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SERVICE MANUAL
WARRANTY
The product being described in this manual is warranted against defects in materials or
workmanship for one year from the date of shipment, with the following exceptions.
1. All consumable and disposable products are guaranteed to be free from defects upon shipment
only.
2. Calibrations are considered normal maintenance and are not included in the 1-year warranty.
During the warranty period any defective parts other than those listed above will be replaced at no charge
to the customer. This warranty is rendered void and our company cannot be held liable for conditions
3. The customer uses any parts, accessories, or fittings not specified or sold by our company.
This warranty is in lieu of all other warranties, expressed or implied, and our company shall in no
event be liable for incidental or consequential damages including loss of use, property damage, or
Please test each piece of equipment prior to initial use and at least annually thereafter. To comply
with this standard, we recommend that you participate in our training program before selling it. This
service can be performed by certified technicians through our Product Service Group and authorized
dealers.
SERVICE
For optimal performance, product service should be performed only by qualified service personnel.
Technical Services representatives can be reached for fixations and are dispatched for required
maintenance by calling 0086-574-87800008, 87800009. Customers outside China should contact their
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SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0
COMPLEMENTARY NOTICE
Since ADVANCED, conducts a continuous product improvement program, circuit and component
improvements are sometimes incorporated into equipment before they can be incorporated into the
printed manuals. This manual contains proprietary information, repairs and authorized modifications
should be performed only by qualified service personnel to maintain your warranty and to avoid creating
safety hazards. We cannot assume responsibility for any conditions affecting the proper operation of this
equipment which may result from unauthorized repair modification. Therefore, some parts used in your
equipment may be different than those which appear in the parts list of this manual. This sometimes
occurs due to difficulty in parts procurement, but does not alter the function of the equipment
The device, accessories and the packaging have to be disposed of waste correctly at the end of the
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TECHNICAL DEFINITIONS
SKIN TEMPERATURE SENSOR: A sensing device including the link with the equipment intended to
measure the infant’s baby temperature.
PRE-WARM MODE: A warm mode which can keep the mattress at a properly temperature. The heater
output will work automatically according to the set programme in this mode.
MANUAL MODE: A operation mode of in which the heater output is either at a fixed level or a
proportion of its maximum output set by the operator.
BABY MODE: A mode of operation in which the power output varies automatically in response to the
temperature of the baby, to achieve a temperature close to a value set by the operator.
STEADY TEMPERATURE CONDITION: A condition which is reached when the temperature, measured
at the center of the TEST DEVICE positioned on the mid point of the EQUIPMENT mattress, does not
vary by more than 1℃ over a period of 1 hour.
TEMPERATURE ALARM CHECKOUT STATE: The difference between the indicated temperature and
control temperature is within ±0.5℃ and such state lasts for over 10 minutes. When checkout the
temperature alarm function, operation should be enter this state.
APGAR TIMER: It offers the functions of three periods alarming indication: 1min, 5min, and 10min for
clinical treatment.
confusing situations.
CAUTION: A caution is inserted in text to call attention of a procedure which, It not followed exactly, can
WARNING: A warning is inserted in text to call attention to dangerous or hazardous conditions inherent
to the operation, cleaning, and maintenance of the equipment which may result in personal
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SYMBOLS
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TABLE OF CONTENTS
SECTION PAGE
1. GENERAL INTRODUCTION………………………………………………………………………………1-1
1.1 INTRODUCTION……………………………………………………………………………………………1-1
1.2 DESCRIPTION…………………………………………………………………………………...……… 1-1
1.3 COMPOSITION OF PRODUCTS………………………………………………………………...……… 1-1
2. INSTALLATION……………………………………………………………………………………………..2-1
2.1 UNPACKING…………………………………………………………………………………...………….2-1
2.2 INSTALLATION………………………………………………………………...………………….….…….2-1
2.3 OPERATION CHECKOUT PROCEDURE…………………………………...………………….….…….2-2
3. TECHNICAL INFORMATION………………………………………………………………………….…3-1
3.1 SPECIFICATION……………………………………………………………………………………………3-1
3.2 WORKING PRINCIPLE………………………………………………………………………...………….3-3
4. PREVENTATIVE MAINTENANCE………………………………………………………………………...4-1
4.1 GENERAL………………………………………………………………………………………………....4-1
4.2 CLEANING………………………………………………………………………………………...………...4-1
4.3 STERILIZATION……………………………………………………………………………...………...4-2
4.4 MAINTENANCE…………………………………………………………………………………………….4-3
5. SERVICE……………………………………………………………………………………………………...5-1
5.1 GENERAL………………………………………………………………………………………………….5-1
5.2 REPLACEMENT OF CHARGING BATTERY, FUSE,
QUARTZ HEATER, ILLUMINATION LIGHT………………………………………………………………5-1
5.3 SYSTEM SETTING PROCEDURES……………………………………………………………………5-3
5.4 TROUBLESHOOTING PROCEDURES…………………………………………………………………5-6
6. REPLACEMENT PARTS……………………………………………………………………………………6-1
6.1 GENERAL……………………………………………………………………………………………6-1
7. DIAGRAMS …………………………………………………………………………………………………7-1
7.1 GENERAL …………………………………………………………………………………………………7-1
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SECTION 1
GENERAL INTRODUCTION
1.1 INTRODUCTION
This manual provides instructions for installation and maintenance of Infant Radiant Warmer.
This manual provides the guidance for the trained qualified service personnel with a seprate
Operator’s manual documents.
