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PHARMACOAT
R
Introduction ………………………………………………………………… 2
Description ………………………………………………………………… 3
Physicochemical Properties ……………………………………… 4 ∼ 7
Related Products ………………………………………………………… 8
Applications ………………………………………………………… 9 ∼ 12
Product Specifications ………………………………………………… 13
Precautions for Safe Handling ……………………………………… 14
--- 1 ---
Introduction
--- 2 ---
Description
Abbreviation HPMC
Structure
OR CH2OR
O
O
OR
OR
O
O
CH2OR OR
n
R = -H
-CH3
-CH2CH
(CH3)OH
--- 3 ---
Physicochemical Properties
1)True density …………… 1.26 - 1.31 g/cm3 (measured with helium pycnometer)
Fig. 1 : Relative humidity and equilibrium moisture content at 25℃ Fig. 2 : Relative humidity and permeability of moisture
40 1200
Permeability of moisture(g/m2・d)
1000
Equilibrium moisture content (%)
30
800
PVP 40℃
20 600
HPC 400
10 25℃
200
PHARMACOAT 606
0
0 10 20 30 40 50 60 70 80 90 100 0 20 40 60 80 100
Relative humidity (%) Relative humidity (%)
Lyssy's method
(Lyssy L80-5000 Water Vapor Permeability Tester)
0.1mm thickness
There is no difference among the grades of PHARMACOAT® There is no difference among the grades of PHARMACOAT®
5)Molecular weight
Grade Mw Mw/Mn
PHARMACOAT 603 16,000 2.00
PHARMACOAT 645 22,000 1.83
PHARMACOAT 606 35,600 1.62
PHARMACOAT 615 60,000 1.89
Mw : weight-average molecular weight (g/mol) Mn : number-average molecular weight
--- 4 ---
Physicochemical Properties
2000 40℃
PHARMACOAT 603, 645, 606 and 615 in water at 20℃ 20℃
615
and 40℃ is shown in Fig. 3.
1000 40℃
The viscosity grade and the concentration used should be 800
600
606
20℃
selected depending on the required usage. For film 500
400
coating, concentrations reaching 80 − 100 mPa・s are 300 40℃
︵ mPa・s
︶
effective.
100 20℃
80
60 40℃
50
Viscosity
40
30 603
20
10
8
6
5
4
3
1
0 2 4 6 8 10 12 14 16
concentration(Wt.%)
b)Viscosity of organic solvent solutions
Fig. 5 : Relationship of the mixing ratio in the water/ethanol system
PHARMACOAT is soluble in aqueous alcohols such as
®
and the viscosity of 6% solutions of PHARMACOAT®
1000
ethanol and isopropanol containing water in a ratio more
800
than 10 % water, but insoluble in simple alcohols. Therefore
600
the mixture of water and ethanol is recommendable with
500
the ratio of 20 % water and 80 % ethanol. Solubility in the 615
400
mixture of water and ethanol can be seen in Fig. 4. Fig. 5
300
and Fig. 6 show the viscosities in the water / ethanol
system. 200
system. 80
Viscosity
60
645
50
40
30
Fig. 4 : Solubility os Pharmacoat® in ethanol and water
603
20
--- 5 ---
Fig. 6 : Concentration - viscosity relationship of PHARMACOAT® Fig. 7 : Relationship of the mixing ratio in the methylene
in water/ethanol (50:50) chloride/ethanol system and the viscosity of 10%
solutions of PHARMACOAT®
5000 10000
4000
20℃ 8000
3000
615 615
6000
2000
40℃ 606 5000
20℃ 4000
1000
800 3000
20℃ 645
600
500 40℃
2000
400 20℃
300 40℃
603 606
200
︵ mPa・s
︶
1000
40℃
800
︵ mPa・s
︶
100
80 600
645
Viscosity
60 500
50
400
Viscosity
40
30 300
20 603
200
10
8
6 100
5
4 80
3
60
2 50
40
1 30
0 2 4 6 8 10 12 14 16 0 10 20 30 40 50 60 70 80 90 100
concentration(Wt.%) CH2Cl2(Wt.%)
100 90 80 70 60 50 40 30 20 10 0
1000 30℃
800
600 20℃
500
400 30℃
300
603
200
︵ mPa・s
︶
100
80
60
50
Viscosity
40
30
20
10
8
6
5
4
3
1
0 2 4 6 8 10 12 14 16
concentration(Wt.%)
--- 6 ---
Physicochemical Properties
603 645
Table 1 : Solubility of the films in pH 1.2 and 6.8 buffer solutions 0
0 10 20 30 40 50 60
Mixed film Mixing ratio Simulated gastric fluid Simulated intestinal fluid
TiO2 content to PHARMACOAT® (%)
9/1 Soluble Soluble
8/2 Soluble Soluble
--- 7 ---
TC-5® の関連商品
Related Products
Regular types of Hypromellose (hydroxypropyl SB-4 is used as a binder for sugar coating instead of gelatin
methylcellulose) or Methylcellulose are commercialized and gum Arabic. Data on these products will be provided
under trade name of METOLOSE ®, which are used as on request.
