Ramones GT Installaton Guide IC-001145 PDF

DWG Number IC-001145 Rev - Released 11/13/2018 Page 1 of 88
Date 2018-11-13 2018-11-13

NAME FD BR
PREPARED APPROVED
Project name: Ramones

IPS: 1103304
Installation Guideline
Ce document, propriété exclusive de GE
Energy Products France SNC, est stricte-
ment confidentiel. Il ne peut être commu-
niqué, copié ou reproduit sans notre au-
GPS/PE/C&C/M&I
torisation écrite.
This document, exclusive property of GE
Energy Products France SNC, is strictly
Rev.
confidential. It must not be communicat-
ed, copied or reproduced without our writ-
IC-001145 -
ten consent.
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Gas Power Systems

Project Document Rev. Machine

1103304 - Ramones IC-001145 - 7HA.02
Table of Contents
VIEW OF 7HA.02 GAS TURBINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
I. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
II. Erection sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
III. Applicable documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
IV. Foundations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
V. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Revision History
Revision Date Author Description
- 2018-11-13 FD First issue
© General Electric company, 2018. GE proprietary information. All right reserved. 2 / 88

Gas Power Systems


1103304 - Ramones IC-001145 - 7HA.02
VIEW OF 7HA.02 GAS TURBINE

Part I. General

Gas Power Systems Scope of work

Installation Guideline General
1103304 - Ramones IC-001145 - 7HA.02
1. Scope of work
The guide provides information concerning the installation of the concerned machine. It describes much of the overall
scope of installation, but does not detail specific methods used to complete each activity. The primary purpose of this
guide is to provide an overview of the installation process for this machine, in its original configuration available for
a specific requisition at the time of publication. Subsequent design advances or changes in configuration may not be
reflected in this guide.
This guide does not purport to cover all aspects of a particular installation. All sketches, description, and dimensions are
to be considered “Typical” of this type of the machine described. Nevertheless, machine specific details are provided
in document and drawing packages supplied with the requisition per contract of sale. Those packages are referenced
when required.
This guide is the property of General Electric and is considered Company Proprietary Information.

Gas Power Systems Environmental, Health and Safety (EHS)

1103304 - Ramones IC-001145 - 7HA.02
2. Environmental, Health and Safety (EHS)

General statement. General Electric is committed to achieving environmental, health, and safety excellence. This is a
responsibility of management and employees in all functions. GE strives to provide a safe and healthy working environ-
ment and to avoid impact and injury to the environment and communities in which we do business.
GE is fully committed to the safety of our people, contractor and partner personnel as well as customer representatives
on site. GE has a long established safety program that consists of training, reporting and executing a safe installation.
While on site, GE is fully complying with site – specific safety requirements as specific safety training and/ or procedures
that GE team needs to comply with during the installation. GE is willing to take the necessary measures to meet these
requirements.
The GE Installation & Field Service Regional EHS Manager periodically visits the site during the course of the installation.
The observations and audits of our EHS Manager are shared with the site safety team. All GE related action items are
addressed in timely manner. Site safety team is notified and updated on the completion of any GE related safety action
item. It is requested that site safety team reciprocates on any customer, partner and/ or contractor safety issue that
may arise.
All EHS (Environment, Health & Safety) rules and recommendations, recorded in the EHS Construction Plan must be ap-
plied, especially wearing required PPE (Personal Protective Equipment). No job can be started if people or equipment
safety is compromised. This a GE Global Policy requirement and nothing can lead to ignore these safety rules.
For more detailed information, refer to GEK111309 GE Product Safety Recommended Best Practices general guidelines
related to safe site work practices.
Main risks highlight. The following generic risks may occur when conducting the work, and must be prevented:
● Mechanical hazard: all needed precautions must be taken to prevent contact with rotating parts (shaft-line, motor,
pumps, etc).
● Electrical hazard: all needed precautions must be taken to prevent contact with electrical parts under voltage. Be
conscious that on generator, residual voltage may be present even if the unit is at standstill and not excited.
● Noise hazard: all needed precautions must be taken to prevent injuries due to high level of noise. Use temporary
signalization to prevent access to hazardous areas and enforce PPE (Personal Protective Equipment) wearing such as
ear-defenders in the hazardous areas.
● Dropped objects: all needed precautions must be taken to prevent accidental dropped objects that may occur during
construction or commissioning situation such as lifting operations, hand tools/temporary equipment used at height.
● Work at height: all needed precautions must be taken to prevent risk associated with working at height when this situ-
ation cannot be eliminated. Collective protection equipment (scaffolding...) and/or PPE (Personal Protective Equipment)
shall be used to prevent or arrest a fall.
● Chemical: all needed precautions must be taken according Material Safety Data sheet available from the EHS repre-
sentative at site.
● Suffocation hazard: all needed precautions must be taken to prevent asphyxiation or suffocation. Use temporary sig-
nalization to prevent access to hazardous areas.
● Projection hazard: all needed precautions must be taken to prevent injuries due to particles projections. Use temporary
signalization to prevent access to hazardous areas and enforce PPE (Personal Protective Equipment) wearing such as
safety goggles in the hazardous areas.
● Fire or explosion hazard: all needed precautions must be taken to prevent fire around facilities. Do not store flammable
materials near working zones and monitor any ignition sources (welding machine, naked flame, hot gas release point,
etc). Hot work permit procedure is mandatory.

Gas Power Systems Environmental, Health and Safety (EHS)

1103304 - Ramones IC-001145 - 7HA.02
● Pollution: all needed precautions must be taken to prevent accidental leakages and spillage during construction and/
or preliminary tests. All safety precaution must be taken according site EHS plan and local regulation. Pollution fighting
means (basin, absorbent, etc) must be available near hazardous area.
Ensure that the work area is clear of all debris, equipment and material that may cause injury to personnel, interference
with the installation effort or damage to the equipment being installed.
Other more specific risks shall be identified and prevented before performing each task.

Gas Power Systems Disclaimer

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3. Disclaimer
This document is a general guideline dedicated to Gas turbine / Steam turbine / Generator erection but is not intended
to compensate for the employment of skilled assembly personnel. Minor deviations are allowed according to unforeseen
situations but shall be documented for disposition from GE.
The reader must note that this document cannot be used for commercial purposes or for exact scope description to
award an erection contract.
Pictures in this installation guide are only for example and should not be considered as part of GE's Equipment.
Warning
Some of these Documents are classified as “GE internal” or "Critical". Consult your GE Technical Advisor to
obtain needed information from these documents.
It is necessary for the GE representative to check the applicability of the listed documents and to record
revisions of each documents before beginning of the work.

