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TRACK

LOADERS

Caterpillar ®

Performance
Handbook
Edition 44

800.437.4228
www.hawthornecat.com
© 2014 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, BUILT FOR IT, their respective logos, “Caterpillar Yellow,” the “Power Edge” trade dress as well as
corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
TRACK LOADERS

CONTENTS Features common to all D Series models


(953D-963D-973D):
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-1
● Improved serviceability. All D Series Track-Type
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-4
Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . 18-5 Loaders are equipped with a tiltable cab that allows
Machine Dimensions with complete service of the hydraulic system. Most daily
General Purpose Bucket . . . . . . . . . . . . . . . . . .18-11 maintenance checks are performed from the machine’s
Machine Dimensions with right side, facilitating quick start up. Easy access to
Multi-Purpose Bucket . . . . . . . . . . . . . . . . . . . 18-12 major components enhances serviceability and increase
Rippers/Scarifiers . . . . . . . . . . . . . . . . . . . . . . . . 18-13 uptime.
Drawbar Curves. . . . . . . . . . . . . . . . . . . . . . . . . . 18-14 ● Operator station. Experience a high level of efficiency,
Extreme Slope Operation . . . . . . . . . . . . . . . . . . 18-15 comfort and productivity with the new D Series cab. The
SAE Loader Ratings . . . . . . . . . . . . . . . . . . . . . . 18-16 cab features a new gauge cluster, a fully air-suspension
Estimating Cycle Time. . . . . . . . . . . . . . . . . . . 18-17 seat, the new seat mounted controls, an automatic air
Bucket Fill Factors . . . . . . . . . . . . . . . . . . . . . 18-18 climate control and provides excellent visibility.
Recommended Operating Capacities . . . . . . . 18-18
Loader Production . . . . . . . . . . . . . . . . . . . . . . . 18-18 ● Messenger. Messenger is a new electronic monitoring
Estimating Bucket Load . . . . . . . . . . . . . . . . . 18-18 system with real time, visual feedback on engine and
Estimating Production. . . . . . . . . . . . . . . . . . . 18-19 machine operating conditions. It provides information
Alternative Machine Selection Method . . . . . 18-19 on diagnostic data, maintenance, and allows operating
Production and Machine Selection: settings such as implement reactions.
Nomographs . . . . . . . . . . . . . . . . . . . . . . . . . . 18-20 ● Hydrostatic drive. The closed loop hydrostatic drive
Travel Time Charts . . . . . . . . . . . . . . . . . . . . . . . 18-22
with electronic control provides precise modulation
Production Estimating Table. . . . . . . . . . . . . . . . 18-23
for quick, smooth operation and superior maneuver-
Work Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-24
ability. Shorter cycle times, high efficiency, and excel-
Shoe Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-26
lent maneuverability results in increased productivity.

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Track Loaders Features

Features common to all D Series models ● Oscillating track roller frames decrease ground shock,
(953D-963D-973D) (continued): increase machine stability and improve traction.
● Steering controls. All D Series Track Loaders are
● Unmatched versatility – excavates, loads, dozes, grades,
offered with a choice of either the traditional V-lever clears, strips, backfills in all underfoot conditions includ-
with pedal steering or joystick control. With joystick ing those that could damage tires.
control both steering and transmission functions are
managed using the joystick. The joystick handles ● Sound-suppressed, air-pressurized, resiliently mounted
includes three buttons. The yellow buttons are used to ROPS cab for superior working environment.
increase/decrease the travel speed of the machine. The
● Sealed loader linkage extends lubrication intervals and
black button activates the horn. There are four
different settings for both forward and reverse with reduces maintenance time.
the speed displayed on the multifunctional dashboard. ● Automatic bucket controls let bucket rise to pre-set
This pattern is commonly referred to as S-pattern dumping height and return to pre-set digging angle
steering. All Cat® D Series Track-Type Loaders (953D for fast cycle time.
– 963D – 973D) provide the option of two different
transmission control joystick configurations. All ● General Purpose and Multi-Purpose buckets, quick
machines ship from the factory with the default couplers and many other work tools are available to
S-Pattern like a Cat Skid Steer Loader. After the increase versatility.
machine arrives at the dealership, it can be changed to ● Rippers are Multishank with wide beam coverage for
C-Pattern by the Cat Electronic Technician service utility ripping close to walls, footings and embank-
tool if required. ments. Three shanks are available for D Series Track
● Electro-hydraulic implements controls. The new electro- Loaders.
hydraulic implement controls provide the operator ● Product Link™ System reports machine location and
with responsive, smooth and precise control of bucket hours and consequently makes the maintenance easier
and lift arms. and reduces the downtime. Please check availability
● Kickout settings. Automatic kickouts are part of the with your local dealer.
electro-hydraulic controls; adjust from inside the cab ● Cat Machine Security System allows better machine
with a simple rocker switch. Kickout stops are protection by preventing theft. A microchip is embedded
hydraulically cushioned for greater operator comfort in the key to provide more security. Cat Machine
and less material spillage. Security System is an optional feature.
● Position Sensing Cylinder. The D Series has electro- ● K System is a Caterpillar exclusive which allows ease of
hydraulic implement controls for lower operator installation and removal. New adapters provide better
effort. The new position sensing cylinders allow setting performance and offer a longer lasting life than J Series
detents at any positions from the cab. They feature (+30%).
also a load sensing implement pump which reduces
engine power consumption. ● Special Application Arrangements. Special arrange-
ments — Waste Handling, Demolition, Wide Gauge
● Hydraulic on-demand fan. The fan is a hydraulic demand and more, are available or can be designed on request,
type one with optional reversible function, operating to allow the D Series to work in special applications.
in sucker mode. It gives the best efficiency and avoids
also sucking the dust and debris coming from the
outside into the cooling package.

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Features Track Loaders

Features of 953D-963D: Features of 973D:


● C6.6 ACERT™ Engine. The Cat C6.6 ACERT engine ● C9 ACERT Engine. The Cat C9 ACERT engine is an
utilizes the Cat Common Rail fuel delivery system. 8.8 liter (537 in3) displacement, six-cylinder, in-line
Designed for performance, durability, serviceability, configured engine with hydraulically actuated elec-
and fuel economy, it met EPA Tier 3 equivalent, EU tronic fuel injection or HEUI™. The 196 kW (263 hp)
Stage IIIA and Japan Ministry of Land, Infrastructure rated net power engine met the U.S. EPA Tier 3 equiv-
and Transport Step 3 emission standards. alent, European Union Stage IIIA and Japan MOC
exhaust emission regulations.
● SystemOne™ Moving U/C. The revolutionary Cat
SystemOne Undercarriage provides maximum under- ● Rear engine location provides natural stability as a
carriage life and reliability no matter the application, “working’’ counterweight, excellent visibility and good
environment or underfoot conditions. Built to last weight to horsepower ratio.
longer and require less maintenance it ensures a dra-
● Electronic hydrostatic drive train with pedal steering
matic drop in owning and operating costs.
offers independent control of each track. Power turns,
● Special Application Arrangements. Ship Hold Arrange- counterrotation infinitely variable speeds, and fast accel-
ments are available on 953D-963D. eration for increased maneuverability and production.
● Variable displacement pump and motors provide
excellent efficiency and controlability.
● Z-bar linkage provides increased breakout force, fewer
grease points and fast dump speed.
● Special arrangements including Wide Gauge, Waste
Handling, Ship Hold, Tunneling and Steel Mill are
available to tailor the machine to specific applications.
● Special Application Arrangements. The steel mill
arrangement protects the 973D and its operator against
extreme conditions to allow the machine to handle hot
slag in steel mill operations. The special arrangement
features additional guarding for critical components,
sealed undercarriage, heat shields for fuel tank, power
train and hydraulics, silicone seals and heat resistant
windshield, remote parking brake release and fire-
resistant fluids. The Steel Mill Arrangement provides
the best protection available for this extremely difficult
application.

