PCC Sbo 10-14 en PDF

Avenue de la Patrouille de France
Octeville-Sur-Mer
B.P. 204 - 76053 Le Havre Cedex (France)
Tél. (33) 02 32 85 86 87 - Télex 190912 F
Fax (33) 02 32 85 81 00
SBO 10
PROGRAMMABLE
CONTROLLER 115U
CONTROL STATION (PCC)
ELECTRICAL DESIGN AND AUTOMATION
Indice de modification : 07
Date : 01/05/1999 OCTOBRE 1994
MODIFICATIONS NOTICE ELECTRIQUE SBO 10 PCC -
ANGLAIS
Indice Date Objet de la modification
a 27/10/1994 Présentation du texte sous QuarkXpress+.
Insertion des diagrammes et des images.
c 27/01/1997 PCC+
- Nouveau PC.
- Heure et date système.
- Gestion des mots de passe.
- Paramétrage de l'écran tactile.
- Clavier alphanumérique dynamique.
- Synchronisme de la machine.
- Cames motorisées.
- Paramétrage de l'écran tactile.
- Entrées automate.
- Défauts critiques alertes et messages d'information.
- Historique des alarmes.
- Code d'accès niveau 4.
- Historique de la production.
d 24/09/1997 Mise à jour suite à évolution du matériel :
- Armoire compacte.
- Remplacement du moteur continu par un moteur
triphasé asynchrone.
- Suppression du relais de courant RM2.
- Adjonction du variateur de vitesse ATV 66 de
commande moter asynchrone.
- Adjonction du chargement de la configuration ATV 66.
- Remplacement des gradateurs de puissance VR1 par
TE 300.
- Mise à jour des E/S de l'automate.
- Mise à jour de la liste des défauts.
- Mise à jour des écrans PCC (V4.12).
- Reprise du paragraphe recette.
- Adjonction du paramétrage PCC.
e 30/04/1998 - Adjonction d'un guide escamotable de la roue de
chargement.
- Mise à jour de la liste des défauts.
- Mise à jour des écrans PCC.
- Mise à jour des E/S de l'automate.
- Mise à jour des gradateurs de puissance TE 300.
- Mise à jour du mode manuel.
- Mise à jour du mode automatique.
- Mise à jour du paramétrage tactile.
- Insersion des pages 86 et 87.
- Mise à jour du mode manuel en chargement forcé
(écran DIVERS).
f 01/10/1998 Prise en compte des modifications suivantes :
- Paramétrage tactile
- Mise à jour des entrées/sorties automate
07 01/05/1999 Prise en compte des modifications suivantes :
- Défauts alertes.
MISE A JOUR DES TRADUCTIONS
Liste des pages à modifier :

Sommaire
86
Liste des pages à ajouter :
TABLE OF CONTENTS
I- CONTROL STATION GENERAL DESCRIPTION................. 3

II - OPERATING MODE .............................................................. 5
1- DESCRIPTION MENU ................................................................................. 5
2- MACHINE OPERATING MODE ................................................................... 12

2 - 1 ADJUSTMENT mode ......................................................................... 15
2 - 1 . 1 Machine stopped (view 1) ................................................... 15
2 - 1 . 2 Machine operating (view 2)................................................. 16
2 - 1 . 3 TEST pages ........................................................................ 18
2 - 1 . 3 . 1 Solenoid valve test......................................... 18
2 - 1 . 3 . 2 Loading wheel retractable guide operation.... 18
2 - 1 . 3 . 3 TE 300 power rectifier configuration.............. 22
2 - 2 MANUAL mode................................................................................... 24
2 - 3 MANUAL mode................................................................................... 26
3- MACHINE RUNNING (MAIN MOTORIZATION) .......................................... 26

3 - 1 Electric motor power .......................................................................... 26
3 - 2 Motor general information .................................................................. 26
3 - 3 Loading and backup of the ATV 66 configuration .............................. 28
3 - 3 . 1 General ............................................................................... 28
3 - 3 . 2 Loading of the ATV 66 from the PCMCIA board (view 1) ... 28
3 - 3 . 3 Loading of the PCMCIA board from the ATV 66 (view 2) ... 29
3 - 4 Conditions connected with the rotation start-up................................. 33
3 - 5 Operating mode.................................................................................. 33
4- MACHINE SYNCHRONISM ......................................................................... 33

4 - 1 Principle.............................................................................................. 34
4 - 2 Adjustments connected with counters................................................ 35
4 - 2 . 1 Adjustment of sensors B8.6 and B8.4 ................................ 35
4 - 2 . 2 Automatic adjustment: (preblowing and blowing) ............... 35
4 - 3 Shift register for presence of items .................................................... 36
4 - 3 . 1 Principle .............................................................................. 36
4 - 3 . 2 Adjustments ........................................................................ 37
4 - 4 Shift register for locked moulds.......................................................... 37
5- CHECKING THE VARIOUS PNEUMATIC SYSTEMS ................................. 38

5 - 1 General points .................................................................................... 38
5 - 2 Checking the blow valves................................................................... 38
III - HEATING ............................................................................... 39
1- DESCRIPTION ............................................................................................. 39
2- OVEN VENTILATION ................................................................................... 40

2 - 1 Description ......................................................................................... 40
2 - 2 Loading and saving of the ATV 66 configuration................................ 40
3- CONDITIONS LINKED TO HEATING .......................................................... 40

3 - 1 ADJUSTMENT mode ......................................................................... 40
3 - 2 AUTOMATIC or MANUAL mode ........................................................ 40
4- HEATING GENERAL PAGE ........................................................................ 41
5- SETPOINT PAGE (VIEW 1) ......................................................................... 44
6- HEATER CONTROL PAGE OR

ZONE PAGE (VIEW 2) ................................................................................. 44
7- DIRECT OR REGULATED LAMP CONTROL PAGE (VIEW 3) .................. 48
8- TREND CURVE PAGE (VIEW 4) ................................................................. 48
9- RECIPE ........................................................................................................ 49
9 - 1 Description ......................................................................................... 49
9 - 2 Loading and analysis of a recipe ....................................................... 49
9 - 3 Recipe import ..................................................................................... 53
9 - 4 Clearing a recipe (level 3 access)...................................................... 54
9 - 5 Recipe sending................................................................................... 54
9 - 6 Consulting an activity journal ............................................................ 54
9 - 7 Printing the contents of a recipe ........................................................ 54
9 - 8 Entering a recipe comment ................................................................ 55
9 - 9 Clearing a recipe comment ................................................................ 55
10 - MOTORIZED CAM PILOTING PAGE (VIEW 1)........................................... 55
11 - RUNNING IN ................................................................................................ 58
12 - CHECKS ...................................................................................................... 59
12 - 1 Zone check......................................................................................... 59
12 - 2 Ventilation check ................................................................................ 59
IV - OPTIONS ............................................................................... 60
1- PRESENTATION .......................................................................................... 60
2- LOADING ON ONE MOULSD (VIEW 3)...................................................... 62
3- ITEM EJECTIONS (VIEW 4)........................................................................ 62
4- AUXILIARY EQUIPMENT SLAVING SYSTEM ........................................... 64

4 - 1 Power and power checking ................................................................ 64
4 - 2 Perform feeder control ....................................................................... 64
4 - 3 Downstream ancillary equipment slaving system .............................. 64
5- BOTTLE CHECKING ................................................................................... 68

5 - 1 Principle.............................................................................................. 68
5 - 2 Adjusting SICK cells ........................................................................... 68
6- AUTOMATIC RESTART ............................................................................... 70

6 - 1 Principle.............................................................................................. 70
6 - 2 Example ............................................................................................. 70
7- FIXING MACHINE PARAMETERS .............................................................. 72

7 - 1 First screen (view 1)........................................................................... 72
7 - 2 Second screen (view 2)...................................................................... 72
8- MISCELLANEOUS ...................................................................................... 74
9- SAMPLING................................................................................................... 73
9 - 1 Manual sampling ................................................................................ 73
9 - 2 Automatic sampling ............................................................................ 73
9 - 3 Type of sample ................................................................................... 73
9 - 4 Example ............................................................................................. 73
10 - SUMMARY OF OPTIONS ............................................................................ 73
11 - SETTING PARAMETERS FOR THE CONTROL STATION ........................ 78

11 - 1 Configure the passwords (level 2 access) ......................................... 78
11 - 2 Validate the option whose purpose is to confirm the operator's
actions (level 2 access)...................................................................... 78
11 - 3 Validate the screen saver option (level 3 access).............................. 78
V - FAULT DISPLAYS AND ALARMS ........................................ 81
1- LOGIC AND SAFETY .................................................................................. 81
1 - 1 Safety ................................................................................................. 81
1 - 2 Programmed logic .............................................................................. 81
1 - 2 . 1 PLC inputs on the machine................................................. 81
1 - 2 . 2 PLC outputs on the machine .............................................. 83
1 - 2 . 3 Output for running and heating ........................................... 84
2- DISPLAYING FAULTS.................................................................................. 84
2 - 1 The critical faults ................................................................................ 85
2 - 2 The warning faults .............................................................................. 86
2 - 3 The information messages ................................................................. 87
3- READING AND ERASING FAULTS ............................................................ 89

3 - 1 Alarm history ...................................................................................... 89
3 - 2 Search ................................................................................................ 89
3 - 3 Alarm configuration ............................................................................ 89
4- AUDIBLE ALARM ........................................................................................ 90
5- AUDIBLE ALARM ........................................................................................ 90
6- MESSAGE PRINTING AS THEY APPEAR ................................................. 90
VI - SHIFT TABLE ........................................................................ 93

1- ACCESS TO THE SHIFT TABLE PAGE ...................................................... 93
VII - THE CODES ........................................................................101

1- THE DIFFERENT LEVELS ..........................................................................101
2- LEVEL 5 .......................................................................................................101
3- LEVEL 4 .......................................................................................................101
4- LEVEL 3 .......................................................................................................101
5- LEVEL 2 .......................................................................................................102
6- EXAMPLE OF INSUFFICIENT LEVEL........................................................102
7- VALIDATING A CODE .................................................................................102

VIII - PRODUCTION LOG ............................................................105
1- PRESENTATION ..........................................................................................105
2- ACCESSING THE PRODUCTION LOG PAGE............................................105
3- LOADING AND VISUALING THE PRODUCTION LOG ..............................107

3 - 1 Loading the production log file ...........................................................107
3 - 2 Displaying the production log in graphic mode ..................................108
3 - 3 Displaying the production log in list mode ......................................... 111
3 - 4 Doing a search in the production log file............................................113
3 - 4 . 1 Search based on parameters..............................................113
3 - 4 . 2 Search based on date and time..........................................114
IX - PREVENTION & MAINTENANCE ...................................... 115

1- MAINTENANCE ...........................................................................................115
2- ELECTRICAL CONNECTIONS ...................................................................115
3- STRIKER FUSE BLOCKS ASSEMBLY ......................................................116

ELECTRICAL CONNECTIONS
!
Checking and systematic re-tightening of all screws ensuring the
tightening of electrical connections when the equipment is installed.
Do not forget the connections of the autotransformer or that of the

transformer if the equipment is provided with one.
Checking and re-tightening to be carried out regularly afterwards, for

example, every year during technical shutdown. The first control shall be
performed before the guarantee ends.
ELECTRICAL CABINET
!
For IT rating (grounded neutral), the capacitors used in some filters can
be subject to voltages leading to their destruction through explosion.
For that reason, the possible presence of these filters is indicated by the
label shown below:
CAUTION !
THE IT RATING IS NOT
COMPATIBLE WITH THE
USE OF THIS FILTER
NOTICE ELECTRIQUE SBO 10 PCC - ANGLAIS -1-

I - CONTROL STATION GENERAL DESCRIPTION
The machine is equipped with a tactile industrial NEMATRON control station, which is
linked to a 115U programmable logic controller (PLC) (SIEMENS) located in the cabinet. Its
function is to control and monitor the machine.
This control station is called: PCC (Controlling and monitoring station)
All the essential functions of the machine are ensured by the programmable controller:
Safety devices, blowing ...
The communication between PCC and programmable controller occurs through the RS422
voltage interface situated on the PCC COM2 and connected to the programmable controller
at the level of the 524 coupler.
- Procedure used: 3964R.
- Transmission speed: 19.200 bd (bits/s).
Description of the PCC configuration:

- CPU 80486 DX4/100 Mhz.
- TFT VGA 10.4" colour screen (512) resolution: 640 x 480 + tactile screen.
- Hard Disk 1.6 Gb.
- 3" 1/2 - 1.44 Mb disk drive.
- RAM 8 Mb.
- COM 1: RS232 connection (not used).
- COM 2: RS422 connection (programmable controller).
- COM 4: RS422 connection (not used).
- LPT1: Centronics connection (printer).
- External VGA monitor socket.
- Power supply: 90 to 260 Vac ; 50/60 Hz.
- Protection IP65: 0 - 45°C (5 to 90 % relative humidity).
Only the following controls, which are located on the electrical cabinet and on the machine
(apart from PCC) have priority:
- Main isolating switch.
- Rotary key button "Main on/off switch".
- Two "On" and "Off" PBs to energize the machine.
- Emergency stops placed around the machine.

II - OPERATING MODE
1- DESCRIPTION MENU
When the PCC is switched on, the "SIDEL" logo appears on the screen.
- Pressing any key other than ESC initiates the application directly without going into
SIDEL's shell menu.
- The access to a code is possible by pressing ESC. Only a SIDEL technician can
have access to the code, so press ESC again to have SIDEL's shell menu
displayed (view 1).
You are given 5 possiblities: The following options can be chosen using arrows:
a) Start application.
b) Modify system time and date.
c) Printer drivers.
d) Choice of language.
e) Touch screen parameter setting.
a) Start application:
Press ENTER, the application starts running. Wait, the PCC will display the
CONTENTS PAGE (refer to PCC application tree structure).
b) Modify system time and date (view 2):

Modify system time:
- To do this press ENTER.
- The previous time appears in the bottom left corner of the screen, you are
asked to enter the new one.
Pressing ESC cancels the current operation and moves directly on to date
modification.
Once time is entered, it is automatically validated by typing over the time on
the left of the screen.
- Press any key to move on to date modification.
Modify system date:
- The previous date appears in the bottom left corner of the screen, you are
asked to enter the new one.
Pressing ESC cancels the current operation.
Once date is entered, it is automatically validated by typing over the date on
the left of the screen.
- Press any key to go back into shell menu.

c) Printer driver:
The driver is preset on EPSON LQ SERIES (24 - PIN, B/W), it is the one
corresponding to the printer installed in the panel. The driver may be modified if
another printer is connected to the PCC.
In this case, press ENTER, a list of printers is displayed, you can select the
corresponding driver using one of the arrows. Then press ENTER to install the
driver, or press ESC to stop current modification.
d) Choice of language (view 3):
5 standard versions are available on the PCC.
- FRENCH.
- ENGLISH.
- SPANISH.
- ITALIAN.
- GERMAN.
If the customer's application does not correspond to one of the 5 languages, it is
available in "OTHER".
To accept the language selected, select EXIT then press ENTER.
e) Touch screen parameter setting:
This function allows you to position the cursor (white arrow) on the screen with
regard to the position of the operator's finger.
In the SIDEL shell menu:
• Select Tactile parameter setting using the arrows .
• Press ENTER.
The page TOUCH SCREEN PARAMETER SETTING is displayed(View 4).
• Press any key to continue.
• Press with your finger three red crosses displayed on the screen (View 5).
• Press with a pen three new red crosses displayed successively on the screen
(View 6).
The tactile parameter setting is over, the shell menu is displayed again on the
screen.

SIDEL SHELL MENU
VIEW 1
SIDEL WORKSTATION
Initiate APPLICATION
Modify system time/date
Printer drivers
Choice of language
Tactile parameter setting
: Select ENTER :Validate
MODIFY SYSTEM DATE AND TIME
VIEW 2
SIDEL WORKSTATION
Initiate APPLICATION
Modify system time/date
Printer drivers
Choice of language
Tactile parameter setting
Present time 10:37:02 New time hh:mm:ss
ESC = Cancel

LANGUAGE CHOICE
VIEW 3
SIDEL WORKSTATION
French
English
Spanish
Italian
German
Other
Exit

TOUCH SCREEN PARAMETER SETTING
VIEW 4
This option allows touch screen parameter setting if there is an

offset between the position of the finger on the screen and the
position of the cursor.
It is recommended to use this option with great care, strictly
complying with the given instructions. Place your finger on the
red cross as it is requested.
Press any key to continue

VIEW 5
ELOCALIB
Elo Touch Systems Calibration

Version 1.6B
Mode 3 (03h) CGA Text
80X25 16 Colors
Touch the targets from a

position of normal use
Press [ Esc ] to abort ELOCALIB
NOTICE ELECTRIQUE SBO 10 PCC - ANGLAIS - 10 -

VIEW 6
ELOCALIB
Elo Touch Systems Calibration

Version 1.6B
Mode 18 (12h) VGA Graphics
640X480 16 Colors
Touch the targets from a

position of normal use
Press [ Esc ] to abort ELOCALIB

2- MACHINE OPERATING MODE
(refer to PCC tree structure)
When the application is started, the CONTENTS PAGE appears on the screen,
showing SBO 10 and three operating modes which can be obtained immmediately:
- ADJUSTMENT MODE: Used to perform machine adjustments.
- MANUAL MODE: Used to carry out the process final adjustments (any
operation occurs upon operator's request).
- AUTOMATIC MODE: Used to start up production (machine start-up
automatically triggers a whole production cycle
without operator's intervention).
N.B.: Shifting from one mode to another one is possible only
with machine stopped.
If the machine is not configurated, the message "Caution !!
carry out the configuration of the option base again"
appears in the band at the top of the image.
At the outset the ADJUSTMENT mode is preset. Pressing another one inhibits the
preceding one.
After making your choice, press F26, the PCC will display the mode selected by
installing the machine configuration if there is one.
If the configuration of the options has not been carried out the machine will not start
up. As a result, you should check all of the OPTION pages (chapter IV) to make sure
that the data is correct. Finish with the MACHINE PARAMETERS page to validate the
main configuration by pressing F23.