binders for solid dosage forms, thickening agent for liquid
preparations and sustained release matrix agent.
3 PHARMACOAT 603
6 PHARMACOAT 606
25 SM-25
90SH-4000
4000 65SH-4000 60SH-4000 SM-4000
90SH-4000SR
10000 60SH-10000
90SH-15000
15000
90SH-15000SR
90SH-100000
100000
90SH-100000SR
Substituent content
19.0 - 24.0 %*2 27.0 - 30.0 % 28.0 - 30.0 % 26.0 - 33.0 %
Methoxy group
4.0 - 12.0 %*2 4.0 - 7.5 % 7.0 - 12.0 % −
Hydroxypropoxy group
Film coating for tablet Taste masking, Color masking, Coloring, Hardness (improve friability),
Stability
Sub-coating for sugar coating Stability, Prevention of moisture penetration to the core
--- 8 ---
Applications
70 μm, dissolution of a large amount of PHARMACOAT® contamination, it is recommended to sieve the product
must be done carefully to avoid loss of material through and/or filter the product solution before usage.
dust formation (dusting). Moreover, as PHARMACOAT® *If difficulties arise concerning the dissolution apparatus,
has high solubility in water and mixed solvents, it may form removal of bubbles in the coating solution or filtration of
lumps, which require a long time to dissolve, if it is added to solutions, Shin-Etsu can offer technical advice based on
such solvents all at once. Therefore, PHARMACOAT ® extensive experience and know-how.
--- 9 ---
Table 3 : Examples of film coating with PHARMACOAT®
1)Example of coating using organic solution 2)Example of coating using auqeous solution
Laboratory scale apparatus Laboratory scale apparatus
a)Composition of coating solution a)Composition of coating solution
PHARMACOAT 606 ………………………………………………… 8 parts 606 645
Ethanol ……………………………………………………………… 75.2 parts PHARMACOAT 6 parts 10 parts
Water ……………………………………………………………… 18.8 parts Water 94 parts 90 parts
b)Coating conditions b)Coating conditions
Apparatus ………… New Hi-Coater HCT-48N (Freund corporation) Apparatus New Hi-Coater HCT-48N (Freund corporation)
Dimension …………………………………………………………… 480 mm Dimension 480 mm
Pan speed ………………………………… 16 (20 at later atage) min-1 Pan speed 16 min-1
Spray gun … air spray gun × 1 (AT type nozzle diameter 1.2 mm) Spray gun air spray gun X 1 (AFT type nozzle diameter 1.2 mm)
Drying air …………………………………………………………… 55 ∼ 60℃ Drying air 70℃ ←
Air flow rate …………………………………………………………3 m3/min. Air flow rate 2.5 m3/min ←
Spray speed ……………………………………………………… 40 g/min. Spray speed 20 g/min ←
Nozzle air ………………………………………………………… 120 L/min. Nozzle air 150 L/min ←
Pressure of spray air ……………………………………………… 350 kPa Pressure of spray air 200 kPa ←
Tablet bed air temperature …………………………………… 46 - 39 ℃ Tablet bed temperature 39℃ ←
Charge per batch ………………………………………………………………… Charge per batch 5 kg ←
25,000 tablets, 5 kg (dosage form; 8 mm, 200 mg/tab.) Dosage form 6.5 mm, 120 mg/T ←
c)Results c)Results
Coating time …………………………………………………………62.5 min. Coating time (3% coating based on tablet weight)
Coating solution consumption ………………………………… 2500 g 83 min 50 min
PHARMACOAT 606 consumption ………………………… 6mg/Tab. Coating solution consumption 2490 g 1500 g
