Ditch Witch JT1720 - Parts Manual

JT1720
Parts
Manual
®
CMW Issue 10 053-484
1
JT1720
ISSUE NO. 10PL-06/14
For Replacement Copy Order P/N 053-484
This product is covered by one or more of the following patents:

US B1 4,858,704; 4,953,638; 5,148,880; 5,242,026; 5,341,887; 5,490,569; 5,684,466; 5,713,423,
5,794,719; 5,880,680; 5,941,322; 6,085,852; 6,109,371; 6,179,065; 6,216,803; 6,250,403;
6,250,404; 6,290,606; 6,311,790; 6,411,094; 6,543,551; 6,550,547; 6,672,409; 6,739,413;
6,776,246; 6,808,210; 6,827,158; RE37,450; RE37,923; RE37,975; RE38,418
AU 689,533; 706,544; 718,034, 755,862
CA 2,156,398
FR 674,093
DE 694 17 019; 695 29 634; 297 01 406
EP 0683845; 0674093; 0817901; 0846841
GB 2,209,239; 2,312,006; EP674,093; EP846,841
JP 3,458,247
Other U.S. and foreign patents pending
This manual contains information concerning the following models:

JT1720 Directional Drilling System
Copyright 2004,2005, 2007, 2012, 2014 by The Charles Machine Works, Inc.
, Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid
Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Arrow, The Underground, and The
Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.
.
2
3
FOREWORD_________________________________________
This manual contains illustrated parts lists to help you select quality Ditch Witch®
replacement parts for your Ditch Witch equipment. Using other replacement parts will
lessen the productivity of your equipment.
 Descriptions and specifications in this book were current at publication. However, the
Charles Machine Works, Inc. reserves the right to improve equipment, so this manual
might not reflect the most current improvements.
 Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no
longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer
may be able to locate the part for you.
 Footnotes provide more information to help you identify parts shown in the manual.
 Assembly instructions referenced in footnotes are available through your local

Ditch Witch dealer.
 Instructions on recommended equipment use and maintenance are in the Operator’s

Manual that was shipped with your equipment.
Keep the following in mind when ordering Ditch Witch replacement parts:
 Specify parts you need by part number and description, not by illustration reference
numbers.
 Have equipment model and serial number on hand to help ensure you get the right
parts for your machine whether it’s old or new.
Thank you for buying and using Ditch Witch equipment and replacement parts.
Ver. 03 ID0128552
4
WARRANTY__________________________
DW WARRANTY Policy
July, 2005
POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS
LIMITED WARRANTY POLICY
Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch
Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc.
(CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use
(Exception: 2 years for all SK500 Attachments). Free labor will be provided at any authorized Ditch Witch
dealership for installation of parts under this warranty during the first year following “initial commercial” use of
the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for
transporting their equipment to an authorized Ditch Witch dealership for all warranty work.
EXCLUSIONS FROM PRODUCT WARRANTY
All incidental or consequential damages.
All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration,
neglect, or uses other than those for which products were intended.
All defects, damages, or injuries caused by improper training, operation, or servicing of products
in a manner inconsistent with manufacturer’s recommendations.
All engines and engine accessories (these are covered by original manufacturer’s warranty).
Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such
warranty will be available to purchaser.)
ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY

WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.
IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE

UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE
FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A
COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING
THE DUTIES IMPOSED.
Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not
imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products
should be operated under anticipated working conditions prior to purchase.
Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part
by CMW or its authorized dealer. CMW will provide the location of its inspection facilities or it’s nearest
authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts under
this warranty as it deems appropriate.
Extended warranties are available upon request from your local Ditch Witch dealer or CMW.
Some states do not allow exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long
an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner
specific legal rights and the product owner may also have other rights which vary from state to state.
For information regarding this limited warranty, contact CMW’s Product Support Department, P.O. Box 66,
Perry, OK 73077-0066, or contact your local Ditch Witch dealer.
Ver. 03 ID0134872
5
Decals Pipe Loader - Mount - Begins .................... 100

Decal Location - JT1720 .............................. 8 Pipe Loader - Mount - Ends ........................ 98
Pipe Loader - Shuttle................................ 102
Engine Components Shuttle Sensors ...................................... 104
Air Filter System ...................................... 18
Cold Start Kit............................................ 20 Fluid Systems
Engine - John Deere Diesel .......................... 14 Antifreeze Tank ...................................... 116
Engine Hood & Covers............................. 26 Check Valve ........................................... 120
Overflow Tank .......................................... 24 Mud Pump - 18gpm.................................. 112
Radiator ................................................... 22 Mud Pump - 25gpm.................................. 114
Mud Pump Hydraulics ............................ 110
Operator’s Station Mud Pump Plumbing .............................. 118
Console - Rear .......................................... 36 Selector Valve ........................................ 122
Operators Station Gauges ....................... 32
Seat Mount .............................................. 30 Hydraulics
Anchor Control Hydraulics ..................... 160
Track Frame Filter/Reservoir Hydraulics ..................... 136
Cylinder - Grease ....................................... 48 Ground Drive Hydraulics ........................ 144
Fuel Tank ................................................. 52 Ground Drive Valve ................................ 162
Gearbox - Ground Drive............................... 42 Hydraulic Cylinder (2x1x24) ..................... 170
Idler - Front................................................ 44 Hydraulic Cylinder (2.5x1.25x2) ................. 172
Idler - Rubber Track ..................................... 46 Hydraulic Cylinder (3x1.5) ........................ 174
Stabilizer .................................................. 50 Hydraulic Cylinder (3.5x1.7) ...................... 176
Track Group - Rubber ................................ 40 Hydraulic Diagram - Begins...................... 130
Hydraulic Motor - 801-424 ....................... 164
Anchor Systems Hydraulic Motor - 801-560 ....................... 166
Auto-Anchor System ............................... 56 Hydraulic Schematic............................... 126
Load Sense Hydraulics .......................... 148
Lubricator Systems Load Sense Pump.................................. 168
Auto-Luber Assembly ............................... 62 Oil Cooler Hydraulics.............................. 132
Auto-Luber Hydraulics.............................. 66 Operators Station Hydraulics ................. 150
Thread Lubricator .................................... 64 Pipe Loader Hydraulics .......................... 158
Pressure Reducing Valve ....................... 146
Return Hydraulics ................................... 134
Drill Frame
Rotation Motor Hydraulics ...................... 140
Carriage - Begins ...................................... 90
Set-up Hydraulics ................................... 156
Carriage - Ends ....................................... 88
Thrust Motor Hydraulics ......................... 142
Drill Frame - Ends ..................................... 72
Thrust/Rotation Hydraulics ..................... 138
Drill Frame Pivot ...................................... 70
Thrust/Rotation Pilot Line ....................... 152
Drill Frame Sensors - Begins...................... 74
Wrench Hydraulics ................................. 154
Gearbox - Planetary - Begins ........................ 82
Gearbox - Planetary - Thrust ........................ 76
Gearbox - Planetary ................................... 78 Electrical
Gearbox - Planetary ................................... 80 Dual Battery ........................................... 208
Rotation Gearbox ..................................... 94 Dual Battery Kit ...................................... 206
Wrench - Backup ....................................... 86 Electrical Diagram - Automation - Begins ..... 202
Wrench - Front .......................................... 84 Electrical Diagram - Automation - Ends ....... 200
Electrical Diagram - Console Cable ............ 188
Pipe Loader Systems Electrical Diagram - Console Harness......... 186
Pipe Box ................................................ 106 Electrical Diagram - Engine/Frame............. 184
6
Electrical Diagram - Mobile Station ............ 194

Electrical Diagram - Pipe Loader Cable ...... 198
Electrical Diagram - Pipe Loader Harness ... 188
Electrical Diagram - Pipe Loader Switch ..... 204
Electrical Diagram – Relay - Begins .......... 192
Electrical Diagram - Relay Harness - Ends .. 190
Electrical Schematic - Ends ..................... 180
Electrical Strike System - Begins .............. 212
Electrical Strike System - Ends ............... 210
Ground Drive Control ............................ 214
Accessories
Fluid Mixing Accessories ...................... 218
Miscellaneous
Bolt/Nut Torque Chart ............................ 224
Filters .................................................... 226
Optional Kits ......................................... 226
Parts Manual Change Request ............. 227
Related Publications ............................. 226
Replacement O-Ring Chart .................... 225
Warranty Registration ........................... 230
7
DECALS
ID0135069
8
12 ID0121255
9
12 ID0121255
10
270 5127
12 ID0121255
11
12
NOTES:
ID0134963
13
ENGINE
COMPONENTS
ID0134845
14
15
16
17
18
AIR FILTER SYSTEM
11
18
6
1
12
7
3
16
22 2 4
8
23
15
17 24
17 9
20
18
14 10
21
13
19
21
18
11 ID0113421
19
AIR FILTER SYSTEM
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 116-797 1 AIR INTAKE HOSE
2. 110-169 1 WORM CLAMP (2.812" TO 3.750")
3. 106-163 2 FLG SCREW (M8-1.25 X 30MM)
4. 362-926 1 MOUNTING CLAMP (7.170")
5. 197-762 1 AIR FILTER
197-763 - PRIMARY ELEMENT
197-764 - SECONDARY ELEMENT
6. 107-194 1 FLG SCREW (M8-1.25 X 50MM)
7. 110-195 2 BOLT-ON CLAMP (3/4", PER HALF)
8. 305-256 1 BACKUP SPACER
9. 107-096 2 LOCKNUT (M8-1.25, NLK)
10. 110-249 2 WORM CLAMP (1/4" TO 5/8")
11. 215-231 1 LINEAR ACTUATOR
105-603 1 CABLE PIVOT
105-530 1 COTTER PIN (1/16" X 3/4")
196-331 1 CABLE (LINEAR ACTUATOR)
12. 348-830 1 HOSE SUPPORT PLATE
13. 348-846 1 RESTRICTION INDICATOR SUPPORT
14. 194-788 1 RESTRICTION INDICATOR (25"H20)
15. 110-134 1 WORM CLAMP (2.062" TO 2.750")
16. 348-637 1 FIREWALL
17. 105-894 6 LOCKNUT (M10-1.50, PRV TRQ. 10.9)
18. 106-382 6 FLG LK SCREW (M10-1.50 X 20MM)
19. 116-108 AR BULK HOSE (5/16", SOLD PER 1") USE 1 @ 24"
20. 194-815 - OIL FILTER ELEMENT
21. 155-241 2 S/O COUPLER (02N-05H90)
22. 105-204 1 EYE BOLT (1/4-NC X 1-1/2")
23. 105-078 1 NUT (1/4-NC)
24. 115-704 1 BULK EDGE (1/4", SOLD PER 1") USE 1 @ 9"
NOT SHOWN:
FOOTNOTES:
NOTE:
11 ID0113421
20
21
22
RADIATOR
5
2 7
14 25
25
20
21 18
20
16
16 17
22
26
21
9
19
23
8
15 24
11
10
13 12
07 ID0112207
23
RADIATOR
REF PART
1. 306-834 1 RADIATOR/OIL COOLER
110-927 - RADIATOR CAP
2. 106-387 1 FLG LOCKNUT (M10-1.50)
3. 105-059 1 WASHER (7/16")
4. 106-142 1 SCREW (M10-1.50 X 65MM)
5. 116-727 1 SHOCK MOUNT
6. 348-748 1 RADIATOR BRACKET
7. 107-010 2 FLG LK SCREW (M12-1.75 X 30MM) USE LOCTITE 242 OR EQUIVALENT
8. 110-134 4 WORM CLAMP (2.062" TO 2.750")
9. 116-792 1 UPPER RADIATOR HOSE
10. 116-771 1 LOWER RADIATOR HOSE
11. 362-925 1 FAN GUARD
12. 107-096 4 LOCKNUT (M8-1.25 , NYLOK)
13. 106-389 8 WASHER (M8)
14. 105-894 2 LOCKNUT (M10-1.50, PRVLG TORQ)
15. 106-386 4 FLG LOCKNUT (M8-1.25)
16. 105-994 2 FLG LOCKNUT (5/8-NC)
17. 348-503 1 FRONT ENGINE MOUNT
18. 105-998 4 SCREW (M16-2.00 X 40MM)
19. 105-462 1 BOLT (5/8-NC X 2-1/4")
20. 105-071 2 WASHER (1/2")
21. 116-539 2 ISOLATOR
22. 106-992 4 FLG LK SCREW (M8-1.25 X 25MM)
23. 106-396 2 WASHER (M10, HARDENED)
24. 106-642 2 SCREW (M10-1.50 X 65MM)
26. 105-943 1 BOLT (5/8-NC X 2-3/4")
NOT SHOWN:
FOOTNOTES:
NOTE:
07 ID0112207
24
25
26
27
28
NOTES:
ID0134963
29
OPERATOR’S
STATION
30
SEAT MOUNT
27
7
32
37 6
3
2 29
31 34 10
35
36 11
25 30 5
39 33
8 12
15
9 13
20
26
38 28 14
41
24 40
16
17
21
23
22 19 18
27
13 ID0113592
31
SEAT MOUNT
REF PART
1. 117-402 1 SEAT ARM REST INCL SEAT SWITCH (ON/OFF)
217-935 - SEAT SWITCH (ON/OFF)
2. 348-721 1 SEAT PLATE
3. 105-003 8 FLG LOCKNUT (5/16-NC)
4. 107-095 9 FLG SCREW (M8-1.25 X 16MM)
5. 348-694 1 LEFT COVER
6. 106-551 9 CLIP NUT (M8-1.25)
7. 348-685 1 LEFT CONSOLE
8. 105-833 8 FLG LOCKNUT (1/2-NC)
9. 106-413 8 CARRIAGE BOLT (1/2-NC X 1")
10. 107-206 2 SCREW (M12-1.75 X 35MM)
11. 105-057 2 WASHER (9/16")
12. 125-739 4 COMPOSITION BUSHING (1.756")
13. 179-240 1 PIN
14. 348-600 - TRACK FRAME JT1720
343-555 - CENTER FRAME JT2720
15. 179-244 1 PIN
16. 350-275 2 ALUMINUM SLEEVE (1/16")
17. 348-695 1 FLOOR TREAD
18. 106-992 4 FLG LK SCREW (M8-1.25 X 25MM)
19. 106-386 4 FLG LOCKNUT (M8-1.25)
20. 348-711 1 SEAT MOUNT
21. 348-693 1 RIGHT COVER
22. 348-684 1 RIGHT CONSOLE
23. 117-558 1 ADJUST LEVER LATCH (LOCKING)
214-961 KEY, PAIR (BASE CODE)
217-309 LOCK PLUG 4/LATCH (BASE CODE)
110-757 1 LEVER LATCH (ADJUST, LOCKING) INCL KEYS
110-596 - KEY (PAIR)
24. 111-026 2 BOLT-ON CLAMP (1-1/4", PAIR)
25. 115-355 1 GROMMET (1-3/8")
26. 110-981 AR BULK CABLE (1/16",SOLD PER 1') USE 1 @ 12"
27. 115-069 2 GROMMET (3/4")
28. 322-362 2 BACKUP SPACER
29. 105-806 1 SCREW (M8-1.25 X 25MM)
30. 107-096 1 LOCKNUT (M8-1.25, NLK)
31. 344-0001 1 UMBRELLA (6.5')
500-1962 - UMBRELLA POLE (16")
32. 110-223 1 LATCH BRACKET
33. 106-237 1 LOCKNUT (M6-1.00,PRV TRQ,NLK)
34. 106-093 1 SCREW (M6-1.00 X 45MM)
35. 110-222 1 HOOD LATCH
36. 110-224 1 ANCHOR BRACKET
37. 110-253 2 POP RIVET (3/16" X 1/2")
38. 105-297 4 BOLT (1/4-NC X 3-1/4")
39. 106-739 2 SHLD BLT (M12 X 20MM,M10-1.50)
40. 106-391 2 WASHER (M12)
41. 106-758 2 LOCKNUT (M10-1.50)
FOOTNOTES:
13 ID0113592
32
OPERATORS STATION GAUGES

