Beruflich Dokumente
Kultur Dokumente
COMPRESSOR
REMOTE
VARIABLE
SPEED DRIVE
INSTALLATION
MANUAL
KEEP FOR
FUTURE
REFERENCE
Part Number
02250152-374
©Sullair Corporation
AIR CARE
SEMINAR TRAINING
Sullair Air Care Seminars are courses that provide hands-on instruction in the proper operation, mainte-
nance and service of Sullair equipment. Individual seminars on Industrial compressors and compressor
electrical systems are presented at regular intervals throughout the year at a dedicated training facility at
Sullair’s corporate headquarters in Michigan City, Indiana.
Instruction includes discussion of the function and installation of Sullair service parts, troubleshooting of
the most common problems, and actual equipment operation. The seminars are recommended for main-
tenance and service personnel.
- Or Write -
Sullair Corporation
3700 E. Michigan Blvd.
Michigan City, IN 46360
Attn: Service Training Department
TABLE OF CONTENTS
Section 1 PAGE
SAFETY 1 1.0 SAFETY
1 1.1 OVERVIEW
1 1.2 HAZARDOUS HIGH VOLTAGE
1 1.3 WARNINGS AND CAUTIONS
1 1.3.1 WARNINGS
2 1.3.2 CAUTIONS
2 1.3.3 MOTOR AND EQUIPMENT SAFETY
2 1.4 LIFTING
Section 2
INSTALLATION 5 2.0 INSTALLATION
5 2.1 DIMENSIONS
5 2.2 MOUNTING
7 2.3 COOLING
9 2.4 ENVIRONMENTAL REQUIREMENTS
Section 3
CONDUCTORS AND CONNECTIONS
11 3.1 POWER UNIT
11 3.2 INCOMING POWER AND MOTOR CONDUCTORS
18 3.3 CONTROL CABLE
18 3.4 INSTALLATION INSTRUCTIONS
18 3.5 CONDUCTOR INSTALLATION
18 3.6 SULLAIR VSD RELAY INSTALLATION
Section 1
SAFETY
1.0 SAFETY understand the procedures before you attempt to
The following special instructions apply to VSD service this VSD.
packages provided with electronic adjustable speed 1.3.1 WARNINGS:
motor drives. These are in addition to other warn-
ings and cautions.
Be sure to ground the unit following the instruc-
tions in this manual. Ungrounded units may
cause electric shock and/or fire.
Motor control equipment and electronic con- Even though the control I/O-terminals are isolat-
trollers are connected to hazardous line volt- ed from line voltage, the relay outputs and other
ages. When servicing drives and electronic con- I/O-terminals may have dangerous voltage pres-
trollers, there may be exposed components with ent even when the drive is disconnected from
housings or protrusions at or above line poten- power. Contact with this voltage is extremely
tial. Extreme care should be taken to protect dangerous and may cause death or severe injury.
against shock.
1
Section 1
SAFETY
An upstream disconnect/protective device must Install the VSD in a well-ventilated room that is
be provided as required by the National Electric not subject to temperature extremes, high
Code (NEC). Failure to follow this precaution humidity, or condensation, and avoid locations
may result in death or severe injury. that are directly exposed to sunlight, or have
high concentrations of dust, corrosive gas,
explosive gas, inflammable gas, grinding fluid
mist, etc. Improper installation may result in a
fire hazard.
Before opening the VSD covers:
• Disconnect all power to the VSD. 1.3.3 MOTOR AND EQUIPMENT SAFETY
• Wait a minimum of 5 (five) minutes after all the
lights on the keypad are off. This allows time
for the DC bus capacitors to discharge.
• A hazard voltage may still remain in the DC bus Before starting the motor, check that the motor
capacitors even if the power has been turned is mounted properly and aligned with the driven
off. Confirm that the capacitors have fully dis- equipment. Ensure that starting the motor will
charged by measuring their voltage using a not cause personal injury or damage equipment
multimeter set to measure DC voltage. Failure connected to the motor.
to follow the above precautions may cause
death or severe injury.
1.3.2 CAUTIONS:
Make sure that no power correction capacitors
are connected to the VSD output or the motor
terminals to prevent VSD malfunction and poten-
tial damage.
Do not perform any meggar or voltage withstand
tests on any part of the VSD or its components.
Improper testing may result in damage.
2
Section 1
SAFETY
ed clear of the ground. K. Make sure forklift truck forks are fully engaged
F. Keep all personnel out from under and away from and tipped back prior to lifting or transporting the
the compressor whenever it is suspended. compressor.