Disintegration time (USP disintegration test, average) ……………… PHARMACOAT 606 consumption
before cooaing; 2 min 20 sec. 3.6 mg/tab. ←
after coating; 3 min 30 sec. Disintegration time (USP disintegration test, average)
before coating: 2 min 20 sec ←
Production scale apparatus after coating: 3 min 30 sec ←
a)Composition of coating solution
PHARMACOAT 606 ………………………………………………… 6 parts Production scale apparatus
Ethanol ……………………………………………………………… 75.2 parts a)Composition of coating solution
Water ……………………………………………………………… 18.8 parts 606 645
b)Coating conditions PHARMACOAT 6 parts 10 parts
Apparatus ……… New Hi-Coater HCT-130N (Freund corporation) Water 94 parts 90 parts
Dimension ………………………………………………………… 1300 mm b)Coating conditions
Pan speed ……………………………………… 5 (8 at later atage) min-1 Apparatus New Hi-Coater HC-130N (Freund corporation)
Spray gun … air spray gun × 3 (AT type nozzle diameter 1.2 mm) Dimension 1300 mm
Drying air …………………………………………………………… 50 ∼ 60℃ Pan speed 8 min-1
3
Air flow rate ……………………………………………… 10 ∼ 15 m /min. Spray gun air spray gun X 3 (AT type nozzle diameter 1.2 mm)
Spray speed ………………………………………………… 140 g/min.×3 Drying air 80℃ ←
Nozzle air ………………………………………………… 140 ∼ 150 L/min. Air flow rate 15 m3/min ←
Pressure of spray air ……………………………………………… 400 kPa Spray speed 80 g/min×3 ←
Tablet bed air temperature …………………………………… 37 - 30 ℃ Nozzle air 170 L/min ←
Charge per batch ………………………………………………………………… Nozzle air + pattern air 250 L/min ←
600,000 Tablets, 120 ㎏ (dosage form; 8 mm, 200 mg/tab.) Tablet bed temperature 46℃ ←
c)Results Charge per batch 120 kg ←
Coating time ………………………………………………………… 143 min. Dosage form 6.5 mm, 120 mg/T ←
Coating solution consumption ………………………………… 60.0 kg c)Results
PHARMACOAT 606 consumption ………………………… 6 mg/Tab. Coating time (3% coating based on tablet weight)
Disintegration time (USP disintegration test, average) ……………… 286 min 171 min
before cooaing; 2 min 20 sec. Coating solution consumption 60.0 kg 35.9 kg
after coating; 3 min 30 sec. PHARMACOAT 606 consumption
3.6 mg/tab. ←
Disintegration time (USP disintegration test, average)
before coating: 2 min 35 sec ←
after coating: 3 min 40 sec ←
--- 10 ---
Applications
3)Dissolution characteristics of Fig. 12: The results of dissolution tests of coated tablets at
various pH values
PHARMACOAT® - coated tablets
dissolution medium : water
The coated tablets must release the drug in simulated gastric
100
fluid. Moreover, it is essential that the drug is dissolved in
water and buffer solutions with various salt concentrations
80
and pH values similar to those of simulated gastric fluid.
This is because the pH value of human gastric juice shows
% released
60
inter-individual variation depending on age, constitution, etc.,
and the drug therapeutic effect is required to be maintained 40
irrespective of such differences. PHARMACOAT® film has
very favorable dissolution characteristics from this point of 20
acrylic polymer 0 %
view, and this is one of the main reasons why
vinyl polymer 0 %
PHARMACOAT® is widely used as a coating agent.