1.2 DESCRIPTION
The Infant Radiant Warmer adopts 3 kinds of control mode: Pre-warm mode, Manual mode
and Baby mode. Once the device starts working, it can enter into the Pre-warm mode
automatically without pressing any key.
The setting temperature and baby temperature can be indicated separately, skin temperature
indicator displays the temperature where skin sensor places.
Except for the listed parts in 1.3 the warmer also has the quartz halogen lamp, X-ray tray,
and 4pcs casters for clinic operation. (Two of them with brakes)
Controller
Shelf
Bassinet
Stand
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DESCRIPTION OF
EXPLANATION
PART
This main part is composed of the Heater, Reflective mantle, it is
intended to provide the radiation for electromagnetic spectrum
Warmer Module
infrared range with weight of 9Kg, and its angle can be adjusted
horizontal in two ways. The lifetime of heater is 2000hrs.
A kind of bearing part, which is used for hanging the infusion bottle.
I.V. Pole
Max. Load: 2Kg
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SECTION 2
INSTALLATION
2.1 UNPACKING
Generally, the WARMER is usually packed to one carton. When taking out the equipment from the
cartons, take care not to damage the spare parts of the WARMER.
2.2 INSTALLATION
At least two professionals do the installation of the WARMER with screwdriver and spanners.
Installation step:
A. Install the groupware of upper column (upper column + warmer module + controller)
① Screw off the bolt M5X20, Spring washer Φ5, Flat washer Φ5 and external teeth serrated lock
washer Φ5 fixed in the upper column with screwdriver.
② Insert the upper column groupware into the column as the direction indicated in figure 2.1, and fix
them with the previous bolt M5X20, Spring washer Φ5, Flat washer Φ5 and external teeth serrated lock
washer Φ5.
Upper Column
Column of stand
FIGURE 2.1
③ Fix the tray in the upper column with M6×16 inner hexagon bolt, Φ6 spring washer and Φ6 flat
washer as figure 2.2 indicates.
Shelf
FIGURE 2.2
④ Install the shelf, then install the plywood into the upper column and fix them with the previous
bolt M5X20, Spring washer Φ5, Flat washer Φ5 and external teeth serrated lock washer Φ5 as figure 2.3
indicates.
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FIGURE 2.3
IMPORTANT: Please make sure that the upper column and the stand are vertical, or else, it will
affect the temperature uniformity on the mattress.
B. Install the panel
Insert the panel into the Fixed Patch as the arrow indicates in figure 2.4.1, turn it up and make sure
it is vertical to the earth. Then press it down as the direction indicated in figure 2.4.2
Panel
Fixed Seat For Panel
Tightening clamp
FIGURE 2.5
D. Insert the power cord
Insert the power cord into the mains power socket.
Check the WARMER according to the instruction in section 2.3.
IMPORTANT: At least two persons are required, one lifts the warmers, and the other has to check
the casters. Please support the stand with block to avoid the warmer inclining if the
casters drop.
When the general power supply and the switch of controller are turned off, pull off the power cord of
whole unit, the Power failure alarm should active, and the “POWER” light will flash with continuous
audible sound.
This operation is used for checking if the power failure is normal or not. Insert the power cord again
IMPORTANT: Please make sure that the internal charging battery is full before use it. If it is not
full, it may cause the power failure without any alarming. If the battery is full, and
there is no hint when disconnect the power cord, please refer to the qualified
service personnel.
Turn on the switch of the main power supply and controller, the controller performs a long period
sound “ringing” .All indicators are on, at this time, the device can do self-test automatically for 5s. After
then, the Set temperature indicator will display “--.-”, at the same time, the Baby temperature indicator
displays the baby temperature, and the timer indicates the current time, and the controller can enter into
the pre-warm mode automatically, and the pre-warm light will be on. If one of them does not work, or the
① Place the skin sensor on the central of mattress, and record the baby temperature in the cold
stare, and then start the warmer to make the device enter into the pre-warm mode automatically for
30min, and please read the baby temperature to compare the indicated temperature after pre-warm and
the one in the cold state, it should not less than 4℃. If not, please replace the heater.
② Please select the manual control mode, the system default of heat output proportion is 30%,
there is 3grades in the heat indicator, press Up or Down key to adjust the value within range of 0%-100%.
Please set the heat output proportion >30%. There is alarm every 15min, “CHECK” alarm light flashes,
and the set temperature indicator displays alarm code E0.9, press Silence/Reset key to silence
alarming. The device still works according to the current mode and heat output proportion. If do not press
Silence/Reset key when “CHECK” alarm actives, the device will decrease the heat output proportion to
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③ In Baby mode, pull off the skin sensor, the audible and visual alarm will occur, the alarm light of
sensor and the set temperature indicator will show alarm code E0.1. Press Silence/Reset key to
silence alarming for 4min. Connect again the skin sensor, the device will come back to the normal
working condition.
E. CHECK SETTING ALARM
In Baby mode, put the skin sensor into the water cup at temperature lower 3.5℃ than the set
temperature for 2min, the setting temperature alarm will active. The “SET” light should flash with
continuous audible sound, and the set temperature indicator will show alarm code E0.7. Press
Silence/Reset key to silence alarming for 4min.
Set the temperature at 36℃, after the device enters into the temperature alarming checkout state,
put the skin sensor into the water cup at temperature 35.3℃±0.1℃ for 3min, the setting temperature
alarm will active. The “SET” light should flash with continuous audible sound, and the set temperature
indicator will show alarm code E0.8. Press Silence/Reset key to silence alarming for 4min.