G. Lift compressor no higher than necessary. L. Forklift no higher than necessary to clear obsta-
cles at floor level and transport and corner at mini-
H. Keep lift operator in constant attendance when- mum practical speeds.
ever compressor is suspended.
M. Make sure pallet-mounted units are firmly bolted
I. Set the unit down only on a level surface capable or otherwise secured to the pallet prior to attempt-
of safely supporting at least its weight and its load- ing to forklift or transport them. NEVER attempt to
ing unit. forklift a compressor that is not secured to its pallet,
J. When moving the unit by forklift truck, utilize fork as uneven floors or sudden stops may cause the
pockets if provided. Otherwise, utilize pallet if pro- compressor to tumble off, possibly causing serious
vided. If neither fork pockets or pallet are provided, injury or property damage in the process.
then make sure compressor is secure and well bal-
anced on forks before attempting to raise or trans-
port it any significant distance.
3
NOTES
4
Section 2
INSTALLATION
2.0 INSTALLATION FR10 and FR11: See Figure 2-1C and Table 2C for
frame dimensions.
2.2 MOUNTING
The VSD should be installed at a distance such The VSD can be mounted in either vertical or hori-
that the motor conductors do not exceed 30.5 m/ zontal position on the wall. Also confirm that the
100 ft.
mounting plane is relatively even.
2.1 DIMENSIONS
FR6 through FR8: See Figure 2-1A and Table 2A for
frame dimensions.
Power and load electrical conductors are routed
FR9: See Figure 2-1B and Table 2B for frame through the bottom of the drive.
dimensions.
5
Section 2
INSTALLATION
Figure 2-1B FR9 Frame Dimensions
6
Section 2
INSTALLATION
2.3 COOLING If several units are mounted above each other the
Enough free space shall be left around the VSD to required free space equals C + B (see Table 2D).
ensure sufficient air circulation and cooling. You will Moreover, the outlet air used for cooling by the
find the required dimensions for free space in Table lower unit must be directed away from the inlet air
2D Ventilation Clearance, and the cooling air to be used by the upper unit.
requirements in Table 2E Required Cooling Air.
7
Section 2
INSTALLATION
Table 2D: Ventilation Clearance for FR6 - FR11 Figure 2-2A Ventilation Clearance for FR6 - FR9
Type Dimensions
A B C
FR6 [mm] 30 160 80
FR6 [in] 1.2 6.3 3.1
FR7 [mm] 80 300 100
FR7 [in] 3.1 11.8 3.9
FR8 [mm] 80 300 200
FR8 [in] 3.1 11.8 7.9
FR9 [mm] 50 400 250
FR9 [in] 2.0 15.7 9.8
FR10 [mm] SEE FIGURE 2-2B
FR10 [i[in]
FR00 SEE FIGURE 2-2B
FR11 [mm] SEE FIGURE 2-2B
FR11 [in] SEE FIGURE 2-2B
8
Section 2
INSTALLATION
2.4 ENVIRONMENTAL REQUIREMENTS
Consult Table 2F.
9
NOTES
10
Section 3
CONDUCTORS AND CONNECTIONS
3.1 POWER UNIT Figure 3-1A Principal Wiring Diagram of Power Unit, FR6
The wiring diagrams show the incoming power and
motor connections of the VSD unit.
3.2 INCOMING POWER AND MOTOR CONDUC-
TORS
Figure breakdown for incoming power and motor
conductors are as follows:
11
Section 3
CONDUCTORS AND CONNECTIONS
12
Section 3
CONDUCTORS AND CONNECTIONS
Figure 3-3A Principal Wiring Diagram of Power Unit,
FR8
13
Section 3
CONDUCTORS AND CONNECTIONS
14
Section 3
CONDUCTORS AND CONNECTIONS
Figure 3-5A Principal Wiring Diagram of Power Unit, Figure 3-5B Conductor Installation for FR10 and
FR10 and FR11 FR11 for Motor Leads
15
Section 3
CONDUCTORS AND CONNECTIONS
3.2 INCOMING POWER AND MOTOR CONDUCTORS PUT current which you can find on the rating plate.
(CONTINUED) Dimensioning according to the output current is rec-
The incoming power conductors are connected to ommended because the VSD input current never
terminals L1, L2 and L3 and the motor conductors significantly exceeds the output current.
to terminals marked with U, V and W. See Table 3A: Table 3B: Conductor and Fuse Sizes (380/460V),
Stripping Lengths of Incoming Power and Motor and Table 3C: Conductor and Fuse Sizes (575V)
Conductors. A conductor entry flange should be show the minimum dimensions of the Cu-conduc-
used when installing the motor conductor at both tors.
ends in order to reach the EMC levels.