32 26
19
30
1
2
2
20 27
3
24 36
2 18
3 20
33 28
8 6
17
16
7
10
7
20 22
11
13
12 34
14
21 23 9
5 15 35
29
25
31
21 ID0108736
33
REF PART
1. 217-940 1 FLUID FLOW POTENTIOMETER
217-209 1 POTENTIOMETER POD
116-849 1 POTENTIOMETER KNOB INCL REF NO 30
2. 217-911 5 ROCKER SWITCH (ON-OFF-ON (SPDT)
3. 217-916 2 ROCKER SWITCH (ON-OFF-ON (DPDT)
4. 159-450 1 HYD VALVE (PRESSURE REDUCING)
190-860 1 SEAL REPAIR KIT (VITON)
5. 121-014 1 LEFT CONSOLE COVER
6. 362-931 1 SWITCH PANEL
9. 121-013 1 RIGHT CONSOLE COVER
10. 191-047 1 PRESSURE GAUGE (3000PSI) USED ON JT1720
217-579 1 PRESSURE GAUGE (6000PSI) USED ON JT2720
11. 217-552 1 PRESSURE GAUGE (6000PSI)
12. 215-131 1 OIL PRESSURE GAUGE
215-415 NITE-LIGHT KIT (12V DC) OPTION
13. 217-531 1 WATER TEMPERATURE GAUGE
14. 215-133 1 FUEL GAUGE
15. 217-020 1 PILOT LIGHT
217-027 1 INSERT (RED) HYD OIL HI TEMP
217-036 1 INSERT (YELLOW) HYD OIL PSI
217-074 2 LENS REFLECTOR
217-046 BULB (12V DC)
16. 214-429 1 CONTROL MODULE
197-431 REBUILT CONTROL MODULE
217-232 1 CONTROL MODULE EL STR SYS
197-232 REBUILT CONTROL MODULE
17. 516-086 1 HYD CONTROL VALVE (DIRECTIONAL) W/HANDLE
190-876 - SEAL REPAIR KIT (PUSH PIN SET)
499-108 - PUSH BUTTON FOR USE WITH 516-086
499-109 - 3 POSITION SWITCH FOR USE WITH 516-086
500-1539 - VALVE
300-6747 - HANDLE ASSEMBLY
18. 217-221 1 FLOW METER DISPLAY
19. 110-560 2 POP RIVET (3/16" X ", ALUM)
20. 106-640 16 SCREW (M6-1.00 X 20MM, BUT SOC)
21. 106-237 22 LOCKNUT (M6-1.00, PRV TRQ, NLK)
22. 306-607 1 HORN BUTTON
306-608 1 BUTTON COVER
23. 217-206 1 BUTTON SWITCH (SPST) INCL ANTENNA (LOCATED ON HOOD)
214-103 1 2-WAY MALE CONNECTOR
24. N/A 1 SUBSITE 90D FOR UNITS WITHOUT 90D ANTENNA
25. 106-574 6 CLIP NUT (M6-1.00)
26. 348-896 1 COVER PLATE
NOT SHOWN:
FOOTNOTES:
NOTES:
21 ID0108736
34
REF PART
27. 105-810 2 BOLT (#10-24 X ‡", SOC)

28. 106-048 2 LOCKNUT (#10-24)
29. 107-312 6 SCREW (M6-1.00 X 25MM, BUT SOC)
30. 274-940 1 INDICATOR DECAL
31. 348-960 1 RIGHT CONSOLE COVER BEGINS WITH S/N 2R3048
32. 348-961 1 LEFT CONSOLE COVER BEGINS WITH S/N 2R3048
33. 110-962 2 FILLER PLUG
34. 217-079 1 PRESSURE GAUGE (10000PSI) USED ON JT2720
217-552 1 PRESSURE GAUGE (6000PSI) USED ON JT1720
35. 111-030 1 PLUG (1/2" DOUBLE D)
36. 319-412 1 FLOW METER WEATHER COVER
NOT SHOWN:
FOOTNOTES:
NOTES:
21 ID0108736
35
36
REAR CONSOLE
JT1720 23
24
25 21 1
22
3 2
26 7
4 29
5
20
19 6 8
33
32 28
9
10 11
31
30
16 12
18
17 34
13
15 27
14
09 ID0126826
37
REAR CONSOLE
JT1720
REF PART
1. 348-582 1 LEVER PANEL
2. 348-821 1 LEFT CONTROL LEVER
3. 348-822 1 CONTROL LEVER
4. 348-823 1 RIGHT CONTROL LEVER
6. 106-128 1 BOLT (M8-1.25 X 110MM)
7. 106-561 1 LOCKNUT (M8-1.25, PRV TRQ, 10.9)
8. 130-101 3 CONNECTOR LINK (#50)
9. 106-385 2 FLG LOCKNUT (M6-1.00)
10. 516-093 - HYD CONTROL VALVE ENDS WITH S/N
153-589 1 HYD CONTROL VALVE BEGINS WITH S/N
191-359 SEAL REPAIR KIT
11. 106-551 4 CLIP NUT (M8-1.25)
12. 348-585 1 REAR CONSOLE
13. 106-093 2 SCREW (M6-1.00 X 45MM)
14. 106-387 4 FLG LOCKNUT (M10-1.50)
15. 106-383 4 FLG LK SCREW (M10-1.50 X 30MM)
16. 214-852 1 IGNITION SWITCH
214-961 KEY, PAIR
214-962 SWITCH MOUNTING NUT
17. 215-128 1 HOUR METER
18. 215-129 1 VOLT METER
215-415 - NITE-LIGHT KIT (12V DC)
19. 117-558 1 ADJUST LEVER LATCH (LOCKING)
214-961 KEY, PAIR
217-309 LOCK PLUG 4/LATCH
110-757 1 LEVER LATCH (ADJUST, LOCKING)
20. 348-583 1 CONSOLE DOOR
21. 110-218 1 STEP HINGE
22. 105-832 4 FLG LOCKNUT (1/4-NC)
23. 105-836 4 FLG LK BOLT (1/4-NC X 1/2")
24. 106-380 4 FLG LK SCREW (M8-1.25 X 16MM)
25. 110-442 2 HANDLE (3/8-NC, GREEN)
26. 110-439 1 HANDLE (3/8-NC, BLACK)
27. 115-671 AR BULK EDGE (1/16", SOLD PER 1") USE 1 @ 13"
28. 105-524 1 ROLL PIN (1/8" X 3/4")
29. 348-928 1 PROP ROD
30. 250-603 1 S/N TAG
31. 106-282 4 DRIVE RIVET (1/8" X 1/2")
32. 348-824 1 LEVER BRACKET
33. 105-832 2 FLG LOCKNUT (1/4-NC)
34. 105-836 2 FLG LOCK BOLT (1/4-NC X 1/2")
NOT SHOWN:
FOOTNOTES:
NOTE:
09 ID0126826
38
NOTES:
ID0134963
39
TRACK FRAME
ID0134868
40
TRACK GROUP
FRAME
25
26
27 24
11
21
22
23
20 10
19
18
16
12
9 13
15
17 28
14
1
8
7
5
4
3
2
13 ID0025312
41
TRACK GROUP
REF PART
1. 348-512 2 RUBBER TRACK OBSOLETE
315-175 2 GROUND DRIVE TRACK
2. 170-336 2 FRONT IDLER ROLLER
3. 353-403 2 YOKE
4. 353-482 2 SPRING PLATE
5. 117-122 2 COMPRESSION SPRING
6. 353-402 2 SPACER TUBE
7. 151-161 2 GREASE CYLINDER
8. 353-473 2 STOP TUBE
9. 157-099 2 O-RING (042 D70)
10. 106-204 4 BOLT (1/2-NC X 1-1/2", SOC) TORQUE TO 100 FT-LB
11. 166-172 2 GEARBOX (5.44:1) GROUND DRIVE
12. 106-341 4 SCREW (MI6-2.00 X 70MM) TORQUE TO 159 FT-LB
13. 155-581 2 HYD MOTOR
14. 106-355 4 FLG NUT (M16-2.00, 10.9)
15. 170-335 14 IDLER ROLLER
16. 106-387 2 FLG LOCKNUT (M10-1.50)
17. 107-118 14 SCREW (M16-2.00 X 160MM)
18. 106-442 14 FLG LOCKNUT (M16-2.00, PRV TRQ)
19. 106-340 4 SCREW (M16-2.00 x 50MM)
20. 106-392 4 WASHER (M16)
21. 105-1352 2 WASHER (1.265)
22. 105-917 2 CASTLE NUT (1-1/4-NF) TORQUE TO 525-675 FT-LB
23. 105-501 2 COTTER PIN (1/8" X 2")
24. 174-008 2 SPROCKET (11T) ENDS WITH S/N
140-1084 2 SPROCKET (11T) BEGINS WITH S/N
25. 166-857 2 KEY (.437" X 1.950")
26. 348-962 2 HOSE PROTECTOR
27. 106-383 2 FLG LK SCREW (M10-1.50 X 30MM)
28. 324-456 2 TRACK SUPPORT
NOT SHOWN:
FOOTNOTES:
NOTE:
13 ID0025312
42
GEARBOX
GROUND DRIVE
25
21 26 11 10 5 7 4 3 2 1
24 8
27 6
22
9
23
15
14
16
13
31
17 30
18
28
12 20
19
29
13 ID0043037
43
GEARBOX
GROUND DRIVE
REF PART
166-172 GEARBOX (5.44:1) INCLUDES REF. NO.'S 1-12, 14-16, 21-31
1 168-052 1 INPUT PINION
2 105-069 1 WASHER (.406")
3 105-024 1 LK BOLT (3/8-NC X 3/4", NLK) TORQUE TO 45 FT-LBS
4 168-051 1 CLUSTER GEAR
5 126-185 2 BEARING CAGE (1.50 WD)
6 182-220 1 SPACER
7 126-017 2 BEARING RACE (1.25")
8 179-235 1 PIN
9 168-053 1 OUTPUT GEAR
10 125-270 1 TAPERED RACE (3.265")
11 125-269 1 TAPERED BEARING (1.75")
12 160-449 1 SHAFT
13 140-1084 1 11 TOOTH SPROCKET SUPERSEEDES 174-008
14 125-326 1 TAPERED RACE (3.75")
15 125-327 1 TAPERED BEARING (1.750")
16 155-881 1 INTERNAL SEAL (1.750")
17 105-1352 1 WASHER (1.265)
18 105-917 1 CASTLE NUT (1-1/4-NF) TORQUE TO 525-675 FT-LBS
19 105-501 1 COTTER PIN (.125" X 2.0")
20 166-857 1 KEY (.437" X 1.95")
21 106-857 14 SCREW (M10-1.50 X 55MM, SOC) TORQUE TO 45 FT-LBS
22 106-866 1 DOWEL PIN (M10 X 30MM)
23 348-749 1 HOUSING (MACHINED)
24 348-254 1 CAST COVER, MACHINED
25 165-800 1 SHIM (.002") AS REQUIRED
26 165-801 1 SHIM (.003") AS REQUIRED
27 165-802 1 SHIM (.007") AS REQUIRED
28 157-099 1 O-RING (042 D70)
29 155-581 1 HYD MOTOR
30 106-204 2 BOLT (1/2 - NC X 1.50", SOC) USE LOCTITE 271 OR EQUIVALENT, TORQUE TO 100 FT-LBS
31 115-025 4 PLUG (08N, SQ FM, MAG)
NOT SHOWN:
FOOTNOTES:
NOTE:
13 ID0043037
44
FRONT IDLER
ENDS WITH S/N: CMWSK350P60000600 ENDS WITH S/N: CMWSK500H60000254
ENDS WITH S/N: CMWSK650A60000427 ENDS WITH S/N: CMWXT850C60000125
1 3
3
2
10 ID0024142
45
FRONT IDLER
ENDS WITH S/N: CMWSK350P60000600 ENDS WITH S/N: CMWSK500H60000254
ENDS WITH S/N: CMWSK650A60000427 ENDS WITH S/N: CMWXT850C60000125
REF PART
170-336 - FRONT IDLER ROLLER INCLUDES REF NO.'S 1-4
1 353-477 2 BLOCK, PUSH OBSOLETE, SEE FOOTNOTE 2
2 105-561 2 ROLL PIN (3/8" X 2-3/4")
3 170-342 1 IDLER ROLLER SUB SEE FOOTNOTE 1
4 167-307 1 SHAFT, IDLER
NOT SHOWN:
FOOTNOTES:
1. FOR REPLACEMENT BEARINGS, USE PART NUMBER 125-005.
2. SEE PARTS PAGE FRONT IDLER" ID0253424 FOR CURRENT PRODUCTION COMPONENTS.
NOTE:
10 ID0024142
46
IDLER ROLLER
06 ID0024145
47
IDLER ROLLER
REF PART
170-335 - IDLER ROLLER INCLUDES REF NO.'S 1, 2
1 125-124 2 BALL BEARING (.631)
2 353-487 1 SPACER TUBE
NOT SHOWN:
FOOTNOTES:
NOTE:
06 ID0024145
48
GREASE CYLINDER
03 ID0113534
49
GREASE CYLINDER
REF PART
151-161 GREASE CYLINDER INCL REF NO.'S 1 - 4
1. 353-404 1 GREASE CYLINDER
2. 153-501 1 CYLINDER ROD
3. 155-732 1 BACKUP RING (224 D90)
4. 155-704 1 0-RING (224 D70)
5. 115-019 1 ZERK (02N)
6. 159-093 1 RELIEF VALVE (5/8-NF, 02N)
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0113534
50
51
52
53
54
NOTES:
ID0134963
55
ANCHOR
SYSTEMS
56
AUTO-ANCHOR SYSTEM
ENDS WITH S/N:
39
21
22
19
40 20
41 18
7
17
38 38
16
25
37
8
23
41 7
A PORT
24
B PORT
27
12
36
13
26 16
6
31 25 10 15
28 25
32
9
7
29
11 14
7
31 30 6
2
B PORT 3
1
34 A PORT 4
35 5
33
1
17 ID0035732
57
AUTO-ANCHOR SYSTEM
ENDS WITH S/N:
REF PART
1. 348-315 2 ANCHOR PLATE
2. 105-833 4 FLG LOCKNUT (1/2-NC)
3. 105-256 4 CARRIAGE BOLT (1/2-NC X 3-1/2")
4. 348-550 - DRILL FRAME
5. 347-125 2 AUGER (150MM) ENDS WITH S/N______
310-119 2 150MM AUG WELD BEGINS WITH S/N______, SEE FOOTNOTE 1
347-128 2 AUGER (100MM) ENDS WITH S/N______
310-120 2 100MM AUG WELD BEGINS WITH S/N______, SEE FOOTNOTE 1
347-806 2 ANCHOR SHAFT BIT ENDS WITH S/N______
310-118 2 ANCHOR SHAFT BIT BEGINS WITH S/N______, SEE FOOTNOTE 1
6. 105-828 4 FLG LK BOLT (1/2-NC X 3/4")
7. 105-884 8 WASHER (.531")
8. 179-228 2 CYL PIN (1")
9. 350-290 2 CENTERING CAP
305-643 2 CENTERING CAP OLD STYLE
10. 354-451 2 STOP TUBE NEW STYLE
348-965 2 STOP TUBE OLD STYLE
11. 106-799 2 ROLL PIN (M12 X 45MM) NEW STYLE, SEE FOOTNOTE 3
107-331 2 ROLL PIN ENDS WITH S/N______
12. 348-963 2 ANCHOR SHAFT BEGINS WITH S/N______, SEE FOOTNOTE 1
178-598 2 BAR, ANCHOR SHAFT
13. 154-369 - CONNECTOR (06O-10S)
14. 179-227 2 CYL PIN (1.25")
15. 154-255 2 UNION (04O-04OFX90)
16. 107-308 4 SCREW (M12-1.75 X 75MM)
17. 105-052 2 BOLT (3/8-NC X 1-1/4")
18. 350-289 2 ANCHOR DRIVER
19. 165-909 2 KEY (5/16" X 1-1/8")
20. 106-574 4 CLIP NUT (M6-1.00)
21. 106-379 4 FLG LK SCREW (M6-1.00 X 20MM)
22. 350-375 2 COVER
23. 158-700 2 HYD MOTOR
166-278 - SHAFT/ASSEMBLY BEARING
500-658 - SEAL REPAIR KIT
24. 106-707 4 SCREW (M12-1.75 X 45MM, SOC)
25. 106-685 8 LOCKNUT (M12-1.75, PRV TRQ, 10.9)
NOT SHOWN:
FOOTNOTES:
1. IF REPLACING ITEM 5 OR 12 WITH NEW STYLE, THE OTHER MUST ALSO BE REPLACED.
2. 105-762 AND 106-685 MOUNTING HARDWARE OPTIONAL IN PLACE OF ROLL PIN
NOTE:
1. REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.
17 ID0035732
58
AUTO-ANCHOR SYSTEM
ENDS WITH S/N:
REF PART
26. 350-282 2 ANCHOR MOTOR MOUNT
27. 347-888 2 SPRING LOADED PIN
28. 125-770 2 COMPOSITION BUSHING (1")
29. 151-096 2 CYL (2" X 1" X 24")
30. 125-771 2 COMPOSITION BUSHING (1.25")
31. 154-252 4 CONNECTOR (04S-04O90)
32. 515-011 2 HOSE (04OFX90-32"-3000)
33. 515-085 2 HOSE (04OFX90-8.5"-3000)
34. 154-355 4 BK CONNECTOR (04O-04O90BK)
35. 154-275 4 BK CONNECTOR (04O-04OBK)
36. 106-796 4 SCREW (M4-.70 X 30MM)
37. 350-301 2 CYL SLIDE TUBE
38. 348-333 4 BUSHING
39. 348-331 2 LEVER REFER TO 052-283 FOR PROPER INSTALLATION
40. 115-601 2 EXTENSION SPRING (4.062")
41. 105-831 4 FLG LK BOLT (1/2-NC X 1-1/2")
NOT SHOWN:
FOOTNOTES:
NOTE:
17 ID0035732
59
60
NOTES:
ID0134963
61
LUBRICATOR
SYSTEMS
ID0135204
62
AUTO-LUBER ASSEMBLY
14 ID0069307
63
AUTO-LUBER ASSEMBLY
REF PART
1 350-400 1 COVER WELDMENT
2 350-399 1 BASE
3 105-297 2 BOLT (1/4-NC X 3-1/4")
4 106-378 4 FLG LK SCREW (M6-1.00 X 12MM)
5 195-339 2 WING NUT (1/4-NC)
6 350-1932 1 TOOL JOINT LUBE FOLLOWER
7 350-398 1 GREASE PUMP PARTS
8 259-858 1 TOOL JNT LUBE, STD SPRY 2 GAL
256-031 - TOOL JNT LUBE, SUMR SPRY 2 GAL
256-1005 - TOOL JNT LUBE, 2 GAL, ENVTL FRIENDLY METAL FREE, ALL WEATHER
NOT SHOWN:
FOOTNOTES:
NOTE:
14 ID0069307
64
THREAD LUBRICATOR
ENDS WITH S/N 2S4079
16
20
4 15 18
12 BE
9
E LU
PIP
11 23
21
1
17
13
5
6
8
10
22 7
19 2
8
14
3
13 ID0112097
65
THREAD LUBRICATOR
ENDS WITH S/N 2S4079
REF PART
190-778 LUBRICATOR KIT INCL REF NO'S 1 THRU 23
1. 105-510 1 ROLL PIN (1/4" X 1-1/2")
2. 106-387 2 FLG LOCKNUT (M10-1.50)
3. 106-383 4 FLG LK SCREW (M10-1.50 X 30mm)
4. 106-554 2 SCREW (M6-1.00 X 30mm, SOC)
5. 117-141 1 TORSION SPRING
6. 117-162 1 COMPRESSION SPRING (.438")
7. 125-136 1 DETENT BALL (.187", CHROME)
8. 125-806 2 BUSHING (.750",NYLINER)
9. 130-331 1 CONNECTOR LINK (1-1/4")
10. 154-221 1 CONNECTOR (06S-06O)
11. 154-383 1 PLUG (04S)
12. 117-186 1 EXTENSION SPRING (3.625")
13. 157-716 1 GREASE SEAL
14. 159-458 1 HOSE (06OFX90/90-31"-3000)
15. 256-663 AR GREASE (14 OZ CARTRIDGE)
256-026 AR GREASE (14 OZ CART, ARTIC GD)
256-1003 1 TOOL JT LUBE (14OZ CART),ENVTL FRIENDLY METAL FREE, ALL WEATHER
16. 359-859 1 GREASE APPLICATOR
17. 359-869 1 GREASE BARREL
18. 359-871 1 PLUNGER
19. 350-436 1 LUBER BASE
20. 350-437 1 PUMP SHAFT
21. 359-924 1 PLUNGER
22. 359-925 1 LUBER BASE SEE FOOTNOTE 1
23. 105-521 1 ROLL PIN (1/4" X 1")
NOT SHOWN:
FOOTNOTES:
1. COAT ITEM 21 WITH COPPER TOOL JOINT COMPOUND (256-633 OR EQUIV.) AS LUBRICANT.
NOTE:
13 ID0112097
66
AUTO LUBER HYDRAULICS