F. CHECK DEVIATION ALARM
In baby mode, set the temperature at 35.0 ºC. Enter temperature alarm checkout state; put the
skin sensor into the water cup at 37 ºC. When the indicated temperature reaches 36.0 ºC, the upper
deviation alarm will active. The “H/L” light should flash with continuous audible sound, and the set
temperature indicator should show alarm code E0.5; Set the temperature at 35.0℃, after the device
enters into the temperature alarming checkout state, put the skin sensor into the water cup at
temperature 33℃, when the indicated temperature decreases to 34.0 ºC, the lower deviation alarm
should active. The “H/L” light should flash with continuous audible sound, and the set temperature
indicator should show alarm code E0.6. Press Silence/Reset key to silence alarming for 4min.
NOTE: If the system can not enter into the temperature alarm checkout state or the baby
temperature does vary ±1℃ than the setting temperature, the deviation alarm can
not occur.
select the APGAR mode, and the relevant indicator is on, the timer start to indicate from 0s, when the
timer indicates 50”~1’, 4’50”~5’, 9’50”~10’, it sounds “du…”, at the same time, the APGAR timer is
Under the normal working condition, press to indicate the current running time, if the indicated time
is not accurate, please reset, and the specific setting method is as follows:
Press the timer key, at the same time, turn on the controller for 3s, loosen the key when the
indicated setting interface appears.
At this time, Set temperature indicator shows the setting code, baby temperature indicator will
indicate the relevant value (as for setting code, setting item and setting range, please refer to the
following table ), the timer indicator will indicates P002(it means it has entered into the setting interface).
Operator can choose the setting items by pressing the Timer key or APGAR Timer key, and press the
up and Down key to choose the data setting. After then, press the Keypad lock key to store the setting
value, or you can press the Silence/Reset key to store and exit after finishing all setting procedure. If
turn off the power supply without pressing the Silence/Reset key, and this setting is invalid, and system
will store the previous setting value.
TIME SET CODE
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Push the X-ray tray in figure to check whether it can work well or not.
O. CHECK I.V. POLE
Check if the I.V. Pole stand is tightening or not.
P. End
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SECTION 3
TECHNICAL INFORMATION
3.1 SPECIFICATION
Specifications for the Radiant Warmer with model A2051 are provided in table 3.1. All
specifications are subject to change without notice.
TABLE 3.1 SPECIFICATIONS
This equipment belongs to Class I, Type BF applied part, normal device continuously operated.
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ENVIRONMENT TEMPERATURE
Operating Range………………………………………………….……..……………………+18℃~+30℃
Storage Range……..………………………………………………….……………………… -40℃~+55℃
ENVIRONMENT HUMIDITY
Operating Range…………………………………………………………………30%RH~75%RH
Storage Range………………………………………………………………………………………≤93%RH
ATMOSPHERE PRESSURE
Shipment and store atmospheric pressure range…………………………………500hPa~1060hPa
Working atmospheric pressure range…………………………………………………700hPa~1060hPa
OTHER SPECIFICATION
Working noise…………………………………………Ambient noise≤40dB(A), working noise≤50dB(A)
APGAR Timer…………………………………………………………………………………Tones at 50” ~1’,
4’50” ~5’, 9’50” ~10’
ALARM NOISE…………………………………………………………………………… ≤80dB(A) on mattress
SILENCE/RESET KEY
Press to silence the alarming, press twice to reset alarming.
Silence………………………………………………………………………………silence alarming for 4min,
alamring will silence if there is any other alarming actives
Reset………………………………………………silence alarming to come back to the setting state
The lifetime ……………………………………………………………………………………………8 years
(Lifetime means the period from sell-by date to the date of discarding as useless.)
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This section covers the function and the working principle, as for the figure for control system,
please refer to figure 3.2 and 3.3.
Surface temperature on mattress can be reached during the radiant system in figure 3.1, the radiant
heater outputs in the way of fixed proportion to make the body temperature of patient resume; in Baby
mode, the device will adjust the heat output proportion automatically by comparing the baby temperature
and the set temperature to keep the heat balance.
NOTE: During the process of getting the radiation and heat, the losing heat in convection,
evaporation, radiation, conduction will affect the heat balance. Therefore, to make the
baby decrease the dissipation, it is necessary to use the device in the environment of no
rapid air flowing ,and cover waterproof velum (polyethylene velum) the naked skin or to
use the waterproof net to increase the humidity around the skin to decrease the water
evaporation.
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Keypad control
Temperature indication
Function alarm
Output port
Heat control output
A
MIAN
MCU
A/D Temperature control probe of skin sensor
Communication connector
Auxiliary
Output Port Heat control output B
MCU
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Start
Initialization
Timer 2 interrupt
System self-test
Timing
Data
Return
YES
Keypad checking
Key
NO
Data handling
INTO interrupt
Return
NO
Alarm
Heating control identificatio
Series port
interruption
Charging control
Data transfer
Data display
Return
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set temperature. The Infant Radiant Warmer adopts 3 kinds of control mode: Pre-warm mode, Manual
mode and Baby mode, and the different mode had different way of heating. The user can choose the
Pre-warm model: system will output the heat according to the programme, after a while, the
system will output the heat at 30% to maintain the temperature on the mattress until the mode changes.
Manual mode: system will output the fixed heat according to the heat output proportion to make the
temperature on the mattress reach the wanted value so as to make the body temperature of patient
Baby mode: System will adjust through the heat output proportion according to the baby
temperature and the set temperature to keep the heat balance of patient.