PCC TREE STRUCTURE
SOLENOID VALVE ADJUSTMENT

ADJUSTMENT
MODE TEST
OVEN ADJUSTMENT
LOADING ON 1 MOULD
SAMPLING
EJECTION BEGINNING / END OF SET

OPTION
BOTTLE CHECK
FLYLEAF
AUX. SLAVING SYSTEM AUX. CONFIG.
AUTOMATIC RESTART.
MISCELLANEOUS
MANUAL FIXING MACHINE PARAMETERS

MODE
MACHINE CONFIG.
PLC PARAMETER SETTING
ALARM
CONFIGURATION
ALARM ALARM HISTORY
ALARM SEARCH
ZONE CONTROL
DIRECT LAMP CONTROL RECIPE
REGULATED LAMP CONT.
SETPOINTS
AUTOMATIC
MODE HEATING
TREND CURVE
MOTORIZED CAM PILOTING
HISTORY
DESCRIPTION OF DATA ON SHIFT

TABLE
SHIFT
TABLE
REPORT LIST

FLY SHEET
< F26 >
CHOICE OF START-UP
MODE
ADJUSTMENT
< F1 >
SBO10
SIDEL MANUAL
< F2 >
AUTOMATIC
< F3 >
CODE
< F4 >

2-1 ADJUSTMENT MODE
2-1.1 Machine stopped (view 1)
The adjustment mode is used to carry out all the tests necessary
for the machine to work correctly, at no time it is possible to start
production.
Description of page display:
a - Fault display window.
b - F24 & F25 enable all the faults present in the display window
to be scrolled (if more than three faults are present).
c - Output rate setpoint: Used to enter the desired output rate (0-
12.000 b/h). When F17 is activated a magenta-coloured
alphanumerical keyboard appears on the screen which allows
you to set the output rate (press ESC or ENTER to quit or
validate).
d - Key opening a tree structure allowed in ADJUSTMENT mode
(refer to tree structure):
- TEST pages
- ALARM page
- OPTION pages
The OPTION and ALARM pages are common to the 3
operating modes (ADJUSTMENT /MANUAL/AUTOMATIC).
However, the TEST pages are solely for ADJUSTMENT mode.
The TEST and OPTION pages require an access level 3 (refer
to chapter VII).
e - Temperature displays: Temperatures are measured by infrared
camera or by probes. Different temperatures in degrees
celsius will appear on the display according to the type of
material in the machine. The function keys offer the following
possibilities:
F20: Preform temperature or external temperature.
F21: Temperature setpoint or bottle temperature.
F22: Oven temperature or pref. neck temperature.
F23: Output % or preform base temperature.

f - The machine control band is as follows:
F1: Machine start-up: Press key for 2 seconds, the alarm
rings until the indicator situated above the key changes
from green to red, which allows you to start up.
Release the key, the brake is released, and the machine
starts running. The ADJUSTMENT page configuration
changes (view 2) (For more details refer to chapter II -
paragraph 3 - 5).
F2: Brake release/application: Makes it possible to release
the brake in order to operate the machine by means of
the crank.
F3: To shift into MANUAL mode.
F4: To shift into AUTOMATIC mode.
F5: Elevator on/off: Used to start up elevator.
F6: Stretching on/off.
F9: Machine lighting on/off.
F10: Clearing of faults present in display window.
2-1.2 Machine operating (view 2)
The ADJUSTMENT mode display screen has changed upon start-
up. A current indicator display has overlaid the page in (h),
indicating the current intensity absorbed by the machine.
The access to the TEST and ALARM pages is prohibited (with
machine operating).
Besides setpoint, the actual machine speed appears (g).
The bottom band layout has also changed:
F1: Causes machine stoppage.
F4: Elevator on/off.
F5: Preform forced loading on/off.
F6: Stretching on/off.
F7: Bottle ejection on/off.
F8: Preform ejection on/off.
F9: Machine lighting on/off.
F10: Fault clearing.
If the function relative to the confirmation of the operator's actions
is validated, the selection of one out of the first five functions on the
lower part strip, with machine in rotation, causes the display of a
dialog box requiring the confirmation of the action. Ill-timed
interruptions and on/off operations of the machine main functions
are therefore avoided.

ADJUSTMENT MODE
c a
VIEW 1
ADJUSTMENT MODE
b b
F24 F25
TEMPERATURE (C)
F F
PREFORMS 2 SETPOINT 2
0 1
e
RATE
20 108
12000 F17 SETPOINT
OPTION
d < F14 > F F
OVEN 2 % OUTPUT 2
CODE TEST 2 3
< F12 > < F15 >
ALARM
< F16>
20 40
MACHINE BRAKE MANUAL AUTO PREFORM STRET- FAULT
ON RELEASE MODE MODE ELEVAT. CHING CLEARED
ON START
f F1 F2 F3 F4 F5 F6 F7 F8 F9 F10
h g
VIEW 2
ADJUSTMENT MODE
F24 F25
MOTOR CURRENT RATE B/H TEMPERATURE (C)

F F
x 0 4 8 12 16 20 PREFORMS 2 SETPOINT 2
1 0 1
12000
RATE
20 108
12000 F17 SETPOINT
OPTION
< F14 > F F
OVEN 2 % OUTPUT 2
CODE 2 3
< F12 >
20 40
MACHINE PREFORM PREFORM STRET- BOTTLE PREFORM FAULT
OFF ELEVAT. LOADING CHING EJECT. EJECT. CLEARED
ON REQUEST START ON ON
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10

2-1.3 TEST pages
They are accessible in ADJUSTMENT mode only, with machine
switched off, and make it possible to adjust the power graduators
by going to "HEATING TEST" page (F2) or to actuate solenoid
valves by going to "SOLENOID VALVE TEST" page (F1).
On this page it is also possible to test the audible and light alarms
by keeping on pressing F3 and F4 respectively .
2-1.3.1 Solenoid valve test
This page makes it possible to test all the solenoid
valves one by one, by pressing the corresponding
key. The action is effective only if all doors are
closed, for safety reasons, in case the 7 Bar request
should be triggered.
A blinking block indicates where the corresponding
solenoid valve is located. The door opening does
not alter the solenoid valve status.
CAUTION: 7 Bar air can be present on the
machine ...
It is possible to exit from the page only if all solenoid
valves are in rest position (refer to chapter II -
paragraph 5).
2-1.3.2 Loading wheel retractable guide operation
- On the PCC "SOLENOID VALVE TEST" page, a
"FEEDING GUIDE" pushbutton is used to retract
the guide. When actuated, this button switches
to red and an indicator pad starts blinking close
to the infeed wheel.
This pushbutton is to be deactivated to quit this
page, therefore the setting of this guide is
controlled.
As you reach the "SOLENOID VALVE TEST"
page, the guide setting operation is
automatically controlled.
On every guide setting control operation, check
after 1.5 sec. that the guide is set into position
and the input has switched to 1. If not, the
"LOADING WHEEL GUIDE NOT IN POSITION"
critical fault arises.

- A machine start-up in adjustment, manual or
automatic mode automatically controls the
loading wheel guide setting.
- If, during production, the "LOADING WHEEL
GUIDE IN POSITION DETECTOR" switches to
0, the "STRESS ON LOADING WHEEL GUIDE"
information message is created, thus causing
the loading operation to be suspended and the
guide to be retracted. The preforms contained
on the infeed plate fall into the machine.
As soon as the infeed wheel is empty, the
loading guide is back to place and the loading is
resumed. Two cases may happen then:
- The guide is not set to position, after 1.5 sec.
causing immediate stop of the machine
(critical fault).
- The guide is in position, then the cycle
restarts normally.
- If, during a production cycle, the "STRESS ON
LOADING WHEEL GUIDE" fault repeats five
times, a gradual stop is actuated because it is
necessary to check for correct loading operation.
- If a "STRESS ON LOADING WHEEL GUIDE"
fault or an "X STRESS ON LOADING WHEEL
GUIDE" alarm fault took place during a previous
production cycle, it is necessary to open one of
the doors placed on the loading wheel perimeter
to remove possible preforms fallen into the
machine.
If not, the "PREFORMS TO BE CLEARED
FOLLOWING STRESS ON GUIDE" message is
displayed and the machine cannot be restarted.

TEST
<= = < F26 > TEST

SOLENOID VALVES OVEN HEATING
F1 F2
AUDIBLE WARNING ROTATING LIGHT
F3 F4
SOLENOID VALVE TEST
<= = < F26 > TEST SOLENOID VALVES

REQUEST FOR REQUEST FOR UNLOADING PREBLOW BLOW 2 BLOW AIR BLOW
7 BARS 40 BARS CONTROL CAM CAM CAM CAM
< F1 > < F2 > < F3 > < F4 > < F5 > < F6 > < F7 >
LOADING EJECTION PREFORM BOTTLE

GUIDE BEFORE EJECTION EJECTION
< F23> OVEN < F8 > < F9 > < F10 >
PREFORM BRAKE RETRACTABLE

LOADING CONTROL CAM
< F11 > < F12 > < F13 >
WATER IN WATER IN STRETCHING

MOULD OVEN ROD
< F14 > < F15 > < F 16 >
AIR WATER BURNING

VECTOR VECTOR
< F 17 > < F 18 > < F 19 >

HEATER TEST
<= = < F26 > HEATER TEST

REGULATED ZONE DIRECT ZONE
ZONE F ZONE F ZONE
1 2.00 1
1
6 0.00 1
6
1
< F1 > < F6 > < F22 >
ZONE F ZONE F ZONE

2 0.00 1
2
7 0.00 1
7
2
< F2 > < F7 > < F23 >
ZONE F ZONE F ZONE

3 0.00 1
3
8 0.00 1
8
3
< F3 > < F8 > < F24 >
ZONE F ZONE F ZONE

4 0.00 1
4
9 0.00 1
9
4
< F4 > < F9 > < F25 >
ZONE F ZONE F
5 0.00 1
5
10 0.00 2
0
< F5 > < F10 >
HEATING CORN.
UNIT: VOLT
F21 ON/OFF 5V = 100%
OVEN
< F31 >
Heating test:
Calling of TEST page has caused the lamps to be switched to "ON" position. From the
"HEATING TEST" page, it is possible to switch on the heating zones (with the
machine stopped), to adjust and check the power rectifier TE 10A.
The F22, F23 and F24 keys are used to check if the direct heating ovens are working
correctly.
NOTE: Only one key can be depressed at a time.
To quit this page is possible only when the heating zones are switched off
(F21).

2-1.3.3 TE300 power rectifier
Configuration
Each oven zone is controlled by a EUROTHERM
(46 A).
Before operating the machine, the operator must
make sure that the microswitch SW1 located under
the rectifier box is set to "STAR" position (on the left-
hand side).
SW1
Recalibration
The calibration of the rectifiers is preset, so that the
maximum value of the control signal (+ 5 V) provides
for thyristor full conduction. The network rated
voltage must be included within a + or - 10 % range
of the rectifier reference voltage which is 415 V at
the present time.
If a zone, with a 100 % setpoint, undergoes
power shortage and the mains voltage is greater
! than the reference voltage of the thyristor unit,
the rectifier can then be recalibrated but only in
this case.

Recalibration procedure:
WARNING: The rectifier is recalibrated when
! energized.
- Set the machine to "adjustment" mode.
- Display the "heating test" page.
- Switch on the relevant heating zone.
- Enter a setpoint value (5 V).
- Start the heating zones using the heating on/off
pushbutton.
- Check that the rectifier control signal value is 5 V
(terminals 5 and 6).
- Slightly turn the SPAN potentiometer until the
LED does not blink any longer.
- The recalibrated voltage becomes the new
restifier rated voltage.
TE300 SIDEL
L1 L2 L3
C1 C2 C3
SPAN ON
5V + -
7 8 9

2-2 MANUAL mode
The manual mode is designed to facilitate the search for a bottle process. All
operations require operator's order.
View 1 of MANUAL mode shows a few differences compared to the
ADJUSTMENT mode, especially in (d) where access is possible to:
- HEATING
- REPORT
- HISTORY
A bottle counter is also present in (i) and will be incremented each time a
bottle is considered as correctly blown by the checking system.
The machine control band (f) is the same as in adjustment mode as far as
view 1 is concerned.
NOTE: The brake release without rotation request is
! possible in ADJUSTMENT mode only.
Possible to shift to ADJUSTMENT and AUTOMATIC mode by pressing F3
and F4 respectively.
View 2, with machine running, slightly alters this band, as it makes it possible
to switch on heaters (F2) and request blowing (F3).
As far as preform loading is concerned, the operator is given 2 possibilities:
a) Slave loading
The MANUAL mode is preset with loading slaved to oven temperature.
Once loading is requested, it becomes effective only when the oven has
reached or exceeds the value indicated in "LOADING TEMPERATURE"
on SETPOINT page.
b) Forced loading
For this, validate the "FORCED LOADING" (this changeover can only be
done while the machine is stopped) option on MISCELLANEOUS" option
page, then go back into MANUAL mode", the upper band then indicates
that you are indeed in forced loading.
The loading will be effective as soon as the request is made.
The preforms will be automatically ejected from the transfer.
If the "Confirmation of the operator’s" actions function is validated, the
selection of one of the last five functions on the lower strip, when the
machine is in rotation, causes the display of a dialog box requiring
confirmation of the action in order to avoid ill-timed stops of the machine
as well as the on/off operations of its main functions.

MANUAL MODE
VIEW 1
MANUAL MODE
F24 F25
TEMPERATURE (C)
F F
0 1
RATE
20 108
12000 F17 SETPOINT
OVEN OPTION
< F11 > < F14 > BOTTLE COUNTER F F
OVEN 2 % OUTPUT 2
d CODE HISTO 2 3
< F12 > < F15 >
0
TABLE
< F13 >
ALARM
< F16>
20 40
RESET < F18 >
f MACHINE
ON
MANUAL
ADJUST.
MODE
AUTO
MODE
PREFORM
ELEVAT.
ON
STRET-
CHING
START
FAULT
CLEARED
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10
VIEW 2
MANUAL MODE
F24 F25

F F
x 0 4 8 12 16 20 PREFORMS 2 SETPOINT 2
1 0 1
12000
RATE
20 108
12000 F17 SETPOINT
OVEN OPTION
OVEN 2 % OUTPUT 2
CODE HISTO 2 3
< F12 > < F15 >
0
TABLE
< F13 >
19 40
RESET < F18 >
MACHINE HEATING BLOWING PREFORM PREFORM STRET- BOTTLE PREFORM FAULT

OFF ON REQUEST ELEVAT. LOADING CHING EJECT. EJECT. CLEARED
ON REQUEST START ON ON
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10

2-3 AUTOMATIC mode
This mode is characterised by the automation of all functions over time, during
machine running.
View 1 of automatic mode is the same as that in MANUAL mode, but pressing
"MACHINE ON" (F1) key automatically triggers all heating, blowing and
loading functions simultaneously. The operator only intervenes in view 2 to
stop the machine (F1). The machine stops immediately, which also stops
heating, blowing request, elevator as well as loading request, as there can be
preforms in the oven...
A more adequate stoppage is proposed by F5, causing a gradual stop, i.e.:
- Loading stoppage.
- Heating stoppage as soon as oven is empty.
- Machine stopped when it is emptied: Shift to view 1.
Bottle and preform ejections are still proposed.
If the "Confirmation of the operator’s actions" function is validated, the
selection of the machine stop or "production stop" function causes the display
of a dialog box requiring confirmation of the action in order to avoid ill-timed
machine or production stops.
3- MACHINE RUNNING (MAIN MOTORIZATION)

3-1 Electric motor power
The machine is driven by a 4 kW asynchronous engine. The electronic control
unit belongs to the ATV 66 type.
The motor protection safety devices are directly wired in the control so as to
be positive. They are doubled with logic data for automation and allow fault
display.
3-2 Motor general information
The purpose of the ATV 66 is to keep the asynchronous engine speed
constant around a setpoint value determined from the rate setpoint of the
machine controlling screens (key F17).
The type of motor and check module, and adjustment values to be applied,
are indicated on motor M.X. sheet, which is enclosed with the equipment in
the machine file. Its number (x) is indicated on the electrical cabinet
identification sheet.
Furthermore, the power system diagram is identified by its page
number: 69C.
- The motor current can be read directly on the PCC ammeter on the
main pages of the three different operating modes (machine running).
- In the event of running being interrupted, the variator is locked
electronically and the fault is transmitted to the P.C.C..

AUTOMATIC MODE
VIEW 1
AUTOMATIC MODE
F24 F25
TEMPERATURE (C)
F F
0 1
RATE
23 108
12000 F17 SETPOINT
OVEN OPTION
OVEN 2 % OUTPUT 2
CODE HISTO 2 3
< F12 > < F15 >
0
TABLE
< F13 >
ALARM
< F16>
19 40
RESET < F18 >
MACHINE ADJUST. MANUAL FAULT

ONE MODE MODE CLEARED
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10
VIEW 2
AUTOMATIC MODE
F24 F25

x 0 F F
1
4 8 12 16 20 PREFORMS 2 SETPOINT 2
12000 0 1
RATE
20 108
12000 F17 SETPOINT
OVEN OPTION
OVEN 2 % OUTPUT 2
CODE HISTO 2 3
< F12 > < F15 >
0
TABLE
< F13 >
19 40
RESET < F18 >
MACHINE PRODUC- BOTTLE PREFORM FAULT

OFF TION EJECT. EJECT. CLEARED
OFF ON ON
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10

3-3 Loading and backup of the ATV 66 configuration
3-3.1 General
The ATV 66 includes a PCMCIA programming board as well as a
pluggable graphics terminal located on the front panel.
The graphics terminal enables:
- Local control selection using a 20-key keyboard.
- Clear display:
. Of the variator identification.
. Of the operating parameters.
. Of the possible faults.
- Manual adjustment and configuration of the ATV 66.
In normal mode, the configuration is loaded and backed up using
the PCMCIA board.
Two cases are taken into account:
- Loading of ATV 66 from the PCMCIA board.
- Loading of PCMCIA board from the ATV 66.
3-3.2 Loading of the ATV 66 from the PCMCIA board (view 1)
a) Open the electrical cabinet.
b) Unplug the graphics terminal on the front panel of the ATV 66.
The terminal is unplugged using a light-duty screwdriver
incorporated into the terminal upper part.
c) Set the parameter locking switch located at the rear of the
terminal to the lower part.
d) Install the graphics terminal on the ATV 66 and plug it to its
connector.
e) In the cabinet, close the Q69C circuit breaker to energize the
ATV 66.
To perform the following operations, the operator must use the
graphics terminal keyboard.
- The keys "▲" and "▼" are used to shift the selection cursor,
respectively upwards and downwards on the window.
- The ENT key is used to enable the selection.
- The ESC key is used to return to the previous window.
f) In the "MAIN MENU" window, select the "access locking" line,
then validate.
g) In the "ACCESS LOCKING" window, select the "total access"
line, then validate.
h) Return to the "MAIN MENU" window with ESC key.
i) Select the "adjustment file" line, then validate.
j) In the "ADJUSTMENT FILE", select "Reminder of customer's
adjustments", then validate.

k) Insert into the corresponding port of the ATV 66, the PCMCIA
programming board including the asynchronous motor
operating parameters.
l) With the keyboard, indicate the page number from where the
values (motor parameters) are to be transferred, then validate
the choice (the board can include to 16 configurations and, in
the "DIRECTORY", the box corresponding to the configuration
to be loaded is black).
m) Validate your selection a second time to confirm it. If no error
message is displayed on the screen, the transfer is over.
n) Press several times the ESC key to come back to the "MAIN
MENU" window.
o) Unplug the graphics terminal from the front panel of the
ATV 66.
p) Set the locking switch located at the rear to top position.
q) Install the graphics terminal on the front panel of the ATV 66
and plug it to its connector.
The configuration of the ATV 66 is over.
3-3.3 Loading of the PCMCIA board from the ATV 66 (view 2)
a) Open the electrical cabinet.
b) Unplug the graphics terminal on the front panel of the ATV 66.
The terminal is unplugged with a light-duty screwdriver
incorporated into the terminal upper part.
c) Set the parameter locking switch located at the rear of the
terminal to low position.
d) Install the graphics terminal on the ATV 66 and plug it to its
connector.
e) In the cabinet, close the Q69C circuit breaker to energize the
ATV 66.
f) In the "MAIN MENU" window, select the "access locking" line,
then validate.
g) In the "ACCESS LOCKING", select the "full access" line, then
validate.
h) Return to the "MAIN MENU" window using the ESC key.
i) Select the "adjustment file" line, then validate.
j) In the "ADJUSTMENT FILE" window, select the "Customer's
adjustment memo", then validate.
k) Insert the PCMCIA board into the relevant port of the ATV 66.
l) With the keyboard, select a box number which does not
include any configuration (white box), then validate.
m) Validate the selection a second time to confirm.
n) When the transfer is over, a "TRANSFER OK" message is
displayed on the screen last line.

