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A2051 INFANT RADIANT WARMER

SERVICE MANUAL

Advanced Instrumentations, Inc.


SM-A2051 EDITION/REVISION A/0
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0

WARRANTY

The product being described in this manual is warranted against defects in materials or

workmanship for one year from the date of shipment, with the following exceptions.

1. All consumable and disposable products are guaranteed to be free from defects upon shipment

only.

2. Calibrations are considered normal maintenance and are not included in the 1-year warranty.

During the warranty period any defective parts other than those listed above will be replaced at no charge

to the customer. This warranty is rendered void and our company cannot be held liable for conditions

resultant there from if:

1. Damage to the unit is incurred as a result of mishandling.

2. The customer fails to maintain the unit in a proper manner.

3. The customer uses any parts, accessories, or fittings not specified or sold by our company.

4. Sale or service is performed by the non-certified service/dealer agency.

This warranty is in lieu of all other warranties, expressed or implied, and our company shall in no

event be liable for incidental or consequential damages including loss of use, property damage, or

personal injury resulting from breach of warranty.

Please test each piece of equipment prior to initial use and at least annually thereafter. To comply

with this standard, we recommend that you participate in our training program before selling it. This

service can be performed by certified technicians through our Product Service Group and authorized

dealers.

SERVICE
For optimal performance, product service should be performed only by qualified service personnel.

Technical Services representatives can be reached for fixations and are dispatched for required

maintenance by calling 0086-574-87800008, 87800009. Customers outside China should contact their

local factory-authorized distributor for service.

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COMPLEMENTARY NOTICE
Since ADVANCED, conducts a continuous product improvement program, circuit and component

improvements are sometimes incorporated into equipment before they can be incorporated into the

printed manuals. This manual contains proprietary information, repairs and authorized modifications

should be performed only by qualified service personnel to maintain your warranty and to avoid creating

safety hazards. We cannot assume responsibility for any conditions affecting the proper operation of this

equipment which may result from unauthorized repair modification. Therefore, some parts used in your

equipment may be different than those which appear in the parts list of this manual. This sometimes

occurs due to difficulty in parts procurement, but does not alter the function of the equipment

The device, accessories and the packaging have to be disposed of waste correctly at the end of the

usage. Please follow Local Ordinances or Regulations for disposal.

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TABLE OF DEFINITIONS AND SYMBOLS

TECHNICAL DEFINITIONS
SKIN TEMPERATURE SENSOR: A sensing device including the link with the equipment intended to
measure the infant’s baby temperature.

CONTROL TEMPERATURE: The preventative control temperature to the temperature control.

PRE-WARM MODE: A warm mode which can keep the mattress at a properly temperature. The heater
output will work automatically according to the set programme in this mode.

MANUAL MODE: A operation mode of in which the heater output is either at a fixed level or a
proportion of its maximum output set by the operator.

BABY MODE: A mode of operation in which the power output varies automatically in response to the
temperature of the baby, to achieve a temperature close to a value set by the operator.

STEADY TEMPERATURE CONDITION: A condition which is reached when the temperature, measured
at the center of the TEST DEVICE positioned on the mid point of the EQUIPMENT mattress, does not
vary by more than 1℃ over a period of 1 hour.

TEMPERATURE ALARM CHECKOUT STATE: The difference between the indicated temperature and
control temperature is within ±0.5℃ and such state lasts for over 10 minutes. When checkout the
temperature alarm function, operation should be enter this state.

APGAR TIMER: It offers the functions of three periods alarming indication: 1min, 5min, and 10min for
clinical treatment.

NOTE, IMPORTANT, CAUTION AND WARNING


NOTE: A note is inserted in text to point out procedures or conditions, which may otherwise be

misinterpreted or overlooked. A note may also be used to clarify apparently contradictory or

confusing situations.

IMPORTANT: Similar to a Note but be used where greater emphasis is required.

CAUTION: A caution is inserted in text to call attention of a procedure which, It not followed exactly, can

lead to damage or destruction of the equipment.

WARNING: A warning is inserted in text to call attention to dangerous or hazardous conditions inherent

to the operation, cleaning, and maintenance of the equipment which may result in personal

Injury or death of the operator or patient.

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SYMBOLS

Attention, Consult Accompanying Documents.

CLASS I Class I Equipment Type BF applied part

On (Power:connection to the Off (Power:disconnection to the


mains) mains)

On (only for a part of equipment) Off (only for a part of equipment)

F 4AH/250V Type F Fuse 4AH/250V 220-230V~/50Hz Input power

High voltage Heating Power Indicator

RS232 Data communication connector Weight limit

Silence /Reset key Keypad lock key

Set up key Set down key

Timer Timer key APGAR APGAR timer key

Calibration key Mode select key

SN Serial Number Date Of Manufacture

T 800mAL/250V Fuse Type T 800mAL/250V T 160mAL/250V Fuse Type T 160mAL/250V

T 400mAL/250V Fuse Type T 400mAL/250V Functional Earthing

Protective Earth (Ground)

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SEASONAL SAFETY CHECK


1. Please clean the plug of power cord at least once a year. Too much dust on plug may cause the fire.
2. The skin temperature sensor should be calibrated every half year by authorized and qualified service
personnel.
3. The following safety checks should be performed at least every 12 months by a qualified person who
has adequate training, knowledge, and practical experience to perform these tests. The data should be
recorded in an equipment log.
1 . Inspect the equipment and accessories for mechanical and functional damage.

2 . Inspect the safety relevant labels for legibility.

3 . Inspect the fuse to verify compliance with rated current and breaking characteristics.

4 . Verify that the device functions properly as described in the instructions for use.

5 . Test the protection earth resistance according IEC 60601-1:1988 + A1:1991 + A2:1995:
○ Limit
0.1Ω.
6 . Test the earth leakage current according IEC 60601-1:1988 + A1:1991 + A2:1995: Limit:
○ NC
500μA, SFC: 1000μA.
7 . Test the enclosure leakage current according to IEC 60601-1:1988 + A1:1991 + A2:1995:
○ Limit:
NC 100μA, SFC: 500μA.
8 . Test the patient leakage current according IEC 60601-1:1988 + A1:1991 + A2:1995: Limit: for a.c.:

100μA (BF), for d.c.: 10μA (BF).
9 . Test the patient leakage current under single fault condition with mains voltage on the applied

part according IEC 60601-1:1988 + A1:1991 + A2:1995: Limit: for a.c.:500μA (BF), for d.c.: 50μA (BF).
10 . According to the test methods of IEC 60601-1:1988 + A1:1991 + A2:1995, the patient leakage

current (net voltage should be added on the applied part) of the testing device must less than 5000μA.
11 . Test the patient auxiliary leakage current according IEC 60601-1:1988 + A1:1991+ A2:1995:

Limit: NC for a.c.: 100μA (BF), for d.c.: 10μA (BF).SFC 500μA (BF), for d.c.: 50μA (BF).

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TABLE OF CONTENTS
SECTION PAGE
1. GENERAL INTRODUCTION………………………………………………………………………………1-1
1.1 INTRODUCTION……………………………………………………………………………………………1-1
1.2 DESCRIPTION…………………………………………………………………………………...……… 1-1
1.3 COMPOSITION OF PRODUCTS………………………………………………………………...……… 1-1

2. INSTALLATION……………………………………………………………………………………………..2-1
2.1 UNPACKING…………………………………………………………………………………...………….2-1
2.2 INSTALLATION………………………………………………………………...………………….….…….2-1
2.3 OPERATION CHECKOUT PROCEDURE…………………………………...………………….….…….2-2

3. TECHNICAL INFORMATION………………………………………………………………………….…3-1
3.1 SPECIFICATION……………………………………………………………………………………………3-1
3.2 WORKING PRINCIPLE………………………………………………………………………...………….3-3

4. PREVENTATIVE MAINTENANCE………………………………………………………………………...4-1
4.1 GENERAL………………………………………………………………………………………………....4-1
4.2 CLEANING………………………………………………………………………………………...………...4-1
4.3 STERILIZATION……………………………………………………………………………...………...4-2
4.4 MAINTENANCE…………………………………………………………………………………………….4-3

5. SERVICE……………………………………………………………………………………………………...5-1
5.1 GENERAL………………………………………………………………………………………………….5-1
5.2 REPLACEMENT OF CHARGING BATTERY, FUSE,
QUARTZ HEATER, ILLUMINATION LIGHT………………………………………………………………5-1
5.3 SYSTEM SETTING PROCEDURES……………………………………………………………………5-3
5.4 TROUBLESHOOTING PROCEDURES…………………………………………………………………5-6

6. REPLACEMENT PARTS……………………………………………………………………………………6-1
6.1 GENERAL……………………………………………………………………………………………6-1

7. DIAGRAMS …………………………………………………………………………………………………7-1
7.1 GENERAL …………………………………………………………………………………………………7-1

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SECTION 1
GENERAL INTRODUCTION
1.1 INTRODUCTION
This manual provides instructions for installation and maintenance of Infant Radiant Warmer.
This manual provides the guidance for the trained qualified service personnel with a seprate
Operator’s manual documents.

1.2 DESCRIPTION
The Infant Radiant Warmer adopts 3 kinds of control mode: Pre-warm mode, Manual mode
and Baby mode. Once the device starts working, it can enter into the Pre-warm mode
automatically without pressing any key.
The setting temperature and baby temperature can be indicated separately, skin temperature
indicator displays the temperature where skin sensor places.
Except for the listed parts in 1.3 the warmer also has the quartz halogen lamp, X-ray tray,
and 4pcs casters for clinic operation. (Two of them with brakes)

1.3 COMPOSITION OF PRODUCTS


The following diagram shows the main parts of the infant radiant warmer:

I.V. Pole Warmer Module

Controller

Shelf

Bassinet

Stand

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DESCRIPTION OF
EXPLANATION
PART
This main part is composed of the Heater, Reflective mantle, it is
intended to provide the radiation for electromagnetic spectrum
Warmer Module
infrared range with weight of 9Kg, and its angle can be adjusted
horizontal in two ways. The lifetime of heater is 2000hrs.

