Bajaj Auto Limited

Akurdi, Pune - 411 035. India.

Spare Parts Catalogue
Notice
All information contained in this manual is based on the latest
product information at the time of publication. Bajaj Auto
Limited accepts no liability for any inaccuracies or omissions in
this publication, although every possible care has been taken to
make it as complete and accurate as possible. All procedures
and specifications subject to change without prior notice. The
right is reserved to make such changes at any time without
prior notice and without incurring an obligation to make such
changes to product manufactured previously. Contact your
authorized Bajaj Dealer for the latest information on product
improvements incorporated after this manual was issued.

DOC. NO.: REV. Dec -17

Copy rights : All rights reserved. No part of this publicatin may

be reproduced, stored in a retrival system, Or transmitted in any
form or by any means, electromic mechanical photocopying,
recording or otherwise, without the prior written permission of
Bajaj Auto LTD.
Foreword
We have pleasure in presenting the Spare Parts Catalogue for ‘Discover 125
UG’ Motorcycle. This catalogue has been specially designed to assist you
in selecting the correct parts for procurement to maintain 100% availability.
The Bajaj spares are subjected to the stringent quality control standards to
ensure longer life of the vehicle. It is therefore necessary that only the
Genuine Bajaj Spares are used.
Instructions
1. How to Read the Catalogue : Open the catalogue and from the pictorial
index locate the group in which the part you want to find is present.
Turn over to the concerned page number (as given by pictorial index).
Now find out the figure of the part you wish to order. Write down the
part number against that particular figure number from the text.
In case, if you have the part number and you need the other details, the
part index can be used. The part index (at the end of the catalogue) will
give you the figure and page number of the part you wish to order.

2. How to Order Spare Parts : The part number and the description of the
In a continual effort to improve Performance and Efficiency of the vehicles, part required should be invariably mentioned in the order as per the
Specifications, Diagrams, Illustrations and Part Numbers can change without catalogue text.
notice. Consequently, the description in this Spare Parts Catalogue cannot
The latest part number as conveyed through our service circulars should
therefore be final and binding on us. only appear on the order. In case of ordering painted components,
colour shade of the components should be mentioned.
The modifications / alterations which are carried out after the issue of this The quantity shown against the part number is the quantity per vehicle
catalogue, will be conveyed to you through our Service Circulars. You are for that group so that particular quantity should be multiplied by the
requested to make necessary corrections in the Parts Catalogue as per the number of sets required.
circulars so as to keep your catalogue up-to-date. This will ensure the
3. Part Number System : We have used 8 digit system for part numbers.
appropriate and speedy delivery of the Spare Parts as the order placed will The model or hardware item is indicated by first two digits or
bear the latest part numbers. alphanumeric, the next two or four digits indicate main group and the last
four or two digits indicate serial number in main group or serial number
or subgroup of fastener respectively. Thus the part numbers will be
In case, if you need any technical assistance contact the concerned Regional
indicated by 2-2-4 or 2-4-2 digit system. Understanding this system will
Office or write to us on the following address : enable you to identify the spare parts easily.

4. Abbreviations : The following abbreviations are used in this catalogue.

Bajaj Auto Limited
Assly Assembly V Volts
Service Department
N.I. Not illustrated W Watts
Akurdi, Pune 411 035 India
C'case Crankcase Accl. Accelerator
Cyl Cylinder Comp. Complete
O/s Over size Fr. Front
Rr. Rear Std. Standard
L Length A/t. Alternate
R.H. Right hand L.H. Left hand
Hex. Hexagonal AR As required
Index Index
Plate No. Description Page No. Plate No. Description Page No.

1 Cover Cylinder Head 2 33 Front Hub (Disc Brake) 66

2 SAI System 4 34 Front Master Cylinder 68
3 Cylinder Head 6 35 Front Disc Brake Caliper Assembly 70
4 Valve 8 36 Front Hub (Drum Brake) 72
5 Camshaft / Tensioner 10 37 Rear Hub 74,76
6 Cylinder & Piston 12 38 Rear Brake Pedal 78
7 Crankshaft 14 39 Handle Bar 80,82
8 Transmission 16 40 Front Fork 84
9 Change Drum & Shift Fork 18 41 Petrol Tank Cap & Gauge Fuel 86
10 Gear Change Mechanism 20 42 Fittings - Petrol Tank, Side Covers & Cover Seat 88
11 Engine Assembly & Crankcase RH 22 43 Speedometer Assembly 90
12 Crankcase LH 24 44 Control Cables 92
13 Cover Clutch 26 45 Chain Case 94
14 Cover Magneto 28 46 Head Lamp & Fairing 96,98
15 Clutch Assembly 30 47 Indicator Light Assembly 100
16 Kick Starter Mechanism 32 48 Tail Lamp Assembly, Front & Rear Number Plate 102
17 Carburettor Assembly 34 49 Electrical Equipments 104
18 Air Cleaner Complete 36 50 Accessories & Grab Handle 106
19 EVAP Mechanism 38 51 Tool Kit 108
20 Silencer Assembly 40 52 Painted Parts 110
21 Oil Pump 42 53 Decals Sets 112
22 Starter Assembly 44
23 H.T. Coil & CDI, Spark Plug 46 Kit List 113, 116
24 Seat Assembly & Seat Lock 48
25 Engine Mountings 50 Amendment Sheet (Parts Added) 117,118
26 Frame & Frame Fitting 52
27 Swing Arm & Rear Shock Absorber 54 Part Index 119,132
28 Rider Foot Rest 56
29 Pillion Foot Rest & Holder 58
30 Mudguard - Front & Rear 60
31 Stand Assembly 62
32 Tyre / Tube / Rim 64
Pictorial Index Pictorial Index

PLATE NO. : 1 PAGE NO. PLATE NO. : 2 PAGE NO. PLATE NO. : 5 PAGE NO. PLATE NO. : 6 PAGE NO.
COVER CYLINDER HEAD 1 SAI SYSTEM 3 CAMSHAFT / TENSIONER 9 CYLINDER & PISTON 11

PLATE NO. : 3 PAGE NO. PLATE NO. : 4 PAGE NO. PLATE NO. : 7 PAGE NO. PLATE NO. : 8 PAGE NO.
CYLINDER HEAD 5 VALVE 7 CRANKSHAFT 13 TRANSMISSION 15
Pictorial Index Pictorial Index

PLATE NO. : 9 PAGE NO. PLATE NO. : 10 PAGE NO. PLATE NO. : 13 PAGE NO. PLATE NO. : 14 PAGE NO.
CHANGE DRUM & SHIFT FORK 17 GEAR CHANGE MECHANISM 19 COVER CLUTCH 25 COVER MAGNETO 27

DT
S-
i

PLATE NO. : 11 PAGE NO. PLATE NO. : 12 PAGE NO. PLATE NO. : 15 PAGE NO. PLATE NO. : 16 PAGE NO.
ENGINE ASSEMBLY & CRANKCASE RH 21 CRANKCASE LH 23 CLUTCH ASSEMBLY 29 KICK STARTER MECHANISM 31

Nozzle Oil Jet

(Press Fitted)
Pictorial Index Pictorial Index

PLATE NO. : 17 PAGE NO. PLATE NO. : 18 PAGE NO. PLATE NO. : 21 PAGE NO. PLATE NO. : 22 PAGE NO.
CARBURETOR ASSEMBLY 33 AIR CLEANER COMPLETE 35 OIL PUMP 41 STARTER ASSEMBLY 43

PLATE NO. : 19 PAGE NO. PLATE NO. : 20 PAGE NO. PLATE NO. : 23 PAGE NO. PLATE NO. : 24 PAGE NO.
EVAP MECHANISM 37 SILENCER ASSEMBLY 39 H.T. COIL & CDI, SPARK PLUG 45 SEAT ASSEMBLY & SEAT LOCK 47
Pictorial Index Pictorial Index

PLATE NO. : 25 PAGE NO. PLATE NO. : 26 PAGE NO. PLATE NO. : 29 PAGE NO. PLATE NO. : 30 PAGE NO.
ENGINE MOUNTINGS 49 FRAME & FRAME FITTINGS 51 PILLION FOOT REST & HOLDER 57 MUDGUARD - FRONT & REAR 59

PLATE NO. : 27
PAGE NO. PLATE NO. : 28 PAGE NO. PLATE NO. : 31 PAGE NO. PLATE NO. : 32 PAGE NO.
SWING ARM &
53 RIDER FOOT REST 55 STAND ASSEMBLY 61 TYRE / TUBE / RIM 63
REAR SHOCK ABSORBER
Pictorial Index Pictorial Index

PLATE NO. : 33 PAGE NO. PLATE NO. : 34 PAGE NO. PLATE NO. : 37 PAGE NO. PLATE NO. : 38 PAGE NO.
FRONT HUB (DISC BRAKE) 65 FRONT MASTER CYLINDER 67 REAR HUB 73 - 75 REAR BRAKE PEDAL 77

PLATE NO. : 35 PAGE NO. PLATE NO. : 36 PAGE NO. PLATE NO. : 39 PAGE NO. PLATE NO. : 40 PAGE NO.
FRONT DISC BRAKE CALIPER ASSLY 69 FRONT HUB (DRUM BRAKE) 71 HANDLE BAR 79 - 81 FRONT FORK 83
Pictorial Index Pictorial Index
PLATE NO. : 42
PLATE NO. : 41 PAGE NO. PAGE NO. PLATE NO. : 45 PAGE NO. PLATE NO. : 46 PAGE NO.
FITTINGS - PETROL TANK,
PETROL TANK CAP & GAUGE FUEL 85 87 CHAIN CASE 93 HEAD LAMP & FAIRING 95 - 97
SIDE COVERS & COVER SEAT

17

PLATE NO. : 48
PLATE NO. : 43 PAGE NO. PLATE NO. : 44 PAGE NO. PLATE NO. : 47 PAGE NO. PAGE NO.
TAIL LAMP ASSEMBLY, FRONT &
SPEEDOMETER ASSEMBLY 89 CONTROL CABLES 91 INDICATOR LIGHT ASSEMBLY 99 101
REAR NUMBER PLATE
Pictorial Index Pictorial Index

PLATE NO. : 49 PAGE NO. PLATE NO. : 50 PAGE NO. PLATE NO. : 53 PAGE NO.
ELECTRICAL EQUIPMENTS 103 ACCESSORIES & GRAB HANDLE 105 DECALS SETS 111

PLATE NO. : 51 PAGE NO. PLATE NO. : 52 PAGE NO.