In case of number error, one of the following messages is
displayed:
- "PAGE INCOMPATIBLE" or
- "EMPTY PAGE".
o) Press several times the ESC key to return to the "MAIN
MENU" window.
p) Unplug the graphics terminal on the front panel of the ATV 66.
q) Set the locking switch located at the rear to top position.
r) Install the graphics terminal on the ATV 66 front panel and plug
it to its connector.
The PCMCIA board has been configured.

MAIN MENU
Adjustment parameters
Input/Output images
Passed faults "ENT"
"▼" Variator configuration key
key Access locking
"ENT" key,
then "ESC" ACCESS LOCKING
key Partial access
MAIN MENU Full access
Input/Output images
Passed faults
Display configuration
"▼"
Terminal configuration
key
Variator configuration
General configuration "ENT"
Diagnosis mode key
Adjustment file 9 ADJUSTMENT FILE
Access locking 9.1 Full factory adjustment
"ENT" 9.2 Partial factory adjustment "▼"
key 9.3 Customer's adjustment memo key
REMINDER OF CUSTOMER'S 9.4 Reminder of customer's
ADJUSTMENTS adjustment
The customer's adjustments
supersede the present
adjustments
Installation of the "ENT"

PCMCIA board key
1 5 9 13 Selection of the page

2 6 10 14 No. including the motor
3 7 11 15 parameter values using
4 8 12 16 the keyboard (black box)
"ENT" REMINDER OF
key ADJUSTMENTS
"ENT"
ATV Page key
66 X
END OF
TRANSFER
VIEW 1

MAIN MENU
Input/Output images
Passed faults "ENT"
"▼" Variator configuration key
key Access locking
"ENT" key,
then "ESC" ACCESS LOCKING
key Partial access
MAIN MENU Full access
Input/Output images
Passed faults
"▼" Display configuration
key Terminal configuration
Variator configuration
General configuration "ENT"
Diagnosis mode key
Adjustment file 9 ADJUSTMENT FILE
Access locking 9.1 Full factory adjustment
"ENT" 9.2 Partial factory adjustment "▼" and
key 9.3 Customer's adjustment memo "▲" key
9.4 Reminder of customer's
PLEASE insert memory board
adjustment
into the PCMCIA connector
ENT if you are ready
Installation of the "ENT"

PCMCIA board key
1 5 9 13 Selection of the directory

2 6 10 14 page No. for transfer of
3 7 11 15 values (white box)
4 8 12 16
"ENT"
key ADJUSTMENT MEMO
"ENT"
ATV Page key
66 Y
ENT to continue
END OF
TRANSFER
VIEW 2

3-4 Conditions connected with the rotation start-up
- Any warning or critical fault which has not been cleared prevents the
machine from being started up (see chapter V).
- All the doors must be closed.
- Machine stopped (go into one of the 3 operating modes).
- When all these conditions are met, keeping the "MACHINE ON" (F1) key
on the control station pressed down is taken into account by the
programmable controller, otherwise it is inoperative.
3-5 Operating mode
- Go into one of the 3 main operating modes, with the machine stopped.
- Make sure that there are no critical faults or warnings in the display unit, if
not rectify them.
- Keep the "MACHINE ON" key pressed down, the alarm rings for 2
seconds. After the two seconds, the green block above key F1 changes to
red.
- Start-up authorization is effective when the key is released.
- 7 Bar air requested.
- The brake is then controlled. If it opens correctly, the controller activates
the machine rotation outputs after a delay of 0.2 to 5 sec. (back flow time).
If not, an order 2 fault is displayed and the start-up operation is cancelled.
The back flow time corresponds to the time required by the machine to
come to a standstill after opening of the blowing zone brake. This machine
spurious rotation is caused by the stretching pressure (unstable position of
the stretching rod roller on the cam) interfering with the motor rotation
controlled by the ATV 66 variator.
- The average bottle production rate is calculated every 6 s. and is displayed
on the control station.
4- MACHINE SYNCHRONISM
Apart from the synchronization of the various machine mechanical components, some
functions also need to be synchronized, in connection with the item travel through the
machine.
The functions that need such a synchronization are, in the following order:
- The movement of the preform loading cylinder.
- The preform ejection before oven.
- The movement of the preform ejection finger upon transfer.
- The movement of the preblowing cam.
- The movement of the blowing cam.
- The movement of the 2nd blowing cam (option).
- The movement of the circulating air cam (option).
- The movement of the mould base retracting cam.
- The read-out and resetting of the bottle checking counter.
- The movement of the bottle ejection finger.

4-1 Principle
The proximity switch B8.6 supplies the programmable controller with a piece
of information when passing by each station of the machine. However, it is not
possible for this input alone to synchronize each of the various functions
separately. To make up for this need without adding inputs and switches, a
counter integral with the programmable controller has been assigned to each
function. The object of this counter is to delay the synchronization order from
the input 8.6 beep.
The counters are decremented by the input 8.4 connected to a proximity
switch placed on the module 6 33-tooth blow wheel drive pinion. In this way,
considering the kinematic line, an average of 13.2 pulses per step are
theoretically available.
As the 13th pulse of a step can coincide with the input 8.6 beep, counter
loading, we limit the adjusting possibilities to 12 in order to prevent any risks
in the operation.
COUNTER LOADING AT ITS SET
1 STEP POINT VALUE
E 8.6
E 8.4
Adjustment ex.: 8 impulses
Z
(COUNTER)
TOP DE
SYNCHRO.
SYNCHRONIZATION PATTERN
As x is the adjustment value for each function, we have: 1 < x < 12

In addition, the preform presence and travel through the machine are
memorized by a shift register in the programmable controller. This information
enables some functions to be inhibited when there is no item, i.e. the
preblowing, blowing, bottle testing, faulty bottle ejection functions.

4-2 Adjustments connected with counters
Most synchronized actions have a fixed location on the machine so that the
proper adjustment is memorized in EPROM.
Only preblowing and blowing functions are to be moved on the wheel
depending on the item to be produced. The initial adjustment is also optimized
and then entered into the EPROM and the program calculates its data
depending on the cam location.
4-2.1 Adjustment of sensors B8.6 and B8.4:
- To be able to standardize machine adjustments, the machine
step sensor B8.6 must be specifically set.
- When transfers are correctly synchronized with the oven:
* Rotate the machine with the crank to bring the machine
round to the 0 to 1 level on the wheel rotation init. (B8.5).
* Rotate through five or six teeth (impulsions on the B8.4).
* Place the proximity sensor the B8.6 so that it is at the point
where 0 passes to 1.
- B8.4 produces pulses at a frequency of approx. 40 Hz at
nominal output. In order to suit the programmable controller,
these pulses must have a cyclic ratio near 1, i.e. detection
time ≅ idle time. At low speed, we can check adjustment
accuracy by observing the diode of input 8.4. In practice, a gap
of approx. 4 mm is kept. The ideal is to adjust the sensor and
check its signal on the oscilloscope. If the automation system
detects an insufficient number of pulses on sensors B8.4 or
B8.6, the texts "B8.4 OUTPUT RATE SENSOR" or "B8.6
MACHINE STEP SENSOR" are displayed and the machine
stops: Critical faults (refer to chapter V).
4-2.2 Automatic adjustment: (Preblowing and blowing):
Counter 22 shows at any time the absolute position of mould
n° 10. The proximity sensor B8.5 is placed just before the blowing
stop (door 8). It activates the input 8.5 when a contact associated
with station 10 and placed above the blow wheel passes by.
Counter n° 22 is then reset and is again incremented up to 132 by
the input 8.4 defined in chapter II - paragraph 4 - 2 . 1. Therefore,
the proximity sensor B8.5 must be positioned in the standard way
defined in the mechanical manual.
When station 10 passes the preblowing cam, its flag activates the
proximity sensor B9.3 associated with the cam support. Similarly
for blowing with B9.4. This way, each cam can be accurately
positioned.
Caution: Check that proximity sensors B9.3 and B9.4 are
! only activated by the flag of station n°10.

Should the programmable controller detect an anomaly, it displays
the relevant messages, i.e.:
- "OUTPUT RATE SENSOR B8.4"
- "WHEEL ROTATION INIT. SENSOR B8.5"
- "PREBLOWING SENSOR B9.3"
- "BLOWING SENSOR B9.4"
- "AUTO SYNCHRO FAULT"
The position of the cam is thus given by the value of counter 22
when it is reached by 10 station.
The display of the "AUTO SYNCHRO FAULT" message indicates
that the blow and air cooling cam is too close to the mould locking
cam.
! The risk that a non-locked mould may be blown in is incurred.
Keep the blow and locking cams away one from the other.
4 - 3 - Shift register for presence of items
4-3.1 Principle:
The photocell B8.2 loads the input of the shift register when it
detects that a preform is passing by at oven infeed.
The proximity sensor B8.6 (see chapter II - paragraph 4 - 2 . 1)
causes, among other things, the register to shift at the rate of the
machine.
This register is then tested by the program to obtain various data:
- Empty ovens.
- Radiothermometer reading.
- Presence of item at preblowing.
- Presence of item at blowing.
- Presence of item at control station.
- Empty machine.
This register is memorized from AW60 to AW82. Binary data move
from right to left, i.e. from low weight bits to heavy weight bits. The
word corresponding to the blow wheel is transferred into word 96
where it can be easily tested.

4-3.2 Adjustments:
The sensors related to the register must be positioned correctly
and in a standard way.
The adjustment of B8.6 is explained in chapter II -
paragraph 4 - 2 . 1.
B8.2 adjustment:
This deals with a direct reflecting photocell, which must be directed
onto the preform body. Take care that it does not detect any
mechanical part and especially spindles.
Fix it just behind the loading cylinder and in the preform axis.
Check that the preforms are not detected at the same time as input
8.6 changes from 0 to 1. Otherwise, pivot B8.2 to detect preforms
closer to the infeed.
Check:
Rotate the machine at its design speed in adjustment mode.
Request preform ejection and loading on the control station.
Check that the B8.2 detects each passing preform.
4-4 Shift register for locked moulds
The input 8.3 (mould not locked) enters a 0 in the bit 103.3 of the register 102,
when it is unactivated.
Shifting is also obtained through input 8.6, bits at 1 corresponding to locked
moulds.
The programmable controller tests the appropriate bit before enabling the
blowing.
NOTE: Preblowing is always carried out whether or not there is locking.

5- CHECKING THE VARIOUS PNEUMATIC SYSTEMS
5-1 General points
The machine includes:
- A 40 Bar circuit for blowing, preblowing, blow nozzle lowering, which is
pressurized/drained through Y20.6.
- A 7 Bar circuit which concerns all cylinder movements (stretching,
preform ejection, bottle ejection, blow cam and mould base lowering)
which is pressurized/drained through Y20.5. A shunt upstream of Y20.5
supplies 7 Bar air for preform loading cylinders and preform ejection
beginning before oven.
In MANUAL or AUTOMATIC mode:
Pressure is requested as soon as the machine is actually running.
Exhaust is controlled by the opening of a door.
In ADJUSTMENT mode:
Pressure is requested:
- As soon as the machine is actually running.
- Or with machine stopped: In the "SOLENOID VALVE TEST" page, with
doors closed, 7 and 40 Bar air requested.
The exhaust system is activated when the 7 and 40 Bar keys on
"SOLENOID VALVE TEST" page are off.
5-2 Checking the blow valves
In order to be able to check the tightness of the blow nozzles and valves, you
can have 7 and 40 Bar air on the "SOLENOID VALVE TEST" page, which is
accessible in ADJUSTMENT mode, whilst keeping the doors open.
- Make sure that the 7 and 40 Bar request is off, if not rectify it (doors
closed, press 7 and 40 Bar).
- Make sure that no blow valve is open, particularly on those moulds
which could be incorrectly locked.
- Place items in the moulds of the stations to be checked, lock carefully.
- Close doors.
- Press 7 and 40 Bar request.
- Open doors to operate the valves of the stations to be checked, first in
preblowing, then in blowing position. Check for leaks.
- Shut off all valves
- Close the doors, to drain press 7 and 40 Bar keys.
CAUTION: Never force a mould to unlock whilst under
! pressure.

III - HEATING
1- DESCRIPTION
The oven includes depending on the machine:
10 modules of 8 or 10 lamps + corner oven (SBO 10/10).
14 modules of 8 or 10 lamps + corner oven (SBO 10/14).
The first four ovens are heat-controlled (lamps at 100 % of their capacity).
The remaining oven group is divided into 8 or 10 horizontal zones.
Each zone is monitored by a power graduator TE 300.
Moreover, the purpose of the fans whose variable ventilation power is controlled by
variators ATV 66 is to cool the ovens and the lamps. The purpose of the variators is
to control the oven fan power according to a setpoint percentage entered into the
control station via the "SETPOINT" page.
The purpose of the variators is to control the oven fan power according to a setpoint
percentage entered into the control station via the "SETPOINT" page.
OVEN N° 1 2 3 4 5 6 7 FA FA 8 9 10 11 12 13 14
ZONE 8
ZONE 7
ZONE 6
ZONE 5
ZONE 4
ZONE 3
ZONE 2
ZONE 1
OVEN ZONE N° 1
OVENZONE N° 2 100% OVEN
OVENZONE N° 3
OVENZONE N° 4
Heating zone distribution - 10 ovens

OVEN N° 1 2 3 4 5 FA FA 6 7 8 9 10
ZONE 8
ZONE 7
ZONE 6
ZONE 5
ZONE 4
ZONE 3
ZONE 2
ZONE 1
OVEN ZONE N° 1
OVEN ZONE N° 2 100% OVEN
OVEN ZONE N° 3
OVEN ZONE N° 4
Heating zone distribution - 14 ovens

2- OVEN VENTILATION
2-1 Description
The oven fans are controlled by an ATV 66 speed variator.
The ATV 66 controls the fan power according to the setpoint percentage
entered into the PCC on the "SETPOINT" page.
The type of fans and control plate and the adjustment values to be applied are
given by the M.X. motor sheet enclosed in the machine documentation with
the equipment lists. Its number (X) is indicated on the identification sheet of
the electrical cabinet.
The power system diagram is identified by its page number 87.
2-2 Loading and saving of the ATV 66 configuration
Refer to chapter 2 - paragraph 3 - 3 to carry out the procedures, taking the
following remark into account.
The Q87A isolating switch is used to energize the ATV 66.
3- CONDITIONS LINKED TO HEATING

3-1 ADJUSTMENT mode
Refer to "HEATING TEST" chapter II - paragraph 2 - 1 . 3.
3-2 AUTOMATIC or MANUAL mode
- Machine operating.
- Water circulation in ovens.
- Oven fans not cut off.
Circuit-breakers must be adjusted. For this purpose, refer to motor
plates, considering that they are supplied with three-phase 380 V.
Adjust at indicated current for 50 or 60 Hz depending on the case.
- In ADJUSTMENT mode: Press F2 to start up heaters.
- In AUTOMATIC mode: Heaters start up as soon as machine starts
operating.

