Beruflich Dokumente
Kultur Dokumente
EPCI-1
ARIESTA KUSUMAWARDANA
Contract N. F12515
Facility Sub Facility Name Scale Sheet of Sheets
Floating Production Unit n.a. 1 / 19
Document Verification
ARIESTA KUSUMAWARDANA
Prepared
REVISION List
00 Issued for Company Review
01 Issued for Company Approval
02 Re-issued for Company Approval
03 Issued for Information as per CPY Letter “000295_O.SF3.LET.0126
HOLD List
PIM and automatic earth-fault locator to localize the faulty circuit of each outgoing and
HOLD1
incoming line.
TABLE OF CONTENTS
1. PURPOSE .......................................................................................................... 6
1. PURPOSE
1.1. Project Background
Jangkrik Field (also abbreviated as JKK) is a gas discovery made in March 2009. It is located about
70 km from the coast, in the Muara Bakau permit area, Makassar Strait, offshore Borneo of
Indonesia, at a water depth ranging from 250 to 500 m. Eni, through its Indonesian subsidiary,
operates the Muara Bakau PSC with a 55% interest, in joint venture with GDF Suez, holding the
remaining 45% interest.
To date, three exploration wells (Jangkrik-1, Jangkrik-2 and Jangkrik-3) have been drilled. A
Feasibility study, completed in July 2011, has led to the identification of the most attractive concept
for development of Jangkrik Field. The selected concept is based on a subsea development with
seven wells, full treatment facilities on a spread moored FPU and export line to shore at Sapi
landfall.
Jangkrik North East (also abbreviated as JNE), located at about 25 km NNE from JKK is a recent
gas discovery, made in July 2011, through the explorative well Jangkrik North East 1. An appraisal
well has been drilled in September 2011.
The concept defined during the FEED of the Concept Definition phase and confirmed for the
EXECUTION foresees:
A Barge Shape FPU performing Full Offshore Process;
7 Subsea Wells for JKK tied back to the FPU (EP3 and EPCI-2 CONTRACTOR scope);
4 Subsea Wells for JNE tied back to the FPU (EP3 and EPCI-2 CONTRACTOR scope);
Export gas and condensate pipelines to shore (EPCI-2 CONTRACTOR scope);
Final destination of Jangkrik gas is the Bontang LNG Plant and local market.
Final destination of Jangkrik condensate is Senipah Plant.
1.2. Scope of the Document
Scope of present document is to define additional technical requirements to 20162.EQP.ELE.FUN,
for “Functional Specification for AC & DC Uninterruptible Power supply Systems and D.C. Back-up
Power Supply Systems“ and 20163.EQP.ELE.FUN, for “Functional Specification Storage Batteries
for Stationary Systems “ to be installed as a part of the facilities of the Jangkrik Complex Project.
This specification shall be read in conjunction with COMPANY specification 20162.EQP.ELE.FUN
and 20163.EQP.ELE.FUN. All clauses in 20162.EQP.ELE.FUN and 20163.EQP.ELE.FUN shall be
applicable except for the changes indicated in this document.
Changes to requirements in 20162.EQP.ELE.FUN and 20163.EQP.ELE.FUN are identified as
addition (ADD), replacement (REPLACE WITH), and deletion (DELETE). Requirements that are not
revised remain applicable.
2. ADDENDUM TO 20162.EQP.ELE.FUN
In general the following Codes and Standards reference in the sections of 20162.EQP.ELE.FUN
shall be replaced as per the following table:
1 GENERAL
1.1 Scope
(REPLACE WITH)
The purpose of this Specification is to cover the minimum technical requirements for design,
manufacture, inspection, testing and documentation for A.C. UPS and batteries used on a
Jangkrik Floating and Production Unit (FPU).
The specification for D.C. UPS shall refer to COMPANY specification 20162.EQP.ELE.FUN with
following Type B configuration.
The Vendor scope of supply and responsibilities shall include but not limited to the following as
minimum:
- Design, fabrication and supply of A.C. UPS consist of:
2x 100% rated rectifier/ charger
2x 100% rated battery bank
2x battery isolation circuit breaker
2x 100% rated inverter
Bypass transformer and manual bypass switch
Cables from A.C. UPS to batteries
Main UPS Distribution board
Battery monitoring
- Relevant Equipment shall be designed according to DNV classification and (as part of
safety Critical Elements) verified.
- Inspection and testing as per Inspection Data Sheet (I.D.S.)
- Complete documentation submitted as per Required Documentation Data Sheet
(R.D.D.S.)
