Mineria Presentator Ingles PDF

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MATERIAL RECOVERY RECOVERY
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ABOUT US
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LOADER BUCKET CRANE ARM BIT HOLDER
CUTTING TEETH BUCKET TEETH ENGINE PARTS

Approved Application Procedure
EUTECTIC
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PART NAME MACHINE
BUCKET LOADER
TYPE OF WEAR BASE METAL

MATERIAL ABRASION STRUCTURAL STEEL
RECOVERY
Description of the Problem
EUTECTIC
These buckets, which are in constant contact with sand, gravel and other
abrasives, suffer severe wear on most of the bucket, including the walls.
BACK to
APPLICATION
Solution & Procedure
CastoDur™ CDP 4666 wear strips were attached to the bucket using
EutecTrode® 680 with a cap of XHD® AbraTec™ N6715.
Advantage
The CDP 4666 strips can be bent and installed easily and will give
significantly better performance than the standard chrome carbide wear
plate. This solution has greatly increased the lifetime of the bucket.
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PART NAME MACHINE
ARM FRONT LOADING

SHOVEL
FATIGUE DUE TO LOW ALLOY, HEAT-
MATERIAL SHOCK TREATABLE STEEL
RECOVERY
EUTECTIC
Stress cracks in fatigued metal are sited near arm joints.
BACK to
APPLICATION
Once the base metal composition and welding procedures have been
determined, the crack or spalled-out area is ground and prepared for welding.
Heating coils are attached, and the weld area is preheated in accordance
with the prescribed welding procedures. All welding is done with Xuper®
NucleoTec® 2222 high fatigue strength electrodes. Each weld is peened, and
a final check of the repair is dye-penetrant tested.
Advantage
Cracks in the low alloy (heat-treatable) steel can be repaired without
deformation of the base metal.
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PART NAME MACHINE
BIT HOLDERS CUTTER HEADS
MATERIAL ABRASION LOW ALLOY STEEL

RECOVERY
EUTECTIC
The cutter head removes material from the ore vein. Bit holders which hold
the carbide tips wear from abrasion and impact.
BACK to
APPLICATION
Remove old material using Exotrode® AC/DC and prepare the surface for
welding. Using EnDOtec® DO*66, attach and/or rebuild the bit holders to the
cutting head.
Advantage
This method decreases labor costs while improving the life of the part. The
EnDOtec process provides higher deposition rates with better welding
characteristics. Additionally, this process increases the life of the part
threefold – from 7 days to 21 days.
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PART NAME MACHINE
CUTTING TEETH DREDGE

CUTTING HEAD

MATERIAL ABRASION HIGH ALLOYED
RECOVERY CAST STEEL
EUTECTIC
The cutting head of suction dredge equipment is lined with up to 40 high
alloyed steel cutting teeth. The rotational abrasive action from sand causes
the teeth to wear out in about five days.
BACK to
APPLICATION
Apply several abrasive-resistant weld beads using Ultimium™ N112
hardfacing electrodes.
Advantage
Hardfacing with Ultimium™ N112 is an easy, cost-effective repair that
extends the life of the teeth up to seven times.
EUTECTIC
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PART NAME MACHINE
BUCKET TEETH DRAGLINE BUCKET

MATERIAL ABRASION & IMPACT AUSTENITIC
RECOVERY MANGANESE STEEL
EUTECTIC
Dragline bucket teeth wear due to severe impact and abrasion, causing the
austenitic manganese steel teeth to wear out quickly. A hardfacing weld
pattern using EnDOtec® DO*30 wire on each tooth dramatically increases
service life.
BACK to
APPLICATION
After grinding to remove contaminants, deposit a single stringer bead of
EnDOtec® DO*30. The part should be allowed to cool before each
subsequent layer is deposited. Speed dot and stringer bead patterns are
preferred.
Advantage
A hardfacing weld pattern using EnDOtec® DO*30 wire on each tooth
dramatically increases service life, which also reduces bucket downtime.
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ENGINE PARTS VARIOUS ENGINE