4- HEATING GENERAL PAGE
This page is a summary of the most important heating parameters.
Part (a) includes elements of the SETPOINT page. These parameters will be used by
the programmable controller during heating, thus following specific stages.
Upon heating-up, heat-controlled ovens start functioning, with a percentage on units
of zones switched on equivalent to the output % x % applied to the zone visible in (b).
Example: Concerning zone 1:
40 % x 65 % = 26 %
So 26 % of the maximum capacity of zone 1 lamps is used.
Upon loading request, the output % reaches 100 % for a quick oven pre-heating. The
oven temperature rises, up to limit temperature, which then allows loading to be
performed. During pre-heating time, direct ovens remain off.
When preforms enter the oven, direct ovens switch on and the output % then reaches
start-up % (i.e. 78 % for example in (a)).
As process requires a specific preform temperature, this will be defined in SETPOINT
page (i.e. 108°C for example).
After a few seconds, preforms go out of oven and pass in front of a radiothermometer,
which reads preform temperature continuously. This value is taken into account every
"X" preforms, "X" can be parametrized in the MACHINE PARAMETERS page, which
makes it possible to modify the output % thanks to the correction percentage.
(All parameters mentioned are shown in (a)).
ZONE CONTROL
DIRECT LAMP CONTROL RECIPE
REGULATED LAMP CONT.
SETPOINTS
HEATING
TREND CURVE

HEATING GENERAL PAGE
b a
<= = < F26 > HEATING

ZONE % 100 % OVENS SETPOINTS AND TEMPERATURES
10 0.0 OVEN 1 PUT ON STANDBY 40.0 %

PRODUCT. START-UP 78.0 %
COEFFICIENT 0.3
9 0.0 OVEN 2
SETPOINT 108.0 °C
TEMP. LIMIT 102.0 °C
8 80.0 OVEN 3
OUTPUT 78.0 %
OUTSIDE -42.5 °C
7 75.0 OVEN 4 OVEN 0.2 °C d
PREFORM 50.1 °C
6 65.0 VENTILATION OVENS 35.0 %
5 55.0 CORNER
OVENS
4 50.0
3 50.0 ZONE CAMS SET-

POINT
2 60.0
< F1 > < F3 > < F4 > c
LAMP LAMP CURVE RECI-
1 2 PE
1 65.0 < F5 > < F6 > < F7 > < F8 >

Example:
Output % = 78 %.
Setpoint = 108°C.
Preform temperature (after "X" pref.) = 95°C.
Correction coefficient = 0.3.
Next output percentage = 78 + [(108-95) x 0.3]
= 81.9 %.
After "X" preforms the output % reaches 81.9 %. The next modification occurs after
"X" preforms etc...
Following a loading stop, the oven empties, the output % is then equal to stand-by %.
(40 % in the example).
The fault display unit indicates the condition of the oven or that of preforms, as for
instance:
- Wait for oven Temperature.
- Oven clearing.
- Cold preform.
In (c), the general heating description page gives us an access to the tree structure
including possibilities of altering parameters.
There are links between the ZONE - LAMP - and SETPOINT pages, making page
reading more flexible.

(d) shows the different temperatures measured on the machine:
External temperature : Detected by a A11 PT100 type pyrometer rod located in oven
rear part.
Oven temperature : Detected by a A11 type J couple pyrometer rod placed in the
oven.
Preform temperature : Detected by radiothermometer to be found at oven outlet,
aiming at a continuous stream of preforms.
(b) indicates the % applied on each zone. This percentage multiplied by outfeed
percentage, applies a certain voltage to the power graduator unit.
Indicators situated on the side pass to green if the zone is active and heating
requested.
Same procedure concerning direct ovens: Indicators pass to green, if oven is
connected, if heating is requested and if preforms travel in front of the 100 % ovens.
5- SETPOINT PAGE (view 1)

All mentioned parameters have been dealt with in the preceding paragraph, they can
be modified in this part.
To be noticed: The preform temperature, detected by the camera at oven outlet, and
the outfeed percentage applied on heating zones.
Below, the heating correction, which is calculated according to preform temperature,
can be displayed. This percentage will appear at the place of outfeed percentage
every "X" preforms or by pressing F6, you can modify the outfeed % immediately,
without waiting for a set of "X" preforms.
This regulation is not effective when F8 is inactive.
In this case the outfeed percentage is equal to production start-up percentage. Take
note that you can have access directly to LAMP, ZONE, and RECIPE pages, as you
systematically go back to the GENERAL HEATING page.
The rpm of fans is adjusted by means of an ALTIVAR. The value of the set point must
range between 35 and 70 %.
6- HEATER CONTROL PAGE (or ZONE page) (view 2)

This page validates direct zones and ovens, and makes it possible to alter the zone
percentage (a).
(Note: % applied to a zone = zone % x outfeed %)
(b) includes a summary of all lamps actually switched on per zone (direct ovens
included). Following a process modification concerning switched-on zones or zones
effectively switched on, it takes a few seconds for the modification to be taken into
account.
Note: Access to SETPOINT, LAMP, RECIPE, pages.

PROCESS PARAMETERIZATION
VIEW 1
<= = < F26 > SETPOINTS << = < F25 >
PUT ON STANDBY PREFORM

40.0 F1 20.0
(%) TEMPERATURE (C)
PRODUCTION
78.0 F2 OUTPUT
START-UP (%) 40.0
(%)
CORRECTION
0.3 F3
COEFFICIENT NEXT
PERCENTAGE 40.0
SETPOINT
108.0 F4
(C)
IMMEDIATE
F7
CORRECTION
LOADING
102.0 F5
TEMPERATURE (C)
VENTILATION OVENS CONTROL

35.0 F6 NOT ACTIVE
(%) F8
ZONE LAMP 1 LAMP 2 RECIPE

< F11 > < F13 > < F14 > < F15 >
a
VIEW 2
<= = < F26 > REGULATED ZONE CONTROL << = < F25 >
Number of lamps
F F Lit per zone
F ZONE F ZONE
1 65.0 1 65.0
1 1 1 6 6 6 ZONE 10 0
ZONE 9 0 b
F ZONE F F ZONE F ZONE 8 0
1 60.0 1 75.0
2 2 2 7 7 7 ZONE 7 0
ZONE 6 0
F ZONE F F ZONE F ZONE 5 0
1 50.0 1 80.0
3 3 3 8 8 8
ZONE 4 0
INVALID ZONE 3 0
F ZONE F
1 50.0 F ZONE F ZONE 2 0
4 4 4 1 0.0
9 9 9 ZONE 1 0
F ZONE F
1 55.0 F ZONE F
5 5 5 2 0.0
0 10 10
F
2
OVEN OVEN F
2
1 1 2 2
SETPOINT
< F34 >
F CORN.
2 F OVEN OVEN F
LAMP 1 LAMP 2 RECIPE 5 OVEN 2 2
< F35 > < F36 > < F37 >
3 3 4 4

7- DIRECT OR REGULATED LAMP CONTROL PAGE (view 3)
An oven cross section enables us to have a quick look at the heating profile installed
on oven concerning lamps.
A lamp can have three different status:
0 I X
Off On Broken
Only one pulse on a given lamp alters its status. Heating profile can be modified very
rapidly and accurately. (there is a circuit-breaker/contactor for each zone).
Lamp breakage is indicated for an oven whatever the number of lamps that are
broken inside.
Note: Access to ZONE, SETPOINT, RECIPE pages.
8- TREND CURVE PAGE (view 4)

This is the real-time evolution of temperatures over a few minutes or seconds, without
memorization (this memorization will be performed in HISTORY module).
For scale reasons, the page shows two tables:
The first one shows: - Oven temperature.
- Preform temperature.
- Preform neck temperature (option).
- Preform base temperature (option).
Space-time can be widened:
1 - 1 min.
2 - 30 s.
3 - 20 s.
4 - 15 s.
5 - 12 s.
The second one shows: - External temperature.
- Bottle temperature (option).
Space-time can de widened:
1 - 2 mins.
2 - 1 min.
3 - 40 s.
4 - 30 s.
5 - 25 s.
6 - 17 s.

VIEW 3A
<= = < F26 > 100 % LAMP CONTROL << = < F25 >
10 0 0 0 0 F1
9 0 0 0 0 ZONE
8 I I I 0 F3
L2
7 I 0 I 0
0 0 0 F5
6 I I I I
SETP.
5 0 I I 0
F6
4 I 0 I I
REC.
3 I I 0 I
2 I 0 I 0 0 0 0 0 0
1 I I I 0 0 0 0 0 0
Z
/F 1 3 3 4 FACE / FACE 1 3 5 FA FA
VIEW 3B
<= = < F26 > REGULATED LAMP CONTROL << = < F25 >
10 0 0 0 0 0 0 F1
9 0 0 0 0 0 0 ZONE
8 I I 0 I I 0 F3
L1
7 0 I I 0 I 0
F5
6 I I 0 I I 0
SETP.
5 0 I I I I 0
F6
4 I I I I 0 I
REC.
3 I 0 I I I I
2 I I I 0 I 0
1 I I I I I 0
Z
/F 5 6 7 8 9 10

VIEW 4
<= = < F26 > TREND CURVE << = < F25 >
(C) 02:49:34 02:51:53

200
OVEN
180
TEMPERATURE
160
140
PREFORM
120
TEMPERATUR
100
80
60
40
20
0
1 x1
(C) 02:48:37 02:51:53

60
54
48
42
OUTSIDE
36
TEMPERATURE
30
24
18
12
6
0
1 x1

9- RECIPE
9-1 Description
The recipe module (view 1) can be called from "GENERAL HEATING",
"SETPOINTS", "LAMP" and "ZONES" pages.
Only an operator having access level 3 is entitled to operate this module (refer
to chapter VII).
9-2 Loading and analysis of a recipe
- Press the "LOAD RECIPE" key (F1). A basic recipe appear on the screen
(view 2):
- SBO 10/10: Base process recipe for a SBO 10 with 10 ovens (6
heat-controlled ovens + 4 direct ovens).
- SBO 10/14: Base process recipe for a SBO 10 with 14 ovens (10
heat-controlled ovens + 4 direct ovens).
NOTE: This recipe must never be cleared. If by mistake, the
basic recipe is cleared, switch the PCC off and on,
the recipe appears again.
! It is important to load a base recipe corresponding to
the machine configuration (SBO 10/10 or SBO 10/14).
- Load the recipe using one of the two following methods:
First method:
- Highlight the requested recipe using vertical scrolling keys F10
and F11.
If necessary, use the vertical scrolling F9 and F12 to display the
recipe names, page by page.
- Press the "VALIDATE" key (F13) to display the contents of selected
recipe (view 3).
Second method:
- Directly enter the name of the recipe in the screen zone entitled
"RECIPE NAME ACQUISITION FIELDS".
- Press the "VALIDATE ACQUISITION" key (F22) to display the
contents of the selected recipe (view 3).
Presentation of the recipe contents:
Example: * Lamp oven 1 . 63
* % zone 3 . . . . 80
The value assigned to a line can match different figures, for example:
- For lamps, the value shows the decimal equivalence of the binary word,
containing the lamps of a given oven.
- For all over figures, a representative decimal value of a percentage or of a
coefficient, etc. is given.
- The options or the other parameters have for correspondence, "on" or "off".

RECIPE MODULE
VIEW 1
<= = < F26 > RECIPE << = < F25 >
F10 F9
F11 F12
LOAD SEND SAVE CLEAR ACTIVITY PRINT

RECIPE RECIPE RECIPE RECIPE JOURNAL RECIPE NEXT
(F1) (F2) (F3) (F4) (F5) (F6) (F7)
VIEW 2
<= = < F26 > RECIPE << = < F25 >
TO SELECT A RECIPE, EITHER USE THE SHIFT

KEYS OR ENTER THE RECIPE
RECIPE NAME
09 :41:5 9 INPUT FIELDS
Selected Recipe : SBO 10-10
VALIDATE
DAT.ENTERED
SBO 10-10
F10 F9
SBO 10-14
F11 F12
VALIDATE ESCAPE
(F13) (F14)

RECIPE MODULE
VIEW 3
<= = < F26 > RECIPE << = < F25 >
* LAMP OVEN 1 97
* LAMP OVEN 2 97
* LAMP OVEN 3 255
* LAMP OVEN 4 255
* LAMP OVEN 5 125
F10 1
F9
* CORNER OVEN LAMPS A
* CORNER OVEN LAMPS B 1
* LAMP OVEN 6 125
* LAMP OVEN 7 125
* LAMP OVEN 8 125
* LAMP OVEN 9 125
* LAMP OVEN 10 125
* % ZONE 1 100
* % ZONE 2 80
F11 * % ZONE 3 80 F12
* % ZONE 4 80
* % ZONE 5 70
* % ZONE 6 80
* % ZONE 7 80
* % ZONE 8 100
LOAD SEND SAVE CLEAR ACTIVITY PRINT

RECIPE RECIPE RECIPE RECIPE JOURNAL RECIPE NEXT
(F1) (F2) (F3) (F4) (F5) (F6) (F7)
VIEW 4
<= = < F26 > RECIPE << = < F25 >
* LAMP
LAMPE OVEN
FOUR 11 97
* LAMP
LAMPE OVEN
FOUR 22 97
* LAMP
LAMPE OVEN
FOUR 33 255
* LAMP
LAMPE OVEN
FOUR 44 255
* LAMP
LAMPE OVEN
FOUR 55 125
F10 1
F9
* CORNER OVEND’ANGLE
LAMPE FOUR LAMPS A
A
LAMPE FOUR LAMPS B
B 1
* LAMP
LAMPE OVEN
FOUR 66 125
* LAMP FOUR
*LAMPE OVEN 7 125
* LAMP
LAMPE OVEN
FOUR 88 125
* LAMP
LAMPE OVEN
FOUR 99 125
* LAMP
LAMPE OVEN
FOUR 10
10 125
* % ZONE 1 100
* % ZONE 2 80
F11 * % ZONE 3 80 F12
* % ZONE 4 70
* % ZONE 5 80
* % ZONE 6 80
* % ZONE 7 100
* % ZONE 8
COMMENT. IMPORT
RECIPE RECIPE RETURN
(F15) (F28) (F29)

RECIPE MODULE
VIEW 5
<= = < F26 > RECIPE << = < F25 >
ACTIVITY JOURNAL
TIME DATE RECIPE NAME OPERATION CHOICE
13:44:41 20/06/97 ADMINISTRAT 10-10 LOADED

13:44:47 20/06/97 ADMINISTRAT 10-10 DELETED
13:44:52 20/06/97 ADMINISTRAT DF DELETED
13:45:00 20/06/97 ADMINISTRAT SBO10-10 LOADED
13:45:03 20/06/97 ADMINISTRAT SBO10-10 UPLOADED
F10 20/06/97 ADMINISTRAT INVALID USER
F9
13:45:13
LEVEL SAVE
13:45:25 20/06/97 SIDEL-BE DELETED
13:46:54 20/06/97 SIDEL-BE GG14 SAVED
13:47:00 20/06/97 SIDEL-BE GG14 SAVED
13:47:16 20/06/97 SIDEL-BE rrrr SAVED
13:49:16 20/06/97 SIDEL-BE rrrr DOWNLOADED % 100
14:02:04 03/06/97 SIDEL-BE SBO10-14 UPLOADED
14:02:17 03/06/97 SIDEL-BE SBO10-14 UPLOADED
F11 14:02:25 03/06/97 SIDEL-BE SBO10-10 DELETED F12
14:02:39 03/06/97 SIDEL-BE SBO10-14 LOADED
14:02:43 03/06/97 SIDEL-BE SBO10-14 LOADED
14:02:52 03/06/97 SIDEL-BE SBO10-14 DELETED
14:26:37 03/06/97 ADMINISTRAT SBO10-10 INVALID USER
LEVEL DELET
RETURN PRINT
(F15) JOURNAL
(F6)
VIEW 6
<= = < F26 > RECIPE << = < F25 >

CLICK ON THE PANEL BELOW, ENTER YOUR RECIPE
COMMENT THEN VALIDATE
VALIDATE VALIDATE
COMMENT (F19) CLEAR. (F20)
* LAMP
LAMPEOVEN
FOUR11 97
* LAMP
LAMPEOVEN
FOUR22 97
* LAMP
LAMPEOVEN
FOUR33 255
* LAMP
LAMPEOVEN
FOUR44 255
* LAMP
LAMPEOVEN
FOUR55 125
F10 1
F9
LAMPE FOUR LAMP A A
LAMPE FOUR LAMP B B 1
* LAMP
LAMPEOVEN
FOUR66 125
* LAMP OVEN
*LAMPE FOUR 77 125
* LAMP
LAMPEOVEN
FOUR88 125
* LAMP
LAMPEOVEN
FOUR99 125
* LAMP
LAMPEOVEN
FOUR1010 125
* % ZONE 1 100
* % ZONE 2 80
F11 * % ZONE 3 80 F12
* % ZONE 4 70
* % ZONE 5 80
* % ZONE 6 80
* % ZONE 7 100
* % ZONE 8
RETURN
(F15)

9-3 Recipe import
- Perform your process from the heating zone pages.
- Go to the recipe module.
- Load a recipe (as seen previously).
NOTE: It is important to load a base recipe corresponding
! to the machine configuration (SBO 10/10 or
SBO 10/14).
- Press the "CONTINUATION" key (F7) (view 3).
- Press the "IMPORT RECIPE" key (F28) (view 4).
The values displayed on the screen are then modified to take those given
in heating zone pages.
- Press the "RETURN" key (F29).
- Press the "SAVE RECIPE" (F3).
- Save the recipe with one of the two following methods.
Saving under the name of an existing recipe:
CAUTION: The contents of the existing recipe will be cleared
! and replaced by the contents of the new recipe.
- Highlight the recipe to be cleared using the vertical scrolling keys F10
and F11.
If necessary, use the vertical scrolling keys F9 and F12 to display the
- Press the "VALIDATE CHOICE" key (F17).
- Press the "ACCEPT" key (F18) to replace the contents of the existing
recipe by the contents of the new recipe. Otherwise, press the "QUIT"
key (F14) to cancel the saving operation.
Saving under a new recipe name:
CAUTION: Never enter character such as: ., \, +, etc.,
! otherwise the recipe will not saved.
- Directly enter the recipe name into the screen zone entitled "RECIPE
NAME ACQUISITION FIELDS".
- Press the "VALIDATE ACQUISITION" (F22) to save the recipe.

9-4 Clearing a recipe (level 3 access)
- Press the "CLEAR RECIPE" key (F4).
The list of the recipes is displayed on the screen (view 2).
- Clear the recipe using one of the two following methods:
First method:
- Highlight the requested recipe using vertical scrolling keys F10 and
F11.
If necessary, use the vertical scrolling keys F9 and F12 to display the
- Press the "VALIDATE" key (F13) to clear the contents of selected
recipe. Otherwise press the "QUIT" key (F14).
Second method:
- Directly enter the name of the recipe in the screen zone entitled
"RECIPE NAME ACQUISITION FIELDS".
- Press the "VALIDATE ACQUISITION" key (F22) to clear the contents
of the selected recipe. Otherwise press the "QUIT" key (F14).
9-5 Recipe sending
- Load a recipe (as previously seen).
NOTE: It is important to load a base recipe corresponding
! to the machine configuration (SBO 10/10 or
SBO 10/14).
- Click then the "SEND RECIPE" key (F2) (view 3).
The values of the heating zone pages are then modified to take those
displayed on the screen.
9-6 Consulting an activity journal
- Go to recipe module.
- Press the "ACTIVITY JOURNAL" key (F5) (view 3).
The list of the 100 operations carried out on the recipes is displayed on the
screen (view 5).
- If necessary, press the "PRINT JOURNAL" key (F16) to print the list of the
operations carried out on the recipes.
- Press the "RETURN" key (F15) to quit the activity journal.
9-7 Printing the contents of a recipe
- Press the "PRINT RECIPE" key (F6) (view 3) to print the contents of the
recipe.