JT1720
1
21
16
15
31 7
26
14 27
23
25
2 5
6
SELECTOR VALVE 27 18
32 17
24
29
19
33
30
20
2
28
3
14
12 3
4
12
TO SOLENOID
VALVE
13
TO TANK
11 APPLICATOR
22
10
04 ID0069274
67
AUTO LUBER HYDRAULICS

JT1720
REF PART
1. 154-682 1 HOSE (04OFX-17"-3000)
2. 515-538 2 HOSE (06OFX90S-15"-3000)
3. 117-195 2 ABRASION SLEEVE (1.00" X 125")
4. 154-916 2 HOSE (04OFX90-120"-3000)
5. 154-373 2 REDUCER (04O-06OF)
6. 149-871 1 FLOW CHECK VALVE(06O-06O)
7. 154-719 1 HOSE (04OFX-10"-3000)
8. 154-252 1 CONNECTOR (04S-04O90)
9. 514-414 1 CONNECTOR (04S-06O45)
10. 154-655 1 HOSE (06OFX-160"-3000)
11. 149-399 1 SPRAY NOZZLE
13. 308-644 1 NOZZLE BRACKET
16. 350-398 - GREASE PUMP
17. 350-400 - COVER
18. 350-399 - BASE
19. 259-858 - TOOL JNT LUBE, STD SPRY 2 GAL
256-031 - TOOL JNT LUBE, SUMR SPRY 2 GAL
256-1005 - TOOL JNT LUBE, 2 GAL, ENVTL FRIENDLY METAL FREE, ALL WEATHER
20. 154-224 1 CONNECTOR (06S-06O45) SEE FOOTNOTE 4
21. 154-278 1 CONNECTOR (04S-04O)
24. 515-384 1 HOSE (04OFX90-190"-3000)
25. 154-344 1 UN RUN TEE (06OFX-06O-06O)
26. 154-326 1 CAP (06OF)
27. 154-221 2 CONNECTOR (06S-06O) SEE FOOTNOTE 1
28. 305-834 1 HOLDER ASSEMBLY
29. 106-383 4 FLG LK SCREW (M10-1.50 X 30MM)
30. 106-387 4 FLG LOCKNUT (M10-1.50)
31. 154-401 1 CONNECTOR (04S-04O90, ORF)
32. 514-133 1 CONNECTOR (04O-06S) SEE FOOTNOTE 2
33. 514-165 1 CONNECTOR (06S-06O, ORF .078") SEE FOOTNOTE 3
NOT SHOWN:
FOOTNOTES:
1. GREASE IN FROM PUMP
2. HYDRAULIC OIL OUT TO LUBE PUMP
3. TO REAR APPLICATOR
4. TO SPRAY NOZZLE
NOTE:
REFER TO O-RING CHART (800-301) ON BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
04 ID0069274
68
NOTES:
ID0134963
69
DRILL
FRAME
ID0135290
70
71
72
73
74
75
76
77
78
PLANETARY GEAR BOX
15
31
16 9
17
18
19 6
29 4 32
20
21 5
22 7
14
23
8
11
12
13
33
30 10
28
3
27
26 2
25
24
1
01 ID0139734
79
PLANETARY GEAR BOX
REF PART
166-185 - PLANETARY GEAR BOX INCL. REF. NO.'S 1, 10-33
1. 165-558 1 CARRIER PARTS ASS'Y INCL. REF. NO.'S 2-9
2. 164-001 1 PLANETARY CARRIER
3. 105-644 1 THRUST WASHER
4. 165-548 3 PLANET GEAR
5. 125-157 6 NEEDLE BEARING (1.250")
6. 126-017 3 BEARING RACE (1.250")
7. 501-599 3 DETENT BALL (.375")
8. 185-183 3 PLANET PIN
9. 118-057 3 EXT SNAP RING (1.250")
10. 165-549 1 SUN GEAR
11. 125-384 1 BEARING RACE (1.375")
12. 126-059 1 BEARING RACE (1.375")
13. 126-010 1 BEARING RACE (1.375")
14. 165-551 1 BACK COVER
15. 165-547 1 RING GEAR
16. 164-167 1 OUTPUT HOUSING
17. 105-645 1 THRUST WASHER (2.750")
18. 105-646 1 THRUST WASHER (2.750")
19. 105-647 1 THRUST WASHER (2.750")
20. 166-190 1 SHIM (.002")
21. 166-188 1 SHIM (.076")
22. 166-186 1 SHIM (.178")
23. 166-189 1 SHIM (.020")
24. 125-156 1 BEARING CUP
25. 125-155 1 TAPERED ROLLER BEARING
26. 126-076 1 TAPERED RACE (5.118")
27. 126-075 1 TAPERED BEARING (3.346")
28. 116-859 1 INTERNAL SEAL
29. 118-056 1 EXTERNAL SNAP RING (2.756")
30. 165-550 1 SHAFT
31. 107-324 12 SCREW (3/8-16UNC X 3.500")
32. 115-211 2 PLUG (08N, SQ, MAG)
33. 115-153 1 PLUG (04N, SQ)
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0139734
80
PLANETARY GEAR BOX
15
31
16 9
17
18
19 6
29 4 32
20
21
22 5
7
14
23
8
11
12
13
33
30 10
28
3
27
26 2
25
24
1
01 ID0139738
81
PLANETARY GEAR BOX
REF PART
166-199 - PLANETARY GEAR BOX INCL REF NO'S 1, 10 - 33
1. 166-581 1 CARRIER PARTS ASS'Y INCL REF NO'S 2 - 9
5. 125-157 6 NEEDLE BEARING (1.250")
6. 126-017 3 BEARING RACE (1.250")
7. 501-599 3 DETENT BALL (.375")
8. 185-183 3 PLANET PIN
9. 118-057 3 EXT SNAP RING (1.250")
10. 165-578 1 SUN GEAR
11. 125-384 1 BEARING RACE (1.375")
12. 126-059 1 BEARING RACE (1.375")
13. 126-010 1 BEARING RACE (1.375")
14. 165-551 1 BACK COVER
15. 165-580 1 RING GEAR
17. 105-645 1 THRUST WASHER (2.750")
18. 105-646 1 THRUST WASHER (2.750")
19. 105-647 1 THRUST WASHER (2.750")
20. 166-190 1 SHIM (.002")
21. 166-188 1 SHIM (.003")
22. 166-186 1 SHIM (.007")
23. 166-189 1 SHIM (.020")
26. 126-076 1 TAPERED RACE (5.118")
27. 126-075 1 TAPERED BEARING (3.346")
30. 165-550 1 SHAFT
31. 107-324 12 SCREW (3/8-16UNC X 3.500")
32. 115-211 2 PLUG (08N, SQ, MAG)
33. 115-153 1 PLUG (04N)
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0139738
82
PLANETARY GEAR BOX