Gas Power Systems Quality

1103304 - Ramones IC-001145 - 7HA.02
4. Quality
Ensure that the Quality Control Plan has been thoroughly reviewed and understood and that all Data Record Sheets are
available as required.
Construction Conformity File. As a prerequisite to the system Commissioning activities and following erection of all
system components, through erection activity a complete system installation inspection must be performed to verify any
outstanding work. Complete final installation inspection and record any punch list.
Verify that all Installation inspections sheets and other construction quality documentation has been completed in ac-
cordance with the project plan and filed in the Construction Conformity File.

Gas Power Systems Reception, handling, storage

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5. Reception, handling, storage

Inventory of Equipment. A detailed inventory of all material shall be performed by the Installer against the shipping
packing lists provided. In the event of either a quantitative or qualitative discrepancy, Report shall be issued. All discrep-
ancies shall be reported immediately to the GE Technical Advisor on site for verification and assistance in initiating any
corrective action and/or claims.
Note
All material and equipment packed in the Summary Sheet container, whether applicable for this instruction
or not, shall be inventoried at this time.
Storage of Equipment and Materials. The Equipment and/or materials defined in this instruction can normally be
stored in an outdoor lay down area with suitable cribbing to elevate the equipment above ground and with adequate
weather protection provided (i.e., tarps). Other specific storage and/or preservation instructions from the Owner and/
or GE's Technical Advisor on site, if applicable, shall also apply. All material received shall be stored and arranged to ac-
commodate correct order of installation. Refer to the specific equipment erection instructions for other details regarding
special storage requirements.
Note
The material and equipment packed in the Summary Sheet container is categorized for identification and
stored on shelves within the container. This container, with all contents, is normally positioned in the vicinity
of the gas turbine unit foundation pedestal during the time of erection.
Handling. The lifting must be done by experienced people, using adequate tools, equipment and safety measures to
prevent personal injury or product damage. Follow all unloading and lifting instructions.
Use lifting equipment suitable for the weight and dimension of material.

Gas Power Systems Acronyms

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6. Acronyms
Acronym Definition
GT Gas Turbine
MLI Model List Item
TE/CE Turbine End / Collector End
LVDT Linear Variable Differential Transducer
P&ID Piping & Instrumentation Diagram
EHS Environment, Health & Safety
MSD Material Ship Direct
TC Thermocouples
PDA Partial Discharge Analysis
PPE Personal Protective Equipment
Table 6.1. Terms, Definitions and Acronyms

Part II. Erection sequence

Gas Power Systems Typical erection sequence

Installation Guideline Erection sequence
1103304 - Ramones IC-001145 - 7HA.02
1. Typical erection sequence

This installation guide is dedicated to the erection of the Gas Turbine with very close equipment (MLI 0706, A042, 1612,
1618, 1634, AM60…). All other equipment erection is covered in a separate folder.
However, the preferred sequence of erection for the gas turbine unit and related components is as follows (Minor devi-
ations are allowed according to unforeseen situations):
1. Install sub-sole plates and fixators;

2. Reinstall AFT Legs & FWD Trunnions;
3. Erect, Gas turbine and generator lifting fixture;
4. Transport generator and Gas turbine units from off-loading quay to turbine building and position under lifting frame;
5. Install Air Extraction Lower Module (MLI AM40);
6. Assemble Exhaust Duct structural steel MLI A042;
7. Lift and set Gas turbine unit on station centerlines;
8. Lift and set Generator unit on station centerlines;
9. Equalize and confirm loading on Gas turbine & Generator fixators;
10. Gas Turbine transferred from 3 points to 4 points;
11. Remove temporary lifting frame;
12. IGV/VSV actuators reinstallation;
13. Install Inlet Plenum Support Steel MLI 1612 + silencers (under MLI 1612 steel structure);
14. Install lower half exhaust duct MLI A042;
15. Install GT Inlet extensions + Inlet plenum lower half section MLI 1612;
16. Install GT Load Coupling MLI 1319;
17. Install GT Inlet plenum upper half section MLI 1612;
18. Install MLI A041 Support Frame;
19. Install MLI A041 Flex seal, transition duct, inlet silencer;
20. Perform MLI A041 bolted connections before AM modules installation;
21. Install Inlet Barrier Wall MLI 1634;
22. Install exhaust diffuser MLI 0706;
23. Complete Turbine Drop Check;
24. Complete assembly of Exhaust Duct MLI A042;
25. Install MLI AM10, AM50, AM20, AM30, Upper enclosure modules & MLI 1634 Front Panels;
26. Install MLI A040 air filter on steel structure;
27. Install Off Base piping;
28. Exhaust TC Ladder MLI 1652;
29. Remove Shipping Beam (MLI 0901), Finish Bolting Load Coupling;
30. Install GT ON BASE piping;
31. Set all major skid on foundations. MLI E025 / A059 / G002 / G060 / G010 / G015 / G023;
32. Install roof panels & enclosure walkways;

Gas Power Systems Typical erection sequence

Installation Guideline Erection sequence
1103304 - Ramones IC-001145 - 7HA.02
33. Install Exhaust Barrier Wall MLI 1634;

34. Pre Assemble Blower Platform MLI 1643, A132 (for info: these are planned to be installed on the MLI 1634 grating
platform and lifted as a single unit);
35. Install IBH interconnecting piping, MLI A184;
36. Complete all GT on-base piping (insulation, welding);
37. Flushing MLI A125 / A252;
38. Final alignment MLI 0411;
39. Install anchors and finalize turbine gib key clearances;
40. Turbine and exhaust diffuser insulation;
41. Install load coupling guard MLI 1618;
42. Final grout of sub sole plates.

Part III. Applicable documents

Gas Power Systems Documents list.

Installation Guideline Applicable documents
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1. Documents list.
MLI GAS TURBINE SYSTEM DESCRIPTION GE Reference Parts lists
0103 SHIPPING ATTACHMENT ARRANGEMENT 118T7112
0103 SHIPPING AND LIFTING ARR – 7HA.02 121T6801
0108 GENERAL PAINTING SPECIFICATION 222T0108
0311 PIPING INSULATION / HEAT RETENTION MATERIAL 114T1006
0323 GEN INSTALL INST FIXTORS 355A8842
0323 FOUNDATION INTERFACE EXHAUST SUPPORT A042 113T5900
0323 FOUNDATION GAS TURB / GENERATOR 127T1922
0323 OUTLINE FOUNDATION INLET PLENUM (MLI 1612) 124T3387
0323 FDN INTERFACE-LUBE OIL MODULE 111T3746
0323 FDN INTFC THERMOC LADDER (MLI 1652) 116T4845
0323 FDN INTERFACE-TURBINE ENCLOSURE 113T5968
0323 FOUNDATION INTERFACE PIPING 124T8884
0333 /
OUTLINE, MECHANICAL GAS TURB / GENERATOR 129T1445
D064
0407 WEIGHT AND C.G GAS TURBINE 113T3805
0408 WEIGHT AND C.G GAS TURBINE PACKAGE 126T4802
0411 INSTRUCTION, ALIGN FIELD, BASIC 128T3227
0414 EQUIPMENT LIST 130T1782
0414 VALVE LIST 130T1783
0512 FUEL NOZZLE ARR DUAL FUEL (CRITICAL) 126T6967G2017
0546 PICK-UP ARR,MAGNETIC-HP 116T3772 116T3772G0001
574A/B IGV AND VSV ACTUATORS 114T6676
0706 LIFT ARRANGEMENT, AFT DIFFUSER | CRITICAL 121T8403
0706 DIFFUSER ASSY, EXHAUST | CRITICAL 121T4310
0815 ARRANGEMENT INSULATION 116T7546
0816 EXHAUST DIFFUSER INSULATION INSTALLATION 126T0799