9-8 Entering a recipe comment
- Press the "CONTINUATION" key (view 3).
- Press the "RECIPE COMMENT" key (F15) (view 4).
- Click the comment acquisition panel (view 6).
- Enter the comment and press the key "ENTER".
- Press the "VALIDATE COMMENT" key (F19). Otherwise, press the
"RETURN" key (F15) to cancel the comment.
The validated comment is displayed at the panel centre.
- Save the recipe to record the comment.
9-9 Clearing a recipe comment
- Press the "CONTINUATION" key (F7) (view 3).
- Press the "RECIPE COMMENT" key (F15) (view 4).
- Press the "CLEAR COMMENT" key (F20) (view 6).
The comment is cleared from the panel.
- Save the recipe to rcord the comment clearing operation.
10 - MOTORIZED CAM PILOTING PAGE (VIEW 1)

The SBO 10 PCC has the option of mobile preblow and blow cams, which can be
moved when the machine is rotating (but not during production) over a stroke
of 220 mm.
Initialization procedure:
- Adjust point 0 and point 10 of the process.
- Note the position of the preblow and blow cams in process tenth and in ruler
degrees.
- Enter these values in the MACHINE PARAMETERS page.
- Start the machine.
The cam position is then initialized. Should the message "Auto. sync. fault" appear,
this means that the noted position for the cams is incoherent. In this case, do the
initialization procedure again.
The MOTORIZED CAM PILOTING page can be accessed from the HEATING page.
This page has two main functions:
- Give information about cam parameters.
- Control cam positioning.
The following data can be viewed:
- Position of point 0 and point 10 in process tenth and ruler degrees.
- Preblow and blow cam positions expressed in:
- Ruler degrees.
- Millimeters.
- Process tenth.

Units correspond to:
- Ruler degrees: Angular degrees which can be read directly on the machine.
They are defined compared to the machine "0", located at the
end of mold opening.
- Millimeters: The cam stroke on the fixed base is expressed in millimeters.
The minimum value corresponds to the forward stroke end
(- 110 mm) and the maximum to the backward stroke end
(+ 110 mm).
- Process tenth: This unit is the result of the section of the arc between points 0
and 10 defined for the process.
Two modes are possible for the cam positioning:
- MANUAL mode:
To operate the cams, the operator must unlock the cams, move them forward or
backward using the keys indicating the direction for the movement. Block the
cam back.
- AUTOMATIC mode:
The cam moves automatically after entering and validating a setpoint.
Example: The cam is located at 6.7 process tenth. The operator wants it
to move by 4 process tenth. He must press F2, enter value "4",
press ENTER to accept, followed by F3 to validate. The cam is
unlocked, goes to the point requested, and is blocked again.
NOTE: The cam is automatically locked while changing the page.
A fault display band is assigned to each cam.
Faults displayed are:
- SBO 10 not operational for movement (i.e. cam movement):
- There are still preforms in the machine.
- One of the bw doors on the blowing wheel is open.
- Cam position acquisition has not been carried out.
- Stopped cam in automatic mode.
- Motor rotation check fault.
- Cam motor circuit overload fault.
- Adjustment time excess fault.
- Fault - cams in contact.
- Brake feedback fault.
A fault clear key is available on the page. In addition, a fault on the cam has no
incidence on the normal functionning of the machine.

VIEW 1
<= = < F26 > MOTORIZED CAM PILOTING << = < F25 >
PREBLOW BLOW
30.1 POINT ZERO VALIDATION <F1> POINT TEN 46.2
84.1 CAM POSITION IN RULER DEGREES 113.0
AUTOMATIC MODE
SETPOINT SETPOINT
VALIDATION VALIDATION
0.0 F2 IN
PROCESS (F3)
0.0 F4 IN
PROCESS (F5)
TENTH TENTH
-208,0 MILLIMETER MILLIMETER

-110
0
+110 -208.0 -110 +110
33,5 36.3 39.1 41.9 51.5 54.3 57.1 59.9

PROCESS TENTH PROCESS TENTH
Motor rotation control fault Motor rotation control fault
MANUAL MODE
FAULT
41.0 41.0 41.0 41.0
CLEAR 41.0 41.0 41.0
(F6) (F7) (F8) (F12) (F9) (F10) (F11)

11 - RUNNING IN
Pages currently being modified...

12 - CHECKS
The programmable controller checks that the necessary zones are working and that
fans are not cut off.
12 - 1 Zone check
A fault may occur on a zone because one of the zone circuit breakers is
triggered.
The programmable controller indicates the fault corresponding to the zone.
The machine is then gradually stopped.
12 - 2 Ventilation check
- The programmable checks fan circuit-breaking in a cyclical way to inform
the operator and gradually stop the machine.
Note: Gradual stoppage procedure: See chapter V - paragraph 2 - 2.
- In the same way, a fault on the ATV 66 controlling the fans causes the
machine immediate stoppage.

IV - OPTIONS
1- PRESENTATION
They are accessible by the 3 operating modes, but the general page of options has
two different forms, depending on if the machine is stopped (view 1) or running
(view 2).
When the machine is stopped, the following options can be accessed:
F1 : Loading 1 mould.
F2 : Sampling.
F3 : Miscellaneous.
F4 : PLC parameter setting.
F5 : Ejection beginning/end of set.
F6 : Downstream ancillary equipment slaving system.
F7 : Option summary.
F9 : Bottle check.
F10 : Automatic restart.
F11 : Fixing machine parameters.
When the machine is running, only the pages SAMPLING, BOTTLE CHECK and
MISCELLANEOUS can be modified, as the summary of options page can only be
viewed.
LOADING ON 1 MOULD
SAMPLING
ITEM EJECTION
OPTION
BOTTLE CHECK
AUX. SLAVING SYSTEM AUX. CONFIG.
AUTOMATIC RESTART.
MISCELLANEOUS
FIXING MACHINE PARAMETERS
OPTION CONFIGURATION
PLC PARAMETER SETTING

OPTIONS
VIEW 1
<= = < F26 > OPTIONS LEVEL 3

LOADING SAMPLING MISCELLANEOUS PLC
1 MOULD PARAMETER
F1 F2 F3 F4
EJECTION DONWSTREAM OPTION

BEGIN/END ANCILLARY EQUI SUMMARY
OF SET SLAVING SYSTEM
F5 F6 F7
BOTTLE AUTOMATIC FIXING MACHI CODE

CHECK RESTART PARAMETERS
F9 F10 F11 F12
VIEW 2

SAMPLING MISCELLANEOUS
F2 F3
OPTION
SUMMARY
F7
BOTTLE
CHECK
F9

2- LOADING on one mould (view 3)
This loading mode is practical when testing a given blowing for a given mould:
For example: You want to load mould 2, but eject 2 preforms before and 1 after. It is
also a good idea to load every 10 turns of the wheel, so as to have enough time to
modify the process, for example.
Using F1 enter the mould number: . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.
Using F2 the number of preforms ejected before the
one which will enter mould 2: . . . . . . . . . . . . . . . . . . . . . . . . 2.
Using F3 the number of preforms ejected after the
one which will enter mould 2: . . . . . . . . . . . . . . . . . . . . . . . . 1.
Using F4 the number of turns between loadings: . . . . . . . . . . . . . . . .10.
The grey boxed piece of text reminds you that you are going to load 4 preforms.
This option is activated by F5. It inhibits the option ITEM EJECTION.
NB: If F4 = 1 you load every turn of the wheel.
3- ITEM EJECTION (VIEW 4)

This option is used to remove the preforms and bottles at the beginning and end of a
set.
The preforms which make up the ends of a preform set receive more heat (visible in
preform temperature reading) and for some processes, this can be a disadvantage
when they are blown. Consequently, you are free to choose whether to eject the
preforms, or bottles (which allow you to decide after blowing), or both.
This option is operational when at least one of the display windows F1/F2/F3 or F4
displays something other than 0.
F1: Ejection at beginning of preform set (0 - 10).
F2: Ejection at end of preform set (0 - 10).
F3: Ejection at beginning of bottle set (0 - 10).
F4: Ejection at end of bottle set (0 - 10).
NOTE: CAUTION: If you enter 12 preforms and F1 = 3, F2 = 3, F3 = 3, F4 = 3.
There will be no bottles on the machine outlet line.
You cannot access this page if the option ONE MOULD
! LOADING is active.

OPTIONS
VIEW 3
<= = < F26 > LOADING ON ONE MOULD
MOULD
SELECTION NUMBER OF PREFORMS EJECTED
2 F2
(1 to 10) BEFORE BLOWING (0 to 4)
1 F1 NUMBER OF PREFORMS EJECTED

AFTER BLOWING (0 to 4)
1 F3
NUMBER OF TIMES WHEEL Number of

TURNS BETWEEN LOADING preforms OPTION
(1 to 25) loaded < F5 >
4 NOT
1 F4 ACTIVE
VIEW 4
<= = < F26 > ITEM EJECTION

PREFORM BOTTLE
BEGINNING 2 BEGINNING 1
F1 F3
OF SET OF SET
END 3 END 2
F2 F4
OF SET OF SET
EXAMPLE: F1 = 4 F3=3 RESULT: 1 2 p r e f or m s l o ad ed

F2 = 1 F4=2 2 go o d b ot t l e s

4- AUXILIARY EQUIPMENT SLAVING SYSTEM
4-1 Power and power checking
There are 4 power outputs (380 V three-phase + neutral) which can supply
auxiliary equipment with power.
The corresponding terminals are in the cell of the main isolating switch.
The blowing of the fuses of these outputs is controlled by the program and
reported to the operator.
- 3 kW: Terminals N47-B, L47-B, L47-D- L47-F: Normally used for
preform feeder. The blowing of the fuses activates the display of
this message: "3 KW AUXILIARY EQUIPMENT POWER
FAULT"
- 10 kW: Terminals N47A-B, L47A-B, L47A-D, L47A-F: The fault
message is: "10 KW AUXILIARY EQUIPMENT POWER
FAULT"
- 25 kW: Terminals N47B-B, L47B-B, L47B-D, L47B-F: The fault
FAULT"
- 40 kW: Terminals N47C-B, L47C-B, L47C-D, L47C-F: The fault
FAULT"
4-2 Preform feeder control
The preform feeder can be turned on and off in two different ways:
- Either using the feeder itself.
- Or using the control station (PCC) in the main control pages.
The preform infeed is slaved to the SBO 10 using a relay, which is driven by
the PLC K23.6.
As soon as the photocell B8.0 (high level on ramp) is no longer masked, a
time delay T26 (0.5 s) checks that it is not interfering information and controls
K23.6.
The elevator stops for 3 seconds, after high level is restored.
4-3 Downstream ancillary equipment slaving system
There are 3 cells with different action levels, each cell corresponds to a PLC
input.
C1: E11.3
C2: E11.4
C3: E11.5
The operator is able to select his auxiliary equipment configuration very
quickly using F20 (view 1) which opens a page of questions/answers
(view 2).
The page AUXILIARY EQUIPMENT CONFIGURATION enables the desired
operation to be validated in the PLC program.
Depending on the keys validated, other keys can become invalid (b), in order
to avoid any illogical operation.
When you have finished your auxiliary equipment configuration, validate using
key (F20) (view 2). Otherwise you will be unable to return to the previous
page.
The page AUXILIARY EQUIPMENT shows you the requested configuration,
(view 3) together with an explanation (a).

Here are the different possibilities of a downstream auxiliary equipment
slaving system:
1) - Interruption of loading when C3 is masked.
- Opening of discharge gate and beginning of preform ejection when
C1 is masked.
- Closing of discharge gate and stopping of ejection when C1 is no
longer masked.
- Automatic early restart of loading when C2 is no longer masked.
See example. Generally speaking, the cells are always positioned in this way.

- Opening of discharge gate when C1 is masked.
- Closing of discharge gate when C1 is no longer masked.

- Opening of discharge gate and beginning of preform ejection when
C1 is masked.
- Closing of discharge gate and stopping of preform ejection when C1
is no longer masked.
- Automatic restart of loading when C3 is no longer masked.

- Opening of discharge gate when C1 is masked.
- The discharge gate closes when C1 is no longer masked.
- Loading restarts automatically when C3 is no longer masked.
5) - Interruption of loading, opening of discharge gate and beginning of

preform ejection when C1 is masked.
- Loading restarts, discharge gate closes and preform ejection stops
automatically when C1 is no longer masked.
6) - Interruption of loading and opening of discharge gate when C1 is

masked.
- Loading restarts and discharge gate closes automatically when C1 is
no longer masked.
7) - Interruption of loading and opening of discharge gate when C1 is

masked.
- The operator must restart loading (manual mode) and close
discharge gate manually.



CONFIGURATION OF DOWNSTREAM ANCILLARY
EQUIPMENT
VIEW 1
<= = < F26 > DOWNSTREAM ANCILLARY EQUIP.
AUXILIARY EQU-
CONFIGURATION
< F20 >
SIDEL
VIEW 2
<= = < F26 > AUX. EQUIPM. CONFIGURATION
NO
DO YOU USE A DISCHARGE GATE?
< F1 >
FUNCTION DO YOU WANT THE DISCHARGE GATE TO CLOSE NO

b INVALID AUTOMATICALLY? < F2 >
FUNCTION DO YOU WANT THE PREFORMS TO BE EJECTED NO

INVALID AT TRANSFER? < F3 >
DO YOU WANT ADVANCED RESTART NO

OF LOADING? < F4 >
DO YOU WANT ADVANCED STOPPAGE TO CLEAR NO

PRODUCTION ON? < F5 >
AUXILIARY EQUIPMENT CONFIGURATION VALIDATION

< F20 >

EXAMPLE
THE MAXIMUM CONFIGURATION (i.e. WITH ALL FUNCTIONS SELECTED)

GIVES THE FOLLOWING AUXILIARY INSTALLATION:
VIEW 3 a
<= = < F26 > DOWNSTREAM ANCILLARY EQUIP.
– LOADING INTERRUPTED WHEN C3 IS BLANKED
– DISCHARGE GATE OPENS AND PREFORMS EJECTED

WHEN C1 IS BLANKED
AUXILIARY EQU-
– DISCHARGE GATE CLOSES AND EJECTIONS STOPS
CONFIGURATION WHEN C1 IS NO LONGER BLANKED
< F20 >
– ADVANCED AND AUTOMATIC RESTART OF LOADING
WHEN C2 IS NO LONGER BLANKED
SIDEL
C3 C2 C1
DISCHARGE
GATE
AUTO
EJECTION
PREFORMES

5- BOTTLE CHECKING
5-1 Principle
The pulse emitter B114B works at the same rhythm as the machine.
Two groups of photocells (each made up of a cell and reflector) are meant to
aim the bottle at the control station, just before the ejection station.
- One of them aims the bottle base: B114
- The other the shoulders: B114A
These two cells are connected to a quick count card IP240 (SIEMENS) placed
in the cabinet.
When a cell is masked by a bottle passing in front of it, it enables the card
IP240 to count the pulses of B114B (through the channel associated with the
cell). As soon as the beam is present, the counting is locked once again. The
number of pulses counted is thus proportional to the width of the item at the
spot aimed at and displayed on the page BOTTLE CONTROL, in the display
windows under the label "standard values".
F1 and F2 enable the minimal values acceptable for a correctly blown bottle
to be entered (for the neck and base respectively).
If one of the values on display is less than the minimal value for that place,
the bottle will be ejected.
If a new item follows, the program resets the counters before the check and
so on.
5-2 Adjusting SICK cells
- Carry out normal adjustment of mechanically lining up reflector / cell lens.
- With the cell on, turn the sensitivity button one way or the other in order to
find the point which triggers just the beginning of the LED lighting up
(turning clockwise triggers lighting up).
- In order to have the beginning of lighting up, perfect the optical lining up by
gently turning the button anticlockwise and moving cell or reflector slightly.
(By turning the button anticlockwise, the LED will go out, by slightly
changing the position of the cell, it tends to light up again). Prevent it from
moving.
- After having marked the position of the point on the top of the button, put
the bottle to be detected in the axis of the cell (bottle held by transfer
gripper). The LED goes out. Turn the button clockwise until it lights up. Turn
it anticlockwise by about a third of the distance turned.
- Place a bottle before the cell and check that the LED remains unlit the
whole time the bottle is before it. If it lights up a bit in the middle of the
bottle, turn the button slightly anticlockwise.

BOTTLE CHECKING
<= = < F26 > BOTTLE CHECK << = < F25 >
CURRENT VALUES
Bottle neck 37
Bottle base 43
Minimal number of pulses at

50 F1
bottle neck
Minimal number of pulses at

50 F2
bottle base

6- AUTOMATIC RESTART
6-1 Principle
If the heating control has been working for at least 5 minutes, and the
machine has stopped for any reason whatsoever, you can restart with a
percentage "START PRODUCTION" adjusted according to the last output %
to have been applied before the machine stopped. The aim of this is to restart
at a temperature which is practically the same as the one before, and
consequently to regulate as little as possible in the first few minutes.
Two data are requested:
F1: Maximum loading stoppage time: This is the maximum time which
enables the "PRODUCTION START" % to be adjusted (0 - 10 mins). If it
is more than 10 mins, the % will not change and will keep its original
value.
F2: Heating adjustment percentage: This is the percentage to be added to the
average of the last 5 values recorded in the PLC, in order to get as close
as possible to the ideal temperature.
F3: Validation of the option.
6-2 Example
- Option active (F3).
- "PRODUCTION START" % = 88 %.
- Regulation for at least 5 mins.
- The last 5 values of output % are : 92 %
: 91.5 %
: 92 %
: 93 %
: 92.5 %
- Maximum loading stoppage time (F1) = 6 mins.
- Heating adjustment % (F2) = 1 %.
If the machine restarts after two minutes, the "PRODUCTION START"
percentage will have the following value:
[(92+91.5+92+93+92.5)/5] + 1 = 93.2 %

AUTOMATIC RESTART
<= = < F26 > AUTOMATIC RESTART
MAXIMUM TIME OF PERCENTAGE OF HEATING

LOADING STOPPAGE CORRECTION % OPTION
NOT
0 F1 0 F2
ACTIVE
0 to 10 minutes 0 to 6% F3
AIN: DEPENDING ON LOADING STOPPAGE TIME, RESTART DUE TO

OUTPUT PERCENTAGE DIFFERENT FROM THE NORMAL SETPOINT
START-UP.
(Average of last output percentage + X%).
NB: Option active if production for at least 5 mins.
before loading stoppage.