Beyond the principles and guidelines of the aforesaid minimum requirements, VENDOR is expected
to advise CONTRACTOR of additional solutions or potential deviations likely to give technical or
commercial benefits. VENDOR shall highlight in his proposal, the technical requirements qualified in
the specifications, that cannot be complied with.
Any other additional information not covered by this specification will be specified in the rules and
publications in force and in the project technical documentation, particularly:
SUPPLIER shall provide to CONTRACTOR the life cycle costing, material handling and
replacement/ repair plans for any equipment that will not be designed, specified and procured for the
twenty (20) year design service life, as stated above.
2.3.2 Language & Unit
The English language shall be used as the sole language in this project and for all deliverables and
correspondences. Portions of appropriate Indonesian Laws and Regulation will be translated as
necessary.
Particular attention shall be given to safety and warning labels which shall be written in both English
and Indonesian language.
The International System of Units (SI Units) in accordance to ISO 80000-1 [B20] will be used on all
design and engineering documents and drawings.
2.3.3 Environment Condition
Design temperature shall be 45°C for A.C. UPS and distribution board.
Temperature shall be 20°C to 24°C in local battery in according to document N° 220801DAST38150
[C1].
Air Humidity data are:
Temperature [°C] 39.4 18.9
Relative Air Humidity 79% 90%
SUPPLIER shall confirm compliance with THD requirements for Harmonic studies.
The neutral of 400 VAC distribution systems will be isolated (IT system).
The UPS rating and the number of output phases shall be specified in the data sheet. All A.C. UPS
outgoing loads are to be designed for IT system of earthing.
2.3.6 Hazardous Area Classification
As all the A.C. UPS units shall be installed in non-hazardous areas, there is no requirement
regarding IECEx certification class and Explosion protection (Ex) degree.
All elements installed in battery rooms shall be “Hazardous” classified area and certified according to
the IECEx, by Certification Notified Bodies. Self-certifications of the equipment manufacturers will
not be accepted.
The approved equipment, which is required for classified location, shall be labelled, listed, or
certified by a nationally recognized testing organization, such as: CESI (Italy), BASEEFA (UK), PTB
(Germany), UL (USA), INERIS and LCIE (France).
All elements installed in battery rooms shall be suitable, in all respects, for operation in the site
environmental (area classification) and service conditions in which it is installed, as listed in the
project documents. Equipment shall be suitable for long term, continuous operation at part or full
load on the electrical system having the characteristics specified on the relevant data sheets.
All electrical and instrument equipment (including equipment in package units) located within areas
in which combustible materials are processed, handled or stored, or within areas adjacent to where
such materials may be present, shall be selected to reduce the likelihood of an arc, spark or hot
surface, causing a source of ignition. The electrical apparatus for explosive gas atmosphere shall be
selected in compliance with IEC 60079-14 [B2].
On board the FPU outdoor electrical equipment, even if in a non-classified area, shall be suitable for
zone 2. Those electrical device/equipment that need to be running/energized during gas
present/detected or in emergency condition shall be certified for zone 1, gas group IIB (or IIC in
battery room), temperature class T3.
The following shall be suitable for Zone 1:
All elements installed in battery rooms;
All emergency exit luminaires;
Outdoor floodlights;
Outdoor lighting switches;
Outdoor power and convenience outlets;
Local control station.
The electrical apparatus for explosive gas atmosphere shall be selected in compliance with IEC
60079-14 [B2] and shall be provided in accordance with the hazardous area classification
extensions. Gas groups and temperature class of electrical apparatus shall be according to the gas
handled. As a minimum, the electrical material in hazardous area shall be suitable for:
Gas group IIB and temperature class T3.
Gas group IIC and temperature class T3, if installed in battery rooms.
“Incoming” circuit breaker: Three pole dry-break unit, compact type, with external pad lockable
command.
"Outgoing" circuit breaker: Three or two-pole dry-break units with direct electromagnetic
instantaneous release. These circuit breakers shall be fitted with:
• An auxiliary double-throw fault contact.
Circuit breaker ratings shall be indicated on data sheets.
An earthing bus bar shall be provided along the full length of the distribution board with provisions for
earth cable at each end. Earthing bus bar shall be tinned copper. All metallic non-current carrying
parts of the equipment shall be bonded together and connected to the earth bus bar. All doors shall
be bonded to the main structure by means of a flexible copper connections arranged so that it
cannot be trapped as the door is opened or closed.
