Beruflich Dokumente
Kultur Dokumente
600
500
400
300
200
100
-
1 2
3
4
5 45
WTG 6 35
s ize ( 7
MW 8 25 )
) 9 15 pt (m
105 rd
e
te
Wa
GRID CONNECTION.........................................................................................................12
Internal cables between WTGs ......................................................................................................14
Transformer Station Off Shore ......................................................................................................14
Other Grid Connection Costs.........................................................................................................14
Grid Losses and Voltage Increase..................................................................................................14
More advanced park layout design (arc layout and parallel rows in radials)............................24
The Park Design Object .................................................................................................................24
The WTG Area Object ...................................................................................................................26
Development
Grid connection
Efficiency vs. cost - wind farm layout - WTG mod.
Visual impact/integration (+Noise)
Protection interests
Birds/other environmental interests
Fishing
Military
Flight routes
Ship traffic/marks
Tourism
Local political involvement/approving
Organisation
The different main criteria to be considered are divided into two main groups -
Development and Organisation. This paper only deals with the Development criterias.
(Technical aspects)
From table above: 200 250 300 350 400 450 500 550 600 650 700 750 800 W/m^2
WTG WTG Rotor WTG-
(MW) diameter (m) M^2 0.4 0.4 0.4 0.39 0.38 0.37 0.36 0.35 0.34 0.33 0.32 0.31 0.3 efficiency
1 50 1,963 1,376 1,720 2,064 2,348 2,614 2,864 3,096 3,311 3,509 3,689 3,853 3,999 4,128 MWh/year
1.3 60 2,827 1,981 2,477 2,972 3,381 3,765 4,124 4,458 4,768 5,053 5,313 5,548 5,759 5,944 MWh/year
1.7 70 3,848 2,697 3,371 4,045 4,602 5,124 5,613 6,068 6,490 6,877 7,231 7,552 7,838 8,091 MWh/year
2 80 5,027 3,523 4,403 5,284 6,010 6,693 7,331 7,926 8,476 8,983 9,445 9,863 10,238 10,568 MWh/year
3 90 6,362 4,458 5,573 6,687 7,607 8,471 9,279 10,031 10,728 11,369 11,954 12,483 12,957 13,375 MWh/year
4 100 7,854 5,504 6,880 8,256 9,391 10,458 11,455 12,384 13,244 14,035 14,758 15,411 15,996 16,512 MWh/year
50 m hub
100 m hub
Figure 1 The table at the bottom show how much a stand alone WTG in different sizes will produce at given
colour code.
In the table above, you can from the colour on the map go into the table below to get a
rough impression on the possible energy production for an unobstructed off shore WTG at
least 10 km from shore. Larger wind farms will typically have array losses of 5- 15%. Grid
losses of approximately 5% must be subtracted additionally.
In some countries, the PPA set up limits on the project size, normally measured in MW, in
order to get a PPA.
1. 25%
2. 20%
3. 15%
4. 10%
For all levels the uncertainty depends much on how reliable the available data are and
how well these are processed. Measure height, measure period and equipment quality are
important parameters.
Rough price estimation for an on-shore mast with sensors and loggers is €10.000 - Off
shore, the cost will probably be around €50.000 due to the off shore foundation and the
extra installation costs.
Besides the equipment comes the measurements (continuous data collection and
validation) + final processing (long term correction). The cost can vary much – 30 – 50.000
€ must be assumed. This means that a 1-year measuring campaign off shore will roughly
cost 100.000 €.
Examples of equipment and data can be seen at www.winddata.com, where some data
are also available.
Withdrawal due to the distance to the coastline can roughly be given by the graph below.
120%
Improved energy yield
110%
100%
Main wind direction:
60%
-9000
-8000
-7000
-6000
-5000
-4000
-3000
-2000
-1000
0
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
11000
12000
13000
14000
15000
16000
17000
18000
19000
20000
Distance from coastline (m)
Based on a wind direction distribution, where around 60% of the energy production comes
from the main wind direction (like in Denmark where 60% comes from west-southwest
directions, the decrease typically will be 12%-28% at near-shore sites depending on the
orientation of the coastline relative to main wind direction. At distances more than 5 km
away there will be almost no reduction. If the wind direction is more uniform (e.g. at
Creete, Greece, where almost 100% of the energy comes from north west), the sensitivity
of the coastline orientation will be higher. Also if there are mountains or higher roughness
of the land the decrease versus distance will change.