BLOCKS

MATERIAL FATIGUE - GREY CAST IRON
RECOVERY ALTERNATING LOAD
EUTECTIC
Engine blocks, crankshafts, fan hubs and other cast iron parts are crack
sensitive.
BACK to
APPLICATION
Parts are prepared in various ways, depending on specific requirements and
crack or fracture loaction. Using the Eutalloy® UltraJet® spray-and-fuse
process, repair areas are prepared with BronzoChrom™ 10185 then filled
with Nitec™ 10224 powdered alloy. Repairs can then be machined to
dimension and/or drilled as required.
Advantage
The Eutalloy® spray-and-fuse process using BronzoChrom™ 10185 and
Nitec™ 10224 powdered alloys is an ideal repair solution, as there is little
risk of deformation to the cast iron parts and deposits are machinable. Cost
savings of repair versus replacement parts are considerable.
EUTECTIC
Operation Area:
TRANSPORTATION
TRANSPORTATION OF MATERIALS
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QUARRYING TRUCKS CONVEYOR SYSTEMS CHUTES & HOPPERS
STACKER RECLAIMER CRAWLER SHOES FRONT END LOADER

BUCKETS BUCKETS
EUTECTIC
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PART NAME MACHINE
TRUCK BEDS & QUARRYING TRUCKS
SIDES
ABRASION MILD STEEL
TRANSPORTATION
EUTECTIC
Quarry truck beds and side panels wear rapidly from the loading and
unloading of abrasive materials.
BACK to
APPLICATION
EutecDur® ED-1000 is cut and then welded into place using EutecTrode® 680
in the wear-prone sections on the truck bed, especially the discharge end.
Advantage
EutecDur ED-1000 wear plate is smooth and uniform, providing a smooth
sliding surface. It also has good formability properties for bending and
shaping and provides improved wear life through superior abrasion and
impact resistance.
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PART NAME MACHINE
SKIRTS CONVEYOR SYSTEMS

ABRASION MILD STEEL
TRANSPORTATION
EUTECTIC
The protective “skirts” that keep material from spilling off the edge of the
conveyor wear quite rapidly.
BACK to
APPLICATION
Fabricate the skirts to the needed dimensions from EutecDur® ED-1000 wear
plate and weld into place with EutecTrode® 680.
Advantage
ED-1000 is smooth and uniform, providing a smooth sliding surface. It also
has good formability properties for bending and shaping. It provides improved
wear life through superior abrasion and impact resistance. Wear life is
improved five times.
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PART NAME MACHINE
CHUTES & HOPPERS COAL TRANSPORTER

ABRASION STRUCTURAL STEEL
TRANSPORTATION
EUTECTIC
Due to the abrasive nature of the materials passing through the chutes, the
part wears out very quickly.
BACK to
APPLICATION
Depending on the properties of the materials that arebeing conveyed through
the chutes, the part can be repaired or rebuilt with EutecDur® ED-1000 or
CastoDur™ CDP 4666 wear plates.
Advantage
The CDP 4666 wear plate gives several times the wear life of the original
part. It has excellent formability and outperforms standard chrome carbide
wear plate.
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PART NAME MACHINE
STACKER-RECLAIMER STACKER-RECLAIMER
BUCKETS
ABRASION & IMPACT LOW ALLOY
TRANSPORTATION HEAT-TREATABLE STEEL
EUTECTIC
The edges of the bucket lips were worn after less than a year and had to be
built up with bar stock to maintain production. They were about to be
replaced with new buckets.
BACK to
APPLICATION
Replacement lips were fabricated from EutecDur® ED-1000 wear plates, bent
to fit inside the worn bucket. They were then welded into place using fixtures
to achieve the same height dimensions for all buckets before being
reassembled on the conveyor chains.
Advantage
Replacement lips, formed from EutecDur® ED-1000 wear plate, resulted in
better-than-new buckets (with double to triple the wear life) at a much lower
cost than with new bucket replacement.
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PART NAME MACHINE
CRAWLER SHOES EXCAVATOR