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0901 TURBINE BASE FAB & MACH BASIC 127T3263
0905 PIPING ARR, LUBO FEED & DRAIN-NO. 128T7919 128T7919G0001
0905 HYDROSTATIC TEST SETPOINTS, MLI 0905 124T2006
0905 NOTES - LUBE OIL PIPING ARRGT 124T8366
0905 Field Weld Details_0905 Not yet defined
0909 COOLING & SEALING AIR, PPG ARR 0909 MSDM 114T7429 114T7429G0201
111T8775 /
0909 COOLING & SEALING AIR, PPG ARR 0909 SUMP 125T8019G0001
125T8019
0909 Field Weld Details_0909 120T9684
INSTALLATION NOTES AND INSTRUCTIONS - PIPING ARRANGE-

0909 116T5312
MENT MLI 0909-MSD
INSTALLATION NOTES FOR PIPING ARRANGEMENT MLI 0909-

0909 116T5308
SUMP
0909 COOLING & SEALING AIR, PPG ARR 0909 UB34 126T6164

0909 116T5319
UB34
0909 0909 LEAK TEST - FAB | CRITICAL 120T9244
0909 0909 LEAK TEST - FAB | CRITICAL 120T9245
0915 COOLING WATER PPG ARR, 0915 SUMP 117T7813 117T7813G0001

0915 119T4907
SUMP
0915 ARRANGEMENT HYDRO/PNEU TEST 116T8307
122T9388 /
0915 Field Weld Details_0915
123T6480
0920 PIPING ARR, FALSE START DRAIN MSDM 127T4584 127T4584G0001

0920 114T7004
MSDM
0920 ARR HYDROSTATIC OR PNEUMATIC TEST 120T9792
924A PIPING ARRANGEMENT AIR EXTRACTION MSDM 114T7447 114T7447G0001


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INSTALLATION NOTES FOR PIPING ARRANGEMENT MLI 924A-

924A 116T5311
MSDM
924A Field Weld Details_924A 120T9693
924A PIPING ARRANGEMENT AIR EXTRACTION SUMP 111T8832 111T8832G0001
INSTALLATION NOTES FOR PIPING ARRANGEMENT MLI 924A-

924A 116T5311
SUMP
924A 924A LEAK TEST - FAB | CRITICAL 120T9243
924B PIPING ARRANGEMENT AIR EXTRACTION MSDM 117T7843 117T7841G0001
INSTALLATION NOTES FOR PIPING ARRANGEMENT MLI 924B-

924B 114T9450
MSDM
924B 924B HYDROSTATIC TEST MSDM 124T4238
924B PIPING ARRANGEMENT AIR EXTRACTION SUMP 117T7843 117T7843G0001
924B ARRANGEMENT HYDRO/PNEU TEST SUMP 116T8302
924B FIELD WELD DETAILS - 924B SUMP 122T9387 /123T6473
0953 PIPING ARR, CPRSR WASHING UB34 / SUMP 116T7770 111T8777G0001

0953 114T0495
UB34 / SUMP
126T4351G0006
0962 PIPING ARR, FUEL GAS TURBINE MSDM/SUMP/UB34 126T4351
126T4351G0007

0962 126T6010
MSDM/SUMP/UB34
0962 ARRANGEMENT HYDROSTATIC OR PNEUMATIC TEST 115T9571
0962 CLAMPED FLANGE CONNECTOR 249A8350
0964 PIPING ARR, FIRE PROT TURBINE COMPARTMENT 126T6195 126T6195G0001
0964 INSTALLATION NOTES FOR PIPING ARRANGEMENT MLI 0964 117T4974
969G INTERCONNECT PIPING GAS FUEL 125T2917 125T2917G1001
969G ARRANGEMENT HYDROSTATIC OR PNEUMATIC TEST 124T8603
969G Field Weld Details_969G 125T2965


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969G INTERCONN PIPING, FUEL GAS INSTALLATION NOTES 125T2915
0972 PIPING ARR, COOLING AIR 126T1970 126T1970G0001
0976 PIPING ARR, EXHAUST PLENUM DRAIN 114T7364 114T7364G0001
0976 HYDROSTATIC TEST 124T4230
0976 PIPING ARR, EXHAUST PLENUM DRAIN MODKIT 126T3439
0979 PIPING ARR INLET PLENUM MSDM 114T7360 114T7360G0001
0995 PIPING ARR FIRE PROT EXHAUST 126T3438 126T3438G0001
1309 7HA.02 ENGINE COUPLING HARDWR OUTLINE DWG (CRITICAL) 128T2122 128T2123P0001
1319 COUPLING, SOLID OUTPUT See MLI 1309
1603 FOUNDATION BOLTING ARRANGEMENT 124T6697
1603 FIXATOR ADJ SUPPORT DEVICES 325B4987
1604 BOLTING & DOWELING ARR 111T8197 111T8197G0005
1604 AFT DIFF SUPPORT LEGS 348A9200
1612 INLET PLENUM See VDOC
1618 LOAD COMPARTMENT LIFTING ARRANGEMENT 126T8913
1618 ENCLOSURE ASSY, LOAD COMPT 129T2897 126T8913G9003
1634 WELD SPEC- EX DIFF ENCLOSURE 116T2904
1634 WELD SPEC-INLET BARRIER 116T3174
1634 WELD SPEC-L/R UPPER MODULES 116T3114


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1634 WELD SPEC- ENCLOSURE ROOF 116T2430
1634 WELD DETAIL COMMON CONNECTIONS 114T9121
1634 7HA.02 ENCLOSURE GAS TURBINE 129T1171
1634 7HA.02 MLI 1634 LIFTING ARR 113T6806
9016 LIQUID FUEL EMULSION 118T0546 118T0546G3001
9016 LF EMULSIFICATION ASSY NOTES 121T4640
9060 FIRE PROTECTION WATER MIST 117T3398 117T3398G0001
9060 INSTALLATION NOTES AND INSTRUCTIONS FOR FIRE PROTECTION 117T4974
9069 INTERCONNECT PPG, LF CONTROL MODULE 120T6337 120T6337G0001
9069 ARRANGEMENT HYDROSTATIC TEST 119T8899
9069 FIELD WELD DETAILS - 9069 125T1440
9069 INSTALLATION NOTES AND INSTRUCTIONS 125T1439
1652 TC LADDER 114T9195 129T1125G0001
A042 7HA.02 - A042 EXHAUST DIFUSER GENERAL ARR 115T0469 115T0469G0001
7HA.02 EXHAUST DIFF DUCT SUPPORT STRUCTURE (no drawing