3.2.3 ALARM
Alarm is used for monitoring the control system state. The system will check the state by the alarm
checkout procedure. When the checked data is abnormal, it will alarm. Table 3.2 listed alarm condition.
TABLE 3.1 ALARM
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code RAM inside of main MCU fails, the heater will stop working during alarming,
H0.1 it is invalid to press Silence/reset key.
code ROM inside of main MCU fails, the heater will stop working during
H0.2 alarming, it is invalid to press Silence/reset key.
code Communication of main and auxiliary MCU fails, the heater will stop
H0.3 working during alarming, it is invalid to press Silence/reset key.
code E2ROM inside main y MCU fails, the heater will stop working during
H0.4 alarming, it is invalid to press Silence/reset key.
code RAM inside of auxiliary MCU fails, the heater will stop working during
H0.5 alarming, it is invalid to press Silence/reset key.
code ROM inside of auxiliary MCU fails, the heater will stop working during
H0.6 alarming, it is invalid to press Silence/reset key.
ADC1 failure(e.g., main system TLV2544, including wrong sample, chip
code
The alarming damage, no response and so on), the heater will stop working during
H0.7
indicator is on alarming, it is invalid to press Silence/reset key.
ADC2 failure(e.g., main system TLV2544, including wrong sample, chip
code
damage, no response and so on), the heater will stop working during
H0.8
alarming, it is invalid to press Silence/reset key.
code SRAM failure(including system cord failure), the heater will stop working
H0.9 during alarming, it is invalid to press Silence/reset key.
code The timer RTC inside the system fails or is not accurate, the heater will
H1.0 stop working during alarming, it is invalid to press Silence/reset key.
Heat circuit failure(e.g., heater, solid relay, mechanical relay and all control
code
circuit fails), the heater will stop working during alarming, it is invalid to
H1.1
press Silence/reset key.
code The keyboard circuit is broken, the heater will stop working during
H1.2 alarming, it is invalid to press Silence/reset key.
code The battery inside of the controller is error, the heater will stop working
H1.3 during alarming, it is invalid to press Silence/reset key.
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SECTION 4
PREVENTIVE MAINTENANCE
4.1 GENERAL
The section provides cleaning and maintenance instructions. Service required in this section
should only be operated by qualified personnel.
Warning: Please cut off the connection of power supply and turn off all switches
before cleaning.
4.2 CLEANING
This device must be cleaned and sterilized for the first time for initial use, after nursing for
one baby or after used it for one week.
Please use the deterge/ disinfector registered by nation, and please follow the instruction for
detergent usage. Please proceed the following procedure after cleaning all dirt on the
CAUTION: some chemical detergent will conduct electricity or leave some remains so as
to the accumulation of dust that is easy conduct electricity. Please keep the
detergent away from all electric parts. Please do not leave the detergetn on
these parts .
A. Clean the skin temperature sensor.
Use a state registed disinfectant-detergent (as 84 detergent) to thoroughly clean all surfaces;
Scrub the bedspread with the state registed disinfectant-detergent (as 84 detergent). After
Use a state registed disinfectant-detergent (as 84 detergent) to thoroughly clean all surfaces;
then dry with a clean cloth or paper towel.
Use a state registed disinfectant-detergent (as 84 detergent) to thoroughly clean all surfaces;
Use a state registed disinfectant-detergent (as 84 detergent) to thoroughly clean all surfaces;
Use a state registed disinfectant-detergent (as 84 detergent) to thoroughly clean all surfaces;
NOTE: You should wait for the heater head became cooling completely, then the surface of
it can be cleaned.
CAUTION: 1. Please avoid the liquor flowed into the device during cleaning.
2. The reflect cover is an important parts which used to reflect the infrared
radiation heater to the mattress. It is easy to damage and you must be very
NOTE: Before install the parts onto the radiant warmer, please check each parts carefully
and to see whether there is any broken. If there is any broken, it should be replaced
immediately.
B. Please assemble the panel into the bassinet according to the step B of 2.2 in section 2.
C. Put the mattress into the bedspread, and then put the mattress on the bassinet.
4.3 STERILIZATION
NOTE: Please do not steam autoclave.
Please clean the device completely before gas sterilization. All replacements should be
moved from the warmer. The new replacement should be installed after the sterilization.
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After gas sterilization, please keep ventilation for 16-24hrs. During the ventilation, the warmer
should work in the day environment of 32℃-35℃. If you do not use the warmer after ventilation,
4.4 MAINTENANCE
4.4.1 RECHARGEABLE BATTERY MAINTENANCE.
Please check the condition of the build-in rechargeable battery before the first use of device
or in the alternation of device using.
A. Operate the unit for a period of 12 to 24 hours.
B. Trigger a power failure alarm by disconnecting the AC power cord.
C. The power failure alarm should activate and continue to alarm for at least 10 minutes.
D. Reconnect the unit to the AC line and recharge the battery.
If the power failure alarm cannot last more than 10 minutes, please replace the rechargeable
battery. For this battery, it should be replaced by qualified service personnel.
In order to ensure the effect of the infrared radiant, when the lifetime of heater ends, it must
The electromagnetism spectrum infrared radiance of the heater will be reduced with the long
working time. This will make the device not achieve the standard as table 3.1 in this manual.
Therefore, the previous effect will not be good when the doctor uses it to keep the patient warm.
