Ford WD900

FORD WORLDWIDE FASTENER STANDARD
Date: 1996-10-01
WD 900
General Specifications for Spaced Thread Tapping Screws

1. SCOPE.
This standard specifies the general and dimensional requirements for spaced thread tapping screws with
various head forms.
2. REFERENCES.
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ISO 1478 - Tapping Screws Thread
WD 950 - Material and Performance requirements for Carbon Steel Tapping Screws
3. GENERAL REQUIREMENTS.
3.1 DIMENSIONS AND TOLERANCES.
The dimensions and tolerances of Pan Head, Round Washer Head, Raised Countersunk Head, Flat
Countersunk Head, Hexagon Head and Flanged Hexagon Head Spaced Thread Tapping screws
must be in accordance with Tables 1 thru 6, Figures 1 thru 5 included in Clauses 2 thru 7, and
Appendices A, B and C as appropriate.
3.2 SCREW THREADS.
3.2.1 THREAD LENGTH.
For types AB and B screws of nominal lengths equal to 8 diameter or 38mm, whichever is
shorter, the full form threads shall extend close to the head such that the specified minor
diameter limits are maintained to within one pitch maximum from the underside of head.
Screws of longer nominal lengths shall have a minimum length of full form thread equal
to 6 diameters or 38mm, whichever is shorter.
3.2.2 SCREW LENGTH.
The length of the screw shall be measured parallel to the axis of the screw from the largest
diameter of the bearing surface of the head to the extreme point. The tolerance on length
shall be as specified in Table 1 with minimum practical screw lengths as shown in Table
1a.
Engineering Standards & 1 of 9 Printed copies are uncontrolled.

Copyright Ford Motor Company
Systems Engineering (ESSE)
Provided by IHS under license with FORD Licensee=Ramco Specialities/5938444001, User=Smith, Anne
No reproduction or networking permitted without license from IHS Not for Resale, 08/22/2016 12:05:38 MDT
Date: 1996-10-01
WD 900
Table 1. Tolerance on length
Screw Type Nominal Screw Length Tolerance on

Length mm
AB Up to 25mm inclusive +/- 0.8
Over 25mm +/- 1.3
Up to 20mm inclusive +/- 0.8
B, D and TR Over 20mm to 40mm inclusive +/- 1.3
Over 40mm +/- 1.5
Table 1a. Minimum practical screw lengths
Dimensions in mm
Nominal 90o Heads Countersunk Heads
Size Type Type B Type Type B
AB AB
ST 2.9 4.8 3.6 5.5 4.8
ST 3.5 5.5 4.4 6.7 6.3
ST 4.2 7.1 4.8 8.3 6.3
ST 4.8 8.3 5.9 9.5 7.9
ST 5.5 9.5 7.1 10.3 9.5
ST 6.3 10.3 7.1 11.9 9.5
3.2.3 THREAD FORM. Thread form shall be as specified in ISO 1478.
3.3 RECESSES.
The dimensions and tolerances of recesses in Pan Head, Round Washer Head, Raised Countersunk
Head and Flat Countersunk Tapping Screws shall be in accordance with Appendix B.
3.4 GAUGING.
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3.4.1 COUNTERSUNK HEADS. For referee purposes the dimensions k and dk are satisfied if
the heads meet the gauging requirements specified in Appendix C.
3.4.2 PENETRATION GAUGE. The method of penetration gauging, the gauge and the gauge
point are defined in Appendix B.
4. GENERAL REQUIREMENTS - PAN HEAD.
4.1 HEAD DIMENSIONS. Head dimensions shall be as specified in Table 2.
NOTE: The truncation of the rounded surface due to the cross recess is not considered part of
the head height.

Date: 1996-10-01
WD 900

4.2 CROSS RECESS DEPTH.
The depth of cross recess (penetration gauging) shall be measured parallel to the axis of the screw
shank and shall be in accordance with values specified in Appendix B.
Figure 1. Pan head screws
Table 2. Principle head dimensions
Dimensions in mm
Nominal Size ST2.9 ST3.5 ST4.2 ST4.8 ST6.3
Pitch 1.1 1.3 1.4 1.6 1.8
dk max 5.6 7 8 9.5 12
min 5.3 6.6 7.6 9.1 11.5
k max 2.4 2.6 3.1 3.7 4.6
min 2.2 2.3 2.8 3.4 4.3
a max 1.1 1.3 1.4 1.6 1.8
da max 3.5 4.1 5 5.6 7.3
f ref 5 6 6.5 8 10
Driver Size 1 2 2 2 3
r min 0.1 0.1 0.2 0.2 0.25
5. GENERAL REQUIREMENTS - COUNTERSUNK HEADS.

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5.1 HEAD DIMENSIONS.

