Beruflich Dokumente
Kultur Dokumente
1-04 1-05 1-06 1-07 1-08 1-09 1-10 1-11 1-12 1-13 1-14 1-15 1-16 1-17 1-18 1-19 1-20 1-21 1-22 1-23 1-24 1-25 1-26 1-27 1-28 1-29 1-30 1-31 1-32
A SPIRTEX
1"
T1
2-V05
From main valve block
CRUSHER C106
EN857-2SC
1 1/4"
B SAE100R15
1 1/4"
T
M22x1,5
X From conveyor circuit
4-S24
25
A
T4
M
180
C
SAE 1¼"
SAE 1¼"
420 BAR
420 BAR
R M14X1.5
P4
OPTION:
3 1 2 2B40 4-U04
To main conveyor 2
VIBR. FEEDER (V150) VIBR. FEEDER (V175)
1 1
16 BAR
EN857-2SC T2
1/2"
23 OUT
M16x1,5 T
16 l/min
700 ± 25 rpm
22 l/min
700 ± 25 rpm EN857-2SC
5-T05
From screen module
1" (option)
E
11
2B42
X1 X2
2B31
X 25
I
X T3
M27x2
P
M14X1.5 M14X1.5 M27x2
X 23 X X 32 X 4-L03
Diesel engine 1600 rpm:
Pump 2443 rpm (i=0.655)
Pump max. flow 262 l/min (vol.eff. 97%)
M
20 microns
A1 B1
G¼"
From impact hammer
IN (option)
F
Mb B A
T1 Mh Ps Yst
dp 5 bar
X
X
M14x1,5 M18x1,5 M14x1,5 A B
M27x2
M27x2
X M14x1,5
420 BAR
(6000Psi) EN856-4SP
M33x2
415...420
SAE 1"
25 3/4"
3B34
M
I EN857-2SC
1/2"
448
BAR
COOLER
H Pump 2443rpm R1½ R1½
Max speed (~1650 rpm) to be limited
110 24.5 22 Q=52 l/min EN857-2SC using pump adjustment screw : 15
1/2"
(vol. eff. 0,97) 190 bar at max. diesel engine speed
EN857-2SC
1 1/2"
Drain
I 9/16-18
25 P(act)
G1/2"
M
32
UNF-2B
EN857-2SC
24...28 Inlet Outlet
448
1
BAR M2 G1/4" EN857-2SC
BAR 1 5/16-12 1 5/16-12 1"
M
3/4"
UNF-2B UNF-2B
EN857-2SC
LS 25
Crushing 1600rpm (default)
J G1/2"
3/4"
0.34 BAR
max. permitted 1800rpm
EN857-2SC
X 3/4-16 UNF-2B
X
T2 M33x2 G M22X1.5 S M42x2 Ma M14x1,5
To impact hammer 23
1"
(option) Y260
36
M
M
P3 EN853-1SN EN857-2SC
ø38X2,5
K
9 1 1/4" 1 1/2"
Diesel engine:
ø16X2
ø25X2
ø25X2
4-L03
M1
25 25 I G1/4" 20
P G¼" BAR
260
To screen module 3B33 BAR
(option) P2 G1/2" G1/2" T5 T4 T3 T2 T1
EN857-2SC
X
5-S05 G1 1/2" G1 1/2" G3/4 G3/4 G1
L P T Y205
210
1/2"
EN857-2SC 1 5/16-12 OPENING TEMPERATURE 40°C ± 2°C
3/8" ø0,6mm UNF-2B BAR FULLY OPEN AT 55°C
EN857-2SC M2
EN857-2SC
M10x1
P1
1/2" X M1
9/16-18
UNF-2B
I
2B21
5/8"
M10X1
10 2-U05 Pump 1600 rpm
i=1
M T5 Q(max)=68 l/min
M2 1 T
3-R02
From feeder hand valve
25 (vol.eff 0.95) 13
45
72 32
N EN857-2SC Vg max
SAE 1 1/2"
OUT 3/8" LS1 5/8"
limiter/rajoitin T
2-U05 EN857-2SC
EN857-2SC
X
3/8"
7/8-14 UNF-2B C1
1 7/8-12
EN857-2SC
2B41
UNF-2B
O
11 G1 1/2
C2
1½"
M
"SPIRTEX"
L1
1 1/4" G1 1/2 G1
X
IN 4-O17
C4 C3
25
"SPIRTEX"
From main conveyor and magnet
1 1/2"
L3 EN857-2SC
X X 2-A09 3/4" EN857-2SC
P From track drive 3/4"
ø38X2.5
EN856-4SH
1"
21 21 T7
25 BAR BAR
4-U08
From main conveyor prv
L4
G3/4"
G3/4"
G1/2"
320 280 5-Q05
G1"
G1"
M
ø38X2.5
ø38X2.5
BAR BAR
Q From screen module
(option)
G1 1/2"
T9
X G1 1/2"
2-L21
From ASC (option)
3
