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SOFTWARE INSTALLATION THERMAX


THERMAL ENGINEERING SYSTEMS
INSTALLATION OF SOFTWARE FOR WINDOWS

1. Insert CD into CD ROM drive


2. From “START” menu select [RUN] BurnerMax2
3. Type D:\Setup\setup.exe (if D is the CD ROM driveletter)
4. Click [OK] to start installation The Intelligent combustion computer

Quick Installation Guide

FOR MORE DETAILED INFORMATION CONSULT THE


OPERATIONS MANUAL OR THE HELP FILE FOUND IN THE 1. CONTENTS
SOFTWARE 2.INSTALLATION OF HARDWARE
3.INSTALLATION OF SOFTWARE
Help is also available through our website:
SAFETY NOTICE:
www.thermax.co.za

or by email Please ensure that all installation work is ONLY conducted by


qualified personnel !
info@thermax.co.za
Please ensure that the voltage selector is on the correct voltage
before mains supply is connected !

Please note that the sensor is heated to temperatures where


insury can occur if touched during operation !

DISREGARDING THESE SAFETY NOTICES MAY RESULT IN


INSURY TO PERSONS OR IREPARABLE DAMAGE TO
EQUIPMENT !
INSTALLATION INSTRUCTIONS

Thank you for selecting the BurnerMax2 combustion computer


for the monitoring and control of your flue gas Oxygen / CO2.
Please check if the following components are included

1. 1 x BurnerMax2 Combustion Computer


2. 1 x K type Thermocouple Figure 2
3. 1 x 1/2 inch Socket for Thermocouple
4. 20m Yellow Compensating Cable for Thermocouple
5. 1 x Bosch Sensor with Plug and 20m Extension Cable 2. Make sure the welds are full and continuous and air tight as in Figure 3
6. 1 x Socket for Bosch Sensor
7. PVC cable glands
8. 1 x RS 232 Communications Cable (optional)
9. 1 x Computer Software comprising of 1 CD

Figure 3

3. Do not run signal cables with power cables


4. Do not run cables over HOT surfaces
5. For Terminal connections see inside lid of terminal box and wiring
drawing supplied

Bosch Sensor Connections Thermocouple


4 Black Wire Ox + 1.Red Wire TC -
3 Blue Wire Ox - 2.Yellow Wire TC +
1 Brown Wire +12V
2 .Earth Wire -0V
Figure 1 7.DO NOT screw Bosch Sensor into Socket until Zero Calibration of the
SENSOR has been completed using the SOFTWARE PROVIDED
2.INSTALLATION OF HARDWARE
1. Weld 1/2 inch Thermocouple socket and Bosch Sensor socket on the
side of the flue duct as shown in Figure2

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