TOOL KIT 107 PAINTED PARTS 109
 Plate No.: 1
Cover Cylinder Head
DIS 125
No. Part No. Description Remarks
DRUM DISC
2
1 JZ 5110 21 Cover Cylinder Head 1 1
2 59 0400 38 Bolt 4 4
1 3 JD 5110 10 Gasket Head Cover 1 1
4 JA 5110 08 Bolt Head Mounting 4 4
5 PA 5110 39 Plate Cylinder Head 1 1
6 JZ 5810 04 Hose C’ case Breather 1 1
7
7 DG 1210 02 Clamp 1 1
8 59 0400 50 Flange Bolt 1 1

5
4

1 2
Front Wheel Direction
 Plate No.: 2
SAI System
DIS 125
No. Part No. Description Remarks
DRUM DISC
10
1 JH 5822 00 Unit SAI 1 1
2 JL 5810 66 Band Clip SAI Hose Outlet Tube 3 3
3 PF 5824 09 Tube Metallic SAI 1 1
4 JE 5110 67 Gasket Sai Flange 1 1
5 5
5 KA EG06 14 Bolt Flanged Small 2 2
9
6 JZ 5824 04 Hose Connector SAI 1 1
7 JZ 5824 00 Hose Intake SAI 1 1
4 8 DG 1210 40 Clamp 1 1
9 DG 1210 03 Clamp 2 1
10 JZ 5824 01 Hose Manifold SAI 1 1
11 KA DF06 30 Bolt Flanged 2 2
12 JD 1138 15 Sleeve SAI Unit 4 4
8
13 JD 1138 14 Grommet SAI Unit 2 2
14 KC GA06 06 Nut Hex Flanged 2 2
7

11
2
2 12
3 6 13
2 12

14
1

3 4
2
Front Wheel Direction
 Plate No.: 3
Cylinder Head
DIS 125
No. Part No. Description Remarks
DRUM DISC

1 PF 5111 35 Head Cylinder 1 1

2 39 1660 05 Stud 2 2
2 10
3 PA 5110 98 Gasket Cylinder Head 1 1
14
4 52 JZ17 62 Assembly Manifold Intake 1 1
11
5 KA ED06 25 Bolt Flange 2 2
2 6 JZ 5812 10 Sleeve Carburetor 1 1
13 7 JF 5812 08 Clamp Carburettor Side 2 2
12 8 39 2539 21 ‘O’ Ring (intake Pipe) 1 1
1
9 PF 5814 23 Insulator Manifold 1 1
10 JF 5110 52 Sleeve Spark Plug 1 1
11 39 2608 01 Grub Screw 1 1
12 KJ AC18 24 ‘O’ Ring Sleeve 1 1
13 39 1283 21 ‘O’ Ring Sleeve 1 1
9 14 CF 1110 19 Spark Plug Bosch 2 2
8 4

3
5

5 2
6
Front Wheel Direction
 Plate No.: 4
Valve
DIS 125
No. Part No. Description Remarks
DRUM DISC

1 DK 1017 51 Shaft Rocker Arm Exhaust 2 2

5 2 JH 5112 10 Assembly Rocker Arm 2 2
4 3 CB 1010 22 Cotter Valve 4 4
3 4 JL 5112 27 Screw Tappet 2 2
5 39 0973 15 Hexagon Nut 2 2
1 6 36 JH00 28 Kit Valve 1 1
7 36 JH00 29 Kit Valve Repair 1 1
8 CB 1010 09 Seal Valve Stem 2 2
1

7
2

7 2
8
Front Wheel Direction
 Plate No.: 5
Camshaft / Tensioner
DIS 125
No. Part No. Description Remarks
DRUM DISC

1 PF 5112 22 Camshaft Assembly 1 1

10 2 JA 5112 16 Spacer Cam Sprocket 1 1
3 DS 1012 76 Sprocket Cam Shaft 1 1
11 4 DK 1013 86 Bolt Allen Bolt 1 1
8 5 DH 1010 48 Special Washer (’O’ Washer) 1 1
6 36 PA01 15 Kit Guide Cam Chain 1 1
13
7 DH 1013 92 Bolt Special 1 1
8 JE 5210 16 Tensioner Chain 1 1
7 9 CS 1011 28 Gasket 1 1
15 9
10 DD 1010 62 Bolt 1 1
11 KA ED06 20 Flange Bolt 2 2
12 39 0594 17 Circlip - Internal 1 1
16 13 39 2669 21 ‘O’ Ring 1 1
14 JE 5112 30 Cam Chain 94 Link (Straight) 1 1
15 39 1988 20 Bearing Ball 1 1
16 JE 5110 49 Bearing Cam Shaft 1 1
14

1 6

12
5
2

3
4

9 10
2
Front Wheel Direction
 Plate No.: 6
Cylinder & Piston
DIS 125
No. Part No. Description Remarks
DRUM DISC

1 JH 5210 07 Gasket Cylinder Block 1 1

2 39 1000 06 Pin - Hollow Dowel 4 4
3 36 JH00 32 Kit Piston Rings 1 1
4 DS 1012 15 Clip - Wire 2 2
2
5 36 JZ01 83 Block Piston Kit 1 1
5
6 JE 3514 03 Engine Temp Sensor 1 1
7 JB 4022 02 Grommet - ETS 1 1

2
6

1
4

7 4

11 12
2
Front Wheel Direction
 Plate No.: 7
Crankshaft
DIS 125
No. Part No. Description Remarks
DRUM DISC

1 JH 5310 07 Assembly crankshaft 1 1

2 JE 5310 01 Bearing 56*22*16 2 2
3 JA 5310 12 Spring 1 1
4 JA 5310 15 Pin (c/s plunger) 1 1
5 31 1011 73 Key wood ruff 1 1
6 DS 1011 54 Key 1 1
7 JB 5310 21 Plunger oil crankshaft 1 1
8 LD A000 25 Plain washer 2 2
10 59 1500 14 Nut hex fl-m14x1xht.9xcl.10xbright 2 2
11 JE 5410 38 Damper crankshaft 1 1
12 JD 5310 04 Spacer crankshaft 1 1

13 14
2
Front Wheel Direction
 Plate No.: 8
Transmission
DIS 125
No. Part No. Description Remarks
DRUM DISC

1 JZ 5510 10 Shaft Input W/O Gun hole 1 1

2 JZ 5512 02 Gear 4th Drive 1 1
3 39 0987 17 Ring Snap 5 5
4 JA 5510 02 Spline Washer 4 4
5 JE 5512 01 Gear 3rd Drive 1 1
5a JZ 5512 13 Gear 5th Drive Forged 1 1
1 6 JE 5512 00 Gear 2nd Drive 1 1
7 JA 5510 04 Washer Thrust 2nd Drive 1 1
15 8 JZ 5510 08 Shaft Output Forging Route 1 1
9 JZ 5512 10 Bush 2nd Driven 1 1
2
3 4 9a JE 5512 05 Gear 2nd Driven 1 1
14
3 5 13 10 JZ 5512 11 Gear 5th Driven Forged 1 1
4 12 11 JE 5512 06 Gear 3rd Driven W/o Shot Peening 1 1
3
4 12 JE 5512 16 Gear 4th Driven 1 1
5A 13 JZ 5512 05 Bush 1st Driven 1 1
6
7 4 11
3 14 JE 5512 15 Gear 1st Driven 1 1
15 JA 5510 08 Washer Thrust 1st Driven 1 1
3 10 16 JA 5510 09 Collar Sprocket Drive 1 1
8 17 59 2100 24 ‘O’ Ring Collar Sprocket 1 1
9A 18 JZ 5510 04 Sprocket Drive 1 1
9
19 DU 1012 13 Plate Lock Sprocket 1 1
16 20 DS 1013 55 Socket Head Bolt 2 2
17
19 18
20

15 16
2
Front Wheel Direction
 Plate No.: 9
Change Drum & Shift Fork
DIS 125
No. Part No. Description Remarks
DRUM DISC

1 JE 5610 06 Drum Complete Gear Shift 1 1

2 39 0992 06 Dowel (Pin Drum Change) 4 4
3 JD 5610 11 Special Bolt 1 1
4 JD 5610 06 Shaft Gear Shift Fork 2 2
5 JD 5610 04 Fork Gear Shift Output 2 2
5 6 JZ 5610 02 Fork Gear Shift Input 1 1
5 7 JE 5610 05 Cam Drum Change 1 1

1
4

4
7

17 18
Front Wheel Direction
 Plate No.: 10
Gear Change Mechanism
DIS 125
No. Part No. Description Remarks
DRUM DISC

1 52 JZ02 64 Lever Complete Gear Shift 1 1

2 JW 5612 06 Extension Spring 1 1
3 JE 5612 00 Spring Gear Shift Return 1 1
4 PA 5612 09 Inhibitor Complete Gear Shift 1 1
1 5 JD 5612 04 Spring Inhibitor 1 1
2
6 LD B000 44 Plain Washer 1 1
7 BF 5612 19 Bolt Dent Lever 1 1
8 JH 5612 12 Lever Complete Gear Shifter 1 1
3 9 DH 1015 09 Damper 1 1
10 JH 5614 04 Damper 1 1
7 11 39 1902 04 Bolt Flange M6 1 1
6 12 JH 5614 09 Rod Tie 1 1
13 JD 5614 16 Washer - Nylon 2 2
4
14 KH Aa20 15 Pin Cotter 2 2
15 JH 5612 13 Arm Lever Change 1 1
5 16 JL 56141 00 Washer - Steel 1 1

11
9
13
15 14

10
16 12

19 20
Front Wheel Direction
 Plate No.: 11
Engine Assembly & Crankcase RH
DIS 125
12 No. Part No. Description Remarks
DRUM DISC

1 JZ 5010 24 Engine Assly 1 1 N.I.

2 36 PA02 11 Kit Assly Crankcase RH 1 1
3 3 59 2000 36 Ball Bearing 1 1
4 JA 5410 10 Stopper Plate Input Bearing 1 1
4 5 DH 1013 80 Screw Pan Head 1 1
6 6 JE 5410 28 Pin 1 1
9
5 7 JA 5410 12 Guide Kick 1 1
8 DH 1016 39 Lock Screw Earthing 1 1
2 9 52 JA00 29 Bolt Shift Change 1 1
10 PF 5410 18 Bushing Drum 1 1
11 KP BF62 01 Bearing Ball 1 1
8 12 KA EF06 50 Bolt Flange 2 2
7

10

11

21 22
Front Wheel Direction
 Plate No.: 12
Crankcase LH
DIS 125
No. Part No. Description Remarks
DRUM DISC

1 36 PF01 28 Kit Assly Crankcase LH 1 1

2 2 39 2562 20 Needle Roller Bearing 1 1
8 16 3 59 2000 36 Ball Bearing 1 1
4 39 1715 19 Seal Oil 1 1
5 31 2010 81 Neutral Switch 1 1
3 6 DH 1017 84 Gasket Neutral Switch 1 1
7 39 2190 19 Oil Seal 1 1
9
8 JA 5410 05 Bush Starter Clutch 1 1
9 39 1000 06 Hollow Dowel Pin 4 4
10 39 0999 06 Hollow Dowel Pin 4 4
11 JG 5710 24 Mesh Oil Filter Assembly 1 1
1
12 LJ A000 04 Strainer ‘O’ Ring 1 1
13 JA 5410 21 Cap Strainer 1 1
17 12 14 59 0400 38 Bolt 6 6
5 6
11 7 10 15 59 2100 23 ‘O’ Ring Cap Strainer 1 1
16 JE 5410 38 Damper Crankshaft 1 1
15
13 17 JG 5710 24 Strainer Assly. 1 1
4 18 JH 5410 15 Gasket Crankcase 1 1
14

19

Nozzle Oil Jet

(Press Fitted)

23 24
Front Wheel Direction
 Plate No.: 13
Cover Clutch
DIS 125
No. Part No. Description Remarks
DRUM DISC

17 18
1 PA 5412 33 Clutch Cover 1 1
15 16
2 39 1041 19 Oil Seal Clutch Lever 1 1
3 30 1011 42 Oil Seal (Kick Shaft) 1 1
4 JE 5412 88 Shaft Clutch Release 1 1
5 PF 5514 07 Rod Push 1 1
14
6 JL 5412 27 Window Oil Guage 1 1
9 7 DS 1012 15 Wire Circilp 1 1
10
4 8 39 24431 1 Washer Plain 1 1
11 2 9 JH 5412 10 Spring Torsion Clutch Lever 1 1
8 10 JA 5412 11 Cap Oil Filler 1 1
14 11 JA 5412 25 ‘O’ Ring Cap Oil Filler 1 1
7 12 JA 5412 12 Gasket Clutch Cover 1 1
6 13 59 0400 38 Bolt 8 8
14 JE 5412 91 Bracket Clutch Cable 1 1
3
15 DD 1211 81 Oil Filter Element 1 1
16 39 1671 21 ‘O’ Ring 1 1
13 17 56 JZ4A 3V Cap filter Slate Gray 1 1
18 LA E000 05 Bolt Flange M6 3 3
19 39 1001 20 Bearing Ball 1 1
20 39 0999 06 Pin Hollow Dowel 2 2
5
1
12 19