A kind of bearing part, which is used for hanging the infusion bottle.
I.V. Pole
Max. Load: 2Kg

The core part with 3 temperature control mode: pre-warm mode,


manual mode, baby mode, APGAR timer, timing function, and it is
Controller
used for automatic controlling of infrared radiation heat output,
please refer to the user's manual.
A kind of bearing part, which is used for putting some small objects
Shelf and accessories for clinic use.
Max. Load: 2 Kg
It is used for place the infant. The bassinet can be tilted. Max. Load:
10 Kg. This bassinet is equipped with 4pcs of panels to avoid the
Bassinet
patient falling off.
Size of mattress: W655mm×D510mm

It provides a mounting for the Warmer Module and Bassinet.


Stand
The distance from bed to the floor: 900mm

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SECTION 2
INSTALLATION
2.1 UNPACKING
Generally, the WARMER is usually packed to one carton. When taking out the equipment from the
cartons, take care not to damage the spare parts of the WARMER.

2.2 INSTALLATION
At least two professionals do the installation of the WARMER with screwdriver and spanners.
Installation step:
A. Install the groupware of upper column (upper column + warmer module + controller)
① Screw off the bolt M5X20, Spring washer Φ5, Flat washer Φ5 and external teeth serrated lock
washer Φ5 fixed in the upper column with screwdriver.
② Insert the upper column groupware into the column as the direction indicated in figure 2.1, and fix
them with the previous bolt M5X20, Spring washer Φ5, Flat washer Φ5 and external teeth serrated lock
washer Φ5.

Upper Column

Column of stand

FIGURE 2.1
③ Fix the tray in the upper column with M6×16 inner hexagon bolt, Φ6 spring washer and Φ6 flat
washer as figure 2.2 indicates.

Shelf

FIGURE 2.2
④ Install the shelf, then install the plywood into the upper column and fix them with the previous
bolt M5X20, Spring washer Φ5, Flat washer Φ5 and external teeth serrated lock washer Φ5 as figure 2.3
indicates.

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Back cover of upper column

FIGURE 2.3
IMPORTANT: Please make sure that the upper column and the stand are vertical, or else, it will
affect the temperature uniformity on the mattress.
B. Install the panel
Insert the panel into the Fixed Patch as the arrow indicates in figure 2.4.1, turn it up and make sure
it is vertical to the earth. Then press it down as the direction indicated in figure 2.4.2

Panel
Fixed Seat For Panel

FIGURE 2.4.1 FIGURE 2.4.2


NOTE: 1. Four panels are in total, which with the corner bracket is the back panel.
2. Keep the bassinet slant when inserting the back panel.
C. Install the I.V. Pole
Insert the I.V. pole into the upper column and fix it with tightening clamp as figure 2.5 indicates.

Tightening clamp

FIGURE 2.5
D. Insert the power cord
Insert the power cord into the mains power socket.
Check the WARMER according to the instruction in section 2.3.

2.3 OPERATION CHECKOUT PROCEDURE


Please follow the below operation checkout procedure before use.
A. Check casters
Check whether the caster can drop when lifting the radiant warmer 2cm above the ground. The drop
of the caster will cause danger during transporting.
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IMPORTANT: At least two persons are required, one lifts the warmers, and the other has to check

the casters. Please support the stand with block to avoid the warmer inclining if the

casters drop.

B. CHECK POWER FAILURE ALARM

When the general power supply and the switch of controller are turned off, pull off the power cord of

whole unit, the Power failure alarm should active, and the “POWER” light will flash with continuous

audible sound.

This operation is used for checking if the power failure is normal or not. Insert the power cord again

or switch off the controller to silence alarming after finishing checking.

IMPORTANT: Please make sure that the internal charging battery is full before use it. If it is not

full, it may cause the power failure without any alarming. If the battery is full, and

there is no hint when disconnect the power cord, please refer to the qualified

service personnel.

C. START-UP THE CONTROLLER

Turn on the switch of the main power supply and controller, the controller performs a long period

sound “ringing” .All indicators are on, at this time, the device can do self-test automatically for 5s. After

then, the Set temperature indicator will display “--.-”, at the same time, the Baby temperature indicator

displays the baby temperature, and the timer indicates the current time, and the controller can enter into

the pre-warm mode automatically, and the pre-warm light will be on. If one of them does not work, or the

indication is incomplete, please refer to the qualified service personnel.

D. CHECK WORKING MODE

① Place the skin sensor on the central of mattress, and record the baby temperature in the cold

stare, and then start the warmer to make the device enter into the pre-warm mode automatically for

30min, and please read the baby temperature to compare the indicated temperature after pre-warm and

the one in the cold state, it should not less than 4℃. If not, please replace the heater.

② Please select the manual control mode, the system default of heat output proportion is 30%,

there is 3grades in the heat indicator, press Up or Down key to adjust the value within range of 0%-100%.

Please set the heat output proportion >30%. There is alarm every 15min, “CHECK” alarm light flashes,

and the set temperature indicator displays alarm code E0.9, press Silence/Reset key to silence

alarming. The device still works according to the current mode and heat output proportion. If do not press

Silence/Reset key when “CHECK” alarm actives, the device will decrease the heat output proportion to

30% in 1min. If not, please refer to the qualified service personnel.

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③ In Baby mode, pull off the skin sensor, the audible and visual alarm will occur, the alarm light of
sensor and the set temperature indicator will show alarm code E0.1. Press Silence/Reset key to
silence alarming for 4min. Connect again the skin sensor, the device will come back to the normal
working condition.
E. CHECK SETTING ALARM
In Baby mode, put the skin sensor into the water cup at temperature lower 3.5℃ than the set
temperature for 2min, the setting temperature alarm will active. The “SET” light should flash with
continuous audible sound, and the set temperature indicator will show alarm code E0.7. Press
Silence/Reset key to silence alarming for 4min.
Set the temperature at 36℃, after the device enters into the temperature alarming checkout state,
put the skin sensor into the water cup at temperature 35.3℃±0.1℃ for 3min, the setting temperature
alarm will active. The “SET” light should flash with continuous audible sound, and the set temperature
indicator will show alarm code E0.8. Press Silence/Reset key to silence alarming for 4min.
F. CHECK DEVIATION ALARM
In baby mode, set the temperature at 35.0 ºC. Enter temperature alarm checkout state; put the
skin sensor into the water cup at 37 ºC. When the indicated temperature reaches 36.0 ºC, the upper
deviation alarm will active. The “H/L” light should flash with continuous audible sound, and the set
temperature indicator should show alarm code E0.5; Set the temperature at 35.0℃, after the device
enters into the temperature alarming checkout state, put the skin sensor into the water cup at
temperature 33℃, when the indicated temperature decreases to 34.0 ºC, the lower deviation alarm
should active. The “H/L” light should flash with continuous audible sound, and the set temperature
indicator should show alarm code E0.6. Press Silence/Reset key to silence alarming for 4min.
NOTE: If the system can not enter into the temperature alarm checkout state or the baby
temperature does vary ±1℃ than the setting temperature, the deviation alarm can
not occur.

G. CHECK OVER-TEMPERATURE ALARM


In baby mode, put the skin sensor into the water cups at 39.5℃±0.5℃, the over-temperature alarm
should active. The “OVER” light should flash with continuous audible sound, and the Set temperature
indicator should show alarm code E0.4. Press Silence/Reset key to silence alarming for 4min. Reduce
the baby temperature and press Silence/Reset key to silence alarming.
H. CHECK APGAR TIMER
When the temperature controller is under the normal working state, press the Timer mode key, and

select the APGAR mode, and the relevant indicator is on, the timer start to indicate from 0s, when the

timer indicates 50”~1’, 4’50”~5’, 9’50”~10’, it sounds “du…”, at the same time, the APGAR timer is

flashing. If not, please refer to the qualified service personnel.


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I. CHECK THE TIMER

Under the normal working condition, press to indicate the current running time, if the indicated time

is not accurate, please reset, and the specific setting method is as follows:

Press the timer key, at the same time, turn on the controller for 3s, loosen the key when the
indicated setting interface appears.
At this time, Set temperature indicator shows the setting code, baby temperature indicator will
indicate the relevant value (as for setting code, setting item and setting range, please refer to the
following table ), the timer indicator will indicates P002(it means it has entered into the setting interface).
Operator can choose the setting items by pressing the Timer key or APGAR Timer key, and press the
up and Down key to choose the data setting. After then, press the Keypad lock key to store the setting
value, or you can press the Silence/Reset key to store and exit after finishing all setting procedure. If
turn off the power supply without pressing the Silence/Reset key, and this setting is invalid, and system
will store the previous setting value.
TIME SET CODE

SETTING CODE INDICATED ITEM SET RANGE

001 The former two figure of year 19 ~20

002 The latter two figure of year 00 ~99

003 month 01 ~12

004 date 01 ~31

005 week 01~07(01means Sunday)

006 hour 00~23(24hrs)

007 minute 00~59

008 second 00~59

J. CHECK BASSINET TILT MACHANISM


Pull the angle adjustment handle as the figure indicates to adjust the bassinet tilt.

Angle adjustment handle

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K. CHECK THE ADJUSTMENT FUNCTION OF ANGLE OF WARMER MODULE


Pull the handle for lock downward, you can rotate the heater head at horizon angle.
NOTE: But only the 0° handle for lock is stable, the heat of the bed is also even.
L. CHECK ILLUMINATION LIGHT
Turn on the power switch of illumination light, and the light will be on.
M. CHECK THE PANEL
Push and pull the panel and check if the panels are firm or not.
N. CHECK X-RAY TRAY

Push the X-ray tray in figure to check whether it can work well or not.
O. CHECK I.V. POLE
Check if the I.V. Pole stand is tightening or not.
P. End

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SECTION 3
TECHNICAL INFORMATION
3.1 SPECIFICATION
Specifications for the Radiant Warmer with model A2051 are provided in table 3.1. All
specifications are subject to change without notice.
TABLE 3.1 SPECIFICATIONS

Power Requirements……………………………………………………………AC220-230V, 50Hz, 600W


Maximum Heater Power Output………………………………………………………540VA/240V
Heater power display…………………………………………0 to 100%, adjustable in 10% increments
Protective earthed resistance……………………………………………………………………<0.1Ω
Earth leakage current …………………………………………………………………………N.C.: <0.5mA
S.F.C.: <1mA
Patient leakage current ………………………………………………………………………N.C.: <0.1mA
S.F.C.: <0.5mA
Patient Leakage Current (MAINS VOLTAGE ON THE APPLIED PART) ………………S.F.C: <5mA

This equipment belongs to Class I, Type BF applied part, normal device continuously operated.

