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EFFECT OF SOLID CONTENT OF ADHESIVE ON THE COMPRESSION STRENGTH


OF FINGER JOINTED SECTIONS

Article  in  Indian Forester · July 2013

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Indian Forester, 139 (7) : 590-593, 2013 ISSN No. 0019-4816 (Print)
http://www.indianforester.co.in ISSN No. 2321-094X (Online)
EFFECT OF SOLID CONTENT OF ADHESIVE ON THE COMPRESSION STRENGTH OF FINGER JOINTED SECTIONS

C.P. SINGH, SACHIN GUPTA, C.M. SHARMA AND KISHAN KUMAR V.S.

Forest Products Division, Forest Research Institute


New Forest, Dehradun (Uttarakhand)
ABSTRACT
An experiment was conducted to assess the effect of solid content of urea formaldehyde (UF) adhesive on the
compression parameters of finger jointed sections of Eucalyptus wood. Three concentrations designated as UF1, UF2
and UF3 had solid contents of 36.8 %, 44.9 % and 57.6 % respectively. All three concentrations showed good efficiency
under compression parallel to grain when small sections were joined with finger jointing. The study illustrated that a UF
concentrations at 36.8 % to 57.6% solid content range can perform equally well when eucalyptus sections are joined
with the finger profile used in the study.
Key words : Finger joint, Urea formaldehyde, Compression parallel to grain, Eucalyptus, Solid content.

Introduction precious wood material. The strength of a finger joint for


Urea-formaldehyde (UF) resin is a major a given set of finger parameters mainly depends upon
commercial adhesive, especially within the forest the properties of adhesive. The most important property
products industry. It offers a number of advantages when of adhesive is viscosity (which itself is a function of the
compared with other adhesive systems. The cost of urea solid content of the adhesive) on which strength of a joint
formaldehyde adhesives among the synthetic resins is is dependent. This parameter, along with mole ratio,
low. Due to this, UF resin has been used in large scales in catalyst, etc. are manipulated for bringing about optimal
the wood industry for bonding purposes as well as for performance (Park et al., 2002).
panel products (Selllers and George, 1991). It is also the Eucalyptus tereticornis has been classified as a
most widely used adhesive in powder form by the wood moderate timber with respect to its weight, strength and
industries. UF needs a suitable hardener to be added to toughness (Sekhar and Rajput, 1968). Working quality
recommence the chemical reaction during the gluing index of this timber has been reported to be comparable
stage. The glue line is water resistant up to temperatures to teak (Jaitely et al., 1983). Its timber finds use in rural
of nearly 800C. and urban India for furniture making, as rafters, beams,
The gel time of the UF resin is reported to decrease purlins, etc. It is reported to have strength indices
with decreasing viscosity (Xing et al., 2006). This is comparable to teak (Luna, 2005).
because of the fact that, more water in the system dilutes This paper reports the results of a study on the
the curing reactions and acts as an energy barrier to resin compression parallel to grain parameters of Eucalyptus
curing. Therefore, cure rate decreases with decreasing tereticornis when finger jointed with three different
solid content and this results in a longer gel time when concentrations of UF adhesive.
the solid content is less. Thus it is important to control Materials and Methods
the moisture content of the adhesive during
Planks 2.5 inches thick of Eucalyptus, pre-
manufacture of wood composite products.
seasoned up to moisture content (MC) of 9.93±0.63 %
It is also reported that water uptake affects were used to prepare samples for the study. The sections
physical, mechanical, thermal and structural properties were selected from visually inspected defect free
of polymer materials and in the case of UF, the moisture portions.
uptake, dry time and elongation break reduces with
Three concentrations of UF adhesive were
increasing viscosity whereas the melting point increases
prepared from a commercial grade UF resin powder by
with viscosity (Hu et al., 2001; Nogueria et al., 2001;
mixing it with 2% of ammonium chloride (NH4Cl)
Osemeahon et al., 2008).
hardener and making aqueous solutions with 36.8%,
Finger jointing of short pieces of timber has 44.9% and 57.6% solid contents. These were designated
attracted the solid wood industry in a big way as it as UF1, UF2 and UF3. Fingers were profiled on a
contributes heavily towards reduction of wastage in commercial finger shaper. The finger parameters of the

Urea formaldehyde adhesive at 36.8 to 57.6 % performed efficiently good under compression parallel to
grain in jointing Eucalyptus sections.
2013] Effect of solid content of adhesive on the compression strength of finger jointed sections 591