20

25 26
Front Wheel Direction
 Plate No.: 14
Cover Magneto
DIS 125
No. Part No. Description Remarks
DRUM DISC

1 52 JE55 10 Cover Magneto Assembly 1 1 Matt Slate Gray

2 59 0400 38 Bolt Flange 9 9
3 PF 5412 40 Gasket Magneto Cover 1 1
3
4 JZ 5412 55 Cover Assembly Rear 1 1
5 JA 5410 05 Bush 1 1
6 JA 5412 33 Cap TDC Finder 1 1
5
7 30 1011 95 ‘O’ Ring 1 1
6
8 DJ 1612 28 Gear Shift Label 1 1
7

1
2

4
8

27 28
Front Wheel Direction
 Plate No.: 15
Clutch Assembly
DIS 125
No. Part No. Description Remarks
DRUM DISC

1 PF 5514 30 Clutch assembly 1 1

2 PF 5514 36 Wheel clutch 1 1
3 36 Jz01 99 Plate clutch 1 1
4 PF 5514 33 Hub clutch 1 1
5 PF 5514 37 Spring compression 4 4
6 PF 5514 38 Holder clutch 1 1
7 39 1553 04 Flange bolt (m5x0.8) 4 4
8 39 2600 11 Washer 2 2
9 39 1001 20 Bearing ball 1 1
10 JA 5514 20 Washer plain 1 1
11 JE 5514 09 Washer belleville 1 1
12 52 Ja00 28 Nut round - M14x1-LH thrdxht7xcl10 1 1
13 JA 5514 06 Collar clutch 1 1
14 36 Jz01 98 Plate friction 1 1
15 36 Jz01 84 Kit primary drive & driven 1 1
16 PF 5514 32 Plate Assembly Clutch 1 1
17 JD 5514 00 spacer clutch assembly 1 1

29 30
2
Front Wheel Direction
 Plate No.: 16
Kick Starter Mechanism
DIS 125
No. Part No. Description Remarks
DRUM DISC

1 PA 6210 06 Assembly Kickshaft 1 1

2 JA 6212 06 Bolt Special 1 1
6 3 36 JH00 09 Kit Boss Kick Set 1 1
4 22 1502 41 Plain Washer 1 1
11 5 39 0993 11 Plain Washer Small 3 3
6 39 0738 17 Circlip Shaft 2 2
7 7 PA 6210 07 Shaft Kick 1 1
8 DS 1011 17 Spring - Kick Starter Ratchet 1 1
9 JA 6210 02 Ratchet 1 1
13 10 PA 6210 08 Gear Kick Pinion 1 1
8 11 JA 6210 06 Washer Thrust 1 1
12 39 2408 17 Circlip 1 1
9
13 DD 1010 97 Kick Rubber 1 1
5 14
14 JE 6210 04 Sleeve 1 1
15 JE 6210 03 Spring 1 1
5 10
2
5 12
15
1

31 32
Front Wheel Direction
 Plate No.: 17
Carburettor Assembly
DIS 125
No. Part No. Description Remarks
DRUM DISC

1 JZ 5812 46 Carburettor 1 1 EVAP

JZ 5812 48 Carburettor 1 1 Non EVAP
2 36 JZ01 96 Plunger Assembly with lever 1 1
3 36 JZ01 89 Kit Carb Jet 1 1
4 36 JZ01 88 Kit Carb Air Screw / Slow Jet 1 1
5 36 JZ00 16 Kit Carb Idling Screw 1 1
6 36 JZ01 87 Kit Carb Throttle Valve 1 1
7 36 JZ01 91 Kit O Ring & Gasket 1 1 N.I.
8 JA 5812 21 Valve Comp Float 1 1
9 24 1213 65 Float 1 1
10 JB 5812 56 Arm Pin Float 1 1
11 DK 1211 06 Screw Float Chamber 4 4
12 JA 5812 14 Drain Screw 1 1
13 36 JZ01 92 Kit Top Cap 1 1
14 DK 1210 65 Tube Air Vent / Drain 2 2
15 36 JZ01 90 Float Chamber Kit 1 1
16 JA 5812 32 Gasket Float chamber 1 1
17 JG 5810 62 Clamp Connecting Tube 1 1
18 JF 5812 08 Clamp carburettor side 2 2
19 JZ 5812 10 Sleeve carb 1 1

33 34
Front Wheel Direction
 Plate No.: 18
Air Cleaner Complete
DIS 125
No. Part No. Description Remarks
DRUM DISC

1 JZ 5810 59 Filter assembly air 1 1

2 JH 5826 02 Foam element SAI 1 1
3 KB RA42 19 Screw tapping pan cross 1 1
4 Jh 5826 01 Plate supporting SAI 1 1
5 Jb 5810 41 Cover filter air 1 1
6 Jz 5810 29 Seal o-ring air filter disco-h 1 1
7 Jz 5810 10 Assembly cartridge vm22 disco-h 1 1
8 Jz 5810 11 Element cartridge vm22 disco-h 1 1
9 Dx 1210 11 Arrester complete flame 1 1
10 Ds 1211 16 Duct 1 1
11 39 1765 11 Washer – plain 3 3
12 39 0071 04 Hex head screw - M5 3 3
13 Jz 5810 12 Hose drain A/F VM22 Disco - H 1 1
14 Ds 1211 26 Plug 1 1
15 Ds 1610 69 Bkt. Side cover mtg. 1 1
16 39 1779 02 Self tapping screw 2 2
17 Dj 1610 06 Pad I batt. Bkt. 1 1
18 Jz 5810 04 Hose breather 1 1
19 Dg 1210 02 Clamp (Hose c'case breather) 1 1
20 Ds 1410 12 Grommet side cover fr 1 1
21 Jg 5810 62 Clamp connecting tube 1 1
22 28 1011 74 Spring clip 1 1

35 36
Front Wheel Direction
 Plate No.: 19
EVAP Mechanism
DIS 125
No. Part No. Description Remarks
DRUM DISC

1 JY 1710 77 Canister 1 1
17 2 JY 1710 69 Spring Band Clamp 15 x 10 1 1
2 1
3
9 3 PA 1716 10 Tube Inline Connector To Purge 1 1
4 JY 1710 90 Spring Band Clamp 13 x 12 3 3
5 JH 1710 48 Grommet Purge Valve 1 1
6 PD 1716 16 Valve Purge 1 1
9 7 PA 1716 11 Tube Canister Breather 1 1
8 PA 1716 07 Tube Purge Valve To Carburator 1 1
4 7 9 JY 1710 70 Spring Band Clamp 9 x 8.4 7 7
10 9 10 PA 1716 05 Tube Y Connector To Canister 1 1
5
16 11 GL 1710 36 Connector For Breather & Vapor Tube 1 1
15 14 12 PA 1718 08 Tube Drain 1 1
13 JY 1718 25 Plug Fuel Drain 1 1
6
14 PA 1718 10 Tube Tank To Y Connector 1 1
15 PA 1716 09 Tube Canister Drain 1 1
18 9 16 DG 1210 40 Clamp - Canister Breather 1 1
17 DH 1614 29 Strap Canister 1 1
11 18 JG 1710 29 Spring band clamp 11.5 x 8.4 2 2

9
9

12
8

9 13

37 38
Front Wheel Direction
 Plate No.: 20
Silencer Assembly
DIS 125
No. Part No. Description Remarks
DRUM DISC

1 YJ Z400 01 Silencer assy Without shield 1 1 With CAT

JZ 5911 08 Assembly Silencer 1 1 W/O CAT
2 Jz 1130 42 Damper silencer 1 1
3 Dd 1610 71 U-nut m10x1.25 1 1
4 39 2492 11 Plain washer 1 1
5 Jb 5910 80 Shield muffler 1 1
6 Jb 5910 68 Washer nylon shield silencer 2 2
7 Jb 5910 59 Damper shield muffler disco-m 2 2
8 Jw 5910 28 Truss screw M5 x 0.8 2 2
9 Je 5910 02 Gasket exhaust 1 1
10 39 2295 15 Nut flanged 2 2
11 39 1054 11 Plain washer 1 1
12 39 2425 11 Plain washer 1 1
13 Dj 1612 78 Tube silencer with washer 1 1

39 40
Front Wheel Direction
 Plate No.: 21
Oil Pump
DIS 125
No. Part No. Description Remarks
DRUM DISC

1 JZ 5710 00 Oil Pump Assly 1 1

2 JA 5410 16 Gasket Case Oil Pump 1 1
3 FD 1010 78 Pan Head Screw 3 3
4 39 0999 06 Dowel 2 2
5 JZ 5710 01 Gear Driven + Shaft oil pump 1 1

1
4
3

41 42
Front Wheel Direction
 Plate No.: 22
Starter Assembly
DIS 125
No. Part No. Description Remarks
DRUM DISC

1 PF 3516 02 Motor Assembly Starter 1 1

JH 3516 02 Motor Assembly Starter 1 1 Ref. Cir. IB: 316
2 KA ED06 25 Flange Bolt 2 2
3 PF 6214 00 Starter Drive Assembly 1 1
JH 6214 07 Starter Drive Assembly 1 1 Ref. Cir. IB: 316
4 PF 6214 03 Gear Starter Clutch 1 1
5 39 0972 04 Bolt Socket 3 3
6 39 0849 14 Washer - Lock Toothed 3 3
1 7 36 DK00 76 Kit Starter Clutch Assly DK101595 1 1
2
8 DK 1016 05 Plate Roller Clutch 1 1
3
9 PF 3510 42 Rotor Assembly Without Clutch 1 1
9 4
7 10 JB 3510 30 Stator Assembly 1 1
8
11 JH 5412 07 Bracket Stator Harness 1 1
11 13 12 KB BC06 08 Screw Pan Cross 1 1
12 13 DH 1013 80 Screw Pan Head 2 2
16 14 LA C000 52 Bolt Socket 2 2
15 DH 1013 80 Screw Pan Head 1 1
14 5 15 16 JH 5410 21 Bracket Gear Stopper 1 1
6
10

43 44
Front Wheel Direction
 Plate No.: 23
H.T. Coil & CDI, Spark Plug
DIS 125
No. Part No. Description Remarks
DRUM DISC

1 PA 3512 01 H. T. Coil with Cable LH 1 1

2 PA 3512 02 H. T. Coil with Cable RH 1 1
3 JZ 3512 15 C.D.I. Assly 1 1
4 DD 1110 18 Spark Plug PRZ9 HC 2 2
1 5 DD 1110 48 Spark Plug Cap LH 1 1
2
5a DH 1110 15 Spark Plug Cap RH 1 1
6a DD 1110 11 Grommet Spark Plug Cap LH 1 1
6b DH 1110 13 Grommet Spark - Plug Cap RH 1 1
4
11 7 DD 1110 12 Grommet for HT Cable 2 2
7
8 JW 4020 01 D C Regulator With Capacitor 1 1
3
9 39 1943 04 Bolt Flange 2 2
5a 10 59 0400 14 Bolt Flange 4 4 N.I.
11 JD 3512 06 Grommet Sleeve Spark Plug 1 1

7
5

6a,b
8

4
9

45 46
Front Wheel Direction
 Plate No.: 24
Seat Assembly & Seat Lock
DIS 125
No. Part No. Description Remarks
DRUM DISC

