Sika Myanmar

Method Statement
Honeycomb Refurbishment and Restoring Concrete
in Concrete Structure

Scope:
This method statement describes the step-by-step procedure for using repair mortar, pourable
mortars (grout) to repair honeycomb and to restore concrete structures.

The information, and, in particular, the recommendations relating to the application and end-use of Sika products, are given in good
faith based on Sika's current knowledge and experience of the products when properly stored, handled and applied under normal
conditions. In practice, the differences in materials, substrates and actual site conditions are such that no warranty in respect of
merchantability or of fitness for a particular purpose, nor any liability arising out of any legal relationship whatsoever, can be inferred
either from this information, or from any written recommendations, or from any other advice offered. The proprietary rights of third
parties must be observed. All orders are accepted subject to our current terms of sale and delivery. Users shall always refer to the most
recent issue of the Product Data Sheet for the product concerned, copies of which will be supplied on request

SIKA MYANMAR LIMITED

No.62/B, Aung Zeya Road, Kyaukkone, Yankin Township, Yangon, Myanmar.
PHONE: +9518551469
Sika Myanmar
1 Site Conditions

The working areas shall be protected from direct sun radiation, strong winds or rain
etc., to prevent adverse conditions for the materials preparation, application and curing during and after the
repair works.

2 Applications tools

SIKA MYANMAR LIMITED

No.62/B, Aung Zeya Road, Kyaukkone, Yankin Township, Yangon, Myanmar.
PHONE: +9518551469
Sika Myanmar
3 Substrate preparation:
3.1 Concrete

Mark out all of the defective areas of concrete to be removed.

The concrete surfaces to be repaired must be free from dust, loose or friable materials, surface contaminants
and any other materials which could reduce the bond of the repair materials.

In order to achieve these requirements, all delaminated, weak, damaged and deteriorated concrete and where
necessary sound concrete, shall be removed by suitable mechanical tools.

Appropriate tool selection will depend on the type and extent of damage as well as the substrate quality and
shall be agreed with the Supervising Officer or qualified Engineer.

Note: Hydro-demolition is a preferred fast and effective method of removing concrete which can result in no
micro cracks in the concrete.

As defined in EN 1504-10, water jet categories are as follows:

 Low Pressure – Up to 18 N/mm2 (MPa) / 180 bar / ~2,600 PSI

 Used for cleaning concrete and steel substrate
 High Pressure – from 18 to 60 N/mm2 (MPa) / 600 bar / ~8,700 PSI
 Used for cleaning steel substrate and for removal of concrete
 Very High Pressure –from 60 to 110 N/mm2 (MPa) / 1100 bar / ~16,000 PSI
 Used for concrete removal when low water volume is available
Where: 1N/mm2 = 10 bar = 145 PSI (lbf/in2)

SIKA MYANMAR LIMITED

No.62/B, Aung Zeya Road, Kyaukkone, Yankin Township, Yangon, Myanmar.
PHONE: +9518551469
Sika Myanmar

Remove concrete minimum 15 mm behind main bars.

The edges of the areas where concrete is removed shall be cut to an angle of more than 90˚ to avoid
undercutting but not more than 135˚ to reduce the possibility of shrinkage / debonding / cracking at the
adjacent sound concrete interface.
Best cutting is as described in the drawing as shown above. These areas shall also be roughened sufficiently to
provide a mechanical key between the original concrete and the repair mortar.

3.2 Steel Reinforcement

The steel reinforcement shall be thoroughly clean and free from rust, scale, mortar, concrete, dust and other
loose and deleterious material which reduces bond or contributes to corrosion. Tie wire and nails shall also be
removed.

The whole circumference of the bar shall be uniformly cleaned, except where structural considerations prevent
this. Cleaning shall not damage in anyway the structural integrity of the steel. Immediately notify the
supervising officer or qualified engineer if there is a possibility of damaging the steel by cleaning.

Exposed bars contaminated with chloride or other deleterious material shall be cleaned by low pressure water
jet (18 MPa) and checked afterwards to ensure the contamination has been totally removed.

Cleaned bars shall be protected against further contamination prior to application of a reinforcement corrosion
protection layer.