7- FIXING MACHINE PARAMETERS
This page is accessible only by supervisor (access level 2). The machine
configuration is carried out in this page.
7-1 First screen (view 1)
F1 : Number of ovens . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 or 14.
F2 : Number of moulds . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 or 5.
F3 : Lamp step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 or 15 mm.
F4 : Preform neck camera validation . . . . . . . . . . . . . . . . .yes or no.
F5 : Preform base camera validation . . . . . . . . . . . . . . . . .yes or no.
F6 : Bottle camera validation . . . . . . . . . . . . . . . . . . . . . . .yes or no.
F7 : Heating stoppage if output percentage < 30 % . . . . . .yes or no.
F8 : Second blow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . yes or no.
F9 : Circulating air blow . . . . . . . . . . . . . . . . . . . . . . . . . . .yes or no.
F10 : Preferential heating . . . . . . . . . . . . . . . . . . . . . . . . . . yes or no.
F11 : Presence of face to face ovens . . . . . . . . . . . . . . . . . .yes or no.
F12 : Cams piloting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .yes or no.
F13 : Presence zones 9 and 10 . . . . . . . . . . . . . . . . . . . . . yes or no.
F14 : Burst preform neck . . . . . . . . . . . . . . . . . . . . . . . . . .yes or no.
F15 : HR kit validation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .yes or no.
F16 : H.R. kit max. rate . . . . . . . . . . . . . . . . . . . . . . . . . . .0 to 12000.
F18 : Preblow cam position in ruler degrees . . . . . . . . . . . . .0 to 120.
F19 : Blow cam position in ruler degrees . . . . . . . . . . . . . . . .0 to 180.
F20 : Preblow cam position in process 10th . . . . . . . . . . . . .-10 to 10.
F21 : Blow cam position in process 10th . . . . . . . . . . . . . . . .-10 to 75.
F22 : Position of Cx zone . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 to 10.
F24 : Heating correction frequency . . .between 20 and 400 preforms.
7-2 Second screen (view 2)
F1 : Quick change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .yes or no.
F2 : Burning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .yes or no.
F3 : Machine stop oven on standby too long . . . . . . . . . . .yes or no.
N.B.: After an automatic start-up, it is necessary to carry out the machine
configuration again. To validate this, press (F23). If this is not done,
the machine rotation is inhibited and the message "MACHINE WITH
NO CONFIGURATION" appears in the display unit.

MACHINE PARAMETERS
VIEW 1
<= = < F26 > FIXING MACH. PARAM. . . / . . F27 >
NUMBER OF OVENS SECOND

10 BLOW NO
<F1> <F8>
NUMBER CIRCULATING AIR CAM POSITION IN

OF MOULDS 10 BLOW NO RULER DEGREES
<F2> <F9> PREBLOW BLOW
LAMP STEP PREFERANTIAL
[mm] 19 HEATING NO +###.# F18 +###.# F19
<F3> <F10>
CAMERA VALIDATION FACE TO FACE OVENS CAM POSITION IN PROCESS

PREFORM NECK NO PRESENCE NO TENTH
<F4> <F11> PREBLOW BLOW
CAMERA VALIDATION MOTORIZED CAMS
PREFORM BASE NO NO +##.# F20 +##.# F21
<F5> <F12>
CAMERA VALIDATION ZONE 9 AND 10 POSITION OF Cx ZONE

BOTTLE NO PRESENCE NO < F22 >
<F6> <F13>
HEATER STOPPAGE BURST PREFORM +##

OUTPUT %< 30% NO NECK NO
<F7> <F14>
FREQUENCY OF SAVING OF
HEATING CORRECTION KIT HR KIT HR OPTION BASE
[Number of preforms CONFIGURATION
between 20 & 400] VALIDATION MAXIMUM RATE
NO F
+### < F24 > +##### 1 F23
6
VIEW 2
<= = < F26 > FIXING PCC PARAM. << = < F25 >
QUICK CHANGE
YES
<F1>
BURNING
NO
<F2>
MACH. STOP : STANDBY

TOO LONG NO
<F3>
INFEED WHEEL GUID

YES
<F4>
SAVING OF OPTION
BASE CONFIGURATION
F23

8- MISCELLANEOUS
This page groups together various functions, which are not linked in any way.
F1: Preblowing inhibition enables blowing without preblowing, for process
reasons.
F2: Forced loading:
- ADJUSTMENT mode: The key is inoperative and the function is
"ACTIVE".
ADJUSTMENT MODE = Forced loading
- MANUAL mode:
Press this key when the machine is stopped:
- No active key: The load is oven temperature-bound,
- Active key: The load is not oven tempature-bound.
Machine in rotation:
The function remains in the status in which it was when the
machine was stopped. No modification is possible.
- AUTOMATIC mode:
The key is inoperative and the function remains "INACTIVE".
AUTOMATIC MODE = Slaved loading
F3 : Broken lamps: This option suggests two ways of managing broken lamps.
- Just signalling: This is the basic option, the faults are displayed as
information (the machine does not stop).
- If function validation, the machine will stop, after a certain number of
damaged ovens. You can enter this number by pressing F4.
NOTE: The broken lamp check occurs 15 s after heating or a change in
the lamp state was requested.
F6 : Cold preforms: This option validated by F6 enables the blowing of only
those preforms having a certain temperature (greater than or equal to that
displayed), the others being ejected.
F7 : Preblowing test: This option enables blowing to be inhibited, and
preblowing efficiency to be judged.
F9 : Maximum output rate: This function enables the customer technician to limit
the output rate below 12.200 bottles/hour. The machine operator cannot
exceed a certain output rate (insufficient code access) (see section VII).
F10 : Machine stoppage after x non lockings: This option enables the operator to
stop the machine according to displayed number of non lockings (F11) on
a same mould.
Example: F11 = 5 ➙ after 5 non lockings on a same mould ➙ machine
stops.

MISCELLANEOUS
<= = < F26 > MISCELLANEOUS << = < F25 >
Preblow Preblow
NOT ACTIVE NOT ACTIVE
inhibition <F1> test <F7>
Forced
ACTIVE
loading <F2>
Lamp Maximum rate

breakage SIGNALLING
[B/H] 12200
<F3> ALONE
<F9>
INVALID F
0 4
FUNCTION
<F10>
Cold preforms F NOT ACTIVE
[Temp mini.] 90 5 MACHINE STOPPAGE
AFTER X NON
LOCKINGS
<F6> NOT ACTIVE 0
<F11>

9- SAMPLING
This page, accessible when the machine is running, enables us to take samples of the
production in progress.
There are several ways of doing this:
- Manual or automatic sampling.
- Sampling on 10 or 1 moulds.
9-1 Manual sampling
Makes function F11 invalid (frequency of samples). Sampling occurs by
pressing F14 once (operator control) each time you wish to sample. (You only
need to press it once, there is no need to keep pressing whilst it is ejected).
9-2 Automatic sampling
Press F1: You are in automatic sampling mode. Indicate the time in minutes
In F11: If 3 mins, a sample will be ejected every 3 minutes.
9-3 Type of sample
- F2 inactive: Sampling on 10 moulds (ejection of a moulded form).
- F2 active: Sampling on 1 mould.
Enter your mould number in F12.
Enter the number of bottles to be ejected from the chosen mould in
F13.
9-4 Example
F1 "on" : Automatic sampling.
F11 : 4 mins.
F2 "on" : Sampling on 1 mould.
F12 : 2.
F13 : 3.
Conclusion: Every 4 mins, there will be a series of three bottles ejected,
belonging to mould 2.
10 - SUMMARY OF OPTIONS
Nothing can be modified on this page, it is only used for viewing the machine
configuration.

SAMPLING
<= = < F26 > SAMPLING << = < F25 >
SAMPLING SAMPLING SELECTION

(MANUAL OR AUTOMATIC) (on 1 or 10 moulds)
SAMPLING
MANUAL F1 F2
ON 10 MOULDS
FREQUENCY OF SAMPLES MOULD NUMBER
TIME IN (1 to 10)
2 F11 1 F12
MINUTES
OPERATOR CONTROL NUMBER OF BOTTLES EJECTED
SAMPLING 1 to 10
F14 1 F13
REQUEST

11 - SETTING PARAMETERS FOR THE CONTROL STATION
This page is to be accessed by the technician and the supervisor only. The controlling
and monitoring station is configured in this page.
11 - 1 Configure the passwords (level 2 access)
The supervisor defines the machine users. A user is defined by three
elements:
- The family name, made up of 11 alphanumerical characters maximum.
- The password, made up of 14 alphanumerical characters maximum.
- The access level, which can be 2, 3 or 5, according to the user's definition
as a supervisor, a technician or an operator.
The supervisor can define 52 users as a maximum number. Two user's names
cannot be identical. In the same way, two users cannot make use of the same
password.
The functions of the supervisor designed to manage the users are listed
below:
- Create a user.
- Modify a user's access level.
- Modify a user's password.
- Clear a user.
To use these different functions, the procedure is described as follows:
- Enter, on line F1, the family name, the password and / or the user's level,
accurately complying with the syntax shown on the screen.
CAUTION: To change the access level of a user, enter two
! commas between the family name and the new
level.
- Press ACCEPT (F2) to validate.
11 - 2 Validate the option whose purpose is to confirm the operator's actions
(level 2 access)
Press F4 to validate or disable the option confirming the operator's actions.
11 - 3 Validate the screen saver option (level 3 access)
Press F3 to validate or disable the screen saver option.

PLC PARAMETERIZATION
<= = < F26 > P.C.C. PARAMETERIZATION << = < F25 >
13 : 52 : 06 administrat LEVEL 2
PASSWORD CONFIGURATION
COMPLY WITH SYNTAX

Create a user : User_name,Password,Level
Change a level : User_name,,New level
Change a password : User_name,New password
Erase a user : User_name
F
1
ACCEPT F
2
MISCELLANEOUS
SCREEN CONFIRM OPERATOR’S

SAVER ACTIONS
F F
NO NO 4
3
F
1
0

V - FAULT DISPLAYS AND ALARMS
1- LOGIC AND SAFETY

1-1 Safety
Some movements requiring a high degree of safety are locked by wired logic.
In this case, they are the functions of running, stretching, blowing.
Safety is thus guaranteed, even in the event of failure of the PLC or the
control station (PCC).
However a certain flexibility is allowed in ADJUSTMENT mode (see section II
paragraph 2 -1).
1-2 Programmed logic
The SBO 10 is controlled by a SIEMENS 115U PLC. Sensors connected to its
inputs provide it with information. Actuators driven by its outputs opeoutput
rate the machine or inform the operator.
1-2-1 PLC inputs on the machine
(a) S4.0 : Oven drive torque limiter.
(a) S4.1 : Blow wheel torque limiter.
(a) S4.2 : Outfeed wheel torque limiter.
(a) S4.3 : Transfer wheel torque limiter.
(a) S4.31 : Transfer wheel torque limiter (option).
(a) S5.0 : Mould opening lever.

(a) S5.1 : Mould not free.
(a) S5.2 : Blow nozzle not free.
(a) S5.3 : Mould base raising torque.
(a) B5.4 : Mould closing cam torque.
(a) S6.5 : Crank safety device.

(a) S6.6 : Base tool safety device.
(a) S6.61 : Arm tool safety device.
(a) S6.7 : Loading safety device.
(a) S7.3 : Pneumatic brake check.

(a) S7.7 : Loading wheel torque limiter.
(d) B8.0 : High level preform detection.

(c) B8.1 : Low level preform detection.
(e) B8.2 : Preform detection at oven inlets.
(d) B8.3 : Mould not locked.
(e) B8.4 : Machine output rate.
(e) B8.5 : Wheel running initialization.
(e) B8.6 : Machine step.

(d) B9.0 : Cold incorrectly blown preform check.
(d) S9.1 : Preform loading safety device.
(e) B9.3 : Preblowing position detection.
(e) B9.4 : Blowing position detection.
(e) B9.5 : 2nd blowing position detection (option).
(d) B9.6 : Detection of the mould base at the bottom.
(e) B9.7 : Detection of air cooling position (option).
(a) S10.0 : Cylinder movement 7 Bar pressure check.

(a) S10.1 : Cylinder movement 40 Bar pressure check.
(c) S10.3
: Water supply on wheel/mould base.
S10.31
(c) S10.4 : Water supply on ovens.
(c) S10.5 : Mould temperature check (option).
(e) B10.51 : Mould base temperature check (option).
(e) B10.6 : Preform loading sync.
(e) B10.7 : Oven init.
(e) B11.3 : C1 peripheral management (option).

(e) B11.4 : C2 peripherial management.
(e) B11.5 : C3 peripheral management.
(e) S11.7 : Push-button for bottle ejection/peripheral.
(e) B12.0 : Preferential heating (option).

(e) B12.1 : Preferential heating (option).
(a) B13.3 : Loading wheel guide in position detector.
(b) SP69AA : Door 1 safety device (E30.0).

(b) SP69AL : Door 2 safety device (E31.3).
(b) SP69AB : Door 3 safety device (E30.1).
(b) SP69AC : Door 4 safety device (E30.2).
(b) SP69AD : Door 5 safety device (E30.3).
(b) SP69AM : Door 6 safety device (E31.4).
(b) SP69AE : Door 7 safety device (E30.4).
(b) SP69AF : Door 8 safety device (E30.5).
(b) SP69AG : Door 9 safety device (E30.6) option.
(b) SP69AH : Door 10 safety device (E30.7).
(b) SP69AI : Door 11 safety device (E31.0).
(b) SP69AJ : Door 12 safety device (E31.1).
(b) SP69AK : Door 13 safety device (E31.2).
(a): If one or other of these inputs changes from 1 to 0, the PLC

takes the fault into account, and stops the machine
immediately.

(b): Each station is equipped with 2 mechanically integral
contacts, one NO and the other NC. The NO contact is meant
for the PLC which can thus locate the open doors and
guarantee top security.
The other contacts NC wired in series control a relay, which
supplies the PLC with extra information, for increased
security.
Finally, a contact of this relay checks the wiring of the
common wire of the functions which could be dangerous.
(c): Inputs preventing preform loading and causing the machine
to gradually stop, if this input was to disappear during
production.
(d): Inputs which do not cause the machine to stop, but which are
memorized for another processing.
(e): Inputs used for machine synchronization, including
preblowing and blowing. For further details and inputs
concerning specific functions, see the sections dealing with
those functions.
Some of this information can stop the machine, after a
checked logical equation.
1-2-2 PLC outputs on the machine:
Y20.0 : Preform loading.
Y20.1 : Incorrectly blown preform ejection before oven.
Y20.11
Y20.2 : Preform ejection upon transfer.
Y20.3 : Bottle ejection upon transfer.
Y20.5 : Cylinder movement control.
Y20.6 : Blow valve control.
Y20.7 : Stretching control.
Y20.71
Y21.4 : Preblowing cam installation.

Y21.5 : Blowing cam installation.
Y21.6 : 2nd blowing cam installation (option).
Y21.7 : Mould base cam retraction.
Y22.0 : Water on wheel solenoid valve.

Y22.01 : Bottle base air (option).
Y22.1 : Bottle ejection outlet belt.
Y22.3 : Solenoid valve water on oven.
Y22.7 : Water spray (option).
Y23.7 : Air spray (option).
Y26.0 : Positioning of air cooling cam (option).

Y26.2 : Loading cam control.
Y27.2 : Setting of loading wheel guide.

Y27.3 : Retraction of loading wheel guide.

1-2-3 Output for running and heating:
Some outputs work through power relays:
Output 21.0 : Actuates the variator fault reset relay K21.0.
Output 21.1 : Controls the relay K21.1 to unlock/lock the
variator electronically.
Output 22.4 : Controls the running of preforms in the oven to
control putting cold preform out of shape through
relay K69D.
Output 22.5 : Controls the relay K22.5 to start the oven
ventilation.
Output A23.2 : Controls the relay K109A to light the machine.
Output A23.3 : Controls the relay K23.3 for adjustment mode.
Output 23.4 : Preform elevator on.

Output 23.5 : Elevator off.
Output 23.6 : Orienting rollers on/off.
Output 27.0 : On/off for burning via the relay K27.0 (option).
Output A27.1 : Burning preform rotation (option).
2- DISPLAYING FAULTS
The 3 operating modes are equipped with a fault display window in which texts are
memorized.
The PLC generates the faults corresponding to the state of the machine, the control
station displays them, with the aim of informing the operator of the kind of fault which
has appeared.
There are 3 kinds of fault:
- The critical faults.
- The warning faults.
- The information messages.

2-1 The critical faults
CRITICAL FAULT = IMMEDIATE STOPPAGE
The control station is automatically positioned on the page ALARM when the
first critical fault appears. The fault is displayed on the machine by flashing
blocks.
When the machine is stopped, the page return brings the operator back to the
main operating mode page where he was before the fault appeared.
The critical faults have priority of display, i.e. if a warning fault or piece of
information appears after a critical fault, it will not be displayed as long as the
critical fault is displayed.
List of critical faults:
- Emergency stop relay.
- Cabinet emergency stop.
- Blow wheel emergency stop.
- Oven emergency stop.
- Control station emergency stop.
- Main stop.
- Controller input voltage.
- Machine stopped by door n°.
- Cylinder control pressure fault.
- Machine stop due to lamp breakage.
- Tool safety devices.
- Opening lever safety device mould n°.
- Mould not clear n°.
- Blow nozzle not clear n°.
- Raising stress on mould base n°.
- Oven torque limiter.
- Blow wheel torque limiter.
- Outfeed wheel torque limiter.
- Pref. transfer wheel torque limiter.
- Loading safety device.
- Infeed shaft torque limiter.
- Rotation wheel variator fault.
- Main motor variator power supply fault.
- Crank engaged.
- Preform loading synchro. sensor B10.6.
- Wheel revolution init. sensor B8.5.
- Machine step sensor B8.6.
- Machine rate sensor B8.4.
- Spindle test fault.
- Machine not configurated.
- Gas pressure fault.
- Oxygen pressure fault.
- Preform rotation fault (burning).
- Burning fault.
- Brake not released fault.
- Rotation wheel variator fault.
- Loading wheel guide not in position.
- Preform to be cleared following stress on guide.

