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PT PERTAMINA EP
PEMBANGUNAN CENTRAL PROCESSING PLANT (CPP)
AREA GUNDIH
Contract Number : 4650001978 Job No. : 10001
Document Type : CAL Discipline : PIP Page : 1 of 6
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PROYEK PENGEMBANGAN GAS JAWA
(PPGJ)
TABLE OF CONTENTS
Section Page
Attachments:
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PROYEK PENGEMBANGAN GAS JAWA
(PPGJ)
This report covers the pressure drop piping from well area ( KTB 01, KTB
03,KTB 06, KTB 02,KTB 04, RBT 01,RBT 02 & KDL 01 ) in piping system on the
PPGJ Project of PT Pertamina EP, East Java, Indonesia.
1) KTB 01
Transport pipe from well pad to manifold ( flow line )
Stretch of location : Well KTB 01 to Manifold CPP
Stretch of Long : 4050 meter
Standard : ASME B31,8 ; SNI -13-3473-2002
Class : 3 ( three )
ROW : 8 Meter
Construction type : Underground
Material of pipe : API 5L X52
Content of Valve : 2 Unit ( 1 Butterfly valve, 1 Ball Valve )
Size : 7.11 mm(T),168.3 mm(OD)
Fluids : Natural Gas ( Row gas )
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PROYEK PENGEMBANGAN GAS JAWA
(PPGJ)
Corrosion system
Internal : Incoloy 825 and Incoloy 625
External : Wrapping ,Coating & Insulation
2) KTB 03
Transport pipe from well pad to manifold ( flow line )
Stretch of location : Well KTB 03 to Manifold CPP
Stretch of Long : 4050 meter
Standard : ASME B31,8 ; SNI -13-3473-2002
Class : 3 ( three )
ROW : 8 Meter
Construction type : Underground
Material of pipe : API 5L X52
Content of Valve : 2 Unit ( 1 Butterfly valve, 1 Ball Valve )
Size : 7.11 mm(T),168.3 mm(OD)
Fluids : Natural Gas ( Row gas )
Corrosion system
Internal : Incoloy 825 and Incoloy 625
External : Wrapping ,Coating & Insulation
3) KTB 06
Transport pipe from well pad to manifold ( flow line )
Stretch of location : Well KTB 06 to Manifold CPP
Stretch of Long : 4050 meter
Standard : ASME B31,8 ; SNI -13-3473-2002
Class : 3 ( three )
ROW : 8 Meter
Construction type : Underground
Material of pipe : API 5L X52
Content of Valve : 2 Unit ( 1 Butterfly valve, 1 Ball Valve )
Size : 7.11 mm(T),168.3 mm(OD)
Fluids : Natural Gas ( Row gas )
Corrosion system
Internal : Incoloy 825 and Incoloy 625
External : Wrapping,Coating & Insulation
4) KTB 02
Transport pipe from well pad to manifold ( flow line )
Stretch of location : Well KTB 02 to Manifold CPP
Stretch of Long : 4100 meter
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PROYEK PENGEMBANGAN GAS JAWA
(PPGJ)
5) KTB 04
Transport pipe from well pad to manifold ( flow line )
Stretch of location : Well KTB 04 to Manifold CPP
Stretch of Long : 4100 meter
Standard : ASME B31,8 ; SNI -13-3473-2002
Class : 3 ( three )
ROW : 8 Meter
Construction type : Underground
Material of pipe : API 5L X52
Content of Valve : 2 Unit ( 1 Butterfly valve, 1 Ball Valve )
Size : 7.11 mm(T),168.3 mm(OD)
Fluids : Natural Gas ( Row gas )
Corrosion system
Internal : Incoloy 825 and Incoloy 625
External : Wrapping,Coating & Insulation
6) RBT 01
Transport pipe from well pad to manifold ( flow line )
Stretch of location : Well RBT 01 to Manifold CPP
Stretch of Long : 1950 meter
Standard : ASME B31,8 ; SNI -13-3473-2002
Class : 3 ( three )
ROW : 8 Meter
Construction type : Underground
Material of pipe : API 5L X52
Content of Valve : 2 Unit ( 1 Butterfly valve, 1 Ball Valve )
Size : 7.11 mm(T),168.3 mm(OD)