Skin temperature sensor must be calibrated every half a year. The reason is:
With aging of skin temperature sensor, and the accuracy of sensor will changes a little to
make the baby temperature and the real temperature different so that the output heat can not
Calibration method: in working state, put the skin sensor into the water cup at 36℃±0.1℃ or
inset the 36℃ calibration device on the socket of skin sensor, press the calibration key until the
baby temperature indicator displays “--,--” for 10s, after the flashing stops, the calibration will end
when it indicates 36℃, and the you can continue to use the skin sensor. When it indicates “EL.L”,
it means the calibration error, please replace the skin temperature sensor.
NOTE: The temperature of the water cup must keep at 36℃±0.1℃ during calibration.
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SECTION 5
SERVICE
5.1 GENERAL
This section provides system setting procedure and the troubleshooting procedure of these
parts: replacement of illumination light, Quartz heater, Fuse, Internal recharging Battery and
Controller.
Light cover
Illumination light
Open the protective cover of warmer module, unscrew the cable of two sides for quartz
heater and the mounting nut for bracket, take out the spring, disassemble the bracket to take out
Quartz heater
Bracket
NOTE: Replacing of the quartz heating pipe must after it is cooled down.
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Plastic washer
Battery fastener
Fuse’s seat
FIGURE 5.2
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B. Open the back cover of upper column to replace the fuse T800mAL/250V of powr replay
R40 for illumination light. Take out the controller. See figure 5.1, open the fuse’s cover to take out
the fuse T400mAL/250V and T800mAL/250V on power board, and unscrew the fuse’s seat of
NOTE: When replacing the fuse, please cut off the power supplu, and pull off the power
This paragraph provides controller system setting procedure. This procedure is only available
NOTICE: Please follow by the procedures of item 5.3.3. If it is unnecessary, please do not
1. Brightness
2. Spare
4. Machine Number
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Stipulate the brightness of the indicators and the set range is 00.0~01.5. The higher the
Stipulate the compensationof the baby temperature and the set range is -5.0~05.0. The first
figure for set means increasing or decreasing. Example:00.2℃ means that the baby temperature
will be added 0.2℃ as compensation. -1.3℃ means that the baby temperature will be reduced
1.3℃ ascompensation.
Set range is 00.0~04.0. Example 00.1 means No.1 machine, 01.5 means No.15 machine.
Set high deviation under baby mode, set range is 00.0~03.0. Example: the data 01.0
Set low deviation under baby mode, set range is 00.0~03.0. Example: the data 01.0 means
Set Max. set value of baby temperature, set range is 35.0~38.0. Example: the data 37.5
Set Min. set value of baby temperature, set range is 30.0~35.0. Example: the data 34.5
Set range is 37.0~41.0. Example 38.5 means that alarm value of over temperature is
38.5.℃.
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5.3.3 PROCEDURE
At first, connected power supply, press and hold for 2s as soon as switch on until baby
temprature indicator displays “--.-“, and no display on Set temprature indicator. And then,
press or until Baby temprature indicator displays “78.6”, after then, press to enter
into the system set screen, or press to exit.
After entering into the set screen, Set temprature indicator displays set code, Baby
temprature indicator displays the specific set data.
Enter password
Yes
END
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5.4.1 GENERAL
Troubleshooting guides for the Controller are provided in Paragraph 5.4.3 and Paragraph 5.4.4.
Paragraph 5.4.3 provides the alarm code when the controller alarms. Paragraph 5.4.4 provides
troubleshooting in the form of flowcharts.
z It is confirmed that the system settings are correct before troubleshooting.
5.4.3 TROUBLESHOOTING
All alarms have the relevant alarm code except for the power faillure alarm , please refer to Table
5.1.
ALARM
TYPE EXPLANATION AND CORRECTIVE ACTION
CODE
Main RAM failure alarm H0.1 Replace main MCU
System failure alarm inside auxiliary MCU H0.5 Replace auxiliary MCU
ROM failure alarm inside auxiliary MCU H0.6 Replace auxiliary MCU
5-6
W2
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0
ALARM
TYPE EXPLANATION AND CORRECTIVE ACTION
CODE
Main ADC failure alarm H0.7 Check the U5 ADC and its connect wire
Auxiliary ADC failure alarm H0.8 Check the U6 ADC and its connect wire
Real timer RTC failure alarm H1.0 Replace U18 on mian board
top cover of warmer module and the back cover of column. And then connect the power cable and
turn on the switch, at the same time, make sure that power +5V, +12V of controller, element, and all
cables are in good condition.In working state, press Key and Key , and the Baby
temperature indicator displays the temperature measured by the Over-temp probe inside skin sensor,
and Set temperature indicator displays the voltage of battery, so it is easy to find the reason of failure.
W2 5-7
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0
YES
Inside warmer module Open circuit of heater? Replace heater
NO
NO
NO
YES
On main board U8-2, U12-5 is high level? Check connection between the
main board and power board
NO
5-8
W2
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0
J12-1 NO
On power board and J12-3 is AC power? Checking point: Point C
YES
YES
Triode YES
On power board Q2-B, Q3-B is >0.7V? Replace Q2, Q3
YES
U8-2, NO
On main board U12-5 is high level? Check connection between
the main board and
power board
YES
W2 5-9
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0
NO
YES
NO
YES
NO
On power board Triode Q1-B is Check R2, R4, C4
>0.7V?
NO
Check the connection
On main board U10-2 is high level? between main board and
the powr board
YES
5-10
W2
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0
YES
NO
YES
NO
YES
On power board Check R2, C4
Triode Q1-B is >0.7V?