5.1.1 OVAL HEAD. See Table 4.1.
5.1.2 FLAT HEAD. See Table 4.2
NOTE: On heads having rounded top surfaces, the truncation of the rounded surface
due to the recess is not considered part of the head height.

Date: 1996-10-01
WD 900
Figure 2. Raised Countersunk (Oval) Head Screws
Table 4.1. Principal oval head dimensions
Dimensions in mm
Nominal Size ST3.5 ST4.2
Theoretical max 8.2 9.4
dk Actual max 7.3 8.4
min 6.9 8
k max 2.4 2.6
a max 1.3 1.4
f ref 0.8 1
r max 1.4 1.6
tf ref 8.5 9.5
Driver Size 2 2
Figure 3. Flat Countersunk head screws

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Table 4.2. Principal flat head dimensions
Dimensions in mm
Nominal Size ST3.5 ST4.2 ST4.8
Theoretical max 8.2 9.4 10.4
dk Actual max 7.3 8.4 9.3
k max 2.35 2.6 2.8
a max 1.3 1.4 1.6
r max 1.4 1.6 2
Driver Size 2 2 2

Provided by IHS under license with FORD Systems Engineering (ESSE) Licensee=Ramco Specialities/5938444001, User=Smith, Anne
Date: 1996-10-01
WD 900

5.2 SIDE HEIGHT.
The side height of flat and raised countersunk heads (k) is a reference dimension measured parallel
to the axis of the screw from the largest theoretical diameter of the bearing surface of the head to
the point of intersection of the bearing surface of the head and basic major diameter of screw for
full headed screws, and from the largest theoretical diameter of the bearing surface of the head to
the commencement of the truncation for truncated head screws.
5.3 CROSS RECESS DEPTH.
The depth of cross recess (penetration gauging) shall be measured parallel to the axis of the screw
shank and shall be in accordance with the value specified in Appendix B.
6. GENERAL REQUIREMENTS - HEXAGON HEAD.
Across corners, across flats and overall height shall be as specified in Table 5.
6.2 FILLET RADIUS.
The radius of the fillet under the bearing surface of the head shall be no greater than 15% of the
basic screw diameter.
6.3 EDGE ROUNDING.
A slight rounding of all edges and corners of the hexagon head is permissible provided the
diameter of the bearing surface is not less than 90% of the minimum "across flats" dimension.
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Date: 1996-10-01
WD 900

6.4 INDENTATION AND HEAD MARKING.
The optional indentation in head shall not impair function of part. Shape is optional with the
manufacturer.
Figure 4. Hexagon head screws
NOTES: For EAO procurement heads must be marked CH as shown in Figure 4.

For NAAO procurement and assembly:
Heads must be marked to identify manufacturer and metric. Metric identification shall consist of
MET or the numeral 2, at the manufacturers option, located on the top surface of the head and
raised 0.2mm to 0.4mm, or indented. The minimum height of the markings shall be 0.25 times the
maximum width across flats.
Table 5. Principal head dimensions
Dimensions in mm
Nominal Size ST2.2 ST2.9 ST3.5 ST4.2 ST4.8 ST6.3
s max 3.2 5 5.5 7 8 10
min 3.02 4.82 5.32 6.78 7.78 9.78
e min 3.36 5.36 5.92 7.55 8.66 10.89
k max 1.27 1.52 2.36 2.79 3.05 4.83
min 1.02 1.24 2.03 2.44 2.67 4.37
7. GENERAL REQUIREMENTS - HEXAGON FLANGE HEAD

Dimensions shall be as specified in Table 6.
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Date: 1996-10-01
WD 900

7.2 INDENTATION AND HEAD MARKING.
The optional indentation in head shall not impair function of part. Shape is optional with the
manufacturer.
Figure 5. Flanged hexagon screws

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NOTES: For EAO procurement heads must be marked CH as shown below.

For NAAO procurement and assembly:
Heads must be marked to identify manufacturer and metric. Metric identification shall consist of
MET or the numeral 2, at the manufacturers option, located on the top surface of the head and
raised 0.2mm to 0.4mm, or indented. The minimum height of the markings shall be 0.25 times the
maximum width across flats.
Table 5. Principal head dimensions
Dimensions in mm
Nominal s e dc c k k1 r r1 da
Size Max Min. Min. Max Min. Min. Max Min. Max Min. Max.
ST2.9 4. 3.84 4.27 .
5.7 5.2 0.4 3. 2.1 .
0.2 0.1 3.5
ST3.5 5 4.85 5.4 7.5 7 0.45 3.6 2.3 0.2 0.1 4.1
ST4.2 5.5 5.32 6 8.2 7.5 0.55 4 2.8 0.2 0.2 5
ST4.8 7 6.78 7.6 9.8 9 0.6 5.2 3.3 0.3 0.2 5.6
ST6.3 8 7.78 8.66 12.2 11.2 0.95 6.2 4.2 0.4 0.3 7.3
7.3 GAUGE MEASUREMENT REQUIREMENTS.

