Installation Manual

Franke Stacking System

Project No. 5150

BC36”x80’, 770 STPH

Bridge Conveyor
(1925C R01)
Revision: 1, Date: 10/01/08

5150
BC5150IM2008
Contact Information:

FLSmidth RAHCO
605 E. Holland Ave. Suite 300, Spokane, WA 99218 USA
Telephone: (509) 467-0770
24-Hour Fax: (509) 466-0212
www.rahco.com

5150 FRANKE GENERAL EQUIPMENT ERECTION INSTALLATION MANUAL

EQUIPMENT: BRIDGE CONVEYOR

MODEL: BC36”x123’. 770 STPH
S/N: 1925C (ID 310-CV-015)
QUANTITY: (1)
REVISION: 1
DATE: 10/01/08

THOR Installation Manual – Bridge Conveyor 1925C

5150 FRANKE GENERAL EQUIPMENT ERECTION INSTRUCTIONS FLSR

TITLE: GENERAL EQUIPMENT ERECTION INSTRUCTIONS

CUSTOMER: FLSMIDTH RAHCO
PROJECT: FRANKE

EQUIPMENT: BRIDGE CONVEYOR

MODEL: BC36”x123’. 770 STPH
S/N: 1925C (ID 310-CV-015)
QUANTITY: (1)

1) Assemble the Conveyor Truss, See Dwg. 600013.

2) Install all Truss Components (Idlers, Chute, Belt, Guards, etc.).
3) Completely assembly the front and rear Support Frames. Install the Track Drive Assembly
(by others), bracing and all required fasteners, See Dwg. 600015
4) Position the Support Frames next to the Hook-Up locations on the Truss, then lift the
Conveyor upwards and connect the Support Frames using the required fasteners.
5) Most of the Stair Components have been pre-assembled. The Cabin and Stairs cannot be
fully erected until Step 4 is complete. Some of the Columns, which support the Cabin
Platform and Stairs, are connected to the Truss only. See Dwg. 700066 & 600013 for the
Cabin and Stairs installation.

THOR Installation Manual – Bridge Conveyor 1925C R01

DRAWING INDEX

1925-029A FESTOON SUPPORT ARM ASSEMBLY

1925-030A FESTOON ASSEMBLY

600013 CONVEYOR FRAME ASSEMBLY

BRIDGE CONVEYOR

600014 HEAD CHUTE ASS’Y

BRIDGE CONVEYOR

600015 BRIDGE CONVEYOR FINAL ASSY.

36”x123’ 770 STPH (310-CV-015)

600018 SMART ROLL ASS’Y

BRIDGE CONVEYOR

700028 REGULAR HOPPER SIDE WELDMENT

700029 INTERNAL CONNECTOR

700030 END HOPPER SIDE WELDMENT

700031 SUPPORTING LEG WELDMENT

700036 GUARD SUPPORT

700041 MOTOR SUPPORT PLATE WELDMENT

700045 REAR SECTION, TRUSS, WELDMENT

BRIDGE CONVEYOR 310-CV-124’ 36”x124’ – 700t/h

700046 HEAD SECTION, TRUSS, WELDMENT

BRIDGE CONVEYOR 310-CV-124’ 36”x124 – 700t/h

700048 BRIDGE CONVEYOR

FRONT SUPPORT BASE FRAME

700050 TAIL INCLINE SUPPORT FRAME

700052 TAIL SUPPORT FRAME

700055 MID SECTION, TRUSS, WELDMENT

BRIDGE CONVEYOR 310-CV-015, 36”x124’ – 700t/h

700057 FRONT INCLINE SUPPORT FRAME

700060 STAIR STRINGER WELDMENT/ASSEMBLY

BRIDGE CONVEYOR

700062 FRONT COLUMN 10

700065 BRIDGE CONVEYOR

REAR SUPPORT BASE FRAME

THOR Installation Manual – Bridge Conveyor 1925C R01

DRAWING INDEX (CONTINUED)

700066 RAILINGS, STAIRWAY & PLATFORM

BRIDGE CONVEYOR

700067 PLATFORM RAILINGS

BRIDGE CONVEYOR

700069 PLATFORM WELDMENT

BRIDGE CONVEYOR

700070 FRONT COLUMN 7

700071 FRONT COLUMN 11

700072 FRONT COLUMN 4

700073 FRONT COLUMN 16

700074 FRONT COLUMN 20

800078 REGULAR PLATE 3/8” AR400

800079 END PLATE 3/8” AR400

800085 1/2” UHMW STONE BOX SKIRT – 6’ Lg

800088 HEAD SHAFT

800110 TAIL SUPPORT BRACING

800124 GUARD, DRIVE

800137 ANCHOR PIN

800139 FRONT SUPPORT BRACING

1925C SCH.R01 Bridge Conveyor 36”x100’ 800 TPH, 660 VAC POWER/CONTROL SCHEMATIC

1925ABCD R02 POWER/CONTROL SCHEMATIC

Note: Some common components were used for all machines in this project. See other installation
packages for additional drawings.

THOR Installation Manual – Bridge Conveyor 1925C R01

 LAST SAVED: Thursday, July 10, 2008
8 7 6 5 4 3 2 1

D D
4 5 2 3
4" HOLES, X2
THROUGH
3 6 1

3 6 1
10
278" 31516"

REF.
6"
1" 1"

7
C C

4"
1
16 " 9
1
5'-4 1

REF.
4'-8"

5'-0"
B B
1"

62.6°

4"
REF.

1
4"

1"
2'-6"

TOLERANCES UNLESS OTHERWISE NOTED (INCHES) THOR GLOBAL ENTERPRISES LTD.