SIKA MYANMAR LIMITED

No.62/B, Aung Zeya Road, Kyaukkone, Yankin Township, Yangon, Myanmar.
PHONE: +9518551469
Sika Myanmar
Loss of steel-area on reinforcement due to corrosion, or due to any other damage, shall immediately be brought
to the attention of the supervising officer or qualified engineer prior to any further work. Any further action
such as replacing reinforcement bars shall only be carried in accordance with the direct instruction of the
supervising officer or qualified engineer. The scope of this method statement does not include replacement of
steel reinforcement bars.

4 ANTI CORROSION PROTECTION COATING – Material preparation

4.1 Mix Ratio
Anti Corrosion Protective Coatings:
▲ Sika® MonoTop®-610
The mixing ratio is 1 part of clean water for 4 parts of powder. Parts in volume.

4.2 Mixing Procedure

Note: Always use clean, potable water to mix with the Sika® MonoTop® -610.

1-component products Sika® MonoTop®-610 shall be mixed mechanically using a low speed electrical mixer (max
speed 500rpm) and mixing paddle. When required they can also be mixed in small quantities by hand.

As an anti corrosion protective coating on the steel reinforcement ~2 kg per m² per coat – minimum 2 coats

5 ANTI CORROSION PROTECTION COATING – Application

5.1 Corrosion protection

When concrete cover is inadequate, additional corrosion protection to the steel reinforcement is required.

Apply the Sika anti corrosion protective coating (e.g. Sika® MonoTop® -610), by brush or by spray onto the
prepared rebars. Take care to ensure complete application behind the bars.

Always apply two coats and allow sufficient time for the first coat to harden before applying the second. Tips:
When applying the corrosion protection by brush, the use of two brushes simultaneously helps to ensure
correct coverage behind the bars.

SIKA MYANMAR LIMITED

No.62/B, Aung Zeya Road, Kyaukkone, Yankin Township, Yangon, Myanmar.
PHONE: +9518551469
Sika Myanmar
6 MANUALLY APPLIED REPAIR SYSTEM :

Sika MonoTop 610 As a treatment for preventing continued corrosion of reinforcement in concrete and /
or as a bonding bridge for concrete repair using the Sika® MonoTop® concrete repair
system.
Sika MonoTop 412 TH Structural repair mortar layer thickness 6 mm min / 50 mm max.
For overhead hand applications layer thickness 6 mm min / 30 mm max

 Mix Sika MonoTop 610 with clean water as per instructions given in the technical data sheet.
 Apply the bonding slurry with a stiff paint brush onto the wetted substrate and the exposed
steel reinforcements.
 Mix Sika MonoTop 412 TH repair mortars as per instructions given in the technical data sheet.
 Apply Sika MonoTop 412 TH onto the still wet bonding bridge by trowel in a layer thickness of
not more than 50 mm and not more than 30 mm for overhead application. If depth of repair
exceeds the recommended thickness, build up in layers with curing time between applications
of between 12 hours and 3 days.
 Cure for at least 3 days by covering with wet hessian or approved curing compound

7 POURABLE GROUT – Material preparation

7.1 Mix Ratio

Repairs thickness < 50 mm:

▲ SikaGrout®-214-11
The mixing ratio is 3,75 L of clean water for 1 bag (25 kg) of SikaGrout 214-11.

For best results, a mechanically powered grout mixer must be used. For quantities up to 50 kg. A slow speed
drill fitted with a high shear paddle is suitable. Large quantities will require a high shear vane mixer.

It is essential that mixing capacity and labors availability is adequate to enable the grouting operation to be
carried out continuously. This may require the use of a holding tank with provision for gentle agitation to
maintain fluidity.

The selected water content should be accurately measured and placed into the mixer. Slowly add the total
contents of the SikaGrout® 214-11 bag, mix continuously for at least 3 minutes, making sure that a smooth,

SIKA MYANMAR LIMITED

No.62/B, Aung Zeya Road, Kyaukkone, Yankin Township, Yangon, Myanmar.
PHONE: +9518551469
Sika Myanmar
even consistency is obtained. For large quantities as practical measure, only add approx. 80 % of the water first,
applying a high-shear mixing, and add the remaining water after 2 minutes towards the end of the mixing.