BEGINS WITH S/N 2T2864
15
31
16 9
18 19
17 6
29 4 32
20
5
21 7
14
22
23 8
13
12
11
33
30 10
28
3
27
26 2
25
24
1
01 ID0139740
83
PLANETARY GEAR BOX

BEGINS WITH S/N 2T2864
REF PART
166-314 - PLANETARY GEAR BOX INCL REF NO'S 1, 10 - 33

1. 165-581 1 CARRIER INCL REF NO'S 2 - 9
5. 125-157 6 NEEDLE BEARING (1.250")
6. 126-017 3 BEARING RACE (1.250")
7. 501-599 3 DETENT BALL (.375")
8. 185-183 3 PLANET PIN
9. 118-057 3 EXT SNAP RING (1.250")
10. 165-578 1 SUN GEAR
11. 125-384 1 BEARING RACE (1.375")
12. 126-059 1 BEARING RACE (1.375")
13. 126-010 1 BEARING RACE (1.375")
14. 165-551 1 BACK COVER
15. 165-580 1 RING GEAR
17. 105-645 1 THRUST WASHER (2.750")
18. 105-646 1 THRUST WASHER (2.750")
19. 107-508 1 THRUST RACE (2.750")
20. 166-190 1 SHIM (.002")
21. 166-188 1 SHIM (.003")
22. 166-186 1 SHIM (.007")
23. 166-189 1 SHIM (.020")
26. 126-076 1 TAPERED RACE (5.118")
27. 126-075 1 TAPERED BEARING (3.346")
30. 165-550 1 SHAFT
31. 107-324 12 SCREW (3/8-16UNC X 3.500")
32. 115-211 2 PLUG (08N, SQ, MAG)
33. 115-153 1 PLUG (04N)
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0139740
84
85
86
87
88
89
90
91
92
93
94
ROTATION GEARBOX
5
7
4 6 8
9
10
3
2
1
15
16 18
24
17 11
22
12
13
23
20
19
14
21
06 ID0114221
95
ROTATION GEARBOX
REF PART
166-116 GEARBOX (1.78:1 ROTATION) INCL REF NO.'S 1 - 24
1. 126-100 2 TAPERED BEARING (2")
2. 126-099 2 TAPERED RACE (3.25")
3. 168-046 1 INPUT PINION
4. 106-771 10 SCREW (M12-1.75 X 60MM, SOC)
5. 162-027 1 GEARBOX HOUSING
6. 106-866 2 DOWEL PIN (M10 X 30MM)
7. 162-004 1 GEARBOX COVER
8. 165-800 5 SHIM (.002")
9. 165-801 5 SHIM (.003")
10. 165-802 5 SHIM (.007")
11. 165-829 5 SHIM (.002")
12. 165-830 5 SHIM (.003")
13. 165-828 5 SHIM (.007")
14. 160-1102 1 OUTPUT GEAR
15. 159-003 1 AIR VENT (02N)
16. 514-123 1 PICKUP TUBE (02N-02NF90-2")
17. 162-026 1 OUTPUT SHAFT
18. 126-076 1 TAPERED RACE (5.118")
19. 126-075 1 TAPERED BEARING (3.346")
20. 155-869 2 INTERNAL SEAL (3.250")
21. 115-211 2 PLUG (08N,SQ, MAG)
22. 126-157 1 TAPERED RACE (130MM)
23. 126-156 1 TAPERED BEARING (80MM)
NOT SHOWN:
FOOTNOTES:
NOTE:
06 ID0114221
96
NOTES:
ID0134963
97
PIPE LOADER
SYSTEMS
ID0135289
98
99
100
101
102
103
104
105
106
107
108
NOTES:
ID0134963
109
FLUID
SYSTEMS
ID0135021
110
111
112
FLUID PUMP
18 GPM 6 6 3 4
6 4
17 5 3
5 2
13
14
10 12
8 1
18 10
7
11
9
15
16
11 ID0090797
113
FLUID PUMP
18 GPM
REF PART
516-072 - MUD PUMP OBSOLETE
149-978 DRILLING FLUID PUMP SEE NOT SHOWN FOR SERVICE PARTS
197-173 REBUILT 516-072 MUD PUMP OBSOLETE
197-066 REBUILT 149-978 FLUID PUMP
191-023 1 VALVE REPAIR KIT INCLUDES REF NO.'S 3-6
191-034 1 PACKING REPAIR KIT INCLUDES REF NO.'S 1, 8, 9, 13 & 14
1. 499-057 4 CUP (1-3/8" HSN) OBSOLETE, SEE FOOTNOTE 1
2. 499-043 1 FLUID CYLINDER
3. 500-901 8 VALVE SEAT OBSOLETE, SEE FOOTNOTE 2
4. 499-044 8 CAGE OBSOLETE, SEE FOOTNOTE 2
5. 500-902 8 DISC & SPRING OBSOLETE, SEE FOOTNOTE 2
6. 157-157 12 O-RING (213 D90) OBSOLETE, SEE FOOTNOTE 2
7. 499-045 4 UMBRELLA SEAL
9. 165-845 4 CYLINDER GASKET OBSOLETE, SEE FOOTNOTE 1
10. 499-058 4 CYLINDER, CERAMIC (1-3/8")
11. 499-059 4 PACKING HOLDER
12. 499-060 4 PACKING WASHER
13. 499-048 4 SEAL RING OBSOLETE, SEE FOOTNOTE 1
14. 157-159 4 O-RING (033 D90)
15. 499-066 1 COUPLING (PUMP TO DRIVE MOTOR)
16. 499-067 1 RETAINER RING USED ON EARLIER MODELS
500-2012 1 SPRING PIN 3/32" X 1.5"
17. 499-086 4 VALVE COVER
18. 499-087 4 WASHER
NOT SHOWN:
500-2418 3 CRANKSHAFT ROLLER BEARING, SINGLE ROW
500-2419 1 CRANKSHAFT ROLLER BEARING, DOUBLE ROW
FOOTNOTES:
1. THESE SERVICE PARTS REPLACED BY PACKING REPAIR KIT 191-022
NOTE:
11 ID0090797
114
FLUID PUMP
25 GPM 6 6 3 4
6 4
17 5 3
5 2
13
14
10 12
8 1
18 10
7
11
9
15
16
16 ID0090820
115
FLUID PUMP
25 GPM
REF PART
158-479 - MUD PUMP OBSOLETE, SEE FOOTNOTE 3, SEE NOT SHOWN FOR SERVICE PARTS
149-977 DRILLING FLUID PUMP SEE FOOTNOTE 4, SEE NOT SHOWN FOR SERVICE PARTS
197-174 REBUILT 158-479 MUD PUMP OBSOLETE
197-065 REBUILT 149-977 MUD PUMP
191-022 1 PACKING REPAIR KIT INCLUDES REF NO.'S 1, 8, 9, 13 & 14
191-023 1 VALVE REPAIR KIT INCLUDES REF NO.'S 3-6
1. 500-900 4 CUP (1-5/8" HSN) OBSOLETE
2. 499-043 1 FLUID CYLINDER
3. 500-901 8 VALVE SEAT OBSOLETE, SEE FOOTNOTE 2
4. 499-044 8 CAGE OBSOLETE, SEE FOOTNOTE 2
5. 500-902 8 DISC & SPRING OBSOLETE, SEE FOOTNOTE 2
7. 499-045 4 UMBRELLA SEAL
9. 165-845 4 CYLINDER GASKET OBSOLETE, SEE FOOTNOTE 1
10. 500-903 4 CYLINDER, CERAMIC
11. 499-046 4 PACKING HOLDER
12. 499-047 4 WASHER
13. 499-048 4 SEAL RING OBSOLETE, SEE FOOTNOTE 1
14. 157-159 4 O-RING (033 D90)
15. 499-066 1 COUPLING (PUMP TO DRIVE MOTOR)
16. 499-067 1 RETAINER RING USED ON EARLIER MODELS
500-2012 1 SPRING PIN 3/32" X 1.5"
17. 499-086 4 VALVE COVER
18. 499-087 4 WASHER
NOT SHOWN:
157-751 4 CRANKSHAFT SEAL USED ON PUMPS 158-479
499-125 - PLUNGER ROD OIL SEAL
500-2418 3 CRANKSHAFT ROLLER BEARING, SINGLE ROW USED ON PUMPS 158-479 & 149-977
500-2419 1 CRANKSHAFT ROLLER BEARING, DOUBLE ROW USED ON PUMPS 158-479 & 149-977
FOOTNOTES:
2. THESE SERVICE PARTS REPLACED BY VALVE REPAIRT KIT 191-023
3. ENDS WITH S/N 2T2167 (JT1720), 2T2244 (JT920L)
4. BEGINS WITH S/N 2T2168 (JT1720), 2T2245 (JT920L)
NOTE:
16 ID0090820
116
ANTIFREEZE TANK
08 ID0044209
117
ANTIFREEZE TANK
REF PART
190-834 ANTIFREEZE CONVERSION KIT INCL REF NO'S 1 - 7; SEE FOOTNOTE 1
1. 364-325 1 ANTIFREEZE TANK (3 GAL) SEE FOOTNOTE 2
2. 348-668 1 TANK MOUNT
3. 514-433 1 S/O COUPLER (12N-12HB90)
4. 106-992 3 FLG LK SCREW (M8-1.25 X 25MM)
5. 106-386 3 FLG LOCKNUT (M8-1.25)
6. 348-850 - RIGHT FUEL TANK COVER
7. 500-1289 1 BK CONNECTOR (12NF, POLY)
NOT SHOWN:
363-535 3 SPRING TAB
NOT SHOWN:
FOOTNOTES:
1. REFER TO INSTRUCTIONS 051-186
2. INCLUDES REFERENCE NO. 7
NOTE:
08 ID0044209
118
MUD PUMP PLUMBING 32

