in the operating performance have a direct influence on the
vibration behaviour of a fan. The measuring method recommended by the internationally accepted regulations (VDI 2056, ISO
2372) is so easy that it can be carried out the the maintenance personnel without special training in vibration measurement.
The regulations subdivide industrial machines into six vibration classes. Only the effective value V eff of the vibration speed is
measured. By comparison with the specified limit values for the corresponding vibration class, the vibration behaviour of a fan
can be immediately evaluated as good, acceptable, still acceptable or unacceptable.
A certain amount of vibration is unavoidable and must be tolerated. Each fan has been designed for a certain vibration level.
Only if this standard vibration level is exceeded, the conditions have deteriorated. The manufacturer's specifications in the
inspection protocal serve as reference values.
Experience has shown that one gets the best idea of the vibration behaviour of a fan by measuring the vibration intensity. The
vibration intensity is defined as the effective value of the vibration speed in the frequency range between 10 and 1000 Hz. The
vibration intensity is measured in mm/s with the supplement Veff. It is a direct measure for the energy content of the vibrations
and therefore a good parameter for the destructive forces which possibly occur at a machine.
Group mm/s
Limit
values M G T D RMS
28
18 20
11
7,1
4,5 5
2,8
1,8
1,1
1
Unacceptable range
Still acceptable range
Acceptable range
Good
For the application of the vibration measuring device the specifications of the respective manufacturer are valid.
Table of Lubricants
Supplier Designation Agencies Thickener Dripping Worked Operating Viscosity of Basic oil Speed
point penetration temperature basic oil charactistics
°C mm²/s mm/min
Aral Aral Fett HL2 Europe Lithium soap 190 °C 265-295 -35/+130 52 Mineral oil 500.000
Esso Beacon 2 worldwide Lithium soap 185 °C 265-295 -30/+120 100 Mineral oil 500.000
Shell Alvania R2 worldwide Lithium soap 185 °C 265-295 -30/+130 74 Mineral oil 500.000
Shell Albida RL2 Europe Lithium soap 260 °C 265-295 -25/+150 100 Mineral oil 500.000
Optimol Olit 2 Europe Lithium soap 190 °C 265-295 -35/+130 140 Mineral oil 400.000
BP Energrease LS 2 worldwide Lithium soap 190 °C -25/+130 98 Mineral oil 500.000
Fina Marson L 2 worldwide Lithium soap 195 °C -25/+130 96 Mineral oil 500.000
Mobil Mobilux worldwide Lithium soap 183 °C -20/+130 107 Mineral oil 500.000
Texaco Multifak worldwide Lithium soap 200 °C 265-295 -30/+130 100 Mineral oil 500.000
Chevron Duralith EP 2 worldwide Lithium soap 185 °C -25/+125 81 Mineral oil 500.000
Reiner Lagermeister OG-2 worldwide Lithium soap 185 °C - -30/+120 80 Mineral oil 450.000
Aseol LITEA 806-12 worldwide Lithium soap 180 °C 275 -20/+125 110 Mineral oil 500.000
Agip GR MU NLGI 2 worldwide Lithium soap 175 °C 265-295 -30/+120 114 Mineral oil 450 000
Molykote G 4700 worldwide Lithium soap 285 °C 280 -40/+177 5,6-30 Polyalphaole 350 000
tin
Lubrication rules
Fan bearings: Lubrication period: operating hours Amount of grease: g Grease: BP Energrease LS 2 or similar
Intermediate gear: Lubrication period: operating hours Amount of grease: g Grease: BP Energrease LS 2 or similar
Marking: II 2 G c II T3
Technical documents are stored under Id-No. 70027134 at TUV Product Service GmbH, Ridlerstr. 65, 80339
Munich.
Relevant EC-Directions:
EC-machine direction (2006/42/EC)
EC-direction work protection (89/391/EEC)
EC-direction for CE-marking 93/68/EEC
EC-low voltage-direction (2014/35/EC)
EC-direction electromagnetic tolerance (2004/108/EC)
EC-flameproof-direction (94/9/EG)
1)
Used national norms and technical specifications , especially:
GSG, as amended on 1993
DIN 24166, as amended on 1986 - Fans, Power measurement
Rußwurm Ventilatoren GmbH P.O. box 11 29 D-86400 Meitingen Phone +49-8271-8175-0 www.ruwu.de
ruwu Hochleistungs-Ventilatoren Ortsstrasse 25 D-86405 Meitingen-Ostendorf Fax +49-8271-8175-40 info@ruwu.de
Fan characteristics
10000
Pressure difference [Pa]
8000
6000
4000
2000
0
0,00 5,00 10,00 15,00 20,00 25,00
Total pressure difference Facility curve
Static pressure Operating point 2 Volume flow [m³/s]
Operating point 3 Operating point 4
Facility curve OP2
Fan type: VM2S/RU 900 K
Customer: WK Datum: 18.08.2017
Com./Proj.: 20122775 Bearbeiter: H. Rußwurm
Position: 2
Volume flow - fan shaft power-chart
60,0
Fan shaft power [kW]
50,0
40,0
30,0
20,0
10,0
0,0
0,00 5,00 10,00 15,00 20,00 25,00
Volume flow [m³/s]
0,60
0,50
0,40
0,30
0,20
0,10
0,00
0,00 2,00 4,00 6,00 8,00 10,00 12,00 14,00 16,00 18,00 20,00
Volume flow [m³/s]
500 30
25
400
20
[Pa]
300
15
200
10
100 5
0 0
0,00 2,00 4,00 6,00 8,00 10,00 12,00 14,00 16,00 18,00 20,00
[m/s]
Frequency spectrum
100 92
86
79
80
60
[dB]
40
20
0
63 125 250 500 1000 2000 4000 8000
Frequency [Hz]
Lw okt. 1 Lp 1 Lw okt. 2 Lp 2
Customer: WK Date: 18.08.17 Project-No. 20122775
Specialist: H. Rußwurm Pc.: 1 Position: 2 Order-Nr.: Off-gas
High-Efficiency Type Special Connection Size Drive Casing position
1420
PT100 ex (2x)
Ø110
joint inlet
parting
400
ground lug line
ground lug
686
1355
280 900
brass ring
pressure
2250
connection outlet flange
terminal box ex for ground lug
PT100 ex (2x) and acc. DIN 24193 T.3 R.3
2050
Vibrotector ex
inspection condensate
door drain
895
app.80 1085
ground lug
200
expansion
joint; outlet
app.75
1800
350 vibration isolator ground lug
200
100 3000
1930
3650
washer
200 1530 200 ø160/ø24; 12mm
130
300
spring washer
Ø24 - FSt
shaft sealing
1010
1350
hex bolt
M24x70-8.8 cooling disc
3000
340
9
15
1010
1350
15
62 total weight: app. 9.500 kg
rotation clockwise
1730
VM2Sex/RU900 K GR270
Index Datum Name Isol.100; Mot.BG400; off-gas
Ø13 (4x)