FRACTIONAL: 1/16 THIRD ANGLE 839 WESTPORT CRESCENT
ANGULAR: 1/2 MACH. PROJECTION MISSISSAUGA, ONTARIO
ITEM QTY. LENGTH / PLAS.
PART NO. DESCRIPTION NOTE(S) 2 BEND CANADA L5T 1E7
A NO. NO. ONE PLACE DECIMAL: 0.020 WWW.THOR-GLOBAL.COM A
1 2 HNIN_0.750-10 NUT, HEX HEAD, NYLON INSERT, 3/4-10 UNC, STEEL, GR 5, ZINC PLATED - FASTENER TWO PLACE DECIMAL: 0.010 SCALE SIZE NAME DATE
2 1 HNIN_0.625-11 NUT, HEX HEAD, NYLON INSERT, 5/8-11 UNC, STEEL, GR 5, ZINC PLATED - FASTENER THREE PLACE DECIMAL: 0.005
DESIGNED BY S.W. 7/7/2008
3 2 HCS_0.750-10 SCREW, HEX CAP, 3/4-10 UNC, STEEL, GR 5, ZINC PLATED 3" FASTENER
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY
OF THOR GLOBAL ENTERPRISES LTD. ANY REPRODUCTION IN PART OR AS A 1:16 B DRAWN BY S.W. 7/8/2008
WHOLE WITHOUT THE WRITTEN PERMISSION OF THOR GLOBAL
4 1 HCS_0.625-11 SCREW, HEX CAP, 5/8-11 UNC, STEEL, GR 5, ZINC PLATED 2" FASTENER ENTERPRISES LTD. IS STRICTLY PROHIBITED. WEIGHT (LBS) FOR

5 1 WPN_0.625 WASHER, NARROW, SAE, TYPE A, 5/8", STEEL, ZINC PLATED - FASTENER NOTE(S) 36.36 1925C
6 2 WPW_0.750 WASHER, WIDE, USS, TYPE A, 3/4", STEEL, ZINC PLATED - FASTENER ASSEMBLY MATERIAL / GRADE

7 1 1925_357 PLATE 1/2" PLAS 1925129 PLASMA -

DESCRIPTION DWG. NO. REV.
8 1 1925_354 PLATE 1/2" PLAS. 1925127 PLASMA
9 1 1925_356 ANGLE 3"x3"x1/4" 2'-6" SAW, IRONWORKER FESTOON SUPPORT ARM ASSEMBLY 1925-029A R00
10 1 1925_355 ANGLE 2"x2"x1/4" 5'-4 11/16" SAW_A, IRONWORKER

8 7 6 5 4 3 2 1
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 LAST SAVED: Thursday, July 10, 2008
10 9 8 7 6 5 4 3 2 1

H H

G G

FEED DIRECTION

A
1
1

F F

3 4 2 3 4 2
B A

B
8 9 9 A
10
26'-0" 40'-0" 40'-0"
7925mm 12192mm 12192mm
E E

D D

RIGHT SIDE ONLY

3 4 2
6 PLC'S

1
7

C 6 6 C
10
2 5 3
1
TYP.

SECTION B-B DETAIL A

SCALE 1 : 6 SCALE 1 : 6

B B

ITEM LENGTH / TOLERANCES UNLESS OTHERWISE NOTED (INCHES) THOR GLOBAL ENTERPRISES LTD.
QTY. PART NO. DESCRIPTION NOTE(S)
NO. PLAS. NO. FRACTIONAL: 1/16 THIRD ANGLE 839 WESTPORT CRESCENT
1 17 1925-029A FESTOON SUPPORT ARM ASSEMBLY - ASSEMBLY ANGULAR: 1/2 MACH. PROJECTION MISSISSAUGA, ONTARIO
2 BEND CANADA L5T 1E7
2 40 HNR_0.500-13 NUT, HEX HEAD, 1/2-13 UNC, STEEL, GR 5, ZINC PLATED - FASTENER ONE PLACE DECIMAL: 0.020 WWW.THOR-GLOBAL.COM
TWO PLACE DECIMAL: 0.010
3 40 HCS_0.500-13 SCREW, HEX CAP, 1/2-13 UNC, STEEL, GR 5, ZINC PLATED 2" FASTENER THREE PLACE DECIMAL: 0.005
SCALE SIZE NAME DATE
A DRAWN BY J.I. 7/10/2008 A
4 6 WPN_0.500 WASHER, NARROW, SAE, TYPE A, 1/2", STEEL, ZINC PLATED - FASTENER THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY
OF THOR GLOBAL ENTERPRISES LTD. ANY REPRODUCTION IN PART OR AS A 1:40 D DESIGNED BY S.W. 7/7/2008
WHOLE WITHOUT THE WRITTEN PERMISSION OF THOR GLOBAL
5 34 WPW_0.500 WASHER, WIDE, USS, TYPE A, 1/2", STEEL, ZINC PLATED - FASTENER ENTERPRISES LTD. IS STRICTLY PROHIBITED. WEIGHT (LBS) FOR

6 34 1925_364 PLATE 3/8" PLAS 1925130 PLASMA 10 VIEW A-A NOTE(S) 1844.37 1925C
ASSEMBLY MATERIAL / GRADE
7 1 1925_366 PLATE 1/4" PLAS. XXX PLASMA, PRESS BRAKE SCALE 1 : 10 -
8 1 1925-059W FESTOON RAIL SECTION - 26' - WELDMENT DESCRIPTION DWG. NO. REV.
9 2 1925-058W FESTOON RAIL SECTION - 40' - WELDMENT FESTOON ASSEMBLY
1925-030A R00
10 15 1925-057W ROLLER ASSEMBLY - WELDMENT
10 9 8 7 6 5 4 3 2 1
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