cutter used were 21 mm (length), 7 mm (pitch) and 1.4 samples for the same lot used in the study (Kishan Kumar
mm (tip width) with slope of 1 in 10. et al., 2010).
The adhesive was applied to the profiled fingers Table 2 suggests that the compression parameters
using a brush. Immediately after adhesive application, studied may have dependence on the concentration of
the sections were mated and pressed on a pneumatic the adhesive used. All the three parameters show
pressing vice at an end pressure of 6 MPa. The sections highest values with UF3 which had the highest resin solid
were made in such a way that the joint occupied the content used. The efficiencies range from about 72 % to
central position of the specimen. The jointed samples more than 100 % indicating the feasibility of using finger
were left at room temperature for curing for at least 48 jointed sections with UF adhesive in any of the
hours. Before performing the compression test, the concentrations studied in place of solid eucalyptus wood
samples were given a light planing to get rid off any for compression members, thus reducing the wastage of
adhesive ooze out. The samples were dimensioned to short sections which is the main benefit of finger
approximately 5x5 cm2 cross-sections and 20 cms in jointing.
length as per IS: 1708(1986). The maximum compression strength in the study
The compression tests of the jointed samples were gave about 79-85 % strength compared to values of
carried out on a universal testing machine. Continuously unjointed sections. An efficiency of 73.5% has been
increasing load was applied axially on the end surface of reported for this species with Poly Vinyl Acetate (PVA)
the specimen such that the movable head of the testing adhesive with the same finger profile used in this study
machine moved at a constant rate at 0.6 mm/min. The (Kishan Kumar et al., 2010). With the better UF adhesive,
effective length 15 cm was used in the test. This a better performance of the joint is expected. A high
procedure was continued till the maximum load was retention of strength in compression parallel to grain
observed. Deflections under compression were after finger jointing is often reported. Finger jointed
recorded at suitable intervals. From the load deflection studs for use in light frame construction reportedly
graph, load and deflection at proportional limit were showed 89% strength in compression parallel to the
noted. The parameters, compression stress at limit of grain with respect to unjointed studs (Erickson, 1941).
proportionality (CSLP), maximum crushing stress (MCS) In radiata pine, 2x4 inch2 sections with centrally located
and modulus of elasticity (MOE) were calculated for each 1-1/16 inch long fingers gave 90% strength in
sample with the formulae given in Table 1. compression parallel to grain compared to clear wood
Results and Discussion (Stanger, 1965). In Pinus wallichiana efficiencies ranging
The data obtained from the compression tests from 88% to 105% have been reported with UF adhesive
performed on jointed and unjointed samples of and three different finger profiles (Pruthi et al., 1985). In
eucalyptus are given below in Table 2. The efficiencies of the same study, the crushing stress at limit of
the jointed samples with reference to the value of the proportionality showed 60% to 71% efficiencies whereas
unjointed clear wood samples (represented as in the present study this ranged from 72% to 77%. The
percentages) are also given for comparison. For this the increased efficiency may be mainly attributed to the
clear wood values were taken from earlier report on the different finger profile used in the present study.

Table 1: Formulae for compression parallel to grain test


S.No Mechanical property Unit Formula
2
1 Compression stress at limit of proportionality (CSLP) kg/cm P/A
2 Maximum crushing stress (MCS) kg/cm2 P’/A
2
3 Modulus of elasticity (MOE) kg/cm Pl/AD
Where
P - Load at elastic limit in kg; A- Cross-sectional area in cm2; P'- Maximum crushing load in kg; l - Effective length in cm; D - Deflection at elastic limit in cm

Table 2 : Means of compression parameter and the efficiencies of jointed samples


Section UF No. of CSLP Efficiency MCS Efficiency MOE Efficiency
2 2 2
Concentration samples (Kg/cm ) (%) (Kg/cm ) (%) (Kg/cm ) (%)
Clear wood* - - 272.5 500.0 85789
Finger jointed UF1 6 196.2 72.0 395.4 79.1 83326 97.1
UF2 9 198.2 72.7 416.5 83.3 82912 96.7
UF3 10 210.2 77.1 426.8 85.4 94583 110.3
*Source: Kishan Kumar et al. (2010)
592 The Indian Forester [July

Table 3: ANOVA of concentration effects on the three compression parameters


Dependent Variable Source of variation df Mean square F Sig. (p)
(Compression parameter)
CSLP Concentration 2 496 0.36 0.701
Error 22 1372
MCS Concentration 2 1862 1.38 0.273
Error 22 1353
MOE Concentration 2 397451910 1.86 0.179
Error 22 213596885

In the case of modulus of elasticity (MOE), the joint. This is in spite of the fact that the maximum solid
efficiencies obtained in the present study are in the 96 to content has contributed to the maximum values for each
110 % range, showing that the three concentrations parameter. To clearly understand the pattern, Duncan's
studied give near to clear wood elasticity after finger subsets were formed for the mean values of all the three
jointing. The fact that MOE under compression give high parameters. It was found that with a particular solid
efficiencies is also often encountered. In the case of content, the mean values of the compression
radiata pine, the modulus of elasticity did not differ parameters were grouped under one group.
greatly from clear material (Stanger, 1965). The Thus the strength of the finger jointed sections
efficiencies of MOE reported for P. wallichiana were in under compression parallel to grain are independent of
99 % to 110% range (Pruthi et al., 1985). the solid contents of the UF adhesive used in this study.
To understand the effect of the adhesive Conclusions
concentration used, the data on the compression
parameters of sections joined with UF1, UF2 and UF3 The study illustrates the use of urea formaldehyde
were analysed using SPSS at 95% confidence interval. adhesive in making effective finger joints of eucalyptus
The results are summarized in Table 3. wood for utilization where compression is the prime
concern. Neither the maximum compression strength
Table 3 illustrates that the three UF concentrations
used do not result in significant differences in any of the nor the MOE show a concentration effect. From the
compression parameters of the jointed sections. The p results it can be inferred that a solid content in the range
values obtained for all the three parameters are > 0.05 of 36.8% to 57.6% will yield almost equal strength values
indicating that the treatments (solid contents) are with the finger profile used in the study when using
ineffective in producing differences in the strength of the Eucalyptus wood for compression applications.

Acknowledgements
The authors place on record the help rendered by the staff of WWF discipline in making the samples. The help in
conducting the compression measurement by the staff of TM Discipline is highly appreciated. The encouragement by
Head, Forest Products Division during the study is gratefully acknowledged.
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