ABRASION, IMPACT, LOW ALLOYED
TRANSPORTATION ALTERNATING LOAD TOOL STEEL
EUTECTIC
Excavator crawler shoes wear from a combination of abrasion, pressure,
impact and alternating load stresses.
BACK to
APPLICATION
A wear-resistant welded coating was applied using EnDOtec® DO*05 wire in
pulsed arc mode.
Advantage
Shoes coated with EnDOtec® DO*05 wire exhibit increased wear resistance.
Coating work-hardens, which further increases abrasion resistance.
EUTECTIC
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DETAILS
PART NAME MACHINE
BUCKETS FRONT END LOADER

ABRASION & IMPACT LOW ALLOY
TRANSPORTATION HEAT-TREATABLE STEEL
EUTECTIC
Loader buckets wear on the bottom, sides and back of the bucket, and
especially on the bottom skid pads or strips.
BACK to
APPLICATION
Worn bucket areas are fabricated to the needed dimensions from EutecDur®
ED-1000 wear plate and welded into place with EutecTrode® 680.
Advantage
Some customers now rebuild buckets with EutecDur® ED-1000 wear plate, as
well as the sides and bottom skid pads.
EUTECTIC
Operation Area:
CRUSHING CRUSHING
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HAMMERS CRUSHER ROLLS IMPACT CRUSHER
CHUTES & HOPPERS CLASSIFIERS BALL MILL DISCHARGE

PIPES & ELBOWS
EUTECTIC
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PART NAME MACHINE
HAMMERS CRUSHER
IMPACT MANGANESE STEEL

CRUSHING
EUTECTIC
Hammers wear from abrasion and impact. Depending on the physical
properties of the materials being processed, the hammers can last from a
few hours to a few days.
BACK to
APPLICATION
Hammers in high impact applications are generally rebuilt with TeroMatec® OA 3205
wire and capped with OA 4601 wire or EnDOtec® DO*10 wire.
Advantage
The service life of the hammers can be significantly extended through the
use of regular maintenance, which saves the user time and costs associated
with replacement.
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PART NAME MACHINE
CRUSHER ROLL CRUSHER
ABRASION + IMPACT CAST STEEL

CRUSHING
EUTECTIC
Rolls wear from abrasion and impact from the materials.
BACK to
APPLICATION
A protective weld overlay coating of EnDOtec® DO*33 wire increases the service
life.
Advantage
This repair process extends the life of the crusher roll to two years, saving
significant amounts of time and replacement costs.
EUTECTIC
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PART NAME MACHINE
IMPACT CRUSHER CRUSHER
ABRASION + IMPACT AUSTENITIC

CRUSHING Mn STEEL
EUTECTIC
Impact crushers are commonly found in quarries, where they are used as
primary breakers.
BACK to
APPLICATION
Use EnDOtec® DO*05 wire to build-up the worn areas on the crusher.
Advantage
The procedure saves replacing the rotor, while increasing the lifespan of the
part. The rotors can be repaired several times. Repairs can be performed in
less time than it takes to replace the part, avoiding additional labor costs
and lost production.
EUTECTIC
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PART NAME MACHINE
CHUTES & HOPPERS TRANSPORT SYSTEMS

LOW PRESSURE CARBON-MANGANESE
CRUSHING ABRASION STEEL
EUTECTIC
Chutes and hoppers wear rapidly. Traditionally they were repaired with a
variety of materials, from rubber patches to “AR”-type wear plates.
BACK to
APPLICATION
Worn areas are lined with EutecDur® ED-1000 wear plate sections and then
welded into place.
Advantage
Chutes and hoppers protected with EutecDur® ED-1000 wear plate have been
proven to give three to four times the life of previous solutions, including
“AR” plate.
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PART NAME MACHINE
CLASSIFIERS SEPARATOR