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Track Loaders Specifications

MODEL 953D 963D 973D


Engine Emissions EPA/ARB Flexibility Engine EPA/ARB Flexibility Engine EPA/ARB Flexibility Engine
Flywheel Power 110 kW 148 hp 141 kW 189 hp 196 kW 263 hp
Operating Weight* 15 517 kg 34,209 Ib 20 220 kg 44,577 Ib 28 058 kg 61,857 lb
Engine Model C6.6 ACERT C6.6 ACERT C9 ACERT
Rated Engine RPM 2000 2000 1900
Bore 105 mm 4" 105 mm 4.13" 112 mm 4.41"
Stroke 127 mm 5" 127 mm 5" 149 mm 5.87"
No. Cylinders 6 6 6
Displacement 6.6 L 402.7 in3 6.6 L 402.7 in3 8.8 L 537 in3
Speeds Forward/Reverse km/h mph km/h mph km/h mph
1st 0-10 0-6.2 0-10 0-6.2 0-11 0-6.8
2nd Infinitely Infinitely Infinitely
3rd Variable Variable Variable
Hydraulic Cycle Time, Bucket Empty,
in Seconds:
Raise 5.9 5.8 6.5
Dump 1.5 1.3 1.4
Lower (Empty, Float Down) 3.2 2.9 2.7
Total 10.6 10.0 10.6
Track Rollers (Each Side) 6 7 7
Width of Standard Track Shoe 480 mm 19" 550 mm 21.6" 550 mm 21.7"
Length of Track on Ground 2323 mm 91.4" 2543 mm 100.1" 2930 mm 115"
Ground Contact Area (with Standard Shoes) 2.3 m2 3565 in2 2.8 m2 4340 in2 3.22 m2 4991 in2
Ground Pressure 65.5 kPa 9.5 psi 71.5 kPa 10.3 psi 85.5 kPa 12.0 psi
Ground Clearance 416 mm 16.3" 471 mm 18.5" 482 mm 18.98"
Track Gauge 1800 mm 71" 1850 mm 72.8" 2160 mm 85"
Width without Bucket (with Standard Shoes) 2280 mm 89.7" 2400 mm 94.5" 2710 mm 106.7"
Fuel Tank Refill Capacity 316 L 83.5 400 L 105.6 621 L** 164.1
U.S. gal U.S. gal U.S. gal**
Hydraulic System Refill Capacity 70 L 18.5 U.S. gal 90 L 23.8 U.S. gal 189 L 49.9 U.S. gal
* 953D and 963D weights include GP bucket with bolt-on adapters, long tips and segments.
**Except for Steel Mill Arrangement — Fuel Tank Refill Capacity is 422 L (111.4 U.S. gal).

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Performance Data Track Loaders
● 953D General Purpose Buckets

General General
Purpose General Purpose
General Bolt-on Adapters, Purpose Flush Weld-on
Purpose Long Teeth Bolt-on Adapters &
BUCKET Bare & Segments Cutting Edge Long Teeth
Capacity, Rated (Nominal Heaped) 1.75 m3 2.29 yd3 1.85 m3 2.42 yd3 1.85 m3 2.42 yd3 1.85 m3 2.42 yd3
Capacity, Struck 1.45 m 3
1.90 yd 3
1.55 m 3
2.03 yd 3
1.55 m3
2.03 yd 3
1.45 m3
1.90 yd3
Cutting Edge, Type Straight Straight Straight —
Bucket Width◀ 2392 mm 94.2" 2485 mm 97.8" 2395 mm 94.3" 2438 mm 96"
Teeth None 8, bolt-on plus None 8, bolt-on plus
replaceable tips replaceable tips
Dump Clearance @ Full Lift and
45° Discharge 2855 mm 112.4" 2616 mm 102.9" 2786 mm 109.6" 2659 mm 104.7"
Reach at 45° Discharge Angle
2133 mm (7'0") Clearance 1550 mm 61" 1630 mm 64.2" 1559 mm 61.4" 1656 mm 65.2"
Reach @ Full Lift and
45° Discharge 928 mm 36.5" 1099 mm 43.3" 961 mm 37.8" 1104 mm 43.5"
Digging Depth 92 mm 3.6" 140 mm 5.5" 117 mm 4.6" 105 mm 4.1"
Ground Clearance from
Face of Shoes 416 mm 16.3" 416 mm 16.3" 416 mm 16.3" 416 mm 16.3"
Overall Machine Width without
Bucket (with Standard Track)
480 mm (19") 2280 mm 89.7" 2280 mm 89.7" 2280 mm 89.7" 2280 mm 89.7"
Overall Machine Width without
Bucket (with Narrow Track)
380 mm (15") 2180 mm 85.8" 2180 mm 85.8" 2180 mm 85.8" 2180 mm 85.8"
Overall Length 5926 mm 233.3" 6252 mm 246.1" 6017 mm 236.9" 6198 mm 244"
Overall Height 3105 mm 122.2" 3105 mm 122.2" 3105 mm 122.2" 3105 mm 122.2"
Static Tipping Load 11 431 kg 25,201 Ib 11 089 kg 24,447 Ib 11 252 kg 24,806 Ib 11 255 kg 24,813 Ib
Breakout Force* 160.5 kN 36,092 Ib 157.8 kN 35,491 Ib 159.3 kN 35,828 Ib 162.5 kN 36,549 Ib
Operating Weight** 15 517 kg 34,209 lb 15 758 kg 34,740 lb 15 638 kg 34,475 Ib 15 635 kg 34,469 Ib
* Breakout force is measured 100 mm (3.94") behind tip of cutting edge with bucket hinge pin as pivot point.
** Operating weight includes coolant, lubricants, full fuel tank, ROPS cab, bucket, and 75 kg (165 lb) operator.
◀ Bolt-on teeth increase bucket width by 52 mm (2"). Bolt-on cutting edge increases bucket width by 17 mm (0.67").