28
29 27
26
31
5
30 32
2
17
23
4
16
7 36
8
22
21 1 3
20
19
35 41 9
10
11 15
34
33
24 25
18
12
39
40
39
37
38
13
14
16 ID0113473
119
MUD PUMP PLUMBING
REF PART
1. 516-072 1 MUD PUMP 18 GPM OPTION
197-173 REBUILT 516-072
158-479 1 MUD PUMP 25 GPM OPTION, SEE NOT SHOWN FOR SERVICE PARTS
197-174 REBUILT 158-479
191-022 1 PACKING REPAIR KIT
191-023 1 VALVE REPAIR KIT
2. 115-120 1 STREET ELBOW (12N-12NF90)
3. 115-163 1 ALL THREAD (12N)
4. 155-084 1 SERVICE TEE (12N-12NF-12NF)
5. 159-287 1 CHECK VALVE (90 DEG, 70PSI) BEGINS WITH S/N 2R2482
6. 114-021 1 NIPPLE (12N-3.5")
7. 156-956 1 CONNECTOR (08S-12N)
8. 159-088 1 QDC BODY (08-08SF)
155-936 1 DUST PLUG (1/2" - 3/4")
9. 120-073 1 SHUT-OFF (12NF-12NF)
10. 154-351 1 CONNECTOR (12N-12O)
11. 154-441 1 REDUCER (10O-12OF)
12. 106-382 4 FLG LK SCREW (M10-1.50 X 20MM)
13. 348-850 - RIGHT FUEL TANK COVER
14. 106-387 4 FLG LOCKNUT (M10-1.50)
15. 154-917 1 HOSE (10OFX-62"-2750)
17. 515-168 1 HOSE (10OFX90S-120"-3000)
18. 158-948 1 HYDRAULIC MOTOR
19. 155-204 1 FHC ADAPTER (20-24N)
20. 514-124 1 SWEDGE COLLAR (24NF-20NF, 4.5")
21. 115-179 1 NIPPLE (20N-6")
22. 115-132 1 STREET ELBOW (20N-20NF90)
23. 115-168 1 COLLAR (12NF)
24. 515-625 1 HOSE (10OFX90-38"-3000)
26. 154-457 2 UNION (12O-12OFX90) BEGINS WITH S/N 2R2482
28. 515-749 1 HOSE (10OFX45-15"-3000)
29. 514-415 1 CONNECTOR (10O-12N)
30. 115-165 1 PLUG (08N, ALN)
31. 159-240 1 WATER SWIVEL
32. 154-441 2 REDUCER (10O-12OF) BEGINS WITH S/N 2R2482
33. 120-076 1 3 WAY VALVE (24NF-24NF-24NF)
34. 115-040 1 NIPPLE (24N-3")
35. 159-476 1 Y-STRAINER (1-1/2")
159-503 1 SCREEN, Y-STRAINER (12 MESH)
500-2080 1 O-RING USED ON Y STRAINER CAP
37. 115-271 1 REDUCER (24N-12NF)
38. 514-433 1 S/O COUPLER (12N-12HSB90)
39. 110-353 2 WORM CLAMP (3/4" TO 1-1/2")
40. 116-636 AR BULK HOSE (3/4", SOLD PER 1") USE 1 @ 13"
41. 115-263 1 ALL THREAD (24N)
NOT SHOWN:
157-751 4 CRANKSHAFT SEAL
500-2418 3 CRANKSHAFT ROLLER BEARING, SINGLE ROW
500-2419 1 CRANKSHAFT ROLLER BEARING, DOUBLE ROW
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
16 ID0113473
120
121
122
123
124
NOTES:
ID0134963
125
HYDRAULICS
ID0135071
126
127
128
129
130
131
132
133
134
135
136
137
138
THRUST/ROTATION HYDRAULICS
TO ANCHOR
VALVE BULKHEAD
2 TO "P2" PORT
1 TO "P" PORT
5
20
10
7 26
6 23 19
8
14 15
22
18 24
1 2 25
21 9
3
11
16
12
17
12
13
TO HYD TANK
RETURN
17
15 16
9
2 1
3 23 ENDS WITH
21
S/N 2R3320
18 25
24
09 ID0108568
139
THRUST/ROTATION HYDRAULICS
REF PART
1. 154-290 1 UNION (16O-16OFX90)
2. 154-287 1 CONNECTOR (16S-16O90)
3. 154-281 1 CONNECTOR (16S-16O)
4. 515-624 1 HOSE (16OFX90-28"-3000)
5. 515-280 1 HOSE (16OFX-36"-3000)
6. 154-359 1 RUN TEE (16S-16O-16O)
7. 154-341 1 REDUCER STEM (08O)
8. 154-340 1 REDUCER NUT (16OF)
9. 515-059 1 HOSE (08OFX45-94"-3000)
10. 514-403 1 RUN TEE (16O-16O-16O-06S)
11. 515-676 1 HOSE (16OF90-16O90/165-19"-3000)
12. 155-947 2 SPLIT FLANGE (16SF, PAIR)
105-052 4 BOLT (3/8-NC X 1-1/4")
105-072 4 LOCK WASHER (3/8")
157-029 1 O-RING (219 D90)
13. 516-081 1 HYD CONTROL VALVE ROTATION
191-112 COMPENSATOR SECTION SEAL KIT
191-113 SPOOL SECTION SEAL KIT
191-114 RETURN SECTION SEAL KIT
499-304 ADJUSTABLE RELIEF
499-632 STROKE CONTROL KIT
501-876 VALVE SPOOL
14. 516-085 1 HYD CONTROL VALVE THRUST
191-112 COMPENSATOR SECTION SEAL KIT
191-113 SPOOL SECTION SEAL KIT
191-114 RETURN SECTION SEAL KIT
499-304 ADJUSTABLE RELIEF
499-632 STROKE CONTROL KIT
501-877 VALVE SPOOL
15. 156-732 1 CONNECTOR (08J-08O)
16. 156-963 1 HYD SOLENOID VALVE OBSOLETE, THRUST SHUTOFF, SEE FOOTNOTE 1
150-4089 1 HYD SOLENOID VALVE USE REPLACEMENT COIL 500-2487
499-303 SOLENOID COIL USED ON 156-963, SEE FOOTNOTE 1
500-2487 SOLENOID COIL USED ON 150-4089, WILL NOT FIT OBS VALVES
17. 154-235 1 CONNECTOR (08S-08O90)
18. 515-025 1 HOSE (08OFX90-40"-3000)
19. 514-011 1 CONNECTOR (16S-16S)
20. 516-100 1 HYD VALVE OBSOLETE, ROTATION SHUTOFF; ENDS WITH S/N 2R3320
516-123 HYD VALVE BEGINS WITH S/N 2R3321
499-303 SOLENOID COIL
501-873 REPLACEMENT HYD. CARTRIDGE OBSOLETE, REPLACED WITH 150-4088
150-4088 REPLACEMENT HYD. CARTRIDGE REPLACES 501-873, USE COIL 500-2487
21. 155-706 1 O-RING (908 D90)
22. 155-184 1 PLUG (16S)
23. 154-337 1 BRANCH TEE (08S-08O-08O)
24. 154-248 1 REDUCER (04O-080F)
25. 154-272 1 REDUCER NUT (08OF)
26. 154-256 1 UNION (08O-08OFX90)
FOOTNOTES:
1. BEGINS WITH S/N 2R2470, NOTE PLUMBING CHANGE ON NEW P/N.
NOTE:
09 ID0108568
140
141
142
THRUST MOTOR HYDRAULICS
2 13
2
8
13
5
9
8 13 6
1
16 5 14
9 13
15
17 23
8 12
11
A
B
20
10
21
18
22
19
08 ID0108683
143
THRUST MOTOR HYDRAULICS
REF PART
1. 155-582 - HYDRAULIC MOTOR (14 SPLINE)
2. 154-301 2 CONNECTOR (10S-10O)
3. 156-932 1 INSIDE THRUST LINE
4. 156-931 1 OUTSIDE THRUST LINE
5. 156-200 2 THRUST LINE
6. 515-650 1 HOSE (16OFX45-23"-3000)
7. 106-945 4 SCREW (M6-1.00 X 100MM)
8. 322-289 6 BACKUP PLATE
9. 110-573 4 BOLT-ON CLAMP (1", SOLD PER SET)
10. 516-085 - HYD CONTROL VALVE
11. 106-385 4 FLG LOCKNUT (M6-1.00)
12. 154-398 1 CONNECTOR (16S-16O, XLG)
13. 155-714 4 O-RING (021 D90)
14. 154-281 1 CONNECTOR (16S-16O)
15. 515-677 1 HOSE (16OFX45S-25"-3000)
16. 514-049 1 CONNECTOR (04S-06O90)
17. 149-876 1 HYDRAULIC LINE
18. 515-411 1 HOSE (06OFX90-118"-3000)
19. 154-344 1 UN RUN TEE (06OFX-06O-06O)
20. 110-126 1 BOLT-ON CLAMP (1/2")
21. 154-342 - CONNECTOR (06S-06O90)
23. 105-826 4 FLG LK BOLT (3/8-NC X 1")
NOT SHOWN:
FOOTNOTES:
NOTE:
08 ID0108683
144
145
146
147
148
149
150
OPERATOR STATION HYDRAULICS 1
27
3
10
11 3 4
4
5
TP
21
9 13
12 7
RP
26 MP
1
8
19
6
20
15
18
T T1
17 17
16
T 1 2 3 4 P
22
11 14
16
T 1 2 3 4 P 8
2
MP 4
RP 11 3
TP T1
P
25
FRONT
3
2 4
T 1 P
24
BACK
23
10 ID0113496
151
OPERATOR STATION HYDRAULICS
REF PART
1. 217-552 - PRESSURE GAUGE (6000PSI) USE 567 LOCTITE
499-202 GAUGE CLAMP & STUDS BEGINS WITH S/N ______
2. 191-047 1 GAUGE KIT USED ON JT1720, USE 567 LOCTITE
191-048 1 GAUGE KIT USED ON JT2720
3. 514-418 3 ELBOW (04NF-04NF45F) 5000 PSI
4. 154-339 3 CONNECTOR (04N-04O) USE 567 LOCTITE
5. 515-257 1 HOSE (04OFX90-54"-3000)
6. 106-093 2 SCREW (M6-1.00 X 45mm)
7. 348-723 1 SUPPORT BAR
8. 515-451 2 HOSE (06OFX90-48"-3000)
9. 154-342 1 CONNECTOR (06S-06O90)
10. 159-450 1 HYD CONTROL VALVE PRESSURE REDUCING
190-860 - SEAL REPAIR KIT (VITON)
11. 154-226 1 CONNECTOR (04O-06S90)
12. 154-669 1 HOSE (04OFX-50"-3000)
13. 515-667 1 HOSE (04OFX90-54"-5000)
14. 515-437 1 HOSE (04OFX90-21"-3000)
15. 515-657 1 HOSE (06OFX90L-23"-3000)
16. 154-224 2 CONNECTOR (06S-06O45)
17. 154-250 5 CONNECTOR (04O-06S45)
18. 516-086 1 HYD CONTROL VALVE W/HANDLE DIRECTIONAL
190-876 - SEAL REPAIR KIT PUSH PIN SET
499-108 - PUSH BUTTON FOR USE WITH 516-086
499-109 - 3 POSITION SWITCH FOR USE WITH 516-086
500-1539 - VALVE
300-6747 - HANDLE ASSEMBLY
19. 106-528 4 SCREW (M6-1.00 X 20mm, SOC)
20. 106-237 4 LOCKNUT (M6-1.00, PRV TRQ NLK)
21. 154-900 1 HOSE (04OFX90-62"-3000)
22. 154-706 3 HOSE (04OFX90S-40"-3000)
25. 348-711 - SEAT MOUNT
26. 154-344 1 UN RUN TEE (06OFX-06O-06O)
27. 217-079 - PRESSURE GAUGE (10000 PSI) USED ON JT2720, USE 567 LOCTITE
NOT SHOWN:
FOOTNOTES:
NOTE:
10 ID0113496
152
THRUST/ROTATION PILOT LINES
3 9
TO "MG"PORT
TO MP ON
8 OPERATORS STATION
2
3
10 2
4
10 3
TO TP ON 3
OPERATORS
STATION 11
2
7 10 4
TO 11 ON 3
11
OPERATORS
STATION TO 3 ON 3
OPERATORS STATION
10 5
T0 4 ON 11
OPERATORS STATION 6
10
TO R PON
OPERATORS STATION 11
1
10
TO 2 ON
OPERATORS STATION 11
01 ID0139728
153
THRUST/ROTATION PILOT LINES
REF PART
2. 515-440 3 HOSE (04OFX-64"-3000)
3. 154-252 7 CONNECTOR (04S-04O90)
4. 154-692 2 HOSE (04OFX-54"-3000)
5. 154-859 1 HOSE (04OFX-46"-3000)
6. 516-081 - HYD CONTROL VALVE ROTATION
7. 516-085 - HYD CONTROL VALVE THRUST
8. 516-080 - HYD CONTROL VALVE GROUND DRIVE
9. 154-704 1 HOSE (04OFX45-86"-3000)
10. 159-156 6 QDC ADAPTER (02-04OF)
159-148 6 DUST CAP (1/8")
11. 154-265 6 UN RUN TEE (04OFX-04O-04O)
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS
01 ID0139728
154
155
156
157
158
PIPE LOADER HYDRAULICS
13
14
6
2
5
4
1 2 8
3
9
2
10
11
12
rror: No reference Error: No reference

159
PIPE LOADER HYDRAULICS
REF PART
1 151-028 1 CYL (2.5" X 1.25" X 4")
2 154-226 5 CONNECTOR (04O-06S90)
3 515-121 1 HOSE (04OFX45-56"-3000)
5. 154-669 1 HOSE (04OFX-50"-3000)
6. 154-364 1 CONNECTOR (04O-06S90, ORF)
7. 156-981 - HYDRAULIC VALVE
516-122 1 HYD CONTROL VALVE
149-608 - VALVE SECTION
149-614 - VALVE SECTION
149-615 - PO CHECK W/ AUX PORT
149-616 - CAP NUT
157-212 - O-RING
159-505 - SOLENOID TUBE
190-997 - STACKING KIT
214-435 - SOLENOID COIL
9. 515-019 2 HOSE (04OFX45-34"-3000)
10. 154-263 2 CONNECTOR (04S-04O45)
11. 155-181 2 REDUCER (10S-04SF)
12 158-735 1 HYDRAULIC MOTOR
13. 106-988 4 FLG LK SCREW (M6-1.00 X 20MM)
14. 106-538 4 LOCKNUT (M6-1.0,PRV TRQ,10.9)
NOT SHOWN:
FOOTNOTES:
NOTE:
Error: No reference Error: No reference

160
ANCHOR CONTROL HYDRAULICS
2
1
3
4 5
18
6
21
TO A PORT LEFT MOTOR
7 TO B PORT LEFT MOTOR
11
20 5
TO A PORT LEFT CYLINDER
TO B PORT LEFT CYLINDER
10 6
19
8
TO A PORT RIGHT MOTOR
TO B PORT RIGHT MOTOR
9
7
12 TO A PORT RIGHT CYLINDER