Gravity (2- 20 m)
Mono pillar (5 – 30 m)
Jacket (15 – 30 m)
The foundation costs can vary very much with seabed conditions and
weather conditions (high waves, tidal or icing)
In general the price does not vary much depending on type of foundation – it is more a
question of finding the most suitable solution for the specific conditions. Note also that the
foundation solution can affect the WTG price – in both directions. At Horns Rev, DK, a
mono pillar foundation add 9 m height above sea level, which decreases the needs for
tower height, but on the other hand the natural frequencies of the foundation demand that
the tower construction have to be a 150 ton solution where the normal weight for this tower
height is 110 t.
The prices are of course very rough figures, but for a pre-feasibility study this should be
good enough. Many factors influence the best choice of foundation type and the costs. For
example the sea bottom conditions can change the costs radically. On bedrock seafloor
cheaper solutions have been seen based on drilling holes in the rock for mono pillar
implementation (Bockstigen, Gotland, Sweden).
Below an example of the cost composition for a Gravity foundation on 8 m water is shown.
(Samsø/ Niras).
Note that cones for ice break are of course only a demand in northern regions – but not
only the cone – also the all over dimension is affected if there is a risk of thick ice.
Note also that weight fill is a quite large cost – but it is considered in the calculations, that
using special heavy weight fill is cheaper than increasing the dimensions of the gravity
foundation.
Based on those simple assumptions, the cost is calculated and shown in the below graph.
600
500
400
300
200
100
-
1 2
3
4
5
45
WTG 6
35
s ize ( 7
8
25
MW )
) 9 t (m
15
10 ep
rd
5
te
Wa
Grid Connection
Grid connection costs can vary much. One of the main uncertainties is where the nearest
connection point on land is which is “strong enough” to receive the power from the wind
farm. Often it will be necessary to upgrade the grid on land and maybe install a new land
based sub station. These cost we cannot give any guidelines for as it can be anything
between zero and many millions of EURO.
For the cable connection from the shore to the off shore wind farm, the following guidelines
can be given.
Figure 6 Cost of different cable sizes - for each voltage group 300, 400, 500 mm^2 CU cables are shown - for 150
kV level also 630 mm^2 CU cables are shown as rightmost point.
The needed sea cable for connection between land and wind farm is mainly decided by
the size of the Windfarm in MVA = MW/cosφ, where cosφ is around 0.85-0.95 dependent
on the level of compensation for reactive power in the wind farm. Normally it is not allowed
to perform a full compensation (cosφ=1) due to security reasons.
As seen, the cable costs increases with the wind farm size due to cable size – the cables
in the figure are 300, 400, 500 mm^2 CU and for 150 kV level also 630 mm^2 CU 3 phase
sea cables. Prices of course also depend slightly on the length, as a larger deliverance will
open the possibilities of getting a better price. Alternative to 3 phase cables 3 x 1 phase
cables will allow higher MVA for same cable dimensions, but also higher prices.
The above prices are only for the cable connecting the Windfarm to the shore. Other costs
are:
Grid connection:
Number or Prices k€ Per unit or
Off shore length (m) Voltage(kV) mm^2 Material Lines/cable For all per meter, € €/kW
Sea cable, from wind farm to shore 35500 150 630 CU Cable 17,750 500 74
In row cables 35850 30 300 CU Cable 3,585 100 15
Rows to collect point cables 3864 30 300 CU Cable 386 100 2
Cable roll out/Wash down, variable 75214 3,761 50 16
Cable roll out/wash down, fixed cost 500 500,000 2
Total number of WTG connectors 80 2,000 25,000 8
Off shore HV station 1 150/30 kV 15,000 15,000,000 63
Connection (electrical work)
Other fixed costs 2,000 2,000,000 8
Other variable costs
On shore
From shore to HV-grid
HV station (if needed)
Connection (electrical work)
Compensation (reactive power)
Other fixed costs 34,320 34,320,000 143
Other variable costs
Total 79,302 330
Figure 7 Example of estimated costs for a 240 MW Windfarm (80 x 3 MW) – the on shore costs are just roughly
estimated and not divided into different parts as it will differ much from place to place.