1 PA 1910 26 Seat assembly 1 1

2 JZ 1910 10 Damper for seat 6 6
3 JD 1910 21 Damper seat front 1 1
4 DS 2110 05 Damper seat II 2 2
5 JH 1612 03 Seat lock assy. comp. 1 1
6 DH 1612 33 Reinf. Seat lock 1 1
7 KA DF06 22 Bolt flanged 2 2

47 48
Front Wheel Direction
 Plate No.: 25
Engine Mountings
DIS 125
No. Part No. Description Remarks
DRUM DISC

1 LA D000 41 Bolt flanged M8 x 1.25P x 140L 1 1

2 KA DD08 80 Bolt flanged 2 2
3 39 1970 15 Hex nut / flange-M8 3 3
4 JZ 1134 02 Engine mtg bkt rear top 2 2
5 KA Dd08 16 Bolt flanged 8 8
6 JA 1134 03 Flanged bolt M10 x 110 2 2
7 39 1225 15 Hex nut flange - M10 2 2
8 JZ 1134 05 Bracket comp Eng. Mtg. top LH 2 2
9 LA D000 52 Bolt flanged 1 1
10 JZ 1134 00 Bracket complete LH engine front 1 1
11 JZ 1134 03 Bracket complete RH engine front 1 1

49 50
Front Wheel Direction
 Plate No.: 26
Frame & Frame Fittings
DIS 125
No. Part No. Description Remarks
DRUM DISC

1 JZ 1113 74 Frame assembly 1 1

2 DU 1611 96 Tape - frame 1 1
3 DS 1410 12 Grommet side cover front 1 1
4 JH 1814 26 Grommet under tray 2 2
5 DP 1710 06 Silent bush 2 2
6 DP 1612 60 Cap fit on pipe seat rail frame 2 2
7 JZ 1813 22 Grommet side cover 2 2
8 DK 2010 49 Clamp harness (strip clamp) 1 1
9 36 3140 05 Kit Steering cone 1 1
10 DJ 1811 15 Ball steel With Cage 2 2
11 DH 1810 14 Cup steering 1 1
12 DS 1810 18 Nut fork 1 1

51 52
Front Wheel Direction
 Plate No.: 27
Swing Arm & Rear Shock Absorber
DIS 125
No. Part No. Description Remarks
DRUM DISC

1 JB 1220 16 Hex Bolt / Flange - M10 2 2

3 4 2A 39 0714 11 Plain Washer 4 4
2B 2B 39 2349 11 Plain Washer 4 4
3 39 0789 12 Spring Washer 2 2
2A 4 39 1336 15 Nut (W/O Plating) 2 2
2B 5 DP 1710 06 Bushing Rubber 2 2 N.I.
17 16
4 PA 1220 61 Rear Shock Absorber – 2
5 JN 1220 00 Rear Shock Absorber 2 –
8 2A
5 39 0258 11 Plain Washer 2 2
9 6
10 6 JZ 1220 71 Swing Arm Assembly 1 1
12
7 PA 1138 14 Cap Swing Arm 2 2
8 DS 1710 07 Chain Slider 1 1
9 39 0553 02 Screw Self Tapping 2 2
1
19 10 39 0454 11 Plain Washer 2 2
11 DS 1710 13 Shaft Swing Arm 1 1
12 39 1358 15 Hex Nut Flanged 1 1
7 13 DJ 1510 36 Adjuster Chain LH 1 1
6 4 14 DJ 1510 37 Adjuster Chain RH 1 1
15 39 0292 15 Hexagon Nut 4 4
11
16 DS 1710 14 Mud Flap 1 1
17 39 2060 04 Flange Bolt 2 2
1 18 DJ 1510 47 Plate Chain Adjuster 2 2
14
19 PA 1220 16 Rubber Beading Swing Arm 2 2
15
13 15
18

53 54
Front Wheel Direction
 Plate No.: 28
Rider Foot Rest
DIS 125
No. Part No. Description Remarks
DRUM DISC

1 PF 1130 28 Damper Rider Footrest 2 2

2 PA 1130 75 Stay Step Main LH 1 1
3 LA D001 26 Bolt Flanged 2 2
4 DH 1611 94 Kick Stopper 1 1
1 3 5 KA DD08 20 Bolt Flanged 2 2
2
6 KD CB08 16 Washer Spring 2 2
7 PA 1130 77 Step Rider RH 1 1

6 5 1
7

55 56
Front Wheel Direction
 Plate No.: 29
Pillion Foot Rest & Holder
DIS 125
No. Part No. Description Remarks
DRUM DISC

1 JZ 1130 87 Holder step pillion LH 1 1

2 JZ 1130 62 Assembly pillion step LH complete 1 1
3 DJ 1611 22 Rubber pillion step 2 2
4 DH 1611 00 Spacer main step 4 4
5 22 1504 51 Bolt hex head 4 4
6 DX 1610 67 Plate lock pillion step 2 2
7 DD 1613 81 Pin pillion step 2 2
8 30 1410 31 Ring O 2 2
9 KD Ba08 18 Washer plain 2 2
10 KH Aa25 20 Pin cotter 2 2
11 PA 1130 61 Damper pillion foot rest 2 2
12 KA Cf08 35 Bolt socket - M8 x 1.25 x L35 4 4
13 PA 1130 79 Holder step pillion RH 1 1
14 JZ 1130 68 Assembly pillion step RH complete 1 1

57 58
Front Wheel Direction
 Plate No.: 30
Mudguard - Front & Rear
DIS 125
No. Part No. Description Remarks
DRUM DISC

1 JZ 1814 06 Grommet saree guard 1 1

2 DS 1611 25 Cable guide 1 1
3 DJ 1610 69 Nail cable guide 1 1
4 JB 1814 21 Brace fender disc (Export) – 1
JB 1814 16 Brace fender (Export) 1 –
5 KA ED06 35 Hex bolt with flange M6 - 35l 4 4
6 JZ 1814 02 Rear fender front 1 1
7 PA 1814 40 Fender rear 1 1
8 DJ 2011 73 Grommet for cables - Rear fender 2 2
9 39 0211 11 Washer plain 2 2
10 DS 1612 87 Flange bolt - M6 2 2
11 39 0798 15 Nut hexagon with flange M6 2 2
12 JB 1814 03 Flap Front Fender 1 1
13 KB Bc05 12 Screw Pan Cross 3 3
14 KD Aa05 10 Washer Plain Small 6 6
15 KC Ha05 07 Nut Nyloc 3 3
16 PA 2328 03 Bracket Plate Number 1 1
17 JZ 2328 14 Pad Rubber Number Plate Bkt. 2 2

59 60
Front Wheel Direction
 Plate No.: 31
Stand Assembly
DIS 125
No. Part No. Description Remarks
DRUM DISC

1 DS 1610 77 Side stand 1 1

2 DF 1611 02 Bolt 1 1
3 39 0422 15 Nut nyloc M10 1 1
4 DH 1610 66 Spring side stand 1 1
5 DH 1611 46 Cover spring side stand 1 1
6 PA 1132 13 Assembly stand main 1 1
7 JN 1132 00 Damper center stand 1 1
8 DS 1611 12 Shaft stand 1 1
9 KH AA32 35 Pin cotter 1 1
10 DH 1612 39 Sprint main stand with cover 1 1
11 DH 1611 21 Spring main stand 1 1
12 DH 1611 45 Cover spring main stand 1 1

61 62
Front Wheel Direction
 Plate No.: 32
Tube / Tyre / Rim
DIS 125
2 No. Part No. Description Remarks
DRUM DISC

1 JZ 1310 28 Wheel Front 1.4 X 17 – 1

1
PA 1310 46 Wheel Front - 1.4x17 1 –
2 JK 1310 39 Assembly Tyre Tube – 1
DS 1510 47 Tyre With Tube 2.75 X 17 1 –
3 JZ 1312 86 Wheel Rear 2.15 X 17 – 1
JZ 1312 24 Wheel Rear 1.6x17(dr) 1 –
4 JZ 1312 81 Assembly Tyre Tube – 1
DS 1510 51 Tyre With Tube 3x17 1 –

63 64
Front Wheel Direction
 Plate No.: 33
Front Hub (Disc Brake)
DIS 125
No. Part No. Description Remarks
DRUM DISC

1 JB 1310 17 Axle – 1
2 DE 1510 08 Seal Oil – 1
3 DE 1510 12 Plate Drive – 1
4 KP Bb63 01 Bearing Ball – 2
5 JZ 1310 28 Wheel Front – 1
5
6 DE 1510 06 Spacer Assembly – 1
12 7 JW 1318 06 Disc Brake – 1
7
8 LA C000 02 Bolt Socket – 5
9 11 9 30 1510 33 Seal - Oil – 1
4 10 JB 1310 18 Washer Plain – 1
6
3 4 11 59 1500 03 Nut U - M12 – 1
2 10 12 JW 1812 41 Cover Disc – 1
1
13 JN 1812 11 Clip Nut – 1
8

65 66
Front Wheel Direction
 Plate No.: 34
Front Master Cylinder
DIS 125
No. Part No. Description Remarks
DRUM DISC

1 DJ 1910 23 Kit Major Master Cylinder – 1

3 2 JW 1318 05 Hose Brake Front – 1
8
3 DJ 1910 59 Lever Grip RH – 1
4 DJ 1910 25 Banjo Bolt – 2
5 DJ 1910 26 Washer Copper – 4
6 DJ 1910 27 Clamp Holder RH – 1
7 DJ 1910 28 Bolt Clamp Holder – 2
9
10 8 DJ 1910 29 Bolt Front Brake Lever – 1
10
US
E
9 DJ 1910 30 Nut Flanged – 1
W
AR
G: 3-4
NIN DOT ROM
LY ID F ER
ON FLU AIN
E T
ON AP G
13 10 DJ 1910 31 Screw – 2
AK

A
BR D C R C VIN
A LE IL
SE N F REM
A
CLE FOR
E
LE O
15
BE

11 DJ 1910 58 Cylinder Master With Lever – 1

12 DJ 2011 09 Front Brake Switch – 1
5 13 DJ 1910 34 Reservoir Cover – 1
5 14 DJ 1910 35 Diaphragm – 1
4 15 DJ 1910 38 Window Oil Level – 1
1
14

7
7
2

5 12

5
5 11

67 68
Front Wheel Direction
 Plate No.: 35
Front Disc Brake Caliper Assembly
DIS 125
No. Part No. Description Remarks
DRUM DISC

1 JW 1318 01 Caliper Assembly Front – 1

12 2 DH 1510 39 Bolt Flanged Pre - Coated – 2
3 DE 1510 48 Spring Pad – 1
4 DE 1510 46 Bleeder Screw – 1
5 DE 1510 47 Bleeder Cap – 1
6 JW 1318 07 Brake Pad Set – 1
7 DE 1510 43 Insulator – 1
8 DE 1510 45 Dust Cover – 1
9 JW 1318 09 Minor Kit - Caliper – 1
9 10 DJ 1910 23 Kit Major Master Cylinder – 1
11 36 PD00 45 Kit Caliper Bracket – 1
4 12 JW 1318 01 Caliper Bracket – 1
5 PISTON SEAL

DUST SEAL
8
INSULATOR

PROTECTION BOOT
7
3 BLEEDER CAP
6
11 2
CALIPER PISTON

BLEEDER SCREW

1
PAD SPRING

10

69 70
Front Wheel Direction
 Plate No.: 36
Front Hub (Drum Brake)
DIS 125
No. Part No. Description Remarks
DRUM DISC