A042 115T0461 115T0461G0001
available)
EXHAUST DIFFUSER DUCT MANUFACTURING AND INSTALLATION

A042 117T4773
SPECIFICATION
A042 7HA.02 EXHAUST DIFFUSER DUCT WGT & CG 114T6145
A125/
PIPING ARR, LUBE OIL FEED FLUSH 125T1852 126T6373G0001
A252
112T2710
A125 FLUSHING INSTRUCTIONS
IC-000716
A125 INSTALLATION NOTES FOR PIPING ARRANGEMENT MLI A125 123T0748
A184 PIPING INLET HEATING 130T0654 130T0654G0001
A184 INSTALLATION NOTES FOR PIPING ARRANGEMENT MLI A184 130T2922
A184 Field Weld Details_A184 130T2468
A184 ARRANGEMENT HYDRO/PNEU TEST 116T8323


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A341 PPG ARR, DUCT BLEED HEAT 111T8853 111T8853G0101
INSTALLATION NOTES AND INSTRUCTIONS FOR PIPING ARRANGE-

A341 123T2240
MENT MLI A341
A341 ARRANGEMENT HYDRO/PNEU TEST 116T8323
A341 Field Weld Details_A341 120T9698
A073 or
TURNING GEAR 128T1206
B9F1
GT ERECTION COMPONENTS LIST IC-001144

Gas Power Systems Specifications

1103304 - Ramones IC-001145 - 7HA.02
2. Specifications
GEK TURBINE-GENERATOR FOUNDATION INTERFACE GEK106957
GEK TURBINE GENERATOR FOUNDATIONS GEK63383
GEK COMBUSTION INSPECTION 7H GEK111641
GEK CLEANLINESS REQUIREMENTS FOR POWER PLANT GEK110483
GEK LOAD COUPLING GUARD FOR A 7HA CLASS GEK121301
Spec Tubing fittings instruction 215A4435
Spec BOLT & STUD TORQUING (ELONGATION TABLE) 248A4158
Spec GAS TURBINE FUSION ARC WELDING P8A-AG1
Spec WELDED FABRICATION OF GAS TURBINE PIPING P8A-AG3
Spec DYE PENETRANT TEST P3A-AG2
Spec APPLIED PRACTICES-PIPING 351A3700

Gas Power Systems Datasheets

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3. Datasheets
FIELD ALIGNMENT DATA COLLECTION SHEET 385A6381
“Axial Centerline Support Clearances” IC-000439
“Coupling Bolt Stretch Data” IC-000439
“Coupling Rabbet Fit” IC-000439
“Exhaust Diffuser to Exhaust Duct Alignment” IC-000439
“Anchor bolts positions” IC-000439
“Load Coupling Spool Piece Run-out” IC-000439
“Speed Pickup Gaps” IC-000439
“Sub-sole plate & fixator Checks” IC-000439
“Aft support Drop Check” IC-000439

Part IV. Foundations

Gas Power Systems Inspect/Verify Foundation Interface, Embedment and Support Areas
Installation Guideline Foundations
1103304 - Ramones IC-001145 - 7HA.02
1. Inspect/Verify Foundation Interface, Embedment and

Support Areas
It is critical that the foundation and support areas be thoroughly inspected prior to setting the gas turbine unit in place.
These inspections are required to verify that the foundation has been properly formed with all required anchor bolts,
grout pockets, restraining blocks, jacking posts, conduit stub-ups and cable pits for installation of the equipment covered
by this instruction.
1. Verify that all required foundation embedment, fixators and sole plates for the Gas turbine equipment have been
installed.
2. Verify all foundation and support areas for correct location, size, elevation and potential interferences of grout pock-
ets, anchor bolts, pits, embedded conduit, piping and height restrictions with respect to the equipment to be installed.
3. Clean as required the foundation sub-sole plates and embedded restraining blocks and apply a light grade machinists
oil.
4. Verify that all foundation interface checks have been carried out. Complete installation report sheet. “Anchor bolts
positions”.

Gas Power Systems Preparation of Foundation, Packers and Shims

1103304 - Ramones IC-001145 - 7HA.02
2. Preparation of Foundation, Packers and Shims
Figure 2.1. Anchor Bolts & Fixators
Note
Humidify pocket before grouting.
Clean thoroughly pockets, remove slag.
Figure 2.2. Plates & shims

Anchor point plate can be installed before or after GT installation. Due to weight of that plate, it is better to install it before.
Figure 2.3. Anchor plate

1. Clean the foundation plates to remove any preservative coating or oxidation build-up. The edges of the plates should
be de-burred to prevent injury to personnel. Verify that the fixators have been properly set to the elevation specified
in MLI 0323 / MLI 0411 & instruction GEK106957.

Gas Power Systems Preparation of Foundation, Packers and Shims

1103304 - Ramones IC-001145 - 7HA.02
Perform a level and flatness check of the top surface of the plates (where GT base lands) before lowering of the GT.
Record an inspection certificate. .
Carefully lower the foundation plates into position and inspect each fixator location for proper contact. Measure the
foundation plates once again for elevation and levelness. See specif “Gen Install Fixators” (MLI 0323).
2. Prepare gas turbine foundation bolting arrangement material MLI 1603 Verify that all foundation checks per this
guide have been carried out as required. Complete installation report Sheet. “Sub sole Plate & Fixator Checks".

Gas Power Systems Preparation of Equipment for Installation

1103304 - Ramones IC-001145 - 7HA.02
3. Preparation of Equipment for Installation

Remove all general shipping braces, saddles, bolsters, shipping covers, packing and supports as required to permit un-
restricted installation of the equipment.
Note
Do not remove any braces or supports that may be installed for stiffening purposes for lifting and handling
of the equipment. Do not remove the shipping covers on the gas turbine inlet casing and exhaust frame
at this time. These covers shall remain in place until it is absolutely necessary to remove for erection of the
associated components.