7.3.1 GAUGING OF THE HEAD OF FLANGED HEXAGON HEAD PRODUCTS. The head
shall be gauged using two ring gauges, A and B, to demonstrate the coincidental
acceptability of hexagon height, wrenching height, corner fill, width across corners and
flange thickness at the junction with the hexagon portion.
Gauge A shall be placed over the head as shown and the head then seated axially in
Gauge B. When Gauge A is in contact with the flange as shown below, the opposite face
must not contact Gauge B.
Gauge dimensions are specified in Table 7.

Provided by IHS under license with FORD Systems Engineering (ESSE) Licensee=Ramco Specialities/5938444001, User=Smith, Anne
Date: 1996-10-01
WD 900
Figure 6. Gauging of flanged hexagon heads
Table 7.
Dimensions in mm
Nominal Size ST2.9 ST3.5 ST4.2 ST4.8 ST6.3
D + 0.00 4.62 5.75 6.35 8.08 9.24
- 0.01
C + 0.00 1.89 2.04 2.52 2.97 3.78
- 0.01
G + 0.00 4.26 5.39 5.99 7.59 8.65
- 0.01
M Min. 2 2 3 3 3
Engineering Standards & 8 of 9

--`````````,,,`,,,,,`,```,`,``,-`-`,,`,,`,`,,`--- Printed copies are uncontrolled.
Date: 1996-10-01
WD 900

7.3.2 GAUGING OF THE HEAD OF PLAIN HEXAGON HEAD PRODUCTS. The head shall
be gauged using two plain ring gauges A and B to demonstrate the coincidental
acceptability of minimum wrenching height and corner fill. Products are to be gauged
after plating. The orientation of the gauges is optional but in cases of dispute the method
shown in Figure 7 shall be the referee method.
Gauge B shall be places on flat horizontal surface. The head shall be seated axially in
Gauge B as shown in Figure 7 gauge A shall be placed over the head as shown in Figure
7. The gauges shall not touch.
Figure 7. Gauging of the plain hexagon heads
Table 8.
Dimensions in mm
Nominal Size ST2.2 ST2.9 ST3.5 ST4.2 ST4.8 ST6.3
D + 0.00 3.71 4.62 5.75 6.35 8.08 9.24
- 0.01
C + 0.00 0.89 1.06 1.66 1.95 2.14 3.38
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- 0.01
G + 0.00 3.35 4.26 5.39 5.99 7.59 8.65
- 0.01
M Min. 2 2 2 3 3 3
E Ref. 3 3.5 4 5 5.5 7


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FORD WORLDWIDE FASTENER STANDARD

General Specifications for Spaced Thread Tapping Screws

Engineering Standards & 1 of 9 Printed copies are uncontrolled.

General Specifications for Spaced Thread Tapping Screws

Table 1. Tolerance on length

Screw Type Nominal Screw Length Tolerance on

Table 1a. Minimum practical screw lengths

Engineering Standards & 2 of 9 Printed copies are uncontrolled.

General Specifications for Spaced Thread Tapping Screws

Figure 1. Pan head screws

Table 2. Principle head dimensions

5. GENERAL REQUIREMENTS - COUNTERSUNK HEADS.

5.1 HEAD DIMENSIONS.

Engineering Standards & 3 of 9 Printed copies are uncontrolled.

General Specifications for Spaced Thread Tapping Screws

Figure 2. Raised Countersunk (Oval) Head Screws

Table 4.1. Principal oval head dimensions

Figure 3. Flat Countersunk head screws

Table 4.2. Principal flat head dimensions

Engineering Standards & 4 of 9 Printed copies are uncontrolled.

General Specifications for Spaced Thread Tapping Screws

Engineering Standards & 5 of 9 Printed copies are uncontrolled.

General Specifications for Spaced Thread Tapping Screws

Figure 4. Hexagon head screws

NOTES: For EAO procurement heads must be marked CH as shown in Figure 4.

Table 5. Principal head dimensions

7. GENERAL REQUIREMENTS - HEXAGON FLANGE HEAD

Engineering Standards & 6 of 9 Printed copies are uncontrolled.

General Specifications for Spaced Thread Tapping Screws

Figure 5. Flanged hexagon screws

NOTES: For EAO procurement heads must be marked CH as shown below.

Table 5. Principal head dimensions

7.3 GAUGE MEASUREMENT REQUIREMENTS.

Engineering Standards & 7 of 9 Printed copies are uncontrolled.

General Specifications for Spaced Thread Tapping Screws

Figure 6. Gauging of flanged hexagon heads

Engineering Standards & 8 of 9

General Specifications for Spaced Thread Tapping Screws

Figure 7. Gauging of the plain hexagon heads

Engineering Standards & 9 of 9 Printed copies are uncontrolled.

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