Machine stability can be affected by the addition of other attachments. Add or subtract the following to/from machine operating weight and static tipping load:

Change in
Static Tipping
Change in Load for General
Operating Weight Purpose Bucket
kg lb kg lb
Ripper (includes ripper, rear lines, and third valves). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +461 +1016 +967 +2131
Air conditioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard Standard
Wide track shoes, 480 mm (19") double grouser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –588 –1296 –405 – 892
Rear bumper (removal) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –185 – 408 –411 – 906

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Track Loaders Performance Data
● 953D Multi-Purpose Buckets

Multi-Purpose Multi-Purpose
Multi-Purpose Bolt-on Adapters, Bolt-on
BUCKET Bare Long Tips & Segments Cutting Edge
Capacity, Rated (Nominal Heaped) 1.5 m3 1.96 yd3 1.6 m3 2.09 yd3 1.6 m3 2.09 yd3
Capacity, Struck 1.25 m 3
1.63 yd 3
1.35 m3
1.76 yd 3
1.35 m 3
1.76 yd3
Cutting Edge, Type Straight Straight Straight
Bucket Width◀ 2378 mm 93.6" 2471 mm 97.3" 2395 mm 94.3"
Teeth None 8, bolt-on plus None
replaceable tips
Dump Clearance @ Full Lift and
45° Discharge 2738 mm 107.7" 2499 mm 98.3" 2669 mm 105"
Reach at 45° Discharge Angle
2133 mm (7'0") Clearance 1434 mm 56.5" 1457 mm 57.4" 1428 mm 56.2"
Reach @ Full Lift and 45° Discharge 973 mm 38.3" 1144 mm 45" 1006 mm 39.6"
Digging Depth 142 mm 5.6" 190 mm 7.5" 147 mm 5.8"
Overall Length 6077 mm 239.3" 6401 mm 252" 6167 mm 242.8"
Overall Height 3105 mm 122.2" 3105 mm 122.2" 3105 mm 122.2"
Static Tipping Load 10 831 kg 23,878 lb 10 492 kg 23,130 lb 10 663 kg 23,507 lb
Breakout Force* 137.2 kN 30,843 lb 134.3 kN 30,191 lb 135.5 kN 30,461 lb
Operating Weight** 16 062 kg 35,410 lb 16 302 kg 35,939 lb 16 183 kg 35,677 lb
* Breakout force is measured 100 mm (3.94") behind tip of cutting edge with bucket hinge pin as pivot point.
** Operating weight includes coolant, lubricants, full fuel tank, ROPS cab, General Purpose bucket, and 80 kg (176 lb) operator.
◀ Bolt-on teeth increase bucket width by 52 mm (2"). Bolt-on cutting edge increases bucket width by 17 mm (0.67").

Machine stability can be affected by the addition of other attachments.

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Performance Data Track Loaders
● 963D General Purpose Buckets

General General
General Purpose Purpose
General Purpose Flush Weld-on Bolt-on Adapters,
Purpose Bolt-on Adapters & Long Tips &
BUCKET Bare Cutting Edge Long Tips Segments
Capacity, Rated (Nominal Heaped) 2.3 m3 3.0 yd3 2.45 m3 3.2 yd3 2.45 m3 3.2 yd3 2.45 m3 3.2 yd3
Capacity, Struck 2.0 m 3
2.6 yd 3
2.14 m 3
2.8 yd 3
2.0 m 3
2.6 yd 3
2.14 m3
2.8 yd3
Cutting Edge, Type Straight Straight — Straight
Bucket Width* 2508 mm 98.7" 2539 mm 99.9" 2583 mm 101.6" 2612 mm 102.8"
Teeth None None 8, weld-on plus 8, weld-on plus
replaceable tips replaceable tips
Dump Clearance @ Full Lift and
45° Discharge 3155 mm 124.2" 3068 mm 120.7" 2951 mm 116.1" 2915 mm 114.7"
Reach at 45° Discharge Angle
2133 mm (7'0") Clearance 1771 mm 69.7" 1793 mm 70.5" 1926 mm 75.8" 1886 mm 74.2"
Reach @ Full Lift and
45° Discharge 1060 mm 41.7" 1215 mm 47.8" 1397 mm 55" 1373 mm 54"
Digging Depth 80 mm 3.1" 115 mm 4.5" 95 mm 3.7" 138 mm 5.4"
Ground Clearance from
Face of Shoes 471 mm 18.5" 471 mm 18.5" 471 mm 18.5" 471 mm 18.5"
Overall Machine Width without
Bucket (with Standard Track)
550 mm (21.6") 2400 mm 94.5" 2400 mm 94.5" 2400 mm 94.5" 2400 mm 94.5"
Overall Machine Width without
Bucket (with Narrow Track)
450 mm (18") 2300 mm 90.5" 2300 mm 90.5" 2300 mm 90.5" 2300 mm 90.5"
Overall Length 6584 mm 259.2" 6676 mm 262.8" 6883 mm 270.9" 6896 mm 271.4"
Overall Height 3335 mm 131.3" 3335 mm 131.3" 3335 mm 131.3" 3335 mm 131.3"
Static Tipping Load 14 969 kg 33,000 lb 14 685 kg 32,375 lb 14 815 kg 32,661 lb 14 482 kg 31,927 lb
Breakout Force** 208.6 kN 46,895 lb 206.1 kN 46,333 lb 207.4 kN 46,625 lb 203.8 kN 45,816 lb
Operating Weight*** 20 220 kg 44,585 lb 20 433 kg 45,055 lb 20 332 kg 44,832 lb 20 592 kg 45,405 lb
***With bolt-on cutting edge add 17 mm (0.67"), with bolt-on teeth add 52 mm (2"), for flush weld-on teeth add 75 mm (3").
***Breakout force is measured 100 mm (3.94") behind tip of cutting edge with bucket hinge pin as pivot point.
***Operating weight includes coolant, lubricants, full fuel tank, ROPS cab, bucket, and 75 kg (165 lb) operator.

***Machine stability can be affected by the addition of other attachments. Add or subtract the following to/from machine operating weight and static tipping load:

Change in
Static Tipping
Change in Load for General
Operating Weight Purpose Bucket
kg lb kg lb
Ripper (includes ripper, rear lines, and third valves). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +639 +1409 +1421 +3133
Rear bumper (removal) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –195 – 430 – 464 –1023

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Track Loaders Performance Data
● 963D Multi-Purpose Buckets

Multi-Purpose Multi-Purpose
Multi-Purpose Bolt-on Segments Bolt-on
BUCKET Bare & Long Teeth Cutting Edge
Capacity, Rated (Nominal Heaped) 1.9 m3 2.5 yd3 2.0 m3 2.6 yd3 2.0 m3 2.6 yd3
Capacity, Struck 1.6 m 3
2.1 yd 3
1.7 m 3
2.2 yd 3
1.7 m3
2.2 yd3
Cutting Edge, Type Straight Straight Straight
Bucket Width* 2482 mm 97.7" 2575 mm 101.3" 2515 mm 99"
Teeth None 8, bolt-on plus None
replaceable tips
Dump Clearance @ Full Lift and
45° Discharge 3000 mm 118.1" 2772 mm 109.1" 2909 mm 114.5"
Reach at 45° Discharge Angle
2133 mm (7'0") Clearance 1598 mm 62.9" 1650 mm 65.0" 1607 mm 63.3"
Reach @ Full Lift and
45° Discharge 1065 mm 41.9" 1240 mm 48.8" 1119 mm 44"
Digging Depth 161 mm 6.3" 209 mm 8.2" 191 mm 7.5"
Ground Clearance from
Face of Shoes 471 mm 18.5" 471 mm 18.5" 471 mm 18.5"
Overall Machine Width without
Bucket (with Standard Track)
550 mm (21.6") 2400 mm 94.5" 2400 mm 94.5" 2400 mm 94.5"
Overall Machine Width without
Bucket (with Narrow Track)
450 mm (18") 2300 mm 90.5" 2300 mm 90.5" 2300 mm 90.5"
Overall Length 6698 mm 263.7" 7013 mm 276.1" 6820 mm 268.5"
Overall Height 3335 mm 131.3" 3335 mm 131.3" 3335 mm 131.3"
Static Tipping Load 14 487 kg 31,944 lb 14 124 kg 31,143 lb 14 208 kg 31,329 lb
Breakout Force** 193.2 kN 43,333 lb 189.2 kN 42,533 lb 193.7 kN 43,545 lb
Operating Weight*** 20 710 kg 45,666 lb 20 975 kg 46,250 lb 20 911 kg 46,109 lb
***With bolt-on cutting edge add 17 mm (0.67"), for bolt-on teeth add 52 mm (2").
***Breakout force is measured 100 mm (3.94") behind tip of cutting edge with bucket hinge pin as pivot point.
***Operating weight includes coolant, lubricants, full fuel tank, ROPS cab, bucket, and 75 kg (165 lb) operator.