G1/2"
G1"
G1"
G1"
G1"
R EN857-2SC
EN857-2SC
1½"
1 1/4"
45 18
Pump 2443rpm 2-N21
L2 T8
4-U08
Q(max)=42lpm 2-D24
From setting adj From magnetic
(vol. eff. 0,97) EN853-1SN
separator prv
S 1"
X
T
(vol. eff. 0,97) 3" reduced to 1 1/2" ø 76 mm
Q(max)=120lpm MM0341355 0
G1½"
U Module
1.12.10 Approved for
7.1.13 Drawing No
(vol. eff. 0,97) Drawn JPR production JPR
MM0341357
Chec- for serial
2B20
G1/8
ked 1.12.10 JPR production
35 Mass kg for license
production
R½" tank
EN857-2SC Type Title Page/Of pages
V
TANK OIL OUTLET
1/2"
emptying
HYDRAULIC DIAGRAM
X
G3/4"
MH LT106 1/ 5
2-01 2-02 2-03 2-04 2-05 2-06 2-07 2-08 2-09 2-10 2-11 2-12 2-13 2-14 2-15 2-16 2-17 2-18 2-19 2-20 2-21 2-22 2-23 2-24 2-25 2-26 2-27 2-28 2-29 2-30 2-31 2-32
DRIVE SPEED
A L3
78
ø100/56 X 250
ø100/56 X 250
1-P16 Engine speed with track drive: 1800 rpm (max. permitted)
To return block 3 track pads / 10s, slow track drive
R¾"
R¾"
1,9-2,0 km/h when motor at Vgmin (49.9 ccm), fast track drive
B
Ps Pm2
X X
Pm1 EN857-2SC
27 EN857-2SC
27
MOTOR CONNECTIONS 3/8" 3/8"
PREFILL
(JIS B 2351 "O" RING BOSS):
P1
P1
EN857-2SC 100 BAR
P1, P2: PF 3/4" 1/2"
4L
T1, T2: PF ½"
5/8"
SAE100R2T
ø80/50 x 350
Ps, Pm1, Pm2: PF 1/4"
C
P2
P2
BRAKE
→ setting increases 17..23s
P1
53 29
EN857-2SC
TRAVEL P2 330 ← setting decreases 17..23s
R 1/2"
T2 EN857-2SC
EN857-2SC
3/8"
711 C3K BAR 330 5/8"
1/2"
BAR L2
i=119,1 1-S17
D
T1
X
To return block ø80/50 x 350 Time from 0 bar to
max. pressure level:
15...25s
Vgmax =85,9 ccm/r
Vgmin = 49,9 ccm/r
B450
T1
TRAVEL I
23 M 25 EN857-2SC EN857-2SC
3/8" 3/8"
E BAR
EN857-2SC
1/2"
i=119,1
P G¼"
330 BAR 711 C3K
G3/8
T2
330 P2 X Start of charging 135 bar A1
Stop of charging 155 bar 33
P1
P2
P2
BRAKE
F MOTOR CONNECTIONS
(JIS B 2351 "O" RING BOSS): ø16X2
P1
P1
G3/8
A
EN857-2SC
T1, T2: PF ½" G3/8
54
3/8"
Ps, Pm1, Pm2: PF 1/4" C1 C2
Pm1 Pm2 Ps
X X
G T6 (setting) P6 (setting)
V1 V2
ø20X2,5
ø20X2,5
I ACTIVE SETTING CONTROL FOR CRUSHER (ASC), OPTION EN857-2SC
ø20X2,5
¾"
ø20X2,5
ø20X2,5
3-Q29
3-Q28
70 66
TO WATER PUMP
IC:
K 150
25
ø20X2,5
ø20X2,5
(OPTION)
25
M M 3B32
23 M M
1-R13
T9
EN857-2SC
20
2 M14
EN857-2SC
68
2"
30 ø100/50x230 4L 54
3 1
65
I
R 3/8"
ø20X2,5
ø20X2,5
ø20X2,5
ø20X2,5
M M
25
ø12x1,5
25
P
M 1/2"
P8 (setting adjustment or ASC) P9 (setting adjustment) Y455
69
G¼"
25 A B
25 A B
25 A B B A B A B A
To return block 80 BAR
53
EN856-4SP
1-S17 1"
ø16x2
G1/2" G1/2" G1/2" G1/2" G1/2" G1/2" G1/2" G1/2" G1/2" G1/2" G1/2" G1/2" L2 EN857-2SC
G½
R½"
ø16X2
N 2 1 ø12x1,5
R3/8"
280 280
250
BAR BAR BAR 67
O 250
BAR
50
BAR
210
BAR
From impact hammer
Y390 Y303 Y350 Y351 Y450
Y452 (without screen module)
LS2
4-M03
T6 (ASC) P6 (ASC) P7 (ASC) P8 (ASC)