0 3 6 9 12 15 18 21
To illustrate the superior dissolving characteristics, 190 mg
Time (min)
vitamin B2 tablets containing 3.2 mg of vitamin B2 were
coated with various agents and their dissolution characteristics
were compared. Fig. 11 and Fig. 12 show the results. dissolution medium : simulated gastric fluid
60
characteristics, making it easy to use.
40
Symbols in Fig.11 and Fig.12:
Core tablet Coated with acrylic polymer
20
Coated with PHARMACOAT® Coated with vinyl polymer
0 3 6 9 12 15 18 21
Time (min)
Fig. 11: The 70% dissolutioin time of tablets coated
with various coating materials
no dissolution after 60 min
dissolution medium : pH 6.0 (Clark-Lubs)
100
10 28'57"
70% dissolution time (min)
80
8
% released
60
6
40
4
2 20
vinyl polymer : 0 %
0
simulated 1.2 2.0 4.0 6.0 water 0 3 6 9 12 15 18 21 24 27 30
gastric fluid
Clark-Lubs buffer solution Time (min)
--- 11 ---
4)Granulation Although the details are not given here, a low viscosity grade
®
PHARMACOAT can also be used as a binder for granulation. (typically PHARMACOAT 603) is more effective as a binder
The fine particle size (average 50 - 70μm) allows good for granulation, which can afford the powders with good
admixture with the vehicle (lactose/cornstarch) and compressibility. Shin-Etsu recommends the use of
®
PHARMACOAT® is effective for fluidized bed granulation PHARMACOAT for fine granules and tabletting granules as a
and high shear mixer granulation (dry-blend). highly stable binder which does not interact with active substances.
Cornstarch 1440 g 1440 g 1200 g 1200 g Loose 0.635 0.621 0.534 0.450
Bulk density
MCC (g/mL) Tapped
200 g 200 g − − 0.789 0.785 0.612 0.553
Granulating liquid (water) 1000 g 1000 g 1600 g 1860 g Moisture content(%) 2.2 2.6 3.2 2.6
*Dissolved in granulating liquid
(Powrex Corp.)
Drying temperature 70 ℃
Exhaust air temperature 28-30 ℃ 29-32 ℃ High shear mixer with dry form
Granulation
Air flow 2.2 m3/min 40 m3/min High shear mixer with solution
Spray gun Schlick nozzle 1.8 mm Fluidized bed with dry form
Gun position 25 cm 40 cm
Spraying time 25 min 20 min
Shaking/interval 6 sec/30 sec
--- 12 ---
Products Specifications
PHARMACOAT® meets all the requirement for the USP manufactured in accordance with the good manufacturing
Hypromellose (Substitution type: 2910), EP Hypromellose practice (self-GMP). A certificate of analysis commonly
and JP Hypromellose. Moreover, in addition to the tests incorporating test results on the USP, are routinely attached
prescribed in the aforementioned Pharmacopeias, Shin-Etsu to PHARMACOAT® products. Quality specifications are
carries out tests for foreign matter contamination, shown in the following table.
microbiological contamination, yellowness index, etc., in
order to ensure strict quality control. PHARMACOAT® in
Characters Conforms EP
Viscosity 2.4∼3.6 mPa・s 3.6∼5.1 mPa・s 4.8∼7.2 mPa・s 12.0∼18.0 mPa・s USP
pH 5.0∼8.0 USP
SB-4(Hypromellose 2208) is especially useful as a binder for sugar coating, which is an alternative source of gelatin and gum
Arabic in sugar coating syrup. Please contact us for further information. Specification of SB-4 is available on request.
N O T E :
All the information and data in this brochure are accurate and reliable to the best of our knowledge, but they are intended only to
provide recommendations or suggestions without guarantee or warranty. All of our products are sold on the understanding that
buyers themselves will test our products to determine their suitability for particular applications. Buyers should also ensure that use
of any product according to these data, recommendations, or suggestions does not infringe any patent, as Shin-Etsu will not accept
liability for such infringement. Any warranty of merchantability or fitness for a particular purpose is hereby disclaimed.
--- 13 ---
Precautions for Safe Handling
Package
● 50kg - Fiber drum with polyethylene double bag
inside
● 1kg - Polyethylene double bag
--- 14 ---
Shin-Etsu Chemical Co.,Ltd
2014.9/1000