***Machine stability can be affected by the addition of other attachments.

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Performance Data Track Loaders
● 973D General Purpose Buckets

General General
Purpose General Purpose
General Bolt-on Adapters, Purpose Flush Weld-on
Purpose Long Tips Bolt-on Adapters &
BUCKET Bare & Segments Cutting Edge Long Tips
Capacity, Rated (Nominal Heaped) 2.86 m3 3.74 yd3 3.21 m3 4.20 yd3 3.04 m3 3.98 yd3 3.21 m3 4.20 yd3
Capacity, Struck 2.44 m 3
3.19 yd 3
2.81 m 3
3.68 yd 3
2.66 m3
3.48 yd 3
2.81 m3
3.68 yd3
Cutting Edge, Type Straight Straight Straight Spade
Bucket Width◀ 2910 mm 114.6" 2910 mm 114.6" 2910 mm 114.6" 2990 mm 117.7"
Teeth None 8, bolt-on plus None 8, weld-on plus
replaceable tips replaceable tips
Dump Clearance @ Full Lift and
45° Discharge 3375 mm 132.9" 3013 mm 118.6" 3193 mm 125.7" 3069 mm 120.8"
Reach @ 45° Discharge Angle
2133 mm (7'0") Clearance 1839 mm 72.4" 2065 mm 81.3" 1929 mm 75.9" 2110 mm 83.1"
Reach @ Full Lift and
45° Discharge 1165 mm 45.9" 1327 mm 52.2" 1199 mm 47.2" 1357 mm 53.4"
Digging Depth 97 mm 3.8" 159 mm 6.3" 127 mm 5.0" 129 mm 5.1"
Ground Clearance from
Face of Shoes 483 mm 19.0" 483 mm 19.0" 483 mm 19.0" 483 mm 19.0"
Overall Machine Width without
Bucket (with Standard Track) 2710 mm 106.7" 2710 mm 106.7" 2710 mm 106.7" 2710 mm 106.7"
Overall Machine Width without
Bucket (with Optional Track) 2835 mm 111.6" 2835 mm 111.6" 2835 mm 111.6" 2835 mm 111.6"
Overall Length 7194 mm 283.2" 7305 mm 287.6" 7275 mm 286.4" 7479 mm 294.4"
Overall Height 3510 mm 138.2" 3510 mm 138.2" 3510 mm 138.2" 3510 mm 138.2"
Static Tipping Load*** 21 179 kg 46,700 lb 20 831 kg 45,932 lb 20 959 kg 46,215 lb 21 006 kg 46,318 lb
Breakout Force* 281 kN 63,225 lb 220 kN 49,500 lb 261 kN 58,725 lb —
Operating Weight** 27 371 kg 60,353 lb 27 744 kg 61,176 lb 27 648 kg 60,964 lb 27 478 kg 60,589 lb
***Breakout force is measured 100 mm (3.94") behind tip of cutting edge with bucket hinge pin as pivot point.
***Operating weight includes lubricants, full fuel tank, ROPS cab, General Purpose bucket, and 80 kg (176 lb) operator.
***Safe operating bucket load as defined by SAE for Track Loaders should not exceed 35% of static tipping load.
◀ Bolt-on teeth increase bucket width by 63.8 mm (2.5"). Bolt-on cutting edge increases bucket width by 19 mm (0.74").

Machine stability can be affected by the addition of other attachments. Add or subtract the following to/from machine operating weight and static tipping load:

Change in Change in
Operating Weight Static Tipping Load
kg lb kg lb
Ripper (includes 3 shanks and rear hydraulic arrangement) . . . . . . . . . . . . . . . . . . . . . . . . — — — —
Rear bumper (removal) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . — — — —

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Track Loaders Performance Data
● 973D Multi-Purpose Buckets

Multi- Multi-Purpose Multi-Purpose


Purpose Bolt-on Segments Bolt-on
BUCKET Bare & Long Teeth Cutting Edge
Capacity, Rated (Nominal Heaped) 2.75 m3 3.60 yd3 3.05 m3 3.99 yd3 2.86 m3 3.74 yd3
Capacity, Struck 2.33 m 3
3.05 yd 3
2.7 m 3
3.53 yd 3
2.44 m 3
3.19 yd3
Cutting Edge, Type Straight Straight Straight
Bucket Width◀ 2972 mm 117.0" 2972 mm 117.0" 2972 mm 117.0"
Teeth None 8, bolt-on plus None
replaceable tips
Dump Clearance @ Full Lift and
45° Discharge 3300 mm 129.9" 3106 mm 122.3" 3229 mm 127.1"
Reach @ 45° Discharge Angle
2133 mm (7'0") Clearance 2110 mm 83.1" 2327 mm 91.6" 2160 mm 85.0"
Digging Depth 188 mm 7.4" 244 mm 9.6" 219 mm 8.6"
Ground Clearance from
Face of Shoes 582 mm 22.9" 582 mm 22.9" 582 mm 22.9"
Overall Machine Width without
Bucket (with Standard Track) 2710 mm 106.7" 2710 mm 106.7" 2710 mm 106.7"
Overall Machine Width without
Bucket (with Optional Track) 2835 mm 111.6" 2835 mm 111.6" 2835 mm 111.6"
Overall Length 7445 mm 293.1" 7743 mm 304.8" 7527 mm 296.3"
Overall Height 3510 mm 138.2" 3510 mm 138.2" 3510 mm 138.2"
Static Tipping Load 19 810 kg 43,681 lb 19 455 kg 42,898 lb 19 535 kg 43,075 lb
Breakout Force* 236 kN 53,100 lb 193 kN 43,425 lb 222 kN 49,950 lb
Operating Weight** 28 866 kg 63,650 lb 29 225 kg 64,441 lb 29 143 kg 64,260 lb
* Breakout force is measured 100 mm (3.94") behind tip of cutting edge with bucket hinge pin as pivot point.
** Operating weight includes lubricants, full fuel tank, ROPS cab, General Purpose bucket, and 80 kg (176 lb) operator.
◀ Bolt-on teeth increase bucket width by 63.8 mm (2.5"). Bolt-on cutting edge increases bucket width by 19 mm (0.74").