Gas Power Systems Verification to be done on the groundworks and embedded parts
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4. Verification to be done on the groundworks and embedded

parts
1. Inspections to be done in priority:
Warning
● Anchor bolts positions.
● Grout Pockets: Slag has to be removed.
● Centerline Reference marks, reference level, embedded parts.
● Different level of grout.
2. Important checks in case of utilization of adjustable support devices (Fixators…):

● Qualitative and Quantitative inspection of materials.
● Inspection before final grouting of Fixators.
● Inspection after final grouting of Fixators.
● Record a groundwork level. Etablish the higher point of the groundwork. This point will become the reference point
for the installation of the first Fixator.
● Check that all Fixators are preseted to the height indicated in MLI 1603.
● Check that a 1 to 1.5’’ gap exist under each Fixators in order to permit grouting.
● Install base plates, then install shims (without oil nor grease).
● 1.5 to 2 days are generally necessary to obtain hardening of the grout. DO NOT put any load on the Fixators before
this period.
● When load is on the base plates and Fixators, verify that load applied on each Fixators is correct. See MLI 0323 or
D066 (for Single Shaft) for correspondence between load and torque.
Warning
● Extreme Care must be taken in Fixators load checks operation. Change load on a Fixator can result
to create a overload on the other Fixators which can break instantaneously.
● Before each Fixators adjustement, check that anchor bolt is loosed.

Gas Power Systems Turbine Enclosure Foundation Interfaces inspection

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5. Turbine Enclosure Foundation Interfaces inspection

MLI 1634, 0323
1. Check foundation interfaces positions according to “Foundation Interface-Turbine Enclosure” drawing (MLI 0323).
2. Fill a report to prove that Turbine Enclosure MLI 1634 anchor bolts positions are correct.

Part V. Installation

Gas Power Systems Mechanical erection

Installation Guideline Installation
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1. Mechanical erection
1. Introduction:
The gas turbine accessory packaging has been redesigned into a modular architecture for the 7HA.02, significantly re-
ducing installation time while improving site maintenance access. Some portions of ON BASE Piping are factory installed
in these modules.
See picture below and MLI 1634 drawings for further information about modules.
Figure 1.1. 7HA Modularized Accessory System


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2. Re-Installation of the GT AFT Legs & trunnions - MLI 0103 / 0706 /

1604
1. For shipping purposes, AFT trunnions and/or the AFT legs can be removed for reducing the turbine width. Removed
parts should be shipped with the turbine.
2. AFT Trunnions.
Assemble the trunnions back on the Turbine before offloading.
Refer to MLI 0103 for bolt torque requirements.
Figure 1.2. AFT Legs trunnions

3. AFT Legs.
Install the AFT legs back on the Turbine before offloading.

a. Install pin part L7 into Exhaust Frame – insert it till it touches the stop in Exhaust Frame;
b. Remove bolts L8 & L9 from base;
c. Install leg part L6 onto the pin in Exhaust Frame;
d. Install leg plate part L5 in the Exhaust Frame;


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e. Install dowels part L4 into the leg plate and Exhaust Frame;
f. Install bolts part L1 an L2 and lock plates L3 into the Exhaust Frame – torque bolts per MLI 0706;
g. Bend lock plate corners to lock the assembly;
h. Follow field alignment procedure before bolts L8 & L9 installation;
i. Torque bolts L8 & L9 per MLI 1604;
Refer to MLI 0706 & 1604 for bolt torques requirements and notes regarding Legs assembly.
Figure 1.3. AFT Legs


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3. AM40-Air Extraction Module, Lower set in place - MLI 1634

1. Prepare all contact surfaces before lowering the module.
2. Set the Skid on its foundation. Nut all anchor bolts. The skid is to be leveled by shimming as required and set to proper
elevation with respect to machine base line as determined from the drawings MLI 0323.
3. Lifting inspection according to MLI 1634.
4. Check module position and level.
Figure 1.4. AM40 Module
Figure 1.5. AM40 Module installed


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4. Installation of the Exhaust diffuser support steel - MLI A042

Set and install the exhaust frame support according to MLI A042.
Set and install the exhaust diffuser components assembling the flange hardware. Torque the flange hardware as specified
in the MLI A042 drawings.
Figure 1.6. A042 support Structure


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5. Installation of the GT on the foundation - MLI 1603
Figure 1.7. GT on Foundation
Verify that all foundation plates are clean and in position. Clean the centerline anchor plate and gib block and place on
the foundation embedments as shown in the Drawings ML1603.
Place protective PVC or steel piping over the anchor bolts to protect the threads during unit setting.
Set turbine down on hard wood blocking above foundation plates but, on the anchor bolts. Carefully jack turbine down
over the anchor bolts on the foundation plates. Inspect each fixator for proper loading per manufacturer’s instructions.
See MLI 0323 and drawing MLI 1603.
Verify that the fixators have been properly set to the elevation specified in MLI 0411 & 0323.
Carefully lower the foundation plates into position and inspect each fixator location for proper contact. Measure the
foundation plates once again for elevation and levelness After turbine installation on the foundation align on axis.
6. GT Pre-Alignment:
After turbine installation on the foundation, Align the gas turbine to scribed centerlines.
Refer to MLI 0411.
7. Gas Turbine transferred from 3 points to 4 points - MLI 0411

Transfer Gas turbine from 3 points to 4 points. Refer to MLI 0411.


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8. Remove rotor locking support - MLI 0103
Figure 1.8. Rotor Locking


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9. IGV / VSV MLI 574A/B

The actuators are Electrical and not Hydraulic.
Figure 1.9. IGV - VSV - Actuators
These will come with a dummy rod on 7HA.02 and the actuators will need to be re-installed in the field. The cables will
be ready to attached from the MLI AM10 already wired to the DVPs MLI 1245.
● Remove Shipping rod on each side and replace with VSV actuators that have been shipped separately (repeat for both
sides);
● Both bolts holding on each actuator need to be torqued to 134-144 ft-lbf;
● Connect prewired cables;
● Each electric IGV and VSV actuator is recommended to be grounded to the Gas Turbine steel base MLI 0901 with
minimum 8 AWG grounding cable.


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10. Set GT Inlet Plenum Support Steelwork MLI 1612

Install Inlet Plenum support steel per the installation drawings (see MLI 1612 supplier documentation) Shims may be
required between the support steel and the concrete to set the correct elevation. Refer to drawings MLI 1612 (VENDOC).
Figure 1.10. 1612 support structure


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11. Set GT Exhaust Diffuser Lower halves MLI A042

Set and install the lower halves of exhaust diffuser duct. Torque the flange hardware as specified in the MLI A042 draw-
ings. After installation of the flange hardware, weld all components joints both internally and externally. Paint all welded
joints and install internal field insulation and stainless cover plates. Install field lagging hardware and tac weld as detailed
in the drawings MLI A042.
Figure 1.11. A042 Lower halves


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12. Lube Oil System MLI AM60.
Figure 1.12. Lube Oil Module (MLI AM60) with and without optional enclosure.
Note
Unlike previous 7F turbines, the lube oil module is separate from the gas fuel module. The gas control valves
are now packaged in the Fuel Control Module (MLI AM10) which has been integrated into the gas turbine
enclosure. With the introduction of electric inlet guide vane, variable stator vane, gas control valve, and
liquid fuel valve actuators, the lube oil module no longer contains a hydraulic power unit
Foundations inspection MLI 0323.