LOW ALLOY
EROSION
CRUSHING
HEAT-TREATABLE STEEL
EUTECTIC
The ABB coal classifier shown wore so badly in only four months, and was so
far out of balance that it had to be taken out of service.
BACK to
APPLICATION
To maintain the low weight of the classifier, a thin coating of very hard
tungsten carbide needs to be applied to the blades. The thinness of the
blades implies that a low-heat coating process be used to prevent distortion.
Cold spraying of MetaCeram® 29123 powder with a bond coat and HVOF
with WC-Co is an effective solution.
Advantage
This procedure is now used on new OEM parts.
There has been a 300 to 400 perent increase in the lifetime of the classifier.
This not only results in savings of replacement costs and downtime
expenses, but also increases the operation efficiency of the classifier.
EUTECTIC
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PART NAME MACHINE
DISCHARGE PIPES & BALL MILL
ELBOWS
EROSION CARBON-MANGANESE
CRUSHING STEEL
EUTECTIC
At the discharge end of the finish mill are large suction pipes which pull the
material from the mill and transport it to the separator. These pipes move
large quantities of very abrasive material and wear very rapidly (often in as
little as three or four months.)
BACK to
APPLICATION
Grind the exterior surface to remove all paint and rust. Apply 1/4”-3/8” layer
of AbraCor® Formula 5 with Kevlar® cold-repair composite onto 1/4” mesh
hardware screen. Apply the screen patch around the elbow (full 180˚), with
the patch centered over the maximum wear area and at least 1” beyond the
wear area. Fasten the screen into place.
Advantage
Pipes repaired in place with AbraCor® Formula 5 composite have now been in
service for more than two years, with little or no apparent wear of the actual
composite patch. When the pipes are coated a full 360˚, the wear life may
be as much as 10 to 20 times the life of an uncoated steel pipe.
EUTECTIC
Operation Area:
PROCESSING PROCESSING
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APPLICATIONS
PUMP HOUSINGS PIPES PIPE CURVES
FEED CHUTES
EUTECTIC
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APPLICATION
DETAILS
PART NAME MACHINE
PUMP HOUSING PUMP
EROSION WEAR-RESISTANT
PROCESSING CAST IRON
EUTECTIC
Quarry pumps undergo severe wear from sand and small stones during
fluidized transport. These pumps are usually made of alloyed cast iron, which
is very difficult – or impossible – to repair by welding.
BACK to
APPLICATION
After cleaning and grit blasting the part, apply AbraCor® Ceramic Rebuild cold-
repair composite.
Advantage
Coating with AbraCor Ceramic Rebuild cold-repair composite is a fast and
effective way of reconditioning badly worn and unweldable pump bodies.
EUTECTIC
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APPLICATION
DETAILS
PART NAME MACHINE
PIPE GRAVEL EXTRACTION

PLANT
ABRASION CARBON-MANGANESE
PROCESSING STEEL
EUTECTIC
Quarrying operations have a series of pipes for the separation and screening
of pebbles. The separation is done in sieves below the pipes. Sand causes
severe abrasive wear inside the pipes.
BACK to
APPLICATION
Replace worn sections with pipes sections manufactured from CastoDur™
CDP 4666 wear plate.
Advantage
The CDP 4666 material offers a greatly increased wear life compared to
original structural steel piping.
EUTECTIC
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APPLICATION
DETAILS
PART NAME MACHINE
PIPE CURVES EXTRACTION PIPES
EROSION CARBON-MANGANESE
PROCESSING STEEL
EUTECTIC
Curves in piping are prone to erosive wear.
BACK to
APPLICATION
As an alternative to scrapping the worn sections, these thin pipes (2mm) can
be protectively coated with the Eutalloy® UltraJet® spray-and-fuse process
using CPM 13496 powder alloy. Flanges can be added to pipe sections to
allow for easy re-positioning of worn sections, which gives additional lifetime.
Advantage
The Eutalloy® spray-and-fuse repair process, which is flexible and repeatable,
reduces costs and increases pipe life.
EUTECTIC
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APPLICATION
DETAILS
PART NAME MACHINE
FEED CHUTES & LIME CROSS
GABLES CRUSHER
ABRASION CARBON-MANGANESE
PROCESSING STEEL
EUTECTIC
Feed chutes and roof liners on a lime cross crusher are subjected to
abrasion from hard particles. Previous solutions involved hardfacing with
electrodes on the rotor and wearplate on the gable.
BACK to
APPLICATION
The feed chutes and roof liners were manufactured from CastoDur™ CDP
4666 wear plate.
Advantage
The life of the crusher has been increased from six months to several years.
For your toughest industrial wear problems,
MESSER EUTECTIC protects you with a world of solutions.
TeroLink™ Global Application Database