Machine stability can be affected by the addition of other attachments.

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Machine Dimensions Track Loaders
● With General Purpose Bucket

CARRY
POSITION

953D 963D 973D


A Height to Top of Seat 2560 mm 100.7" 2790 mm 109.8" 2975 mm 117.1"
B Height to Top of Stack 2783.5 mm 109.6" 2953 mm 116" 3018 mm 118.8"
C Height to Top of ROPS 3105 mm 122.2" 3335 mm 131" 3510 mm 138.2"
D Hinge Pin Height at Carry Position 421 mm 16.5" 467 mm 18" 483 mm 19.0"
E Rollback at Maximum Lift 56° 52° 59°
F Rollback at Carry Height 48° 50° 49°
G Rollback at Ground Level 41° 43° 42°
Grading Angle (Bare Edge) 74° 63° 85°
Width without Bucket (standard track) 2280 mm 89.7" 2400 mm 94" 2710 mm 106.7"
Width without Bucket (optional track) 2180 mm 85.8" 2300 mm 90.5" 2835 mm 111.6"
Weight of General Purpose Bucket
with Teeth & Segments 1266 kg 2792 lb 1866 kg 4114 lb 2090 kg 4608 lb

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Track Loaders Machine Dimensions
● With Multi-Purpose Bucket

953D 963D 973D


A Forward Dump Clearance* 2738 mm 107.7" 3000 mm 118" 3138 mm 123.5"
B Bottom Dump Clearance* 3181 mm 125.2" 3450 mm 135.8" 3670 mm 144"
C Hinge Pin Height* 3610 mm 142.1" 3940 mm 155" 4234 mm 166.7"
D Overall Height 4871 mm 192" 5308 mm 209" 5651 mm 222.4"
E Bottom Dump Reach 559 mm 22" 627 mm 24.7" 655 mm 26"
F Forward Dump Reach* 973 mm 38" 1079 mm 42.5" —
G Digging Depth 142 mm 5.6" 161 mm 6.3" 159 mm 6.26"
H Bucket Opening 1061 mm 41.7" 1248 mm 49" —
Reach at 2133 mm (7'0") Height* 1434 mm 56.4" 1598 mm 63" 2327 mm 92"
Tilt Back at Ground Level 42° 45° 45°
Weight of Bucket with Teeth, Segments
and Additional Hydraulics 1762 kg 3884.5 lb 2236 kg 4930 lb 3453 kg 7614 lb
*45° Discharge and full lift.
*Operator may prefer to tip bucket forward when bottom dumping.

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Specifications Track Loaders
● Rippers/Scarifiers

TRACK LOADER 953D 963D 973D


Ripper-Scarifier Type Radial Radial Parallelogram
Dimensions:
Ripper Shank
Maximum Penetration Depth 240 mm 9.45" 330 mm 12.99" 397 mm 15.6"
Maximum Reach at Ground Line
(from track to teeth on ground) 1350 mm 53" 1585 mm 62.4" 1938 mm 76.3"
Maximum Ground Clearance under Tip
(shank pinned in bottom hole) 552 mm 21.7" 667 mm 26.3" 888 mm 34.9"
Maximum Ramp Angle, Ripper Up
(shank pinned in bottom hole) 18° 17° 28.5°
Shank Section 50 × 109 mm 58.5 × 138 mm 74 × 175 mm
2.0" × 4.3" 2.3" × 5.4" 2.9" × 6.9"
Ripper Beam
Overall Width 1950 mm 76.8" 1950 mm 76.7" 2200 mm 86.6"
Height 165 mm 6.5" 165 mm 6.5" 216 mm 8.5"
Length 211 mm 8.3" 211 mm 8.3" 254 mm 10"
Number of Pockets 3 3 3
Pocket Spacing 900 mm 35.4" 896 mm 35.2" 875 mm 34.4"
Shank Gauge 1800 mm 70.8" 1792 mm 70.5" 1750 mm 68.9"
Track Clearance with Standard Shoe 105.2 mm 4.1" 225.3 mm 8.9" N/A
Installed Weights:
Ripper with Standard Shank (1 shank) 581 kg 1281 lb 713 kg 1572 lb 1700 kg 3747 lb
Each Additional Shank 25 kg 55 lb 36 kg 79 lb 3 shanks std.
Ripper Forces*
Penetration Force at Ground Level 50 kN 11,240 lb 64 kN 14,400 lb 100 kN 22,500 lb
Pryout Force at Maximum Digging Depth 116 kN 26,077 lb 151 kN 33,946 lb 242 kN 54,450 lb
*These values may vary slightly with different vehicle configurations.

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Track Loaders Drawbar Curves
● 953D ● 963D ● 973D

kN 953D kN 963D
250 300

250
DRAWBAR PULL

DRAWBAR PULL
200

200
150
150
100
100

50 50

0 0
0 2 4 6 8 10 km/h 0 2 4 6 8 10 km/h

SPEED SPEED

kN 973D
400
350
DRAWBAR PULL

300
250
200
150
100
50
0
0 2 4 6 8 10 km/h

SPEED

NOTES: Usable pull will depend upon weight and traction of equipped tractor.
Assumes sufficient machine weight for <5% track slip at POR pressure.
Assumes pumps and motors are broken in.
Assumes nominal engine power and valve settings.
Drawbar pull at track stall will be lower.

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Extreme Slope Operation Track Loaders

EXTREME SLOPE OPERATION


The maximum fore and aft grade in static condition The ENGINE should never be overfilled with oil. This
on which each track loader will maintain proper lubri- may lead to rapid overheating. For extreme slope oper-
cation is 45 degrees (100%). Consult Operation & Main- ation, engine oil should be maintained at the full mark.
tenance Manual (if applicable) for POWER TRAIN
fluid level overfill requirements for operation on extreme NOTE: Both ENGINE and POWER TRAIN fluid
slopes. Extreme slope operation is anytime the slope levels should be checked on level ground before
exceeds 25° (47%). working sidehills and slopes.

When working sidehills and slopes, consideration ● Track slippage due to excessive loads — This may
should be given to the following important points: cause downhill track to “dig in,” increasing angle of
track loader.
● Speed of travel — At higher speeds, inertia forces tend
to make the track loader less stable. ● Width of shoes — Wide track shoes tend to decrease
“digging in,” hence track loader is more stable.
● Roughness of terrain or surface — Ample allowance
should be made where the terrain or surface is uneven. ● Operated equipment — Be aware of the stability and
other performance features of the equipment operated
● Mounted equipment — Buckets, rippers, winches, and by the track loader.
other mounted equipment cause the track loader to
balance differently. ● Keep all attachments or pulled loads low to the ground
for optimum stability.
● Nature of surface — New earthen fills may give way
with the weight of the track loader. Rocky surfaces
may promote side slipping of track loader.

NOTE: Safe operation on steep slopes may require special machine maintenance as well as excellent operator
skill and proper equipment for the specific application. Consult Operation & Maintenance Manual
(if applicable) for proper fluid level requirements.