TEMPERATURE CONTROL RANGE AND ITS SPECIFCIATION


Temperature control range……………………………………………………………………34.5℃~37.5℃
Baby Temperature display range………………………………………………………………5℃~65℃
Deviation between baby temperature and control temperature…………………………………≤0.5℃
Accuracy of skin temperature sensor………………………………………………………………≤0.3℃
Temperature uniformity of mattress……………………………………………………………………≤2℃

ALARM (See table 3.2)


General Power alarm
Detector for temperature sensor inner temperature Probe failure
Disconnection of skin sensor………………………………………………………………Alarm code E0.1
Heat-variable resistor for detecting the over-temperature failure of the independent
temperature, which is placed inside the detector of the temperature sensor……Alarm code E0.2
Deviation of two probes failure……………………………………………………………Alarm code E0.3
Over-temp alarm for skin sensor………………………………………………………… Alarm code E0.4
Upper deviation alarm………………………………………………………………………Alarm code E0.5
Lower deviation alarm………………………………………………………………………Alarm code E0.6
Wrong temperature set alarm in baby mode……………………………………………Alarm code E0.7

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TABLE 1.1 SPECIFICATIONS (continued)

The sensor position alarm in baby mode………………………………………………Alarm code E0.8


The tip every 15min in manual mode…………………………………………………Alarm code E0.9
Internal system failure…………………………………………………….……..Alarm code H0.1~H1.1

ENVIRONMENT TEMPERATURE
Operating Range………………………………………………….……..……………………+18℃~+30℃
Storage Range……..………………………………………………….……………………… -40℃~+55℃

ENVIRONMENT HUMIDITY
Operating Range…………………………………………………………………30%RH~75%RH
Storage Range………………………………………………………………………………………≤93%RH

ATMOSPHERE PRESSURE
Shipment and store atmospheric pressure range…………………………………500hPa~1060hPa
Working atmospheric pressure range…………………………………………………700hPa~1060hPa

AIR FLOW RATE


AMBIENT AIR MOVEMENT RATE………………………………………………………………… <0.3M/S

OTHER SPECIFICATION
Working noise…………………………………………Ambient noise≤40dB(A), working noise≤50dB(A)
APGAR Timer…………………………………………………………………………………Tones at 50” ~1’,
4’50” ~5’, 9’50” ~10’
ALARM NOISE…………………………………………………………………………… ≤80dB(A) on mattress

SILENCE/RESET KEY
Press to silence the alarming, press twice to reset alarming.
Silence………………………………………………………………………………silence alarming for 4min,
alamring will silence if there is any other alarming actives
Reset………………………………………………silence alarming to come back to the setting state
The lifetime ……………………………………………………………………………………………8 years

(Lifetime means the period from sell-by date to the date of discarding as useless.)

FACTORY DEFAULT SETTING (ORIGINAL STATE)


Heater mode…………………………………………………………………………………Pre-warm mode
Heater output proportion under Manual mode ……………………………………………………… 30%
Set temperature under baby mode……………………………………………………………………36℃

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3.2 WORKING PRINCIPLE


3.2.1 GENERAL

This section covers the function and the working principle, as for the figure for control system,
please refer to figure 3.2 and 3.3.
Surface temperature on mattress can be reached during the radiant system in figure 3.1, the radiant
heater outputs in the way of fixed proportion to make the body temperature of patient resume; in Baby
mode, the device will adjust the heat output proportion automatically by comparing the baby temperature
and the set temperature to keep the heat balance.

NOTE: During the process of getting the radiation and heat, the losing heat in convection,
evaporation, radiation, conduction will affect the heat balance. Therefore, to make the
baby decrease the dissipation, it is necessary to use the device in the environment of no
rapid air flowing ,and cover waterproof velum (polyethylene velum) the naked skin or to
use the waterproof net to increase the humidity around the skin to decrease the water
evaporation.

FIGURE 3.1 RADIATION PRINCIPLES

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Keypad control

Temperature indication

Function alarm

Output port
Heat control output
A
MIAN
MCU
A/D Temperature control probe of skin sensor

Communication connector

A/D Over-temp checking probe of skin sensor

Auxiliary
Output Port Heat control output B
MCU

Figure 3.2 Control Block Diagram

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Start

Initialization
Timer 2 interrupt

System self-test
Timing

Data
Return

YES
Keypad checking

Key
NO

Data handling

INTO interrupt

YES ADC data


Trouble checking

Return
NO
Alarm
Heating control identificatio
Series port
interruption

Charging control
Data transfer

Data display
Return

Figure 3.3 Programmed block diagram

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3.2.2 Temperature Control


Incubator temperature is adjusted through the compurgation between the baby temperature and the

set temperature. The Infant Radiant Warmer adopts 3 kinds of control mode: Pre-warm mode, Manual

mode and Baby mode, and the different mode had different way of heating. The user can choose the

wanted control mode by pressing the keys on the controller.

Pre-warm model: system will output the heat according to the programme, after a while, the

system will output the heat at 30% to maintain the temperature on the mattress until the mode changes.

Manual mode: system will output the fixed heat according to the heat output proportion to make the

temperature on the mattress reach the wanted value so as to make the body temperature of patient

resume. The system default of heat output proportion is 30%.

Baby mode: System will adjust through the heat output proportion according to the baby

temperature and the set temperature to keep the heat balance of patient.

3.2.3 ALARM
Alarm is used for monitoring the control system state. The system will check the state by the alarm
checkout procedure. When the checked data is abnormal, it will alarm. Table 3.2 listed alarm condition.
TABLE 3.1 ALARM

ALARM MESSAGE DESCRIPTION


Power Failure Alarm There is no power supply.
Short-circuit or open-circuit occurs on the temperature control probe
code inside of skin temperature sensor, or connection with warmer is not
E0.1 well, the heater will stop working, please press the Silence/reset key to
silence alarming for 4min, and then it can reset if there is no failure.
Short-circuit or open-circuit occurs on the over-temp probe inside of
Sensor Alarm code skin temperature sensor, the heater will stop working, please press the
indicator is on E0.2 Silence/reset key to silence alarming for 4min, and then it can reset if
there is no failure.
Deviation of baby temperature of two probes inside of skin temperature
code sensor is more than 0.8℃, the heater will stop working, please press
E0.3 the Silence/reset key to silence alarming for 4min, and then it can reset
if there is no failure.
In the Baby mode, when the temperature measured by skin
Over-Temp
code temperature sensor is >38.5℃, the heater will stop working , please
Alarm indicator is
E0.4 press the Silence/reset key to silence alarming for 4min, and then it can
on
reset if there is no failure.
When the indicated baby temperature is more than 1℃(set value), the
code
heater will stop working , please press the Silence/reset key to silence
E0.5.
alarming for 4min, and then it can reset if there is no failure.
Deviation Alarm
indicator is on When the indicated baby temperature is lower than 1℃ (set value), the
code
heater will stop working , please press the Silence/reset key to silence
E0.6
alarming for 4min, and then it can reset if there is no failure.

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TABLE 3.1 ALARM (CONTINUE)

ALARM MESSAGE DESCRIPTION


When the baby temperature is lower 3.5℃ than the setting temperature,
code
the heater will stop working , please press the Silence/reset key to silence
E0.7
alarming for 4min, and then it can reset if there is no failure.
Setting Alarm When the device has entered into the steady temperature condition
indicator is on because of the accidental or unreasonable out of the steady temperature
code condition, and it will not enter into this condition in 3min without the
E0.8 deviation alarm, the heater will stop working , please press the
Silence/reset key to silence alarming for 4min, and then it can reset if there
is no failure.
In the Manual mode, the “CHECK” alarm with audible and visual will active
Checking Alarm code every 15min, the heater will keep working , please press the Silence/reset
indicator is on E0.9 key to silence alarming for 4min; the heat output proportion will be limited
to 30% without pressing the Silence/reset key.

code RAM inside of main MCU fails, the heater will stop working during alarming,
H0.1 it is invalid to press Silence/reset key.

code ROM inside of main MCU fails, the heater will stop working during
H0.2 alarming, it is invalid to press Silence/reset key.

code Communication of main and auxiliary MCU fails, the heater will stop
H0.3 working during alarming, it is invalid to press Silence/reset key.

code E2ROM inside main y MCU fails, the heater will stop working during
H0.4 alarming, it is invalid to press Silence/reset key.

code RAM inside of auxiliary MCU fails, the heater will stop working during
H0.5 alarming, it is invalid to press Silence/reset key.

code ROM inside of auxiliary MCU fails, the heater will stop working during
H0.6 alarming, it is invalid to press Silence/reset key.
ADC1 failure(e.g., main system TLV2544, including wrong sample, chip
code
The alarming damage, no response and so on), the heater will stop working during
H0.7
indicator is on alarming, it is invalid to press Silence/reset key.
ADC2 failure(e.g., main system TLV2544, including wrong sample, chip
code
damage, no response and so on), the heater will stop working during
H0.8
alarming, it is invalid to press Silence/reset key.
code SRAM failure(including system cord failure), the heater will stop working
H0.9 during alarming, it is invalid to press Silence/reset key.

code The timer RTC inside the system fails or is not accurate, the heater will
H1.0 stop working during alarming, it is invalid to press Silence/reset key.

Heat circuit failure(e.g., heater, solid relay, mechanical relay and all control
code
circuit fails), the heater will stop working during alarming, it is invalid to
H1.1
press Silence/reset key.

code The keyboard circuit is broken, the heater will stop working during
H1.2 alarming, it is invalid to press Silence/reset key.

code The battery inside of the controller is error, the heater will stop working
H1.3 during alarming, it is invalid to press Silence/reset key.

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SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0

SECTION 4
PREVENTIVE MAINTENANCE
4.1 GENERAL
The section provides cleaning and maintenance instructions. Service required in this section
should only be operated by qualified personnel.
Warning: Please cut off the connection of power supply and turn off all switches
before cleaning.

4.2 CLEANING
This device must be cleaned and sterilized for the first time for initial use, after nursing for
one baby or after used it for one week.