1 KP BB63 01 Bearing ball 2 2

2 30 1510 32 Collar bearing 1 1
3 30 1510 33 Seal - oil 1 1
4 Jb 1310 08 Ring - Speed sensor 1 1
5 Jb 1310 22 Spacer assembly 1 1
6 Ds 1510 56 Dust cover front 1 1
7 JB 1316 01 Front brake panel 1 1
8 30 1511 05 Shoe Brake With Asbestos 2 2
9 30 1510 69 Spring 2 2
10 DS 1510 89 Cam brake assy front 1 1
11 30 1510 38 O ring 1 1
12 DS 1510 91 Wear indicator 1 1
13 DS 1510 92 Lever brake 1 1
14 KA EF06 30 Bolt flange 1 1
15 DS 1510 94 Flanged nut 1 1
16 JB 4024 01 Vehicle speed sensor 1 1
17 39 0782 11 Washer plain m6 1 1
18 39 0263 12 Washer spring 1 1
19 39 0745 01 Pan headed screw 1 1
20 JB 1310 17 Axle front 1 1
21 JB 1310 18 Washer plain 1 1
22 59 1500 03 Nut U - M12 1 1

71 72
Front Wheel Direction
 Plate No.: 37
Rear Hub
DIS 125
No. Part No. Description Remarks
DRUM DISC

1 KP BB63 02 Bearing ball C3 clearance 1 1

2 KP BB62 02 Bearing ball C3 clearance 1 1
3 30 1510 75 Collar bearing 1 1
4A DK 1510 94 Coupling rubber 1 1
5 DJ 1510 92 Panel rear brake 1 1
6 30 1510 11 Cam brake assly 1 1
7 39 0722 11 Plain washer 1 1
8 DS 1510 90 Wear indicator 1 1
9 JZ 1318 03 Lever cam brake rear 1 1
10 39 2447 04 Hexagon head bolt - M6 1 1
10 JB 1312 24 Hex bolt with flange M6 - 30L 1 1
11 30 1510 69 Spring 2 2
12 39 0798 15 Nut hexagon with flange M6 1 1
13 DS 1510 68 Coupling 1 1
14 KP BC60 04 Bearing ball C3 clearance 1 1
15 PF 1312 20 Washer lock for nut A / F 17 2 2
16 DS 1510 73 Stud M10 X 1.25P 4 4
17 LC B000 05 Nut hex A/F 17 M10 x 1.25 x 6H 4 4
18 DJ 1510 33 Sleeve 1 1
19 JD 1312 17 Collar 1 1
20 DS 1510 61 Collar assy 1 1
28 21 39 0801 15 Hexagon nut - M20 x 1 1 1
22 39 2567 11 Plain washer 1 1
23 39 2566 11 Plain washer 1 1
24 JN 1312 11 Rear axle 1 1
25 DH 1710 19 U nut swing arm 1 1

73 74
Front Wheel Direction
 Plate No.: 37
Rear Hub
DIS 125
No. Part No. Description Remarks
DRUM DISC

26 36 JZ01 97 Kit chain sprocket 1 1

27 JN 1410 02 Drive Chain Link Lock 1 1
28 30 1510 53 Brake Shoe 1 1
JN 1318 11 Brake Shoe Assly 1 1

28

75 76
Front Wheel Direction
 Plate No.: 38
Rear Brake Pedal
DIS 125
No. Part No. Description Remarks
DRUM DISC

1 JA 1610 03 Pad Lever Brake 1 1

2 PA 1610 14 Brake Pedal 1 1
1 2a JA 1610 03 Pad Brake Pedal 1 1 N.I.
3 KA DD06 12 Hex. Bolt 1 1
2 20
4 DG 1910 45 Washer 1 1
5 DS 1910 11 Brake Pedal Spring 1 1
8 6 JZ 1610 04 Rod Brake 1 1
3 10 7 30 1910 38 Pin 1 1
22 5
7 11 8 39 0198 11 Plain Washer 2 2
4 9 39 0808 08 Split Pin 1 1
10 30 1910 35 Spring 1 1
11 15 1910 26 Pin 1 1
8 12 30 1910 36 Brake Adjuster Nut 1 1
14 12 13 DS 1510 25 Rod Torque 1 1
9 14 DH 1510 29 Step Bolt 1 1
6
15 39 0789 12 Spring Washer 2 2
19 16 39 0694 15 Nut Hex.Lock 1 1
16
17 39 0807 08 Pin Snap 2 2
20 18 39 1540 11 Plain Washer 1 1
18 19 30 1510 96 Hex. Bolt 1 1
15 20 LH B000 01 Pin Snap 1 1
13 20 JZ 1610 06 Sleeve Brake Return Spring 1 1
17 15
21 39 0292 15 Hex Nut M-6 1 1 N.I.
22 DD 1610 78 Damper 1 1
18

77 78
Front Wheel Direction
 Plate No.: 39
Handle Bar
DIS 125
No. Part No. Description Remarks
DRUM DISC

1 JZ 1510 23 Holder fork upper 1 1

2 DS 1810 06 Holder handle 2 2
3 DZ 1810 07 Washer handle upper 2 2
4 DS 1810 08 Damper handle upper 2 2
5 DZ 1810 09 Damper handle lower 2 2
6 DS 1810 10 Washer handle lower 2 2
7 39 2249 15 Nut - nyloc :- M10 2 2
8 JZ 2326 01 Set lock 1 1 EVAP
PA 2326 01 Set lock 1 1 NON EVAP
9 LA E000 21 Bolt flanged M6 x 12 precoated 2 2
10 DS 1810 44 Handle 1 1
11 JZ 1610 30 Lever holder assy LH 1 1
12 DJ 1910 83 Lever grip left 1 1
13 DJ 2012 46 Switch clutch VB - transil diode 1 1
14 JZ 1510 64 Hand grip LH 1 1
15 DX 1910 09 Lever assembly RH 1 1
16 DD 1911 42 Lever - grip - right 1 1
17 DL 1910 14 Stud-lever handle 1 1
18 JZ 1510 65 Hand grip RH 1 1
19 DX 1910 01 Throttle pipe 1 1
30
20 DH 1810 22 Handle bar weight 2 2
21 39 2427 04 Socket head cap bolt - M6 2 2
22 JB 4014 00 Control switch LH 1 1
23 PF 4014 17 Switch control RH (ss) 1 1
24 DJ 2011 08 Cable assy Front brake micros witch 1 1
29 25 JD 4022 17 Band (L150) 2 2
26 DS 1810 19 Handle holder - upper 2 2
27 39 2582 04 Flange bolt M8 4 4
28 30 1910 48 Band 1 1

79 80
Front Wheel Direction
 Plate No.: 39
Handle Bar
DIS 125
No. Part No. Description Remarks
DRUM DISC

29 JD 2316 00 Mirror assly LH 1 1

30 JD 2316 01 Mirror assly RH 1 1

30

29

81 82
Front Wheel Direction
 Plate No.: 40
Front Fork
DIS 125
No. Part No. Description Remarks
DRUM DISC

1 JZ 1210 68 Fork Front – 1

JZ 1210 69 Fork Front 1 –
2 DU 1811 08 Oil Seal - Dia 30 SFN 1 –
1
2a DD 1810 32 Seal Dust 1 –
3 30 1810 26 Gasket 2 2
7
8 4 KA CF08 30 Bolt 2 2
5 JA 1510 13 Fork Pipe Inner 2 2
18 11 9 6 PA 1210 65 Spring Front Fork 2 2 Endurance System
7 DS 1810 12 Bolt Fork 2 2
10 8 DS 1810 15 Cap Nut Fork 1 1
16
2 9 DS 1810 16 Plain Washer 1 1
20
10 JZ 1510 23 Holder Fork upper 1 1
2a
21 11 30 1810 29 ‘O’ Ring 2 2
21 17 12 JZ 1510 36 Under Bracket Fork 1 1
13 39 0789 12 Spring Washer 2 2
14 39 1181 01 Bolt 2 2
6
5 15 JZ 1510 61 Outer Tube LH – 1
15/16 PA 1210 10 Outer Tube LH 1 –
16 JZ 1510 59 Outer Tube RH – 1
PA 1210 11 Outer Tube RH 1 –
17 JK 1210 07 Anti Friction Bush 2 2
3 18 PA 1210 64 Seat Pipe 1 1
12 19 30 1810 20 Piston Ring 1 1
4
20 JZ 1210 13 Cap Oil Lock 1 1
13
14 21 DM 1810 08 Rebound Spring 1 1
22 JK 1210 09 Washer Anti Friction Bush 2 2
23 JZ 1210 72 Leg Assembly LH 1 – N.I.
JZ 1210 70 Leg Assembly LH – 1
24 JZ 1210 73 Leg Assembly RH 1 – N.I.
JZ 1210 71 Leg Assembly RH – 1

83 84
Front Wheel Direction
 Plate No.: 41
Petrol Tank Cap & Gauge Fuel
DIS 125
No. Part No. Description Remarks
DRUM DISC

1 PF 1716 01 Cap Fuel Tank 1 1

5 2 AP 1012 55 Screw Pan Cross 2 2
1 3 39 2179 24 Washer 2 2
13 4 JZ 1718 09 Fuel Tap Assly 1 1
2
14 5 JZ 1710 20 Bush Vapour 1 1
3 6 DD 1412 27 Bolt Flanged 2 2
7 39 0740 11 Washer (Non-Metallic) 2 2
8 JH 1710 17 O Ring Fuel Gauge 1 1
9 9 DS 1410 13 Seat Tape 1 1
4 10 KC GA05 05 Flanged Nut 4 4
11 JZ 1718 22 Tube Fuel 1 1
12 JZ 1718 09 Fuel cock 1 1
13 JZ 1710 21 Washer 1 1
14 JH 1710 49 O Ring 1 1

12

7 8
6

11
10

85 86
Front Wheel Direction
 Plate No.: 42
Fittings - Petrol Tank, Side Covers & Cover Seat
DIS 125
No. Part No. Description Remarks
DRUM DISC

1 JD 1110 52 Grommet tank mtg. 1 1

2 39 2424 11 Plain washer 1 1
3 39 1956 04 Bolt flanged small 1 1
4 DS 1410 12 Grommet side cover FR 4 4
5 DJ 1410 08 Damper front 2 2
6 31 1610 18 Damper 1 1
7 DG 1611 21 Screw 1 1
8 39 1789 24 Washer nylon 1 1
9 JL 1812 19 Grommet - 1 seat cowl 2 2
10 JL 1812 46 Collar number plate mounting 2 2
11 KA DD06 20 Bolt flanged 2 2
12 KD BA06 13 Washer plain 2 2

87 88
Front Wheel Direction
 Plate No.: 43
Speedometer Assembly
DIS 125
No. Part No. Description Remarks
DRUM DISC

1 PA 4024 44 Speedometer 1 1
2 KB RA42 16 Screw Tapping Pan Cross 4 4
3 39 0454 11 Plain Washer 4 4
1 4 JN 1814 06 Beading Speedo Flap 4 4 N.I.
2 5 KB AA05 20 Screw-pan+- 5 5
6 39 2141 24 Washer, Nylon, 5.3 x 11.5x1.5 7 7
3 7 35 1610 60 Nut - Clip 5 5
8 KA DA06 14 Bolt Flanged 2 2
9 KD BA05 12 Washer_plain 2 2
10 JN 1810 14 Foam Speedo Flap 2 2 N.I.