This unique, multi-lingual system makes
documented solutions easily accessible –
from around the corner or around the world.
Industry Specialists Technical Sales

Your resource for Representatives
expertise in the wear Offering on-site
problems specific to consultation and
your industry. expertise.
The World’s Wear Materials Technology Leader

A global presence in more than 105 countries.
Statement of Liability
Due to variations inherent in specific applications, the technical
EUTECTIC information contained herein, including any information as to
suggested product applications or results, is presented without
representation or warranty, express or implied. Without
USA CANADA AUSTRALIA limitation, there are no warranties of merchantability or of
9600-H Southern Pine Blvd. 4200 route Trans Canadienne P.O. Box 249 • 9 Mavis St. fitness for a particular purpose. Each process and application
Charlotte, NC 28273 USA Pointe Claire, Quebec H9R 1B6 Bankstown N.S.W. 2200 must be fully evaluated by the user in all respects including
suitability, compliance with applicable law and non-infringement
East/Midwest 800-323-4845 Canada 514-695-7500 Australia 61-2-9771-5000 of the rights of others and, Messer Eutectic and its affiliates shall
West 800-662-0051 have no liability in respect thereof.

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Welcome to the

HOME Mining Industry Presentation

Operating in 105 countries with

Global Applications Databank

Unique, multi-language system documenting

System documents description of problems, repair solutions

Welding equipment Technical services

Thermal spray equipment Wear plates and

METALS CERAMICS POLYMERS

ISO 9000 certified

The world’s most authoritative experts in

World-recognized training classes for you and your

A wide range of safety products and equipment

Plus a full line of fume extractors, thermal spray booths,

Free technical assistance is at your fingertips.

LOADER BUCKET CRANE ARM BIT HOLDER

CUTTING TEETH BUCKET TEETH ENGINE PARTS

TYPE OF WEAR BASE METAL

ARM FRONT LOADING

BIT HOLDERS CUTTER HEADS

TYPE OF WEAR BASE METAL

MATERIAL ABRASION LOW ALLOY STEEL

CUTTING TEETH DREDGE

TYPE OF WEAR BASE METAL

BUCKET TEETH DRAGLINE BUCKET

TYPE OF WEAR BASE METAL

ENGINE PARTS VARIOUS ENGINE

TYPE OF WEAR BASE METAL

QUARRYING TRUCKS CONVEYOR SYSTEMS CHUTES & HOPPERS

STACKER RECLAIMER CRAWLER SHOES FRONT END LOADER

SKIRTS CONVEYOR SYSTEMS

TYPE OF WEAR BASE METAL

CHUTES & HOPPERS COAL TRANSPORTER

TYPE OF WEAR BASE METAL

CRAWLER SHOES EXCAVATOR

TYPE OF WEAR BASE METAL

BUCKETS FRONT END LOADER

TYPE OF WEAR BASE METAL

HAMMERS CRUSHER ROLLS IMPACT CRUSHER

CHUTES & HOPPERS CLASSIFIERS BALL MILL DISCHARGE

TYPE OF WEAR BASE METAL

IMPACT MANGANESE STEEL

CRUSHER ROLL CRUSHER

TYPE OF WEAR BASE METAL

ABRASION + IMPACT CAST STEEL

IMPACT CRUSHER CRUSHER

TYPE OF WEAR BASE METAL

ABRASION + IMPACT AUSTENITIC

CHUTES & HOPPERS TRANSPORT SYSTEMS

TYPE OF WEAR BASE METAL

TYPE OF WEAR BASE METAL

PUMP HOUSINGS PIPES PIPE CURVES

PUMP HOUSING PUMP

TYPE OF WEAR BASE METAL

PIPE GRAVEL EXTRACTION

PIPE CURVES EXTRACTION PIPES

TYPE OF WEAR BASE METAL

TeroLink™ Global Application Database

Industry Specialists Technical Sales

The World’s Wear Materials Technology Leader

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