Inspect foundations according to MLI 0323.
Fill a report to prove that Turbine Enclosure MLI 1634 anchor bolts positions are corrects.
Module Setting.
1. Clean the base plates;

2. Prepare all contact surfaces before lowering the module;
3. Set the Skid on its foundation. Nut all anchor bolts. The skid is to be leveled by shimming as required and set to proper
elevation with respect to machine base line as determined from the drawings;
4. The module are adjusted in longitude and transverse directions. Install and adjust guide point also the fix point and
weld;
5. Align pumps & motors to specifications. (if applicable);
6. Complete the alignment on the data sheet report 385A6381 (if applicable).


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13. Installation of inlet extensions.

Install Extension/Compressor casing gasket & Extensions to compressor Bell Mouth per the MLI 1612 installation draw-
ings. Torque and seal all flanges as specified in the assembly drawings.
Figure 1.13. Inlet Extensions
Note
Inlet Extensions (in red above) should be installed to compressor bell mouth first and then fit Plenum lower
halves to the extension due to tight clearance after final assembly.


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14. Set Lower half of GT Inlet Plenum MLI 1612

Assemble the lower half sections of the inlet plenum per the MLI 1612 installation drawings. Torque and seal all flanges as
specified in the assembly drawings. Once set on the foundation, some areas of the plenum will no longer be accessible.
Set the lower half inlet plenum in position and connect to the support steel using the technique and material specified
in the MLI 1612.
Check foundation and centerline tight clearance.
Figure 1.14. Inlet Plenum Lower Half


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15. Install GT Load Coupling MLI 0411 & 1319

Prepare the load coupling and hardware for installation by cleaning any shipping preservative from the components.
Measure the coupling flange and hardware prior to installation. Using temporary bolts and dry ice, make up the load
coupling to the GT rotor after aligning match marks as described in the 0411 instructions. Once the coupling faces are
complete, replace the temporary bolts with the permanent hardware following the instructions in MLI 1309. Refer to MLI
1309 & 1319 drawings for details of the load coupling and hardware. Push the GT rotor assembly downstream towards
the exhaust against the active thrush bearing.
In accordance with bolting assembly Instructions.
See MLI 1309.
Prior to assembly ensure load coupling male and associated female rabbit dimension. Drawing MLI 1319.
Specification MLI 0411.
Record coupling rabbet fit on installation report sheet “Coupling Rabbet Fit”.
Record coupling bolt elongation data on installation report sheet . “Coupling Bolt Stretch Data”.
Figure 1.15. GT Load Coupling
Warning
● Load coupling has to be installed before installation of GT & GEN on pedestal because if load coupling is
installed after, it will be difficult to insert it between GT & GEN (not sufficient space).
● For good practice, it’s required to install load coupling before MLI 1612 upper half cone (it is easier to
install Load coupling without upper half cone).
● Shipping brace needs to be removed from Turbine and Generator and Generator set to cold position for
load coupling installation.


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16. Set GT Exhaust Diffuser MLI 0706

16.1. Unloading
Check that handling devices are used.
Figure 1.16. MLI 0706 Unloading


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Figure 1.17. MLI 0706 with handling devices


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16.2. Installation
Install the turbine exhaust diffuser to the downstream end of the gas turbine. Torque all flange hardware per the assembly
drawings. Follow the assembly instructions detailed in drawings MLI 0706.
Figure 1.18. MLI 0706


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Figure 1.19. MLI 0706 Vertical Joint Honed & Cleaned


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Figure 1.20. 0905 & 0972 Portions Inside 0706 Tunnel
Note
It is advised to introduce sections of MLI 0905 & 0972 in the tunnel before positioning diffuser.
Figure 1.21. 0706 Cover


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17. Complete GT turbine Drop Check / Fixators torques

Specification MLI 0411 / 0323.
Complete installation inspection sheet. “Aft support Drop Check”
Warning
● With the gas turbine and base assembly (with exhaust diffuser) in position on the Fixators®, adjust the
Fixators®. With the gas turbine and base assembly (with exhaust diffuser) in position on the Fixators®,
adjust the Fixators® in accordance with “GEN INSTALL INST FIXATORS” (MLI 0323), to assume the proper
load.
● GT drop check must be repeated 3 times and the average of the dial indicators readings will be taken to
write the inspection certificate.
● Final value must not exceed 0.015’’. If this value is exceeded, shims under back supports will be modified
and the test repeated.
● Requires minimum 200 Tons jack and used a 3” 4140 rolled stock.
● Depression for jacking cylinder placement during initial installation of gas turbine (see picture below).
Figure 1.22. Depression for Jack
Figure 1.23. Drop Check


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18. Set GT Exhaust Diffuser duct upper halves MLI A042

Continue the installation of MLI A042. Torque the flange hardware as specified in the MLI A042 drawings. After installation
of the flange hardware, weld all components joints both internally and externally. Paint all welded joints and install internal
field insulation and stainless cover plates. Install field lagging hardware and tack weld as detailed in the drawings MLI
A042.
Datasheet : “Exhaust Diffuser to Exhaust Duct Alignment”
Figure 1.24. MLI A042 Upper Halves
19. Lateral beams MLI 0901

When preliminary alignment has been accomplished it is now possible to remove the GT Base axial beams.


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20. Installation of AM10, AM20, AM30, AM50 and upper Modules.
Figure 1.25. AM Modules


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1. Prepare all contact surfaces before lowering the modules;

2. Install modules according to "LIFTING ARR SEQUENCE" (MLI 1634).
Wall has to be installed before modules in order to allow gasket to be compressed.
Figure 1.26. AM10 & AM50 Modules
Set the modules MLI AM10 & AM50 on their foundations and grout them. Nut all anchor bolts. The skids are to be
leveled by shimming as required and set to proper elevation with respect to machine base line as determined from
the drawings MLI 0323;
3. MLI AM20 & AM30 modules and the upper left/right modules are set on top of the other modules with a gasket in
between;
4. Lifting inspection according to MLI 1634;
5. Check modules position and level;
6. Check that locations of pipe flanges are within tolerances indicated on drawing MLI 1634;
7. Check that locations of tubes are within tolerances indicated on drawing MLI 1634;
8. Check that all others tolerances indicated on drawings MLI 1634 are respected;
9. Welding on modules according to MLI 1634.


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Figure 1.27. Picture of AM10 module for information
Figure 1.28. Picture of AM20 module for information
Warning
● All AM modules come commissioned and calibrated, valves and devices setting shall not be reset to
default setting unless necessary.
● Enclosure Modules/panels are sealed with gaskets. Install the gasket (cutting to required length) as shown
by the arrangement drawing while installing module/panels. Gasket should be installed using RTV adhe-
sive.