5
6
8

9 7
8

89 90
Front Wheel Direction
 Plate No.: 44
Control Cables
DIS 125
No. Part No. Description Remarks
DRUM DISC
1
1 JZ 1612 21 Speedometer Cable 1 1
2 JZ 1612 24 Cable Clutch 1 1
3 JZ 1612 21 Cable Accelerator 1 1
4 DS 1910 54 Brake Cable 1 –
36DU1901 Cable Adjuster Kit – 1

91 92
Front Wheel Direction
 Plate No.: 45
Chain Case
DIS 125
No. Part No. Description Remarks
DRUM DISC

1 52 JZ09 60 Chain Case Assly Upper & Lower 1 1

2 15 1610 69 Rubber Cap 1 1
3 DH 1612 83 Bolt 4 4

1
3

3
2 3

93 94
Front Wheel Direction
 Plate No.: 46
Head Lamp & Fairing
DIS 125
No. Part No. Description Remarks
DRUM DISC

7 6 1 PA 1812 87 Windshield 1 1
1a JZ 1810 03 Well Nut 4 4
1a
1b JZ 181206 Screw M5 X 21l 4 4
2 JN 1810 19 Foam Fairing I 1 1 N.I.
4 3 JN 1810 20 Foam Fairing II 1 1 N.I.
1 4 YP A260 06 Headlamp W/O Bulb & With DRL 1 1
5 CL 2010 23 Lamp 12V 35x35W 1 1
1b 6 JN 1810 00 Cowling (ugdesignview) 1 1
5 7 JN 1810 10 Bush 1 - Windshield Mtg 1 1
8 JN 1810 11 Bush 2 - Windshield Mtg 1 1
9 PA 1813 47 Structure Fairing Central 1 1
10 PA 1813 51 Grommet 1 1
11 JW 1812 29 Washer Plain 1 1
11 19 12 KC AA05 04 Nut Hex Thick 1 1
16 20
13
14 10 17 13 PA 1822 01 Damper Rubber Fairing LH 2 2
9
14 PA 1813 48 Structure Fairing LH 1 1
18 17 16 PA 1813 49 Structure Fairing RH 1 1
17 18
12 17 35 1610 60 Nut Clip 4 4
18 KA DA06 12 Bolt Flanged 4 4
24 26 19 KB BA05 20 Screw Pan Cross 4 4
17
20 KD BA05 12 Washer plain 4 4
25
21 KC GA06 06 Nut Hex Flanged 1 1
20
27
22 39 1508 11 Washer-plain 1 1
19 21 23 23 KA ED06 40 Bolt-flange 1 1
22 28
29 31 24 Pa 1813 55 Bracket Harness 1 1
30
25 KA DA05 10 Bolt Flanged 1 1
26 PA 1813 50 Bracket Headlamp Pivot 1 1
27 PD 1812 39 Pin 2 2
28 PA 1813 54 Grommet 2 2

95 96
Front Wheel Direction
 Plate No.: 46
Head Lamp & Fairing
DIS 125
No. Part No. Description Remarks
DRUM DISC

7 6 29 LD B000 83 Washer 2 2
30 JG 1812 43 Securing Clip-piv Bolt-mask Carr 2 2
1a
31 DS 1612 87 Bolt 2 2
32 DS 1810 69 Decal Windshield 1 1 N.I.
4
33 PA 2328 02 Bracket Fairing Lower 1 1
1 34 DK 1610 81 Rubber Grommet Fairing Lower Mtg 2 2
35 PA 1813 53 Sleeve 1 1
1b 36 LA E000 06 Bolt Flanged Small 2 2
5 37 PA 1813 52 Sleeve 4 4

11 19
16 20
13
14 10 17
9

17 18 17
12
18

24 26
17

25

20
27
19 21 23
22 28
29 31
30

97 98
Front Wheel Direction
 Plate No.: 47
Indicator Light Assembly
DIS 125
No. Part No. Description Remarks
DRUM DISC

1 JZ 4010 71 Indicator Assly Front LH 1 1

2 JZ 4010 72 Indicator Assly Front RH 1 1
2 1 3 JZ 4010 73 Indicator Assly Rear LH 1 1
4 JZ 4010 74 Indicator Assly Rear RH 1 1
5 31 2010 01 Collar 2 2 N.I.
6 39 1508 11 Washer-plain 2 2
7 39 1943 04 Bolt Flange 2 2
6 6
8 GH 2010 12 Lamp 12 V - 10W 4 4
7 7
9 39 1225 15 Hex Nut with Flange 2 2
8 8 10 JZ 1510 24 Blinker Mounting Bracket 1 1
3 4

8
10

99 100
Front Wheel Direction
 Plate No.: 48
Tail Lamp Assembly, Front & Rear Number Plate
DIS 125
No. Part No. Description Remarks
DRUM DISC
1
1 JZ 4010 45 Tail Lamp W/O Bulb 1 1
2 36 DT00 53 Kit Front Number Plate 1 1
3 JZ 2328 14 Pad Rubber Number Plate Bkt 1 1
4 PA 2328 03 Bracket Plate Number 1 1
5 DT 1812 60 Grommet-battery Box 2 2
7
9 6 DT 1812 27 Sleeve-battery Box 2 2
17 17 7 DJ 1610 72 Bkt Rear No. Plate 1 1
8 39 0803 04 Bolt Projection Weld 2 2
9 39 2124 15 Flanged Nut 2 2
2 3 4 10 JZ 2328 05 Foam Rear Number Plate 1 1
8 5 11 DJ 2011 73 Grommet For Cables RR Fender 2 2
12 JW 4010 11 No. Plate Lamp With 2-P Coupler 1 1
13 39 0711 11 Plain Washer 2 2
6
11 14 39 0705 01 Screw M5 2 2
15 JZ 2328 05 Foam Rear Number Plate 1 1
16 DH 1910 37 Lamp 12V 3W 1 1
14
13 17 KB UA06 14 Screw Truss 4 4
16
18 20 2010 29 Bulb 21/5W 1 1
12

15

101 102
Front Wheel Direction
 Plate No.: 49
Electrical Equipments
DIS 125
No. Part No. Description Remarks
DRUM DISC

1 JZ 4016 00 DC Horn 1 1
2 KA DD08 14 Flange Bolt 1 1
3 JZ 4022 63 Wiring Harness BSIV 1 1
21 3a 60 1114 20 Cable Tie Lock 3 3
4 31 2010 79 Rear Brake Switch 1 1
5 DS 1910 07 Spring Brake Switch 1 1
1 13 17
6 JZ 4022 18 Cable Tie (white Color L200) 1 1 N.I.
7 DS 2010 81 Battery 5 AH 1 1
8 DX 1610 32 Base Battery 1 1
11 16 7 9 DX 1610 44 Band Battery 1 1
10 DX 1610 45 Battery Arrester 1 1
2 11 39 1507 11 Plain Washer 1 1
12 39 2208 04 Bolt Flange 2 2
22
4 13 JK 3516 00 Starter Relay 1 1
5 23
11 14 GF 2010 53 Fuse 2 2
3a 9
10 15 DS 2010 25 Assy D C Flasher (SS) 1 1
14
16 JV 4022 04 Cable St Relay to Motor 1 1
3 12
17 JV 4022 05 Cable Assly. (Battery to Earth) 1 1
18 30 1910 48 Band 1 1
19 30 2010 64 Band 3 3
9
20 JZ 1814 60 Rubber Grommet 2 2
8
21 JD 4018 03 Adapter Vent Tube 1 1
12 22 JG 4018 08 Foam Battery Bkt. 35 x 15 x 3 3 3
23 JH 1710 47 Cable Tie Fixed Length 1 1
18
19
20
15

103 104
Front Wheel Direction
 Plate No.: 50
Accessories & Grab Handle
DIS 125
No. Part No. Description Remarks
DRUM DISC
2
2 1 PA 2312 15 Leg Guard – 1
7 JZ 2312 01 Leg Guard 1 –
2 KA DD08 14 Flange Bolt 4 4
10 3 39 1970 15 Hex Nut 4 4
3 4 PA 2312 16 Saree Guard – 1
3 1
JZ 2312 02 Saree Guard 1 –
5 39 2495 04 Socket Head Bolt 1 1
6 KA DD08 50 Bolt Flange 1 1
7 KA DD08 25 Bolt Flange 4 4
8 JZ 2314 09 Assembly Grab Handle 1 1
2 9 DJ 1610 79 Foam LH 1 1
8
3 10 DJ 1610 80 Foam RH 1 1

3
2
9

105 106
Front Wheel Direction
 Plate No.: 51
Tool Kit
DIS 125
No. Part No. Description Remarks
DRUM DISC

1 DJ 2210 19 Tool Kit With Band 1 1

107 108
Front Wheel Direction
 Plate No.: 52
Painted Parts
DIS 125
No. Part No. Description Remarks
DRUM DISC

1 52 JZ18 16 Tank Ebony Black With Decal 1 1 EVAP

1 52 JZ18 17 Tank Flame Red With Decal 1 1 EVAP
52 JZ18 44 Tank Saffire Blue With Deca 1 1 EVAP

1a 52 JZ20 15 Tank Ebony Black With Decal 1 1 Non EVAP

52 JZ20 16 Tank Flame Red With Decal 1 1 Non EVAP
52 JZ18 46 Tank Saffire Blue With Decal 1 1 Non EVAP

2 52 JZ18 04 Cowling Ebony Black With Decal 1 1

52 JZ18 05 Cowling Flame Red With Decal 1 1
52 JZ18 50 Cowling Saffire Blue With Decal 1 1

2 3 52 JZ18 11 Side Cover LH Wh Eb.blck Decal 1 1

4 52 JZ17 75 Side Cover RH Wh Eb.blck Decal 1 1

4
5 52 JZ17 98 Seat Cowl Ebony Blck With Decal 1 1
3
52 JZ17 99 Seat Cowl Flame Red With Decal 1 1
52 JZ18 52 Seat Cowl Saffire Blu Wh Decal 1 1

109 110
Front Wheel Direction
 Plate No.: 53
Decals Sets
DIS 125
No. Part No. Description Remarks
DRUM DISC

1 36 PA02 04 Kit Tank Decal Ebony Black 1 1

36 PA02 05 Kit Tank Decal Flame Red 1 1
36 PA02 06 Kit Tank Decal Blue 1 1

2 36 PA01 98 Kit Fairing Decal Ebony Black 1 1

36 PA01 99 Kit Fairing Decal Flame Red 1 1
2 6 36 PA02 07 Kit Fairing Decal Blue 1 1
1
3,4
3 PA 2334 82 Decal Cvr Side LH Ebony Black 1 1
5

4 PA 2334 83 Decal Cvr Side RH Ebony Black 1 1

5 36 JZ01 93 Kit Seat Cowl Decal E Black 1 1

36 JZ01 94 Kit Seat Cowl Decal F Red 1 1
36 PA02 08 Kit Seat Cowl Decal Blue 1 1

6 DS 1810 69 Decal Windshield 1 1

111 112
Front Wheel Direction
Kit List Kit List
Sr Kit Consisting of Following Parts Sr Kit Consisting of Following Parts
Kit Description Kit Description
No Part No. Part No. Description Qty/Kit No Part No. Part No. Description Qty/Kit