4.2.1 DISASSEMBLY BEFORE CLEANING


A. Please cut off the main power connection and turn off all switches before cleaning.
B. Take out the skin temperature sensor from the temperature controller.
C. Take out the mattress from the bassinet, and take off the bedspread.
D. Please disassemble the panel from the bassinet according to the contrary sequence as the
step B of 2.2 in section 2.
E. Pull out the X-ray tray from the bassinet.

4.2.2 CLEANING PROCEDURE

Please use the deterge/ disinfector registered by nation, and please follow the instruction for

detergent usage. Please proceed the following procedure after cleaning all dirt on the

disassembled parts. Please dry and assemble them after cleaning.

CAUTION: some chemical detergent will conduct electricity or leave some remains so as

to the accumulation of dust that is easy conduct electricity. Please keep the

detergent away from all electric parts. Please do not leave the detergetn on

these parts .
A. Clean the skin temperature sensor.

Use a state registed disinfectant-detergent (as 84 detergent) to thoroughly clean all surfaces;

then dry with a clean cloth or paper towel.

B. Clean the bedspread

Scrub the bedspread with the state registed disinfectant-detergent (as 84 detergent). After

washing in the clean water, then make it dry.

C. Clean the panel


NOTE: Alcohol can cause crazing of the clear Acrylic panel. Do not use alcohol, acetone,
or any organic solvents for cleaning. Do not expose the panel assembly to direct
ultraviolet radiation.
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SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0

Use a state registed disinfectant-detergent (as 84 detergent) to thoroughly clean all surfaces;
then dry with a clean cloth or paper towel.

D. Clean the X-ray tray

Use a state registed disinfectant-detergent (as 84 detergent) to thoroughly clean all surfaces;

then dry with a clean cloth or paper towel.

E. Clean the bassinet, tray and the I.V pole

Use a state registed disinfectant-detergent (as 84 detergent) to thoroughly clean all surfaces;

then dry with a clean cloth or paper towel.

F. Clean the surface of the device.

Use a state registed disinfectant-detergent (as 84 detergent) to thoroughly clean all surfaces;

then dry with a clean cloth or paper towel.

NOTE: You should wait for the heater head became cooling completely, then the surface of

it can be cleaned.

CAUTION: 1. Please avoid the liquor flowed into the device during cleaning.

2. The reflect cover is an important parts which used to reflect the infrared

radiation heater to the mattress. It is easy to damage and you must be very

careful to clean it to prevent damaging it, or change the shape of it.

4.2.3 ASSEMBLE AFTER CLEANING

NOTE: Before install the parts onto the radiant warmer, please check each parts carefully

and to see whether there is any broken. If there is any broken, it should be replaced

immediately.

A. Inset into the X-ray tray into the bassinet.

B. Please assemble the panel into the bassinet according to the step B of 2.2 in section 2.

C. Put the mattress into the bedspread, and then put the mattress on the bassinet.

D. Put the skin temperature sensor into the sensor socket .

4.3 STERILIZATION
NOTE: Please do not steam autoclave.

Please use the low temperature sterilization or gas sterilization.

Please clean the device completely before gas sterilization. All replacements should be

moved from the warmer. The new replacement should be installed after the sterilization.

Note: Sterilization must not exceed 54.5℃.

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After gas sterilization, please keep ventilation for 16-24hrs. During the ventilation, the warmer

should work in the day environment of 32℃-35℃. If you do not use the warmer after ventilation,

please cover the warmer with the dustproof mantle.

4.4 MAINTENANCE
4.4.1 RECHARGEABLE BATTERY MAINTENANCE.
Please check the condition of the build-in rechargeable battery before the first use of device
or in the alternation of device using.
A. Operate the unit for a period of 12 to 24 hours.
B. Trigger a power failure alarm by disconnecting the AC power cord.
C. The power failure alarm should activate and continue to alarm for at least 10 minutes.
D. Reconnect the unit to the AC line and recharge the battery.
If the power failure alarm cannot last more than 10 minutes, please replace the rechargeable
battery. For this battery, it should be replaced by qualified service personnel.

4.4.2 HEATER’S MAINTENANCE.

In order to ensure the effect of the infrared radiant, when the lifetime of heater ends, it must

be replaced even it can still work. The reason is:

The electromagnetism spectrum infrared radiance of the heater will be reduced with the long

working time. This will make the device not achieve the standard as table 3.1 in this manual.

Therefore, the previous effect will not be good when the doctor uses it to keep the patient warm.

For the heater’s replacing, please refer to section 5.

4.4.3 ACCURACY CALIBRATUON OF BABY TEMPERATURE SENSOR

Skin temperature sensor must be calibrated every half a year. The reason is:

With aging of skin temperature sensor, and the accuracy of sensor will changes a little to

make the baby temperature and the real temperature different so that the output heat can not

neet the clinical need heat.

Calibration method: in working state, put the skin sensor into the water cup at 36℃±0.1℃ or

inset the 36℃ calibration device on the socket of skin sensor, press the calibration key until the

baby temperature indicator displays “--,--” for 10s, after the flashing stops, the calibration will end

when it indicates 36℃, and the you can continue to use the skin sensor. When it indicates “EL.L”,

it means the calibration error, please replace the skin temperature sensor.
NOTE: The temperature of the water cup must keep at 36℃±0.1℃ during calibration.

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SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0

SECTION 5
SERVICE
5.1 GENERAL
This section provides system setting procedure and the troubleshooting procedure of these
parts: replacement of illumination light, Quartz heater, Fuse, Internal recharging Battery and
Controller.

5.2 REPLACEMENT OF RECHARGING BATTERY, FUSE, QUARTZ HEATER, AND


ILLUMINATION LIGHT.

5.2.1 REPLACEMENT OF ILLUMINATION LIGHT


Open the defending cover of the warmer module, disconnect the power cable of examination
light, screw the fix bolt loose on the light cover and take the cover away. Then replace the light.

Light cover

Cable for illumination light

Illumination light

5.2.2 EPLACEMENT OF QUARTZ HEATER

Open the protective cover of warmer module, unscrew the cable of two sides for quartz

heater and the mounting nut for bracket, take out the spring, disassemble the bracket to take out

the quartz heater.

Quartz heater

Bracket

Cable of two sides for quartz heater

The mounting nut for bracket

NOTE: Replacing of the quartz heating pipe must after it is cooled down.

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SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0

5.2.3 REPLACEMENT OF RECHARGING BATTERY


Open Controller and replace internal battery. See figure 5.1, disconnect the battery fastener
and the internal recharing battery, and take out the plastic washer to replace the battery.

Plastic washer

Internal recharing battery

Battery fastener

Fuse’S Seat Fuse’S Seat


FIGURE 5.1
NOTICE: 1.During replacing the internal battery, the plastic washer should be placed the
original position, and keep correct connection between the anode/ cathode of
battery and its fastener; the faulty connection will cause the damage to the
battery and no hont for power failure alarm.
2. Please replace theb internal battery after using it for three years.
3. Battery will be automatically recharged when the temperature controller works,
recharging the battery outside of the incubator is forbidden.
4. The recharging battery inside the wartmer is GP17R8H Ni-MH8.4V/170mAh, to
ensure safety, do not disassemble battery. Connect the battery correctly, do not
use other type battery.
5. It will not influence battery recharging and the battery capacity when the
battery is full. (Switch on controller)
6. Please do not throw the old battery into fire or water to avoid explosion or
leakage.
7. Plrease dispose the Old battery accoring to local law, and please do not throw
them away randomly.

5.2.4 REPLACEMENT OF FUSE

A. Open the fuse’s cover to replace 2 fuses F4AH/250V.

Fuse’s seat

FIGURE 5.2

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SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0

B. Open the back cover of upper column to replace the fuse T800mAL/250V of powr replay

R40 for illumination light. Take out the controller. See figure 5.1, open the fuse’s cover to take out

the fuse T400mAL/250V and T800mAL/250V on power board, and unscrew the fuse’s seat of

powr transformer to replace fuse T160mAL/250V.

NOTE: When replacing the fuse, please cut off the power supplu, and pull off the power

cord, please replace it according the specification.

5.3 SYSTEM SETTING PROCEDURES


5.3.1 GENERAL

This paragraph provides controller system setting procedure. This procedure is only available

to the qualified service personnel.

NOTICE: Please follow by the procedures of item 5.3.3. If it is unnecessary, please do not

change data of system setting to avoid hazards.

5.3.2 BRIEF INTRODUCTION

Controller system setting procedures listed below:

1. Brightness

2. Spare

3. Baby temperature compensation

4. Machine Number

5. High baby temperature deviation

6. Low baby temperature deviation

7. Upper limit of baby temperature set

8. Lower limit of baby temperature set

9. Over temperature alarm value

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SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0

CODE 00.1 BRIGHTNESS

Stipulate the brightness of the indicators and the set range is 00.0~01.5. The higher the

value is, the brighter the data is.

CODE 00.3 BABY TEMPERATURE COMPENSATION

Stipulate the compensationof the baby temperature and the set range is -5.0~05.0. The first

figure for set means increasing or decreasing. Example:00.2℃ means that the baby temperature

will be added 0.2℃ as compensation. -1.3℃ means that the baby temperature will be reduced

1.3℃ ascompensation.

CODE 00.4 MACHINE NUMBER

Set range is 00.0~04.0. Example 00.1 means No.1 machine, 01.5 means No.15 machine.

CODE 00.5 HIGH BABY TEMPERATURE DEVIATION

Set high deviation under baby mode, set range is 00.0~03.0. Example: the data 01.0

means high deviation 1.0 ℃.

CODE 00.6 LOW BABY TEMPERATURE DEVIATION

Set low deviation under baby mode, set range is 00.0~03.0. Example: the data 01.0 means

low deviation 1.0 ℃.

CODE 00.7 UPPER LIMIT OF BABY TEMPERATURE SET

Set Max. set value of baby temperature, set range is 35.0~38.0. Example: the data 37.5

means high deviation 1.0 ℃.

CODE 00.8 LOWER LIMIT OF BABY TEMPERATURE SET

Set Min. set value of baby temperature, set range is 30.0~35.0. Example: the data 34.5

means low deviation 1.0 ℃.