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21. Install Thermocouples Ladder MLI 1652

Assemble the exhaust thermocouple ladder support around outside of Turbine Exhaust Diffuser Outer Barrel. Refer to
MLI 1652.
Figure 1.29. TC Ladder MLI 1652


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22. Set Upper Halves of GT Inlet Plenum MLI 1612

Assemble the upper halves sections of the inlet plenum per the MLI 1612 installation drawings. Torque and seal all flanges
as specified in the assembly drawings. Set the upper halves inlet plenum in position and connect to the lower halves inlet
plenum using the technique and material specified in the MLI 1612.
Figure 1.30. Inlet Plenum Upper Halves


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23. GT INLET & EXHAUST BARRIER WALL INSTALLATION MLI 1634
Note
The exhaust barrier wall should be erected after installation of the exhaust duct (MLI A042) and exhaust
thermocouple ladder (MLI 1652) have been completed.
Inlet & Exhaust Barrier walls need to be completed before MLI 0905 can be started, due to pipe supports
being mounted to modules and MLI 1634 walls needed in order to hang Pipe supports for MLI 0905.
Inlet & Exhaust Barrier walls need to be completed before MLI G060 Startup Heater (need wall to install MLI
G060).
Barrier wall installation according to MLI 1634.

Welding according to MLI 1634.
Lifting according to MLI 1634.
Figure 1.31. Inlet & Exhaust Barriers

Gas Power Systems Piping installation

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2. Piping installation
Install all on base GT and module interconnection piping in compliance with the codes, standards & local regulation.
Complete weld mapping, NDT and pressure testing as necessary. Confirm all material, personnel and plant traceability
records as necessary.
Caution
For the interconnection piping
● Some piping are supplied with over length and tack welded flanges to allow adjustment and correct as-
sembly on the site. Piping with over length will be installed at the end to allow final adjustments.
See the notes and indications on the concerned drawings.

● ON BASE piping installation has to be prepared and sequences of erection anticipated before to start the
work in order to avoid problems during erection.
● Some portions of ON BASE Piping are factory installed in modules AM10, AM20, AM30, AM40 & AM50.
● Minor deviations regarding piping erection sequence are allowed according to unforeseen situations (Pip-
ing delivery on site, availability of handling means…).
● The shipping supports used to support piping during transportation are yellow painted and must be re-
moved prior to installation of on-base piping. All shipping supports are bolted in place to the support
structure and to the back side (non-sealing face) of the flange.


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Figure 2.1. GT ON BASE Piping


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1. ASSEMBLING OIL SUPPLY AND RETURN PIPE WORK MLI 0905
1. Fit on the bearing 1 and 2 internal pipe work before final assembly;
2. Adjust and connect pipe work to bottom of lower oil supply and return;
3. Install and adjust pipe work supports;
4. Painting Specification MLI 0108
5. Cleanliness request: N° GEK110483;
6. Tubing fittings instruction: 215A4435;
7. Bolting specification: 248A4158;
8. Insulation inspection : See installation notes related to MLI 0905 (at the beginning of this guide);
9. Hydrostatic leak test piping: ASME B31.3 chapter 345 + installation notes related to MLI 0905 (at the beginning of
this guide);
10. Welding inspection: ASME B31.3 chapter 341+ P8A-AG3 + installation notes related to MLI 0905 (at the beginning
of this guide).


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2. COOLING AND SEALING AIR PIPEWORK MLI 0909

2. Adjust and install pipe work;
3. Painting Specification MLI 0108;
4. Cleanliness request N° GEK110483;
6. Check that shipping supports (yellow painted) have been removed;
this guide);
9. Welding inspection: ASME B31.3 chapter 341 + P8A-AG3 + installation notes related to MLI 0909 (at the beginning
of this guide).


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3. AIR EXTRACTION MLI 924A, 924B
Figure 2.4. MLI 924A & B

6. Insulation inspection : See installation notes related to MLI 924A & B (at the beginning of this guide);
7. Hydrostatic leak test piping: ASME B31.3 chapter 345 + installation notes related to MLI 924A & B (at the beginning
of this guide);
8. Welding inspection: ASME B31.3 chapter 341 + P8A-AG3 + installation notes related to MLI 924A & B (at the beginning
of this guide).


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4. FUEL GAS PIPEWORK MLI 0962
Note
The 7HA shipping envelope allows for two fuel gas manifolds to ship installed on the gas turbine with the
outer two manifolds installed at site.
For the 7F.03, all four fuel manifolds are shipped installed on the gas turbine. Due to shipping limitations,
only the inner two most manifolds are shipped installed on the 7HA.02. Therefore, the gas fuel manifold
piping (MLI 0962) installation scope has increased for the 7HA. Note that for 7HA, the MLI 969G gas fuel
interconnect piping has been combined with the MLI 0962 gas fuel manifold piping.

this guide);
of this guide).


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5. LIQUID FUEL EMULSION MLI 9016

this guide);
of this guide).


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6. PIPING INTERCONNECTION, LIQUID FUEL CONTROL MODULE MLI

9069

this guide);
of this guide).


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7. WATER MIST FOR MLI AM60 - MLI 9060

8. COOLING AIR PIPEWORK MLI 0972


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this guide);
of this guide).
9. COOLING WATER PIPEWORK MLI 0915

this guide);
of this guide).


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10. FALSE START DRAIN PIPEWORK MLI 0920

this guide);
of this guide).


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11. COMPRESSOR WATER WASH MLI 0953

this guide);
of this guide).


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12. EXHAUST DRAIN PIPEWORK MLI 0976

this guide);
of this guide).


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13. INLET PLENUM DRAIN PIPEWORK MLI 0979

this guide);
7. Welding inspection: ASME B31.3 chapter 341+ P8A-AG3 + installation notes related to MLI 0979 (at the beginning
of this guide).


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14. FIRE PROTECTION Bearing GT exhaust side MLI 0995

7. Hydrostatic leak test piping: ASME B31.1 + installation notes related to MLI 0995 (at the beginning of this guide);
8. Welding inspection: ASME B31.3 chapter 341 + installation notes related to MLI 0995 (at the beginning of this guide).


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15. GT ENCLOSURE FIRE PROTECTION MLI 0964

7. Hydrostatic leak test piping: ASME B31.1 + installation notes related to MLI 0964 (at the beginning of this guide);
8. Welding inspection: ASME B31.3 chapter 341 + installation notes related to MLI 0964 (at the beginning of this guide).


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16. INTERCONNECT PIPING GAS FUEL MLI 969G
Figure 2.17. MLI 969G

6. Hydrostatic leak test piping: ASME B31.3 chapter 345 + installation notes related to MLI 969G (at the beginning of
this guide);
7. Welding inspection: ASME B31.3 chapter 341 + P8A-AG3 + installation notes related to MLI 969G (at the beginning
of this guide).


