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HSI impact crushers

IMPACTMASTER
Sandvik Impactmaster P and S series,
field-proven, reliable, cost effective
impact crushers

Banana-shape hammer Rotor

Unique hammer design Optimized Modular Concept


The banana-shape gives the hammer a self- –Three rotor diameters
sharpening leading edge. It also gives rigid –matching crusher width
attachment, which prevents rotor damage. –suit all 16 primary and secondary crusher
The P and S series Sandvik Impactmaster clearly demonstrate superiority in engineering, models.
know-how and experience. Based on the combined expertise of Sandvik in crushing design Unique rotor design –A single type of hammer
, the P and S series of crushers meet the demands which are placed on high performance A unique, large diameter rotor separates the P and –available in two different lengths
impact crushers and offer a complete range to the aggregates and recycling industries. S series from other designs. The rotor has been –dresses all rotors on all machine sizes.
Sandvik gives its customers field proven, cost-effective, reliable, tailor-made solutions for developed to give high inertia, and a hammer that –There is single size of curtain liner for all
both Primary, Secondary and Recycling applications with the standard product. has superior impact force. primary and secondary crushers.
–A single size of frame liner covers 80% of liner
requirements on all primary and secondary
Modern construction point, firmly secures the hammers both vertically and crushers.
The all-welded frame is equipped with two heavy horizontally. It is simple. handy and reliable. –There is a single model of hammer locking device
curtains – each separately adjustable – mounted on a for both the P and the S series crusher ranges.
common pivoting shaft. The curtains are gravity hung User-friendly maintenance and
and kept in position by means of adjustable retaining operator safety
rods. This design avoids the use of coil spring type Higher performances – There is a self-locking frame tilt latch for
– Maximum crushing chamber accessibility
mechanisms which require repeated maintenance. Sandvik impact crushers are the most advanced
is provided by the low pivot point of the crusher opening the topshell.
A third pivoted curtain, held in position mechanically, line of impact crushers available at the present
top- shell, giving superior clearance space – An easily-reached rotor lock device is
is available as an option on the secondary S series time. The key benefits of the P&S-series design
between fixed and pivoting frames. permanently mounted on the crusher frame for
and on certain large primary units. are a high reduction ratio and high quality of cubical
– Vertical removal of hammers is carried out with a immediate accessibility.
product. The crushers give higher productivity and
special tool that is provided with the crusher. – The topshell opening has electrical interlock .
Primary and secondary crushers are both fitted with lower maintenance costs, and safer operation and
– Hammer installation and locking on the rotor – Curtain and frame liners are of modest weight
a common rotor. The full crusher range is covered main-tenance.
are carried out with a special tool in order to (22 to 35 kg, depending on Thickness), making
by three sizes of rotor: 1,150, 1,300 and 1,700 mm avoid unsafe manual handling. This tool is easy manual parts changeover.
diameter. A single type of hammer, available in two provided with the crusher.
different lengths, covers all combinations to dress
Options
The following options are available,
the rotors on all primary and secondary models. The
–Motor-driven hydraulic power pack for curtain set-
all-welded rotors have heavy, rigid hammer backing
ting assistance and crusher topshell opening.
bars giving solid mounting for the wear parts, and
–Manganese, chrome steel and/or chrome iron for
providing maximum inertia to the rotor.
hammers and liners (depending on application).
–Jib crane for removing and replacing hammers.
Hammer locking is carried out by means of locking
–Re-circulating chute, enabling a P series crusher
wedges. An ingenious device consisting of a single
to operate in closed circuit.
wedge, a bolt and spring washers at each locking Opening electrical interlock Frame lock Rotor lock Hammer lock
Field proven P-Series
Dimensions