TO B PORT RIGHT CYLINDER
14
13
15
16
17
RETURN
SUPPLY
05 ID0113497
161
ANCHOR CONTROL HYDRAULICS
REF PART
1. 154-235 1 CONNECTOR (08S-08O90)
2. 154-884 1 HOSE (08OFX90-60"-3000)
3. 350-470 1 COVER
310-337 1 COVER
4. 156-174 2 CONNECTOR (06S-06O)
6. 515-015 4 HOSE (06OFX90-44"-3000)
7. 154-220 4 CONNECTOR (04O-06S)
9. 154-964 2 HOSE (04OFX90-70"-3000)
10. 154-221 2 CONNECTOR (06S-06O)
11. 149-064 2 HOSE (04OFX90L-54"-3000)
12. 106-570 3 SCREW (M8-1.25 X 60MM)
13. 106-386 3 FLG LOCKNUT (M8-1.25)
14. 158-944 1 HYD CONTROL VALVE
365-414 - VP RELIEF
15. 154-284 1 CONNECTOR (08S-08O45)
16. 515-366 1 HOSE (08OFX-52"-3000)
18. 106-551 4 CLIP NUT (M8-1.25)
19. 348-744 1 VALVE SUPPORT
20. 106-991 4 FLG LK SCREW (M8-1.25 X 20MM)
NOT SHOWN:
FOOTNOTES:
NOTE:
05 ID0113497
162
GROUND DRIVE VALVE
3
6
8 7B
9
7A
1
7C 3
4
1
4 7B
9 5
2 LS3 LS2 P2 MD MG 2
2
1 1
3000 PSI 5
4
2500 PSI
2500 PSI
3 A B RB T LS P G P3 B A 3
4 7C 8 4 6
7A
01 ID0139730
163
GROUND DRIVE VALVE
REF PART
516-080 - HYD CONTROL VALVE GROUND DRIVE
1. 501-866 2 HYD FLOW CONTROL VALVE GROUND DRIVE
191-099 2 SEAL REPAIR KIT
2. 501-867 2 PILOT PRESSURE CONTROL VALVE GROUND DRIVE
499-301 4 SOLENOID TUBE ASSEMBLY
214-434 4 SOLENOID COIL (SMALL)
3. N/A 2 GROUND DRIVE SECTION COMPENSATOR
4. 501-869 3 RELIEF VALVE GROUND DRIVE, CLOCKWISE ROTATION
5. 501-870 1 HYD CONTROL VALVE MUD
217-897 1 SOLENOID COIL (LARGE)
6. 501-871 1 HYD COMPENSATOR VALVE MUD
7. 501-872 1 SHUTTLE VALVE
8. 501-874 1 HYD CHECK VALVE THRUST
9. 501-873 1 HYD CONTROL VALVE HIGH SPEED THRUST
214-432 1 SOLENOID COIL
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0139730
164
165
166
167
168
LOAD SENSE PUMP
3 3
7
6
01 ID0139732
169
LOAD SENSE PUMP
REF PART
158-477 - HYDRAULIC PUMP INCL. REF. NO.'S 1THRU 10
158-493 - HYDRAULIC PUMP INCL. REF. NO.'S 1 THRU 7, 9, &10
1. 157-207 1 O-RING (SAE "A" PAD)
2. 167-346 1 SHAFT (SPLINED THRU)
3. 190-868 1 ROTATING GROUP KIT
4. 190-869 1 BEARING KIT
5. 499-064 1 LOAD SENSE CONTROL
6. 499-100 1 VALVE BLOCK (THRU DRIVE)
7. 499-101 1 VALVE PLATE
8. 499-102 1 TORQUE CONTROL/LOAD SENSE
9. 499-103 1 COUPLING (SAE "A")
10. 190-867 1 SINGLE SHAFT SEAL REPAIR KIT SEE FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
1. INCLUDES ALL 0-RINGS, GASKETS, & SEALS IN PUMP. NOT SHOWN
NOTE:
01 ID0139732
170
HYDRAULIC CYLINDER (2.0 X 1.0 X 24.0)
11
12
13
5
7
8
4
9
3
10
F 803-546
171
HYDRAULIC CYLINDER (2.0 X 1.0 X 24.0)
REF PART
151-096 - CYL (2.0 X 1.0 X 24.0) INCL. REF NO.S 1 THRU 13
1 152-031 1 CYLINDER BARREL (2.0 X 24.0)
2 153-009 1 ROD ASSEMBLY 1 X 24
3 150-772 1 CYLINDER HEAD (2.0 X 1.00)
4 150-778 1 LOCK RING (2.0)
5 150-775 1 CYLINDER PISTON (2.0 X 1.00) INCL. MOLDED-ON WEAR RING
6 106-096 1 FLG BOLT (1/2-NC X 1-3/4",GD8) SEE FOOTNOTE 2
7 157-022 1 O-RING (224 D90)
8 155-732 1 BACKUP RING (224 D90)
9 157-540 1 U-SEAL (1.000")
10 157-537 1 WIPER SEAL (1.000")
11 125-774 1 WEAR RING
12 157-534 1 BACKUP RING (131 D90)
13 157-018 1 O-RING (131 D90)
FOOTNOTES
1. SEAL KIT P/N: 190-169
2. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 90-100 FT-LBS (120-135 NM)
NOT SHOWN:
259-100 U-SEAL INSTALLER (1" - 1.499")
259-236 WIPER INSTALLER (1.25")
259-239 WIPER SEAL INSTALLER (2")
259-241 PISTON INSTALLER (2")
259-188 CYL HEAD SPANNER - TWO PIN
F 803-546
172
HYDRAULIC CYLINDERS (2.5" X 1.25")
11
12 13
4
9
3
10
02 ID0015846
173
REF PART
151-101 - CYL (2.5 X 1.25 X 2.0) SEE FOOTNOTES 1 & 2
2 153-012 1 CYLINDER ROD (1.25 X 2.0)
2 153-005 1 CYLINDER ROD (1.25 X 2.5)
2 150-435 1 CYLINDER ROD (1.25 X 3.0)
2 150-415 1 CYLINDER ROD (1.25 X 4.0)
2 150-423 1 CYLINDER ROD (1.25 X 5.0)
2 150-438 1 CYLINDER ROD (1.25 X 6.0)
2 150-427 1 CYLINDER ROD (1.25 X 8.0)
2 149-730 1 CYLINDER ROD (1.25 X 10.0)
2 150-418 1 CYLINDER ROD (1.25 X 12.0)
.
3 150-773 1 CYLINDER HEAD (2.5 X 1.25)
4 150-779 1 LOCK RING (2.5)
5 150-776 1 CYLINDER PISTON (2.5 X 1.25)
6 106-097 1 FLG BOLT (5/8-NC X 1-3/4",GD8) SEE FOOTNOTE 3
7 500-031 1 O-RING (228 D90)
8 157-021 1 BACKUP RING (228 D90)
9 157-541 1 U-SEAL (1.250")
10 157-538 1 WIPER SEAL (1.250")
11 125-775 1 WEAR RING
12 157-535 1 BACKUP RING (139 D90)
13 157-019 1 O-RING (139 D90)
NOT SHOWN:
259-100 U-SEAL INSTALLER (1" - 1.499")
259-242 PISTON SEAL INSTALLER (2.5")
259-243 PISTON INSTALLER (2.5")
FOOTNOTES:
1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF #3 THRU #13 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS.
2. SEAL REPAIR KIT P/N: 190-166
3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 180-200 FT-LBS
NOTE:
02 ID0015846
174
11
12 13
7
8
4
9
10 3
02 ID0015860
175
REF PART
2 149-731 1 CYLINDER ROD (1.50 X 2.5)
2 150-431 1 CYLINDER ROD (1.50 X 3.0)
2 150-434 1 CYLINDER ROD (1.50 X 4.0)
2 153-038 1 CYLINDER ROD (1.50 X 5.0)
2 153-003 1 CYLINDER ROD (1.50 X 6.0)
2 153-027 1 CYLINDER ROD (1.50 X 8.0)
2 150-416 1 CYLINDER ROD (1.50 X 10.0)
2 150-426 1 CYLINDER ROD (1.50 X 12.0)
2 150-419 1 CYLINDER ROD (1.50 X 16.0)
2 150-669 1 CYLINDER ROD (1.50 X 20.0)
.
3 150-774 1 CYLINDER HEAD (3.0 X 1.50)
4 150-911 1 LOCK RING (3.0)
6 106-098 1 FLG BOLT (3/4-NC X 2", GD8) SEE FOOTNOTE 3
7 155-734 1 O-RING (334 D90)
8 155-733 1 BACKUP RING (334 D90)
9 157-542 1 U-SEAL (1.500")
10 157-539 1 WIPER SEAL (1.500")
11 125-776 1 WEAR RING
12 157-536 1 BACKUP RING (230 D90)
13 157-020 1 O-RING (230 D90)
NOT SHOWN:
259-040 U-SEAL INSTALLER (1.5" - UP)
259-237 ROD WIPER INSTALLER (1.5")
259-065 PISTON SEAL INSTALLER (3")
259-066 PISTON INSTALLER (3")
FOOTNOTES:
1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #13 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS.
2. SEAL REPAIR KIT P/N: 190-167
3. APPLY LOCTITE 277 OR EQIVALENT, TORQUE TO 290-325 FT-LBS
NOTE:
02 ID0015860
176
6
14
11 12
13
7
8
9 3
10
03 ID0015907
177
REF PART
2 150-446 1 CYLINDER ROD (1.75 X 3.0)
2 153-015 1 CYLINDER ROD (1.75 X 4.0)
2 150-432 1 CYLINDER ROD (1.75 X 5.0)
2 150-428 1 CYLINDER ROD (1.75 X 6.0)
2 150-436 1 CYLINDER ROD (1.75 X 8.0)
2 149-732 1 CYLINDER ROD (1.75 X 10.0)
2 150-425 1 CYLINDER ROD (1.75 X 12.0)
2 153-004 1 CYLINDER ROD (1.75 X 16.0)
2 153-020 1 CYLINDER ROD (1.75 X 20.0)
2 149-733 1 CYLINDER ROD (1.75 X 24.0)
.
3 150-761 1 CYLINDER HEAD (3.5 x 1.75)
4 149-302 1 LOCK RING (3.5)
6 106-122 1 BOLT (7/8-NC X 2-1/4", GD8) SEE FOOTNOTE 3
7 157-030 1 O-RING (338 D90)
8 157-032 1 BACKUP RING (338 D90)
9 157-550 1 U-SEAL (1.750")
10 157-549 1 WIPER SEAL (1.750")
11 125-784 1 WEAR RING
12 157-031 1 O-RING (234 D90)
13 157-554 1 BACKUP RING (234 D90)
14 105-363 1 WASHER (7/8")
NOT SHOWN:
259-040 U-SEAL INSTALLER (1.5" - UP)
259-244 PISTON SEAL INSTALLER (3.5")
259-245 PISTON INSTALLER (3.5")
FOOTNOTES:
1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #14 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS.
2. SEAL REAPIR KIT P/N: 190-174
3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 410-460 FT-LBS
NOTE:
03 ID0015907
178
NOTES:
ID0134963
179
ELECTRICAL
ID0135070
180
181
182
183
184
ELECTRICAL DIAGRAM TO MOBILE

STATION HARNESS
FRAME/ENGINE HARNESS 16 4
LEFT RIGHT
DRILL FORWARD FORWARD
FLUID
YEL/RED PUR
{20} ORG
{42} {11} CAVITY PLUG
RED/BLU BLK
BLK/WHT 19 {3} {1}
{64} ORG BLK BLK
{11}
(1) TAN/GRN (1) TAN/GRN ORG/BLK
(76) (77) BRN/ORG {43}
ENGINE OIL PRESS SENDER {21} T U
V BRN
S F W
BLU/ORG {29}
{27} R E G
X WHT/BLK
5 PUR/ORG P
A {10}
BLU {30} D B H TAN/BLU
YEL/BLK GRA/WHT {25} {24}
{57} BLK BLK GRA/GRN BLK N C J
(78)
{1}
(1) (79) GRA/GRN
(1) M
{79} L K GRA/RED
ORG
{52}
{8} ORG/BLU
GRA/WHT {9}
{78} TAN/WHT
TAN/GRN {76}
FUEL SOLENOID
19 CAVITY PLUG {77}
ORG/BLK {43}
9
LEFT RIGHT
HIGH SPEED REVERSE REVERSE 15
THRUST
LT. GRN {31}
4 BLK {1}
GRA/BLU{53}
WATER TEMP SENDER
15 BLK
{1}
TAN/BLK ROTATION
{55}
SOLENOID
15
WHT/GRN
{35} THRUST
SOLENOID
WHT
WHT/ORG{26}
GRN/ORG{28} GRN
WATER BLK{1} BLK
TEMP
PUR RED
WHT/BLU SWITCH {20} {2} RED BRN/ORG
{34} {2} {21}
ENGINE 6 ORG/GRN
{12}
OIL PRESS
SWITCH ORG/BLU
{24}
BLK TO STARTER BLK
{1} WHT
RED GRN
{2} RED
BLK
7
14
WHT/BLK
(23) 3 LINEAR ACTUATOR
S
ENGINE 1 2 RED
RED GND
(2) BAT B M WHT/YEL GRA/BLK {37}
BLK
FRAME {1} {70}
HYD TEMP SWITCH

10
18
YEL/RED GRN/ORG
YEL/BLK {42} {28} PUR/ORG
STROBE LIGHT 2
11 GRA/BLK
{49} {25} 8 1
WHT/BLK
17 12 {37}
ORG/BLK
{10} TO RELAY HARNESS
{43} M
GRA/BLU
N L {53} ORG
ORG/GRN O K {8}
{12} C B BLK/WHT ORG/BLU
P D
{64} {9}
WHT/GRN Q E A J
X
B
C
{35} BLU/ORG BLK A F
F H
TAN/BLU R G W {27} {1} D
RED
E {2}
{24} WHT/BLU S V GRA/RED
T U {52} PUR
{34} GRN
{31} WHT/ORG {20}
BRN {26} RED/BLU
{29} TAN/BLK {3}
BLU ORG {55}
WHT/YEL {11}
{30}
{70} CAVITY PLUG TO RELAY HARNESS
13
01 ID0155410
185
ELECTRICAL DIAGRAM
FRAME/ENGINE HARNESS
REF PART
1. 214-384 1 FRAME/ENGINE HARNESS
2. 215-148 1 TEMPERATURE SWITCH
3. 215-231 1 LINEAR ACTUATOR
196-331 - CABLE
214-299 - ACTUATOR PIGTAIL
501-358 - ROLL PIN (3/32" X 3/4")
4. 214-434 4 SOLENOID COIL
5. 215-113 1 OIL PRESSURE SWITCH
215-183 1 SENDER, OIL PRESSURE HD
6. 217-575 1 HIGH TEMPERATURE SWITCH
7. 217-736 1 OIL PRESSURE SWITCH
8. 217-041 1 STROBE LIGHT
217-720 1 BULB (12V DC)
9. 217-550 1 WATER TEMPERATURE SENDER
10. 215-359 1 BAT CABLE (2/0 GA X 70", BLK)
11. 215-331 1 BAT CABLE (2/0 GA X 64", RED)
12. 215-337 1 BATT CABLE (2/0 GA X 19", BLK)
13. 215-275 1 BATTERY
215-244 1 BATTERY
14. 214-256 1 DIODE CONNECTOR
17. 217-819 1 BAT DISCONNECT SWITCH
18. 215-305 1 BAT CABLE (4 GA X 30", BLK) BEGIN WITH S/N
19. 214-505 4 INLINE DIODE CONNECTOR
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0155410
186
187
188
189
190
ELECTRICAL DIAGRAM
RELAY PANEL HARNESS ENDS WITH S/N 2S9999
YEL/BLK CAVITY PLUG RED/WHT

ORG ORG/RED {56}
{49} TAN/BLK
{11} {47}
BLK {55}
{1} TAN/RED
YEL/BLU {54}
{86}
YEL/BRN
1 2 3 4 5 6 CAVITY PLUG 17
{87} 7 8 9 10 11 12 WHT {65}
GRN/BLU GRN/RED
{88} 13 14 15 16 17 18 {95}
GRN/BLK TAN/WHT
19 20 21 22 23 24
{89} {94}
GRA BRN/YEL HYDRAULIC
BRN/ORG {57} FILTER SWITCH
{90}
GRA/GRN GRA/WHT PUR/ORG {98} TO AUTOMATION
{91} WHT/RED {93}
{96} BLU/WHT
{92}
{97} HARNESS
GRA/YEL
{36}
12
RED 11 SPARE
{2} MAIN
ORG/BLU 40A
PUR 20A (F9)
{9} {20}
ORG
WORK LIGHT
20A (F12) START TO WORK
F
B E 40A (F11) LIGHT
A
SPARE SPARE
C D 20A 20A
TAN/RED
ORG RED/BLU TO FRAME/ENGINE {67}