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17. PIPING INLET HEATING MLI A184
Figure 2.18. MLI A184

6. Hydrostatic leak test piping: ASME B31.3 chapter 345 + installation notes related to MLI A184 (at the beginning of
this guide);
7. Welding inspection: ASME B31.3 chapter 341 + P8A-AG3 + installation notes related to MLI A184 (at the beginning
of this guide).


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18. PIPING INLET HEATING MLI A341

6. Hydrostatic leak test piping: ASME B31.3 chapter 345 + installation notes related to MLI A341 (at the beginning of
this guide);
7. Welding inspection: ASME B31.3 chapter 341 + P8A-AG3 + installation notes related to MLI A341 (at the beginning
of this guide).

Gas Power Systems Mechanical completion

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3. Mechanical completion
1. GT ENCLOSURE ROOF INSTALLATION MLI 1634
Install GT enclosure roof according to MLI 1634.
Welding according to MLI 1634.

Figure 3.1. GT enclosure Roof


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2. FLUSHING
Complete GT and GENERATOR lube oil, lift oil and control oil flush, utilizing flushing hardware supplied under MLI A125
and in accordance with the appropriate cleanliness specification.


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3. LOAD SHAFT RUN OUT

Following lube oil flush reinstatement and upon availability of lift oil system, commence load shaft run out checks. Upon
confirmation that load shaft run out data meets specification, record data on installation inspection sheet.
“Load Coupling Spool Piece Run out” .
4. FINAL ALIGNMENT MLI 0411

Commence final alignment of the GT to the Generator, moving the Generator as the preferred option. EM5230 (method
that does not require to rotate GT rotor) can be used as an alternative method if the rotation of GT rotor is not possible.
EM5230 is a GE internal document and could not be communicated. Consult GE technical advisor to obtain infor-
mation from this document.
Upon successful completion of the alignment to GE record alignment data. Complete installation inspection sheet:
385A6381.
Record coupling bolt elongation data generator side. “Coupling Bolt Stretch Data” .


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5. Turning Gear Installation and Final Alignment

MLI A073 or B9F1.
installation instruction :see supplier documentation.
MLI 0411 Alignment specification.
With the gas turbine to generator alignment complete now commence final alignment of the turning gear to generator
shaft by rotation and repositioning the turning gear as necessary. Upon successful completion of the alignment to GE
spec record alignment data. Complete installation inspection sheet: 385A6381.
Figure 3.3. Turning Gear


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6. Fix and Guide Points

With all final alignment complete, finalize the axial retaining shim, gib key clearances and anchors locations in accor-
dance with instruction outlined on MLI 1603 & MLI 1604.
Guide Block:
Centerline guide block to be positioned and welded on embedment. Machine keys in order to obtain indicated clearances
and install them according to MLI 1603.
Figure 3.4. Guide Block


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Fix Point:
Insert anchor pin through turbine base and into anchor support plate. See MLI 1603.
Weld anchor support plate to embedment.
Weld strip lock to anchor pin to turbine base.
Figure 3.5. Fix Point
Complete installation inspection sheet : Axial Centerline Support Clearances


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7. Gas Turbine exhaust diffuser insulation MLI 0816

Install insulation around the exhaust diffuser.
See arrangement and details in the instructions MLI 0816.


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8. TURBINE CASING INSULATION MLI 0815

Install and adjust insulation cover.
9. Miscellaneous assembly
Finalize speed pickup gap setting see MLI 0546 and install load coupling shaft guard.
Complete installation inspection sheet “Speed Pickup Gaps”.


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10. Install Coupling Guard MLI 1618

Install Coupling guard according to assembly sequence in MLI 1618.
Torque values: see notes on drawing MLI 1618.
Ensure that all instrumentation and piping lines have been installed.
Load coupling guard for 7HA class– GEK121301.


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11. Final alignments
Confirm all motor to pump final alignments in accordance with appropriate vendor coupling requirements.
Complete installation inspection sheet: 385A6381”.
12. Final Grouting
Complete grouting of gas turbine sub-sole plates and remove all alignment jacking beams following instruction recom-
mended in GEK106957.

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DWG Number IC-001145 Rev - Released 11/13/2018 Page 1 of 88

Date 2018-11-13 2018-11-13

Project name: Ramones

GE Proprietary Information - Class II (Internal) US EAR - NLR

Gas Power Systems

Project Document Rev. Machine

- 2018-11-13 FD First issue

GE Proprietary Information - Class II (Internal) US EAR - NLR

Gas Power Systems

Project Document Rev. Machine

VIEW OF 7HA.02 GAS TURBINE

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GE Proprietary Information - Class II (Internal) US EAR - NLR

Gas Power Systems Scope of work

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Gas Power Systems Environmental, Health and Safety (EHS)

2. Environmental, Health and Safety (EHS)

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Gas Power Systems Environmental, Health and Safety (EHS)

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Gas Power Systems Disclaimer

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Gas Power Systems Quality

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Gas Power Systems Reception, handling, storage

5. Reception, handling, storage

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Gas Power Systems Acronyms

MLI Model List Item

TE/CE Turbine End / Collector End

LVDT Linear Variable Differential Transducer

P&ID Piping & Instrumentation Diagram

EHS Environment, Health & Safety

MSD Material Ship Direct

PDA Partial Discharge Analysis

PPE Personal Protective Equipment

Table 6.1. Terms, Definitions and Acronyms

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GE Proprietary Information - Class II (Internal) US EAR - NLR

Gas Power Systems Typical erection sequence

1. Typical erection sequence

1. Install sub-sole plates and fixators;

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Gas Power Systems Typical erection sequence

33. Install Exhaust Barrier Wall MLI 1634;

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GE Proprietary Information - Class II (Internal) US EAR - NLR

Gas Power Systems Documents list.

MLI GAS TURBINE SYSTEM DESCRIPTION GE Reference Parts lists

0103 SHIPPING ATTACHMENT ARRANGEMENT 118T7112

0103 SHIPPING AND LIFTING ARR – 7HA.02 121T6801

0108 GENERAL PAINTING SPECIFICATION 222T0108

0311 PIPING INSULATION / HEAT RETENTION MATERIAL 114T1006

0323 GEN INSTALL INST FIXTORS 355A8842

0323 FOUNDATION INTERFACE EXHAUST SUPPORT A042 113T5900

0323 FOUNDATION GAS TURB / GENERATOR 127T1922

0323 OUTLINE FOUNDATION INLET PLENUM (MLI 1612) 124T3387

0323 FDN INTERFACE-LUBE OIL MODULE 111T3746

0323 FDN INTFC THERMOC LADDER (MLI 1652) 116T4845

0323 FDN INTERFACE-TURBINE ENCLOSURE 113T5968

0323 FOUNDATION INTERFACE PIPING 124T8884

0407 WEIGHT AND C.G GAS TURBINE 113T3805

0408 WEIGHT AND C.G GAS TURBINE PACKAGE 126T4802