Terminals shall be sized to match the rated current in the circuit. The minimum terminal pitch shall
be 6 mm². Terminals shall be identified with the codes shown on the wiring diagram. All connections
from the outside into the cabinet shall be via terminals (no direct connections on to units). All spare
conductors shall be connected on extra terminals equipment. Terminal blocks shall be arranged and
positioned to afford easy access for carrying out external cable termination’s, testing, inspection and
maintenance. Terminals shall be of the non-loosening type.
Special tools (if necessary): A completed set of any special tools required for operation,
maintenance and testing shall be provided. The Supplier shall provide a list of special tools with
code reference.
Spares installed on each board shall be provided 20% of equipped outgoing. Spare space in panels
shall be minimum 10% and as per distribution boards data sheets.
g) Battery Monitoring (ADD)
Battery Monitoring facilities shall be provided which maintain a continuous assessment of the overall
condition of the battery string under normal operating conditions and provide an alarm when this falls
outside prescribed limits.
The UPS shall also provide for monitor battery testing by means of a short-duration battery
discharge into the load, either manually or automatically.
The monitoring system shall compare the discharge values with the actual pre-programmed battery
discharge characteristics and shall be capable of providing a detailed analysis of the battery overall
condition. Additionally, provisions shall be included to manually select a full battery discharge test by
manually disabling the rectifier output.
2.4.2.7 Auxiliary circuits
d) Remote alarms and measurements (ADD)
Remote monitoring shall include DNV-OS-D201 Appendix A table A-1 [E7].
Trips signals/commands related to ESD shall be hardwired and other signals (status & alarm
signals) by serial link via mod bus TCP/IP.
f) Timer controlled (ADD)
Timer shall be operated and triggered if supply feeder to UPS fails.
During supply feeder to UPS fails, timer controlled shall initiate time delay circuit breaker trip
according to duration time (autonomy) for each load group of related UPS.
The current rating for circuit breaker shall be matched with associated bus bar rating of its UPS
distribution board.
Unless otherwise specified, timer controlled shall refer to Data Sheet for AC UPS and batteries
220801DEGA16071 [C8].
3. ADDENDUM TO 20163.EQP.ELE.FUN
1 General
(REPLACE WITH)
Requirements shall refer to section 1 of ADDENDUM TO 20162.EQP.ELE.FUN.
2 Functional Normative Requirements
(ADD)
This specification is only covered the type of VRLA storages batteries.
2.2 Symbols and abbreviations (REPLACE WITH)
Requirements shall refer to section 2.2 of ADDENDUM TO 20162.EQP.ELE.FUN.
2.3 Operating Environment (REPLACE WITH)
Requirements shall refer to section 2.3 of ADDENDUM TO 20162.EQP.ELE.FUN.
2.4.1.1 General
(ADD)
Battery room ventilation calculation and other requirements shall follow as per DNV-OS-D201 Ch.2
sec.11 clause 3.2.5 [E6][E7].
The UPS SUPPLIER shall work out the battery room rate of fresh air intake in order to promote
dilution of hydrogen concentration in the air-conditioned battery room by the mechanical ventilation
system (provided by others).
Battery room shall be installed with hydrogen (catalytic) gas detector in order to detect if any release
accumulation hydrogen gas during re-charging the battery. By setting logic 10% LEL (1ooN) H2 gas
detector has an alarm action to CCR and any others action if gas release accumulation > 10% LEL
according to 220801DFRB19400 - Fire and Gas Detection Philosophy [C15].
Unless otherwise specified, Hydrogen gas concentration in the battery room shall be kept below the
4%vol hydrogen LEL threshold.
By considering the enclosed volume of the battery room, the overall ventilation requirements shall be
determined for all the battery banks installed inside the battery room (for the worst case scenario)
using the methodology shown in section 7.2 of IEC 62485-2 [B18].
2.4.2.8 RAM (Reliability Availability Maintainability) (ADD)
SUPPLIER shall follow information which related to RAM:
• Mean Time between Failures (MTBF)
• Mean Time to Repair (MTTR)
2.4.4 Preservation and preparation for shipment of Batteries (ADD)
Package and equipment shall be adequately protected against corrosion and mechanical damage
during shipment to site and outdoor storage for period up to or more than six (6) months or may be
more as per preservation procedure.
2.10.6 Battery certification requirements (ADD)
A battery certificate shall be provided stating the design capacity and the discharge volts per cell
after the specified discharge time as stated on the Data Sheet, for the battery in as new condition.
The installed system will then also be tested during commissioning with commissioning
documentation verifying the integrity of the battery condition.