NO
YES
Check the connection
On main board U10-2 is high level? between main board
and power board
NO
W2 5-11
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0
No
Baby temperature No
Indicator display System alarm? Replace the skin temperature sensor
31.0℃±0.2℃
Yes
No
On the main board U5-7 is 2.63V? Check R49, R15,C3
Check U5
5-12
W2
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0
Yes
No
System alarm? Replace the skin temperature sensor
Yes
No
On the main board U6-6 is 2.63V? Check R16, R50,C4
Check U3
W2 5-13
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0
Yes
Yes
Replace U5 andU6
No
Continue alarming? Return
Yes
5-14
W2
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0
Yes
Heating source
Far away from heating source
nearby?
No
No
W2 5-15
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0
No
Controller has AC power input? Check main power input
YES
NO
Yes
5-16
W2
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0
From sheet 1
No
On power board output voltage of U3-3 is +5V? Check F1, B1, U3, C5,
C9, C13, C6, D4
Yes
Yes
No
Check the data bus
On main board J2-8 is high level? between the main board
and power board
Yes
Replace U10
W2 5-17
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0
SECTION 6
REPLACEMENT PARTS
6.1 GENERAL
This section provide the parts list of infant radiant warmer.
2 Column 22.15.001.00
3 Bassinet 22.03.001.00S
4 Controller 22.07.000.00
6-1
W2
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0
15 lampshade 22.14.017.00
21 Humper 22.14.032.00
6-3
W2
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0
6-4
W2
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0
6-5
W2
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0
20 Shelf 23.12.001.00S
6-6
W2
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0
6-7
W2
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0
4 Spring 22.03.009.00
6 Mattress 22.03.014.00
7 Bassinet 22.03.019.00
6-8
W2
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0
6-9
W2
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0
8 Buzzer 86.60.070.00
6-10
W2
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0
6-11
W2
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0
SECTION 7
DIAGRAMS
7.1 GENERAL
The section provides wiring diagrams for Infant radiant warmer, parts location diagrams, and
schematic diagrams of controller.
7-1
W2
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0
7-2
W2
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0
7-3
W2
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0
7-4
W2
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0
R2,R6,R8,R12,
2 Resistor 0805-1KΩ 8
R14~R16,R28
3 R3 Resistor 0805-10KΩ 1
C1,C2,C5~C8,C15~C17,
12 Capacitor 0805-0.1μF 11
C25,C26
13 C3 Capacitor 0805-2200pF 1
14 C4 Capacitor 1210-25V-10μF 1
7-5
W2
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0
31 D2 Diode HZ5.6BP 1
33 D8 Diode 1N5350B 1
34 D9 Diode HZ11B1 1
36 Q6 Triode MMBT3906LT1 1
38 K1 Relay JW1aFSN-DC12V 1
40 F3 Fuse 1812L050-C 1
45 T1 Inductor TVA1421-01 1
7-6
W2
W2
J13 Transformer1 in J14 Transformer2 in
3PIN 3PIN
J4
F3
J9 N J3
3 4
1
2
3
1
2
3
PTC 500mA
2 L 3 BATTERY
bat+
1 Controller Switch 2
1
3PIN
AC INPUT 4PIN
J1
2 VCC B1 VA U3 MC78M05CT VCC
1 3 1 1 3
AC + IN OUT
C1 C9 C13
2PIN R5 F1 C5 470uF GND 2200uF C6 D4
+12 10K T800mA 0.1uF 0.1uF 1N5339B