The cost of 150 mm2 CU interconnection cables is approximately 85 €/m. These are
normally large enough for the internal connection (depending on the connection layout,
larger cables might be used for a part of the connection) – also here cable wash down may
be added.
0.8%
0.6%
0.4%
0.2%
0.0%
0 5 10 15 20 25 30 35
Wind farm output ( MW)
The above figure shows a calculation example for a 30 kW Windfarm, which goes “to the
limit” of the cable capacity. The losses (%) versus the wind farm output are calculated and
it is seen to be a linear equation. This is used for calculating the real losses:
Calculation of grid losses vs WTG output Loss percent of full load loss: 67%
Weibull V mean: (m/s) 7.8 MWh/MW 3,003 Y-loss SUM loss - % 0.80%
k 2 MW MWh/y 0.04% Sum loss (MWh) 71.93
A 8.77 3 9,008.4 Losses 5km 300 mm^2 CU-30kV line
Wind speed freq hours Power Curv Prod. (MWh) % kWh/h MWh/y
3 6.9% 607.9 6 3.6 0.00 0.0001 0.00
4 8.4% 740.0 77 57.0 0.03 0.0237 0.02
5 9.4% 822.9 188 154.7 0.08 0.1414 0.12
6 9.8% 855.9 354 303.0 0.14 0.5013 0.43
7 9.6% 843.2 585 493.3 0.23 1.3689 1.15
8 9.1% 792.9 887 703.3 0.35 3.1471 2.50
9 8.2% 715.2 1255 897.5 0.50 6.3001 4.51
10 7.1% 620.7 1657 1,028.5 0.66 10.9826 6.82
11 5.9% 519.6 2056 1,068.4 0.82 16.9085 8.79
12 4.8% 420.3 2418 1,016.4 0.97 23.3869 9.83
13 3.8% 329.0 2695 886.7 1.08 29.0521 9.56
14 2.8% 249.4 2865 714.6 1.15 32.8329 8.19
15 2.1% 183.3 2948 540.3 1.18 34.7628 6.37
16 1.5% 130.7 2982 389.6 1.19 35.5693 4.65
17 1.0% 90.4 2994 270.6 1.20 35.8561 3.24
18 0.7% 60.7 2998 182.0 1.20 35.9520 2.18
19 0.5% 39.6 2999 118.8 1.20 35.9760 1.43
20 0.3% 25.1 3000 75.3 1.20 36.0000 0.90
21 0.2% 15.5 3000 46.4 1.20 36.0000 0.56
22 0.1% 9.3 3000 27.8 1.20 36.0000 0.33
23 0.1% 5.4 3000 16.2 1.20 36.0000 0.19
24 0.0% 3.1 3000 9.2 1.20 36.0000 0.11
25 0.0% 1.7 3000 5.1 1.20 36.0000 0.06
Figure 9 Losses above around 2% will normally make it feasible to increase the voltage.
Above an example showing the losses versus cable length. It is seen that the loss is
0.13% + 0.2% per km cable length for the connecting cable between land and off shore
wind farm. So e.g. at 10 km connection it will be 1.3% + 0.2% = 1.5%.
Additionally there will be losses in the internal cable connection in the wind farm.
The voltage increase at 50 km cable length is below 6% so this should cause no problems.
So a price increase of up to 10% can be expected, but not all off shore projects have all
the mentioned extras. E.g. the Helicopter platform will normally not be required. This is
mainly due to the rough wave climate in the North Sea that makes access for service
sometimes very difficult by boat. Also the extra tower costs are special. On the other hand,
off shore projects will often give a quantity discount due to the large size.
1000 Land
Offshore
900
Price (€/kW)
800
700
600
500
500 1000 1500 2000 2500
WTG size (kW)
Figure 10 Examples on WTG prices mainly on shore from Danish WTG catalogue 2001 (EMD). The two very
different offshore prices for 2 MW WTGs is Middelgrunden (Bonus) and Horns Rev (Vestas), where the Bonus
turbines are with a smaller rotor diameter and a smaller hub height, but at the Horns rev solution there are also
much extra equipment (e.g. Helicopter platform) that can explain the difference.