Use conductors with heat resistance of at least These instructions apply only to cases with one
+60°C. The conductors and the fuses must be motor and one conductor connection from the VSD
dimensioned according to the VSD nominal OUT- to the motor. In any other case, consult the factory
for more information.
Frame A1 B1 C1 D1 A2 B2 C2 D2
FR6 [mm] 20 90 15 60 20 90 15 60
FR6 [in] 0.8 3.5 0.6 2.4 0.8 3.5 0.6 2.4
FR7 [mm] 25 120 25 120 25 120 25 120
FR7 [in] 1 4.7 1 4.7 1 4.7 1 4.7
FR8 [mm] 25 240 25 240 25 240 25 240
FR8 [in] 1 9.5 1 9.5 1 9.5 1 9.5
FR9 [mm] 28 295 28 295 28 295 28 295
FR9 [in] 1.1 11.6 1.1 11.6 1.1 11.6 1.1 11.6
DISCLAIMER
The wiring sizes listed in Tables 3B and 3C represent the minimum manufacture recom-
mendations. Customers or users must comply with local electric codes and site conditions.
16
Section 3
CONDUCTORS AND CONNECTIONS
Table 3B: Conductor and Fuse Sizes (380/460V)
Frame IL Incoming Power Ground Power In Ground Fuse
Amps & Motor Conductor Conductor Lug Lug Size
FR6 61 4 4 1 2 75
FR7 72 3 4 1 1/0 100
FR7 87 2 4 1 1/0 110
FR7 105 1/0 3 2 1/0 125
FR8 140 2/0 1 3/0 3/0 175
FR8 168 4/0 1/0 350 3/0 200
FR8 205 300 or 2*1/0 3/0 350 3/0 250
FR9 261 400 or 2*3/0 4/0 2*350 3/0 350
FR9 300 500 or 2*3/0 4/0 2*350 3/0 400
FR10 385 2*250 2*3/0 STUD STUD 450
FR10 460 2*350 2*3/0 STUD STUD 600
FR10 520 2*400 2*4/0 STUD STUD 600
FR11 590 2*500 2*4/0 STUD STUD 700
FR11 650 4*4/0 2*4/0 STUD STUD 800
FR11 730 4*4/0 2*4/0 STUD STUD 1000
FR7 52 6 4 1 1 70
FR8 62 3 4 3/0 3/0 75
FR8 80 1 4 3/0 3/0 100
FR8 100 1/0 4 3/0 3/0 125
FR9 144 4/0 1/0 350 3/0 175
FR9 170 250 1/0 2*350 3/0 200
FR9 208 350 3/0 2*350 3/0 250
FR10 261 2*3/0 2*3/0 STUD STUD 300
FR10 325 2*250 2*3/0 STUD STUD 400
FR10 385 2*300 2*4/0 STUD STUD 450
FR10 415 2*350 2*4/0 STUD STUD 500
FR11 460 2*500 2*4/0 STUD STUD 600
FR11 502 2*500 2*4/0 STUD STUD 600
FR11 590 4*4/0 2*4/0 STUD STUD 700
17
Section 3
CONDUCTORS AND CONNECTIONS
3.3 CONTROL CABLE
Table 3D: Tightening Torques for Power Terminals
18
Section 3
CONDUCTORS AND CONNECTIONS
“C” per Figure 3-7. The board is keyed and can Figure 3-7 Controls Wiring Diagram
only be installed in slot “C”.
19
NOTES
20
NOTES
21
WORLDWIDE SALES AND SERVICE
SULLAIR CORPORATION
3700 East Michigan Boulevard
Michigan City, Indiana 46360 U.S.A.
www.sullair.com
: 1-800-SULLAIR (U.S.A. & Canada Only)
or 1-219-879-5451
Fax: (219) 874-1273
PARTS DEPARTMENT
Telephone: 1-888-SULLAIR
Fax: (219) 874-1835
www.sullair.com
SERVICE DEPARTMENT
: 1-888-775-1604 (U.S.A. & Canada Only)
Fax: (219) 874-1205
www.sullaircompressors.com
Specifications Subject To
Change Without Prior Notice
E05
DEV