SSR LOAD 4 2
2
0.1uF AC -
heater_state
U1A GBU10005
J12 3 D1 J5
3 1 R2 Q1 4
2 2 1K 8050 3 B2 U6 MC7812BDTG +12
1 1N4007 2 3 1 1 3
AC + IN OUT
T1 LM358 1 C11 C14
3PIN R1 C4 C15 GND C7 D8
F2 470uF 470uF
Heater 10uF 4PIN 4 2 0.1uF 0.1uF 1N5350B
2
10K AC -
C3 Transformer
T400mA
GBU10005
K1B
Q3 2200pF
JW1aFSN D6 U4 MC78M05CT +5
K1A R16 ctr_relay VCC +12 +5 1 3
VA IN OUT
8050 1K C10 C12
1N4002 470uF GND 2200uF C8 D5
+12 R17 R21 R22 D7
2
0.1uF 1N5339B
2K 7.5K 3K
bat+
JW1aFSN
D3 1N4002
R18 R19 R20 +5 C26
2K 2K 2.2K
J2 1N4007
3 Q2 0.1uF
+12 R6
2 ctr_ssr C25
7-7
1 1K 3 U2A
+5
8050 1 VCC DC1 +5B
3PIN 2 0.1uF 1 7
VIN Vout+
SSR ctr LM358 U5A
2 R4
3 power_state 2 5 200 C21 U9 C22 +5B
GND Vout- D2
1 1uF 1 2
U2B HZ5.6BP C1+ VDD
+12 F0505S-1W 3 16
C1- VCC 1uF C16
5 4
SN74AHCT00 C2+ 0.1uF
7 C24 5 +5B
C2-
6 U7 1uF
Q6 11 14
8550 T1IN T1OUT
LM358 10 7
R25 R11 T2IN T2OUT
RXD2
10K +5B
bat+ C2 200 12 13
R26 R8 K1010 R1OUT R1IN
9 8
VCC R2OUT R2IN
100 1K C23
R27 0.1uF R12 15 6
Q4 30K R9 +5B GND VEE
ctr_bat R23 U13 MC7805BDTG +5A J7
4
K1010 NC VCC
2 13 5
R14 RO NC 0.1uF
3 12 A 6
R10 +5B /RE A
U8A 1K 4 11 B 7
VCC DE B
J6 +5 200 5 10 Z 8
DI Z
3 6 9 Y 9
GND Y
2 WENB 7 8 10
R28 GND NC
1
KP1020 MAX489CSD RS232
1K R15
3PIN Q5
TXD2
RXD2
ctr_ssr
RENB
ctr_bat
+5B
WENB
R7
ctr_bell
Bell ctr_bell VCC R13 U12 +5B
ctr_relay
VCC U8B 1K
+5A +5 3 5
bat_voltage
heater_state
power_state
510 200 B1VCC
8050 R30 1
510 B2
RENB 4
A
6 2
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
KP1020 S GND
SN74LVC1G3157
J8
16PIN
EDITION/REVISION A/0
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0
7-8
W2
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0
7-9
W2
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0
13 C22,C23,C44,C46 CA45B-16V-10μF 4
7-10
W2
SERVICE MANUAL FOR INFANT RADIANT WARMER EDITION/REVISION A/0
34 V1 Nixietube NET-5631AG 1
35 V2 Nixietube NET-3631AG 1
36 V3 Nixietube NEQ-5645AG 1
38 H4 LED φ5-G 1
39 H6 LED φ5-G/Y 1
45 J1 单排插针 DPCZ-60T 9
46 J2 插座 DC-3-16S 1
47 J3 插座 XY2.5-2S 1
48 J4 插座 XY2.5-6S 1
7-11
W2
J3 +5 C6 C20
1 C2 C3 C4
0.01uF 0.01uF 0.01uF +5 +5A
2 envi +5 +5A
U5 0.1uF U6 0.1uF
2PIN DOUT 1 16 ADCS SDO2 1 16 ADCS2
SDO /CS C22 C24 SDO /CS C23 C26
J4 DIN 2 15 SDI2 2 15
SDI REFP 10uF 0.1uF SDI REFP 10uF 0.1uF
6 CLK 3 14 SCLK2 3 14
R49 SCLK REFM SCLK REFM
5 skin1 ADC_INT4 13 ADC2_INT 4 13
EOC/(-INT) FS EOC/(-INT) FS
4 100 5 12 5 12
+5 VCC /PWDN +5 +5A VCC /PWDN +5A
3 6 11 6 11
A0 GND A0 GND
2 7 10 CSTART 7 10 CSTART2
A1 /CSTAR A1 /CSTAR
1 skin2 bat_voltage 8 9 8 9
A2 A3 C35 R11 R10 A2 A3 J2
C25 R3 R4 0.01uF 20K 20K RENB 1
6PIN TLV2544 TLV2544
R14 R15 R16 0.01uF 20K 20K WENB 2
20K 20K 20K TXD2 3
R50 RXD2 4
+5A
5
100 +5
6
+5 +5A
U1A +5 heater_state 7
CS2 1 C1 C5 power_state 8
U2A 3 G1 0.1uF ctr_relay 9
0.1uF
A14 2 4 /RD 2 ctr_ssr 10
A Y0
A15 3 5 bat_voltage 11
B Y1 SN74AHC32D
6 CS1 +5 VCC +5A ctr_bell 12
Y2
1 7 U1B ctr_bat 13
OE Y3
CS4 4 C40 C41 C42 14
+5
SN74AHC139D 6 G2 150uF 150uF 150uF 15
VCC
/RD 5 16
C10 +5A
U8 C11
U2B SN74AHC32D /RST 1 20 0.1uF 16PIN
C9 RST VCC +5
A12 14 12 CS4 U1C U7 CLK1 11
A Y0 0.1uF CLK 0.1uF
A13 13 11 CS2 CS3 9 A15 20 28 +5 U9A
B Y1 CE VCC
10 CS3 8 CLK1 /RD 22 D0 3 2 ctr_ssr
Y2 OE D0 Q0
15 9 CS5 /WR 10 /WR 27 VCC D1 4 5 bell 1 2 ctr_bell
OE Y3 WE D1 Q1
A0 10 11 D0 D2 7 6
SN74AHC32D A0 DQ0 D2 Q2 LED_PWR
SN74AHC139D A1 9 12 D1 D3 8 9 ctr_bat