P
From screen module
(without impact hammer) ASC pressurization (from max. to min): 50-55 s
LS3
5-R05
LS3
Q 5-R05
From screen module
1
40 310 310 180 250
BAR BAR (With impact hammer)
BAR BAR BAR
R 3/8"
2
BAR
R
BAR BAR BAR BAR
77 Pos.77 to be installed only with both, screen module and impact hammer
PRESSURE TOLERANCES
3
LS2 < 50 bar ± 1bar
4-M03 50 - 300 bar ± 3 bar
G1/4
34 From impact hammer > 300 bar ± 5 bar
G1/4 (with screen module)
G3/8
S X X G3/8 ø0,6mm ø12X1,5 NOTE: ALL THE UNUSED OPTION CONNECTIONS TO BE PLUGGED
G1/2
G¼ G¼
G1/2
T6 (setting adjustment or ASC) NOTE: THREAD TYPES: R thread (BSP) = G thread (ISO228/1)
X
G¼ G1 G¼ G1 G¼
(for example R3/4" (3/4" BSP) = G3/4")
Max. 65 l/min Max. 65 l/min Max. 100 l/min Max. 100 l/min Max. 10 l/min Max. 40 l/min
M
ø12x1,5 3-M10
25 From main conveyor folding valve Rev. No
of
Date Name Description Location
EN856-4SH 0
1"
P1 Used on Work no Project Project rev.
1-M05 MM0341355 0
U Module
1.12.10 Approved for
7.1.13 Drawing No
LS1
Drawn JPR production JPR
1-N07
MM0341357
3/8" Chec- for serial
EN857-2SC ø12X1,5 ked 1.12.10 JPR production
Mass kg for license
T1 production
1-A31 Type Title Page/Of pages
V To thermostat block ø30X3 HYDRAULIC DIAGRAM
MH LT106 2 /5
3-01 3-02 3-03 3-04 3-05 3-06 3-07 3-08 3-09 3-10 3-11 3-12 3-13 3-14 3-15 3-16 3-17 3-18 3-19 3-20 3-21 3-22 3-23 3-24 3-25 3-26 3-27 3-28 3-29 3-30 3-31 3-32
B 51 50 l/min
50 Hz
X
FOLDING 40...60s
STRAIGHTENING 65...95s 10kVA/
C 48 LEFT RIGHT 48 Laidat ylös / Flanks up: 10...13 s
Laidat alas / Flanks down: 10-20 s
C P P C
G½
G½
BAR BAR
D 120 120
UP
DOWN
49 49 P R½" S R½"
G½
G½
R3/8" T
LOCKING OF FEED HOPPER FLANKS LOCKING OF FEED HOPPER FLANKS
E R3/8" RIGHT LEFT P
ø80/56 x 800 ø80/56 x 800
71 71 210
50 50 LIFTING / LOWERING OF FEED HOPPER FLANKS
bar
EN857-2SC EN857-2SC
F 3/8"
3/8"
ø40/20 x 230
ø40/20 x 230
RIGHT LEFT
EN857-2SC EN857-2SC
1/4" 1/4"
G G3/8" G3/8"
ø60/40 x 400
ø60/40 x 400
EN857-2SC EN857-2SC
3/8" 3/8"
ø12x1,5
ø12x1,5
EN857-2SC EN857-2SC
½" ½"
EN857-2SC EN857-2SC
71 BACK
71
H 1/4" 1/4" Tema Tema
R1/2" R3/4"
ø40/20 x 230
ø40/20 x 230
G3/8"
ø60/40 x 400
A1
14 14
G3/8
ø12x1,5
EN857-2SC EN857-2SC
G3/8
3/8" 3/8"
A
J G3/8"
EN857-2SC
3/8"
EN857-2SC 14 EN857-2SC
3/8" 3/8" HIGH PRESSURE WATER PUMP (OPTION)
K
EN857-2SC
3/8" 40bar
EN857-2SC 10-15 l/min
1/4"
L Lo1 Lw1
O W
EN857-2SC EN857-2SC EN857-2SC EN857-2SC EN857-2SC P WP 52
EN857-2SC
1/4"
25
X
T S
M To main valve block
2-T19
X G3/8"
T10
G3/8"
G3/8"
G3/8"
G3/8"
G3/8"
G3/8"
G3/8"
G3/8"
G3/8"
G3/8"
G3/8"
P
B1 A1 B2 A2 B3 A3 B4 A4 B5 A5 T2 EN857-2SC
B A EN857-2SC
T2 ½" ½"
N
4
G¼
P
T
O G¼
Note: Do not use carry-over plug here!