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Track Loaders SAE Loader Ratings
Machine Selection

SAE BUCKET RATING d. Load at maximum forward position during raising


cycle.
e. Unit with standard equipment as described in
HEAPED specifications unless otherwise noted under the
heading.
STRUCK
Operating Load
In order to comply with SAE standard J818 MAY87,
the operating load for track loaders should not exceed
35% of the Static Tipping load rating. See “Performance
Data’’ of each machine in this handbook for increases
SAE Bucket Capacities to static tipping load by adding cab, counterweights,
ripper-scarifier, etc.
Struck capacity is that volume contained in a bucket
after a load is leveled by drawing a straight edge resting
on the cutting edge and the back of the bucket. SELECTING A MACHINE
Heaped capacity is a struck capacity plus that addi- Steps in selecting the proper size loader:
tional material that would heap on the struck load at a 1. Determine production required or desired.
2:1 angle of repose with the struck line parallel to the 2. Determine loader cycle time and cycles per hour. A
ground. machine size must be assumed to select a basic cycle
SAE J742 (Oct. 79) specifies that the addition of any time.
auxiliary spill guard to protect against spillage of mate- 3. Determine required payload per cycle in loose cubic
rial which might injure the operator will not be included yards and pounds (meters and kilograms).
in bucket capacity ratings. Buckets with irregular shaped 4. Determine bucket size needed.
cutting edges (vee edge) the strike plane should be drawn 5. Make machine selection using bucket size and payload
at one-third the distance of the protruding portion of the as criteria to meet production requirements.
cutting edge. Cat rock buckets are built with integral see- 6. Compare the loader cycle time used in calculations to
through rock guards. Cat light material buckets come the cycle time of the machine selected. If there is a
standard with bolt-on edges. These features which add difference, rework the process beginning at step 2.
to actual bucket capacity are included in published ratings.
1. Production Required
Dump Height The production required of a track loader should be
SAE J732 JUN92 specifies that dump height is the slightly greater than the production capability of the
vertical distance from the ground to the lowest point of other critical units in the earth or material moving system.
the cutting edge with the bucket hinge pin at maximum For example, if a hopper can handle 300 tons per hour, a
height and the bucket at a 45° dump angle. Dump angle loader capable of slightly more than 300 tons should be
is the angle in degrees that the longest flat section of the used. Required production should be carefully calculated
inside bottom of the bucket will rotate below horizontal. so the proper machine and bucket selections are made.
Static Tipping Load 2. Loader Cycle Times
The minimum weight at center of gravity of “SAE Material type, pile height, and other factors may
Rated’’ load in bucket which will rotate rear of machine to improve or reduce production, and should be added to
a point where, on track loaders, front rollers are clear of or subtracted from the basic cycle time when applicable.
the track under the following conditions: When hauls are involved, obtain haul and return por-
a. Loader on hard level surface and stationary. tions of the cycle from the estimated travel chart (this sec-
b. Unit at standard operating weight. tion). Add the haul and return times to the estimated basic
c. Bucket at maximum rollback position. cycle time to obtain total cycle time.

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● Cycle Time Factors Track Loaders
● Estimating Cycle Time

CYCLE TIME FACTORS Example: Moist loam is being excavated from a bank
A basic cycle time (Load, Dump, Maneuver) of and loaded into trucks.
0.25-0.35 minutes is average for a track loader [the basic Minutes
cycle for large track loaders, 2 m3 (2.6 yd3) and up, can
Load — moist loam 0.05
be slightly longer], but variations can be authenticated
in the field. The following values for many variable ele- Maneuver Time 0.20
ments are based on normal operations. Adding or sub- Travel — none required 0.00
tracting any of the variable times will give the total basic Dump 0.05
cycle time. Total Cycle 0.30 min. or
200 cycles per 60 min. hour
Estimating Cycle Time
Minutes added (+)
Cycle time of a track loader needs to be determined to or Subtracted (–)
find loads per hour. Total cycle time includes the following From Basic Cycle
segments:
Load Time + Maneuver Time + Travel Time + Dump Materials
Time — Mixed . . . . . . . . . . . . . . . . . . . . . . +0.02
Load Time — — Up to 3 mm (1/8 in) . . . . . . . . . . . +0.02
Material Minutes — 3 mm (1/8 in) to
Uniform aggregates 0.03-0.05 20 mm (3/4 in) . . . . . . . . . . . . . . . –0.02
Moist mixed aggregates 0.03-0.06 — 20 mm (3/4 in) to
150 mm (6 in). . . . . . . . . . . . . . . . –0.00
Moist loam 0.03-0.07
— 150 mm (6 in) and over . . . . . . . . +0.03 and Up
Soil, boulders, roots 0.04-0.20 — Bank or broken . . . . . . . . . . . . . . +0.04 and Up
Cemented materials 0.05-0.20 Pile
Maneuver Time — includes basic travel, four changes — Conveyor or Dozer piled
of direction and turning time, and will be about 0.20 min- 3 m (10 ft) and up . . . . . . . . . . . . –0.00
utes with a competent operator. — Conveyor or Dozer piled
Travel Time — in a load and carry operation is com- 3 m (10 ft) or less . . . . . . . . . . . . . +0.01
prised of haul and return times which can be determined — Dumped by truck. . . . . . . . . . . . . +0.02
by the travel charts in this section. Miscellaneous
Dump Time — is dictated by the size and strength of — Common ownership of
the dump target and varies from 0.00 to 0.10 minutes. trucks and loaders . . . . . . . . . . . . Up to –0.04
Typical dump times into highway trucks are from 0.04 — Independently owned trucks . . . . Up to +0.04
to 0.07 minutes. — Constant operation . . . . . . . . . . . Up to –0.04
NOTE: When comparing hydrostatic track loaders with — Inconsistent operation . . . . . . . . . Up to +0.04
former power shift models (using the production — Small target . . . . . . . . . . . . . . . . . Up to +0.04
estimating method) two factors must be consid- — Fragile target . . . . . . . . . . . . . . . . Up to +0.05
ered: (1) The hydrostatic track loaders on the aver- Using actual job conditions and the above factors,
age outcycle power shift models by up to 10 percent total cycle time can be estimated. Convert total cycle
due to faster machine speed and easier operation. time to cycles per hour.
(2) Larger, rear engine hydrostatic track loaders
incorporate Z-bar linkage, which provides sub- Cycles per hour at 60 Min
stantially better bucket fill factors. The degree 100% Efficiency = Total Cycle Time
to which each factor affects estimated produc- in Minutes
tion should be left to the user’s judgment depend- Job efficiency is an important factor in machine selec-
ing on the particular job application and conditions. tion. Efficiency is the actual number of minutes worked
during an hour. Job efficiency accounts for operator
breaks, and other work interruptions. See “Efficiency
Considerations’’ in this section.
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Track Loaders ● Bucket Fill Factors
● Recommended Operating Capacities
Loader Production