A1 DQ1 D3 Q3 SN74AHC04D
A2 8 13 D2 D4 13 12 WENB U9B
A2 DQ2 D4 Q4
A3 7 15 D3 D5 14 15 RENB
A3 DQ3 D5 Q5
U3 VCC U4 VCC A4 6 16 D4 D6 17 16 3 4 +5A
A4 DQ4 D6 Q6 LED_ALARM
TXD1 3 5 RXD1 3 5 A5 5 17 D5 D7 18 19
B1VCC B1VCC A5 DQ5 D7 Q7
TXD2 1 RXD2 1 A6 4 18 D6
B2 C7 B2 C8 A6 DQ6 SN74AHC04D C47
TXD 4 RXD 4 A7 3 19 D7 10
A 0.1uF A 0.1uF A7 DQ7 GND 0.1uF
S0 6 2 S0 6 2 A8 25
LED_ALARM2
S GND S GND A8
A9 24 SN74AHC273DW
3 ctr_relay
A9
SN74LVC1G3157 SN74LVC1G3157 A10 21 +5A
A10
A11 23 VCC +5A U20A
A11 +5A
A12 2 SN74AHC08D
A12 R23
+5 A13 26
R13 A13 R18 R19 20K U21A
A14 1
A14 C19 200 U22 1K 3 LS1
1
2
10K R21
R2 14 0.1uF U10 TIN 1 Q1
4
10K GND 8050
20 1 G2 R20 skin2 2 1K
VCC OE1
7-12
2 1 /RST DS1230Y-100 19 TXD1 15.4K R22
GND RST OE2 510
+5 LM358
WDI
C15 U14 C17 D0 18 2 heater_state K1010 C48
0.1uF 5 0.1uF Y1 A1
3 RST 1 20 D1 16 4 power_state
VDD RST OE VCC Y2 A2 +5A
ALE 11 D2 14 6 U23
R7 LE Y3 A3 U21B 0.1uF
+5 U16 VCC D3 12 8 ROUT
10K Y4 A4
TPS3824-50 D0 3 2 A0 D4 9 11 5
D1 Q1 Y5 A5
D1 4 5 A1 D5 7 13 RXD1 7
+5 D2 Q2 Y6 A6
D2 7 6 A2 D6 5 15 6
D3 Q3 Y7 A7 R24 K1010 R25
U13 D3 8 9 A3 D7 3 17 +5A
D4 Q4 Y8 A8 1K 200
S0 2 43 D0 D4 13 12 A4 LM358
P1.0 P0.0/AD0 D5 Q5
WDI 3 42 D1 D5 14 15 A5 10
P1.1 P0.1/AD1 D6 Q6 GND C14
ADCS 4 41 D2 D6 17 16 A6
P1.2 P0.2/AD2 D7 Q7 0.1uF
5 40 D3 D7 18 19 A7 SN74AHC244DW VCC +5A
P1.3 P0.3/AD3 D8 Q8 C21
6 39 D4 clear
4
5
6
2
22pF P2.7/A15 +5 MOT AD1 Y8 A8 JZ1 XTAL2 P1.5
21 6 D2 22uH 1K 5 16 CSTART2
JZ2 XTAL1 C16 AD2 L7 R32 XTAL1 P1.4
20 44 7 D3 10 KC7 KR7 9PIN C37 XTAL ADC2_INT 6 15 ADCS2
1
1
VSS AD4 22uH
L8 1K
R33 /INT1 P1.2 R5
RST 10 11 RXD 9 D5 SN74AHC244DW KC8 KR8 8 13 SDI2
RST P3.0/RXD AD5 22pF T0 P1.1
13 TXD 10 D6 22uH 1K 9 12 SDO2 10K
22pF P3.1/TXD AD6 T1 P1.0
/RD 19 33 ALE 12 11 D7 10 11
P3.7/RD ALE/P GND AD7 GND P3.7 R6
/WR 18 32
P3.6/WR PSEN
DS12887 AT89C4051 10K
AT89C51ED2_PL44 R8
10K
+5
KR1 KR2 KR3 KR4 KR5 KR6 KR7 KR8
W2
W2
H14 VCC
R42
1K
VCC C43 R43 Q2 LED
LED_ALARM 8050
10K
0.1uF
C44 alarm led
R44 10uF V1
24K U19 VCC SA1 11
A
18 19 SB1 7 12 DIG1
RST V+ B DIG.1 R45 Q3
LEDCS 12 14 SA1 SC1 4
LEDCS CS SA C LED_ALARM2 8050
DIN 1 16 SB1 SD1 2 9 DIG2 10K
DIN DIN SB D DIG.2
CLK 13 20 SC1 SE1 1
CLK CLK SC E
DIG7 5 23 SD1 SF1 10 8 DIG3
DIG7 SD F DIG.3
DIG6 10 21 SE1 SG1 5
DIG6 SE G
DIG5 3 15 SF1 SDP1 3 6
DIG5 SF DP NC
DIG4 7 17 SG1
DIG4 SG
DIG3 6 22 SDP1 NET-5631A H7 +5
DIG3 SDP
DIG2 11 24 next V2 1 3 R46
DIG2 DOUT KA
DIG1 2 8 SA1 11 2 4 1K
DIG1 DIG8 A KA
9 4 SB1 7 12 DIG4
GND CON B DIG.1 R47 Q4
SC1 4
C LED_PWR 8050
MAX7221 SD1 2 9 DIG5 10K
D DIG.2
SE1 1
E
SF1 10 8 DIG6
F DIG.3
SG1 5 power alarm led
G
SDP1 3 6
7-13
DP NC
NET_3631A
pre_warm manual baby set environment bat_full/charge set_alm check_alm sensor _alm over_alm deviation_alm
DIG15 DIG14
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
H6
VCC C45 H1 H2 H3 H4 H5 H8 H9 H12 H11 H10
LED LED
AK
AK
AK
AK
AK
AK
AK
AK
AK
AK
AK
AK
AK
AK
AK
AK
0.1uF LED2
4
3
4
3
4
3
4
3
4
3
4
3
4
3
4
3
C46
SF2
SE2
SB2
SC2
SD2
SA2
SF2
SE2
SDP2
SB2
SC2
SD2
R48
SERVICE MANUAL FOR INFANT RADIANT WARMER
DIG7 SD D DIG2
DIG14 10 21 SE2 SE2 1
DIG6 SE E
DIG13 3 15 SF2 SF2 10 8 DIG11 H13
DIG5 SF F DIG3
DIG12 7 17 SG2 SG2 5 LED10
DIG4 SG G
DIG11 6 22 SDP2 SDP2 3 6 DIG12
1
3
5
7
9
DIG10 11 24
DIG2 DOUT
DIG9 2 8 NEQ-5645A
DIG1 DIG8
9 4
SF2
SE2
SB2
SC2
GND CON
SA2
SD2
SG2
SA2
SDP2
SDP2
MAX7221
EDITION/REVISION A/0