98
93
Note: The existing PARK
88 8 diameter spacing in a larger array model may calculate up to
is probably close to the optimum, 20% to high energy yield at
83 where cable costs and additionally large wind farms.
losses are included.
78
0 5 10 15 20 25 30
Spacing (RD)
Figure 11 See also the last parts of this report, where an example on economic optimisation of layout distances
is performed
An important factor in a larger array is the spacing. The figure above illustrates a 9 x 9
matrix. One factor that can move the spacing decision is the offshore territory available
and how much territory is within an appropriate water depth, relative to the desired project
size. An important reason for not to be to exact on the “optimal” spacing is that the present
array loss calculation model might not work correctly with large wind farms. There are
some indications supporting this. (Steen Frandsen, RISØ). Steen Frandsen recommends
increasing the roughness class within the wind farm area to class 2.4 (Z0 = 0.2m) in order
to compensate for the model uncertainties. This gives for the Rødsand/Nysted project a
decrease of 15% in calculated energy production. Rødsand has optimised layout and have
North-South 5.8 RD spacing (9 WTGs per row) and East-West 10.5 RD spacing (8 row’s of
WTGs).
We have to await useable measurements from Horns Rev, and more research activity
within this field.
87
86.5
Best angle
Park efficiency (%)
86 increase with
0.35 % relative
85.5 to poorest
85
84.5
84
0 5 10 15 20 25 30 35 40 45
Base angle (deg)
Figure 12 Rotation angle of a 9 x 9 matrix only change energy production very little.
Another investigation made is rotating the matrix. It is seen that it makes almost no
difference, less than 0.35% (with the given wind climate, which is DK).
How the extra costs/losses compare with the extra energy production is then the very
important question. This is solved for an example in the figure below. Here we add 30%
total in the costs just for going off shore (this could be 5% for WTG, 15% for foundation
and 10% for grid) + the variable costs and losses due to sea cable connection.
120%
loss and cost increase)
110%
Yield increase
100%
Feasibility increase
90%
80%
70%
60%
-9000
-6000
-3000
3000
6000
9000
12000
15000
18000
21000
24000
27000
30000
33000
36000
39000
42000
45000
48000
Distance from coastline (m)
Figure 13 Feasibility 6 km offshore is approximately the same as 6 km on shore - and the "ideal" distance off
shore in this example.
Interesting in the example in the figure is that at the given assumptions, a site 6 km off
shore are the most feasible – and at a distance of 6 km from shore on land (flat land), the
feasibility is exactly the same (if the operational cost do not differ). Most feasible is a site
directly on the coastline, but even better would be a mountain ridge or hill near the coast,
see next example.
180%
120%
From here water
dept is uncertain
100%
80%
60%
(5,000
(4,000
(3,000
(2,000
(1,000
1,000
2,000
3,000
4,000
5,000
6,000
7,000
8,000
-
Figure 14 Another example at the Ebro Delta south of Barcelona, Spain. Here the mountains on shore and the
fact that the main wind direction is from shore makes things look much more complex.
Visualisations are an efficient tool for demonstrating the visual influence. Here are 3
variants:
Photomontage: Take photos from important locations and render WTGs on top of photo.
2D animation: Let the WTGs rotate – need a PC for presentation
3D animation: Build an artificial landscape of the surroundings and sail/fly around to see
the wind farm from different angles. Need a PC for presentation.
All 3 types can be performed with help from the WindPRO software tool.
Figure 15 An example of a photomontage from a water tower – normally locations on the coastline will be used
for photomontages
To make the wind farm fully invisible from land, needs a large distance, see figure below.
10000
15000
20000
25000
30000
35000
40000
45000
50000
Typically hub height,
3 MW (80m)
Meter distance to "observer" Typically blade tip
height, 3 MW (125m)
Figure 16 At a distance of 45 km and an eye height of 2 m, a 3 MW WTG with blade tip height of 125 m is just
invisible. At larger eye heights, e.g. 25m, you need 50 km distance to hide 80 m behind the earth curvature.