Bucket Fill Factors LOADER PRODUCTION


The following indicates the approximate amounts of Loader production equals quantity of material the
material as a percent of rated bucket capacity which will bucket carries per load × number of bucket loads
actually be delivered per bucket per cycle. This is known per hour.
as “Bucket Fill Factor.’’
Loose Material Fill Factor Estimating Bucket Load
Mixed Moist Aggregates 95-110% The quantity of material in a loader bucket is esti-
Uniform Aggregates mated by two methods, depending on whether the mate-
up to 3 mm (1/8 in) 95-110 rial being loaded is in a loose or bank state.
3 mm-9 mm (1/8 in-3/8 in) 90-110 1. When the material is loose, as in stockpile loading,
12 mm-20 mm (1/2 in-3/4 in) 90-110 the bucket load is estimated in loose meters (or cubic
24 mm and over (1 in) 90-110 yards) by a Bucket Fill Factor (see Tables Section or
Blasted Rock chart following this discussion). The quantity of
Well 80-95% material is determined as follows:
Average 75-90 Rated Bucket Capacity × Bucket Fill Factor =
Poor 60-75 Bucket Payload in Loose m3 (yd3)
Other For example, a 973 with a 3.2 m3 (4.2 yd3) General
Rock Dirt Mixtures 100-120% Purpose bucket loading moist loam material will
Moist Loam 100-120 carry:
Soil, Boulders, Roots 80-100 3.2 m3 × 1.15 = 3.68 loose cubic meters
Cemented Materials 85-100 (4.2 yd3 × 1.15 = 4.83 loose cubic yards)
Once the potential bucket load has been deter-
Fill factors on track loaders are affected by bucket mined, check the static tipping load ratings on the
penetration, breakout force, rackback angle, bucket profile specific machine to determine if bucket load is in fact
and ground engaging tools such as bucket teeth and a safe operating load. (Safe operating load as defined
segments or bolt-on replaceable cutting edges. by SAE for track loaders should not exceed 35% of
static tipping load.)
GENERAL PURPOSE BUCKET Productivity in many applications is measured in
W/TEETH & SEGMENTS tons. See Tables Section for material densities if con-
MAXIMUM OPERATING CAPACITIES version to tons is desired.
GENERAL MAXIMUM 2. When material is in the bank state, as in excavation,
PURPOSE OPERATING productivity is measured in bank meters (cubic yards).
BUCKET SIZE CAPACITY Bucket load in Bm3 (BCY) is estimated by applying
MODEL m3 yd3 kg lb one of the load factors from the Tables section to
953D 1.85 2.4 3182 7015
convert the excavated material in the bucket from Bm3
963D 2.45 3.2 4214 9290
(BCY) to Lm3 (LCY) to allow for the digging and
973D 3.21 4.2 5521 12,174
carrying characteristics of the material. The quantity
of excavated material a bucket carries is then deter-
mined as follows:
Rated Bucket Capacity × Load Factor × Bucket
Fill Factor = Bucket Payload in Bm3 (BCY)
Example: a 953D with a 1.85 m3 (2.4 yd3) General
Purpose bucket loading wet loam earth from bank:
1.85 m3 × 0.79 × 1.15 = 1.68 Bm3
(2.4 yd3 × 0.79 × 1.15 = 2.18 BCY)

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Loader Production Track Loaders
Estimating Production

● Alternative Machine Selection Method

Estimating Production Efficiency Considerations


Machine and job considerations include: Loader capacity should always be matched to peak
● Machine model and bucket size production requirements of the job. Actual “on-the-job’’
● Material type, particle size, density and load factor loader productivity will be influenced by factors such as
(see Tables Section) operator skill, personal delays, job layout and other
● Bucket fill factor delays. Experience and knowledge of local conditions
● Haul distance will be the best indicators of actual job efficiency.
● Underfoot conditions
● Altitude
Efficiency
● Dump target size, height, and type
Operation Working Hour Factor
Day 50 min/Hr 0.83
Example:
An Alternative Machine Selection Method
Conditions —
Another method of selecting the right Track Loader
Machine 953D and bucket to meet production requirements is by use of
Bucket size 1.85 m3 (2.4 yd3) the nomographs on the following pages. The method is
Material Moist Loam quicker and easier than the proceding example because
Bucket fill factor 1.15 it does not require as many calculations, yet the accuracy
Haul length 30 m (100 ft) is about the same within the normal limits of input data.
Dump target Pile Be careful when entering and reading data from the
Travel in forward speed nomographs because some scales increase from bottom
Cycle Time Minutes to top, while others are the reverse. Do not be overly con-
Load time 0.15 cerned with the precision as affected by pencil line width
Maneuver time 0.20 or reading to the hundredth of a m3 (yd3). Remember
Travel time (from curves) 0.40 that bucket fill factor, material density, and cycle time are
at best close estimates.
Dump time 0.05
Total 0.80 Example problem
Loads Per Hour —
A track loader must produce 200 Lm3 (262 LCY) per
60 min/hr 75 cycles per hour @
= hour. Estimated cycle time is 0.5 minutes, working
0.80 min/cycle 100% efficiency 50 minutes per hour. Bucket fill factor is 110% and the
Load Per Cycle — material density is 1600 kg/Lm3 (2700 lb/LCY).
1.85 m3 × 1.15 BFF = 2.13 Lm3 × 0.81 LF Determine bucket size, machine model and hourly
= 1.72 Bm3 production in tons and yards.
(2.4 yd3 × 1.15 BFF = 2.76 LCY × 0.81 LF
= 2.24 BCY) Solution
Hourly Production — At full efficiency, it will cycle 120 times per hour. Since
1.72 Bm3 × 75 cycles/h = 129 Bm3/h only an average 50 minutes are available, only 100 cycles
(2.24 BCY × 75 cycles/hr = 168 BCY/hr) will be completed per hour.
Starting on Scale A at 100 cycles per hour draw a
More accurate production estimates can be made by straight line intersecting 200 m 3/hr (262 yd 3/hr) on
recording actual machine cycle times in the same or Scale B and continuing the line on to Scale C giving
similar application. Then visually verify the approximate 2.0 m3 (2.62 yd3) required payload.
bucket fill factor. Follow steps 1 through 7 on the next two pages.
● ● ●

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Track Loaders Production and Machine Selection Nomograph
● To find required bucket payload and bucket size

1) Enter Scale A cycles per hour (100) and B hourly 3) Connect C to bucket fill factor on Scale D (110%)
production 200 m3/hr (262 yd3/hr). and extend to E to find required bucket size 1.8 m3
2) Connect A and B and extend to C to find required (2.35 yd3).
payload 2.0 m3 (2.62 yd3). 4) Transfer Scale A and C readings to nomograph on
following page.