CODE 00.9 OVEUR TEMPERATURE ALARM SET

Set range is 37.0~41.0. Example 38.5 means that alarm value of over temperature is

38.5.℃.

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SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0

5.3.3 PROCEDURE
At first, connected power supply, press and hold for 2s as soon as switch on until baby
temprature indicator displays “--.-“, and no display on Set temprature indicator. And then,
press or until Baby temprature indicator displays “78.6”, after then, press to enter
into the system set screen, or press to exit.
After entering into the set screen, Set temprature indicator displays set code, Baby
temprature indicator displays the specific set data.

Turn on the power switch

Press and hold the for 3s

Enter password

Press key, EXIT Press or key to enter password 78.6,


Then press key to confirm

Error Password check

Yes

System setting screen

Press key or Key to make


set temperature indicator displays the set code

Brightness set of indicator

Press or Key can change


current set value

END

Press key Press and together

SAVE and EXIT Return to original set

FLOW CHART 5.1 SYSTEM SET PROCEDURE FLOW CHART

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SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0

5.4 TROUBLESHOOTING PROCEDURES

5.4.1 GENERAL
Troubleshooting guides for the Controller are provided in Paragraph 5.4.3 and Paragraph 5.4.4.
Paragraph 5.4.3 provides the alarm code when the controller alarms. Paragraph 5.4.4 provides
troubleshooting in the form of flowcharts.
z It is confirmed that the system settings are correct before troubleshooting.

5.4.2 TEST EQUIPMENT REQUIRED


The test devices listed below are required for troubleshooting the Controller. Equivalent test device
may be substituted.
z Digital VOM, FLUKE 17B
z 31.0℃ Baby Temperature Simulation

Simulator probe for sensor

Resistor R1, 2=23166Ω±182Ω/0.25W/0.5%

5.4.3 TROUBLESHOOTING
All alarms have the relevant alarm code except for the power faillure alarm , please refer to Table
5.1.

TABLE 5.1 ERROR CODES

ALARM
TYPE EXPLANATION AND CORRECTIVE ACTION
CODE
Main RAM failure alarm H0.1 Replace main MCU

Main ROM failure alarm H0.2 Replace main MCU


1. Check the connection of circuit between
Double MCU communication
H0.3 the main MUC and auxiliary MCU
failure alarm
2. Replace main MUC and auxiliary MCU
E2PROM main MCU failure alarm H0.4 Replace main MCU

System failure alarm inside auxiliary MCU H0.5 Replace auxiliary MCU

ROM failure alarm inside auxiliary MCU H0.6 Replace auxiliary MCU

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SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0

TABLE 5.1 ERROR CODES

ALARM
TYPE EXPLANATION AND CORRECTIVE ACTION
CODE
Main ADC failure alarm H0.7 Check the U5 ADC and its connect wire

Auxiliary ADC failure alarm H0.8 Check the U6 ADC and its connect wire

SRAM failure alarm H0.9 Replace U7 on mian board

Real timer RTC failure alarm H1.0 Replace U18 on mian board

Heat circuit failure alarm H1.1 Refer to Flow chart 5.1


When the key board of the control panel on
Keyboard fault alarm H1.2 controller short-circuit alarms, please replace
the control panel.
Inner storage battery failure alarm:
1. Check the wire connection between the inner
Battery failure alarm H1.3
storage battery and the power board.
2. Replace the inner storage battery.

E0.1 Refer to Flow chart 5.2


Skin temperature sensor failure
E0.2 Refoer to Flow chart 5.3
alarm
E0.3 Refer to Flow chart 5.4

Over-temp alarm E0.4 Refer to Flow chart 5.5

Upper deviation E0.5 1. Check the position of sensor


Deviation alarm 2. Check the ambient temperature
Lower deviation E0.6 3. Make the device far away the heat resource

Please set the temperature or change the cotrol


E0.7
mode correctly
Set alarm
Please check the condition of probe and the
E0.8
patient’s skin

Power failure alarm NO Refer to Flow chart 5.6

5.4.4 TROUBLESHOOTING FLOW CHART


Before troubleshooting, forst, please switch off, and disconnect the power cable, and then open the

top cover of warmer module and the back cover of column. And then connect the power cable and

turn on the switch, at the same time, make sure that power +5V, +12V of controller, element, and all

cables are in good condition.In working state, press Key and Key , and the Baby

temperature indicator displays the temperature measured by the Over-temp probe inside skin sensor,

and Set temperature indicator displays the voltage of battery, so it is easy to find the reason of failure.

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SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0

Heat circuit failure alarm

YES
Inside warmer module Open circuit of heater? Replace heater

Checking point: Point A

Controller is in the heating stae of 100%

J12-1 and YES


on power board J12-3 is AC power? Checking point: Point B

NO

Solid relay is inside Control terminal YES


of conreoller, K1 is of Solid relay K1 is Check solid relay abd replay K1
on the power board +12V?

NO

On power board Triode Q2-B, Q3-B is


YES Replace Q2, Q3
>0.7V?

NO

YES
On main board U8-2, U12-5 is high level? Check connection between the
main board and power board
NO

Replace main board

FLOW CHART 5.1 HEAT CIRCUIT FAILURE ALARM (Sheet 1 of 4)

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SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0

Checking point: Point A

Controller is in the state of non-heat

J12-1 NO
On power board and J12-3 is AC power? Checking point: Point C

YES

Solid reply is inside The control terminal NO


Check solid relay
Controller, K1 is on of solid replay K1 is +12V?
and relay K1
Power board

YES

Triode YES
On power board Q2-B, Q3-B is >0.7V? Replace Q2, Q3

YES

U8-2, NO
On main board U12-5 is high level? Check connection between
the main board and
power board
YES

Replace main board

FLOW CHART 5.1 HEAT CIRCUIT FAILURE ALARM (Sheet 2 of 4)

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Checking point: Point B

NO

On power board Voltage of U1-2 is >5mV? Check inductor T1

YES

NO

On power board Voltage of U1-1 is >2V? Check U1, R1, C3

YES

NO
On power board Triode Q1-B is Check R2, R4, C4
>0.7V?

NO
Check the connection
On main board U10-2 is high level? between main board and
the powr board

YES

Replace main board

FLOW CHART 5.1 HEAT CIRCUIT FAILURE ALARM (Sheet 3 of 4)

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Checking point: Point C

YES

On power board voltage of U1-2 is >5mV? Check inductor T1

NO

YES

On power board Voltage of U1-1 is >2V? Check U1, R1, C3

NO

YES
On power board Check R2, C4
Triode Q1-B is >0.7V?

NO

YES
Check the connection
On main board U10-2 is high level? between main board
and power board

NO

Replace the main board

FLOW CHART 5.1 HEAT CIRCUIT FAILURE ALARM (Sheet 4 of 4)

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Skin Temperature Sensor Failure Alarm

No

Check the connection between


Good conection
J4 on the main board and skin
temperature sensor.

The 31.0℃Baby Temperature Simulation (decade,


equal 23150Ωwill instead skin sensor, turn on
power supply

Baby temperature No
Indicator display System alarm? Replace the skin temperature sensor
31.0℃±0.2℃

Yes

No
On the main board U5-7 is 2.63V? Check R49, R15,C3

Check U5

FLOW CHART 5.2 Skin Temperature Sensor Failure Alarm

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Isolate Temperature Sensor Alarm

Check the connection between J7


No
Good conection on the main board and Isolate
temperature sensor.

Yes

The 37.0℃air Temperature Simulation (decade,


equal 18030Ωwill instead Isolate temperature sensor,
turn on power supply

No
System alarm? Replace the skin temperature sensor

Yes

No
On the main board U6-6 is 2.63V? Check R16, R50,C4

Check U3

FLOW CHART 5.3 Isolate Temperature Sensor Failure Alarm

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Skin Temperature Sensor deviation Failure Alarm

Voltage for J4-1 No


On the main board Check J4 on main board
and J4-5 is same?

Yes

Voltage for U5-7 No


On the main board Check R15, R16, R49,R50
and U6-6 is same? C3, C4, and its connect wire

Yes

Replace U5 andU6

No
Continue alarming? Return

Yes

Replace the main board

FLOW CHART 5.4 Skin Temperature Sensor deviation Failure Alarm

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Over Temperature Alarm

Yes
Heating source
Far away from heating source
nearby?

No

Skin Temperature Sensor or According to the


Yes
Isolate Temperature Sensor is skin temperature,
normal? solitude sensor
trouble shooting
table

No

ReplaceSkin Temperature Sensor


or Isolate Temperature Senso

FLOW CHART 5.5 Over Temperature Alarm

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Power failure alarm

No
Controller has AC power input? Check main power input

YES

Fuse on the back cover of Yes


Replace fuse
controller is damaged?

NO

Second output of power No Check transformer


transformer is normal? and initial fuse

Yes

FLOW CHART 5.6 Power Failure Alarm (Sheet 1 of 2)

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From sheet 1

No
On power board output voltage of U3-3 is +5V? Check F1, B1, U3, C5,
C9, C13, C6, D4

Yes

No Check connetion between


U5, U2, R17-R22 and
On power board J8-8 is high level?
power board and main
board

Yes

No
Check the data bus
On main board J2-8 is high level? between the main board
and power board

Yes

Replace U10

FLOW CHART 5.6 Power Failure Alarm (Sheet 2 of 2)

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SECTION 6
REPLACEMENT PARTS
6.1 GENERAL
This section provide the parts list of infant radiant warmer.