ISO-9613-2 (0 met)
40 dBA
DK-rules 45 dBA
Figure 17 In order to stay below 40 dBA (this is the demand in Sweden and e.g. Poland – in Denmark and
Germany 45 is the demand in “open land” – at villages it is also 40 dBA) 2.7 km distance is needed for a large
wind farm with the new Swedish guidelines. Calculated with the international ISO regulations it is only 1.6 km.
Figure 18 Noise emissions from an offshore wind farm based on the new Swedish calculation model, which is
integrated as an option in the WindPRO software tool.
Protection Interests
These will often be mentioned as “killer assumptions”, as just one important protection
interest can stop the project, no matter how good it is in all other senses.
So it is important to start clearing if there are any and how important they seem to be. As
an example the RAMSAR regions (EU-bird protection) can be mentioned as regions,
where there are a VETO against wind farms.
There should be a common EU databank on protection interests, but maybe it does not
cover all offshore aspects – and one can never be sure it is complete. So a hearing round
to all relevant partners will normally be needed – and based on the feedback, there might
be a conclusion. Of course the individual countries standard procedures for getting
permission has to be followed later on – in the feasibility phase pre-contacts will be a
recommendable way to go.
1. More advanced park layout design (arc layout and parallel rows in radials)
2. Optimisation of “regular pattern layouts” including water depth considerations
More advanced park layout design (arc layout and parallel rows in radials)
The Park Design Object creates regular pattern layouts. Following regular patterns are
available in latest version of WindPRO (2.4):
The fixed WTG is marked with a circle around. This is the WTG in the pattern that
always stay at the same position except if the middle point is moved, while this point can
be used for a parallel move of the complete pattern. The fixed WTG can be changed to
another WTG in the pattern simply by right clicking at a WTG symbol and choose “Mark as
fixed WTG”.
.
Figure 20 The only parameter that cannot be changed graphically is the row offset, see figure.
For support of the design, specific areas can be digitised and given properties helping with
fulfilment of specific demands. The object used for this is the WTG area object.
The WTG Area Object is used to define the areas to use for siting the WTGs. The limits of
these areas are digitised directly using an on-screen map. You can also import coordinate
files defining the limits - at present in the formats: .dxf (AutoCad/Autodesk) or
.shp (Shape files from Arc View GIS files).
Putting the PARK design object on top of a WTG area object, gives the park designer the
opportunity to design a Windfarm with regular pattern layout, where only the WTGs inside
the WTG areas are included.
Figure 22 The green WTGs are inside the area, the purple outside. Right click at the park design object and
choose “realize” and only the WTGs inside will appear as “real” WTGs, which then can be calculated by the
respective modules.
The module OPTIMIZE has been expanded to handle regular pattern optimisation. For
regular pattern, the optimisation process differs from “random pattern” by keeping the
relative positions of the WTGs within the specified layout.
Figure 24 At the Optimise tab sheet, the “regular pattern” method is chosen and the Park design object that is
established will be chosen by default. If there are more Park design objects in the project, the one that shall be
used must be selected here.
The wind recourses can be taken from either a wind resource map file (.rsf) of from a
meteo object, holding the wind distribution that is expected to cover the whole area of
interest. This is common for offshore projects as the same wind distribution will be
expected for the whole wind farm area. Onshore orography and roughness typically will
result in varying wind distribution over the area.
Figure 25 When the Optimise module is started, the layout and the optimise controller can be seen at one
screen.
Now the task is to find the layout, which maximize the energy production, without going
below specified (95%) park efficiency and, if this is chosen, is within the WTG area.
The WTG in the lower left corner is fixed. Within the chosen pattern (here parallel rows)
and the WTG type and hub height chosen at the park design object, following parameters
can be varied:
Change:
• X and Y offset (can move the whole layout in steps in X or Y direction)
• row count (number of rows)
• WTGs per row
• row distance
• in row distance
• base angle (see figure 19)
• side angle (see figure 19)
• row off set (see figure 20)
The parameters to be tested are checked in the checkboxes and are set for each
parameter:
When the whole set up is created, the software performs a run with all combinations. So it
can be a good idea not to test too many parameters in one optimisation, but maybe group
the runs in order to limit the number of calculations – or to start running with a higher step
value and then limit the from – to values based on the first run before fine optimisation with
smaller step values. Results and layout specifications can be copied to clipboard for
further processing in spreadsheet tools, e.g. MS Excel.