1 36JH0028 KIT VALVE V12 DY511200 VALVE INTAKE B105A 1

DY511201 VALVE EXHAUST B105A 1
10 36PA0205 KIT TANK DECAL FLAME RED PA233456 DECAL TANK UPPER LH FLAME RED 1
PA233457 DECAL TANK UPPER RH FLAME RED 1
2 36JH0029 KIT VALVE REPAIR V12 28101129 SPRING - SEAT 1 PA233502 DECAL TANK MIDDLE LH FLAME RED 1
CB101009 SEAL - VALVE STEM 1 PA233503 DECAL TANK MIDDLE RH FLAME RED 1
JZ511202 SPRING VALVE 1 PA233458 DECAL TANK LOWER LH FLAME RED 1
DY511202 RETAINER VALVE B105A 1 PA233459 DECAL TANK LOWER RH FLAME RED 1
CB101022 COTTER VALVE 1
11 36PA0206 KIT TANK DECAL BLUE PA233460 DECAL TANK UPPER LH BLUE 1
3 36PA0115 KIT GUIDE CAM CHAIN-D125T JE541030 GUIDE CAM CHAIN SLACK SIDE D102C TX 1 PA233461 DECAL TANK UPPER RH BLUE 1
JE521019 GUIDE CAM CHAIN TIGHT D102C 1 PA233504 DECAL TANK MIDDLE LH BLUE 1
1 PA233505 DECAL TANK MIDDLE RH BLUE 1
4 36JH0032 KIT PISTON RINGS PA521225 RING PISTON TOP D105D 1 PA233462 DECAL TANK LOWER LH BLUE 1
PA521226 RING PISTON SECOND D105D 1 PA233463 DECAL TANK LOWER RH BLUE 1
PA521227 RING PISTON OIL D105D 1
12 36PA0198 KIT FAIRING DECAL EBONY BLACK PA233464 DECAL FAIRING LH EBONY BLACK 1
5 36JZ0183 BLOCK PISTON KIT PF521029 BLOCK CYLINDER 1 PA233465 DECAL FAIRING RH EBONY BLACK 1
JH521207 ASSEMBLY PISTON C101B 1
1
13 36PA0199 KIT FAIRING DECAL FLAME RED PA233466 DECAL FAIRING LH FLAME RED 1
6 36JH0009 KIT BOSS KICK SET PA621202 BOSS KICK LEVER D105A UG 1
PA233467 DECAL FAIRING RH FLAME RED 1
30101234 SPRING 1
30101236 BALL - STEEL 1
22150241 WASHER - PLAIN 1 14 36PA0207 KIT FAIRING DECAL BLUE PA233469 DECAL FAIRING RH BLUE 1
30101235 PIN 1 PA233468 DECAL FAIRING LH BLUE 1
39085517 CIRCLIP :- E-TYPE
1
15 36PA0201 KIT SEAT COWL DECAL E BLACK PA233470 DECAL COWL SEAT FRONT LH E BLACK 1
7 36JZ0026 KIT CHAIN SPROCKET JZ141003 CHAIN ASSEMBLY 428 120LINKS 1
PA233471 DECAL COWL SEAT FRONT RH E BLACK 1
JZ551004 SPROCKET OUTPUT 14T DISCO-H 1
PA233472 DECAL COWL SEAT REAR LH E BLACK 1
DJ151086 SPROCKET 43T - 4 RUBBER 1
PA233473 DECAL COWL SEAT REAR RH E BLACK 1

8 36DU1901 CABLE ADJ.KIT - CT 100 30191017 NUT 1

16 36PA0202 KIT SEAT COWL DECAL F RED PA233474 DECAL COWL SEAT FRONT LH F RED 1
DD191147 SCREW FOR CABLE ADJUSTER 1
PA233475 DECAL COWL SEAT FRONT RH F RED 1
PA233476 DECAL COWL SEAT REAR LH F RED 1
9 36PA0204 KIT TANK DECAL EBONY BLACK PA233452 DECAL TANK UPPER LH EBONY BLACK 1
PA233477 DECAL COWL SEAT REAR RH F RED 1
PA233453 DECAL TANK UPPER RH EBONY BLACK 1
PA233500 DECAL TANK MIDDLE LH E BLACK 1
PA233501 DECAL TANK MIDDLE RH E BLACK 1 17 36PA0208 KIT SEAT COWL DECAL BLUE PA233479 DECAL COWL SEAT FRONT RH BLUE 1
PA233454 DECAL TANK LOWER LH EBONY BLACK 1 JZ233515 DECAL COWL SEAT REAR RH BLUE 1
PA233455 DECAL TANK LOWER RH EBONY BLACK 1 PA233478 DECAL COWL SEAT FRONT LH BLUE 1
JZ233514 DECAL COWL SEAT REAR LH BLUE 1

113 114
Kit List Kit List
Sr Kit Consisting of Following Parts Sr Kit Consisting of Following Parts
Kit Description Kit Description
No Part No. Part No. Description Qty/Kit No Part No. Part No. Description Qty/Kit

18 36JZ0193 KIT SEAT COWL DECAL E BLACK PA233470 DECAL COWL SEAT FRONT LH E BLACK 1
PA233471 DECAL COWL SEAT FRONT RH E BLACK 1
JZ233510 DECAL COWL SEAT REAR LH E BLACK 1
JZ233511 DECAL COWL SEAT REAR RH E BLACK 1

19 36JZ0194 KIT SEAT COWL DECAL F RED PA233474 DECAL COWL SEAT FRONT LH F RED 1
PA233475 DECAL COWL SEAT FRONT RH F RED 1
JZ233512 DECAL COWL SEAT REAR LH F RED 1
JZ233513 DECAL COWL SEAT REAR RH F RED 1

20 36JZ0195 KIT SEAT COWL DECAL C BLUE PA233478 DECAL COWL SEAT FRONT LH BLUE 1
PA233479 DECAL COWL SEAT FRONT RH BLUE 1
JZ233514 DECAL COWL SEAT REAR LH BLUE 1
JZ233515 DECAL COWL SEAT REAR RH BLUE 1

115 116
Amendment Sheet Amendment Sheet
Page Fig. Old part New part Description
Updation Remarks Page Fig. Old part New part Description
Updation Remarks
no. no. no. no. date no. no. no. no. date
44 1 ------ JH351602 Motor Assembly Starter 19.03.18 Ref. Cir. IB: 316

44 3 ------ JH621407 Starter Drive Assembly 19.03.18 Ref. Cir. IB: 316

102 16 DL191020 DH191037 Lamp 12V 3W 06.04.18 ALTERNATE

117 118
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

15161069 2 94 31201081 5 24 39084914 6 44 39194304 7 100

15191026 11 78 35161060 7 90 39097204 5 44 39195604 3 88
20201029 18 102 35161060 17 96 39097315 5 8 39197015 3 50
22150241 4 32 36314005 9 52 39098717 3 16 39197015 3 106
22150451 5 58 39007104 12 36 39099206 2 18 39198820 15 10
24121365 9 34 39019811 8 78 39099311 5 32 39206004 17 54
28101174 22 36 39021111 9 60 39099906 10 24 39212415 9 102
30101142 3 26 39025811 5 54 39099906 20 26 39214124 6 90
30101195 7 28 39026312 18 72 39099906 4 42 39217924 3 86
30141031 8 58 39029215 15 54 39100006 2 12 39219019 7 24
30151011 6 74 39029215 21 78 39100006 9 24 39220804 12 104
30151032 2 72 39042215 3 62 39100120 19 26 39224915 7 80
30151033 9 66 39045411 10 54 39100120 9 30 39229515 10 40
30151033 3 72 39045411 3 90 39104119 2 26 39234911 2B 54
30151038 11 72 39055302 9 54 39105411 11 40 39240817 12 32
30151053 28 76 39059417 12 10 39118101 14 84 39242411 2 88
30151069 9 72 39069415 16 78 39122515 7 50 39242511 12 40
30151069 11 74 39070501 14 102 39122515 9 100 39242704 21 80
30151075 3 74 39071111 13 102 39128321 13 6 39244311 8 26
30151096 19 78 39071411 2A 54 39133615 4 54 39244704 10 74
30151105 8 72 39072211 7 74 39135815 12 54 39249211 4 40
30181020 19 84 39073817 6 32 39150711 11 104 39249504 5 106
30181026 3 84 39074011 7 86 39150811 22 96 39253921 8 6
30181029 11 84 39074501 19 72 39150811 6 100 39256220 2 24
30191035 10 78 39078211 17 72 39154011 18 78 39256611 23 74
30191036 12 78 39078912 3 54 39155304 7 30 39256711 22 74
30191038 7 78 39078912 15 78 39166005 2 6 39258204 27 80
30191048 28 80 39078912 13 84 39167121 16 26 39260011 8 30
30191048 18 104 39079815 11 60 39171519 4 24 39260801 11 6
30201064 19 104 39079815 12 74 39176511 11 36 39266921 13 10
31101173 5 14 39080115 21 74 39177902 16 36 59040014 10 46
31161018 6 88 39080304 8 102 39178924 8 88 59040038 2 2
31201001 5 100 39080708 17 78 39190204 11 20 59040038 14 24
31201079 4 104 39080808 9 78 39194304 9 46 59040038 13 26

119 120
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

59040038 2 28 36PA0199 2 112 CF111019 14 6 DH101380 13 44

59040050 8 2 36PA0204 1 112 CL201023 5 96 DH101380 15 44
59150003 11 66 36PA0205 1 112 CS101128 9 10 DH101392 7 10
59150003 22 72 36PA0206 1 112 DD101062 10 10 DH101509 9 20
59150014 10 14 36PA0207 2 112 DD101097 13 32 DH101639 8 22
59200036 3 22 36PA0208 5 112 DD111011 6a 46 DH101784 6 24
59200036 3 24 36PA0211 2 22 DD111012 7 46 DH111013 6b 46
59210023 15 24 36PD0045 11 70 DD111018 4 46 DH111015 5a 46
59210024 17 16 36PF0128 1 24 DD111048 5 46 DH151029 14 78
60111420 3a 104 52Ja0028 12 30 DD121181 15 26 DH151039 2 70
36DK0076 7 44 52JA0029 9 22 DD141227 6 86 DH161066 4 62
36DT0053 2 102 52JE5510 1 28 Dd161071 3 40 DH161100 4 58
36DU1901 4 92 52JZ0264 1 20 DD161078 22 78 DH161121 11 62
36JH0009 3 32 52JZ0960 1 94 DD161381 7 58 DH161145 12 62
36JH0028 6 8 52JZ1762 4 6 DD181032 2a 84 DH161146 5 62
36JH0029 7 8 52JZ1775 4 110 DD191142 16 80 DH161194 4 56
36JH0032 3 12 52JZ1798 5 110 DE151006 6 66 DH161233 6 48
36JZ0016 5 34 52JZ1799 5 110 DE151008 2 66 DH161239 10 62
36JZ0183 5 12 52JZ1804 2 110 DE151012 3 66 DH161283 3 94
36Jz0184 15 30 52JZ1805 2 110 DE151043 7 70 DH161429 17 38
36JZ0187 6 34 52JZ1811 3 110 DE151045 8 70 DH171019 25 74
36JZ0188 4 34 52JZ1816 1 110 DE151046 4 70 DH181014 11 52
36JZ0189 3 34 52JZ1817 1 110 DE151047 5 70 DH181022 20 80
36JZ0190 15 34 52JZ1844 1 110 DE151048 3 70 DJ141008 5 88
36JZ0191 7 34 52JZ1846 1a 110 DF161102 2 62 DJ151033 18 74
36JZ0192 13 34 52JZ1850 2 110 DG121002 7 2 DJ151036 13 54
36JZ0193 5 112 52JZ1852 5 110 Dg121002 19 36 DJ151037 14 54
36JZ0194 5 112 52JZ2015 1a 110 DG121003 9 4 DJ151047 18 54
36JZ0196 2 34 52JZ2016 1a 110 DG121040 8 4 DJ151092 5 74
36JZ0197 26 76 56JZ4A3V 17 26 DG121040 16 38 Dj161006 17 36
36Jz0198 14 30 AP101255 2 86 DG161121 7 88 DJ161069 3 60
36Jz0199 3 30 BF561219 7 20 DG191045 4 78 DJ161072 7 102
36PA0115 6 10 CB101009 8 8 DH101048 5 10 DJ161079 9 106
36PA0198 2 112 CB101022 3 8 DH101380 5 22 DJ161080 10 106