Fluids : Natural Gas ( Row gas )
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PROYEK PENGEMBANGAN GAS JAWA
(PPGJ)
Corrosion system
Internal : Incoloy 825 and Incoloy 625
External : Wrapping,Coating & Insulation
7) RBT 02
Transport pipe from well pad to manifold ( flow line )
Stretch of location : Well RBT 02 to Manifold CPP
Stretch of Long : 2750 meter
Standard : ASME B31,8 ; SNI -13-3473-2002
Class : 3 ( three )
ROW : 8 Meter
Construction type : Underground
Material of pipe : API 5L X52
Content of Valve : 2 Unit ( 1 Butterfly valve, 1 Ball Valve )
Size : 6.02 mm(T),114 mm(OD)
Fluids : Natural Gas ( Row gas )
Corrosion system
Internal : Incoloy 825 and Incoloy 625 & Solid 825
External : Wrapping,Coating & Insulation
8) KDL 06
Transport pipe from well pad to manifold ( flow line )
Stretch of location : Well KDL 01 to Manifold CPP
Stretch of Long : 7000 meter
Standard : ASME B31,8 ; SNI -13-3473-2002
Class : 3 ( three )
ROW : 8 Meter
Construction type : Underground
Material of pipe : API 5L X52
Content of Valve : 2 Unit ( 1 Butterfly valve, 1 Ball Valve )
Size : 7.11 mm(T),
CONDITION
Design Ope. Temp. Design Pressure
NPS SCH. MATERIAL Temp. (oF) (0F) (Psi)
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PROYEK PENGEMBANGAN GAS JAWA
(PPGJ)
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(PPGJ)
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PROYEK PENGEMBANGAN GAS JAWA
(PPGJ)
1.015
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PROYEK PENGEMBANGAN GAS JAWA
(PPGJ)
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(PPGJ)
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PROYEK PENGEMBANGAN GAS JAWA
(PPGJ)
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PROYEK PENGEMBANGAN GAS JAWA
(PPGJ)
P1 = Upstream - Psig
P2 = Down stream pressure 450 Psig
S = Specific gravitas of gas ( 0,6 )
Qg = Gas flow rate 13.1 mmscf/d
Z = Compressibility factor gas ( 1.015 )
T = Flowing temperature 338 °R,
f = Moody friction factor ( 0.06 for commercial pipe )
d = Inside diameter 5.82 Inch
L = Length 6398 ft
Calcutalion :
P1 = 508.4 Psig
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PROYEK PENGEMBANGAN GAS JAWA
(PPGJ)
MAOP flow line riffer to B31.8 is equal with Design pressure is 600 Psi for pipe after shut
down valve ( see table 8.4.1 321 B31.8 Gas transmission and distribution piping system)
Incoming pipelines delivering gas to the CPP ( Central Processing Plan ) may be equipped
with high- and low-pressure sensors (PSHL), which activate audible and visual alarms in lieu
of requirements. The PSHL shall be set at 15 percent, whichever is greater, above and below
the normal operating pressure range ( DOI Pipeline )
Incoming pipelines boarding a production well shall be equipped with an automatic shutdown
valve (SDV) immediately upon boarding the well. The SDV shall be connected to the
automatic- and remote-emergency shut-in systems ( DOI Pipeline )
Gas pipelines receiving production from production facilities shall be protected by high- and
low-pressure sensors (PSHL) to directly or indirectly shut in all production facilities. The
PSHL shall be set not to exceed 15 percent above and below the normal operating pressure
range. However, high pilots shall not be set above the pipeline's MAOP ( DOI Pipeline )
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