2-2 The warning faults
WARNING FAULT = GRADUAL STOPPAGE
When the first warning fault appears, the tree structure is brought back to the
main mode page where you were before, causing a gradual stoppage.
There are three stages to this stoppage:
First stage: Preform loading stops.
Second stage: Heating stop as soon as there are no more preforms in the
ovens.
Third stage: The machine stops once all articles have exited.
The warning faults have priority of display in relation to the information
messages.
The faults which cause a gradual stoppage are:
- Cabinet ventilation fault.
- Controller ventilation fault.
- Oven ventilation fault.
- Water supply to oven fault.
- Water supply to wheel fault.
- Mould temperature fault.
- Speed too high.
- Preform loading fault.
- Zone n° fault.
- Fault oven n°.
- Corner oven zone fault.
- Machine stop due to X non-lockings.
- Oven standby condition period too long.
- Blowing air fault.
- Lamp cooling ventilator fault.
- X stress on loading wheel guide.

2-3 The information messages
These messages inform the operator of the state of the machine. They can
resemble a fault, but at no time do they stop the machine.
The messages are as follows:
- Mould not locked n°.
- 5 kW auxiliary equipment fault.
- Auxiliary equipment not operative.
- Filter 40 Bar clogged.
- Brake not applied.
- Stress on mould closing cam n°.
- Mould base downward n°.
- Faulty preform before oven.
- Preform loading fault.
- Pref. distortion check before oven.
- Preform low level detection.
- Preblow sensor fault B9.3.
- Blow sensor fault B9.4.
- 2nd blow sensor fault B9.5.
- Circulat. air blow sensor fault B9.7.
- Oven initialization fault B10.7.
- Auto. synchro. fault.
- Preform high level detection.
- Controller start-up.
- Controller restart.
- Controller memory saving battery fault.
- Door open n°.
- Oven lamp fault n°.
- Corner oven lamp fault n°.
- Preform elevator emergency stop.
- Elevator stopped from the box.
- Gradual shutdown process.
- Cold preforms.
- Oven temperature waiting time.
- Item clearing from machine.
- Door contactor fault.
- Stress on loading wheel guide.

WARNING
VIEW 1
<= = < F26 > WARNING!
F24 F25
FAULT
CLEARING
F1
ALARM
HISTORY
F2

3- READING AND ERASING FAULTS
The faults are displayed in reverse chronological order, i.e. the last one to appear is
at the top of the display window list. The keys on each side of the display window
enable you to scroll the list of present faults. As soon as fault is cancelled and is no
longer present in the machine it will disappear from the display but will remain stored
in the alarm log file.
3-1 Alarm history
When you are on page "ALARM" (view 1), press F2 and you access the page
"ALARM HISTO" (view 2).
On this page you will find files "HISTALRM.OXX" (XX corresponds to the
month of the year). Once you have placed the yellow rectangle on a file, press
F2, which shows the contents of the selected file (contents: faults appeared
in the month) (view 3).
By pressing F3, you access the search page (view 4), which enables you
thanks to different data to search for one or more specific faults which have
occurred in the month (see paragraph 3 - 2).
Pressing F4 enables you to print only the list of the faults which have
appeared in a given month and not the list obtained after a search. It is also
possible to save history files on a back-up disk via F5 (text file). F7 and F8
keys enable you to go from page to another one.
Press F10 to access the view 5 for the alarm configuration (see
paragraph 3 - 3).
3-2 Search
Whether you are searching for a fault by means of the date, time, fault type
(critical, alert, or information) or the description of the fault in a file
"HISTALRM.OXX", press F1 and the search is started to display the result
with the number of found faults, if faults occurred.
Then press F3 to print them or F2, the obtained fault list appears on view 2.
3-3 Alarm configuration
On this page, faults can be configured in different ways:
1 - Whether they are critical, alert, or information faults, you have the
possibility not to print them as they appear by pressing F2. In this
case, a cross appears on the line of the green-framed fault under
"PRINT. MASK".
2 - It is also possible to mask information faults by pressing F1, a cross
appears on the line of the green-framed fault under "VISU. MASK".
3 - The fault level can be changed by pressing F3. They can be
increased but not decreased, that is to say that only alert and
information fault levels can be modified.
Example: Alert fault ➙ Critical fault
Information fault ➙ Alert fault

F5 and F8 keys enable you to access the beginning and the end of the list
directly and F6 and F7 enable you to go from page to another one.
On view 2 as well as view 5, comments may be displayed at the top right of
the screen in the blue frame.
4- AUDIBLE ALARM
Any immediate stoppage caused by a fault is accompanied by a continuous audible
signal. This alarm can be stopped by pressing the key F10 fault clearing on the main
pages, or F1 on the alarm page.
NOTE: If the fault has disappeared it will be erased from the display.
The warning faults trigger an intermittent signal to warn the operator. This alarm stops
after pressing on clearing button.
The information messages trigger an intermittent signal to warn the operator. It stops
itself after 8 seconds. The operator can thus remain at the page on which he was
working. DESCRIPTION OF DATA ON SHIFT
TABLE
SHIFT NOTE: W h e n
TABLE
the machine is
REPORT LIST
stopped: No alarm (whatever the
fault).
If it starts with information message (appeared during stoppage) not
cleared: Alarm 8 s.
5- LIGHT ALARM
As soon as one or more faults appear, they are indicated by the blinking light, it will
go out only after a fault has been cleared.
6- MESSAGE PRINTING AS THEY APPEAR

As the faults occur on the machine, they are printed only if the machine is running, so
that faults are not printed during servicing when the machine is stopped.
02/02/95 16: 12: 17 I Preform elevator emergency stop.
02/02/95 16: 12: 22 A Blow air fault.
02/02/95 16: 12: 53 C Pressure fault for cylinder control.

ALARM HISTORY
VIEW 2
ALARM HISTO SELECT A HISTO ALARM

RETURN
AND CHOOSE THE DESIRED OPTION CONFIG
< F26 >
< F10 >
19/04/96 09:05:54 HISTO LIST
NAME NUMBER OF FAULTS TOTAL : 1
HISTALRM.004 1134
F6
F7
F8
F9
HISTO LIST HISTO SEARCH F F

< F1 > EDITION < F3 >
< F2 > 4 5
VIEW 3
ALARM HISTO ALARM

RETURN
CONFIG.
< F26 >
< F10 >
06/11/96 10:38:04 Histo. Printed : HISTALARM.004
DATE TIME LEVEL FAULT DESCRIPTION TOTAL :1
05/08/96 09:46:21 C Blow wheel emergency stop

05/08/96 09:46:21 C Oven emergency stop
05/08/96 09:46:21 C Oven emergency stop F6
05/08/96 09:46:21 C Oven emergency stop
05/08/96 09:57:48 I 5 KW auxiliary equipment fault
05/08/96 09:57:48 I 10 KW auxiliary equipment fault
05/08/96 09:57:48 I 40 KW auxiliary equipment fault F7
05/08/96 09:57:48 I Auxiliary equipment not operative
05/08/96 09:58:38 A Oven ventilation fault F8
05/08/96 09:59:42 I Oven lamp fault N.1
05/08/96 09:59:42 I Oven lamp fault N.5 F9
HISTO HISTO SEARCH F F

LIST EDITION
< F1 > < F2 > < F3 > 4 5

ALARM HISTORY
VIEW 4
ALARM ALARM
RETURN
CONFIG
< F26 > HISTO < F10 >
TOTAL :
SEARCH IN HISTALRM.011 HISTO

LIST
F6
DATE TIME LEVEL
HISTALRM.011
JJ/MM/AA 45 HH:MN:SS N HISTALRM.012
FAULT DESCRIPTION
F7
Text
F8
SPECIFY YOUR SEARCH !!!
F9
SEARCH LEAVE RESULT
< F1 > < F2 > PRINTING
< F3 >
HISTO HISTO SEARCH F F

LIST EDITION
< F1 > < F2 > < F3 > 4 5
ALARM CONFIGURATION
VIEW 5
RETURN ALARM
< F26 > HISTO
03/12/96 11:16:04
FAULT NAME VISU. PRINT. LEVEL
MASK MASK
Emergency stop relay C

Main stop C
Controller input voltage C F5
Cylinder control pressure fault C

Machine stop due to lamp breakage C
Tool safety C F6
Oven drive torque limiter C
Blow wheel torque limiter C F7
Outfeed wheel torque limiter C
Transfer wheel torque limiter C
Loading safety C F9
Loading wheel torque limiter C
VISUAL MASKING AS LEVEL

MASKING THEY APPEAR ALTERATION

VI - SHIFT TABLE
1- ACCESS TO THE SHIFT TABLE PAGE

The shift table is a worksheet which can be accessed when the machine is stopped,
or running if you wish to see the production advance on the screen.
Only the MANUAL and AUTOMATIC modes enable this table to be viewed.
When the machine is running, some functions on the screen concerning the SHIFT
TABLE page are inhibited.
In the main pages of MANUAL or AUTOMATIC modes, when the machine is stopped,
the shift table page is accessed by REPORT (F13). The tree structure of the shift table
takes the following form:
The SHIFT TABLE page (view 1) shows the current shift table with the date and time
of the beginning of the shift at the top of the screen, as the shift is not finished, the
counter continues counting ... (a).
The name of the operator in charge of the shift can be entered (b).
To do this, press on the operator name displayed (on view 1 "AUCUN") and type your
name and then press "ENTER" to validate.
The name appears in blue and when you press "OPERATOR NAME" it changes to
white and has thus been memorised.
Description of the function keys:
RETURN F26: Return to MANUAL or AUTOMATIC page (depending on the
mode at the beginning).
NEW F1 : Saves a shift table under the title RPT"xxx", the table is reset.
The shift table is saved in a stack under the number "xxx".
PARTIAL F2 : Saves a partial shift table under the title PTL"xxx", the table
continues "running", the partial shift table is saved in a stack under
the number "xxx".
PRINT F3 : Prints the shift table.
CONFIG. F4 : Enables you to configurate your shift table yourself (view 2).
- If you are sure of your choice, press <yes> on the screen
- Select the line to be removed by pressing ➤.
Press <OK> to validate or <esc> to quit this choice. In order to
return to the whole shift table, you must quit the configuration by
"quit" (F4), then re-enter the configuration, press <yes> to find a
complete shift table.

SHIFT TABLE
VIEW 1
RETURN SHIFT TABLE

< F26 >
< F8 >
09/12/94 15:30:17
SHIFT START SHIFT END a

DATE : 09 /1 2/9 4 DATE : 0 9 /1 2/94
TIME : 13 :5 0:3 8 TIME : 15:30 :1 7
b OPERATOR NAME: AUCUN
Shift time 01:39:37
Machine rotation time 00:21:40
Production stop time for fault 00:00:00
Loading time 00:00:00
Average output rate in bottles/hour 0 F6
Theorical number of bottles 0
Number of loaded preforms 0
Number of preforms ejected before oven 0
Number of preforms manually ejected at transfer 0
Number of cold preforms ejected at transfer 0 F7
Number of blown preforms 0
Number of faulty bottles ejected 0
Number of correct bottles manually ejected 0
NEW PARTIAL PRINT CONFIG. INFO

< F1 > < F2 > < F3 > < F4 > < F5 >
VIEW 2
RETURN SHIFT TABLE SELECT A LINE BY

< F26 > PRESSING ON >
< F8 >
09/12/94 15:32:08
SHIFT START SHIFT END

DATE : 09/ 12 /94 DATE : 0 9/12/94
TIME : 13 :50 :38 TIME : 15 :3 2 :0 8
OPERATOR NAME: AUCUN
Shift time LIGNE 0
Machine rotation time LIGNE 1
Production stop time for fault LIGNE 2
Loading time LIGNE 3
Average output rate in bottles/hour LIGNE 4 F6
Theorical number of bottles LIGNE 5
Number of loaded preforms LIGNE 6
Number of preforms ejected before oven LIGNE 7
Number of preforms manually ejected at transfer LIGNE 8
Number of cold preforms ejected at transfer LIGNE 9 F7
Number of blown preforms LIGNE 10
Number of faulty bottles ejected LIGNE 11
Number of correct bottles manually ejected LIGNE 12
NEW PARTIAL PRINT TO LEAVE INFO

< F1 > < F2 > < F3 > < F4 > < F5 >

INFO(F5): Opens a description page on different lines of the SHIFT TABLE
page (view 3).
The explanation is scrolled using the curser on the right-hand
side of the display.
* Length of shift:
This is the time between the previous shift worksheet printed and the
current one.
* Length of time machine running:
Time when the PLC output controlling the power to rotate the machine is
active.
* Time of production stoppage due to fault:
This is the cumulation of the periods when production was stopped due to
a machine fault. Stoppage due to a fault begins as soon as loading is
interrupted by a problem of power supply or with the machine. Faults on
downstream auxiliary equipment are excluded. Stoppage "runs" until the
loading and blowing of a bottle are resumed.
* Loading time:
Time during which the machine is running, loading cylinder controlled by
the PLC.
* Average output rate in B/H:
This output rate is calculated for the whole production period.
Output rate = Number of preforms loaded / Loading time.
* Theoretical number of bottles:
It is calculated as follows:
Preforms loaded + (Time of stoppage due to fault x Output rate).
* Number of preforms loaded:
This is the number of preforms counted at oven inlet.
* Number of preforms ejected before oven:
The preforms which are incorrectly loaded or out of shape are ejected
before they enter the oven. They are counted under the title "preforms
ejected before oven".
* Number of preforms ejected upon transfer:
This is the number of preforms ejected by the operator upon transfer using
the preform ejection key.
* Number of cold preforms ejected upon transfer:
If the operator kept ejection of cold preforms in the operating mode, they
will be counted as they are ejected.
* Number of blown preforms:
These are the preforms which have been preblown and blown.
* Number of faulty bottles ejected:
Bottles ejected automatically upon transfer, bottles detected do not
conform.

SHIFT TABLE
SBO 10 N° 346
CURRENT REPORT
SHIFT START SHIFT END

Date: 22/07/94 Date: 28/07/94
Time: 14: 17: 39 Time: 13: 50: 13
Operator name: NONE
Length of shift 005: 23: 32: 34

Length of time machine running 73: 59: 15
Time of production stoppage due to fault 45: 56: 56
Loading time 00: 16: 14
Average output rate in bottles/hour 10065
Theoretical number of bottles 137

Number of preforms loaded 137
Number of preforms ejected before oven 0
Number of preforms ejected upon transfer 0
Number of cold preforms ejected upon transfer 0
Number of blown preforms 137
Number of faulty bottles ejected 2
Number of correctly blown bottles manually ejected 0
Number of bottles produced 135
Total correct bottles 135
Material output 0.99
Machine output 0.99
Shift productivity 0.09
Net average production in bottles / hour 9918
OPERATOR MESSAGES

SHIFT TABLE
VIEW 3
RETURN DESCRIPTION OF DATA

< F26 >
ON SHIFT TABLE
NUMBER OF LOADED PREFORMS:

I t is the number of pr ef orms counted at oven infeed.
F1
VIEW 4
LEAVE REPORT VALIDATE BY ACCEPT !

ACCEPT
< F26 > LIST < F9 >
12/12/94 07:58:36 SHIFT STARD SHIFT END TOTAL : 100

NAME Date Time Date Time
PTL001 03/06/94 09:26:27 03/06/94 09:28:52
PTL002 13/06/94 12:25:24 13/06/94 12:39:33

F4
PTL003 13/06/94 13:16:52 13/06/94 13:16:55
PTL004 13/06/94 13:58:33 13/06/94 13:58:33 F5
PTL005 13/06/94 13:58:33 13/06/94 13:58:34
PTL006 13/06/94 15:45:31 13/06/94 15:45:32

F6
PTL007 14/06/94 07:03:56 14/06/94 07:03:57
PTL008 14/06/94 07:22:10 14/06/94 07:22:12

F7
PTL009 29/06/94 12:42:05 29/06/94 12:40:25
PTL010 30/06/94 09:51:37 30/06/94 10:01:33

Page : 1
REPORT LIST PARTIAL LIST PRINTED LIST
< F1 > < F2 > < F3 >

SHIFT TABLE
VIEW 5
LEAVE PARTIAL REPORT ACCEPT

< F26 > LIST < F9 >
06 /1 1/ 96 1 0 :20 :5 5 SHIFT START SHIFT END TOTAL : 100

NAME Date Time Date Time
PTL001 03/06/94 09:26:27 03/06/94 09:28:52
PTL002 13/06/94 12:25:24 13/06/94 12:39:33

F4
PTL003 13/06/94 13:16:52 13/06/94 13:16:55
PTL004 13/06/94 13:58:33 13/06/94 13:58:33 F5
PTL005 13/06/94 13:58:33 13/06/94 13:58:34
PTL006 13/06/94 15:45:31 13/06/94 15:45:32

F6
PTL007 14/06/94 07:03:56 14/06/94 07:03:57
PTL008 14/06/94 07:22:10 14/06/94 07:22:12

F7
PTL009 25/01/94 17:50:21 25/01/94 17:55:43
PTL010 25/01/94 17:50:21 25/01/94 17:55:44

Page : 1
REPORT LIST PARTIAL REPORT LIST PRINT LIST
< F1 > < F2 > < F3 >

* Number of bottles manually ejected upon transfer:
Bottles considered as conforming by the device but ejected upon request
of the operator or a piece of downstream auxiliary equipment.
* Number of bottles produced:
Items taken out of the machine by the outfeed wheel and put back on the
bottle conveyor belt.
* Material output:
Total correctly n bottles / Number of preforms loaded.
* Machine output:
Total correctly n bottles / Theoretical number of bottles.
* Shift productivity:
(Loading time + Time of stoppage due to fault) / Length of shift.
* Total correctly blown bottles:
This is the number of bottles considered as being correctly blown by the
bottle checking device.
* Net average production in B/H:
This output rate takes into account production stoppages and stoppages
due to faults. It is calculated as follows:
Correctly blown bottles / (Loading time + Time of stoppage due to fault).
F6 : Scrolling upwards.
F7 : Crolling downwards.
F8 : Opens a page (view 4), in which saved shift tables (max. 100) and
saved partial shift tables (max. 100) are stacked.
Description of the page REPORT LIST (view 4) and LIST OF
PARTIALS (view 5):
F1 : Displays the list of saved shift tables. Press the shift table you
want to view then validate using F9 (Accept) (top right).
Press F26 (Quit) to view the chosen shift table.
You are on the page SHIFT TABLE:
Press the box at the top of the screen to come back to the current
shift table.
F2 : Displays the list of partial shift tables (the principle is the same as
that for whole shift tables, see F1).
F3 : Prints the list on the screen.
F4 : Beginning of list.
F7 : End of list.
F5 - F6 : Page by page, with the number of the page bottom right.
NOTE: Top left, you will see the current control station time.