121 122
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

DJ161122 3 58 DH191037 16 102 DS161287 31 98 DZ181009 5 80

DJ161228 8 28 DM181008 21 84 DS171007 8 54 FD101078 3 42
Dj161278 13 40 DP161260 6 52 DS171013 11 54 GF201053 14 104
DJ181115 10 52 DP171006 5 52 DS171014 16 54 GH201012 8 100
DJ191023 1 68 DP171006 5 54 DS181006 2 80 GL171036 11 38
DJ191023 10 70 DS101117 8 32 DS181008 4 80 JA113403 6 50
DJ191025 4 68 DS101154 6 14 DS181010 6 80 JA151013 5 84
DJ191026 5 68 DS101215 4 12 DS181012 7 84 JA161003 1 78
DJ191027 6 68 DS101215 7 26 DS181015 8 84 JA161003 2a 78
DJ191028 7 68 DS101276 3 10 DS181016 9 84 JA511008 4 2
DJ191029 8 68 DS101355 20 16 DS181018 12 52 JA511216 2 10
DJ191030 9 68 Ds121116 10 36 DS181019 26 80 JA531012 3 14
DJ191031 10 68 Ds121126 14 36 DS181044 10 80 JA531015 4 14
DJ191034 13 68 Ds141012 20 36 DS181069 32 98 JA541005 8 24
DJ191035 14 68 DS141012 3 52 DS181069 6 112 JA541005 5 28
DJ191038 15 68 DS141012 4 88 DS191007 5 104 JA541010 4 22
DJ191058 11 68 DS141013 9 86 DS191011 5 78 JA541012 7 22
DJ191059 3 68 DS151025 13 78 DS191054 4 92 JA541016 2 42
DJ191083 12 80 DS151047 2 64 DS201025 15 104 JA541021 13 24
DJ201108 24 80 DS151051 4 64 DS201081 7 104 JA541211 10 26
DJ201109 12 68 Ds151056 6 72 DS211005 4 48 JA541212 12 26
DJ201173 8 60 DS151061 20 74 DT181227 6 102 JA541225 11 26
DJ201173 11 102 DS151068 13 74 DT181260 5 102 JA541233 6 28
DJ201246 13 80 DS151073 16 74 DU101213 19 16 JA551002 4 16
DJ221019 1 108 DS151089 10 72 DU161196 2 52 JA551004 7 16
DK101386 4 10 DS151090 8 74 DU181108 2 84 JA551008 15 16
DK101605 8 44 DS151091 12 72 Dx121011 9 36 JA551009 16 16
DK101751 1 8 DS151092 13 72 DX161032 8 104 JA551406 13 30
DK121065 14 34 DS151094 15 72 DX161044 9 104 JA551420 10 30
DK121106 11 34 Ds161069 15 36 DX161045 10 104 JA581214 12 34
DK151094 4A 74 DS161077 1 62 DX161067 6 58 JA581221 8 34
DK161081 34 98 DS161112 8 62 DX191001 19 80 JA581232 16 34
DK201049 8 52 DS161125 2 60 DX191009 15 80 JA621002 9 32
DL191014 17 80 DS161287 10 60 DZ181007 3 80 JA621006 11 32

123 124
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

JA621206 2 32 JD531004 12 14 JG171029 18 38 JL181246 10 88

JB122016 1 54 JD551400 17 30 JG181243 30 98 JL511227 4 8
Jb131008 4 72 JD561004 5 18 JG401808 22 104 JL541227 6 26
JB131017 1 66 JD561006 4 18 JG571024 11 24 JL5614100 16 20
JB131017 20 72 JD561011 3 18 JG571024 17 24 JL581066 2 4
JB131018 10 66 JD561204 5 20 JG581062 17 34 JN113200 7 62
JB131018 21 72 JD561416 13 20 Jg581062 21 36 JN122000 54
Jb131022 5 72 JE351403 6 12 JH161203 5 48 JN131211 24 74
JB131224 10 74 JE511049 16 10 JH171017 8 86 JN131811 28 76
JB131601 7 72 JE511067 4 4 JH171047 23 104 JN141002 27 76
JB181403 12 60 JE511230 14 10 JH171048 5 38 JN181000 6 96
JB181416 60 JE521016 8 10 JH171049 14 86 JN181010 7 96
JB181421 4 60 JE531001 2 14 JH181426 4 52 JN181011 8 96
JB351030 10 44 JE541028 6 22 JH351602 1 44 JN181014 10 90
JB401400 22 80 JE541038 11 14 JH511210 2 8 JN181019 2 96
JB402202 7 12 JE541038 16 24 JH521007 1 12 JN181020 3 96
JB402401 16 72 JE541288 4 26 JH531007 1 14 JN181211 13 66
JB531021 7 14 JE541291 14 26 JH541015 18 24 JN181406 4 90
Jb581041 5 36 JE551200 6 16 JH541021 16 44 JV402204 16 104
JB581256 10 34 JE551201 5 16 JH541207 11 44 JV402205 17 104
Jb591059 7 40 JE551205 9a 16 JH541210 9 26 JW131801 1 70
Jb591068 6 40 JE551206 11 16 JH561212 8 20 JW131801 12 70
Jb591080 5 40 JE551215 14 16 JH561213 15 20 JW131805 2 68
JD111052 1 88 JE551216 12 16 JH561404 10 20 JW131806 7 66
JD113814 13 4 JE551409 11 30 JH561409 12 20 JW131807 6 70
JD113815 12 4 JE561005 7 18 JH582200 1 4 JW131809 9 70
JD131217 19 74 JE561006 1 18 Jh582601 4 36 JW181229 11 96
JD191021 3 48 JE561200 3 20 JH582602 2 36 JW181241 12 66
JD231600 29 82 Je591002 9 40 JH621407 3 44 JW401011 12 102
JD231601 30 82 JE621003 15 32 JK121007 17 84 JW402001 8 46
JD351206 11 46 JE621004 14 32 JK121009 22 84 JW561206 2 20
JD401803 21 104 JF511052 10 6 JK131039 2 64 Jw591028 8 40
JD402217 25 80 JF581208 7 6 JK351600 13 104 JY171069 2 38
JD511010 3 2 JF581208 18 34 JL181219 9 88 JY171070 9 38

125 126
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

JY171077 1 38 JZ161004 6 78 JZ402263 3 104 KADA0614 8 90

JY171090 4 38 JZ161006 20 78 JZ501024 1 22 KADD0612 3 78
JY171825 13 38 JZ161030 11 80 JZ511021 1 2 KADD0620 11 88
JZ111374 1 52 JZ161221 1 92 JZ541255 4 28 KADD0814 2 104
Jz113042 2 40 JZ161221 3 92 JZ551004 18 16 KADD0814 2 106
JZ113062 2 58 JZ161224 2 92 JZ551008 8 16 KADd0816 5 50
JZ113068 14 58 JZ171020 5 86 JZ551010 1 16 KADD0820 5 56
JZ113087 1 58 JZ171021 13 86 JZ551202 2 16 KADD0825 7 106
JZ113400 10 50 JZ171809 4 86 JZ551205 13 16 KADD0850 6 106
JZ113402 4 50 JZ171809 12 86 JZ551210 9 16 KADD0880 2 50
JZ113403 11 50 JZ171822 11 86 JZ551211 10 16 KADF0622 7 48
JZ113405 8 50 JZ181003 1a 96 JZ551213 5a 16 KADF0630 11 4
JZ121013 20 84 JZ181206 1b 96 JZ561002 6 18 KAED0620 11 10
JZ121068 1 84 JZ181322 7 52 JZ571000 1 42 KAED0625 5 6
JZ121069 1 84 JZ181402 6 60 JZ571001 5 42 KAED0625 2 44
JZ121070 23 84 JZ181406 1 60 JZ581004 6 2 KAED0635 5 60
JZ121071 24 84 JZ181460 20 104 Jz581004 18 36 KAED0640 23 96
JZ121072 23 84 JZ191010 2 48 Jz581010 7 36 KAEF0630 14 72
JZ121073 24 84 JZ231201 1 106 Jz581011 8 36 KAEF0650 12 22
JZ122071 6 54 JZ231202 4 106 Jz581012 13 36 KAEG0614 5 4
JZ131028 1 64 JZ231409 8 106 Jz581029 6 36 KBAA0520 5 90
JZ131028 5 66 JZ232601 8 80 JZ581059 1 36 KBBA0520 19 96
JZ131224 3 64 JZ232805 10 102 JZ581210 6 6 KBBc0512 13 60
JZ131281 4 64 JZ232805 15 102 JZ581210 19 34 KBBC0608 12 44
JZ131286 3 64 JZ232814 17 60 JZ581246 1 34 KBRA4216 2 90
JZ131803 9 74 JZ232814 3 102 JZ581248 34 KBRA4219 3 36
JZ151023 1 80 JZ351215 3 46 JZ582400 7 4 KBUA0614 17 102
JZ151023 10 84 JZ401045 1 102 JZ582401 10 4 KCAA0504 12 96
JZ151024 10 100 JZ401071 1 100 JZ582404 6 4 KCGA0505 10 86
JZ151036 12 84 JZ401072 2 100 JZ591108 40 KCGA0606 14 4
JZ151059 16 84 JZ401073 3 100 KACF0830 4 84 KCGA0606 21 96
JZ151061 15 84 JZ401074 4 100 KACf0835 12 58 KCHa0507 15 60
JZ151064 14 80 JZ401600 1 104 KADA0510 25 96 KDAa0510 14 60
JZ151065 18 80 JZ402218 6 104 KADA0612 18 96 KDBA0512 9 90

127 128
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

KDBA0512 20 96 PA121010 15 84 PA233483 4 112 YJZ40001 1 40

KDBA0613 12 88 PA121011 16 84 PA351201 1 46 YPA26006 4 96
KDBa0818 9 58 PA121064 18 84 PA351202 2 46
KDCB0816 6 56 PA121065 6 84 PA402444 1 90
KHAa2015 14 20 PA122016 19 54 PA511039 5 2
KHAa2520 10 58 PA122061 4 54 PA511098 3 6
KHAA3235 9 62 PA131046 1 64 PA541233 1 26
KJAC1824 12 6 PA161014 2 78 PA561209 4 20
KPBB6202 2 74 PA171605 10 38 PA621006 1 32
KPBb6301 4 66 PA171607 8 38 PA621007 7 32
KPBB6301 1 72 PA171609 15 38 PA621008 10 32
KPBB6302 1 74 PA171610 3 38 PD171616 6 38
KPBC6004 14 74 PA171611 7 38 PD181239 27 96
KPBF6201 11 22 PA171808 12 38 PF113028 1 56
LAC00002 8 66 PA171810 14 38 PF131220 15 74
LAC00052 14 44 PA181287 1 96 PF171601 1 86
LAD00041 1 50 PA181347 9 96 PF351042 9 44
LAD00052 9 50 PA181348 14 96 PF351602 1 44
LAD00126 3 56 PA181349 16 96 PF401417 23 80
LAE00005 18 26 PA181350 26 96 PF511135 1 6
LAE00006 36 98 PA181351 10 96 PF511222 1 10
LAE00021 9 80 PA181352 37 98 PF541018 10 22
LCB00005 17 74 PA181353 35 98 PF541240 3 28
LDA00025 8 14 PA181354 28 96 PF551407 5 26
LDB00044 6 20 Pa181355 24 96 PF551430 1 30
LDB00083 29 98 PA181440 7 60 PF551432 16 30
LHB00001 20 78 PA182201 13 96 PF551433 4 30
LJA00004 12 24 PA191026 1 48 PF551436 2 30
PA113061 11 58 PA231215 1 106 PF551437 5 30
PA113075 2 56 PA231216 4 106 PF551438 6 30
PA113077 7 56 PA232802 33 98 PF581423 9 6
PA113079 13 58 PA232803 16 60 PF582409 3 4
PA113213 6 62 PA232803 4 102 PF621400 3 44
PA113814 7 54 PA233482 3 112 PF621403 4 44

129 130
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

131 132