Figure 6.1 Parts Location Diagram, Whole unit

Table 6.1 Replacement Parts List, Whole unit

ITEM No. DESCRIPTION PART NUMBER

1 Warmer module 22.14.001.00S

2 Column 22.15.001.00

3 Bassinet 22.03.001.00S

4 Controller 22.07.000.00

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SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0

Figure 6.2 Parts Location Diagram, Warmer Module


6-2
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SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0

Table 6.2 Replacement Parts List, Warmer Module

ITEM No. DESCRIPTION PART NUMBER

1 Radiant cover 22.14.002.00

2 Friction slice(I) 22.14.003.00

3 Spring seat 22.14.004.00

4 Spring plate 22.14.006.00

5 Cross groove pan head oval tapping bolt ST2.9×16 86.44.254.00

6 Flat washer 3 86.44.440.00

7 external teeth serrated lock washers 3 86.44.394.00

8 Friction slice(II) 22.14.007.00

9 Mount seat group 22.14.008.00

10 Moon pin 22.14.012.00

11 Hexagon nut M6 86.44.339.00

12 Compressed spring 22.14.013.00

13 Top cover(I) 22.14.014.00

14 Lamp feet 86.61.037.00

15 lampshade 22.14.017.00

16 Cross groove pan head bolt M4×10 86.44.161.00

17 Cold lamp 86.58.030.00


Cross groove countersunk head oval tapping
18 86.44.256.00
bolt ST2.9×9.5
19 Reverberation frame 22.14.018.00S

20 Reverberation group 22.14.026.02S

21 Humper 22.14.032.00

22 Flat washer 4 86.44.442.00

23 Spring washer 4 86.44.414.00

24 Hexagon nut M4 86.44.336.00

25 Metallic ball 22.14.034.01S

6-3
W2
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0

Table 6.2 Replacement Parts List, Warmer Module

ITEM No. DESCRIPTION PART NUMBER

26 Hexagon thin nut M14×1.5 86.44.352.00

27 Cross groove pan head bolt M4×16 86.44.165.00

28 Heat insulation glass 22.14.038.00

29 Warning label 22.14.036.00

30 Cap (II) 22.14.033.00

31 Wiring clip 86.45.028.00

32 Cap nut M3 86.44.379.00

33 Spring washer 3 86.44.412.00

34 Hexagon nut M3 86.44.334.00

35 Protected plate 22.14.039.00

36 Cross groove pan head bolt M4×8 86.44.176.00

37 Mushroom head break mandrel blind rivets 3.2×9 86.44.490.00

6-4
W2
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0

Figure 6.3 Parts Location Diagram, Column

6-5
W2
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0

Table 6.3 Replacement Parts List, Column

ITEM No. DESCRIPTION PART NUMBER

1 I.V. Pole 23.11.001.00S

2 Flat washer 6 86.44.445.00

3 Spring washer 6 86.44.419.00

4 external teeth serrated lock washers 6 86.44.398.00

5 Hexagon bolt M6×16 86.44.049.00

6 Cross groove pan head bolt M5×25 86.44.190.00

7 Flat washer 5 86.44.443.00

8 Spring washer 5 86.44.415.00

9 Back cover of upper column 22.15.012.00

10 R40 transformer 99.00.185.00

11 Cross groove pan head bolt M4×12 86.44.162.00

12 Spring washer 4 86.44.442.00

13 Flat washer 4 86.44.414.00

14 Hexagon nut M4 86.44.336.00

15 external teeth serrated lock washers 4 86.44.395.00

16 Holder of shelf 22.12.001.00

17 Tightening clamp 21.11.003.00

18 Cross groove countersunk head bolt M5×12 86.44.227.00

19 Cross groove pan head bolt M5×16 86.44.183.00

20 Shelf 23.12.001.00S

21 Inner hexagon socket cap screw M6×16 86.44.096.00

6-6
W2
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0

Figure 6.4 Parts Location Diagram, Bassinet and casters

6-7
W2
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0

Table 6.4 Replacement Parts List, Bassinet and casters

ITEM No. DESCRIPTION PART NUMBER

1 Front panel 22.03.002.00

2 Left and right side panel 22.03.003.00

3 X-ray tray 22.03.004.00

4 Spring 22.03.009.00

5 Tilt machanism 22.03.010.00

6 Mattress 22.03.014.00

7 Bassinet 22.03.019.00

8 Back protected plate 22.03.027.00

9 Cross groove pan head bolt M4×8 86.44.176.00

10 Hole stopper 22.03.029.00

11 Slot pin1.8×12 86.44.482.00

12 Flat wahser 8 86.44.447.00

13 Tightening nail 23.03.046.00

14 Lock hook 23.03.047.00

15 Right socket 22.03.049.00

16 Fixed seat 22.03.047.00

17 Flat washer 4 86.44.442.00

18 Spring washer 4 86.44.414.00

19 Left socket 22.03.048.00

20 Caster with brake 86.52.006.00

21 Caster without brake 86.52.002.00

6-8
W2
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0

Figure 6.5 Parts Location Diagram, Controller

6-9
W2
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0

Table 6.5 Replacement Parts List, Controller

ITEM No. DESCRIPTION PART NUMBER

1 Operation panel of controller 22.07.020.00

2 Illumination lightPWL-2P2T 86.57.016.00

3 Control switch PWL-2P2T 86.57.016.00

4 Power socket(FN922-10-06 include power filter) 86.60.021.00

5 Fuse’s seat 86.59.017.00

6 Bolt knot 13.07.006.00

7 Power socket 86.57.026.00

8 Buzzer 86.60.070.00

9 Solid relay 86.60.045.00

10 Transformer group 23.07.010.00

11 Cross groove countersunk head bolt M3×16 86.44.210.00

12 Power board 22.07.016.01S

13 Hexagon insulation column S6×53 22.07.029.00

14 Limit knot Φ6×8 22.07.026.00

15 Cross groove countersunk head bolt M3×16 86.44.210.00

16 Main board 22.07.014.00S

17 Front panel groupware 22.07.020.00

6-10
W2
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0

Table 6.5 Replacement Parts List, Controller

ITEM No. DESCRIPTION AND SPECIFICATION PART NUMBER

18 Cross groove countersunk head bolt M3×8 22.07.001.00

19 Flat Washer 3 86.44.216.00

20 Spring washer 3 86.44.440.00

21 Hexagon nut M3 86.44.412.00

22 Cross groove countersunk head bolt M4×10 86.44.334.00

23 Flat Washer 4 86.44.217.00

24 Spring washer 4 86.44.442.00

25 Hexagon nut M4 86.44.414.00

26 Cross groove pan head bolt M3×6 86.44.336.00

27 Hexagon insulation column S6×130 86.44.158.00

28 Hexagon insulation column S6×63 22.07.008.00

29 Back plate group 22.07.028.00

30 Cross groove pan head bolt M3×8 22.07.004.00

31 Skin temperature sensor 86.44.159.00

32 AC power cord 23.07.064.00

6-11
W2
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0

SECTION 7
DIAGRAMS
7.1 GENERAL
The section provides wiring diagrams for Infant radiant warmer, parts location diagrams, and
schematic diagrams of controller.

D:Illumination light SD-14.5V/50W RL:heater 540W/AC240V


T2:Transformer R.40 F3:T type fuse 800mAL/250V

WIRING DIAGRAMS OF INFANT RADIANT WARMER

7-1
W2
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0

S1:General power switch


F1, F2:F type fuse 4AH/250V F3:T type fuse 800mAL/250V
C1353ALG-H
S3:Switch of illumination light
F4:T type fuse 160mAL/250V S2:Controller’s switch PWL-2P2T
PWL-2P2T
X50:Power filter FN9222-10-06 X52:RS232connector D1:Earthed slice OT1.5-4
B:Buzzer EFM-236LB/12VDC T1:Transformer R.20 T2:Transformer R.40

G:Charging battery GP17R8H Ni-MH8.4V/170mAh K:Solid relay GN84137010-25A

WIRING DIAGRAMS OF CONTROLLER

7-2
W2
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0

PARTS LOCATION DIAGRAM FOR POWER BOARD 1

7-3
W2
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0

PARTS LOCATION DIAGRAM FOR POWER BOARD 2

7-4
W2
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0

Parts List of power board

ITEM NO. CODE DESCRIPTION AND SPECIFICATION QUANTITY

1 R1,R5,R23~R25 Resistor 0805-10KΩ 5

R2,R6,R8,R12,
2 Resistor 0805-1KΩ 8
R14~R16,R28

3 R3 Resistor 0805-10KΩ 1

4 R4,R9~R11,R13 Resistor 0805-200Ω 5

5 R7,R30 Resistor 0805-510Ω 2

6 R17~R19 Resistor 0805-2KΩ 3

7 R20 Resistor 0805-2.2KΩ 1

8 R21 Resistor 0805-7.5KΩ 1

9 R22 Resistor 0805-3KΩ 1

10 R26 Resistor 0805-100Ω 1

11 R27 Resistor 0805-30KΩ 1

C1,C2,C5~C8,C15~C17,
12 Capacitor 0805-0.1μF 11
C25,C26

13 C3 Capacitor 0805-2200pF 1

14 C4 Capacitor 1210-25V-10μF 1

15 C9~C11,C14 Capacitor CD11-50V-470μF 4

16 C12, C13 Capacitor CD11-16V-2200μF 2

17 C18 Capacitor 0805-0.01μF 1

18 C19,C20 Capacitor SMD-25V-150μF 2

19 C21~C24 Capacitor CA45A-25V-1μF 4

20 U1,U2 Integrated circuit LM358D 2

21 U3,U4 Integrated circuit MC7805CT 2

22 U5 Integrated circuit SN74AHCT00 1

23 U6 Integrated circuit MC7812CT 1

7-5
W2
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0

Parts List of power board

ITEM NO. CODE DESCRIPTION AND SPECIFICATION QUANTITY

24 U7,U11 Integrated circuit K10100B 2

25 U8 Integrated circuit KP1020E 1

26 U9 Integrated circuit MAX232CSE 1

27 U10 Integrated circuit MAX489CSD 1

28 U12 Integrated circuit SN74LVC1G3157DBVR 1

29 U13 Integrated circuit MC7805BDTG 1

30 D1,D3,D6,D7 Diode SM4007-D0214 4

31 D2 Diode HZ5.6BP 1

32 D4,D5 Diode 1N5339B 2

33 D8 Diode 1N5350B 1

34 D9 Diode HZ11B1 1

35 Q1~Q5 Triode MMBT3904LT1 5

36 Q6 Triode MMBT3906LT1 1

37 B1,B2 Rectifier, Bridge GBU10005 2

38 K1 Relay JW1aFSN-DC12V 1

39 DC1 Power module H0505S-1W 1

40 F3 Fuse 1812L050-C 1

41 J2,J6 Connection Receptacle, Female XY2.5-3S 2

42 J3 Connection Receptacle, Female XY2.5-4S 1

43 J4 Connection Receptacle, Female XY2.5-2S 1

44 J7 Connection Receptacle, Female XY2.5-10S 1

45 T1 Inductor TVA1421-01 1

7-6
W2
W2
J13 Transformer1 in J14 Transformer2 in
3PIN 3PIN
J4
F3
J9 N J3
3 4

1
2
3
1
2
3
PTC 500mA
2 L 3 BATTERY
bat+
1 Controller Switch 2
1
3PIN
AC INPUT 4PIN