A B C D E
Cycles Hourly Required Bucket Fill Required
per Hour Production Payload Factor Bucket
Required Volume Volume
200
180
160
m3/hr yd3/hr
140
1000 m3/cycle yd3/cycle m3 yd3
120 700
600 800 7 .75 1
100 500 5
600
400 500 4.5 6
1
80 400 4 5
300 1.5
300 3.5 1.25
200 4
60 3 1.5
150 200 2
50 150 2.5
100 3 120%
120 100 2
40 80 100 2
80 3
60 80 2.5
50 60
60 1.5 2 50
30 40 3
50 4
40
25 30 40 3.5
1.5 5
30 4
20 20 1
4.5 6
18 15 20 5
16 12 15 1 7
14 10
12
8 10
12

10
9
8
7
6

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Production and Machine Selection Nomograph Track Loaders
● To find payload weight for stability and output in tons per hour

5) Connect C 1.8 m 3 (2.35 yd 3 ) to F 1600 kg/m 3 1.85 m3 (2.4 yd3) bucket equipped with bolt-on cutting
(2700 lb/yd3) and extend to G to find payload weight edge or teeth and segments has a greater operating
2880 kg (6345 lb). capacity of 3343 kg (7370 lb), therefore stability is okay.
6) Compare G bucket payload weight 2880 kg (6345 lb) 7) Extend Scale G reading 2880 kg (6345 lb) through
with maximum operating capacities table in this section Scale A (100) to Scale I to find tons per hour 288 metric
to see if the 1.85 m3 (2.4 yd3) bucket can handle the ton/hr (317 U.S. ton/hr).
desired payload. Table indicates the 953D with a

C F G A I
Required Material Bucket Cycles per Tons per
Payload Density Payload Hour Hour
Metric U.S.
Tons Short Tons
1000
800 900
800
kg/cycle lb/cycle
2000 700
600
m3/cycle yd3/cycle
1000 600
7 500
5 1200
4.5 6 500
3000 400
4 5 1500 cycle/hr
400
3.5 kg/m3 lb/yd3 200
600 1000 4000 300
3 4
1200 2000 140 300
800
2.5 1500 5000 250
1000 100
3 1800 2500
1200 2000 6000 80
200
2 1500 3000 7000 60 200
3000 50
2000 4000 8000 40 150
1.5 2
5000 4000 9000 150
3000 30
6000 10,000 120
1.5 5000
20
1 100
6000 15 100
15,000 12 80 90
7000
1 10 80
8000 70
9000 70
20,000 60
10 000 60
11 000 25,000 50
50
40
40

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Track Loaders Travel Time Charts
● 953D ● 963D ● 973D

953D 963D
6.00 6.00
One Way Travel Time (Minutes)

One Way Travel Time (Minutes)


35 Degrees Slope 35 Degrees Slope
5.00 5.00

4.00 4.00
20 Degrees Slope
20 Degrees Slope
3.00 3.00

10 Degrees Slope 2.00 10 Degrees Slope


2.00

1.00 0 Degrees Slope 1.00 0 Degrees Slope

0.00 0.00
0 100 200 300 400 500 600 700 Feet
0 100 200 300 400 500 600 700 Feet

0 25 50 75 100 125 150 175 200 225 Meters


0 25 50 75 100 125 150 175 200 225 Meters

One Way Travel Distance One Way Travel Distance

973D TRAVEL TIME CHARTS


6.00
Conditions:
One Way Travel Time (Minutes)

5.00 35 Degrees Slope ● No grades.


● Speeds loaded and empty essentially the same.
4.00 ● Bucket position constant during travel.
20 Degrees Slope ● Travel encountered in maneuver portion of cycle not
3.00
included.
10 Degrees Slope ● Acceleration time accounted for in maneuver time.
2.00

1.00 Travel Time (in minutes) =


0 Degrees Slope

0.00 number of meters traveled


0 100 200 300 400 500 600 700 Feet Metric –
speed (in km/h) × 16.67
0 25 50 75 100 125 150 175 200 225 Meters
number of feet traveled
English –
One Way Travel Distance speed (in mph) × 88

KEY
953D — Hydrostatic top speed both forward
and reverse 10 km/h (6.2 mph)
963D — Hydrostatic top speed both forward
and reverse 10 km/h (6.2 mph)
973D — Hydrostatic top speed both forward
and reverse 11 km/h (6.83 mph)

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Production Estimating Table Track Loaders
● m3 or yd3/60 min. hour
● Estimated bucket payload in
bank m3 or yd3

Bucket Size
(m3 or yd3) 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0
Cycle
Time Cycles
Unshaded area indicates average work range
Hundredths Per
of a minute Hr
0.25 240 240 360 480 600 720 840 960
0.30 200 200 300 400 500 600 700 800
0.35 171 171 257 342 428 513 599 684 769
0.40 150 150 225 300 375 450 525 600 675 750
0.45 133 133 200 268 332 400 466 530 600 665
0.50 120 120 180 240 300 360 420 480 540 600
0.55 109 109 164 218 272 328 382 436 490 545
0.60 100 100 150 200 250 300 350 400 450 600
0.65 92 92 138 184 230 276 322 368 416 460

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Track Loaders Work Tools

Work Tools 953D 963D 973D


Fusion™ Coupler X
Quick Coupler X X X
Fusion General Purpose Bucket X
General Purpose (GP) bucket X X X
GP bucket with trash rack X X X
MP bucket with trash rack X X X
Landfill bucket X X X
Landfill Multi-purpose X X X
Multi-purpose (MP) bucket X X X
Trim blade X X X
Slag bucket X
Fusion Pallet Forks X
Forks (for QC or bucket) X X X
Material handling arm X X X
Loader rake X X X
Top-Clamp bucket X X
Side Dump bucket X X X

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Work Tools Track Loaders

New Fusion Coupler System for 963D Track Loaders


The proven Fusion Coupler System is available for
963D machines. Key durability benefits experienced
with the wheel loader platform are now available for the
963D Track Loader.
The biggest gain for the track loader user is durability;
the Fusion coupler endures like no other. Patented dual
wedge locks pull the tool tight to the coupler and hold
it there for a solid, rattle-free fit. No rattle means no
wear, so tools last longer. The wedge lock is built to stay
tight even after thousands of tool changes. This coupler
is built to be as tough as the linkage itself, for trouble-
free performance day in and day out.

The 963D Fusion Coupler is supported by a set of


tools:

General Purpose Buckets provide good all-around


performance for stockpiling, re-handling, excavating
and bank loading. A wide bucket is available for use with
a machine that has wide gauge tracks.

Multi-Purpose Buckets have a unique four-way


action that can load, strip top soil, bulldoze, clamp pipe
or large chunks of concrete, clean up debris and many
other tasks.

Pallet Forks are an essential tool on construction job


sites. Cat Fusion Pallet Forks can be configured to allow
the tines to either swing or stay in a fixed position.

Fusion Interchangeability
The Fusion Coupler for the 963D is compatible with
most of the Fusion tools for wheel loaders, allowing
interchangeability. However, common sense must be
used as machine power envelopes and use profiles are
very different for each machine platform.
Care must be taken to get the best performance while
taking advantage of tool interchangeability. While all
Fusion couplers can pick up any Fusion tool, some tools
are less useful when used on a different type of carrier
than their design intent.
For compatibility questions, contact Cat Work Tools.

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Track Loaders Shoe Options

SHOE OPTIONS

1 Double Grouser 2 Trapezoidal Center 3 Single Grouser 4 Chopper Shoes


Shoes Hole Shoes Shoes
● Extreme service shoes are available which have ● Wider shoes are also available to reduce ground
more hardened wear material for longer wear life pressure in soft underfoot conditions.
and higher impact applications.
Other shoe options are available. Consult a Cat dealer for more information.

SYSTEMONE SHOES

Double Grouser Shoes Center Hole Shoes


● Work best in applications that require less penetration ● Work best in applications where packing causes the
and traction. track to tighten. They are recommended for applica-
● Recommended for applications that require better tions with large amounts of debris what tend to pack
turning capability and less ground disturbance. in the track.
● Feature two or three short grousers instead of one tall ● Reduces extricable packing between the shoe and the

grouser. bushing since they allow the sprocket to punch out


dirt and debris.

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