ORG
{11}
{3}
{8} BLK
{1}
HARNESS
WHT/YEL CAVITY PLUG
{70} ORG TAN/BLK
3
BLU {11} {55}
BRN {30}
{29}
WHT/ORG 10 RELAY RELAY
GRN {26}
{31} GRA/RED A2 A1
T U V {52}
WHT/BLU S
F G W BLU/ORG
{34} H
WHT/GRN R X {27}
E DIODE BLOCK
{35}
TAN/BLU
Q
P
D
A
C
B
J
K
BLK/WHT
{64} B5 B3 B1 RELAYS
5
{24} L GRA/BLU
ORG/GRN O
N M {53} B1-B6
{12} WHT/BLK B6 B4 B2 ATC
ORG/BLK F1 ACCESSORY
{43}
GRA/BLK PUR/ORG {10} TO FRAME/ENGINE FUSES
{37} YEL/RED {25} 6 F5 F1 F2 THROTTLE
YEL/BLK {42} GRN/ORG
{28}
HARNESS C5 C3 C1 RELAYS
15A
EXTRA
15A
F2
{49} F3 CONSOLE
C1-C6 15A 5A ACCESSORY
C6 C4 C2 EXTRA F3
5A 15A F4 MACHINE
ACCESSORY
EXTRA F4
20A 20A F5 IGNITION
GRN/RED GRA/BLU
{95} {80} WHT/RED START
SEAT
TAN/WHT
YEL/BRN
{94} {96} TIMER BYPASS 13
TAN/GRN DELAY DRILL FLUID
{87}
GRA/WHT
{93}
{84}
PUR/ORG
CONTROLLER 14
BLU/WHT
{92}
ORG
S
T
F G
U
V
W
WHT
{65}
{97}
8
R H
{11} E
X BRN/ORG
A J
YEL/GRN Q K {98}
D B
{85} P C PUR/YEL
CAVITY PLUG
PUR/ORG
O
N M
L
{83}
GRN/BLK
7 4 15
{82}
CAVITY PLUG
{89}
GRN/BLU
1
BLK/GRN BLK BLK
YEL/BLU {88}
{81} {1} {86} CAVITY PLUG TO PIPE LOADER BLK {1}
ORG/BLU{13}
(1)
ORG
(3)
CABLE
ACC SOCKET
BLU/RED {33}
2 ORG/GRN{12}
GRN/BLK
PUR/GRN PUR/ORG {89}
WHT/PUR {48}
GRA {72} BLU
{82}
BLU BLU/YEL
{60} {50}
16
{90} {30}
GRA\GRN YEL/GRN
{91} {85} GRN
BRN
{29} {61} WARNING
TAN/GRN
CAVITY PLUG
TAN/BLU
31 21 11 1
{84} ALARM
{24}
32 22 12 2
YEL/BLU BLK BLK YEL YEL
{1} {1} {66} {66}
CAVITY PLUG 33 23 13 3 {86}
GRN 34 24 14 4 GRN/BLU
{31} 35 25 15 5 {88}
YEL/RED YEL/BRN FOR LOADING CONNECTOR ONLY
{42} {87}
CAVITY PLUG 36 26 16 6 GRA/BLU BK G
ORG/GRN
{12}
37 27 17 7
38 28 18 8
{80}
BLU/ORG
9 BLK
16{1}
YEL
16{66}
YEL
CAVITY PLUG BLK BLK
39 29 19 9
{27} 16{1} 16 {66}
{1} 40 30 20 10
PUR/YEL COLE HERSEE
R W
CAVITY PLUG {83} 4 WAY FEMALE

CAVITY PLUG PUR/ORG
BLK/WHT
{64}
{25}
ORG/BRN
TO CONSOLE
GRA/BLK GRA/YEL
{37} WHT/BLK BLK/GRN {15}
CAVITY PLUG
{10}
{36}
{81} CABLE
09
CAVITY PLUG
CAVITY PLUG
ID0109753
191
ELECTRICAL DIAGRAM
RELAY PANEL HARNESS ENDS WITH S/N 2S9999
REF PART
1. 348-848 1 ELECTRICAL PANEL (RELAY)
2. 214-385 1 RELAY PANEL HARNESS
3. 216-521 1 DIODE BLOCK
4. 215-914 1 DRILL FLUID CONTROLLER
215-238 1 FUSE (AGC, 3 AMP)
5. 217-811 5 FUSE (ATC, 15 AMP)
6. 217-710 12 MICRO RELAY (SPDT)
7. 217-937 1 START BY-PASS DELAY TIMER
8. 217-184 1 DELAY TIMER (2-SECOND)
9. 217-017 1 CONNECTOR (4-WAY, FM)
10. 217-826 2 MINI RELAY (SPDT)
11. 217-805 4 FUSE (MAXI, 20 AMP)
12. 217-791 2 FUSE (MAXI, 40 AMP)
13. 217-809 1 FUSE (ATC, 5 AMP)
14. 217-812 2 FUSE (ATC, 20 AMP)
15. 214-301 1 ACCESSORY SOCKET
106-282 2 DRIVE RIVET (1/8" X 1/2")
106-280 2 WASHER (1/8", ALUMINUM)
16. 306-603 1 AUDIO ALARM
17. 217-765 1 INDICATOR SWITCH
NOT SHOWN:
FOOTNOTES:
NOTE:
09 ID0109753
192
ELECTRICAL DIAGRAM
RELAY PANEL HARNESS BEGINS WITH S/N: 2T0001
CAVITY TO AUTOMATION
YEL/BLK
(49) BLK
{1}
PLUG
WHTGRN/BLU HARNESS
ORG/RED {65} {88} GRA
{47} {90}
BRN/YEL
{57}
ORG
{11}
17
YEL/BRN X K BLU/WHT
W L
{87} J {92}
V
BRN/ORG H B M GRA/WHT
{98} U G A C N {93}
PUR/ORG T F D RED/WHT
E O
{97} HYDRAULIC
S P {56}
YEL/BLU R Q
TAN/WHT FILTER SWITCH
{86} {94}
WHT/RED
{96} GRA/GRN TAN/BLK
TAN/RED {55}
{91} GRN/RED
GRN/BLK {54} GRA/YEL
{89} {95} {36}
12
RED 11 SPARE
{2} MAIN
ORG/BLU 40A
PUR 20A (F9)
{9} {20}
ORG
WORK LIGHT
20A (F12) START TO WORK
F
B E 40A (F11) LIGHT
A
SPARE SPARE
C D 20A 20A
TAN/RED
ORG RED/BLU TO FRAME/ENGINE {67}

ORG
{11}
{3}
{8} BLK
{1}
HARNESS
WHT/YEL CAVITY PLUG
{70} ORG TAN/BLK
3
BLU {11} {55}
BRN {30}
{29}
WHT/ORG 10 RELAY RELAY
GRN {26}
{31} GRA/RED A2 A1
U
WHT/BLU
T V {52}
S W BLU/ORG
F G
WHT/GRN {34} R H
X {27}
E DIODE BLOCK
{35}
TAN/BLU
Q
P
D
A
C
B
J
K
BLK/WHT
{64} B5 B3 B1 RELAYS
5
{24} L GRA/BLU
ORG/GRN O
N M {53} B1-B6
{12} WHT/BLK B6 B4 B2 ATC
ORG/BLK F1 ACCESSORY
{43} GRA/BLK PUR/ORG {10} TO FRAME/ENGINE FUSES
{37} YEL/RED {25} 6 F5 F1 F2 THROTTLE
YEL/BLK {42} GRN/ORG
{28}
HARNESS C5 C3 C1 RELAYS
15A
EXTRA
15A
F2
{49} F3 CONSOLE
C1-C6 15A 5A ACCESSORY
C6 C4 C2 EXTRA F3
5A 15A F4 MACHINE
ACCESSORY
EXTRA F4 F5 IGNITION
20A 20A
GRN/RED GRA/BLU
{95} {80} WHT/RED START
SEAT
TAN/WHT
YEL/BRN
{94} {96} TIMER BYPASS 13
TAN/GRN DELAY DRILL FLUID
{87}
GRA/WHT
{93}
{84}
PUR/ORG
CONTROLLER 14
BLU/WHT
{92}
ORG
S
T U V
F G W
WHT
{65}
{97}
8
R H
{11} E J
X BRN/ORG
A
YEL/GRN Q K {98}
D B
{85} P C PUR/YEL
CAVITY PLUG
PUR/ORG
O
N M
L
{83}
GRN/BLK
7 4 15
{82}
CAVITY PLUG
{89}
GRN/BLU
1
BLK/GRN BLK BLK
YEL/BLU {88}
{81} {1} {86} CAVITY PLUG TO PIPE LOADER BLK{1}
ORG/BLU{13}
(1)
ORG
(3)
CABLE
ACC. SOCKET
BLU/RED {33}
2 ORG/GRN{12}
GRN/BLK
PUR/GRN PUR/ORG {89}
WHT/PUR {48}
GRA {72} BLU
{82}
BLU BLU/YEL
{60} {50}
16
{90} {30}
GRA\GRN YEL/GRN
{91} {85} GRN
BRN
{29} {61} WARNING
TAN/GRN
CAVITY PLUG
TAN/BLU
31 21 11 1
{84} ALARM
{24}
32 22 12 2
YEL/BLU BLK BLK YEL YEL
{1} {1} {66} {66}
CAVITY PLUG 33 23 13 3 {86}
GRN 34 24 14 4 GRN/BLU
{31} 35 25 15 5 {88}
YEL/RED YEL/BRN FOR LOADING CONNECTOR ONLY
{42} {87}
CAVITY PLUG BK G
36 26 16 6 GRA/BLU
ORG/GRN
{12}
37 27 17 7
38 28 18 8
{80}
BLU/ORG
9 BLK
16{1}
YEL
16{66}
BLK YEL
CAVITY PLUG BLK 39 29 19 9 {27} 16 {66}
16{1}
{1} 40 30 20 10
PUR/YEL COLE HERSEE
R W
CAVITY PLUG {83} 4 WAY FEMALE

CAVITY PLUG PUR/ORG
BLK/WHT
{64}
{25}
ORG/BRN
TO CONSOLE
GRA/BLK GRA/YEL
WHT/BLK BLK/GRN {15}
CAVITY PLUG {37}
{10}
{36}
CAVITY PLUG
{81} CABLE
CAVITY PLUG
03 ID0091185
193
ELECTRICAL DIAGRAM
RELAY PANEL HARNESS BEGINS WITH S/N: 2T0001
REF PART
1. 348-848 1 ELECTRICAL PANEL (RELAY)

2. 214-500 1 RELAY PANEL HARNESS
3. 216-521 1 DIODE BLOCK
4. 215-914 1 DRILL FLUID CONTROLLER
215-238 1 FUSE (AGC, 3 AMP)
5. 217-811 5 FUSE (ATC, 15 AMP)
7. 217-937 1 START BY-PASS DELAY TIMER
8. 217-184 1 DELAY TIMER (2-SECOND)
9. 217-017 1 CONNECTOR (4-WAY, FM)
10. 217-826 2 MINI RELAY (SPDT)
11. 217-805 4 FUSE (MAXI, 20 AMP)
12. 217-791 2 FUSE (MAXI, 40 AMP)
13. 217-809 1 FUSE (ATC, 5 AMP)
14. 217-812 2 FUSE (ATC, 20 AMP)
15. 214-301 1 ACCESSORY SOCKET
106-282 2 DRIVE RIVET (1/8" X 1/2")
106-280 2 WASHER (1/8", ALUM)
16. 306-603 1 AUDIO ALARM
17. 217-765 1 INDICATOR SWITCH
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0091185
194
ELECTRICAL DIAGRAM
MOBILE STATION HARNESS
JT1720
6
ORG YEL/RED IGNITION

{11} {42} GRA/WHT
BLU/ORG {78} SWITCH ST
BAT
COLD START SWITCH
{27} G F
H E CAVITY PLUG IGN ACC
GRA/RED A
{52} WHT/BLK
PUR/ORG
J B D P
{10}RED/BLU 5
C TAN/WHT ORG/BLU {3}
{25} K N
L M {76} {9} ORG
TAN/GRN {8} PUR
{77} BLK CAVITY PLUG {20}
(1) RED/YEL
GRA/GRNGRA/RED {68} BRN/ORG
{79} {52} {21}
2
C
A
1
GROUND
D
6
4
B
PNK GRN BLU
{25} {77}
RED{27} BLK 4
{52} H
J
K
{1}
WHT G A B C L WHT/GRN WHT/BLK
{11} F D M {10}
YEL
E
P
N
BRN {68} ORG/BLU
{42} {79} RED/BLU
{9} {3} ORG I
GRA ORG CAVITY
{78} {76} PLUG BLK {8} G
CAVITY BLK {1}
PLUG {1}
PUR {11}
VOLT METER
HOUR METER
8 ORG/BLK{43}
+
BLK{1} -
GRA/WHT TAN/GRN
9 {78} {77}
GRA/GRN 5 6 7 8
{79}
TAN/WHT 4 3 2 1 BLK
{76} {1}
GRA/RED RED/YEL
{52} {68}
3
GRA/WHTTAN/GRN
GRA/GRN (78) (77) 7
(79) CAVITY
5 6 7 8 PLUG
4 3 2 1
TAN/WHT BLK
(76) RED/YEL (1) {11}ORG RED
GRA/RED (68) {24} TAN/BLU WHT
(52) {1}BLK BLK
1
FLUID FLOW
LEFT TRACK SPEED SENSOR
GRA/WHTC D
(78) 3 6
ORG/WHT 2 5
(69A) 1
4
TAN/WHT A B
(76)
10 BRN{29}
11 BLK {1}
TAN/GRN C D
(77) 3 6
ORG/WHT 2
(69A) 1
5
4
2
A B
GRA/GRN
(79)
RIGHT TRACK TAN/GRN
CAVITY PLUG {77} TAN/WHT
GRA/WHT {76}
ORG/WHT WHT/ORG {78} ORG/BLU
(69A) (69)
ORG {9}
D A {8} L K GRA/RED
C B TO ENGINE/FRAME GRA/GRN
M
J {52}
N C
ORG/WHT WHT/ORG HARNESS {79}
D B H
TAN/BLU
(69A) (69) PUR/ORG P {24}
{25} A WHT/BLK
R X
GRA/RED BLU/ORG E G {10}
(52) F W
13 {27} S BRN
3 BRN/ORG T U V {29}
5
{21}
BLK 1 4 2
(1) RED/BLU ORG/BLK
{3} BLK {43}
YEL/RED ORG {1}
PUR
{42} {11}CAVITY PLUG
WHT/ORG RED/YEL {20}
(69) (68)
12
03 ID0109750
195
ELECTRICAL DIAGRAM
MOBILE STATION HARNESS
JT1720
REF PART
1. 214-386 1 MOBILE STATION HARNESS
2. 217-568 1 FUEL SENDER
3. 215-128 1 HOUR METER
4. 215-129 1 VOLT METER
5. 217-917 1 ROCKER SWITCH (DPDT) OFF-(ON)
215-415 1 NITE-LIGHT (12V DC)
6. 214-852 1 IGNITION SWITCH
214-961 KEY, PAIR
214-962 SWITCH MOUNTING NUT
7. 214-010 1 SPEED SENSOR USED WITH 214-377
8. 214-465 1 COILED CABLE (15')
190-896 CABLE CONN REPLCMNT KIT (FM)
190-897 CABLE CONN REPLCMNT KIT (M) WITH CORD
9. 190-1551 1 GROUND DRIVE CONTROL WITH CORD
214-496 1 GROUND DRIVE CONTROL WITH CORD
197-074 1 REBUILT GRD DRV CONTROL WITH CORD
214-559 1 GROUND DRIVE CONTROL WITHOUT CORD
214-377 1 GROUND DRIVE CONTROL
10. 214-442 1 GROUND DRIVE HARNESS
11. 217-911 2 ROCKER SWITCH (SPDT) (ON)-OFF-(ON)
13. 214-443 1 RESISTOR CONNECTOR
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0109750
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
GROUND DRIVE CONTROL
TEST PORT 14
9 18
6
8 9
4
5
13 12
14
15
PINOUT: 16 7
RED - A - POWER
BLU - B - RIGHT TRACK FWD
BRN - C - RIGHT TRACK REV
ORG - D - LEFT TRACK FWD
17
GRA - E - LEFT TRACK REV
YEL - F - E-STOP
WHT - G - E-STOP
PNK - H - THROTTLE DOWN
GRN - J - THROTTLE UP
BLK - K - GROUND
WHT/GRN - L - JUMPER TO M
WHT/GRN - M - JUMPER TO L
N - CAVITY PLUG
11
P - CAVITY PLUG 10
17
1
06 ID0186077
215
GROUND DRIVE CONTROL
REF PART
1. 214-614 1 PUSH BUTTON SWITCH (SPST) OFF-(ON)
2. 106-790 1 SCREW
3. 274-998 1 DECAL
4. 214-615 1 KILL SWITCH
5. 157-040 1 O-RING
6. 157-017 1 O-RING
7. 105-775 1 D-RING
8. 211-024 1 COILED CORD-FEMALE
9. 211-021 1 STRAIN RELIEF
10. 106-876 6 SCREW
11. 214-497 1 LOWER HOUSING
12. 214-498 1 UPPER HOUSING
13. 116-933 1 HANDLE
106-894 2 SCREW (#8-32 X 1" PLPS SS) SEE FOOTNOTE 1
14. 157-039 2 O-RING
15. 217-896 1 TOGGLE SWITCH
16. 214-570 1 TOGGLE SWITCH (DPDT) ON-OFF-ON
17 . 116-549 AR ROPE GASKET ( USE 27" )
18. 215-1921 2 TOGGLE SWITCH BOOT (SEAL)
NOT SHOWN:
FOOTNOTES:
1. APPLY THREAD LOCKING COMPOUND TO BOTH HANDLE SCREWS.
NOTE:
06 ID0186077
216
NOTES:
ID0134963
217
ACCESSORIES
218
FLUID MIXING ACCESSORIES
3
2
4
8
6
9 10
11
10 ID0109085
219
FLUID MIXING ACCESSORIES
REF PART
1. 259-195 1 VISCOSITY FUNNEL
2. 259-196 1 VISCOSITY CUP
3. 259-804 AR BENTONITE, QUIK-GEL (50 LB)
4. 259-805 AR LIQUID POLYMER, EZ-MUD (5 GAL)
5. 259-807 AR BENTONITE, BORE-GEL (50 LB)
6. 259-808 AR VISCOSIFIER, LIQUI-TROL (5 GAL)
7. 259-809 AR POWDER POLYMER, QUIK-TROL (20 LB)
8. 259-810 AR WET AGENT, CON-DET (5 GAL)
9. 259-821 AR 'PAC-R' FILTRATION CONTROL
10. 259-822 AR 'BARAZAN D+' VISCOSIFIER
11. 259-832 AR 'NO SAG' (20# BOX/10-2#BAGS)
NOT SHOWN:
191-158 1 DRILLING FLUID TEST KIT
259-487 1 SHEAROMETER
FOOTNOTES:
NOTE:
10 ID0109085
220
NOTES:
ID0134963
221
MISCELLANEOUS
ID0135063
222
SAE Bolt and Nut Torque Value Chart