P5 180
P P T1 P BAR
2-L06 3/8" 3/8""
EN857-2SC EN857-2SC G3/8" G½" G¼
From main valve block T1
Note: Use carry-over plug pos.89 here!
P EN857-2SC EN857-2SC
½" ½"
250 250
BAR 89 BAR
Q
P (WP) T (WP)
2-K01
2-K02
88
R
T5
1-M17 1/2" PRESSURE TOLERANCES
EN857-2SC < 50 bar ± 1bar
To return block
50 - 300 bar ± 3 bar
> 300 bar ± 5 bar
S
NOTE: ALL THE UNUSED OPTION CONNECTIONS TO BE PLUGGED
MM0341357
Chec- for serial
ked 1.12.10 JPR production
Mass kg for license
production
Type Title Page/Of pages
V HYDRAULIC DIAGRAM
MH LT106 3 /5
4-01 4-02 4-03 4-04 4-05 4-06 4-07 4-08 4-09 4-10 4-11 4-12 4-13 4-14 4-15 4-16 4-17 4-18 4-19 4-20 4-21 4-22 4-23 4-24 4-25 4-26 4-27 4-28 4-29 4-30 4-31 4-32
Metso Boom 30
Metso Hammer 202
B
(OPTION)
K
EN857-2SC EN857-2SC
3/4" 3/4"
T3
1-F31
To thermostat block
EN856-4SP EN856-4SP
L P3 5/8" 5/8"
1-K05
EN857-2SC
3/8"
EN857-2SC
3/8"
61
LS2
2-P19
M 2-R19
To main valve block
MAIN CONVEYOR
H10-11R and L1
H10-14R: 1-O16
To return block
O G1/4 EN857-2SC EN857-2SC
50 l/min ; 2,4-2,5 m/s L 1/2" 1/2"
EN857-2SC
G3/4 G3/4
477
B A
3/8"
G½
SIDE CONVEYOR
P
EN857-2SC
3/4"
MAGNETIC SEPARATOR
7
6 5 47 l/min (OPTION)
EN857-2SC
EN856-4SP (OPTION) 3,9-4,1 m/s
3/4" G1/2"
EN856-4SP
1"
cracking dp=0.35bar
(dp=1.4bar@47lpm)
3/4"
27 l/min (2,8 m/s) A B B A
ø20X2,5 195 160
A B
83 1,3..1,5 m/s
G 3/4
G 3/4
G½
G½
X
Q Y280
EN857-2SC EN857-2SC
G½
3/4" 3/4"
P T EN857-2SC
3/4" L G¼ L G¼
V2 C2
X
R 19 EN857-2SC
79
EN857-2SC
39 3/4" PRESSURE TOLERANCES
EN857-2SC < 50 bar ± 1bar
31 EN856-4SP
5/8"
3/4"
T4 50 - 300 bar ± 3 bar
A
A
B
3/4"
1-C31 > 300 bar ± 5 bar
EN857-2SC
EN857-2SC
3/4"
M To thermostat block
S 1 1/4" NOTE: ALL THE UNUSED OPTION CONNECTIONS TO BE PLUGGED
Valve cartridge MM0247707 Valve cartridge MM0247707
25
Y320
Y290
and coil MM0308044 installed only and coil MM0308044 installed only
with magnetic separator mounting with side conveyor mounting NOTE: THREAD TYPES: R thread (BSP) = G thread (ISO228/1)
(for example R3/4" (3/4" BSP) = G3/4")
175 38 NOTE. ALL THE UNUSED OPTION CONNECTIONS TO BE PLUGGED
T
BAR
16 17 18 16 17 18
26 Rev. No Date Name Description Location
of
1-S19 0
T8 Used on Work no Project Project rev.