Dimensions P 200 P 300 P 400 P 500 P 600 P 800 P 1000 P 1300


A mm 1 860 2 203 2 515 2 515 2 515 3 360 3 360 3 360
in 73,5 86,75 99 99 99 132,25 132,25 132,25
B mm 3 073 3 371 3 657 3 657 3 631 5 092 5 092 5 092
in 121 132,75 144,5 144,5 143 201 201 201
P300 primary impact crusher Two S250 secondary impact crushers D mm 1 512 1 994 2 035 2 455 2 885 3 088 3 410 3 790
in 59,5 78,5 80 96,75 113,5 121,5 134,25 149,25
E mm 1 328 1 770 1 788 2 200 2 580 2 410 2 790 3 170
in 52,25 69,75 70,5 86,75 101,5 95 109,75 124,75
F mm 2 330 2 532 2 785 2 785 2 785 3 870 3 870 3 870
in 91,75 99,75 109,75 109,75 109,75 153 153 153
G mm 2 629 2 858 3 108 3 108 3 108 4 400 4 400 4 400
in 103,5 112,5 122,5 122,5 122,5 173,25 173,25 173,25
H mm 885 993 1 200 1 200 1 200 1 520 1 520 1 520
in 34,75 39 47,25 47,25 47,25 60 60 60
K mm 1 041 1 128 1 343 1 343 1 343 1 972 1 972 1 972
in 41 44,5 53 53 53 78 78 78
L mm / / / / / 268 268 268
in / / / / / 10,5 10,5 10,5

S-Series
Dimensions

P500 primary crusher in closed circuit


Dimensions S 100 S 150 S 200 S 250 S 300 S 400 S 500 S 650
A mm 2 102 2 102 2 342 2 342 2 342 3 320 3 320 3 320
in 82,75 82,75 92,25 92,25 92,25 131 131 131
B mm 3 097 3 097 3 427 3 427 3 427 4 665 4 665 4 665
in 122 122 135 135 135 184 184 184
D mm 1 512 1 994 2 035 2 455 2 885 3 088 3 410 3 790
in 59,5 78,5 80 96,75 113,5 121,5 134,25 149,25
E mm 1 328 1 770 1 788 2 200 2 580 2 410 2 790 3 170
in 52,25 69,75 70,5 86,75 101,5 95 109,75 124,75
F mm 2 000 2 000 2 371 2 355 2 355 3 225 3 225 3 225
in 78,75 78,75 93,5 92,75 92,75 127 127 127
G mm 2 375 2 375 2 730 2 730 2 730 3 735 3 735 3 735
in 93,5 93,5 107,5 107,5 107,5 147,5 147,5 147,5
H mm 1 012 1 012 1 117 1 117 1 117 1 520 1 520 1 520
in 40 40 44 44 44 60 60 60
K mm 1 569 1 569 1 881 1 881 1 881 2 545 2 545 2 545
in 61,75 61,75 74 74 74 100,5 100,5 100,5
S500 secondary L mm 500 500 400 400 375 268 268 268
impact crusher in 19,75 19,75 158 158 14,8 10,5 10,5 10,5



� �
P-Series � S-Series
Data Data
�e����� ������������ ����� �
����� ����� ����� ����� ����� ����� ������ ������ S 100 S 150 S 200 S 250 S 300 S 400 S 500 S 650
�������������� �� ����� ����� ����� ����� ����� ����� ����� ����� Rotor diameter mm 1 150 1 150 1 300 1 300 1 300 1 710 1 710 1 710
�� ����� ����� ����� ����� ����� ����� ����� ����� in 45,25 45,25 51,25 51,25 51,25 67,25 67,25 67,25
������������� �� ��� ����� ����� ����� ����� ����� ����� ����� Feed opening mm 560 560 600 600 600 700 700 700
������ �� ����� ����� ����� ����� ����� �� �� �� Height in 22 22 23,5 23,5 23,5 27,5 27,5 27,5
������������� �� ��� ����� ����� ����� ����� ����� ����� ����� Feed opening mm 790 1 170 1 170 1 550 1 930 1 550 1 930 2 310
����� �� �� �� �� �� �� �� �� �� Width in 31 46 46 61 76 61 76 91
��������������� �� ������ ������� ������� ������� ������� ����������� ����������� ����������� Motor (min/max) kW 90/132 110/160 132/200 160/250 200/300 2x160/2x250 2x200/2x315 2x250/2x450
�� ������� ������� ������� ������� ������� ����������� ����������� ����������� HP 125/175 150/220 175/270 220/350 270/400 2x220/2x350 2x270/2x425 2x350/2x600
������������� �� ��� ��� ��� ��� ����� ����� ����� ����� Max feed size mm 250 250 300 300 300 400 400 400
�� �� �� �� �� �� �� �� �� in 10 10 12 12 12 16 16 16
������������������������� �� ����� ������ ������ ������ ������ ������ ������ ������ Total weight (2 curtains) kg 7 200 9 800 12 400 15 200 18 400 30 900 34 200 39 500
�� ������ ������ ������ ������ ������ ������ ������ ������� lb 15 900 21 600 27 350 33 500 40 550 68 100 75 400 87 100
������������������������� �� ��� ��� ��� ��� ��� ������ ������ ������ Total weight (3 curtains) kg 7 500 10 300 12 900 15 800 19 100 32 000 35 400 41 000
�� ������ ������� ������� lb 16 500 22 700 28 450 34 850 42 100 70 600 78 100 90 400