Repairs thickness > 50 mm:

▲ SikaGrout®-214-11 Extended.
The mixing ratio is 3,75 L of clean water for 1 bag (25 kg) of SikaGrout 214-11.

For larger and thick sections i.e. anchor holes, Sockets, block outs, etc it is recommended to bulk out the
SikaGrout® 214-11 with well graded, silt free and clean aggregate to minimize temperature rise. Rinsing the
aggregate with fresh water before use is recommended for best performance.

We advise to use gravel or crushed aggregate of 4 - 12 mm diameter.

The minimum gap for pouring shall then be 50 mm.

The quantity of aggregate should be in the range of 50% or 75% part aggregate to 1 part SikaGrout® 214-11 by
weight.

For mixing a conventional pan type mortar mixer should be used.

The sequence of adding materials into the mixer changes as follows because such type of mixers are never
watertight:

1) Aggregate + SikaGrout® 214-11

2) Clean water whilst mixing

The total mixing time of 3 minutes should be adhered to in order to obtain best flow characteristics.

Quantity estimates for material using 3 aggregate ratios based on a density of the aggregate of 2.75kg/lit.

The values given above are theoretical values and we recommend obtaining accurate values by taking wet
density measurements with actual aggregates and approved mix design.

SIKA MYANMAR LIMITED

No.62/B, Aung Zeya Road, Kyaukkone, Yankin Township, Yangon, Myanmar.
PHONE: +9518551469
Sika Myanmar
8 POURABLE GROUT – Application
8.1 Pre-wet the substrate
Prior to application of the repair mortar or the bonding agent, the surface shall be thoroughly pre-wetted and
not allowed to dry out. The surface shall have a dark matt appearance without glistening and the surface pores
and the profile shall not contain standing water.

8.2 Formwork
Form-up the area to be repaired with suitable formwork.

Formwork shall be clean and fixed in place as soon as possible after the substrate has been prepared properly
fixed to the concrete substrate and sealed with sealant.

Vent holes could be provided for making sure that the formwork will be properly filled up with repair material.

8.3 Recasting Grout - Pourable Application

Pourable grout shall be applied in the prepared opening as soon as possible after mixing and within 15 minutes.

Pour the grout through the “mouth” of the formwork allowing the material flowing to the opposite end. Always
maintain sufficient pressure head while pouring.

Ensure a process of continuous pouring to avoid air entrapment and prevent the material flow from coming to a
stop before the operation is complete.

Make sure air displaced by the material can easily escape.

Always pour from opposite ends to any air release (blow) holes).

Maintain pouring until material escape from air release holes.

Avoid free fall of grout.

Never make the application from 2 places as it is will be difficult to determine if all air has been released and
that the entre void has been filled.

The use of vibrators to consolidate the grout is not recommended however it is possible to tamp the
formwork slightly with a hammer

During pouring process, the vent holes are capped one after another when steady flow is evident.

SIKA MYANMAR LIMITED

No.62/B, Aung Zeya Road, Kyaukkone, Yankin Township, Yangon, Myanmar.
PHONE: +9518551469
Sika Myanmar
9 Application procedure

SIKA MYANMAR LIMITED

No.62/B, Aung Zeya Road, Kyaukkone, Yankin Township, Yangon, Myanmar.
PHONE: +9518551469
Sika Myanmar
10 EXAMPLES OF RECASTING
The following are two examples of recasting a concrete column for purposes of restoration, structural
strengthening, preserving or restoring passivity using a pouring and pumping method.

10.1 POURING METHOD

SIKA MYANMAR LIMITED

No.62/B, Aung Zeya Road, Kyaukkone, Yankin Township, Yangon, Myanmar.
PHONE: +9518551469
Sika Myanmar
10.2 PUMPING METHOD

11.Formwork removal
Leave the formwork in place for at least 2 days or as per the agreed officer.
Cured properly repaired area with wet hessian or approved curing compound Antisol S that shall be applied at
the rate of 0,15 L/m2.
(Would you please contact our technical department and use updated product datasheet in case of any
questions )

Prepared by

Win Tun
TM Technical Engineer (Building System)
Sika Myanmar Limited

SIKA MYANMAR LIMITED

No.62/B, Aung Zeya Road, Kyaukkone, Yankin Township, Yangon, Myanmar.
PHONE: +9518551469