EN857-2SC
5/8"
To return block MM0341355 0
U Module
1.12.10 Approved for
7.1.13 Drawing No
Drawn JPR production JPR
MM0341357
From fixed displacement pump Chec- for serial
1-D15 1-P16 ked 1.12.10 JPR production
P4 320 T7 Mass kg for license
EN857-2SC
26 BAR
3/4"
To return block
Type Title
production
Page/Of pages
V
38 HYDRAULIC DIAGRAM
MH LT106 4 /5
5-01 5-02 5-03 5-04 5-05 5-06 5-07 5-08 5-09 5-10 5-11 5-12 5-13 5-14 5-15 5-16 5-17 5-18 5-19 5-20 5-21 5-22 5-23 5-24 5-25 5-26 5-27 5-28 5-29 5-30 5-31 5-32
M22x1,5 M22x1,5
16
C
CONVEYORS A B FOLDING UP 50...60s
UP 30...35s
FOLDING DOWN 40...50s
DOWN 35...40s
28 LEFT 22 44 RIGHT 22 44
H8-5 H8-8 24 59 28 ø90/63 X 550 ø90/63 X 550
G3/8
G3/8
ø12x1,5 C2 A1 A C1 A1 A C1
42 l/min 41 l/min
G3/8
G3/8
G3/8
G3/8
EN857-2SC G3/8
R½"
V1 V2
42
R½"
R½"
1,5...1,7 m/s 3/8" EN856-4SP EN856-4SP
D EN857-2SC 1,9...2,1 m/s
EN857-2SC
1/2" 1/2" C1
56 43 43
G3/8
G3/8
G3/8
G3/8
R½
5/8"
5/8"
R½"
A B B A
R½"
R½"
326
A1
411
G¾
G¾
G¾
G¾
A
ø12x1,5
G3/8
UP
UP
UP
DOWN
DOWN
DOWN
E C1 C2 C2
R½
DOWN
X
Ø12X1,5 ø80/56 x 400 V1 V2 V2 V1 V2 V1
G3/8
G3/8
L G¾ L G¼ C2
X
EN856-4SP
40 25 EN857-2SC
1/2"
EN856-4SP
1/2"
1/2"
Ø70/40-750
60
EN857-2SC
3/8"
EN857-2SC
3/8"
EN857-2SC
3/8"
EN857-2SC
3/8"
F 73
5/8"
EN857-2SC
EN857-2SC EN857-2SC
EN857-2SC EN857-2SC 3/8" 3/8"
3/8" 3/8"
G
EN857-2SC
XG¾
XG¾
G½
G½
XG¾
XG¾
G½
G½
5/8"
3/8"
EN857-2SC P T B A P T B A
A A
Y714 Y715
H 58 58
P P A P P A
T T B T T B
I
B B
P T Mb Ma P T Mb Ma
G¼X
G¼X
G¼X
G¼X
G¾
G¾
G¾
G¾
J Ø12X1,5
Ø12X1,5
57 57
K 25 M 25 M M 25 Ø12X1,5
Ø12X1,5
PAINE 25
25 M
PRESS.
PALUU
RETURN
PAINE
PRESS. M M M M
L M16x2 25 25 25
B A B A B A B A B A B A
G½
G½
G½
G½
G½
G½
G½
G½
G½
G½
G½
G½
EN857-2SC
3/8" 320 230 100
M BAR BAR BAR
M
8X1,5
G1/4
250 320 150 230
BAR BAR BAR BAR
O
250 250
250 BAR BAR
BAR
250 60 60
BAR BAR BAR
P G¼
350
1 BAR
37 G¼ LS G1/4
21
L4 2
1-Q16
3
Q To return block EN857-2SC
G1
G1
FF R ½" P T G¼ G¼ G¼ G¼ G¼ G¼
3/8" G¼
LSa LSb LSa LSb LSa LSb
EN857-2SC
3/8"
R 2-Q19 LS3
PRESSURE TOLERANCES
2-Q19 < 50 bar ± 1bar
To main valve block EN857-2SC EN856-4SP EN857-2SC 50 - 300 bar ± 3 bar
3/8" FF R ½"
3/4" 1"
> 300 bar ± 5 bar
T2
NOTE. ALL THE UNUSED OPTION CONNECTIONS TO BE PLUGGED
1-E31
T
To thermostat block EN857-2SC Gromelle R 1"
1" Rev. No Date Name Description Location
of
0
Used on Work no Project Project rev.
MM0341355 0
U Module
1.12.10 Approved for
7.1.13 Drawing No
Drawn JPR production JPR
MM0341357
Chec- for serial
ked 1.12.10 JPR production
Mass kg for license
production
Type Title Page/Of pages
V HYDRAULIC DIAGRAM
MH LT106 5 /5