J1
2 VCC B1 VA U3 MC78M05CT VCC
1 3 1 1 3
AC + IN OUT
C1 C9 C13
2PIN R5 F1 C5 470uF GND 2200uF C6 D4
+12 10K T800mA 0.1uF 0.1uF 1N5339B
SSR LOAD 4 2

2
0.1uF AC -
heater_state
U1A GBU10005
J12 3 D1 J5
3 1 R2 Q1 4
2 2 1K 8050 3 B2 U6 MC7812BDTG +12
1 1N4007 2 3 1 1 3
AC + IN OUT
T1 LM358 1 C11 C14
3PIN R1 C4 C15 GND C7 D8
F2 470uF 470uF
Heater 10uF 4PIN 4 2 0.1uF 0.1uF 1N5350B

2
10K AC -
C3 Transformer
T400mA
GBU10005
K1B
Q3 2200pF
JW1aFSN D6 U4 MC78M05CT +5
K1A R16 ctr_relay VCC +12 +5 1 3
VA IN OUT
8050 1K C10 C12
1N4002 470uF GND 2200uF C8 D5
+12 R17 R21 R22 D7
2
0.1uF 1N5339B
2K 7.5K 3K
bat+
JW1aFSN
D3 1N4002
R18 R19 R20 +5 C26
2K 2K 2.2K
J2 1N4007
3 Q2 0.1uF
+12 R6
2 ctr_ssr C25

7-7
1 1K 3 U2A
+5
8050 1 VCC DC1 +5B
3PIN 2 0.1uF 1 7
VIN Vout+
SSR ctr LM358 U5A
2 R4
3 power_state 2 5 200 C21 U9 C22 +5B
GND Vout- D2
1 1uF 1 2
U2B HZ5.6BP C1+ VDD
+12 F0505S-1W 3 16
C1- VCC 1uF C16
5 4
SN74AHCT00 C2+ 0.1uF
7 C24 5 +5B
C2-
6 U7 1uF
Q6 11 14
8550 T1IN T1OUT
LM358 10 7
R25 R11 T2IN T2OUT
RXD2
10K +5B
bat+ C2 200 12 13
R26 R8 K1010 R1OUT R1IN
9 8
VCC R2OUT R2IN
100 1K C23
R27 0.1uF R12 15 6
Q4 30K R9 +5B GND VEE
ctr_bat R23 U13 MC7805BDTG +5A J7

SCHEMATIC DISGRAM OF POWER BOARD


VCC U11 1K
SERVICE MANUAL FOR INFANT RADIANT WARMER

10K 8050 D9 bat_voltage 1 3 200 MAX232CSE 1uF 1


R24 HZ11B1 +12 IN OUT
C19 C20 2
10K R3 C18 150uF GND TXD2 U10 +5B C17 3
10K 0.01uF 150uF 1 14 4

4
K1010 NC VCC
2 13 5
R14 RO NC 0.1uF
3 12 A 6
R10 +5B /RE A
U8A 1K 4 11 B 7
VCC DE B
J6 +5 200 5 10 Z 8
DI Z
3 6 9 Y 9
GND Y
2 WENB 7 8 10
R28 GND NC
1
KP1020 MAX489CSD RS232
1K R15
3PIN Q5

TXD2
RXD2

ctr_ssr
RENB

ctr_bat
+5B

WENB
R7

ctr_bell
Bell ctr_bell VCC R13 U12 +5B

ctr_relay
VCC U8B 1K
+5A +5 3 5

bat_voltage
heater_state
power_state
510 200 B1VCC
8050 R30 1
510 B2
RENB 4
A
6 2

16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

KP1020 S GND
SN74LVC1G3157

J8
16PIN
EDITION/REVISION A/0
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0

PARTS LOCATION DIAGRAM OF MAIN BOARD 1

7-8
W2
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0

PARTS LOCATION DIAGRAM OF MAIN BOARD 2

7-9
W2
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0

Parts List of main board

ITEM NO. CODE DESCRIPTION AND SPECIFICATION QUANTITY


R1,R2,R5~R9,
1 R12,R13,R17, Resistor 0805-10KΩ 21
R34~R41,R43,R45,R47
2 R18,R25 Resistor 0805-200Ω 2
R19,R21,R24,
3 Resistor 0805-1KΩ 13
R26~R33,R42,R46
R3,R4,R10,R11,
4 Resistor 0805-20KΩ 8
R14~R16,R23
5 R20 Resistor 0805-15.4KΩ 1

6 R22 Resistor 0805-510Ω 1

7 R49,R50 Resistor 0805-100Ω 2

8 R44,R48 Resistor 0805-24KΩ 2

9 C2~C4,C25,C27~C35 Capacitor 0805-0.01μF 13


C1,C5~C21,
10 Capacitor 0805-0.1μF 24
C24,C26,C43,C45,C47,C48
11 C40~C42 Capacitor SMD-25V-150μF 3

12 C36~C39 Capacitor 0805-22pF 4

13 C22,C23,C44,C46 CA45B-16V-10μF 4

14 U1 Integrated circuit SN74AHCT32D 1

15 U2 Integrated circuit SN74AHCT139D 1

16 U3,U4 Integrated circuit SN74LVC1G3157DBVR 2

17 U5,U6 Integrated circuit TLV2544CD 2

18 U7 Integrated circuit DS1230Y-100 1

19 U8 Integrated circuit SN74AHC273DW 1

20 U9 Integrated circuit SN74AHC04 1

21 U10,U11 Integrated circuit SN74LS244 2

22 U12 Integrated circuit SN74AHCT74A 1

23 U13 Integrated circuit AT89C51ED2-UM 1

24 U14 Integrated circuit SN74AHCT373DW 1

25 U15,U16 Integrated circuit TPS3824-50 2

7-10
W2
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0

Parts List of main board

ITEM NO. CODE DESCRIPTION AND SPECIFICATION QUANTITY

26 U17 Integrated circuit AT89C4051-24PU 1

27 U18 Integrated circuit DS12C887 1

28 U20 Integrated circuit SN74AHC08D 1

29 U22,U23 Integrated circuit K1010 2

30 U21 Integrated circuit LM358D 1

31 U19,U24 Integrated circuit MAX7221CWG 2

32 JZ1,JZ2 Crystal oscillator S-SMD-11.0592MHz 2

33 L1~L8 Inductor 1210-22μH 8

34 V1 Nixietube NET-5631AG 1

35 V2 Nixietube NET-3631AG 1

36 V3 Nixietube NEQ-5645AG 1

37 H1~H3 LED NEA-L10ZAG 3

38 H4 LED φ5-G 1

39 H6 LED φ5-G/Y 1

40 H7~H12 LED NEA-L10ZAD 6

41 H13 LED NEA-B10ZAG 1

42 H14 LED φ5-R 1

43 Q1~Q4 Triode MMBT3904LT1 3

44 LS1 Buzzer TMB12A05 1

45 J1 单排插针 DPCZ-60T 9

46 J2 插座 DC-3-16S 1

47 J3 插座 XY2.5-2S 1

48 J4 插座 XY2.5-6S 1

49 UZ1(U13) Integrated circuit socket PLC-44 1

50 UZ2(U18) Integrated circuit socket IC-24J 1

51 UZ3(U7) Integrated circuit socket IC-28J 1

7-11
W2
J3 +5 C6 C20
1 C2 C3 C4
0.01uF 0.01uF 0.01uF +5 +5A
2 envi +5 +5A
U5 0.1uF U6 0.1uF
2PIN DOUT 1 16 ADCS SDO2 1 16 ADCS2
SDO /CS C22 C24 SDO /CS C23 C26
J4 DIN 2 15 SDI2 2 15
SDI REFP 10uF 0.1uF SDI REFP 10uF 0.1uF
6 CLK 3 14 SCLK2 3 14
R49 SCLK REFM SCLK REFM
5 skin1 ADC_INT4 13 ADC2_INT 4 13
EOC/(-INT) FS EOC/(-INT) FS
4 100 5 12 5 12
+5 VCC /PWDN +5 +5A VCC /PWDN +5A
3 6 11 6 11
A0 GND A0 GND
2 7 10 CSTART 7 10 CSTART2
A1 /CSTAR A1 /CSTAR
1 skin2 bat_voltage 8 9 8 9
A2 A3 C35 R11 R10 A2 A3 J2
C25 R3 R4 0.01uF 20K 20K RENB 1
6PIN TLV2544 TLV2544
R14 R15 R16 0.01uF 20K 20K WENB 2
20K 20K 20K TXD2 3
R50 RXD2 4
+5A
5
100 +5
6
+5 +5A
U1A +5 heater_state 7
CS2 1 C1 C5 power_state 8
U2A 3 G1 0.1uF ctr_relay 9
0.1uF
A14 2 4 /RD 2 ctr_ssr 10
A Y0
A15 3 5 bat_voltage 11
B Y1 SN74AHC32D
6 CS1 +5 VCC +5A ctr_bell 12
Y2
1 7 U1B ctr_bat 13
OE Y3
CS4 4 C40 C41 C42 14
+5
SN74AHC139D 6 G2 150uF 150uF 150uF 15
VCC
/RD 5 16
C10 +5A
U8 C11
U2B SN74AHC32D /RST 1 20 0.1uF 16PIN
C9 RST VCC +5
A12 14 12 CS4 U1C U7 CLK1 11
A Y0 0.1uF CLK 0.1uF
A13 13 11 CS2 CS3 9 A15 20 28 +5 U9A
B Y1 CE VCC
10 CS3 8 CLK1 /RD 22 D0 3 2 ctr_ssr
Y2 OE D0 Q0
15 9 CS5 /WR 10 /WR 27 VCC D1 4 5 bell 1 2 ctr_bell
OE Y3 WE D1 Q1
A0 10 11 D0 D2 7 6
SN74AHC32D A0 DQ0 D2 Q2 LED_PWR
SN74AHC139D A1 9 12 D1 D3 8 9 ctr_bat
A1 DQ1 D3 Q3 SN74AHC04D
A2 8 13 D2 D4 13 12 WENB U9B
A2 DQ2 D4 Q4
A3 7 15 D3 D5 14 15 RENB
A3 DQ3 D5 Q5
U3 VCC U4 VCC A4 6 16 D4 D6 17 16 3 4 +5A
A4 DQ4 D6 Q6 LED_ALARM
TXD1 3 5 RXD1 3 5 A5 5 17 D5 D7 18 19
B1VCC B1VCC A5 DQ5 D7 Q7
TXD2 1 RXD2 1 A6 4 18 D6
B2 C7 B2 C8 A6 DQ6 SN74AHC04D C47
TXD 4 RXD 4 A7 3 19 D7 10
A 0.1uF A 0.1uF A7 DQ7 GND 0.1uF
S0 6 2 S0 6 2 A8 25
LED_ALARM2