VII - THE CODES
1- THE DIFFERENT LEVELS

The SIDEL application has 5 user levels:
* Level 5 : Operator.
* Level 4 : Operator.
* Level 3 : Technician.
Level 2 : Supervisor.
2- LEVEL 5
When the application is started, it is at the level operator (level 5). This level enables
you to go to the following tree structure:
ADJUSTMENT
MODE
MANUAL
FLYLEAF HEATING TREND CURVE
MODE

TABLE
AUTOMATIC SHIFT
MODE TABLE
REPORT LIST
Conclusion: At this level, no basic changes can be made to the production.
3- LEVEL 4
This level gives the following tree stucture:
ADJUSTMENT
MODE
ZONE CONTROL
MANUAL
FLYLEAF HEATING SETPOINT
MODE

TABLE
AUTOMATIC SHIFT
MODE TABLE
REPORT LIST
At this level you are able to modify production by changing the percentage applied to
the zones and the parameters on the SETPOINTS page.
4- LEVEL 3
You have access to all the pages of our application at this level, except the page
FIXING MACHINE PARAMETERS.

5- LEVEL 2
This concerns the access to the page FIXING MACHINE PARAMETERS reserved for
the supervisor. This page deals with the basic functions of the machine.
6- EXAMPLE OF INSUFFICIENT LEVEL

Access to the page MACHINE PARAMETERIZATION is reserved for the supervisor
(level 2), if you press the (F11) key at level 3, an error message appears (view 1).
Validate by pressing "continue".
7- VALIDATING A CODE
A code can be validated in the main pages of the SETTING, MANUAL and
AUTOMATIC modes, as well as in the page OPTION.
In order to do this, press code, a magenta-coloured alpha-numerical keyboard will
appear on the screen. Enter your code using this interactive keyboard. or the
keyboard on the P.C.C. console. Some "*" will appear as you enter your code.
Once this is done, validate by pressing the ENTER key. The application will change
level, visible by the image on the screen jumping, which is the same as refreshing the
image access level.

CODE
VIEW 1

LOADING SAMPLING MISCELLANEOUS PLC
1 MOULD PARAMETER
F1 F2 F3 F4
REQUEST DENTED
EJECTION
T he current U SER LE VE L se tting do es not p ermis
BEGIN/END a c cess to the reque ste d panel
OF SET
F5 CONTINUE
BOTTLE AUTOMATIC FIXING MACHI CODE

CHECK RESTART PARAMETERS
F9 F10 F11 F12

VIII - PRODUCTION LOG
1- PRESENTATION
The PRODUCTION LOG function allows the evolution of the different production
parameter values to be visualised as curves over time.
The PRODUCTION LOG file contains the records of production data over the last
three months. The file is added to at a rate of one item of data acquisition every
10 seconds.
2- ACCESSING THE PRODUCTION LOG PAGE

The PRODUCTION LOG page is accessible through the MANUAL MODE and
AUTOMATIC MODE pages.
Access is unrestricted whatever the access level of the operator. Certain functions
presented on the page are, however, restricted according to the access level:
- The Operator level only allows the production log data to be viewed.
- The Technician level allows the production log configuration to be modified but the
modification cannot be saved.
- The Supervisor level allows the production log configuration to be modified and
saved as standard.

• Press the F15 HISTO key to access the PRODUCTION LOG page.
NO LOG LOADED
100
90
PEN 1
UNASSIGNED
80
PEN 2
UNASSIGNED P
70 S
PEN 3 E
UNASSIGNED
R 60
PEN 4
UNASSIGNED C W
50
PEN 5 E
UNASSIGNED
N 40
PEN 6
UNASSIGNED T
30
PEN 7
UNASSIGNED
20
PEN 8
UNASSIGNED
10
0
1 min/div
LOAD RETURN < F26 >
Use to
LOAD load the PRODUCTION LOG file and
display the contents.
Red key on configurate the production log.
the lower band
F26 RETURN leave the PRODUCTION LOG page.

3- LOADING AND VISUALISING THE PRODUCTION LOG
3-1 Loading the PRODUCTION LOG file
• Press the LOADING key to display the file name PRODUCTION LOG.
• Select the PRODUCTION LOG file.
ACCEPT LEAVE
LOADING
08:55:44 DAT A L OG L I S T FO R TR EN D D ISPLA Y PG. 1
LOG FORM FILES START TIME -> END TIME

TEMPERA1 001 - 003 15/11/96 08:36:18 -> 05/12/96 08:55:28
(OUT. TEMP.) (OVEN TEMP.) (PRE.TEMP.) (SETPOINT ) (MACHINE )

)
(LOADING) ( HEATING) ()
• Press the ACCEPT key to display the contents of the PRODUCTION LOG
file. Otherwise, press the LEAVE LOADING key to cancel.

3-2 Displaying the production log in graphic mode
Once loaded, the production log file appears on the screen in graphic mode.
LOG TEMPERA1 LOADED
TEMPERA1
180
08:45:18
15/11/96 160
OUT. TEMP.
- 42
140
OVEN TEMP.
117
120 S
PREF. TEMP
108
100
SETPOINT
108 W
80
MACHINE
ON
60
LOADING
ON
40
% HEATING
94
20
-20
0
-20
08:36:18 08:42:18 08:48:18 08:54:18
-20 15/11/96 15/11/96 15/11/96 15/11/96
LOADING RETURN < F26 >
⇒ Graphic description:
The curves on the graph represent the evolution of the production
parameter values over time:
- The date and the time are on the horizontal axis.
- The production parameter values are on the vertical axis.
The horizontal curser at the top of the graph allows the precise value of the
production parameters to be displayed for a given time.
Dots may appear on the graph and these correspond to times when the
PLC or the PCC were switched off.

The key to the codes on the left of the graph comprises the following
elements:
Name Definition
TEMPERA1 Name of PRODUCTION LOG file.
08:45:18 Date and time corresponding to the
15/11/96 position of the curser.
OUT. TEMP. External temperature parameter (°C).
OVEN TEMP. Oven temperature parameter (°C).
PREF. TEMP. Preform temperature parameter (°C).
SETPOINT Heating setpoint parameter (°C).
MACHINE Machine On/Off parameter (ON or OFF).
LOADING Parameter for loading of preforms into the
oven (ON or OFF).
% HEATING Heating percentage parameter (%).
1 min/div Value on horizontal scale.
BEGINNING Indicates that it is at the start of the
PRODUCTION LOG file.

LOG TEMPERA1 LOADED
TEMPERA1
180
08:45:18
15/11/96 160
OUT. TEMP.
- 42
140
OVEN TEMP.
117
120 S
PREF. TEMP
108
100
SETPOINT
108 W
80
MACHINE
ON
60
LOADING
ON
40
% HEATING
94
20
-20
0
-20
08:36:18 08:42:18 08:48:18 08:54:18
-20 15/11/96 15/11/96 15/11/96 15/11/96
⇒ Moving within the PRODUCTION LOG file:

Press to
or move the curser by one division.
or display the curves screen by screen.
or position the curser at the beginning or end

of the log.
⇒ Commands:
Use to
change the presentation from graphic

mode to list mode.
S
do a search in the log.
increase the value of the vertical scale.
reduce the value of the vertical scale.
increase the value of the horizontal scale.
reduce the value of the horizontal scale.

3-3 Displaying the production log in list mode
By pressing key in the graphic mode, the display changes to list mode.
The DATA ERR indications may appear in the list and these correspond to
times when the PLC or the PCC were switched off.
DATA LOG TEMPERA1 LOADED
08:57:32 TEMPERA1.001
RECORD DATE TIME OUT. TEMP OVEN TEMP. PREF. TEMP. SEPOINT
1 15 NOV 96 08:36:18 -42 0 50 DATA ERR
2 15 NOV 96 08:36:28 -42 0 50 108
3 15 NOV 96 08:36:38 -42 0 50 108
4 15 NOV 96 08:36:48 -42 0 50 108 S
5 15 NOV 96 08:36:58 -42 0 50 108
6 15 NOV 96 08:37:08 -42 0 50 108
7 15 NOV 96 08:37:18 -42 0 50 108
8 15 NOV 96 08:37:28 -42 0 50 108
9 15 NOV 96 08:37:38 -42 0 50 108
10 15 NOV 96 08:37:48 -42 0 50 108
11 15 NOV 96 08:37:58 -42 0 50 108
12 15 NOV 96 08:38:08 -42 0 50 108
13 15 NOV 96 08:38:18 -42 0 50 108
14 15 NOV 96 08:38:28 -42 0 50 108
15 15 NOV 96 08:38:38 -42 70 85 108
16 15 NOV 96 08:38:48 -42 95 97 108
17 15 NOV 96 08:38:58 -42 95 97 108
18 15 NOV 96 08:39:08 -42 95 97 108
19 15 NOV 96 08:39:18 -42 95 97 108
20 15 NOV 96 08:39:28 -42 95 97 108
21 15 NOV 96 08:39:38 -42 95 97 108
22 15 NOV 96 08:39:48 -42 95 97 108
23 15 NOV 96 08:39:58 -42 95 99 108
⇒ Upper band:
Name Definition
RECORD Recording number.
DATE Recording date.
TIME Time of recording.
OUT. TEMP Exterior temperature parameter (°C).
OVEN TEMP. Oven temperature parameter (°C).
PREF. TEMP. Preform temperature parameter (°C).
SETPOINT Heating setpoint parameter (°C).
MACHINE Machine On/Off parameter (ON or OFF).
LOADING Loading preforms into the oven
parameter (ON or OFF).
% HEATING Heating percentage parameter (%).
or To display hidden parameters.

⇒ Moving within the LOG:
Press to
or display the list line by line.
or display the list page by page.
or go to the beginning or end of the list.
DATA LOG TEMPERA1 LOADED
08:57:32 TEMPERA1.001
RECORD DATE TIME OUT. TEMP OVEN TEMP. PREF. TEMP. SEPOINT
1 15 NOV 96 08:36:18 -42 0 50 DATA ERR
2 15 NOV 96 08:36:28 -42 0 50 108
3 15 NOV 96 08:36:38 -42 0 50 108
4 15 NOV 96 08:36:48 -42 0 50 108 S
5 15 NOV 96 08:36:58 -42 0 50 108
6 15 NOV 96 08:37:08 -42 0 50 108
7 15 NOV 96 08:37:18 -42 0 50 108
8 15 NOV 96 08:37:28 -42 0 50 108
9 15 NOV 96 08:37:38 -42 0 50 108
10 15 NOV 96 08:37:48 -42 0 50 108
11 15 NOV 96 08:37:58 -42 0 50 108
12 15 NOV 96 08:38:08 -42 0 50 108
13 15 NOV 96 08:38:18 -42 0 50 108
14 15 NOV 96 08:38:28 -42 0 50 108
15 15 NOV 96 08:38:38 -42 70 85 108
16 15 NOV 96 08:38:48 -42 95 97 108
17 15 NOV 96 08:38:58 -42 95 97 108
18 15 NOV 96 08:39:08 -42 95 97 108
19 15 NOV 96 08:39:18 -42 95 97 108
20 15 NOV 96 08:39:28 -42 95 97 108
21 15 NOV 96 08:39:38 -42 95 97 108
22 15 NOV 96 08:39:48 -42 95 97 108
23 15 NOV 96 08:39:58 -42 95 99 108
⇒ Commands:
Use to
change the presentation from list mode to

graphic mode.
S
do a search in the file.

3-4 Doing a search in the production log file
• Position the curser in the log, the search will start as from the position of
the curser.
• Press key S to display the interactive search windows.
LOG TEMPERA1 LOADED
TEMPERA1
180 DATA SEARCH TIME SEARCH
08:45:18
15/11/96 160
OUT TEMP. MIN MAX CONST
-42
140
OVEN TEMP.
117
PREF. TEMP.
120 OUT TEMP; = OUT TEMP; S
108
100
TEMPERA1 TEMPERA1
SETPOINT <
108 W
OUT TEMP.
80 OUT TEMP;
MACHINE TEMP. FOUR OVEN TEMP.
ON =
PREF TEMP.
60 PREF TEMP.
LOADING SETPOINT SETPOINT
ON
LOADING
40 > LOADING
HEATING % HEATING HEATING
94
20
-20 = DEVIATION
0
0
-20
SEARCH TO LEAVE
08:36:18 08:42:18 08:48:18 08:54:18
-20 15/11/96 15/11/96 15/11/96 15/11/96
LOADING RETURN< F26 >
The search can be started based on either parameter criteria or on date and
time.
3-4.1 Search based on parameters
• Select the DATA SEARCH key.
Press to
MIN do a search on the minimum value of a
parameter.
MAX do a search on the maximum value of a
parameter.
CONST. do a search on any parameter value.
• Define a combination of two parameters using the logic

symbols.
• Define a difference between the values of two parameters in the
DEVIATION field.
• Press the SEARCH key to start the search. Otherwise, press the
TO LEAVE key to cancel.

3-4-2 Search based on date and time
• Select the TIME SEARCH key.
• Enter the date and/or time.
• Press the SEARCH key to start the search. Otherwise, press the
TO LEAVE key to cancel.

IX - PREVENTION - MAINTENANCE
1- MAINTENANCE
Clean the filters in the electrical cabinet and in the programmable controller ventilation
rack once a month (or more often in a dusty atmosphere).
The doors of the cabinet, of the control station, of the switch boxes should all be kept
closed for safety purposes but also for correct ventilation (cabinet).
It is also recommended to dust the printer at least once a year.
Replace 2 back-up batteries found on the programmable controller supply unit once a
year.
CAUTION: These batteries must be replaced whilst the power is on
in order not to lose the data saved in the controller.
! However, any replacement of CPU, input/output board, EPROM... must
take place when the programmable controller is de-energized.
2- ELECTRICAL CONNECTIONS
Checking and systematic re-tightening of all screws ensuring the
tightening of electrical connections when the equipment is installed.
Do not forget the connections of the autotransformer or that of the
! transformer if the equipment is provided with one.
Checking and re-tightening to be carried out regularly afterwards,
for example, every year during technical shutdown. The first control
shall be performed before the guarantee ends.

3- STRIKER FUSE BLOCKS ASSEMBLY

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CONTROL STATION (PCC)

ELECTRICAL DESIGN AND AUTOMATION

Liste des pages à modifier :

I- CONTROL STATION GENERAL DESCRIPTION................. 3

2- MACHINE OPERATING MODE ................................................................... 12

3- MACHINE RUNNING (MAIN MOTORIZATION) .......................................... 26

4- MACHINE SYNCHRONISM ......................................................................... 33

5- CHECKING THE VARIOUS PNEUMATIC SYSTEMS ................................. 38

2- OVEN VENTILATION ................................................................................... 40

3- CONDITIONS LINKED TO HEATING .......................................................... 40

4- HEATING GENERAL PAGE ........................................................................ 41

5- SETPOINT PAGE (VIEW 1) ......................................................................... 44

6- HEATER CONTROL PAGE OR

7- DIRECT OR REGULATED LAMP CONTROL PAGE (VIEW 3) .................. 48

8- TREND CURVE PAGE (VIEW 4) ................................................................. 48

10 - MOTORIZED CAM PILOTING PAGE (VIEW 1)........................................... 55

2- LOADING ON ONE MOULSD (VIEW 3)...................................................... 62

3- ITEM EJECTIONS (VIEW 4)........................................................................ 62

4- AUXILIARY EQUIPMENT SLAVING SYSTEM ........................................... 64

5- BOTTLE CHECKING ................................................................................... 68

6- AUTOMATIC RESTART ............................................................................... 70

7- FIXING MACHINE PARAMETERS .............................................................. 72

10 - SUMMARY OF OPTIONS ............................................................................ 73

11 - SETTING PARAMETERS FOR THE CONTROL STATION ........................ 78

3- READING AND ERASING FAULTS ............................................................ 89

4- AUDIBLE ALARM ........................................................................................ 90

5- AUDIBLE ALARM ........................................................................................ 90

6- MESSAGE PRINTING AS THEY APPEAR ................................................. 90

VI - SHIFT TABLE ........................................................................ 93

VII - THE CODES ........................................................................101

6- EXAMPLE OF INSUFFICIENT LEVEL........................................................102

7- VALIDATING A CODE .................................................................................102

2- ACCESSING THE PRODUCTION LOG PAGE............................................105

3- LOADING AND VISUALING THE PRODUCTION LOG ..............................107

IX - PREVENTION & MAINTENANCE ...................................... 115

2- ELECTRICAL CONNECTIONS ...................................................................115

3- STRIKER FUSE BLOCKS ASSEMBLY ......................................................116

Do not forget the connections of the autotransformer or that of the

Checking and re-tightening to be carried out regularly afterwards, for

NOTICE ELECTRIQUE SBO 10 PCC - ANGLAIS -1-

Description of the PCC configuration:

NOTICE ELECTRIQUE SBO 10 PCC - ANGLAIS -3-

b) Modify system time and date (view 2):

NOTICE ELECTRIQUE SBO 10 PCC - ANGLAIS -5-

NOTICE ELECTRIQUE SBO 10 PCC - ANGLAIS -6-

: Select ENTER :Validate

MODIFY SYSTEM DATE AND TIME

: Select ENTER :Validate

Present time 10:37:02 New time hh:mm:ss

NOTICE ELECTRIQUE SBO 10 PCC - ANGLAIS -7-

: Select ENTER :Validate

NOTICE ELECTRIQUE SBO 10 PCC - ANGLAIS -8-

TOUCH SCREEN PARAMETER SETTING

This option allows touch screen parameter setting if there is an

Press any key to continue

NOTICE ELECTRIQUE SBO 10 PCC - ANGLAIS -9-

Elo Touch Systems Calibration

Touch the targets from a

Press [ Esc ] to abort ELOCALIB

NOTICE ELECTRIQUE SBO 10 PCC - ANGLAIS - 10 -

Elo Touch Systems Calibration

Touch the targets from a