���������� ����� ����� ����� ����� ����� ����� ������ ������


� �� ����� ����� ����� ����� ����� ����� ����� �����
P 200 P 300 P 400 P 500 P 600 P 800 P 1000 P 1300 S 100 S 150 S 200 S 250 S 300 S 400 S 500 S 650
�� ���� ����� �� �� �� ������ ������ ������
D 80 D 90
� �� ����� ����� ����� ����� ����� ����� ����� �����
�� ��� in MTPH for a
Capacities are������ product
����� with 80% �����
under the mesh ���
indicated ��� ����� ��� Capacities are in MTPH for a product with 90% under the mesh indicated
30 mm � 95 �� ����� ����� ����� ����� ����� ����� ����� ����� 16 mm 80 120 160 200 250
40 mm 105 �� 160 ���� ���� �� ����� ����� ����� ������ ������ 20 mm 90 130 180 230 280
60 mm � 140 �� 220 ����� 240����� 260
����� ����� ����� ����� ����� ����� 25 mm 100 150 200 250 300 400 500 650
80 mm 160 �� 250 ����� 280����� ����
300 �����365 ����� 420 �� 520 ������ ������ 30 mm 110 160 220 280 350 440 550 710
100 mm � 180 �� 280 ����� 320����� 350
����� �����420 ����� 480 ����� 580 ����� 700
����� 40 mm 130 200 260 340 420 520 650 850
150 mm �� 340 ����� 380����� ������
430 ������500 ������ 610 ��� 730 ��� ���
860 50 mm 150 220 300 380 460 580 720 950
200 mm � �� ����� ����� �����
520 �����620 ����� 720 ����� 880 ����� �����
1030 Capacities are in MTPH for a product with 90% under the mesh indicated
�� ����� ����� ����� ����� ����� ������ ������ ������
Capacities are in STPH for a product with 80% under the mesh indicated 5/8" 90 135 180 225 280
� �� ��� ��� ����� ����� ����� ����� ����� �����
1" 1/8 105 3/4" 100 145 200 255 310
�� ����� �� ����� ����� ����� �� �� ��
1" 1/2 120 180 1" 115 170 225 280 335 445 555 725
� �� ����� ����� ����� ����� ����� ����� ����� �����
2" 3/16 155 245 270���� 290 1" 1/8 125 180 245 310 390 490 610 790
�� �� �� �� �� �� �� ��
3" 180 280 310 335 1" 1/2 145 225 290 380 470 580 725 945
� �� � � � � 405 � 470 ��� 580 ��� ���
4" 200 310 355 � 390 2" 170 245 335 425 510 645 800 1055
�� � � � 470 � 535 ���� 645 ���� 780
����
6" 380 425 480 555 680 810 955
8" 580 690 800 980 1145

Capacities.
Performance figures are
approximate, giving an indication
of what the P and S crushers can
% passing

% passing
produce. The figures apply for open-
circuit crushing of dry material with a
bulk density of 1600kg/m3 (100lbs/
cu.ft). For more detailed crusher
performance predictions, consult
your nearest Sandvik office. Feed
factors such as material crushability Product curves.
(Work index), abrasivity, density, The product curves of the P and S
gradation, moisture content and series depend on crushability, size
grain structure all affect crusher distribution of the feed, adjustment
performance. The design of the of the curtains, speed of the rotor
crushing plant and process also and other factors.
Size (mm) Size (mm)
Sandvik is a high-technology engineering Group with
advanced products and a world-leading position within
selected niches – tools for metalworking, machinery
and tools for rock-excavation, products in stainless
steel, special alloys, high-temperature materials and
process systems. Sandvik Rock Processing is a busi-
ness sector within Sandvik Mining and Construction
and manufactures products for the mining and con-
struction industry: crushers, screens and feeders,
mobile crushers and screening stations. Worldwide
business activities are conducted through 300 compa-
nies and representation in 130 countries.

B 224.100 EN

Sandvik Rock Processing, SE-233 81 Svedala, Sweden. Tel. +46 40 40 90 00. Fax +46 40 40 92 60.
www.rockprocessing.sandvik.com

Subject to alteration without prior notice