S GND S GND A8
A9 24 SN74AHC273DW
3 ctr_relay

A9
SN74LVC1G3157 SN74LVC1G3157 A10 21 +5A
A10
A11 23 VCC +5A U20A
A11 +5A
A12 2 SN74AHC08D
A12 R23
+5 A13 26
R13 A13 R18 R19 20K U21A
A14 1
A14 C19 200 U22 1K 3 LS1
1
2

10K R21
R2 14 0.1uF U10 TIN 1 Q1

4
10K GND 8050
20 1 G2 R20 skin2 2 1K
VCC OE1

7-12
2 1 /RST DS1230Y-100 19 TXD1 15.4K R22
GND RST OE2 510
+5 LM358

WDI
C15 U14 C17 D0 18 2 heater_state K1010 C48
0.1uF 5 0.1uF Y1 A1
3 RST 1 20 D1 16 4 power_state
VDD RST OE VCC Y2 A2 +5A
ALE 11 D2 14 6 U23
R7 LE Y3 A3 U21B 0.1uF
+5 U16 VCC D3 12 8 ROUT
10K Y4 A4
TPS3824-50 D0 3 2 A0 D4 9 11 5
D1 Q1 Y5 A5
D1 4 5 A1 D5 7 13 RXD1 7
+5 D2 Q2 Y6 A6
D2 7 6 A2 D6 5 15 6
D3 Q3 Y7 A7 R24 K1010 R25
U13 D3 8 9 A3 D7 3 17 +5A
D4 Q4 Y8 A8 1K 200
S0 2 43 D0 D4 13 12 A4 LM358
P1.0 P0.0/AD0 D5 Q5
WDI 3 42 D1 D5 14 15 A5 10
P1.1 P0.1/AD1 D6 Q6 GND C14
ADCS 4 41 D2 D6 17 16 A6
P1.2 P0.2/AD2 D7 Q7 0.1uF
5 40 D3 D7 18 19 A7 SN74AHC244DW VCC +5A
P1.3 P0.3/AD3 D8 Q8 C21
6 39 D4 clear
4
5
6

LEDCS P1.4 P0.4/AD4 0.1uF R12


DOUT 7 38 D5 10 U11 +5A
P1.5 P0.5/AD5 GND L1 R26 R1 10K
DIN 8 37 D6 20 1 G1 KC1 KR1 2 1 U12A
Q
Q

DIN P1.6 P0.6/AD6 VCC OE1 GND RST


CLK 9 36 D7 SN74AHC373DW 19 22uH 1K J1 10K SN74LS74A
WDI

CLK P1.7 P0.7/AD7 OE2 L2 R27 C12


VCC KC2 KR2 1 C13 +5A
RTC_INT 15 24 A8 U18 C18 D0 18 2 2 0.1uF 5 3 R17
P3.3/INT1 P2.0/A8 Y1 A1 22uH
L3 1K
R28 VDD RST
ADC_INT 14 25 A9 /RST 18 24 0.1uF D1 16 4 KC3 KR3 3
CLK
PRE
D
CLR

P3.2/INT0 P2.1/A9 RST VCC Y2 A2 10K


26 A10 ALE 14 D2 14 6 1K 4 +5A U15 0.1uF
P2.2/A10 AS Y3 A3 22uH
L4 R29
CSTART 17 27 A11 CS1 13 23 VCC VCC D3 12 8 KC4 KR4 5 TPS3824-50 U17
4
3
2
1
SERVICE MANUAL FOR INFANT RADIANT WARMER

P3.5/T1 P2.3/A11 CS SQW Y4 A4


16 28 A12 /RD 17 19 RTC_INT R9 D4 9 11 22uH 1K 6 C36 1 20
P3.4/T0 P2.4/A12 DS IRQ Y5 A5 L5 R30 RST VCC
C38 29 A13 10K D5 7 13 KC5 KR5 7 TIN 2 19
P2.5/A13 Y6 A6 RXD P1.7 +5A
35 30 A14 /WR 15 4 D0 D6 5 15 8 ROUT 3 18
2

+5 EA/VP P2.6/A14 R/W AD0 Y7 A7 22uH 1K TXD P1.6

SCHEMATIC DISGRAM OF MAIN BOARD (control)


L6 R31
clear

31 A15 1 5 D1 D7 3 17 KC6 KR6 9 22pF 4 17

2
22pF P2.7/A15 +5 MOT AD1 Y8 A8 JZ1 XTAL2 P1.5
21 6 D2 22uH 1K 5 16 CSTART2
JZ2 XTAL1 C16 AD2 L7 R32 XTAL1 P1.4
20 44 7 D3 10 KC7 KR7 9PIN C37 XTAL ADC2_INT 6 15 ADCS2
1

XTAL2 VDD 0.1uF AD3 GND /INT0 P1.3


C39 11.0592M 22 8 D4 7 14 SCLK2 +5A

1
VSS AD4 22uH
L8 1K
R33 /INT1 P1.2 R5
RST 10 11 RXD 9 D5 SN74AHC244DW KC8 KR8 8 13 SDI2
RST P3.0/RXD AD5 22pF T0 P1.1
13 TXD 10 D6 22uH 1K 9 12 SDO2 10K
22pF P3.1/TXD AD6 T1 P1.0
/RD 19 33 ALE 12 11 D7 10 11
P3.7/RD ALE/P GND AD7 GND P3.7 R6
/WR 18 32
P3.6/WR PSEN
DS12887 AT89C4051 10K
AT89C51ED2_PL44 R8
10K

+5
KR1 KR2 KR3 KR4 KR5 KR6 KR7 KR8

R34 R35 R36 R37 R38 R39 R40 R41


10K 10K 10K 10K 10K 10K 10K 10K
VCC

KC1 KC2 KC3 KC4 KC5 KC6 KC7 KC8

C27 C28 C29 C30 C31 C32 C33 C34


EDITION/REVISION A/0

W2
W2
H14 VCC
R42
1K
VCC C43 R43 Q2 LED
LED_ALARM 8050
10K
0.1uF
C44 alarm led

R44 10uF V1
24K U19 VCC SA1 11
A
18 19 SB1 7 12 DIG1
RST V+ B DIG.1 R45 Q3
LEDCS 12 14 SA1 SC1 4
LEDCS CS SA C LED_ALARM2 8050
DIN 1 16 SB1 SD1 2 9 DIG2 10K
DIN DIN SB D DIG.2
CLK 13 20 SC1 SE1 1
CLK CLK SC E
DIG7 5 23 SD1 SF1 10 8 DIG3
DIG7 SD F DIG.3
DIG6 10 21 SE1 SG1 5
DIG6 SE G
DIG5 3 15 SF1 SDP1 3 6
DIG5 SF DP NC
DIG4 7 17 SG1
DIG4 SG
DIG3 6 22 SDP1 NET-5631A H7 +5
DIG3 SDP
DIG2 11 24 next V2 1 3 R46
DIG2 DOUT KA
DIG1 2 8 SA1 11 2 4 1K
DIG1 DIG8 A KA
9 4 SB1 7 12 DIG4
GND CON B DIG.1 R47 Q4
SC1 4
C LED_PWR 8050
MAX7221 SD1 2 9 DIG5 10K
D DIG.2
SE1 1
E
SF1 10 8 DIG6
F DIG.3
SG1 5 power alarm led
G
SDP1 3 6

7-13
DP NC
NET_3631A

pre_warm manual baby set environment bat_full/charge set_alm check_alm sensor _alm over_alm deviation_alm
DIG15 DIG14

2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1

H6
VCC C45 H1 H2 H3 H4 H5 H8 H9 H12 H11 H10
LED LED

AK
AK
AK
AK
AK
AK
AK
AK
AK
AK
AK
AK
AK
AK
AK
AK

0.1uF LED2

4
3
4
3
4
3
4
3
4
3
4
3
4
3
4
3

C46
SF2

SE2

SB2
SC2
SD2

SA2
SF2

SE2

SDP2
SB2
SC2
SD2

R48
SERVICE MANUAL FOR INFANT RADIANT WARMER

24K U24 10uF VCC


18 19 V3

SCHEMATIC DISGRAM OF MAIN BOARD (display)


RST V+
LEDCS 12 14 SA2 SA2 11
CS SA A
next 1 16 SB2 SB2 7 12 DIG9 DIG13
DIN SB B DIG1
CLK 13 20 SC2 SC2 4 DIG14
CLK SC C
DIG15 5 23 SD2 SD2 2 9 DIG10
2
4
6
8
10
12
14
16
18
20

DIG7 SD D DIG2
DIG14 10 21 SE2 SE2 1
DIG6 SE E
DIG13 3 15 SF2 SF2 10 8 DIG11 H13
DIG5 SF F DIG3
DIG12 7 17 SG2 SG2 5 LED10
DIG4 SG G
DIG11 6 22 SDP2 SDP2 3 6 DIG12
1
3
5
7
9

DIG3 SDP DOP DIG4


11
13
15
17
19

DIG10 11 24
DIG2 DOUT
DIG9 2 8 NEQ-5645A
DIG1 DIG8
9 4
SF2

SE2

SB2
SC2

GND CON
SA2
SD2
SG2
SA2

SDP2
SDP2

MAX7221
EDITION/REVISION A/0

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