Grade 5: UNC or UNF Thread
Size Hex nut, or bolt tapped into hex Hex top deformed locknut Flange nut, locknut, or bolt tapped
nut, or d&t hole into flange nut or d&t* hole
ft•lb N•m ft•lb N•m ft•lb N•m
1/4 12 16 8 11 20 27
5/16 25 34 15 20 45 60
3/8 40 54 25 34 75 100
7/16 65 90 40 55 125 170
1/2 100 135 60 80 190 260
9/16 150 200 90 125 270 370
5/8 200 270 120 165 370 500
3/4 350 475 210 285 650 880
7/8 560 760 340 460 1250 1425
1 840 1140 500 680 1580 2145
1-1/8 1030 1400 320 840 1950 3645
1-1/4 1460 1980 880 1195 2760 3475
Grade 8: UNC or UNF Thread
Size Hex nut, or bolt tapped into hex Hex top deformed locknut Flange nut, locknut, or bolt tapped
nut, or d&t hole into flange nut or d&t* hole
ft•lb N•m ft•lb N•m ft•lb N•m
1/4 14 19 10 14 24 33
5/16 30 40 18 25 50 70
3/8 55 73 35 50 90 125
7/16 85 115 50 70 140 190
1/2 130 175 80 110 220 300
9/16 190 260 110 150 310 420
5/8 260 355 160 245 430 585
3/4 450 610 270 365 750 1015
7/8 730 990 440 600 1210 1640
1 1090 1480 650 880 1320 2465
1-1/8 1550 2100 930 1260 2580 3500
1-1/4 2180 2955 1310 1780 3640 4935
*drilled and tapped

223
Metric Bolt and Cap Screw Torque Values
Size Class 4.8 Class 8.8 and 9.8 Class 10.9 Class 12.9
Lubricated Dry Lubricated Dry Lubricated Dry Lubricated Dry
N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb
M6 4.8 3.5 6 4.5 9 6.5 11 8.5 13 9.5 17 12 15 11.5 19 14.5
M8 12 8.5 15 11 22 16 28 20 32 24 40 30 37 28 47 35
M10 23 17 29 21 43 32 55 40 63 47 80 60 75 55 95 70
M12 40 29 50 37 75 55 95 70 110 80 140 105 130 95 165 120
M14 63 47 80 60 120 88 150 110 175 130 225 165 205 150 260 190
M16 100 73 125 92 190 140 240 175 275 200 350 225 320 240 400 300
M18 135 100 175 125 260 195 330 250 375 275 475 350 440 325 560 410
M20 190 140 240 180 375 275 475 350 530 400 675 500 625 460 800 580
M22 260 190 330 250 510 375 650 475 725 540 925 675 850 625 1075 800
M24 330 250 425 310 650 475 825 600 925 675 1150 850 1075 800 1350 1000
M27 490 360 625 450 950 700 1200 875 1350 1000 1700 1250 1600 1150 2000 1500
M30 675 490 850 625 1600 950 1650 1200 1850 1350 2300 1700 2150 1600 2700 2000
M33 900 675 1150 850 1750 1300 2200 1650 2500 1850 3150 2350 2900 2150 3700 2750
M36 1150 850 1450 1075 2250 1650 2850 2100 3200 2350 4050 3000 3750 2750 4750 3500
Do not use these values if a different torque value or tightening procedure is given for specific application.
Torque values listed are for general use only. Check tightness of fasteners periodically.
Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical
property class fasteners.
Fasteners should be replaced with the same or higher property class. If higher property class fasteners are
used, these should only be tightened to strength of original.
Make sure fastener threads are clean and that the threads are properly started. This will prevent them from
cross threading or galling when tightened.
Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.
Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.
LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.
224
Hydraulic Cylinder Bolt Torque Chart
Bolt Size Bolt Cylinder Repair Kit Torque (ft•lb) Torque (N•m)
(inch) Part No. Part No.
1/2 106-096 190-165 90-100 120-135
5/8 106-097 190-166 & 190-169 180-200 245-270
3/4 106-098 190-167 & 190-170 290-325 395-440
7/8 106-122 190-172 & 190-174 410-640 550-625
1 106-145 190-175 & 190-189 630-700 855-950
1-1/8 106-146 190-177 770-850 1045-1170
As a general rule:
• 1/2-inch bolts are used in cylinders with 1-inch rods

• 5/8-inch bolts are used in cylinders with 1 1/4-inch rods
• 1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)
• 1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods
IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair
kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.
225
SAE & ORS Hydraulic Fitting Replacement O-Ring
Chart
Fraction Dash SAE ORS

Size Size (Port Seal O-Ring) (Face Seal O-Ring)
Thread Size O-Ring P/N Thread Size O-Ring P/N
1/16 1 NA NA NA NA
1/8 2 5/16 - 24 NA NA NA
3/16 3 3/8 - 24 NA NA NA
1/4 4 7/16 - 20 155-760 9/16 - 18 157-037
5/16 5 1/2 - 20 NA NA NA
3/8 6 9/16 - 18 155-705 11/16 - 16 157-038
1/2 8 3/4 -16 155-706 13/16 - 16 157-039
5/8 10 7/8 - 14 155-707 1 - 14 157-040
3/4 12 1-1/16 - 12 155-709 1-3/16 - 12 157-017
7/8 14 1-3/16 - 12 155-747 NA NA
1 16 1-5/16 - 12 155-748 1-7/16 - 12 155-714
1-1/4 20 1-5/8 - 12 155-702 1-11/16 - 12 NA
1-1/2 24 1-7/8 - 12 157-001 2 -12 NA
2 32 2-1/2 - 12 NA NA NA
2-1/2 40 3 - 12 NA NA NA
3 48 3-1/2 - 12 NA NA NA
Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per
inch.
NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications
SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part
and an angular surface at the mouth of the female port.
ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat
parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface
226
JT1720
Related Publications
Component Ass’y P/N
Model:
JT1720 .................. Parts Manual .................................................................... .............. 053-484
JT1720 .................. Operators Manual ............................................................ .............. 054-520
JT1720 .................. Repair Guide (Service Manual) ....................................... .............. 055-515
JT1720 .................. Supplementary Maint Guide - Trenchless ....................... .............. 055-485
JT1720 .................. Special Tools Guide ......................................................... .............. 052-901
Engine:
John Deere ............ Parts Manual - 4045DF150 ...................................... 194-820 ...... 053-059
John Deere ............ Operators Manual - 4045DF150 ...................................... .............. 054-049
John Deere ............ Service (Shop) Manual - 4045DF150 .............................. .............. 054-049
Filters
Engine:
Air Filter Parts Ass’y ......................................................................................................... 306-835
Element (primary) ............................................................................................ 197-763
Element (secondary) ........................................................................................ 197-764
Oil Filter Element (spin-on) - John Deere (4045DF150) .................................................. 194-815
Fuel Filter Element (spin-on) - John Deere (4045DF150) ................................................ 194-816
Fuel Strainer (04H) ........................................................................................................... 156-268
Hydraulic:
Oil Filter Element (1-1/2-UNF, spin-on, Replacement) .................................................... 159-079
Element (1-1/2-UNF, spin-on, Break-In) ............................................................ 149-840
Water {H2O}:
Water Strainer (2.250” x 7.0”, 12 Mesh) - Y-Strainer ....................................................... 159-503
Optional Kits
O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................................. 190-051
O-ring Repair Kit - Field Service (46 different O-rings) .................................................... 190-052
VER..01 ID0222630
227
Parts Manual Change Request

(Please print clearly)
Date: _______________________ Dealer No. (required): _____________________________
Your Name: _____________________________ Position: _____________________________
Phone: _________________ Fax: _________________ E-mail: __________________
Publication Information:
Parts Manual No.: _____-_____ Model: __________
Illustration Part No.: Manual Page No.:

1. _____-_____ .......................................................... 1. __________
2. _____-_____ .......................................................... 2. __________
3. _____-_____ .......................................................... 3. __________
Nature of Change Request:
 Text  Graphics  Missing Information
Describe change requested (if possible, include copy of publication page with changes marked.):
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
Please fax completed form to

Parts Manual Department (580) 572-3525
Thank you for taking the time to submit this request. We will contact you if further information is
needed to process your request.
ID0135001
228
229
ID0040564
230
ID0135281

Ditch Witch JT1720 - Parts Manual

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JT1720

This product is covered by one or more of the following patents:

This manual contains information concerning the following models:

 Assembly instructions referenced in footnotes are available through your local

 Instructions on recommended equipment use and maintenance are in the Operator’s

EXCLUSIONS FROM PRODUCT WARRANTY

All incidental or consequential damages.

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE

Decals Pipe Loader - Mount - Begins .................... 100

Electrical Diagram - Mobile Station ............ 194

AIR FILTER SYSTEM

AIR FILTER SYSTEM

OPERATORS STATION GAUGES

OPERATORS STATION GAUGES

OPERATORS STATION GAUGES

27. 105-810 2 BOLT (#10-24 X ‡", SOC)

1. REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

AUTO LUBER HYDRAULICS

AUTO LUBER HYDRAULICS

PLANETARY GEAR BOX

PLANETARY GEAR BOX

PLANETARY GEAR BOX

PLANETARY GEAR BOX

PLANETARY GEAR BOX

PLANETARY GEAR BOX

166-314 - PLANETARY GEAR BOX INCL REF NO'S 1, 10 - 33

MUD PUMP PLUMBING 32

MUD PUMP PLUMBING

THRUST MOTOR HYDRAULICS

THRUST MOTOR HYDRAULICS

OPERATOR STATION HYDRAULICS 1

OPERATOR STATION HYDRAULICS

THRUST/ROTATION PILOT LINES

THRUST/ROTATION PILOT LINES

PIPE LOADER HYDRAULICS

rror: No reference Error: No reference

PIPE LOADER HYDRAULICS

Error: No reference Error: No reference

ANCHOR CONTROL HYDRAULICS

12 TO A PORT RIGHT CYLINDER

ANCHOR CONTROL HYDRAULICS

GROUND DRIVE VALVE

GROUND DRIVE VALVE

LOAD SENSE PUMP

LOAD SENSE PUMP

HYDRAULIC CYLINDER (2.0 X 1.0 X 24.0)

HYDRAULIC CYLINDER (2.0 X 1.0 X 24.0)

HYDRAULIC CYLINDERS (2.5" X 1.25")

HYDRAULIC CYLINDERS (2.5" X 1.25")

HYDRAULIC CYLINDERS (3.0" X 1.5")

HYDRAULIC CYLINDERS (3.0" X 1.5")

HYDRAULIC CYLINDERS (3.5" X 1.75")

HYDRAULIC CYLINDERS (3.5" X 1.75")

ELECTRICAL DIAGRAM TO MOBILE

HYD TEMP SWITCH

YEL/BLK CAVITY PLUG RED/WHT

ORG RED/BLU TO FRAME/ENGINE {67}

CAVITY PLUG {83} 4 WAY FEMALE

ORG RED/BLU TO FRAME/ENGINE {67}

CAVITY PLUG {83} 4 WAY FEMALE

1. 348-848 1 ELECTRICAL PANEL (RELAY)

ORG YEL/RED IGNITION

GROUND DRIVE CONTROL

Date: _ Dealer No. (required): _______

Your Name: _ Position: _

Phone: _________ Fax: _ E-mail: __________