Figure 26 Figure above shows partly a calculation with the initial layout (previous figure) and a run where the
highest production is found, here 10.4% higher production within same area are obtained, but based on 3 WTGs
more, still within the selected area.
Figure 27 A part of the clipboard dump with the most important values. Besides these also the number of WTGs
within specific water depths is included if this part of the calculation is activated.
With the clipboard dump to spreadsheet including all “runs” in the parameter variation, it is
possible to perform an economic optimisation. A spreadsheet tool is prepared for this
purpose, calculating cable lengths etc.
There has been established a number of cost functions, in which a lookup function based
on WTG size or installed MW find the relevant costs for each layout.
Based on estimated costs and losses calculated in the spreadsheet and production
calculated by WindPRO for each layout, the layout with highest production per investment
can be found. This might not be the “best solution”, but it will be the layout with shortest
payback time based on pure income vs. investment analyse.
Budget for lowest cost/kWh: Layout #: 45
Put your own data in the yellow cells Number 100 Each 3,5 MW
See also cell R5.. for foundation cost Installed power 350 MW
Included
And tab sheet Cost functions Cost, 1000 € Cost €/kW Percent losses
WTGs Result X Y Row count WTGs per r Row distanIn row distaBase angleSide angle Row offset
100 636143,96 722973 5934705,091 10 10 500 100 11,94 98,01 0
100 771595,463 722973 5934705,091 10 10 500 200 11,94 98,01 0
Figure 28 The optimisation spreadsheet, where the clipboard dump simply is pasted, and the complete
economic optimisation calculation is performed automatically.
Number of WTGs
1.400 25
1.200 20
1.000
800 15
600 10
400
5
200
- 0
1
10
19
28
37
46
55
64
73
82
91
100
109
118
127
136
145
154
Layout number
With this tool, it is possible to run a number of systematic analyses calculating the layout
with the best performance.
With the optimise module in WindPRO, we perform a run where row distance is changed
from 5 to 10 RD with 2.5 RD as step size (3 runs) The in row distance is varied from 1
RD to 20 RD in 20 step (20 run) – so in total 60 run is made which produce 60 result lines
in the clipboard file.
10 x 10 WTG layout
900
850
800
Cost (€/MWh/y)
750
700
650
600
550
500 5 RD row spacing 7.5 RD row spacing 10 RD row spacing
450
11
13
15
17
19
11
13
15
17
19
11
13
15
17
19
1
3
5
7
9
1
3
5
7
9
1
3
5
7
9
Figure 32 There has been performed 30 runs varying the in row distance for tree different row distances. The 10
RD (Rotor Diameter) spacing performs best, –and has its optimum at 5 RD in row distance.
Below there will be given some details behind the calculations above.
30%
Cost (k€)
20000
Loss
25%
15000
20%
15% 10000
10%
5000
5%
0% 0
1
3
5
7
9
11
13
15
17
19
1
3
5
7
9
11
13
15
17
19
1
3
5
7
9
11
13
15
17
19
In row distance (RD)
Figure 33 The variables in this calculation: Array loss, electric loss, internal cable cost and area cost These in
combination gives the differences in cost/production. But there might also be e.g. increased service costs by
larger distances between the WTGs that should be taken into account. The spacing used are similar to figure 24
The area cost can be quite difficult, as often no “variable cost” will be paid reflecting the
area used, but since a larger area is used, there will be poorer possibilities for future
expansions, which have a price, that is very difficult to set. Here is just used a fixed price
per ha used. Also the electric losses are difficult, as they depend on the chosen cable
solution, which might vary with the size of the wind farm. Here is simply assumed a fixed
loss in percent per km cable.
For further information on the described optimisation features, which were not released in
a final version when this report was written, please contact the WindPRO team at mail
windpro@emd.dk